Introduction to CAD/CAM/CAE

Capstone Design

Introduction

By
Ir. Eko Julianto, S.T., M.T., IPM
Introduction to CAD/CAM/CAE

Introduction
CAD/CAM/CAE
 Introduction to CAD/CAM/CAE

Concept map of the subject

• Introduction
• CAD systems
– Concept of graphic programming
– Computer aided drafting systems
– Geometric modeling
– Manipulation of curve, surface and solid
• CAM systems
– CAD/CAM integration
– Process planning systems
– Numerical control
• CAE systems
– Concept of CAE system
– Finite element, finite volume and boundary element
– Finite element modeling, meshing and
 Introduction to CAD/CAM/CAE

Definisi CAD
• CAD (Computer Aided Design) dapat didefinisikan sebagai
penggunaan sistem komputer untuk membantu kreasi, modifikasi,
analisis, atau optimisasi suatu desain.
• Sistem komputer terdiri dari hardware dan software untuk melakukan
fungsi khusus desain yang diperlukan.
• Hardware untuk CAD antara lain komputer, display grafis (monitor),
keyboard, pointing device (mouse, space ball, tablet/pen, digitizer),
plotter/printer, dan komponen periperal lainnya.
• Software CAD adalah program komputer untuk melakukan fungsi
komputer grafis dan program aplikasi untuk melakukan fungsi
rekayasa.
 Introduction to CAD/CAM/CAE

Siklus Produksi
Product Dersign
Drafting
Concept Engineering

Customer Order new

Process
& market Equipment
Planning
And tooling

Quality Production
Control Production Scheduling
 Introduction to CAD/CAM/CAE

Siklus Produksi dengan CAD/CAM

Computer
ComputerAided Drafting
Aided
And Documentation
Design

Product Dersign
Drafting
Concept Engineering

Order new
Customer Process Computer Aided
Equipment
& market Planning Process Planning
And tooling

Quality Production
Production
Control Scheduling

Computerized scheduling,
Computer Aided Computer Controlled
Material requirement planning,
QualityControl Robot, machines, etc.
Shopfloor control
Introduction to CAD/CAM/CAE

Recognition
Of need
Proses Desain
Computer Aided
Desain
Problem
Definition

Geometric
Synthesis
Modeling

Engineering Analysis and

Analysis Optimization

Design Review
Evaluation
And Evaluation

Automated
Drafting/ Presentation
3D Modeling
 Introduction to CAD/CAM/CAE

Tujuan penggunaan CAD

• Meningkatkan produktifitas perancang.

• Meningkatkan kualitas desain.
• Memperbaiki komunikasi.
• Membuat database untuk manufaktur.

Yang pada akhirnya bertujuan untuk

meningkatkan daya saing.
Introduction to CAD/CAM/CAE

Evolusi Teknologi CAD/CAM/CAE

KNOWLEDGEWARE
VIRTUAL
PRODUCT
DIGITAL & PROCESS
MOCKUP
3D DESIGN

ELECTRONIC
DRAWING
 Introduction to CAD/CAM/CAE

Process Centric
Design
Conceptual
Pre-validation
Design & Styling

Detailed Design

Digital Mockup

Electrical
Design

Manufacturing
Fabrication
Tooling
Introduction to CAD/CAM/CAE

Diagram Front end Loading

 Introduction to CAD/CAM/CAE

Jenis-jenis Model

• Model fisik (physical model)

• Model bidang datar (drafting)
• Model komputer/digital :
- model wireframe
- model surface
- model solid
 Introduction to CAD/CAM/CAE

Model Wireframe
 Introduction to CAD/CAM/CAE

Model Surface
 Introduction to CAD/CAM/CAE

Model Solid
 Introduction to CAD/CAM/CAE

Dari 2D ke 3D

Mengapa 3D ?
 Introduction to CAD/CAM/CAE

Dari 2D ke 3D
Tahap Disain – Manufaktur : 2 D drafting

Conceptual
Design

2D drafting
Review &
Analysis
Manufacturing
 Introduction to CAD/CAM/CAE

Dari 2D ke 3D
Tahap Disain – Manufaktur : 3D Modeling

Conceptual
Design
Review &
Analysis

Solid Modeling

Manufacturing
Rapid
Prototyping
 Introduction to CAD/CAM/CAE

Keuntungan Model 3D

• Visualisasi & representasi lebih baik

• Digital pre-assembly
• Rapid prototyping
• Analisis lebih cepat
• Kesalahan manufaktur dihindari
• Menunjang concurent engineering
 Introduction to CAD/CAM/CAE

Kategori CAD / CAM / CAE

CAD/CAM/CAE yang terintegrasi
High-end (satu database)

Solutions CATIA, Unigraphics, Pro-Engineer,

IDEAS, CADSS

Pemodelan 3D
Mid-range Mechanical Desktop,
SolidWork, SolidEdge
CAD

Gambar 2D
Low-end Autocad, Microstation,
CADKey
CAD
 Introduction to CAD/CAM/CAE

Metoda Pembentukan Model Solid

• Constructive Solid Geometry ( CSG )

• Boundary representation ( B-Rep )

Introduction to CAD/CAM/CAE

Constructive Solid Geometry ( CSG )

UNION INTERSECT SUBSTRACT

Introduction to CAD/CAM/CAE

Boundary representation ( B-Rep )

 Introduction to CAD/CAM/CAE

Membentuk Model Solid

• Extrude
• Revolute
• Thickness/Offset
extrude
• Volume/fill

thickness

revolute
 Introduction to CAD/CAM/CAE

Membuat Gambar 2D
dari 3D Solid
 Introduction to CAD/CAM/CAE

Aplikasi CAD/CAM/CAE

Mechanical Design Shape Design & Styling Analysis

Digital Mockup Equipment & Systems Manufacturing

 Introduction to CAD/CAM/CAE

Styling & Shape Design

Styling

Shape Design
 Introduction to CAD/CAM/CAE

Part Design

Drafting

Mechanical Design
Assembly Design
 Introduction to CAD/CAM/CAE

Sheetmetal Design

Mold Tooling Design

Mechanical Design
Structure Design
 Introduction to CAD/CAM/CAE

Analysis

Part Stuctural Analysis

Assembly Structural Analysis

 Introduction to CAD/CAM/CAE

NC Manufacturing

• Prismatic Machining (2.5 axis)

• 3-Axis Surface Machining
• Multi-axis Surface Machining
• Lathe Machining
Introduction to CAD/CAM/CAE

Digital Mock-up

• DMU Navigator
• DMU Space Analysis
• DMU Kinematics
• DMU Fitting
 Introduction to CAD/CAM/CAE

Equipment & Systems Engineering

• Electrical System Design

• Piping Design
• Ducting (HVAC) design
• Circuit Board Design
• Piping & instrumentation Diagram
 Introduction to CAD/CAM/CAE

CAD/CAM di Industri Otomotif Global

VW (with Audi, Seat, Skoda, Rolls-Royce)
DaimlerChrysler (with MCC, Freightliner,.) CAx System usage as core system =
Fiat (with Ferrari, Alfa Romeo, ...) more than 50 % of all mech. CAx seats
are the respective CAx System
Honda
PSA (with Peugeot & Citroen)
Renault Ford (with Mazda, ...)
Mitsubishi (incl. CADAM) CATIA,
SDRC
Hyundai (with Kia, Asia Motors)
BMW (with Rover)
CATIA
the de-facto Automotive
Industry Standard
GM (with Saab, ...)
Daewoo (with Ssangyong)
AvtoVAZ - Russia UG II
Isuzu
Volvo Car
Suzuki (incl. CATIA)
FHI (Subaru)
Nissan (incl. SDRC)
Telco - India
Toyota (with Daihatsu)
Maruti - India
Proton - Malaysia own developed
FSO - Poland system
Introduction to CAD/CAM/CAE

Aerospace

❖ Aerospatiale
❖ Boeing Company
❖ British Aerospace
❖ CASA (Construcciones Aeronauticas)
❖ Cessna Aircraft Company
❖ Daimler-Benz Aerospace (DASA RI)
❖ Dassault Aviation
❖ Eurocopter
❖ Gulfstream
❖ Dirgantara Indonesia (IPTN)
❖ Korean Air-Line
❖ Lockheed Martin
❖ Samsung Aerospace
❖ Sikorsky Aircraft
❖ GECI
Introduction to CAD/CAM/CAE Automotive
Lear Seating Co. Daimler-Chrysler
Allied Signal Leyland Product Design Indonesia
BMW AG Magna Interior Systems Kramayudha Tiga Berlian
British Steel Automotive Eng GroupMayflower Vehicle Systems Astra Honda Motors
Brose Group Mercedes Benz New Armada
Christy Industries Michelin
Chrysler Engineering Mitsubishi
Cosworth Engineering Motor Panels for Aston Martin
Courage Oshkosh Truck
Creative Automotive Design Ltd Pininfarina
Daewoo Plymouth Prowler
Dodge Red Bull-Sauber-Ford
Ferrari Renault Automotive
FIAT Rover
Fontana Group Scania CV AB
Freightliner SEAT
Goodyear Skoda
Gruppo Magneti Marelli Turkish Mercedes Benz Company
Hella Manufacturing Ltd Valeo
Honda Valmet, car
I.DE.A SpA VAZ ("Lada")
Italdesign Volkswagen
Keiper Recaro Volvo
 Introduction to CAD/CAM/CAE

Railway Europe
• Adtranz
• Alsthom
• Auxiliar Ferrocarriles
• Bombardier Transportation
• Goninan, Australia Japan
• INKA, Indonesia • Kawasaki H.I.
• Fuji H.I.
Korea
• Aruna Sharyou
• Daewoo H.I.
• Toukyu
• Hanjin H.I. Sharyou
• Hyundai Pres.
Instr.
Introduction to CAD/CAM/CAE

Electronic &
Consumer Goods
❖Black and Decker, US Household Products Gp
❖Electrolux Cookers
❖Federal Cartridge Co.
❖Flymo Ltd
❖Frigidaire
❖Homelite
❖I.DE.A SpA
❖International Jensen Inco.
❖L'Oreal
❖Peavey Electronics
❖Pfaltzgraff
❖Plastic Technology Center (Lexmark)
❖Samsonite
❖Sanyo
❖Sony
❖National Gobel Indonesia
Introduction to CAD/CAM/CAE

Fabrication & Assembly

❖Goninan
❖ABB Zamech Elblag
❖Grumman Corporation
❖Black and Decker US Inc.
❖Grundfos Pumps Corporations
❖Braun Medical
❖Kawasaki Heavy Industry
❖Canon
❖Klippon (Weidmuller)
❖Cebrig
❖P and H Mining Equipment
❖Claas
❖Pico Wisne
❖COMAU Gruppo
❖Smith Meters
❖Ermetek
❖Stadco
❖Electric Boat Corporation
❖Valmet Paper
❖GEC Alsthom Transporte
❖Goodyear Tire and Rubber Co.
INKA
Semen Gresik
PAL-GE
Komatsu
Introduction to CAD/CAM/CAE

Plant /Ship
❖Blamengin
❖Elektrovod Bratislava
❖Hwa Seung Group
❖ISC Consulting Engineer
❖MAERSK
❖Meyer Werft
❖Technip
❖VSZ Engineering
❖ PT. PAL Indonesia
❖ABB Flakt Industri AB
❖ABB Power
❖ABB Power Oy
❖ABB Zamech Elblag
❖ASG Accessories
❖ATNI
Introduction to CAD/CAM/CAE

UNIVERSITIES
❖ UMS, Solo
❖ UNI Stuttgart ❖ ITS, Surabaya
❖ TU Berlin ❖ Politeknik Negeri Bandung
❖ TH Darmstadt ❖ Bina Nusantara, Jakarta
❖ UNI Kaiserslautern ❖ Politeknik Bina Niaga, Bogor
❖ ITUV Berlin ❖ ATMI, Solo
❖ MIT, Boston - USA ❖ Universitas Trisakti, Jakarta
❖ Lehigh University, USA
❖ Stanford University, USA
❖ NTN University, Norway
❖ NUS, Singapore

and many more ………..