Bulletin 193-T1

Bimetallic Overload Relays

Product Selection

Thermal Overload Relays

0 Max. Back-up fuse [A]

gL/gG UL Class K5
50 kA, 690V AC 5 kA, 600V AC
IEC/EN 60947-4-1 Coordination
For Use With Setting Range [A]‡ Type 1 Type 2 UL 508 Cat. No.
1 0.1…0.16 50 — 1 193-T1AA16
0.16…0.25 50 — 1 193-T1AA25
0.25…0.40 50 2 1 193-T1AA40
0.35…0.50 50 2 2 193-T1AA50
2 0.45…0.63 50 2 2 193-T1AA63
0.55…0.80 50 4 3 193-T1AA80
0.75…1.0 50 4 3 193-T1AB10
0.90…1.3 50 6 4 193-T1AB13

3 100-C09…100-C23
1.1…1.6
1.4…2.0
50
50
6
10
5
8
193-T1AB16
193-T1AB20
1.8…2.5 50 16 10 193-T1AB25
2.3…3.2 50 16 12 193-T1AB32
2.9…4.0 50 16 15 193-T1AB40
4 3.5…4.8 50 16 15 193-T1AB48
4.5…6.3 50 20 20 193-T1AB63
5.5…7.5 50 25 25 193-T1AB75
7.2…10 50 25 35 193-T1AC10
5 9.0…12.5 50 35 50 193-T1AC12
100-C12…100-C23 11.3…16 50 35 60 193-T1AC16
15…20 80 40 80 193-T1AC20
100-C16…100-C23
17.5…21.5 80 50 80 193-T1AC21

6 100-C23 21…25
15…20
80
80
50
40
100
80
193-T1AC25
193-T1BC20
17.5…21.5 80 50 80 193-T1BC21
100-C30…100-C37 21…25 80 50 100 193-T1BC25
24.5…30 100 63 100 193-T1BC30
7 29…36 125 63 125 193-T1BC36
100-C37 33…38 125 63 150 193-T1BC38
17…25 100 50 100 193-T1CC25
100-C43 24.5…36 125 80 125 193-T1CC36
8 35…47 160 100 175 193-T1CC47
35…47 160 100 175 193-T1DC47
100-C60…100-C97
45…60 200 125 250§ 193-T1DC60
100-C72…100-C97 58…75 200 125 300§ 193-T1DC75
100-C85…100-C97 72…90 250 160 350§ 193-T1DC90
9 35…47 160 100 175 193-T1DC47P
Separate mounting 45…60 200 125 250§ 193-T1DC60P
required (Panel-
mounted device) 58…75 200 125 300§ 193-T1DC75P
72…90 250 160 350§ 193-T1DC90P
10  Bulletin 193-T1 overload relays shall not be used with 100-C09…100-C43 conventional DC coil-controlled contactors. Use electronic controlled DC coil
versions.
 To select the setting range for use in Y-Δ Starters, multiply the rated operating current of the motor by a factor of 0.58.
‡ For motors with service factor of 1.15 or greater, use motor nameplate full load current. For motors with service factor of 1.0, use 90% of the motor nameplate
full load current.
11 § Max. Back-up fuse [A], UL Class K5, 10 kA, 600V AC

12

13
Allen-Bradley 193-T1DC60
www.ab.com/catalogs Preferred availability cat. nos. are bold.
2-250 Publication A117-CA001A-EN-P
 Bulletin 193-T1
Bimetallic Overload Relays
Overview/Accessories

Bulletin 193-T1 — Bimetallic Overload Relays Table of Contents

 Overload protection trip class 10 / 10A
 Phase loss protection
Product Selection ...... 1 0
Accessories.................. 2
 Ambient temperature compensation Specifications.............. 3
 Auxiliary contacts (1 N.O. and 1 N.C.) Approximate
 Manual/automatic reset mode selectable Dimensions................... 7
 Test function for auxiliary contacts Standards Compliance
1
 Stop button
IEC/EN 60497-1, -4-1, -5-1
 Trip indicator UL508
 Optional remote reset solenoid and external reset accessories CSA C22.2 No.14
The 193-T1 bimetallic overload relays are ambient temperature
compensated, ensuring that the tripping characteristic of the relay
Certifications 2
cULus (File No. E33916, Guide
remains constant over an ambient temperature range of -20…+60 °C.
NKCR, NKCR7),
These class 10 / 10A overload relays include a differential mechanism
CE marked
for high sensitivity to phase loss conditions and provide reliable motor
protection in normal duty applications. In addition, they can be used to
protect against overloads in DC-motor and variable frequency drive 3
applications.

Add-On Modules
Pkg.
Quantity
4
Description For Use With  Cat. No.

DIN Rail/Panel Mounting Adapter

For separate mounting of overload relays
193-T1AA, 193-T1AB,
1 193-T1APM
5
193-T1AC, 193-T1BC
Snaps on to 35 mm top hat rail

Screw Adapter 6
For screw fixing of the 193-T1APM panel adapter 193-T1APM 10 140M-C-N45
(1 required per adapter)

Remote Reset Solenoid 193-K, 193-T1 (not for

7
1 193-T1R⊗
For remote reset of 193-K and 193-T1 overload relays 193-T1DC_P)

External Reset Button

For enclosed, through-the-door reset applications. Metal
8
All 1 800FM-R611
construction, IP66, non-illuminated. Refer to the 800F selection
information for additional types.
Reset Rod
All 1 800F-ATR08
Length 142 mm, adjustable range 141…159 mm
9
Reset Adapter 193-K, 193-T1 (not for
1 193-RA3
Expands the reset target area when using an external reset 193-T1DC_P)

 Must be ordered in multiples of package quantity.

10
⊗ Coil Voltage Codes for Remote Reset Solenoid
[V] 24 48 110 120 125 220…240
50 Hz — — D — — — 11
60 Hz — — — D — —
50/60 Hz KJ KY — — — KF
DC ZJ ZY ZD — ZS —

12

13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
Publication A117-CA001A-EN-P 2-249
 Bulletin 193-T1
Bimetallic Overload Relays
Accessories/Specifications

Marking System
Uniform labeling materials for contactors, motor starting equipment, timing relays, and circuit breakers
Pkg.
0
Description Quantity Cat. No.

Label Sheet
10 100-FMS
105 self-adhesive paper labels each, 6 x 17 mm

Marking Tag Sheet

1
10 100-FMP
160 perforated paper labels each, 6 x 17 mm, to be used with a transparent cover

Transparent Cover
100 100-FMC
To be used with marking tag sheets
2
 Must be ordered in multiples of package quantities.

Thermal Overload Relays

Main Circuits Control Circuits
3
Cat. No. 193-T1… Cat. No. 193-T1…
Rated isolation voltage Ui 690V AC Rated operating current Ie
Rated impulse withstand voltage Uimp (between main 24V [A] 4
6kV AC
poles and between main poles and auxiliary circuits)
Rated impulse withstand voltage Uimp (between auxiliary
4kV AC
AC-15
240V
400V
[A]
[A]
2
1.6
4
circuits)
690V [A] 0.15
690V AC
IEC 24V [A] 2
Rated operating voltage Ue 440V DC
110V [A] 0.4

Rated frequencies
UL, CSA 600V AC DC-13
220V [A] 0.25 5
[Hz] 50/60 440V [A] 0.08
Operational frequencies DC…400 Hz Thermal Current Ith 5
up to 0.4 A 7W Short-circuit
IEC, gL/gG [A] 6
193-T1A, 193-
T1B
0.5…36 A 6W
withstand, Fuse
Short-circuit withstand, circuit breaker ≤
6
Power dissipation 38 A 12 W [A] 4
1 kA prospective short-circuit-current
193-T1C 25…47 A 12 W
Min. contact load for reliable operation 15V, 2 mA
193-T1D 47…90 A 18 W
UL Rating A600/Q300
7
Terminations
Control Remote
Main Circuits Circuits Reset
193-
T1BC20…
193-
T1BC30…
8
Cat. Nos. 193-T1A… T1BC25 T1BC38 193-T1C… 193-T1D… 193-T1APM 193-T1… all 193-T1R…

Wiring cross section

Terminal type

Terminal screws M4 M4 M4 M5 M6 M4 M3.5 M3.5 9

Fine
1 conductor [mm2] 1.5…4 1.5…4 2.5…10 2.5…16 10…35 1.5…10 1…4 1…2.5
stranded
2 conductors [mm2] 1.5…4 1.5…4 - - - - 1…4 -
with ferrule
1 conductor [mm2] 1.5…6 1.5…6 2.5…16 2.5…25 10…35 1.5…16 1…4 1…2.5
Solid or
coarse
2 conductors [mm2] 1.5…6 1.5…6 - - - - 1…4 - 10
stranded 1 conductor [AWG] No. 16…10 No. 14…10 No. 10…6 No. 10…6 No. 8…1 No. 16…6 No. 18…12 No. 16…12
2 conductors [AWG] No. 16…10 No. 14…10 - - - - No. 18…12 -
[N•m] 1.5 ... 2.2 1.5 ... 2.2 2.5 … 3.5 2.5 … 3.5 4.5 … 6 1.8…2.8 1.2 1.2
Recommended torque
[lb•in] 13 … 20 13 … 20 22 … 31 22 … 31 40 … 53 16…25 10.6 10.6
Pozidrive screwdriver No. Size 2 2 2 2 - 2 2 2 11
Slotted screwdriver [mm] 0.8 x 5.5 0.8 x 5.5 0.8 x 5.5 0.8 x 5.5 - 0.8 x 5.5 0.8 x 5.5 0.8 x 5.5
Hexagon socket screw Size - - - - 4 - - -

12

Allen-Bradley 193-T1DC60 13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
Publication A117-CA001A-EN-P 2-251
 Bulletin 193-T1
Bimetallic Overload Relays
Specifications

193-T1R Remote Reset

0 Maximum Command Impulse

Operating Limits
5s
Pick-up [x Us] 0.8….1.1
AC 50/60 Hz
Drop-out [x Us]
Pick-up [x Us] 0.7….1.25
1 DC
Drop-out [x Us]
Coil Consumtion
Pick-up [VA/W]
AC 50/60 Hz
Hold-in [VA/W]
2 Pick-up [W]
17 (24, 110, 125V)
25 (48V)
DC
17 (24, 110, 125V)
Hold-in [W]
25 (48V)

3 General
Cat. No. 193-T1…
Bimetallic, Ambient Compensated, Phase
Type of Overload Relay
Loss Sensitive
4 Trip Rating (ultimate tripping current) 120% FLA
Phase loss sensitivity: Trip rating at phase loss 115% FLA
Trip Class 193-T1A/-T1B 193-T1C/-T1D
IEC/EN 60947-4-1 10A 10
UL 10
5 Reset Mode Automatic or Manual
Test release Manual release of auxiliary contacts
By means of a flag visible through an
Trip indication
opening in the relay front
6 Compensation temperature range -20…+60 °C (-4…+140 °F)
Release Tolerance at -20 °C 1.05…1.4 x In
Storage Temperature Range -55…+80 °C (-67…+176 °F)
Climatic Conditions
Operating Temperature Range -20…+60 °C (-4…+140 °F)

7 Air moisture (Storage/Operating)

(per IEC/EN 60068-2-6), service
5…95% rel.humidity, non-condensing
3g
Vibration IEC/EN 61373 (vibration railways) category 1, class B
IEC/EN 60092-504 (vibration ships), service 0.7 g, all axes, 2…200 Hz
(per IEC/EN 68000-2-27), transport 30 g
8 Shock IEC/EN 60068-2-27 (Shock half-sinus), service 11 ms > 5 g all axes
IEC/EN 61373 (shock railways) category 1, class B, 5g 30 ms
Max. Altitude 2000 m
Pollution Degree 3
9 Degree of Protection, with wires connected IP2X
193-T1A, 193-T1B 0.16…25 A 0.115 kg
193-T1B 30…38 A 0.155 kg
Approximate Weight (unpackaged) 193-T1C 25…47 A 0.330 kg
193-T1D 47…90 A 0.360 kg
10 193-T1….P 47…90 A 0.415 kg
IEC/EN 60497-1, -4-1, -5-1, UL508, CSA
Standards
C22.2 No.14
Certifications CE, cULus

11

12

13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
2-252 Publication A117-CA001A-EN-P
 Bulletin 193-T1
Bimetallic Overload Relays
Specifications

Circuit Diagrams

+ - 0

+ -
3

DC
4
Wiring Schematic

95 97
5
96 98
2 4 6
Typical IEC Wiring Schematic 6
Trip Characteristics
These trip characteristics refer to IEC/EN 60947-4-1 and are average values from cold start at an ambient temperature of 20 °C. Trip time is
pictured as a function of operating current. With the device at max. operating temperature, the trip time decreases to approximately 25% of
the shown value. 7
(a) Tripping characteristics 3-poles from the cold state
(b) Tripping characteristics 2-poles from the cold state
Cat. Nos. 193-T1AA16…AA40 Overload Relays Cat. Nos. 193-T1AA50…AB40 Overload Relays
8

(a) (a)

10

(b) (b)
11

12

Allen-Bradley 193-T1DC60 13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
Publication A117-CA001A-EN-P 2-253
 Bulletin 193-T1
Bimetallic Overload Relays
Specifications

Cat. Nos. 193-T1AB48…AC25 Overload Relays Cat. Nos. 193-T1BC20…BC25 Overload Relays

1
(a) (a)

2
(b) (b)

5 Tripping Time [s]

Multiple of the set current [Ie]

6
Cat. Nos. 193-T1BC30…BC38 Overload Relays Cat. Nos. 193-T1CC25…CC47 Overload Relays

8 (a) (a)

9 (b)
(b)

10

11

12

13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
2-254 Publication A117-CA001A-EN-P
 Bulletin 193-T1
Bimetallic Overload Relays
Specifications/Approximate Dimensions

Cat. Nos. 193-T1DC47…DC90 Overload Relays

1
(a)

2
(b)

5
Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes. 6
Cat. Nos. 193-T1AA16…AC25 Overload Relays

10

11

12

Allen-Bradley 193-T1DC60 13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
Publication A117-CA001A-EN-P 2-255
 Bulletin 193-T1
Bimetallic Overload Relays
Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.

Cat. Nos. 193-T1BC20…25 Overload Relays

0

6
Cat. Nos. 193-T1BC30…38 Overload Relays

10

11

12

13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
2-256 Publication A117-CA001A-EN-P
 Bulletin 193-T1
Bimetallic Overload Relays
Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.
Cat. Nos. 193-T1CC25…47 Overload Relays
0

Cat. Nos. 193-T1DC47…90 Overload Relays

6

10

11

12

Allen-Bradley 193-T1DC60 13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
Publication A117-CA001A-EN-P 2-257
 Bulletin 193-T1
Bimetallic Overload Relays
Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.

0 Cat. Nos. 193-T1DC47P…90P Overload Relays

4
Cat. No. 193-T1APM DIN Rail/Panel Mounting Adapter
(for use with Cat. Nos. 193-T1AA16…AC25 and 193-T1BC20…25 Overload Relays)

5
140M-C-N45

10

11

12

13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
2-258 Publication A117-CA001A-EN-P
 Bulletin 193-T1
Bimetallic Overload Relays
Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended for manufacturing purposes.

Cat. No. 193-T1APM DIN Rail/Panel Mounting Adapter 0

(for use with Cat. No. 193-T1BC30…38 Overload Relays )

140M-C-N45
1

5
Cat. No. 193-RA3 Reset Adapter

8
Cat. No. 193-T1R⊗ Remote Reset Solenoid

10

11

12

Allen-Bradley 193-T1DC60 13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
Publication A117-CA001A-EN-P 2-259