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Generator Load Calculation Master 2012

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Appliance – Watts Appliance – Watts Appliance – Watts

Compact Fluorescent (CF)

vs. Incandescent Wattage*

Coffee pot – 200 Garage door opener – 350


Coffee maker – 800 Ceiling fan – 10-50
Toaster – 800-1500 Table fan – 10-25 40 watt incan. – 11 watt CF
Popcorn popper – 250 Electric blanket – 200 60 watt incan. – 16 watt CF
Blender – 300 Blow dryer – 1000 75 watt incan. – 20 watt CF
Microwave – 600-1500 Shaver – 15 100 watt incan. – 30 watt CF
Waffle iron – 1200 Water Pik – 100 Hedge trimmer – 450
Hot plate – 1200 Computer… Weed eater – 500
Frying pan – 1200 laptop – 20-50 1/4" drill – 250
Dishwaher – 1200-1500 desktop – 80-150 1/2" drill – 750
Gbg. disposal – 450 printer – 100 1" drill – 1000
Washing machine… Typewriter – 80-200 9" disc sander – 1200
automatic – 500 TV (25" color) – 150 3" belt sander – 1000
manual – 300 TV (19" color) – 70 12" chain saw – 1100
Vaccuum… TV (12" B&W) – 20 14" band saw – 1100
upright – 200-700 VCR – 40 7 1/4" circ. saw – 900
handheld – 100 CD player – 35 8 1/4" circ. saw – 1400
Sewing Machine – 100 Portable stereo – 10-30 Refrig./Freezer – Conventional…
Iron – 1000 Clock radio – 1 20 cubic feet – 540
Clothes dryer… Car stereo – 8 16 cubic feet – 475
electric (n/a) – 4000 Sattelite dish – 30 Sun Frost Refrig./Freezer (DC*)…
gas heated – 300-400 CB radio – 5 16 cubic feet – 112
Heater (n/a)… Electric clock – 3 12 cubic feet – 70
engine block – 150-1000 Radio telephone… Vestfrost Refrig./Freezer…
portable – 1500 receive – 5 10.5 cubic feet – 60
waterbed – 400 transmit – 40-150 Freezer – Conventional…
stock tank – 100 Lights… 14 cubic feet FF – 440
Furnace blower – 300-1000 100w incan. – 100 14 cubic feet – 350
Air Conditioner (n/a)… 25w CF – 28 Sun Frost Freezer (DC)…
room – 1000 50w DC incan. – 50 19 cubic feet – 112
central – 2000-5000 40w DC halogen – 40 Vestfrost Freezer…
Electric mower (n/a) – 1500 20w CF – 22 7.5 cubic feet – 50
Worksheet - NEC 2011, 220 Part IV Residential
Customer Name
Customer Address email:
Phone
Date Fax:
Voltage (Circle) 120/240V- 1Ø 120V/208Y - 3Ø 120V/240Δ - 3Ø
Electrical Service (Circle) 100 Amp 150 Amp 200 Amp 400 Amp 800 Amp NJ Elctrical License
Fuel Type (Circle) LPV NG NJ HIC# 13VH
Panel Loc/Distance to Gen Loc Garage Basement Room Dist._______ Ft. PrePack Whole-House

General Loads Sq.Ft Qty. Rating Factor Loads (VA) Loads(VA) kW(VA/1000) Amps
General Lighting 3VA per ft² 100% 0 0 0
Small Appliance Circuits 1500 100% 0 0 0
Laundry Circuits 0 1500 100% 0 0 0

Fixed Appliances Full Power Rating Gen kW Rating Full Current Rating
Well Pump 230V 1000 100% 0 VA 1.00 0 kW 4.2 0 A
Sump Pump 120V 0 750 100% 0 0.75 0 5.5 0
Ejector Pump 1 h.p. 230V 0 2000 100% 0 2.00 0 7.5 0
Freezer 120V 0 400 100% 0 0.40 0 3.3 0
Microwave 120V 0 1000 100% 0 1.00 0 8.3 0
Toaster Oven 120V 0 1250 100% 0 1.25 0 10.0 0
Disposal 120V 0 250 100% 0 0.25 0 2.0 0
Dishwasher 120V 0 500 100% 0 0.50 0 4.5 0
Range (See Table 220.55 for Multiple Cooking App.
Or per 8" Element 230V 0 1500 100% 0 1.50 0 6.3 0
Wall Mounted Oven 230V 0 5000 100% 0 5.00 0 25.0 0
Water Heater (Electric) 230V 0 4500 100% 0 4.50 0 18.5 0
Clothes Dryer (Electric) 230V 0 5000 100% 0 5.00 0 21.0 0
Furnace/Air Handler 120V 0 750 100% 0 0.75 0 7.0 0
Use forPartial
Refrigerator
Other(s) List } Building 120V 0
0
750 100% 0 0.75
0.00
0 6.0 0

0 0.00

Total Special Loads 0 VA 0.0 kW 0.0 A


Heat / AC Loads Qty. Rating Factor Loads (VA) Loads(VA) kW(VA/1000) Amps
AC Cooling Equipment Ton Locked-Rotor Amp(LRA) Gen kW Rating Running Load Amp(RLA)
• Compressor 1 230V 0 0 100% 0 0.0 0 0 0 A
• Compressor 2 230V 0 0 100% 0 0.0 0 0 0
• Heating Element 230V 0 100% 0
• Heat Pump 230V 0 100% 0
Electric Space Heating
• Less than 4 separately controlled units 0 0 100% 0 0 0 0
• 4 or more separately controlled units 0 0
Any Continuous Nameplate Load 0 0

Total AC/Heat Loads 0 VA 0.0 kW 0.0 A


General Loads Total A 0.0 A
• 1st 10kW of General Loads 100% 0 kW
• Remaining General Loads (kW) 40% 0 kW
Calculated General Loads (kW) 0.0 kW 0.0 A
AC Load 100% 0
Heat Load 100% 0
Largest of AC/Heat Load 0.0 kW 0.0 A

Total Calculated Load (Net General Loads + Heat/AC Loads) 0.0 VA 0.0 kW 0.0 A

Actual Generator size = Total x 10% 0 kW Err:520 kW * *


*Whole-House: Use as is. 8/7kW = 35amps (28-amp max after adding up items)
*When doing partial-building, look at the amp total (Total A). Than look at 10/9kW = 45amps (36-amp max after adding up items)
the Amp/CB table to the right. This is more accurate due to all the items 14/13kW = 60amps (48-amp max after adding up items)
selected are likely to be on at same time. 17/16kW = 65amps (52-amp max after adding up items)
20/18kW = 100amp (80-amp max after adding up items)
Yellow = Entry If used as whole-house, follow sheets recommendation
Commercial
Worksheet - NEC 2008
Customer Name
Customer Address email:
Phone
Date Fax:
Voltage (Circle) 120/240V- 1Ø 120V/208Y - 3Ø 120V/240Δ - 3Ø
Electrical Service (Circle) 100 Amp 150 Amp 200 Amp 400 Amp 600 Amp 800 Amp
Fuel Type (Circle) LPV NG
Panel Loc/Distance to Gen Loc Garage Basement Room Dist.___________ Ft.

General Loads Sq.Ft Qty. Rating Factor Loads (VA) Loads(VA) kW(VA/1000) Amps
General Lighting 0 3.5VA per ft² 100% 0 0 0
Small Appliance Circuits 0 1500 100% 0 0 0
Laundry Circuits 0 1500 100% 0 0 0

Fixed Appliances Full Power Rating Gen kW Rating Full Current Rating
Well Pump 240V 0 1000 100% 0 VA 1.00 0 kW 4.2 0 A
Sump Pump 120V 0 750 100% 0 0.75 0 5.5 0
Ejector Pump 1 h.p. 240V 0 2000 100% 0 2.00 0 7.5 0
Freezer 120V 0 400 100% 0 0.40 0 3.3 0
Microwave 120V 0 1000 100% 0 1.00 0 8.3 0
Toaster Oven 120V 0 1250 100% 0 1.25 0 10.0 0
Disposal 120V 0 250 100% 0 0.25 0 2.0 0
Dishwasher 120V 0 500 100% 0 0.50 0 4.5 0
Range (See Table 220.55 for Multiple Cooking App.
Or per 8" Element 240V 0 1500 100% 0 1.50 0 6.3 0
Wall Mounted Oven 240V 0 5000 100% 0 5.00 0 25.0 0
Water Heater (Electric) 240V 0 4500 100% 0 4.50 0 18.5 0
Clothes Dryer (Electric) 240V 0 5000 100% 0 5.00 0 21.0 0
Furnace/Air Handler 120V 0 750 100% 0 0.75 0 7.0 0
Use forPartial
Refrigerator
Other(s) List } Building 120V 0
0
750 100% 0 0.75 0 6.0 0

Total Special Loads 0 VA 0.0 kW 0.0 A


Heat / AC Loads
AC Cooling Equipment Ton Locked-Rotor Amp(LRA) Gen kW Rating Running Load Amp(RLA)
• Compressor 1 230V 0 0 100% 0 0.0 0 0 0 A
• Compressor 2 230V 0 0 100% 0 0.0 0 0 0
• Heating Element 230V 0 100% 0
• Heat Pump 230V 0 100% 0
Electric Space Heating
• Less than 4 separately controlled units 0 0
• 4 or more separately controlled units 0 0
Any Continuous Nameplate Load 0 0

Total AC/Heat Loads 0.0 VA 0.0 kW 0.0 A


General Loads Total A 0.0 A
• 1st 10kW of General Loads 100% 0 kW
• Remaining General Loads (kW) 40% 0 kW
Calculated General Loads (kW) 0.0 kW 0.0 A
AC Load 100% 0
HeatLoad 100% 0
Largest of AC/Heat Load 0.0 kW 0.0 A

Total Calculated Load (Net General Loads + Heat/AC Loads) 0.0 VA 0.0 kW 0.0 A

Actual Generator size = Total x 10% 0 kW Err:520 kW *


*Whole-House: Use as is. 8/7kW = 35amps (28-amp max after adding up items)
*When doing partial-building, look at the amp total (Total A). Than look at 10/9kW = 45amps (36-amp max after adding up items)
the Amp/CB table to the right. This is more accurate due to all the items 14/13kW = 60amps (48-amp max after adding up items)
selected are likely to be on at same time. 17/16kW = 65amps (52-amp max after adding up items)
20/18kW = 100amp (80-amp max after adding up items.
Yellow = Entry If used as whole-house, follow sheets recommendation
2010 Air-Cooled Line - Up

Model 5837 5870 5871 5872 5874 5875


Rated Power (LPG/NG) 7/6 kW 8/7 kW 10/9 kW 14/13 kW 17/16 kW 20/18 kW
Voltage (1Ø) 120/240 120/240 120/240 120/240 120/240 120/240
Amps @ (120v/240v) 58/29 58/29 63/37.5 95/54.2 117/66.6 133/75
Main Line Circuit Breaker 30 35 45 60 65 100
Fuel Consumption (NG)
kBTU-Full Load 146 139 156 220 261 294
Whisper Test Low Speed No No No No No No
dB(A) @ Exercise 67 62 63 66 66 66
dB(A) @ Load 67 62 63 66 60 60
ATS (Amp) 50 100 100 100 100 200
Circuits Protected 8 10 12 14 14 Whole-House
1) Furnace 1) Furnace 1) Furnace 1) Furnace 1) 2-Furnace Only up to 200 amp
2) Sump Pump 2) 2-Sump Pumps 2) 2-Sump Pumps 2) 2-Sump Pumps 2) 2-Sump Pumps services. No 400A
3) Refigerator 3) Refigerator 3) Refigerator 3) Refigerator 3) 2- services.
4) Few lights/TV 4) Freezer 4) Freezer 4) Freezer Refigerator 4)
Common Electrical Loads
5) Few 5) AC 3- 5) AC 4-Ton Freezer
lights/TV Ton* 6) or 3-Ton & 2- 5) AC 5-Ton* or
Few lights/TV Ton* 6) 4-Ton & 2-Ton*
Lights/TV 6) Lights/TV
Enclosure Material Composite Polymer Steel Steel Steel Aluminum Aluminum
Enclosure Color Bisque Bisque Bisque Bisque Gray Gray
Dimensions (Inches) 30.22 x 24.35 x 32.95 48.3 x 25.3 x 28.8 48.3 x 25.3 x 28.8 48.3 x 25.3 x 28.8 48.3 x 25.3 x 28.8 48.3 x 25.3 x 28.8

Starting Cost $5,800.00 $6,400.00 $7,300.00 $8,100.00 $9,450.00 $10,500.00


* This can vary depending on actual RLA and LRA.

HS Costs (With and without Shipping & Battery)


Generac wo/w $1636.14/$1851.14 $2029/$2244 $2619.60/$2834.60 $3091.72/$3306.72 $3717.02/$3932.02 $4164.72/$4379.72
Standard Installation: 1. Generator is located within 5' of the Gas Meter.
See prices above. 2. Generator is within 25' of the Electrical Panel and has a non-interrupted indoor/crawl run.
3. No concrete pad.
4. A 3' area on either side of the Electrical Panel

• Standard Installation consists of clearing the area, installing a 2.5' x 4.5' wood frame set mostly into the ground.
The frame is filled with pea-stone and the unit is set onto the stone.
• 5' of Gas Line run straight from the gas meter with shut-off valve. Line is capped and pressurized for
Plumbing inspection.
• Transfer Switch is installed at electrical panel. The 2' whip is run between the panel and switch and all circuits spliced.
• The 30' whip is run between the Transfer Switch and a Junction Box. A 6' whip is run from JB to Generator.
• Customer or HS calls for Plumbing inspection. After inspection, we make gas connection and perform Start-Up tests.

Non-Standard: • Generator is located greater than 5' from Gas Meter. This will require additional gas pipe or $6.00 / ft.
CSST tubing:
• Generator is further than 25' from Electrical or has an obstruction requiring PVC pipe and wire; $3.00 / ft. +
with possible second day of install if PVC run is long and/or hard $1800 / ft.

• Concrete Pad required for liquid-cooled generators only: ~$1200

• Transfer Switches can only be located more than 2' from the Electrical Panel under special, very $ T&M
expensive means.

Procedure: Site Visit:


• Pictures of gas meter, generator location, panel, and close-ups of same.
• Pictures of the panel label and any pictures of the anticipated electrical and gas line runs.
• Make of panel and breakers.
• List of electrical items to be covered. If AC is considered, get MCA, RLA & LRA.
• If quoted on-site, get survey.
• Load calculation for unit sizing. Quote customer. If accepted, proposal and deposit.
• Design- electrical and plumbing drawings and site survey. Apply for permits and zoning. Allow 1-3 weeks.
• After zoning passes, order unit if not in stock.
• Build wood frame in shop if crew is available. Get wood and stones ready.
• Once permits are ready, schedule job. Job will take 1-2 days for install and 2-3 hours for gas line connection
and start-up.

Generac generators vent from the left side. Any shrubbery within 3-5' of the vent may be killed.
1.        Site
·         Recommend the location. Closer to the gas meter is ideal &/or near to the electrical panel
·         Unit vents ‘left’. When facing the front of the unit, the vent is on the left side. Do not place the unit within 5’ of a build
·         Will need survey for zoning approval
·         See Figure 1.10 Installation Guidelines for placement location
·         Unit will sit on 4”of pea-stone inside a 2”x4” wood frame set about 4” into the ground
Pictures: Site location. Any possible generator locations. Close up and entire area. (2 min.)

2.        Plumbing
·         Check gas meter & regulator for size
-         Primary must supply 5”-14” w.c.
-         Secondary regulator is supplied by Generac
·         Outside piping is in galvanized steel pipe with a ball valve at the meter & connects to ¾” pipe thread flex-line supplied
·         Inside run is CSST transition at entry and exit with a Brass Transition Flange
·         Try to keep all gas line outside if possible. See Diagram in Section2.3 NJNG Outside Locations for Standard Metersets
Pictures: Close up of entire gas meter. Step back for entire gas line run. Inside CSST run. Any odd obstacles for gas line

3.        Electrical
·         Service size. Main CB, panel make, breaker type. AC nameplate data-MCA, RLA & LRA
·         Location of panel-Garage, Basement… Need 3’ of clear area on 1 side of the panel for the transfer switch
·         Measure the distance from the transfer switch to generator location from the inside. The 30’ whip will need to reach
·         The 30’whip is not outdoor rated and must be run indoors or crawl. If the unit is within 25’ but there is a slab, doorwa
·         Obtain basic necessities needed and ‘would like’ from the customers. Fill out Size Form for both kW and Amps
Picture Panel area, close up and set back. Close up of the breakers and panel label(circuits ID). Set Back of conduit run in the
place the unit within 5’ of a building jut-out, shrubbery, window…

¾” pipe thread flex-line supplied by Generac

ocations for Standard Metersets


un. Any odd obstacles for gas line run. (3 min.)

r the transfer switch


The 30’ whip will need to reach where it will exit the building and enter a splice box, not to the Generator itself; similar to an AC condensor HR going to the disconnect.
in 25’ but there is a slab, doorway or any obstacle, than PVC must be used. The whip can be used and transitioned to PVC when outside or just run PVC the whole way. Th
m for both kW and Amps
D). Set Back of conduit run in the room. Service entrance and meter. (4 min.)
sor HR going to the disconnect.
or just run PVC the whole way. The wires are THWN-2 and rated for outdoor.
Generator Fuel Usage

Based on $1.05/Therm (which includes BGS & Delivery)

In Costs/hr.

Gen Size (kW) 1/2 Load Full Load Exercise


BTUx1000 = Cost/hr BTUx1000 = Cost/hr BTUx1000 = Cost/hr
7/6
8/7 77 = $0.81 139 = $1.46 30 = $0.32
10 / 9 102 = $1.07 156 = $1.64 35 = $0.37
14 / 13 156 = $1.64 220 = $2.31 40 = $0.42
17 / 16 183 = $1.92 261 = $2.74 45 = $0.47
20 / 18 206 = $2.16 294 = $3.09 50 = $0.53

Load At→ 25% 50% 75% 100% Exercise


22kW 100 = $1.10 190 = $2.00 255 = $2.68 316 = $3.32 42 = $0.44
36/35kW 156 = $1.64 282 = $2.96 392 = $4.12 503 = $5.28 48 = $0.50

1 Therm = 100ft3 = 100,000 BTU


1T = 100 ft3 (y/100) x ($ / Therm) = $ / hr.
xT = y ft3

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