Topic 6 - Regenerative Power Cycle and Plant
Topic 6 - Regenerative Power Cycle and Plant
Topic 6 - Regenerative Power Cycle and Plant
Objectives:
By the end of this topic, students will have the ability to:
1. Distinguish between open and closed feedwater heaters.
2. Explain the operational principles of regenerative power plants.
3. Create and assess thermodynamic models for both ideal and practical
regenerative power plants, including schematic drawings and
accompanying T-s diagrams.
4. Analyze property data at key points in the cycle using steam tables and
software.
5. Apply mass and energy balances to ideal and practical regenerative
power cycle processes.
6. Calculate power cycle performance parameters (thermal efficiency, back
work ratio, heat rate), net power output, and mass flow rates.
27/03/2023
Introduction
The quest for higher thermal efficiency led to several improvements to the simple
Rankine Power Plant. Based on the previous lessons, we learned that the cycle
efficiency can be increased in three ways: increasing the boiler pressure, increasing the
superheating temperature, and decreasing the condenser pressure. In this lesson, we
will explore the effect of raising the temperature of the liquid leaving the pump (called
the feedwater) before it enters the boiler.
What is Feedwater?
Feedwater is water that undergoes purification or
preheating and is then supplied to boilers for hot
water and steam production. It is typically found in
steam power plants where it is stored and
conditioned in tanks, known as boiler feedwater. A
careful examination of the T-s diagram of the
Rankine cycle reveals that heat is transferred to
the working fluid during process 2 - 2′ at a
relatively low temperature. We learned from
previous analysis that increasing the average
temperature during heat addition increases the
thermal efficiency. To remedy this shortcoming,
we look for ways to raise the temperature of the liquid leaving the pump (called the
feedwater) before it enters the boiler.
What are the different ways to increase the average temperature of feedwater?
1. Regeneration using counterflow heat exchanger
To increase the average temperature of the feedwater,
heat is transferred to the feedwater from the expanding
steam in a counterflow heat exchanger built into the
turbine. This solution is impractical because it is difficult
to design such a heat exchanger and because it would
increase the moisture content of the steam at the final
stages of the turbine.
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water before it enters the boiler. The cycle efficiency increases further as the number of
feedwater heaters is increased. Many large plants in operation today use as many as
eight feedwater heaters. The optimum number of feedwater heaters is determined from
economic considerations. The use of an additional feedwater heater cannot be justified
unless it saves more in fuel costs than its own cost.
2. Closed FWH
In closed feedwater heater, heat is transferred from the extracted steam to the
feedwater without any mixing taking place. The two streams now can be at different
pressures, since they do not mix. In an ideal closed feedwater heater, the feedwater is
heated to the exit temperature of the extracted steam, which ideally leaves the heater
as a saturated liquid at the extraction pressure.
There are two different schemes for removing the liquid
condensate from the closed feedwater heater. The first
method is by means of a pump whose function is to
pump the condensate forward to a higher-pressure point
in the cycle. The schematic diagram is shown.
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Processes:
1. Steam enters the turbine at the boiler pressure (state 5) and expands isentropically to an
intermediate pressure (state 6).
2. Some steam is extracted at state 6 and routed to the open feedwater heater.
3. The remaining steam continues to expand isentropically to the condenser pressure
(state 7).
4. The team leaves the condenser as a saturated liquid at the condenser pressure (state
1).
5. The condensed water, which is also called the feedwater, then enters an isentropic
pump, where it is compressed to the feedwater heater pressure (state 2).
6. The feedwater is routed to the feedwater heater, where it mixes with the steam extracted
from the turbine from state 6.
7. The fraction of the steam extracted is such that the mixture leaves the heater as a
saturated liquid at the heater pressure (state 3).
8. A second pump raises the pressure of the water to the boiler pressure (state 4).
9. The cycle is completed by heating the water in the boiler to the turbine inlet state (state
5).
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Cycle analysis
For each 1 kg of steam leaving the boiler, y kg expands partially in the turbine and is extracted
at state 6. The remaining (1 – y) kg expands completely to the condenser pressure. Therefore,
the mass flow rates are different in different components. If the mass flow rate through the boiler
is m, for example, it is (1 – y) m through the condenser.
∑ min = ∑ mout
m6 + m2 = m3
∑ Ein = ∑ Eout
m6 h6 + m2 h2 = m3 h3
myh6 + m(1 − y)h2 = mh3
yh6 + (1 − y)h2 = h3
yh6 + h2 − yh2 = h3
𝐡𝟑 − 𝐡𝟐
𝐲=
𝐡𝟔 − 𝐡𝟐
y represents the fraction of steam extracted from the turbine
∑ Ein = ∑ Eout
m1 h1 + Wpump,1 = m2 h2
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∑ Ein = ∑ Eout
m3 h3 + Wpump,2 = m4 h4
𝐖𝐩𝐮𝐦𝐩,𝟐 = 𝐦(𝐡𝟒 − 𝐡𝟑 )
Alternative formula:
𝑊𝑝𝑢𝑚𝑝,2 = 𝑚𝑣3 (𝑃4 − 𝑃3 )
∑ Ein = ∑ Eout
m5 h5 = Wturbine + m6 h6 + m7 h7
The mass flow through the turbine
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m5 = m, m6 = my, m7 = m(1 − y)
mh5 = Wturbine + myh6 + m(1 − y)h7
Wturbine = mh5 − myh6 − m(1 − y)h7
𝐖𝐭𝐮𝐫𝐛𝐢𝐧𝐞 = 𝐦𝐡𝟓 − 𝐦𝐲𝐡𝟔 − 𝐦(𝟏 − 𝐲)𝐡𝟕
This represents the energy or power output in the turbine using one open FWH.
∑ Ein = ∑ Eout
m4 h4 + Q in = m5 h5
The mass flow through the boiler
m4 = m5 = m
mh4 + Q in = mh5
𝐐𝐢𝐧 = 𝐦(𝐡𝟓 − 𝐡𝟒 )
This represents the energy added in the boiler using one open FWH.
∑ Ein = ∑ Eout
m7 h7 = Q out + m1 h1
The mass flow through the condenser
m7 = m1 = m(1 − y)
m(1 − y)h7 = Q out + m(1 − y)h1
𝐐𝐨𝐮𝐭 = 𝐦(𝟏 − 𝐲)(𝐡𝟕 − 𝐡𝟏 )
This represents the energy rejected in the condenser using one open FWH.
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∑ Ein = ∑ Eout
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U SING PUMP II TO REMOVE LIQUID CONDENSATE FROM THE CLOSED FEEDWATER HEATER
U SING TRAP TO REMOVE LIQUID CONDENSATE FROM THE CLOSED FEEDWATER HEATER
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Note: the process will be different for the 1st setup which uses pump to remove the liquid
condensate leaving the closed feedwater heater.
Cycle analysis (considering the 2nd setup which uses steam trap)
For each 1 kg of steam leaving the boiler, y kg expands partially in the turbine and is
extracted at state 5. The remaining (1 – y) kg expands completely to the condenser
pressure. The mass flow rates are different in different components. If the mass flow
rate through the boiler is m, for example, it is ym through the steam trap.
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∑ min = ∑ mout
m5 + m2 = m3 + m7
Since there is no mixing in the CFWH:
m5 = m7 = my
m2 = m3 = m
By energy balance in the closed feedwater
heater:
∑ Ein = ∑ Eout
m5 h5 + m2 h2 = m7 h7 + m3 h3
myh5 + mh2 = myh7 + mh3
yh5 + h2 = yh7 + h3
𝐡𝟑 − 𝐡𝟐
𝐲=
𝐡𝟓 − 𝐡𝟕
y represents the fraction of steam extracted from the turbine
∑ Ein = ∑ Eout
m1 h1 + Wpump = m2 h2
𝐖𝐩𝐮𝐦𝐩 = 𝐦(𝐡𝟐 − 𝐡𝟏 )
Alternative formula:
𝑊𝑝𝑢𝑚𝑝 = 𝑚𝑣1 (𝑃2 − 𝑃1 )
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∑ Ein = ∑ Eout
m4 h4 = Wturbine + m5 h5 + m6 h6
The mass flow through the turbine
m4 = m, m5 = my, m6 = m(1 − y)
mh4 = Wturbine + myh5 + m(1 − y)h6
Wturbine = mh4 − myh5 − m(1 − y)h6
𝐖𝐭𝐮𝐫𝐛𝐢𝐧𝐞 = 𝐦𝐡𝟒 − 𝐦𝐲𝐡𝟓 − 𝐦(𝟏 − 𝐲)𝐡𝟔
This represents the energy or power output in the turbine using one closed FWH and using steam trap
∑ Ein = ∑ Eout
m3 h3 + Q in = m4 h4
The mass flow through the boiler
m3 = m4 = m
mh3 + Q in = mh4
𝐐𝐢𝐧 = 𝐦(𝐡𝟒 − 𝐡𝟑 )
This represents the energy added in the boiler using one closed FWH using steam trap.
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∑ Ein = ∑ Eout
m6 h6 + m8 h8 = Q out + m1 h1
The mass flow through the condenser
m6 = m(1 − y)
m8 = my
m1 = m
m(1 − y)h6 + myh8 = Q out + mh1
𝐐𝐨𝐮𝐭 = 𝐦(𝟏 − 𝐲)𝐡𝟔 + 𝐦𝐲𝐡𝟖 − 𝐦𝐡𝟏
This represents the energy rejected in the condenser using one closed FWH steam trap.
∑ Ein = ∑ Eout
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THE CLOSED FWH USES PUMP III THE CLOSED FWH USES TRAP TO
TO REMOVE LIQUID CONDENSATE REMOVE LIQUID CONDENSATE
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The expressions for the performance parameters remains the same for all kinds of
arrangements of regenerative Rankine power cycle:
1. Thermal efficiency
Wnet Qout
ηth = = 1−
Qin Qin
2. Net work output
Wnet = Wturbine − Wpump
3. Mass flow rate
Wnet
m=
wnet
4. Heat rate
BTU
BTU 3412 ( )
Heat rate ( = kWh
kWh) ηth
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Conclusion
Regeneration not only improves cycle efficiency, but also provides a convenient means
of deaerating the feedwater (removing the air that leaks in at the condenser) to prevent
corrosion in the boiler. It also helps control the large volume flow rate of the steam at
the final stages of the turbine (due to the large specific volumes at low pressures).
Therefore, regeneration has been used in all modern steam power plants since its
introduction in the early 1920s. A feedwater heater is basically a heat exchanger where
heat is transferred from the steam to the feedwater either by mixing the two fluid
streams (open feedwater heaters) or without mixing them (closed feedwater heaters).
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(You may see the solution to the guided problem solving in the recorded lecture video)
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References:
Thermodynamics, An Engineering Approach 9th Edition by Cengel, Boles, and Kanoglu
Fundamentals of Engineering Thermodynamics 9th Edition by Moran, Shapiro,
Boettner, and Bailey
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