Component Parts: Demag DH 2000 Hoist Unit, Rope Dia. 28
Component Parts: Demag DH 2000 Hoist Unit, Rope Dia. 28
Component Parts: Demag DH 2000 Hoist Unit, Rope Dia. 28
Page
Part no.
Motor KBH 160 B4, 230/400V, c/w items 1,4,6 ,13,14,16,17,19-22,24-27,33,35-39,41,42,44-47,57,59,69 085 029 84
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4 40451044.eps
Main hoist motor KBH 160 B4
1) When ordering a rotor or stator a set of thrust rings (item 17) must be ordered additionally for adjusting the
air gap (0,45 mm with feeler gauge set item 62).
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5
Main/creep hoist motor KBH 180 B2/12-F6
Part no.
Motor KBH 180 B2/12 400 V, c/w items 1,4,6 ,13,14,16,17,19-27,33,35-39,41,42,44-47,57,59,69 090 017 84
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6 40436244.eps
Main/creep hoist motor KBH 180 B2/12-F6
1) When ordering a rotor or stator a set of thrust rings (item 17) must be ordered additionally for adjusting the
air gap (0,45 mm with feeler gauge set item 62).
2) For service in arduous conditions, galvanized brake surface.
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3) Required air gap between stator bore and rotor 0,45 mm.
7
Main hoist motor KBH 200 B6
Main/creep hoist motor KBH 200 B2/12-F6
Part no.
Motor KBH 200 B6, 400 V, c/w items 1,4,6 ,13,14,16,17,19-22,24-27,33,35-39,41,42,44-47,57,59,71 095 023 84
Motor KBH 200 B2/12-F6, 400 V, c/w items 1,4,6 ,13,14,16,17,19-22,24-27,33,35-39,41,42,44-47,57,59,71 095 024 84
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8 41105944.eps
Main hoist motor KBH 200 B6
Main/creep hoist motor KBH 200 B2/12-F6
1) When ordering a rotor or stator a set of thrust rings (item 17) must be ordered additionally for adjusting the
air gap (0,50 mm with feeler gauge set item 62).
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9
Main hoist motor KBH 225 B6
Part no.
Motor KBH 225 B6, 400 V, c/w items 1,4,6 ,13,14,16,17,19-22,24-27,33,35-39,41,42,44-47,57,59,71 095 509 84
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10 40451144.eps
Main hoist motor KBH 225 B6
1) When ordering a rotor or stator a set of thrust rings (item 17) must be ordered additionally for adjusting the
air gap (0,50 mm with feeler gauge set item 62).
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11
3-stage planetary gear drive
Planetary gear combination with corresponding motor for two hoist speeds
40438044.eps
12
3-stage planetary gear drive
Planetary gear combination with corresponding motor for two hoist speeds
2) Sealing surfaces between gearbox cover, internally toothed wheel rim and gearbox housing to be sealed
with Loctite 573. Part no. 033 068 44.
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13
4-stage planetary gear drive
Planetary gear combination with corresponding motor for two hoist speeds
40451444.eps
14
4-stage planetary gear drive
Planetary gear combination with corresponding motor for two hoist speeds
2) Sealing surfaces between gearbox cover, internally toothed wheel rim and gearbox housing to be sealed
with Loctite 573. Part no. 033 068 44.
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15
4-stage planetary gear drive
Planetary gear combination with corresponding motor for one hoist speed
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40451444.eps
16
4-stage planetary gear drive
Planetary gear combination with corresponding motor for one hoist speed
2) Sealing surfaces between gearbox cover, internally toothed wheel rim and gearbox housing to be sealed
with Loctite 573. Part no. 033 068 44.
17
Frame, rope drum, rope guide, rope
Attention !
When replacing a complete gearbox,
it must always be ordered with a new
drum bearing set.
40765544.eps
2) Geared parts to be greased with Staburags NBU 12 K, part no. 472 933 44.
3) Grease chamber and roller bearing to be semi-filled with Staburags NBU12 K, part no. 472 933 44 (100 g).
4) Sealing surfaces between motor and gearbox flange to be sealed with Loctite 573. Part no. 033 068 44. See planetary gearbox.
19
Rope retaining crosshead DH 2125, 2100, 2080, 2063
Reeving 2/1
40246345.eps
1) The bearings of the rope retaining crosshead and setpins/pins of the rope socket must be lubricated with a suitable adhesive grease.
When ordering, a tube of Staburags NBU 12 K must also be ordered. Part no. 472 933 44 (100 g).
222359k2.p65/0800
2) Check during maintenance. Check play of setpin/pin in the bore hole of the rope retaining crosshead plate (max. wear in the plate 1 mm)
The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44.
20
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21
Rope retaining crosshead and return sheave 440/28
DH 2125, 2100 - H16 - H24
Reeving 4/1
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22 40451545.eps
Rope retaining crosshead and return sheave 440/28
DH 2125, 2100 - H16 - H24
Reeving 4/1
1) The bearings of the rope retaining crosshead and setpins/pins of the rope socket must be lubricated with a suitable adhesive grease.
When ordering, a tube of Staburags NBU 12 K must also be ordered. Part no. 472 933 44 (100 g).
222359k2.p65/0800
2) Check during maintenance. Check play of setpin/pin in the bore hole of the rope retaining crosshead plate (max. wear in the plate 1 mm)
The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44.
3) The bearings of the return sheave must be lubricated with a suitable adhesive grease.
When ordering, a tube of Staburags NBU 12 K must also be ordered. Part no. 472 933 44 (100 g).
23
Rope retaining crosshead and return sheave 560/28
DH 2080, 2063 - H16 - H24
Reeving 4/1
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24 40451545.eps
Rope retaining crosshead and return sheave 560/28
DH 2080, 2063 - H16 - H24
Reeving 4/1
1) The bearings of the rope retaining crosshead and setpins/pins of the rope socket must be lubricated with a suitable adhesive grease.
When ordering, a tube of Staburags NBU 12 K must also be ordered. Part no. 472 933 44 (100 g).
222359k2.p65/0800
2) Check during maintenance. Check play of setpin/pin in the bore hole of the rope retaining crosshead plate (max. wear in the plate 1 mm)
The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44.
3) The bearings of the return sheave must be lubricated with a suitable adhesive grease.
When ordering, a tube of Staburags NBU 12 K must also be ordered. Part no. 472 933 44 (100 g).
25
Rope retaining crosshead and return sheave
440/28, DH 2125, 2100 - H42
560/28, DH 2080, 2063 - H42
Reeving 4/1, execution B
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26 41637345.eps
Rope retaining crosshead and return sheave
440/28, DH 2125, 2100 - H42
Reeving 4/1, execution B
Item no. Part no. Quantity Designation Material Standard
1) The bearings of the rope retaining crosshead and setpins/pins of the rope socket must be lubricated with a suitable adhesive grease.
When ordering, a tube of Staburags NBU 12 K must also be ordered. Part no. 472 933 44 (100 g).
222359k2.p65/0800
2) Check during maintenance. Check play of setpin/pin in the bore hole of the rope retaining crosshead plate (max. wear in the plate 1 mm)
The bearings must be lubricated with a suitable adhesive grease. Part no. 472 933 44.
3) The bearings of the return sheave must be lubricated with a suitable adhesive grease.
When ordering, a tube of Staburags NBU 12 K must also be ordered. Part no. 472 933 44 (100 g).
27
Compensation sheave 280/20
DH 2000
Reeving 4/2
2
9
10
1 3 11
2
5
4 6
7 5 4
40246444.eps
1) The bearings of the compensating sheave must be lubricated with a suitable adhesive grease
When ordering, a tube of Staburags NBU 12 K must also be ordered. Part no. 472 933 44 (100 g).
28
Hook with fittings
DH 2125, 2100, 2080, 2063
Reeving 1/1
40246644.eps
29
Bottom block 440/28
DH 2125, 2100
Reeving 2/1
12 11 30
13 16 14
15 29 10 7 17 6 2
8 4
9 10 30 16
1
8
7 12
2 3 4 6 11 15
5 3
5
32
9 31
18
14
32
31
18 23 23
19
24 24
21 28
20 25
22 26
40246544.eps
1 82941044 1 BOTTOM BLOCK 1 SHV 440/28 C/W ITEMS 2 - 13, 17 - 20, 29, 30
2 30024644 4 LOCK.SCR M12X60 VB.RIPP
3 82992944 2 COVER DH 2000
4 34256899 2 RETAINING RING 90X3 FEDST !L DIN 471
5 34147899 2 SHIM 90X110X1 ST2K50 DIN 988
6 34350999 2 SHIM 90X110X0,3 1) ST2K50 DIN 988
7 82940244 2 LINK PL. 440 2/1 90/10
8 82940944 4 TUBE 21,3X2,65X24
9 82941144 2 DIST.RING 440 2/1
10 82940744 2 COVER 440 DH 2000
11 00460998 4 SET NUT
12 82932944 2 DIST.RING 450 INNER
13 82942544 1 ROPE SHV. 440/28 HART C/W ITEMS 14 - 16
14 82941944 2 BEARG COVER 440/DH2000
15 34234744 2 RET. RING WRE 140
16 34234644 1 CYL.RO.BRG.SL04 5018X
17 82940444 1 PIN 90 G 6X222 GRV.
18 33461244 4 LOCK NUT V M12 8 A2F DIN 980
19 58025944 2 PIN 16 M12X231
20 34167299 1 SGL.HOOK ASSY ASN 10 C/W ITEMS 22 - 24
21 34183199 1 HOOK SAFETY CATCH 10 DIN 15106
22 34167199 1 SINGLE HOOK GSN 10M.MU C/W ITEM 21
23 36406899 1 BALL THR. BRG.51218 WLZ-ST DIN 711
24 59219144 1 SUSPEN.CROSSBAR SIZE 10
25 34177299 1 DBL.HOOK ASSY BSN 10 C/W ITEMS 23, 24, 26
26 34177199 1 DBL HOOK GSN 10M.MU C/W ITEM 28
28 34188044 2 DBL.HOOK SAFE.CATCH8/10
29 82940644 4 FLANGE 40X5X20 M 8
30 31869099 8 CSK SCREW M 8X12 5.8 A2F DIN 964
31 34230144 8 SELF-TAP.SCREW CM 5X 10 ST-Z A2F DIN 7500
32 82990944 2 SWL PLATE 25 T AL DH 2125
32 82990844 2 SWL PLATE 20 T AL DH 2100
22235806.tbl
222359k3.p65/0800
12 11 30
13 16 14
15 29 10 7 17 6 2
8 4
9 10 30 16
1
8
7 12
2 3 4 6 11 15
5 3
5
32
9 31
18
14
32
31
18 23 23
19
24 24
21 28
20 25
22 26
40246544.eps
1 82942044 1 BOTTOM BLOCK 1 SHV 560/28 C/W ITEMS 2 - 13, 17 - 20, 29, 30
2 30024544 4 LOCK.SCR M12X55 VB.RIPP
3 82992944 2 COVER DH 2000
4 34256899 2 RETAINING RING 90X3 FEDST !L DIN 471
5 34147899 2 SHIM 90X110X1 ST2K50 DIN 988
6 34350999 2 SHIM 90X110X0,3 1) ST2K50 DIN 988
7 82950244 2 LINK PL. 560 2/1 90/10
8 82950944 4 TUBE 21,3X2,65X X17,5
9 82951144 2 DIST.RING 560 2/1
10 82950744 2 COVER 560-DH2000
11 00460998 4 SET NUT
12 82942944 2 DIST. RING 560 INNER
13 82943544 1 ROPE SHV. 560/28 HART C/W ITEMS 14 - 16
14 82941944 2 BEARG COVER 440/DH2000
15 34234744 2 RET. RING WRE 140
16 34234644 1 CYL.RO.BRG.SL04 5018X
17 82940444 1 PIN 90 G 6X222 GRV.
18 33461244 4 LOCK NUT V M12 8 A2F DIN 980
19 58025944 2 PIN 16 M12X231
20 34167299 1 SGL.HOOK ASSY ASN 10 C/W ITEMS 22 - 24
21 34183199 1 HOOK SAFETY CATCH 10 DIN 15106
22 34167199 1 SINGLE HOOK GSN 10M.MU C/W ITEM 21
23 36406899 1 BALL THR. BRG.51218 WLZ-ST DIN 711
24 59219144 1 SUSPEN.CROSSBAR SIZE 10
25 34177299 1 DBL.HOOK ASSY BSN 10 C/W ITEMS 23, 24, 26
26 34177199 1 DBL HOOK GSN 10M.MU C/W ITEM 28
28 34188044 2 DBL.HOOK SAFE.CATCH8/10
29 82940644 4 FLANGE 40X5X20 M 8
30 31869099 8 CSK SCREW M 8X12 5.8 A2F DIN 964
31 34230144 8 SELF-TAP.SCREW CM 5X 10 ST-Z A2F DIN 7500
32 82990744 2 SWL PLATE 16 T AL DH 2080
32 82990644 2 SWL PLATE 12,5 T DH 2063
22235807.tbl
222359k3.p65/0800
20
9 8 38 17 19
10 12 11 37 7 15 16 18
7 38 13 14
1
9
8 12
2 3 4 6
5
11 24
21 22 25
27 23
30
36 35 26
25
24
31
32 32
40451744.eps
1 82944044 1 BOTTOM BLOCK 2 SHV 440/28 C/W ITEMS 2 - 10, 14 - 23, 37, 38)
2 30023844 4 LOCK.SCR.M12X20 VB.RIPP
3 82992944 2 COVER DH 2000
4 34256899 2 RETAINING RING 90X3 FEDST !L DIN 471
5 34147899 2 SHIM 90X110X1 ST2K50 DIN 988
6 34350999 2 SHIM 90X110X0,3 1) ST2K50 DIN 988
7 82940744 4 COVER 440 DH 2000
8 00460998 8 SET NUT
9 82932944 4 DIST.RING 450 INNER
10 82942544 2 ROPE SHV. 440/28 HART C/W ITEMS 11 - 13
11 82941944 2 BEARG COVER 440/DH2000
12 34234744 2 RET. RING WRE 140
13 34234644 1 CYL.RO.BRG.SL04 5018X
14 82943944 4 TUBE 21,3X2,65X26
15 82942944 2 DIST. RING 560 INNER
16 82943244 2 LINK PL. 440 4/1 90/20
17 34309799 4 LOCK WASHER A12 FEDST A2F DIN 127
18 15054799 4 HEXAGON SCREW M 12X75 8.8 A2F ISO- 4014
19 82943344 1 DIST.SLEEVE 440 4/1
20 82943444 1 PIN 90 X 569 GRV.
21 30024844 4 LOCK.SCR M16X35 VB.RIPP
22 34245244 2 PIN RET. 40X 8X130/90
23 34167899 1 SGL.HOOK ASSY ASN 10 C/W ITEMS 24 - 26
24 34101499 1 HOOK CROSSBAR C-20
25 36407199 1 BALL THR. BRG.51224 WLZ-ST DIN 711
26 34167799 1 SINGLE HOOK GSN 20M.MU C/W ITEM 27
27 34188544 1 SAFETY CATCH SGL+DBL HK
30 34177899 1 DBL.HOOK ASSY BSN 10 C/W ITEMS 24, 25, 31
31 34177799 1 DOUBLE HOOK GSN 20M.MU C/W ITEM 32
32 34188444 2 DBL.HOOK SAFE.CATCH 20
35 82991244 2 SWL PLATE 50 T AL DH 2125
35 82991144 2 SWL PLATE 40 T AL DH 2100
36 34230144 8 SELF-TAP.SCREW CM 5X 10 ST-Z A2F DIN 7500
222359k3.p65/0800
20
9 8 38 17 19
10 12 11 37 7 15 16 18
7 38 13 14
1
9
8 12
2 3 4 6
5
11 24
21 22 25
27 23
30
36 35 26
25
24
31
32 32
40451744.eps
40437844.eps
34
Bottom block 450/20
DH 2063, 2050
Reeving 4/2
40451844.eps
35
Electrical components
222359k3.p65/0800
36 40257044.eps
Electrical components
37
Mechanical microspeed unit FG 10
Gear oil
Ventilation at highest point of Gearbox
Basic form Oil quantity Part no.
U0 U2 5
472 900 44
2,5 litres
U1 U3 4
222359k4.p65/0800
38 40463544.eps
Mechanical microspeed unit FG 10
39
Mechanical microspeed unit FG 10
40
Mechanical microspeed unit FG 10
Gear oil
Ventilation at highest point of Gearbox
Basic form Oil quantity Part no.
U0 U2 5
472 900 44
2,5 litres
U1 U3 4
40463544.eps 41
Creep hoist motor KBA 90 B4
Part no.
Motor KBA 90 B4, 230/400 V, c/w items 1-4,9,10,12-17,21-27,29-33,35-40,42-48,51,55 060 171 84
222359k4.p65/0800
42 41824944.eps
Creep hoist motor KBA 90 B4
1) When ordering a rotor or stator a set of thrust rings (item 10) must be ordered additionally for adjusting the air gap (0,40 mm with feeler gauge set item 60).
2) For service in arduous conditions, galvanized brake surface.
222359k4.p65/0800
3) Required air gap between stator bore and rotor 0,40 mm.
43
Creep hoist motor KBA 100 B4
Part no.
Motor KBA 100 B4, 230/400 V, c/w items 1-4,9,10,12-17,21-27,29-33,35-40,42-48,51,55 065 162 84
222359k4.p65/0800
44 41052645.eps
Creep hoist motor KBA 100 B4
1) When ordering a rotor or stator a set of thrust rings (item 10) must be ordered additionally for adjusting the air gap (0,30 mm with feeler gauge set item 60).
2) For service in arduous conditions, galvanized brake surface.
222359k4.p65/0800
3) Required air gap between stator bore and rotor 0,30 mm.
45
Creep hoist motor KBA 112 B4
Bestell-Nr.
Motor KBA 112 B4, 230/400 V, kpl. (Teil-Nr. 1-4,9,10,12-17,21-27,29-33,35-40,42-48,51,55) 070 159 84
222359k4.p65/0800
46 41052645.eps
Creep hoist motor KBA 112 B4
1) When ordering a rotor or stator a set of thrust rings (item 10) must be ordered additionally for adjusting the air gap (0,30 mm with feeler gauge set item 60).
2) For service in arduous conditions, galvanized brake surface.
222359k4.p65/0800
3) Required air gap between stator bore and rotor 0,30 mm.
47
Reproduction in whole or in part only with prior consent of Mannesmann Dematic AG, 58286 Wetter Subject to alteration
Mannesmann Dematic AG
P.O. Box 67, D-58286 Wetter
Telephone (+49 2335) 92-0, Telefax (+49 2335) 92 76 76
Internet http://www.dematic.com
Printed in Germany PDF/0900