JIS G 3452 -1988 JIS G 3454 -1988 JIS G 3455 -1988 JIS G 3456 -1988

Carbon Steel Pipes Carbon Steel Pipes for Carbon Steel Pipes for Carbon Steel Pipes for
for Ordinary Piping Pressure Service High Pressure Service High Temperature Service
( SGP ) ( STPG 370, STPG 410 ) ( STS 370, STS 410, STS 480 ) ( STPT 370, STPT 410, STPT 480 )

TABLE 5 Attached Table 2 Attached Table 2 Attached Table 2

Wall Thickness, mm Wall Thickness, mm Wall Thickness, mm Wall Thickness, mm
Inch Outside
Nominal Diameter, Schedule No. Schedule No. Schedule No. Schedule No.
Size mm
SGP 10 20 30 40 60 80 40 60 80 100 120 140 160 10 20 30 40 60 80
1/8" 10.5 2.0 ... ... ... 1.7 2.2 2.4 1.7 ... 2.4 ... ... ... ... ... ... ... 1.7 ... 2.4
1/4" 13.8 2.3 ... ... ... 2.2 2.4 3.0 2.2 ... 3.0 ... ... ... ... ... ... ... 2.2 ... 3.0
3/8" 17.3 2.3 ... ... ... 2.3 2.8 3.2 2.3 ... 3.2 ... ... ... ... ... ... ... 2.3 ... 3.2
1/2" 21.7 2.8 ... ... ... 2.8 3.2 3.7 2.8 ... 3.7 ... ... ... 4.7 ... ... ... 2.8 ... 3.7
3/4" 27.2 2.8 ... ... ... 2.9 3.4 3.9 2.9 ... 3.9 ... ... ... 5.5 ... ... ... 2.9 ... 3.9
1" 34.0 3.2 ... ... ... 3.4 3.9 4.5 3.4 ... 4.5 ... ... ... 6.4 ... ... ... 3.4 ... 4.5
1.1/4" 42.7 3.5 ... ... ... 3.6 4.5 4.9 3.6 ... 4.9 ... ... ... 6.4 ... ... ... 3.6 ... 4.9
1.1/2" 48.6 3.5 ... ... ... 3.7 4.5 5.1 3.7 ... 5.1 ... ... ... 7.1 ... ... ... 3.7 ... 5.1
2" 60.5 3.8 ... 3.2 ... 3.9 4.9 5.5 3.9 ... 5.5 ... ... ... 8.7 ... ... ... 3.9 ... 5.5
2.1/2" 76.3 4.2 ... 4.5 ... 5.2 6.0 7.0 5.2 ... 7.0 ... ... ... 9.5 ... ... ... 5.2 ... 7.0
3" 89.1 4.2 ... 4.5 ... 5.5 6.6 7.6 5.5 ... 7.6 ... ... ... 11.1 ... ... ... 5.5 ... 7.6
3.1/2" 101.6 4.2 ... 4.5 ... 5.7 7.0 8.1 5.7 ... 8.1 ... ... ... 12.7 ... ... ... 5.7 ... 8.1
4" 114.3 4.5 ... 4.9 ... 6.0 7.1 8.6 6.0 ... 8.6 ... 11.1 ... 13.5 ... ... ... 6.0 ... 8.6
5" 139.8 4.5 ... 5.1 ... 6.6 8.1 9.5 6.6 ... 9.5 ... 12.7 ... 15.9 ... ... ... 6.6 ... 9.5
6" 165.2 5.0 ... 5.5 ... 7.1 9.3 11.0 7.1 ... 11.0 ... 14.3 ... 18.2 ... ... ... 7.1 ... 11.0
7" 190.7 5.3 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
8" 216.3 5.8 ... 6.4 7.0 8.2 10.3 12.7 8.2 10.3 12.7 15.1 18.2 20.6 23.0 ... 6.4 7.0 8.2 10.3 12.7
9" 241.8 6.2 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
10" 267.4 6.6 ... 6.4 7.8 9.3 12.7 15.1 9.3 12.7 15.1 18.2 21.4 25.4 28.6 ... 6.4 7.8 9.3 12.7 15.1
12" 318.5 6.9 ... 6.4 8.4 10.3 14.3 17.4 10.3 14.3 17.4 21.4 25.4 28.6 33.3 ... 6.4 8.4 10.3 14.3 17.4
14" 355.6 7.9 6.4 7.9 9.5 11.1 15.1 19.0 11.1 15.1 19.0 23.8 27.8 31.8 35.7 6.4 7.9 9.5 11.1 15.1 19.0
16" 406.4 7.9 6.4 7.9 9.5 12.7 16.7 21.4 12.7 16.7 21.4 26.2 30.9 36.5 40.5 6.4 7.9 9.5 12.7 16.7 21.4
18" 457.2 7.9 6.4 7.9 11.1 14.3 19.0 23.8 14.3 19.0 23.8 29.4 34.9 39.7 45.2 6.4 7.9 11.1 14.3 19.0 23.8
20" 508.0 7.9 6.4 9.5 12.7 15.1 20.6 26.2 15.1 20.6 26.2 32.5 38.1 44.4 50.0 6.4 9.5 12.7 15.1 20.6 26.2
22" 558.8 ... 6.4 9.5 12.7 15.9 ... ... 15.9 22.2 28.6 34.9 41.3 47.6 54.0 ... ... ... 15.9 22.2 28.6
24" 609.6 ... 6.4 9.5 14.3 ... ... ... 17.5 24.6 31.0 38.9 46.0 52.4 59.5 ... ... ... 17.5 24.6 31.0
26" 660.4 ... 7.9 12.7 ... ... ... ... 18.9 26.4 34.0 41.6 49.1 56.6 64.2 ... ... ... 18.9 26.4 34.0

683624374.xls / JIS ( Page 1 of 9 )

3456 -1988 JIS G 3459 -1994
teel Pipes for Stainless steel pipes
erature Service
PT 410, STPT 480 )

ed Table 2 Attached Table 2

ckness, mm Wall Thickness, mm

dule No. Schedule No. JIS G 3452 -1988 JIS G 3454 -1988 JIS G 3455 -1988
Schedule No. Schedule No.
100 120 140 160 5S 10S 20S 40 80 120 160 SGP 10 20 30 40 60 80 40 60 80 100
... ... ... ... 1.0 1.2 1.5 1.7 2.4 ... ... 6.50 ... ... ... 7.10 6.10 5.70 7.10 ... 5.70 ...
... ... ... ... 1.2 1.65 2.0 2.2 3.0 ... ... 9.20 ... ... ... 9.40 9.00 7.80 9.40 ... 7.80 ...
... ... ... ... 1.2 1.65 2.0 2.3 3.2 ... ... 12.70 ... ... ... 12.70 11.70 10.90 12.70 ... 10.90 ...
... ... ... 4.7 1.65 2.1 2.5 2.8 3.7 ... 4.7 16.10 ... ... ... 16.10 15.30 14.30 16.10 ... 14.30 ...
... ... ... 5.5 1.65 2.1 2.5 2.9 3.9 ... 5.5 21.60 ... ... ... 21.40 20.40 19.40 21.40 ... 19.40 ...
... ... ... 6.4 1.65 2.8 3.0 3.4 4.5 ... 6.4 27.60 ... ... ... 27.20 26.20 25.00 27.20 ... 25.00 ...
... ... ... 6.4 1.65 2.8 3.0 3.6 4.9 ... 6.4 35.70 ... ... ... 35.50 33.70 32.90 35.50 ... 32.90 ...
... ... ... 7.1 1.65 2.8 3.0 3.7 5.1 ... 7.1 41.60 ... ... ... 41.20 39.60 38.40 41.20 ... 38.40 ...
... ... ... 8.7 1.65 2.8 3.5 3.9 5.5 ... 8.7 52.90 ... 54.10 ... 52.70 50.70 49.50 52.70 ... 49.50 ...
... ... ... 9.5 2.1 3.0 3.5 5.2 7.0 ... 9.5 67.90 ... 67.30 ... 65.90 64.30 62.30 65.90 ... 62.30 ...
... ... ... 11.1 2.1 3.0 4.0 5.5 7.6 ... 11.1 80.70 ... 80.10 ... 78.10 75.90 73.90 78.10 ... 73.90 ...
... ... ... 12.7 2.1 3.0 4.0 5.7 8.1 ... 12.7 93.20 ... 92.60 ... 90.20 87.60 85.40 90.20 ... 85.40 ...
... 11.1 ... 13.5 2.1 3.0 4.0 6.0 8.6 11.1 13.5 105.30 ... 104.50 ... 102.30 100.10 97.10 102.30 ... 97.10 ...
... 12.7 ... 15.9 2.8 3.4 5.0 6.6 9.5 12.7 15.9 130.80 ... 129.60 ... 126.60 123.60 120.80 126.60 ... 120.80 ...
... 14.3 ... 18.2 2.8 3.4 5.0 7.1 11.0 14.3 18.2 155.20 ... 154.20 ... 151.00 146.60 143.20 151.00 ... 143.20 ...
... ... ... ... ... ... ... ... ... ... ... 180.10 ... ... ... ... ... ... ... ... ... ...
15.1 18.2 20.6 23.0 2.8 4.0 6.5 8.2 12.7 18.2 23.0 204.70 ... 203.50 202.30 199.90 195.70 190.90 199.90 195.70 190.90 186.10
... ... ... ... ... ... ... ... ... ... ... 229.40 ... ... ... ... ... ... ... ... ... ...
18.2 21.4 25.4 28.6 3.4 4.0 6.5 9.3 15.1 21.4 28.6 254.20 ... 254.60 251.80 248.80 242.00 237.20 248.80 242.00 237.20 231.00
21.4 25.4 28.6 33.3 4.0 4.5 6.5 10.3 17.4 25.4 33.3 304.70 ... 305.70 301.70 297.90 289.90 283.70 297.90 289.90 283.70 275.70
23.8 27.8 31.8 35.7 ... ... ... 11.1 19.0 27.8 35.7 339.80 342.80 339.80 336.60 333.40 325.40 317.60 333.40 325.40 317.60 308.00
26.2 30.9 36.5 40.5 ... ... ... 12.7 21.4 30.9 40.5 390.60 393.60 390.60 387.40 381.00 373.00 363.60 381.00 373.00 363.60 354.00
29.4 34.9 39.7 45.2 ... ... ... 14.3 23.8 34.9 45.2 441.40 444.40 441.40 435.00 428.60 419.20 409.60 428.60 419.20 409.60 398.40
32.5 38.1 44.4 50.0 ... ... ... 15.1 26.2 38.1 50.0 492.20 495.20 489.00 482.60 477.80 466.80 455.60 477.80 466.80 455.60 443.00
34.9 41.3 47.6 54.0 ... ... ... 15.9 28.6 41.3 54.0 ... 546.00 539.80 533.40 527.00 ... ... 527.00 514.40 501.60 489.00
38.9 46.0 52.4 59.5 ... ... ... 17.5 31.0 46.0 59.5 ... 596.80 590.60 581.00 ... ... ... 574.60 560.40 547.60 531.80
41.6 49.1 56.6 64.2 ... ... ... 18.9 34.0 49.1 64.2 ... 644.60 635.00 ... ... ... ... 622.60 607.60 592.40 577.20

683624374.xls / JIS ( Page 2 of 9 )

 Calculated Inside Diameter, mm

S G 3455 -1988 JIS G 3456 -1988 JIS G 3459 -1994

Schedule No. Schedule No. Schedule No.
120 140 160 10 20 30 40 60 80 100 120 140 160 5S 10S 20S 40 80 120 160
... ... ... ... ... ... 7.10 ... 5.70 ... ... ... ... 8.50 8.10 7.50 7.10 5.70 ... ...
... ... ... ... ... ... 9.40 ... 7.80 ... ... ... ... 11.40 10.50 9.80 9.40 7.80 ... ...
... ... ... ... ... ... 12.70 ... 10.90 ... ... ... ... 14.90 14.00 13.30 12.70 10.90 ... ...
... ... 12.30 ... ... ... 16.10 ... 14.30 ... ... ... 12.30 18.40 17.50 16.70 16.10 14.30 ... 12.30
... ... 16.20 ... ... ... 21.40 ... 19.40 ... ... ... 16.20 23.90 23.00 22.20 21.40 19.40 ... 16.20
... ... 21.20 ... ... ... 27.20 ... 25.00 ... ... ... 21.20 30.70 28.40 28.00 27.20 25.00 ... 21.20
... ... 29.90 ... ... ... 35.50 ... 32.90 ... ... ... 29.90 39.40 37.10 36.70 35.50 32.90 ... 29.90
... ... 34.40 ... ... ... 41.20 ... 38.40 ... ... ... 34.40 45.30 43.00 42.60 41.20 38.40 ... 34.40
... ... 43.10 ... ... ... 52.70 ... 49.50 ... ... ... 43.10 57.20 54.90 53.50 52.70 49.50 ... 43.10
... ... 57.30 ... ... ... 65.90 ... 62.30 ... ... ... 57.30 72.10 70.30 69.30 65.90 62.30 ... 57.30
... ... 66.90 ... ... ... 78.10 ... 73.90 ... ... ... 66.90 84.90 83.10 81.10 78.10 73.90 ... 66.90
... ... 76.20 ... ... ... 90.20 ... 85.40 ... ... ... 76.20 97.40 95.60 93.60 90.20 85.40 ... 76.20
92.10 ... 87.30 ... ... ... 102.30 ... 97.10 ... 92.10 ... 87.30 110.10 108.30 106.30 102.30 97.10 92.10 87.30
114.40 ... 108.00 ... ... ... 126.60 ... 120.80 ... 114.40 ... 108.00 134.20 133.00 129.80 126.60 120.80 114.40 108.00
136.60 ... 128.80 ... ... ... 151.00 ... 143.20 ... 136.60 ... 128.80 159.60 158.40 155.20 151.00 143.20 136.60 128.80
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
179.90 175.10 170.30 ... 203.50 202.30 199.90 195.70 190.90 186.10 179.90 175.10 170.30 210.70 208.30 203.30 199.90 190.90 179.90 170.30
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
224.60 216.60 210.20 ... 254.60 251.80 248.80 242.00 237.20 231.00 224.60 216.60 210.20 260.60 259.40 254.40 248.80 237.20 224.60 210.20
267.70 261.30 251.90 ... 305.70 301.70 297.90 289.90 283.70 275.70 267.70 261.30 251.90 310.50 309.50 305.50 297.90 283.70 267.70 251.90
300.00 292.00 284.20 342.80 339.80 336.60 333.40 325.40 317.60 308.00 300.00 292.00 284.20 ... ... ... 333.40 317.60 300.00 284.20
344.60 333.40 325.40 393.60 390.60 387.40 381.00 373.00 363.60 354.00 344.60 333.40 325.40 ... ... ... 381.00 363.60 344.60 325.40
387.40 377.80 366.80 444.40 441.40 435.00 428.60 419.20 409.60 398.40 387.40 377.80 366.80 ... ... ... 428.60 409.60 387.40 366.80
431.80 419.20 408.00 495.20 489.00 482.60 477.80 466.80 455.60 443.00 431.80 419.20 408.00 ... ... ... 477.80 455.60 431.80 408.00
476.20 463.60 450.80 ... ... ... 527.00 514.40 501.60 489.00 476.20 463.60 450.80 ... ... ... 527.00 501.60 476.20 450.80
517.60 504.80 490.60 ... ... ... 574.60 560.40 547.60 531.80 517.60 504.80 490.60 ... ... ... 574.60 547.60 517.60 490.60
562.20 547.20 532.00 ... ... ... 622.60 607.60 592.40 577.20 562.20 547.20 532.00 ... ... ... 622.60 592.40 562.20 532.00

683624374.xls / JIS ( Page 3 of 9 )

 ANSI/ASME B36.10M-1985 ANSI/ASME B36.19M-1985
TABLE 2A
TABLE 2 DIMENSIONS OF WELDED
DIMENSIONS AND WEIGHTS OF WELDED AND SEAMLESS WROUGHT STEEL PIPE AND SEAMLESS STAINLESS
STEEL PIPE
Wall Thickness, mm Wall Thickness, mm
Inch Outside Standard
Nominal Diameter, Schedule No. Extra-Strong Schedule No. Sched
Size mm Double Extra-Strong
10 20 30 40 60 80 100 120 140 160 STD XS XXS 5S 10S 40S 80S 10
1/8" 10.3 ... ... ... 1.73 ... 2.41 ... ... ... ... 1.73 2.41 ... ... 1.24 1.73 2.41 ...
1/4" 13.7 ... ... ... 2.24 ... 3.02 ... ... ... ... 2.24 3.02 ... ... 1.65 2.24 3.02 ...
3/8" 17.1 ... ... ... 2.31 ... 3.20 ... ... ... ... 2.31 3.20 ... ... 1.65 2.31 3.20 ...
1/2" 21.3 ... ... ... 2.77 ... 3.73 ... ... ... 4.78 2.77 3.73 7.47 1.65 2.11 2.77 3.73 ...
3/4" 26.7 ... ... ... 2.87 ... 3.91 ... ... ... 5.56 2.87 3.91 7.82 1.65 2.11 2.87 3.91 ...
1" 33.4 ... ... ... 3.38 ... 4.55 ... ... ... 6.35 3.38 4.55 9.09 1.65 2.77 3.38 4.55 ...
1.1/4" 42.2 ... ... ... 3.56 ... 4.85 ... ... ... 6.35 3.56 4.85 9.70 1.65 2.77 3.56 4.85 ...
1.1/2" 48.3 ... ... ... 3.68 ... 5.08 ... ... ... 7.14 3.68 5.08 10.15 1.65 2.77 3.68 5.08 ...
2" 60.3 ... ... ... 3.91 ... 5.54 ... ... ... 8.74 3.91 5.54 11.07 1.65 2.77 3.91 5.54 ...
2.1/2" 73.0 ... ... ... 5.16 ... 7.01 ... ... ... 9.53 5.16 7.01 14.02 2.11 3.05 5.16 7.01 ...
3" 88.9 ... ... ... 5.49 ... 7.62 ... ... ... 11.13 5.49 7.62 15.24 2.11 3.05 5.49 7.62 ...
3.1/2" 101.6 ... ... ... 5.74 ... 8.08 ... ... ... ... 5.74 8.08 ... 2.11 3.05 5.74 8.08 ...
4" 114.3 ... ... ... 6.02 ... 8.56 ... 11.13 ... 13.49 6.02 8.56 17.12 2.11 3.05 6.02 8.56 ...
5" 141.3 ... ... ... 6.55 ... 9.53 ... 12.70 ... 15.88 6.55 9.53 19.05 2.77 3.40 6.55 9.53 ...
6" 168.3 ... ... ... 7.11 ... 10.97 ... 14.27 ... 18.26 7.11 10.97 21.95 2.77 3.40 7.11 10.97 ...
8" 219.1 ... 6.35 7.04 8.18 10.31 12.70 15.09 18.26 20.62 23.01 8.18 12.70 22.23 2.77 3.76 8.18 12.70 ...
10" 273.0 ... 6.35 7.80 9.27 12.70 15.09 18.26 21.44 25.40 28.58 9.27 12.70 25.40 3.40 4.19 9.27 12.70 ...
12" 323.8 ... 6.35 8.38 10.31 14.27 17.48 21.44 25.40 28.58 33.32 9.53 12.70 25.40 3.96 4.57 9.53 12.70 ...
14" 355.6 6.35 7.92 9.53 11.13 15.09 19.05 23.83 27.79 31.75 35.71 9.53 12.70 ... 3.96 4.78 ... ... 342.90
16" 406.4 6.35 7.92 9.53 12.70 16.66 21.44 26.19 30.96 36.53 40.49 9.53 12.70 ... 4.19 4.78 ... ... 393.70
18" 457 6.35 7.92 11.13 14.27 19.05 23.83 29.36 34.93 39.67 45.24 9.53 12.70 ... 4.19 4.78 ... ... 444.30
20" 508 6.35 9.53 12.70 15.09 20.62 26.19 32.54 38.10 44.45 50.01 9.53 12.70 ... 4.78 5.54 ... ... 495.30
22" 559 6.35 9.53 12.70 ... 22.23 28.58 34.93 41.28 47.63 53.98 9.53 12.70 ... 4.78 5.54 ... ... 546.30
24" 610 6.35 9.53 14.27 17.48 24.61 30.96 38.89 46.02 52.37 59.54 9.53 12.70 ... 5.54 6.35 ... ... 597.30
26" 660 7.92 12.70 ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... 644.16
28" 711 7.92 12.70 15.88 ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... 695.16
30" 762 7.92 12.70 15.88 ... ... ... ... ... ... ... 9.53 12.70 ... 6.35 7.92 ... ... 746.16
32" 813 7.92 12.70 15.88 17.48 ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... 797.16
34" 864 7.92 12.70 15.88 17.48 ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... 848.16
36" 914 7.92 12.70 15.88 19.05 ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... 898.16
38" 965 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ...
40" 1016 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ...
42" 1067 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ...
44" 1118 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ...
46" 1168 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ...
48" 1219 ... ... ... ... ... ... ... ... ... ... 9.53 12.70 ... ... ... ... ... ...
52" 1321 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
56" 1422 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
60" 1524 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
64" 1626 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
68" 1727 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
72" 1829 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
76" 1930 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
80" 2032 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...

683624374.xls / ANSI ( Page 4 of 9 )

 Calculated Inside Diameter, mm
Standard
Schedule No. Extra-Strong Schedule No.
Double Extra-Strong
20 30 40 60 80 100 120 140 160 STD XS XXS 5S 10S 40S 80S
... ... 6.84 ... 5.48 ... ... ... ... 6.84 5.48 ... ... 7.82 6.84 5.48
... ... 9.22 ... 7.66 ... ... ... ... 9.22 7.66 ... ... 10.40 9.22 7.66
... ... 12.48 ... 10.70 ... ... ... ... 12.48 10.70 ... ... 13.80 12.48 10.70
... ... 15.76 ... 13.84 ... ... ... 11.74 15.76 13.84 6.36 18.00 17.08 15.76 13.84
... ... 20.96 ... 18.88 ... ... ... 15.58 20.96 18.88 11.06 23.40 22.48 20.96 18.88
... ... 26.64 ... 24.30 ... ... ... 20.70 26.64 24.30 15.22 30.10 27.86 26.64 24.30
... ... 35.08 ... 32.50 ... ... ... 29.50 35.08 32.50 22.80 38.90 36.66 35.08 32.50
... ... 40.94 ... 38.14 ... ... ... 34.02 40.94 38.14 28.00 45.00 42.76 40.94 38.14
... ... 52.48 ... 49.22 ... ... ... 42.82 52.48 49.22 38.16 57.00 54.76 52.48 49.22
... ... 62.68 ... 58.98 ... ... ... 53.94 62.68 58.98 44.96 68.78 66.90 62.68 58.98
... ... 77.92 ... 73.66 ... ... ... 66.64 77.92 73.66 58.42 84.68 82.80 77.92 73.66
... ... 90.12 ... 85.44 ... ... ... ... 90.12 85.44 ... 97.38 95.50 90.12 85.44
... ... 102.26 ... 97.18 ... 92.04 ... 87.32 102.26 97.18 80.06 110.08 108.20 102.26 97.18
... ... 128.20 ... 122.24 ... 115.90 ... 109.54 128.20 122.24 103.20 135.76 134.50 128.20 122.24
... ... 154.08 ... 146.36 ... 139.76 ... 131.78 154.08 146.36 124.40 162.76 161.50 154.08 146.36
206.40 205.02 202.74 198.48 193.70 188.92 182.58 177.86 173.08 202.74 193.70 174.64 213.56 211.58 202.74 193.70
260.30 257.40 254.46 247.60 242.82 236.48 230.12 222.20 215.84 254.46 247.60 222.20 266.20 264.62 254.46 247.60
311.10 307.04 303.18 295.26 288.84 280.92 273.00 266.64 257.16 304.74 298.40 273.00 315.88 314.66 304.74 298.40
339.76 336.54 333.34 325.42 317.50 307.94 300.02 292.10 284.18 336.54 330.20 ... 347.68 346.04 ... ...
390.56 387.34 381.00 373.08 363.52 354.02 344.48 333.34 325.42 387.34 381.00 ... 398.02 396.84 ... ...
441.16 434.74 428.46 418.90 409.34 398.28 387.14 377.66 366.52 437.94 431.60 ... 448.62 447.44 ... ...
488.94 482.60 477.82 466.76 455.62 442.92 431.80 419.10 407.98 488.94 482.60 ... 498.44 496.92 ... ...
539.94 533.60 ... 514.54 501.84 489.14 476.44 463.74 451.04 539.94 533.60 ... 549.44 547.92 ... ...
590.94 581.46 575.04 560.78 548.08 532.22 517.96 505.26 490.92 590.94 584.60 ... 598.92 597.30 ... ...
634.60 ... ... ... ... ... ... ... ... 640.94 634.60 ... ... ... ... ...
685.60 679.24 ... ... ... ... ... ... ... 691.94 685.60 ... ... ... ... ...
736.60 730.24 ... ... ... ... ... ... ... 742.94 736.60 ... 749.30 746.16 ... ...
787.60 781.24 778.04 ... ... ... ... ... ... 793.94 787.60 ... ... ... ... ...
838.60 832.24 829.04 ... ... ... ... ... ... 844.94 838.60 ... ... ... ... ...
888.60 882.24 875.90 ... ... ... ... ... ... 894.94 888.60 ... ... ... ... ...
... ... ... ... ... ... ... ... ... 945.94 939.60 ... ... ... ... ...
... ... ... ... ... ... ... ... ... 996.94 990.60 ... ... ... ... ...
... ... ... ... ... ... ... ... ... 1047.94 1041.60 ... ... ... ... ...
... ... ... ... ... ... ... ... ... 1098.94 1092.60 ... ... ... ... ...
... ... ... ... ... ... ... ... ... 1148.94 1142.60 ... ... ... ... ...
... ... ... ... ... ... ... ... ... 1199.94 1193.60 ... ... ... ... ...
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...

683624374.xls / ANSI ( Page 5 of 9 )

 User's Guide for "PMPCAL"

Introduction Rem
PIPING PRESSURE DROP AND Pump Calculation Sheet (TEC Engineering Form A-MD02.032) has been
used to decide the required performance (Head, Capacity and NPSH) of
1

PUMP DESIGN CALCULATION SHEET pump. This tool was developed as Process Engineering Tool for Pump
Calculation and has following features. 2
1)Auto Calc ... Calculations such as hydraulics are done automatically.
Version 1.0 2)Piping Data Base ... System has the dimensional data of pipes
specified in ANSI/ASME and JIS.
3

3)Input/Check Form ... Input/Check Form is provided for easy work on

display. (No scroll is required.)
Input/Check Form
for Display Output(Print) Form
(A4 Portrait)

Input data /
Calculation result
Shut off Press.

NPSH How
System Configuration
Head, BHP 1
This tool was developed on Microsoft Excel Version 5.0 and the file
Dis. Press. includes following 5 Worksheets. 2
Suc. Press.
Sheet
1) User Guide*น Guide 3
2) Calculation Sheet Form*ฒ (Form)
L TOYO ENGINEERING CORPORATION 3) Data Input/Calculation Sheet*ณ
4) Table of dimensional data specified in ANSI/ASME
Calc
ANSI
5) Table of dimensional data specified in JIS JIS
*น developed by Microsoft Word Version 6.0 4
Version *ฒ This sheet can be utilized as a template when Auto Calc
Version 0.0 1996/07/31 Newly developed Function is not desired. (Auto Calc Function can not cover
Version 1.0 1996/09/12 Variable factor for Shut-off Calc. applied various process situations.) 5
*ณ The copies of this sheet shall be used for a Project. 6
It is recommended that the name of copied sheets shall be
changed to Item No. because the default setting of the footer
in page layout is the sheet name with the file name.
 <Version> <Remarks> <How to use>  <
<Introduction> <System Configuration> 

683624374.xls / Guide ( Page 6 of 9 ) L TOYO ENGINEERING CORPORATION

 User's Guide for "PMPCAL"

Remarks How to use(cont’d)

1. This tool is a file which will be utilized with Microsoft Excel and [Notes]
Microsoft Word. User should have the license to use Microsoft Excel TITLE ; Text data which will be printed on Output Form and no data entry
and Microsoft Word before using this tool. except followings is permitted.
2. This file is protected and user’s work is limited to the data entry to white REQ’D Working
cells and drawing process flow sketch except the sheet “Form”. will be utilized to decide the default of Flow Rate in hydraulic
3. Friction factor can be calculated with the iteration function in Microsoft calculation.
Excel. User should have the setting of Microsoft Excel in following Type
manner. will be utilized to estimate the Pump Efficiency.
Actuate Automatic and Iteration in the panel of Calculation after 1) FLOW Draw a process flow sketch on Output Form, if required.
selection of Options in Tools on Menu bar. Typical drawing components prepared at the right side of
Maximum Iterations and Maximum change shall be set as follows. sketch area shall be used and edited because new one cannot
Maximum Iterations: min. 100 be drawn due to protection of the sheet.
Maximum change: max. 0.001
Suction Drum / The name of Suction Drum will be utilized to
If above setting is not done,
the legend of process flow sketch.
the message “Cannot resolve circular references. ” will be
Not only Minimum Pressure but also Pressure
indicated and Pump Calculation Sheet will be made without
to be considered for the calculation of shutoff
converged solutions.
pressure should be given.
The Liquid Level shall be inputted as elevation
How to use
EL(mm) from anchor point.
1. Confirm the setting of Microsoft Excel. (refer to previous Remarks.)
Destination / Input the destination and the pressure at the
2. In case of revision for past work, close original file and open the saved
point. The destination will be reflected on the cells
file.
of HYDRAULICS.
3. After making copies of “Data Input/Calculation sheet” as described in
2) PUMP OPE. CONDITIONS
<System Configuration>, input the data and check the calculation result
Temp., Sp.Gr. & Vis. / Operating conditions of pump itself should be
to complete the Calculation Sheet in accordance with [Notes]
inputted. If any other data are not specified in
mentioned later and PDG-105 “Guideline for Pressure Balance &
the cells of HYDRAULICS, these operating
Sizing Relating Calculation”.
conditions will be used for the hydraulic
4. Once the data is changed, calculation will be done automatically.
calculations in the following priority order.
Indication of iteration number in status bar can be seen during
Sp.Gr. ; Min. => Nor. => Max.
calculation. Normally calculation will be converged within iteration of 50.
Viscosity ; Max. => Nor. => Min.
5. After calculation, check the calculation result and print.
Capacity Nor. & Des. / The percentage of overdesign will be
6. Save the file with specified new file name, if required.
calculated and indicated.
Note) It is recommended to save the file without “Guide”, “Form” and
“Calc” sheet to minimize the volume of the file and to keep the
original file as original.
 < Introduction> < System Configuration> <How to use(cont’d)> 
ฌ <Remarks><How to use> <How to use (cont’d)> 

683624374.xls / Guide ( Page 7 of 9 ) L TOYO ENGINEERING CORPORATION

 User's Guide for "PMPCAL"

How to use(cont’d) How to use(cont’d)

[Notes](cont’d) [Notes](cont’d)
HYDRAULICS ; 3) SUCTION SIDE / 4) DISCHARGE SIDE HYDRAULICS ; 3) SUCTION SIDE / 4) DISCHARGE SIDE
It is possible to calculate hydraulics in maximum three divided section.
Pressure Loss / Specify the pressure loss of each component.
Therefore the data should be specified to each section respectively, if
required. Right end column in SUCTION SIDE(DISCHARGE SIDE)
% of system dynamic loss / Refer to PDG-105.
should be used for any configuration. Suc. & Dis.Press. / Minimum suction pressure and required discharge
If two destinations are specified, the cells for Destination in pressure resulted from hydraulic calculation are
DISCHARGE SIDE will indicate BRANCH and the name of Desti.1 and indicated.
Desti.2 respectively. In this situation, the first(left) column is for the If two destinations are specified, larger required
section from pump to branch point, the second(right) column is for the discharge pressure is indicated and the value of
section from branch to Desti.1 and the third(right) one is for the section deviation from this are indicated for each
from branch to Desti.2.
destination.
Temp., Sp.Gr. & Vis. / If not specified, the data specified in PUMP
OPE. CONDITIONS will be used for 5) DIFFERENTIAL PRESSURE
calculations. Decide specification of suction and discharge pressure based on
Flow Rate / If not specified, following default will be used. hydraulic calculation and input them. The Margin included and Head
SUCTION SIDE ; Pump Des. Capacity multiplied by will be calculated and indicated.
number of Working pumps is for the ( The guideline of margin is described in PDG-105.)
section to MID1 (left column) and 6) NET POSITIVE SUCTION HEAD
Pump Des. Capa. is for the other
Specify the Specific Gravity for the calculation of NPSH Available, if
sections.
DISCHARGE SIDE ; Pump Nor. Capacity
required.
Nominal Pipe Size / In case of using the attached Piping Data Base, If not specified, specified value in PUMP OPE. CONDITION will be
Inch Index (“) is also required. applied in the following priority order.
Reference Standard / Specify the reference standard in case of using Sp.Gr. ; Min. => Nor. => Max.
the attached Piping Data Base. 7) BRAKE HORSEPOWER
Wall Thickness / Specify the schedule number (or identification such Specify pump efficiency for the calculation of BHP.
as XS applied in reference standard) in case of If not, the estimated value indicated on the right cell will be applied
using the attached Piping Data Base.
and noted on Output Form.
Pipe Inside Dia. / Not specify in case of using the attached Piping Data
Base and confirm the inside diameter indicated 8) MAX. SHUT OFF PRESSURE
below. Specify the Specific Gravity for the calculation of Maximum Liquid
If specified, the data entries for above 2 items will be Static Head, if required.
ignored. If not specified, specified value in PUMP OPE. CONDITION will be
Pipe Roughness / If not specified, the Default will be used. applied in the following priority order.
Total Equiv. Length / For the SUCTION SIDE, input the number of Sp.Gr. ; Min. => Nor. => Max.
Fitting on the cells in Note *4) and specify the
Specify the factors for Max. Shut-off Pressure calculation in NOTE
factor by which calculated Total Equiv. Length
multiplied.
*5). (The guideline of factor is described in PDG-105.)
For the DISCHARGE SIDE, specify the total
equiv. length including actual pipe length.
ฌ <How to use> <How to use (cont’d)>  ฌ <How to use>

683624374.xls / Guide ( Page 8 of 9 ) L TOYO ENGINEERING CORPORATION

Work No. D-114 Item No. 0401G-002 REQ'D Working 1 Standby 0 Rev. 1 Date 28 Jan '04 Made NB [ Note ]
Project D-Plant Type 1 ( 1; Centri, 2;Recipro, 3;Gear, 4; Screw) Rev. 0 Date 8 Dec '03 Made Chat *1) Press. to be considered at Shutoff
1) FLOW as Sketch Service HWH Pump 5) DIFFERENTIAL PRESSURE *2) 1 ; ANSI/ASME, 2 ; JIS
Suction Drum T-002 Desti.1 / Desti.2 Press. Dis./Suc. (Kg/cm²G) 3.589 / 0.069 (Rated) *3) 0.04572(=Default) for C.S. , 0.0015 for S.S.
Pressure Min / *1 (Kg/cm²G) 0/ Destination K-602 / Diff. Press. (Kg/cm²) 3.659 *4) No. of Fitting in Suction Line
Liq.Level Min / Max. (EL) 700 / Pressure (Kg/cm²G) 1.2 / ( incl. Margin of 0.000 Kg/cm² ) Fitting / / 6" Eq. Length (m)
2) PUMP OPE. CONDITIONS Fluid HWH Water Head (m) 37.8 at Min. Sp.Gr. Ordinary Ent. / / 1 / /
Temp. Min/Nor/Max (°C) / 85 / Capacity Nor. 60 6) NET POSITIVE SUCTION HEAD Borda Entrance / / / /
Sp.Gr. @PT Min/Nor/Max ( - ) / 0.968 / (m³/hr) Des. Sp.Gr. for NPSH Calc. (-) 0.968 90° Standard Elb. / / / /
Viscosity Min/Nor/Max (cP) / 1/ Overdes. NPSH Avail. / Req'd (m) 3.8 / 1.9 90° L-Sweep Elb. / / 2 / /
Vap.Press. Max. (Kg/cm²A) 0.5894 Nozzle Elevation Suc./ Dis. (EL) 900 / 1,100 7) BRAKE HORSEPOWER 45° Elbow / / / /
HYDRAULICS 3) SUCTION SIDE 4) DISCHARGE SIDE Pump Efficiency (%) (Esti. ) Tee Side Outlet / / / /
Destination MID1 / MID2 / PUMP MID1 / MID2 / K-602 BHP ( kW ) at Max. Sp.Gr. Straight Tee / / / /
Destination Elevation (EL) / / 900 / / 25,000 8) MAX. SHUT OFF PRESSURE (As guide only) Gate Valve / / 1 / /
Temp. (°C) / / 85 / / 85 Sp.Gr. for Max. Suc. Static Head (-) 0.968 3/4 Contraction / / / /
Sp.Gr. (-) / / 0.968 / / 0.99973 Max. Suction Pressure (Kg/cm²G) *5) MAX. SHUT OFF PRESSURE (As guide only)
Viscosity (cP) / / 1 / / 1 Max. Shut-off Press. (Kg/cm²G) = Max.Suc. + 1.2 x Diff. Press. x 1.05
Flow Rate (m³/hr) / / 60 / / 60 L TOYO ENGINEERING CORPORATION
Nominal Pipe Size (inches) / / 6" / / 5" 1 28 Jan '04 NB
Reference Standard*² / / 1 / / 1 PIPING PRESSURE DROP AND
0 8 Dec '03 Chat
Wall Thickness PUMP DESIGN CALCULATION SHEET
(schedule) / / STD / / STD Rev. Date Made Chkd Remarks
Pipe Inside Dia. (mm) / / / / Work No. Project Name Item No. No. of Required Service
/ / / / D-114 D-Plant 0401G-002 1 +0 HWH Pump
Pipe Roughness*³ (mm) / / / / 1) FLOW
Velocity (m/s) / / / / Fitting in Discharge Line
Actual Pipe Length (m) / / 3 / / 60 T-002 Liq. Level L/D K-602
Total Equiv. Length* 4
(m) / / 3 / / 163.51 Max. EL Size (inch.) 5
/ / Min. EL 700 90elbow ###
20 14
Fri. Loss (Kg/cm²/100m) / / / / 45elbow 15 0 Fitting in Suction Line
Press. Loss a. Line / / / / Straight Tee 20 1 6"
(Kg/cm²) b. Strainer / / 0.05 TeeSide 65 2 Ord. Entrance 1
c. Orifice / / Butterfly Valve 13 0
### Borda Entranc
d. Exchangers / / Gate Valve 7 2 90° Elbow (S)
e. Heaters / / Check Valve 80 0 90° Elbow (L) 2
f. Others / / / / Globe Valve 350 1 45° Elbow
Sub-total ( a ~ f ) 0.000 / 0.000 / 0.000 Ordinary Ent. 36 0 Tee Side Outle
Control Valve / / Pump Nozzle Elev. Contraction 7 1 Straight Tee
( % of system dynamic loss ) Suc. EL 900 Equiv. Length 103.505 Gate Valve 1
Liquid Static Head (Kg/cm²) / / 0.019 / / 2.389 Dis. EL 1,100 3/4 Contractio
Suc. & Dis. Press. (Kg/cm²G) (Min.) 0.069 3.589

2) OPERATING CONDITIONS 4) DISCHARGE CONDITIONS

1. Fluid Name HWH Water 0. Destination K-602
2. Temp. Min./Nor./Max. (°C) / 85 / Elevation (EL) 25,000
3. Sp.Gr. Min./Nor./Max. (-) / 0.968 / Flow Rate (m³/hr) 60
4. Vis. Min./Nor./Max. (cP) / 1/ Temperature (°C) 85
5. Vap. Press. Max. (Kg/cm²A) 0.5894 Sp.Gr. (-) 0.99973
6. Capa. Nor/Des/Overdes. (m³/hr) 60 / / Viscosity (cP) 1
1. Line Size ANSI
3) SUCTION CONDITIONS Nominal Pipe Size (inches) 5"
0. Destination PUMP Thickness (-) STD
Flow Rate (m³/hr) 60 Pipe Inside Dia. (mm)
Temperature (°C) 85 Pipe Roughness (mm) 0.0457
Sp.Gr. (-) 0.968 2. Velocity (m/s)
Viscosity (cP) 1 3. Actual Pipe Length (m) 60
1. Line Size ANSI 4. Total Equiv. Length (m) 163.51
Nominal Pipe Size (inches) 6" 5. Friction Loss (Kg/cm²/100m)
Thickness (-) STD 6. Press. Loss a. Line
Pipe Inside Dia. (mm) (Kg/cm²) b. Orifice
Pipe Roughness (mm) 0.0457 c. Exchangers
2. Velocity (m/s) d. Heaters
3. Actual Pipe Length (m) 3 e. Miscellaneous
4. Total Equiv. Length (m) 3.0 Sub-total(a~e) 0.000
x1 7. Control Valve Loss (Kg/cm²)
5. Fri. Loss (Kg/cm²/100m) 8. Max. Desti. Press. (Kg/cm²G) 1.2
6. Min. Drum Press. (Kg/cm²G) 0 9. Elevation Loss (m) 23.90
7. Min. Liq. Static Head (m) 0.20 (Kg/cm²) 2.389
(Kg/cm²) 0.019 10. Req'd Dis. Press. (Kg/cm²G) 3.589
8. Line Loss (Kg/cm²)
9. Strainer Loss (Kg/cm²) 0.05 7) BRAKE HORSEPOWER
10. Other Loss (Kg/cm²) m³/hr (Des.) x 0.968 (Sp.Gr.)*³ x 37.8 m
BHP =
11. Min. Suc. Press. (Kg/cm²G) 0.069 367.1 x (Pump Effi-Frac.)
= kW
5) DIFFERENTIAL PRESSURE
1. Rated Dis. Press. (Kg/cm²G) 3.5893547 8) MAX. SHUT OFF PRESSURE ( As guide only )
2. Rated Suc. Press. (Kg/cm²G) -0.0693610842207164 1. Suction Drum Pressure (Kg/cm²G)
3. incl. Special Margin (Kg/cm²) 0.000 2. Max. Liquid Static Head (m) #VALUE!
4. Differential Press. (Kg/cm²) 3.65871578422072 Sp.Gr. for Max. Suc. Static Head ( - ) 0.968
5. Head *¹ (m) 37.8 Max. Liquid Static Head (Kg/cm²)
3. Max. Suction Pressure (Kg/cm²G)
6) NET POSITIVE SUCTION HEAD 4. Max. Shut-off Pressure
1. Min. Suc. Press. (Kg/cm²G) 0.069 = Max.Suc. + 1.2 x Diff. Press. 3.66 *³ x 1.05
2. Vap. Press. (Kg/cm²G) -0.444 = Kg/cm²G
3. Net (Kg/cm²) 0.374
4. Sp.Gr. (-) 0.968 Notes; *¹ To be checked by controlling case (Min. Sp.Gr.)
NPSH Available *² (m) 3.8 *² To be checked by controlling case (Max. Vap. Press.)
NPSH Required *² (m) 1.9 *³ To be checked by controlling case (Max. Sp.Gr.)
A-MD02.032R(PMPCAL1E) © TOYO ENGINEERING CORPORATION