JINDAL FORGING PVT LTD

Company Facilities
Works :

Unit I : Jawaharnagar, Mango, Jamshedpur – 831012

Unit II : Survey No. 60/4, Village-Vasuri-Khurd, Behind Blue Star, Taluka –Wada, Dist.Thane.

Unit III : NH-17 (Mumbai Goa) Highway, Village: Sukeli, Tal: Roha, Dist: Raigad, Maharashtra

East Zonal Office : 26/1 Strand Road, 1st Floor, Kolkata – 700001

Warehouses :

Unit I : 121/1, J.N. Mukherjee Road, Ghusuri, Howrah – 711107

Unit II : Prithvi Complex, Phase II, Godown No. 7, Thane - 421302

Subsidiary Units
Royal Steel Pipes Pvt Ltd

(ERW Pipe Manufacturing)

NS 55, Adityapur Industrial Area, Saraikeila Kharsawan

United Synergies (Exclusive Agents)

Abu Dhabi, UAE.

Personnel/Contact Information
Rajiv Jindal (Director) Ajay Jindal (Director)
Contact -033-22106583 Contact -033-22106583
Email - jindalforging@eth.net Email - jindalajay@vsnl.net

Rahul Jindal Anuj Jindal

(Administration) (Administration)
Contact -8584944220 Contact - 9830792677
Email - rj_1804@yahoo.com Email - anujjindal77@gmail.com

www.jindalforging.com 2
 Jindal Forging Pvt. Ltd.

Products

Manufactured Items
1. Flanges
a. Forged Flanges (SORF, BLRF, WNRF, Lap Joint, SWRF)
b. Plate Flanges
c. Spectacle Blinds, Spacers
d. Orifice Flanges
2. Fittings
a. BW Fittings (Elbow, Tee, Reducer)
b. SW Fittings (Elbow, Tee, Reducer, Nipple, Coupling, Bush)
c. 3D and 5D Bends
d. Olet Fittings (Weldolet, Nipolet, Elbowlet)
3. Valves
a. Forged Valves (Gate, Globe, Check)
b. Casted Valves (Gate, Globe, Check, Butterfly)
c. Industrial (Knife Edge Gate, Plug, Diaphragm, Slurry, Steam Jacketed)
4. Strainers (Y Type and Basket Type)
5. Cast Basalt Lined Fittings
6. Fasteners

Traded Items
1. Pipes
a. ERW (Royal Steel Pipes Pvt Ltd)
b. Seamless ( MSL / ISMT etc)
2. Plates, Angles, Channels
3. Gaskets

EPC Contracts
1. Mechanical

www.jindalforging.com 2
 Jindal Forging Pvt. Ltd.

Pipes

Pipe is a hollow tube with round cross section for the conveyance of products. The products include fluids, gas,
pellets, powders and more. The word pipe is used as distinguished from tube to apply to tubular products of
dimensions commonly used for pipeline and piping systems.

Types
1. ERW / Seamless

• Most Used is Carbon-steel pipe which is strong, ductile, weldable, machinable, reasonably, durable and is
nearly always cheaper than pipe made from other materials. If carbon-steel pipe can meet the
requirements of pressure, temperature, corrosion resistance and hygiene, it is the usual choice.
• Iron pipe is made from cast-iron and ductile-iron. The principal uses are for water, gas and sewage lines.
• The principal uses for tube are in Heat Exchangers, instrument lines and small interconnections on
equipment such as compressors, boilers etc

Standards : API, IS

Dimensions

• Outer Diameter (MM) : ½” – 72”

• Thickness : Schedule 10 to Schedule 160
• Length : Upto 40ft

2. Lancing Pipes (Make Royal Steel Pipes Pvt Ltd)

• Removes the carbon from Molten Metal

• Used in Electric Arc Furnaces
• Reliable and economical means for tapping heats and other production operations
• End Finish & Protective: Oxygen Lance Pipe comes in a variety of end finishes and protective, which are desirable to prevent
contamination.

Standards : IS 10577

Dimensions
• Outer Diameter (MM) : 6.0 MM to 33.7 MM
• Thickness (MM) : 0.6 MM to 3.00 MM
• Length : Upto 24ft
3. Lined Pipe
A pipe can be internally lined with material able to withstand chemical attack which permits it to carry corrosive
fluids. Internal layers can be: glass, various plastics, concrete etc., also coatings, like Epoxy, Bituminous Asphalt,
Zinc etc. These can help to protect the inner pipe and increase longevity.

www.jindalforging.com 5
 Jindal Forging Pvt. Ltd.

Flanges
A flange is a method of connecting pipes, valves, pumps and other equipment to form a piping system. It also

provides easy access for cleaning, inspection or modification. Flanges are usually welded or screwed. Flanged joints

are made by bolting together two flanges with a gasket between them to provide a seal.

Most Used Types of Flanges Flanges for Special Applications

• Welding Neck Flange • Orifice Flanges
• Slip On Flange • Long Welding Neck Flanges
• Socket Weld Flange • Weldoflange / Nipoflange
• Lap Joint Flange • Expander Flange
• Threaded Flange • Spacer, Spectacle Blind/Figure 8
• Blind Flange • Reducing Flange

Sizes : ½” to 144”

Material of Construction : Carbon Steel, Stainless Steel, Cast Iron, Gun Metal, NAB, Duplex Steel, Inconel

Standards : ASME, JIS, IS, BS, AWWA, API, MSS

Class : 125#, 150#, 300#, 400#, 600#, 900#, 1500#, 2500#

Depending on the connecting Equipment and Usage End Facing of Flanges can be of Different types

1. Raised Face
2. Flat Face
3. Ring-Type-Joint
4. Male and Female
5. Tongue and Groove

Different types of pipe flanges are selected and used in the piping systems depending upon the Fluid, Pressure
Temperature rating, material of construction, connecting equipment etc.

www.jindalforging.com 6
 Jindal Forging Pvt. Ltd.

Pipe Fittings
A pipe fitting is defined as a part used in a piping system, for changing direction, branching or for change of pipe

diameter, and which is mechanically joined to the system. There are many different types of fittings and they are

the same in all sizes and schedules as the pipe.

Buttweld Fittings (BW) Socketweld Fittings Threaded/Screwed Fittings Olet Fittings

Sch 10- Sch 160 (SW) 3000#, 6000# (THD/SCRD) 3000#, 6000# Sch 20-160
• 900 Elbows • Elbows • Elbows • Weldolet
• 450 Elbows • Tees • Tees • Sockolet
• Tees • Reducers • Reducers • Nipolet
• Reducers • Plugs • Plugs • Threadolet
• End Caps • Couplings • Couplings • Latrolet
• Stub Ends • Bushings • Bushings • Elbowlet
• 1800 Bends • Unions • Unions
• 3D,5D, 7D Bends • Sockets
• Nipples

Sizes :
1. ½” – 72” (For BW Fittings)

2. ½” – 4” (For Threaded and SW Fittings)

Material of Construction : Carbon steel, Stainless steel, Cast Iron, Alloy Steel etc.
Standards : ASME, IS, MSS
Schedule : 10 to 160
Class : 2000#, 3000#, 6000#, 9000#

Lined Fittings
In addition, fittings, like pipes, for specific purposes can be internally lined with material able to withstand chemical
attack which permits it to carry corrosive fluids. Internal layers can be: glass, various plastics, concrete etc., also
coatings, like Epoxy, Bituminous Asphalt, Zinc, etc.

www.jindalforging.com 7
 Jindal Forging Pvt. Ltd.

Valves
Valves are mechanical devices that controls the flow and pressure within a system or process. They are essential

components of a piping system that conveys liquids, gases, vapors, slurries etc

Forged Valves Industrial Valves Speciality Valves Strainers

• Gate • Gate • Knife Edge Gate Valve • Y Type Srainers
• Globe • Globe • Slurry • Basket Strainers
• Check • Check • Conduit Gate Valve
• Ball • Ball • Diaphragm
• Butterfly • Steam Jacketed Plug
• Plug • Control
• Air Release • Pressure Safety
• Pressure Relief
• Solenoid

Each of these types has a number of models, each with different features and functional capabilities.

Functions from Valves are:

• Stopping and starting flow
• Reduce or increase a flow
• Controlling the direction of flow
• Regulating a flow or process pressure
• Relieve a pipe system of a certain pressure

Regardless of type, all valves have the

following basic parts: the body, bonnet, trim
(internal elements), actuator, and packing.
The basic parts of a valve are illustrated in the
image on the right.

Sizes : 1/2” – 72”

Material Of Construction : Cast Steel, Cast Iron, Forged Carbon Steel. Gun Metal, NAB, Stainless Steel, Alloy Steel

Class Rating : 150#, 300#, 600#, 800#, 900#, 1500#

Standards : ASME, MSS, API, BS, IS

www.jindalforging.com 8
 Jindal Forging Pvt. Ltd.

Strainers

"Y" Type Strainers are named after their shape and normally used for course
filtration. The Strainer improves the clearance in the medium, and prolongs the
life of valves; protect expensive pumps, meters and other equipments. It is
suitable for water, Air, Gas, petroleum, steam and other fluids.

Basket Strainers are generally used where high flow capacity is required. The
basket Strainer is serviced by removing the cover, which yields access to the
basket. Basket Strainers are also available in a duplex style which consists of two
parallel basket Strainers and diverting valves, which permit diversion of the flow
through one of the Strainer elements while the other element is being serviced-an
essential feature where flow cannot be interrupted.

Class Ratings :Pressure-temperature ratings of Strainers are designated by class

numbers. 150, 300, 400, 600, 900, 1500, 2500, and 4500 Strainers depending on
Flow Rates.

Sizes : 1/2” –24”

Material Of Construction : Cast Steel, Cast Iron, Stainless Steel, Alloy Steel,
Carbon Steel Etc
End Connection : Depending on the type of Service and usage End Connections
can be BW, SW, Flanged and Threaded

www.jindalforging.com 9
 Jindal Forging Pvt. Ltd.

Fasteners
In Petro and chemical industry for flange connections Stud Bolts and Hex Bolts are used. The Stud Bolt is a

threaded rod with 2 heavy hexagon nuts, while the Hex Bolt has a head with one nut. Nuts and head are both six

sided.

Threads of Stud Bolts

Bolts threading are defined in ASME B1.1 Unified Inch Screw Threads, (UN and UNR Thread Form). Thread series

cover designations of diameter/pitch combinations that are measured by the number of threads per inch (TPI)

applied to a single diameter.

Standard Thread Pitches

• Coarse thread series (UNC/UNRC) is the most widely used thread system and applied in most of
the screws, bolts and nuts. Coarse threads are used for threads in low strength materials such as
iron, mild steel, softer alloy, etc. The coarse thread is also more tolerant in adverse conditions
and facilitate quick assembly.
• Fine thread series (UNF/UNRF) is commonly used in precision applications and in there where
require a higher tensile strength than the coarse thread series.
• 8 - Thread series (8UN) is the specified thread forming method for several ASTM standards
including A193 B7, A193 B8/B8M, and A320. This series is mostly used for diameters one inch
and above.
Hex Nuts
Hex nuts (dimensional data) are defined in ASME B18.2.2

Depending on a customer specification, nuts must be both sites chamfered or with on one side a washer-face.

Materials for Stud Bolts

Frequently used grades are A193 for thread rods and A194

for the nuts.

ASTM A193 covers alloy and stainless steel bolting material

for pressure vessels, Valves, flanges, and fittings for high

temperature or high pressure service, or other special purpose applications.

ASTM A194 covers a variety of carbon, alloy, and martensitic and austenitic stainless steel nuts. These nuts are

intended for high-pressure or high-temperature service, or both.

www.jindalforging.com 10
 Jindal Forging Pvt. Ltd.

Cast Basalt Fittings

About
Cast basalt products are produced by melting, reshaping and cooling of suitable natural rocks, especially
olivine basalts. products include tiles, pipes (inserts), adapting pipes and other special castings.
Tiles : floors of buildings, mechanically loaded floors of industrial buildings including exteriors; floors
resistant to chemical agents, oil products etc.
Pipes (inserts): suitable for hydraulic and pneumatic stowing and in general for transport of variety of abrasive
materials.
Special castings: Bends, Branch Pipes, Tee, Laterals

General Characteristics
These products are distinguished for their high abrasion resistance, chemical resistance, they are not liquid-
absorbing and they have a considerable compression strength. cast basalt can be used up to 400°C unless it is
used in a chemically corrosive ambient and without occurence of larger thermal fluctuation. A slow heating up
to operating temperature is also necessary.
Surface quality of Basalt products must not have defects, which could affect their function during the use
determined. Cracks of basalt products are identified by hammering such that the product without cracks must
produce a clear sound.
At least 95 % of products should be free from visible defects, which could affect surface quality of the Tiles and
Inserts, and they must meet requirements for sampling (as per EN ISO 10545).

Tiles Bends

Rectangular/Square Tiles
A 1. The products are indicated by inside diameter d,
radius R and central angle (α).
A 2. The mass of the products is according to the
formula M = 1,623 10-7 R t (d+t) α. This mass is only
approximate, because the actual mass can differ within
the tolerances for dimensions.

Hexagonal tiles

www.jindalforging.com 11
CATALOGUE