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Isuzu - N-Series 4HK1-TC 5.2L (2007-10)

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Version #2 | 9-17-19

Revision #1 | 2-18-19

ISUZU
N-SERIES-5.2L
(2007-2010)

Electrical Circuit Wiring Diagrams


How to Read This Document

SYMBOLS

Connector Splice
Name

Trip Master
(5927) Circuit
Pin Label Breaker

+12V Battery A
Fuse

Ignition B
Diode

J1708(-) C
Twisted Pair
Pin Connection Reference

J1708(+) D A (See Page 1) >> Passthrough Connector


Reference
Destination
Ground

+ Power

ABBREVIATION COLOR

RD RED A Reference
WH WHITE
OR ORANGE
YL/YE YELLOW
PK PINK
BK BLACK
GY GRAY
PU/VT PURPLE
BR/BN BROWN Component
GN GREEN Componen t
Name M67GA 18-OR
BU/BL BLUE 1
CRS Combus tion Air Control
Valve 298-6410 N67DA 18-GN
Capital Abbreviation’s Represent Wire Main Color
Lower Case Abbreviation’s Represent Secondary Color Part 2
Number
Circuit Colo r
Component Gauge
Connection Number
ISUZU N-SERIES-5.2L 2007-2010 Page 1 of 8
ECM Connector
(J-105)

2
3
POW ER GROUN D
26
27
A1
Ground Distribution 1 CASE GROUND

4
GROUND
5
Fuse Relay Cen ter
IC 65 0.85-BU ye A2 IC 65 0.5-BU ye
5 52 RELAY
IC 66 0.85-BU ye A3 IC 66 0.5-BU ye
53 MAIN CONTROL

IC 53 3-WH rd IC 62 1.25-WH rd
1 A4
49 IGNITION VOLTAGE
IC 63 1.25-WH rd
50 IGNITION VOLTAGE
IC 53 3-WH rd IC 67 1.25-WH rd
73 IGNITION VOLTAGE
F:33 A5 IC 75 0.5-GN bk
44 IGNITION VOLTAGE

Sub Junction Block 1 H-90 Connector


IC 11 0.5-BK b u
5 5 51 BATTERY POSITIVE VOLTAGE
PA 12 0 .85-BK bu
18
Fuse Relay Cen ter (In Cab)
3
IC 81 0.5-BK o r
1
Sub Junction Block 2
13
PA 32 0 .5-BK or
12
4 H-80 Connector
IC 1 0.5-BK or IC 1 0.5-BK bu
13 1 23 IGNITION 1 VOLTAGE

Fuse/Relay Center
(In Cab)
Sub Junction Block 1
MA 48 0.5-GN ye
7 10
MA 1 0.5-GN ye
5
Sub Junction Block 1
H-80 Connector
2
IC 10 0.5-YE bk IC 10 0.5-YE bk MALFUNCTION INDICATOR
31 11 80
LAMP (MIL) CONTROL

Note:
Sub Junction Block 1 – Located behind the Center of the I/ P, Above the Blower Motor Case to the Left of the Blower Motor.
Sub Junction Block 2 – Located behind the Center of the I/ P, On the Right of the In-Cab Fuse Relay Center.

Fuse/Relay Center (In-Cab)


Center of I/P, Behind Access Cover

Fuse/Relay Center
Left Outer Frame Rail Behind Front Tire

Fuse Center
Center of I/P, Behind Access Cover
ISUZU N-SERIES-5.2L 2007-2010 Page 2 of 8
ECM Con nector
(J-105)

46 CRUISE CONTROL SET/COAST SW ITCH SIGNAL

48 CRUISE CONTROL RESUME/ACCEL SW ITCH SIGNAL

47 CRUISE CONTROL ON SWITCH SIGNAL

62 STOP LIGHT SWITCH SIGNAL

Fuse/Relay Center 63 STOP LIGHT CRUISE RELEASE SWITCH SIGNAL


(In Cab) Sub Junction Block 2
IC 81 0.5-BK or 66 LOW COOLAN T LEVEL NDICATOR CONTROL
1 13
IC 100 0.5-BK or 67 EXHAUST BRAKE REQUEST SIGNAL
3
Sub Junction Block 1
60 LOW REFERENCE

1 72 EXHAUST BRAKE RELAY CONTROL


IC 141 0.5-BK or
1 9 76 STARTER RELAY CONTROL
DPF Regeneration
Switch H-80 Connector
2 IC 140 0.5-BU wh IC 140 0.5-BU wh DIESEL PARTICULATE FILTER (DPF)
19 42
REGENERATION SWITCH SIGNAL

IC 36 0.5-BU rd IC 36 0.5-BU rd
1 13 11 LOW REFERENCE

Idle Speed Selector IC 34 0.5-BU IC 34 0.5-BU


Sensor 3 4 59 5V

IC 35 0.5-YE gn IC 35 0.5-YE gn IDLE SPEED SELECTOR SEN SOR


2 14 35 SIGNAL

96 PARK/N EU TRAL START RELAY SIG NAL

82 VEHICLE SP EED SIGNAL 1

83 ENGINE SPEED SIGNAL

86 BRAKE/CLUTCH SWITCH OVERRIDE SIGNAL

88 PTO DISABLE SW ITCH SIGNAL

90 SPEED SET SWITCH SIGNAL B

89 SPEED SET SWITCH SIGNAL A

91 PTO SET SWITCH SIGNAL

92 PTO RESUME SW ITCH SIGNAL

94 PTO SHUT DOWN SWITCH SIGN AL

93 PTO ENGINE SWITCH SIGNAL

58 5-VOLT REFERENCE

PTO ACCELERATOR SEN SOR


34 SIGNAL

Note: 10 LOW REFERENCE

Sub Ju nction Block 1 – Lo cated b ehind the Center o f th e 95 PTO ENABLE RELAY SIGNAL
I/P, Above the Blo wer Motor Case to the Left of the
Blower Moto r. 75 PTO ENABLE RELAY CONTROL

Sub Ju nction Block 2 – Located b ehind the Center of th e 45 A/C SW ITCH SIGNAL
I/P, On the Right of the In-Cab Fuse Relay Center.
ISUZU N-SERIES-5.2L 2007-2010 Page 3 of 8

ECM Con nector


(E-73)

E 35 0.5-GN ye 5V ENG INE COOLANT TEMPERATURE (ECT)


1 35 SENSOR SIGNAL
Engine Coolant Temperature
Sensor E 36 0.5-BK bu
2 36 LOW REFERENCE

E 41 0.5-GN wh
2 41 5V FUEL TEMPERATURE (FT) SENSOR SIGNAL
Fuel Temperature Sensor
E 54 0.5-WH bk
1 54 LOW REFERENCE

E 33 0.75-WH bu 12V FUEL RAIL PRESSURE (FRP) REG ULATOR


33 CONTROL (HIGH)
E 33 0.75-WH bu A6 E 34 0.75-WH bu
34 12V FUEL RAIL PRESSURE (FRP) REG ULATOR
Fuel Rail Pressu re (FRP) 1 CONTROL (HIGH)
Regulator E 20 0.75-YE A7 E 20 0.75-YE
20 FUEL RAIL PRESSURE (FRP ) REGULATOR
2 CONTROL (LOW)
E 21 0.75-YE FUEL RAIL PRESSURE (FRP ) REGULATOR
21
CONTROL (LOW)
E 47 0.5-BN
3 47 5 VOLTS
A8 E 26 0.5-WH
Fuel Rail Pressu re Sensor
2 26 FUEL PRESSURE SEN SOR SIGN AL
E 25 0.5-WH
25 5 VOLTS
1
E 13 0.5-GN bu
13 LOW REFERENCE

H-108 Connector H-107 Connector


10 0.75-BK E 56 0.5-BU
3 8 8 56 FUEL INJECTOR 4 CONTROL
9 0.75-WH A9 E 5 0.5-WH rd
Fuel Injector Cylinder No. 4 1 4 5 12V ELECTRICAL DISCHARGE UNIT 120 VOLTS
1
1 0.75-WH
2

2
2 0.75-WH
Fuel Injector Cylinder No. 1 1 4
3 0.75-OR E 58 0.75-GN rd
3 5 5 58 FUEL INJECTOR 1 CONTROL

H-108 Connector H-107 Connector


8 0.75-YE E 45 0.75-BK ye
3 7 7 45 FUEL INJECTOR 3 CONTROL
7 0.75-RD A10 E 6 2-RD wh
Fuel Injector Cylinder No. 3 2 3 6 12V IN JECTOR POSITIVE VOLTAGE CONTROL 2
1
4 0.75-RD
2

2
5 0.75-RD
Fuel Injector Cylinder No. 2 1 3
6 0.75-BU E 43 0.75-GN bk
3 6 6 43 FUEL INJECTOR 2 CONTROL
ISUZU N-SERIES-5.2L 2007-2010 Page 4 of 8
ECM Connector
(E-73)
E 50 0.5-YE rd
6 50 5 VOLT REFERENCE
Intake Air Flow Valve
E 16 0.5-BU bk
3 16 LOW REFERENCE

E 48 0.5-YE rd
3 48 5 VOLT REFERENCE
Engine Oil P res sure Sensor
E 14 0.5-PK
1 14 LOW REFERENCE

E 46 0.5-BU
3 46 5 VOLT REFERENCE
Bo ost P ress ure Senso r
E 12 0.5-YE
2 12 LOW REFERENCE

E 57 0.5-YE bk
1 57 5 VOLT REFERENCE
Exh au st Gas Recirculation Valve
E 44 0.5-BK wh
2 44 LOW REFERENCE

IC 54 0.5-WH or
3 57 5 VOLT REFERENCE
Exh au st Differential Pressure
Sensor IC 56 0.5-VT wh
1 13 LOW REFERENCE

Splice Pack
(B-267) H-83 Connector
IC 6 0.5-BU rd IC 6 0.5-BU rd
2 9 8 LOW REFERENCE

4
IC 106 0.5-BU rd
3
IC 4 0.5-BU IC 4 0.5-BU
1 5 55 5 VOLT REFERENCE
Accelerato r Ped al Pos ition
Sensor IC 33 0.5-WH IC 33 0.5-WH
4 2 54 5 VOLT REFERENCE

6
Splice Pack
(B-268)
IC 232 0.5-BK
4
IC 32 0.5-BK IC 32 0.5-BK
1 7 LOW REFERENCE
2
H-52 Connector
IC 26 0.5-WH IC 26 0.5-WH MASS AIR FLOW (MAF) SENSOR
3 9 28 SIGNAL

IC 27 0.5-BK IC 27 0.5-BK
2 10 15 LOW REFERENCE

Mass Air flow (MAF) and Intake IC 68 0.5-BU bk IC 68 0.5-BU bk 5V IN TAKE TEMPERATURE (IAT)
Air Temperature (IAT) Sen sor 1 4 11 37 SENSOR SIGNAL 1
IC 96 0.5-BU rd IC 96 0.5-BU rd
5 12 3 LOW REFERENCE
Fuse/Relay Center (In Cab)
IC 25 0.5-GN bk A11 IC 3 0.5-GN bk
1 F:33 - Glow Plug Control Module
- VNT Control Module
- Exhaust Brake Cut Relay
- ECM (2007K GVW and 2008 Non-12K GVW)
IC 161 0.5-RD bu 5V IN TAKE TEMPERATURE (IAT)
1 38 SENSOR SIGNAL 2
Intake Air Temp erature (IAT)
Sensor 2 IC 162 0.5-BU ye
2 17 5 VOLT REFERENCE
ISUZU N-SERIES-5.2L 2007-2010 Page 5 of 8
ECM Con nector
(E-73)
E 32 0.5-WH E 32 0.5-WH
32 5V
3
E 31 0.5-RD E 31 0.5-RD CRANK SHAFT POSITION (CKP )
Crankshaft Position (CKP) Sensor 31
1 SENSOR SIGNAL
E 19 0.5-BK E 19 0.5-BK
19 LOW REFERENCE
2
E 51 0.5-BU
3 51 5V

E 30 0.5-BU wh 5V CAMSHAFT POSITION (CMP)


Cams haft Positio n (CMP) Sens or 1 30 SENSOR SIGNAL
E 18 0.5-BU rd E 18 0.5-BU rd
2 18 LOW REFERENCE

E 12 0.5-YE
2 12 LOW REFERENCE

Bo ost P ress ure Senso r E 24 0.5-GN BOOST PRESSURE SENSOR


1 24 SIGNAL
E 46 0.5-BU
3 46 5V

E 44 0.5-BU wh
1 44 5V

E 57 0.5-YE bk
2 57 LOW REFERENCE

E 4 0.5-WH or EXHAUST GAS RECIRCU LATION


Exh au st Gas Recirculation Valve 3 4 (EGR) POSITION SENSOR SIGNAL
E 7 0.5-GN rd
4 7 EGR MOTOR HIGH CONTROL

E 8 0.5-OR
6 8 EGR MOTOR LOW CONTROL

Splice Pack (B-268) H-83 Connector ECM Con nector


IZ 32 0 .5-BK IZ 32 0 .5-BK (J-105)
3 6
IC 32 0.5-BK IC 32 0.5-BK
2 1 7 LOW REFERENCE
IZ 35
1
4
IZ 232 0.5-BK
6
IC 23 0.5-RD IC 23 0.5-RD ACCELERATOR PEDAL P OSITION
5 7 31 (APP) SENSOR 1 SIGNAL
IC 33 0.5-WH IC 33 0.5-WH
4 2 54 5V
Accelerator Ped al Pos ition (APP)
Sensor IC 4 0.5-BU IC 4 0.5-BU
1 5 55 5V

IC 5 0.5-BU IC 5 0.5-BU wh ACCELERATOR PEDAL P OSITION


2 4 32 (APP) SENSOR 2 SIGNAL

3
Splice Pack (B-267)
IC 106 0.5-BU rd
4
IZ 33
1
IC 6 0.5-BU rd IC 6 0.5-BU rd
2 9 8 LOW REFERENCE

IZ 34 0 .5-BU rd IZ 34 0 .5-BU rd
3 10
ISUZU N-SERIES-5.2L 2007-2010 Page 6 of 8
ECM Connector (J-105)

IC 79 0.5-YE rd 5V EXHAUST GAS TEMP ERATURE


2 29 SENSOR 1 SIGN AL
Exh au st Gas Temp erature
Sensor 1 IC 80 0.5-VT gn
1 40 LOW REFERENCE

IC 12 0.5-RD EXHAUST GAS TEMPERATURE


2 30 SENSOR 2 SIGN AL
Exh au st Gas Temp erature
Sensor 2 IC 52 0.5-VT ye
1 41 LOW REFERENCE

Sub Junction Block 2 H-90 Connector


IC 175 0.5-PK A12 IC 175 0.5-PK
5 13 93 PTO ENGAGE SWITCH SIGNAL

PTO H-104 Upfitter Connector


13

IC 91 0.5-PK
PTO Up/ Down Switch 4

PTO Switch
IC 89 0.5-PK
TOGGLE SWITCH 2
IC 20 0.5-WH bu IC 20 0.5-WH bu
ON INDICATOR 5 4 74 PTO INDICATOR LAMP CONTROL
Sub Junction Block 2
ON INDICATOR IC 90 0.5-BK or
6 17
IC 186 0.5-GN ye
TOGGLE SWITCH 1 IC 87 0.5-BK or
14
Sub Junction Block 1
7
1
Sub Junction Block 2
IC 100 0.5-BK or
3
13
Sub Junction Block 2
Fuse/ Relay (In-Cab)
IC 81 0.5-BK or
15 1
PA 51 0 .5-GN ye
13 9
IC 46 0.5-GN ye Electronic Hydrau lic Control Unit
BB 13 0. 5-BK ye
14 4 (EHCU) ABS Mod ule
(J-22)
H-91 Connector
BB 13 0. 5-BK ye
21 3 IGNITION SUPPLY VOLTAGE

ECM Connector IC 46 0.5-GN ye


(J-105) 11 1
IC 09 0.5-GY
VSS 2 SENSOR SIGNAL 39 Vehicle Speed Sensor 2
3 (MT) & (A/T)
Sub Ju nction Block 2 H-80 Connector
IZ 11 0 .5-BK IZ 11 0 .5-BK
2 2 2
ZZ2 9 2-BK
10 Refer to Groun d Distribution
Note:
Sub Ju nction Block 1 – Lo cated b ehind the Center o f th e I/ P,
Above the Blo wer Motor Cas e to the Left of the Blo wer Motor.
Fuse/Relay Center (In-Cab) - Center of I/P, Behind
Sub Ju nction Block 2 – Lo cated b ehind the Center o f th e I/ P, Acces s Cover
On the Right of the In-Cab Fuse Relay Center.
Fuse/Relay Center - Left Outer Frame Rail Behind
Fuse Center - Center of I/P, Behind Access Cover Front Tire
ISUZU N-SERIES-5.2L 2007-2010 Page 7 of 8

Sub Junction Block 2 Fuse/ Relay (In-Cab)


IC 81 0.5-BK or
13 1
IC 100 0.5-BK or Sub Junction Block 1
3 1
IC 45 0.5-BK or
13 17
Wiper/ Exhaus t Brake Switch
IC 144 0.5-GN rd
15
Sub Junction Block 1

3 Transmission Control Module


OA 45 0.5-GN rd
14 23
Instrumen t Panel Cluster
SB 9 0.5-GN rd ECM Con nector
3 13
(J-105)
H-80 Connector
IC 44 0.5-GN rd IC 44 0.5-GN rd
12 10 67 EXHAUST BRAKE SWITCH SIGNAL

IC 55 0.5-GN ye 5V EXHAUST DIFFERENTIAL


2 36 PRESSURE SENSOR SIG NAL

Exh au st Differential Pressure IC 54 0.5-WH or


3 57 5V
Sensor
IC 56 0.5-VT wh
1 13 LOW REFERENCE

EXHAUST BRAKE SOLENOID VALVE


2 60 CONTROL
Exh au st Differential Pressure H-91 Con nector
Fuse/ Relay Center Transmission Control Mod ule
Sensor
1 1 20 23
A13 IC 45 0.5-BK or EXHAUST BRAKE SOLENOID VALVE
72 CONTROL

5 Electronic Hydraulic Control Unit


(EHCU) ABS Module
IC 45 0.5-BK or A14 IC 45 0.5-BK or
8
IC 3 0.85-GN bk
4
SB 7 0.85-GN bk A15
3 (See Cab Wiring)

SB 6 0.85-GN bk
F:33

Note:
Sub Junction Block 1 – Lo cated b ehind the Center o f th e I/ P, Abo ve the Blower Motor Case to the Left of the Blower Motor.

Sub Junction Block 2 – Located b ehind the Center of th e I/ P, On th e Righ t of the In-Cab Fuse Relay Center.

Fuse/Relay Center (In-Cab)


Center of I/P, Behind Access Cover

Fuse/Relay Center
Left Outer Frame Rail Behind Front Tire

Fuse Center
Center of I/P, Behind Access Cover
ISUZU N-SERIES-5.2L 2007-2010 Page 8 of 8

ECM Con nector


(E-73)
E 53 0.5-RD gn 5V EGR GAS TEMPERATURE (IN)
1 53 SENSOR 1 SIGN AL
EGR Gas Temperature (IN)
Sensor 1 E 11 0.5-BU wh
2 11 LOW REFERENCE

E 40 0.5-RD ye 5V EGR GAS TEMPERATURE (OUT)


2 40 SENSOR 2 SIGN AL
EGR Gas Temperature (OUT)
Sensor 2 E 9 0.5-BU rd
1 9 LOW REFERENCE

E 16 0.5-BU bk
3 16 LOW REFERENCE

E 50 0.5-YE rd
6 50 5V

E 29 0.5-VT wh INTAKE AIR FLOW POSITION


Intake Airflow Valve 5 29
SENSOR SIGNAL
E 1 0.75-BU
1 1 INTAKE MOTOR HIGH CONTROL
E 2 0.75-WH gn
2 2 INTAKE MOTOR LOW CONTROL

E 27 0.5-BN wh ENGINE OIL P RESSURE (EOP)


2 27 SENSOR SIGNAL
Engine Oil P res sure (EOP) E 48 0.5-YE rd
3 48 5V
Sensor
E 14 0.5-PK
1 14 LOW REFERENCE
CONNECTORS

ECM J-73

ECM J-105
CONNECTORS
CONNECTORS

H-52 16-Way

H-80 22-Way
CONNECTORS

H-83 10-Way

H-107 8-Way Connector


CONNECTORS

H-108 8-Way Connector

H-90 22-Way Connector


CONNECTORS

H-90 22-Way

H-91 22-Way Gray


CONNECTORS

H-91 22-Way
CONNECTORS

H-175 8-way
www.DieselLaptops.com

In the interest of continuing product development, Diesel Laptops reserves the right to change specifications within this document at any time without prior notice.
If you require additional reference materials or information, please contact Diesel Laptops.

WARNING: Diesel Laptops will not be held liable for any consequential or incidental damages including, but not limited to: Engine/vehicle downtime; loss of income or profits; damage potentially caused
to other engines, vehicles, or property and any attorney fees. Diesel Laptops will not be responsible for any liability you may have in respect to yourself, another person, or entity. Diesel Laptops urges
users to carefully follow all proper safety procedures before and during the application of this manual as a reference. Improper safety precautions can result in severe injury or death.
Diesel Laptops will not be held accountable for any inappropriate safety measures or faults made by the user while performing diagnostics.

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