BS746 2014
BS746 2014
BS746 2014
Publication history
First published December 1937
Second edition February 1958
Third edition January 1967
Fourth edition April 1987
Fifth edition May 2005
Sixth (present) edition November 2014
Contents
Foreword ii
1 Scope 1
2 Normative references 1
3 Terms and definitions 2
4 Materials 2
5 Dimensions 5
6 Machined surfaces 5
7 Screw threads 5
8 Strength of nuts and female adaptor ends 5
9 Finish 6
10 Marking 6
Bibliography 15
List of figures
Figure 1 – Basic Whitworth form 5
List of tables
Table 1 – Initial and release torques 3
Table 2 – Torque for strength test 6
Table 3 – Boss dimensions 7
Table 4 – Nut dimensions 8
Table 5 – Liner dimensions 9
Table 6 – Reducing adaptor dimensions 10
Table 7 – Increasing adaptor dimensions 11
Table 8 – Union washer dimensions 12
Table 9 – Adaptor washer dimensions 12
Table 10 – Sealing disc dimensions 13
Table 11 – External thread dimensions 14
Table 12 – Internal thread dimensions 14
Summary of pages
This document comprises a front cover, an inside front cover, pages i to ii,
pages 1 to 16, an inside back cover and a back cover.
Foreword
Publishing information
This British Standard is published by BSI Standards Limited, under licence from
The British Standards Institution, and came into effect on 30 November 2014. It
was prepared by Technical Committee GSE/25, Gas meters. A list of organizations
represented on this committee can be obtained on request to its secretary.
Supersession
BS 746:2014 supersedes BS 746:2005+A1:2009, which is withdrawn.
Presentational conventions
The provisions of this standard are presented in roman (i.e. upright) type. Its
requirements are expressed in sentences in which the principal auxiliary verb is
“shall”.
Commentary, explanation and general informative material is presented in
smaller italic type, and does not constitute a normative element.
1 Scope
This British Standard specifies requirements and test methods for unions and
adaptors for the installation of low pressure gas meters. It is applicable to
unions and adaptors for gas meters for use with 1st, 2nd and 3rd family gases at
temperatures between –20 °C and +60 °C, up to a maximum operating pressure
of 75 mbar 1) and a maximum incidental pressure of 200 mbar. The gas tightness
of the gas meter unions and adaptors is also specified.
NOTE The tests specified in this standard are type tests, except for that specified
in 4.2.3.
2 Normative references
The following referenced documents are indispensable for the application of
this document. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any
amendments) applies.
BS 1936-1, Undercuts and runouts for screw threads – Part 1: Inch screw threads
BS 7371-6, Coatings on metal fasteners – Part 6: Specification for hot dipped
galvanized coatings
BS EN 549, Specification for rubber materials for gas appliances and gas
equipment
BS EN 1562, Founding – Malleable cast irons
BS EN 1652, Copper and copper alloys – Plate, sheet, strip and circles for general
purposes
BS EN 1976, Copper and copper alloys – Cast unwrought copper products
BS EN 1982, Copper and copper alloys – Ingots and castings
BS EN 10088-3:2005, Stainless steels – Part 3: Technical delivery conditions for
semi-finished products, bars, rods, wire, sections and bright products of
corrosion resisting steels for general purposes
BS EN 10242, Threaded pipe fittings in malleable cast iron
BS EN 12164, Copper and copper alloys – Rod for free machining purposes
BS EN 12165, Copper and copper alloys – Wrought and unwrought forging stock
BS EN 12167, Copper and copper alloys – Profiles and rectangular bar for
general purposes
BS EN 12168, Copper and copper alloys – Hollow rod for free machining
purposes
BS EN 12329:2000, Corrosion protection of metals – Electrodeposited coatings of
zinc with supplementary treatment on iron or steel
BS EN 12420, Copper and copper alloys – Forgings
BS EN ISO 27830, Metallic and other inorganic coatings – Guidelines for
specifying metallic and inorganic coatings
PD 970, Wrought steels for mechanical and allied engineering purposes –
Requirements for carbon, carbon manganese and alloy hot worked or cold
finished steels
1)
1 bar = 105 N/m2 = 100 kPa.
3.1 adaptor
metal fitting for connecting a nut and liner to a boss of a different size
3.2 apparatus
construction of pipes, fittings, test points, etc., that is leak tight
3.3 boss
part of a fitting with an external screw thread
3.5 liner
metal fitting with a flanged end to take union washer
3.6 nut
metal fitting with an internal screw thread
3.8 union
metal fitting comprising a boss and a liner using a washer and nut for gas
tightness
4 Materials
4.1 Metal fittings
Metal fittings shall be made from one of the following materials:
a) brass for hot pressing, grade CW602N or CW617N to BS EN 12165 or
BS EN 12420;
b) brass for casting, grade CC490K, CC491K, CC750S, CC754S or CC760S to
BS EN 1982;
c) brass rod, grade CW602N, CW614N or CW617N to BS EN 12164, BS EN 12167
or BS EN 12168;
d) brass sheet and strip, grade CW508L to BS EN 1652;
e) copper, grade CR004A to BS EN 1976;
f) malleable cast iron to BS EN 1562;
g) carbon steel of any grade, with a content not exceeding 0.01% for lead,
0.06% for sulfur and 0.06% for phosphorous and which is suitable for
welding, and forming or machining, as appropriate, to PD 970; or
h) austenitic stainless steel to BS EN 10088-3:2005, grades 1.4404 and 1.4541.
Each size of washer (see Table 8 and Table 9) shall be tested separately in
accordance with 4.2.2.2. When tested in accordance with 4.2.2.2, the total
leak rate of the assembly shall not exceed 0.2 L/h and the release torque of
any union nut shall be not less than given in Table 1.
4.2.2.2.2 Allow the apparatus, washers, nuts, liners and bosses to stabilize at
(20 ±3) °C for a period of 1 h. Assemble the washers, nuts, liners and bosses and
tighten each nut to the applicable torque given in Table 1.
2)
International Rubber Hardness Degrees
4.2.3.2 Select five new washers of each size and assemble the washers, nuts,
liners and bosses. Tighten each nut to the applicable torque given in Table 1.
Pressurize the assembly to 350 mbar and seal off the ends. Immerse the
assembly in a water bath which is at ambient temperature and with a depth not
exceeding 300 mm. Observe for a period of 30 s after any external trapped air
has been dispersed.
5 Dimensions
5.1 General
Fittings shall conform to the appropriate dimensions specified in Table 3 to
Table 10, as applicable.
NOTE Reference numbers have been added to Table 4 and Table 6 to Table 10 to
assist the ordering and purchase of fittings.
5.2 Undercuts
The thread undercuts shall be Grade 1, Form A, Width 2p in accordance with
BS 1936-1, except that undercut radius shall be ≤0.5 mm.
6 Machined surfaces
The machined surface of a fitting shall have:
a) a concentricity tolerance on all threads and diameters of Ø 0.4 mm; and
b) a surface roughness of not more than 1.6 µm on the sealing faces.
7 Screw threads
Screw threads shall conform to the dimensions given in Table 11 and Table 12,
and shall be of basic Whitworth form as illustrated in Figure 1.
Key
P Pitch
H 0.960491 P
r 0.137329 P
NOTE The Whitworth form of threads is one in which the angle between the flanks,
measured in the axial plane, is 55°; one-sixth of the sharp triangle is truncated at top
and bottom, the threads being rounded equally at crests and roots.
8.2 Screw a nut fitted with a liner or adaptor, but without the washer, onto a
suitable boss component and tighten to the appropriate torque given in Table 2.
9 Finish
Metal fittings shall be clean and free from scale.
Metal components, excluding meter bosses, conforming to 4.1f) and 4.1g) shall
be protected from corrosion in accordance with a) and b), as applicable. The
protective finish shall be such as to not affect the dimensional conformity of
threads in Table 11 and Table 12 or the efficacy of sealing surfaces (as specified
in Clause 10).
a) Where a hot dipped zinc corrosion protection coating is applied to
malleable cast iron conforming to 4.1f), this shall conform to BS EN 10242 or
BS 7371-6.
b) Where an electroplated zinc and chromate passivated corrosion protection
coating is applied to carbon steel conforming to 4.1g), the coating
designation shall conform to BS EN 12329 and, as a minimum, be suitable
for service condition 3, as defined in BS EN ISO 27830, or as agreed with the
purchaser. The chromate conversion coating shall be trivalent, rather than
hexavalent, and conform to the corrosion resistance test requirements for
the corresponding chromate conversion code in BS EN 12329:2000, Table 2.
NOTE Requirements for the corrosion protection of meter bosses are given in
gas meter standards, e.g. BS EN 1359 and BS EN 14236.
10 Marking
The nut, union, liner, boss and adaptor shall be marked with the following
information.
a) The name, trade mark or other means of identification of the manufacturer.
b) The product reference and, where applicable, the batch of products to
which it belongs.
c) The number and date of this British Standard, i.e. BS 746:2014 3).
The washer shall be marked on either its internal or external surface, but not on
the sealing surfaces, such that the washers’ sealing properties are not affected.
The marking shall be a permanent feature of the washer. The marking shall be
obvious and be not less than 6 mm in width.
NOTE The marking is intended to distinguish washers conforming to BS 746:2014
from those made to earlier editions.
3)
Marking BS 746:2014 on or in relation to a product represents a manufacturer’s
declaration of conformity, i.e. a claim by or on behalf of the manufacturer that the
product meets the requirements of the standard. The accuracy of the claim is solely
the claimant’s responsibility. Such a declaration is not to be confused with third-party
certification of conformity.
Key
1 ø D undercut
2 45° chamfer to remove threat start
3 Thread to Table 11
Nominal A B C D E F G Wall
size thickness
Key
1 45° chamfer to depth of thread
2 ø F undercut
3 B AF Hexagon/Octagon
4 Maximum chamfer 0.8 × 45°
Ref. Nominal A B C D E F G
no. size R
mm mm mm mm Nominal max. min.
in mm
+0.3 0 +0.5 ±0.4 mm mm mm
+0.15
0 –0.5 0 ±0.4
0
101 ⁄
12 19.6 30.5 2.3 14 3 25.4 25.1 —
102 ⁄
34 22.1 35.5 3.0 16 4 29.6 29.3 0.25
103 1 27.4 42.5 3.2 18 5 37.4 37.0 1.25
104 11⁄4 36.6 52.0 3.7 21 5 46.7 46.3 1.25
105 11⁄2 46.4 65.5 3.7 25 5 57.6 57.2 1.25
106 2 61.9 85.5 4.5 28 5 77.2 76.6 1.25
Nominal A B C D E A) F G H
size mm mm mm mm min. mm min. max. R
in ±0.4 0 0 0 mm ±0.4 mm mm max.
–0.3 –0.3 –0.2 mm
⁄
12 12 22.6 19.1 17.0 13 5 2.0 3.0 0.25
⁄
34 17.5 25.9 21.6 20.5 15 5 2.0 3.5 0.5
1 22 33.3 26.9 26.1 17 5 2.0 4.0 1.5
11⁄4 30 42.6 36.1 35.6 20 6 2.5 4.5 1.5
11⁄2 38 53.6 45.9 44.6 23 8 2.5 5.0 1.5
2 51 71.6 60.3 57.9 24 8 4.5 5.5 1.5
A)
The maximum diameter C should be maintained for a minimum length E to enable the nut to be withdrawn to
expose fully the washer.
•
Key
1 45° chamfer to depth of thread
BS 746:2014
2 F AF Hexagon/Octagon
3 ø K undercut
4 ø D undercut
5 Chamfer 0.8 × 45°
6 Groove as Table 3
Key
1 45° chamfer to remove thread start
2 Groove as Table 3
3 H AF Hexagon/Octagon
4 ø D undercut
BRITISH STANDARD
5 ø M undercut
6 45° chamfer to depth of thread
7 Chamfer 0.8 × 45°
Ref. Nominal A B C D E F G H J K L M
no. size
Internal × mm min. Nominal mm mm mm mm max. min. mm mm Nominal max. min.
External ±0.2 mm mm 0 ±0.3 ±0.4 ±0.4 mm mm ±0.4 ±0.5 mm mm mm
in ±0.4 –0.5 ±0.4
251 1⁄2 × 3⁄4 21.4 12 4 26.0 23.8 8.7 17.9 30.1 29.6 10.0 13 3 25.4 25.1
252 1⁄2 × 1 27.0 14 5 33.5 30.2 10.3 17.9 30.1 29.6 10.0 10 3 25.4 25.1
253 3⁄4 × 1 27.0 14 5 33.5 30.2 9.5 22.0 38.0 37.5 11.0 11 4 29.6 29.3
254 3⁄4 × 11⁄4 36.5 16 5 42.8 39.6 9.5 22.0 47.0 46.5 11.0 11 4 29.6 29.3
255 1 × 11⁄4 36.5 16 5 42.8 39.6 9.5 27.0 47.0 46.5 13.5 11 5 37.4 37.0
256 1 × 11⁄2 45.5 20 5 53.6 49.5 13.5 27.0 60.4 59.5 13.5 13 5 37.4 37.0
257 11⁄4 × 11⁄2 45.5 20 5 53.6 49.5 13.5 37.0 60.4 59.5 15.0 13 5 46.6 46.2
11
BS 746:2014 BRITISH STANDARD
Nominal
A B C
Ref size
no. mm mm mm
in
±0.4 ±0.3 ±0.2
331 ⁄
12 22.6 16.5 2.4
332 ⁄
34 25.8 20.0 2.4
333 1 32.3 25.6 2.4
334 11⁄4 42.5 35.1 2.4
335 11⁄2 53.6 44.1 2.4
336 2 71.4 57.4 3.2
Nominal
A B C
Ref. size
no. mm mm mm
in
±0.5 ±0.5 ±0.2
340 ⁄
12 25.0 17.9 2.4
341 ⁄
34 29.0 21.4 3.2
342 1 36.5 27.0 3.2
343 11⁄4 45.5 36.5 3.2
344 11⁄2 56.5 45.5 3.2
345 2 76.0 58.8 3.2
≥ø C shall be maintained for a length of ≥E. (From top of flange to centreline of bend radius.)
Minimum wall thickness shall be 0.3 mm.
Ref. no. Nominal
A B C D E
Size
mm max. min. max. min.
in
0 mm mm mm mm
–0.3
841 1⁄2 22.6 17.75 17.05 6.5 5.5
842 3⁄4 25.9 21.25 20.55 6.5 5.5
843 1 33.3 26.85 26.15 6.5 5.5
844 11⁄4 42.6 36.35 35.65 7.5 6.5
845 1 ⁄2
1 53.6 45.35 44.65 9.5 8.5
846 2 71.6 58.65 57.95 9.5 8.5
Bibliography
For dated references, only the edition cited applies. For undated references, the
latest edition of the referenced document (including any amendments) applies.
BS EN 1359, Gas meters – Diaphragm gas meters
BS EN 14236, Ultrasonic domestic gas meters
Other publications
[1] GREAT BRITAIN. The Gas Safety (Installation and Use) Regulations 1998.
London: The Stationery Office.
[2] GREAT BRITAIN. The Gas Safety (Management) Regulations 1996. London:
The Stationery Office.
[3] GREAT BRITAIN. The Gas (Meters) Regulations 1983, as amended. London:
The Stationery Office.
[4] GREAT BRITAIN. The Building Regulations 2000, as amended. London: The
Stationery Office.
[5] GREAT BRITAIN. The Building (Scotland) Regulations 2004. London: The
Stationery Office.
[6] NORTHERN IRELAND. The Building Regulations (Northern Ireland) 2000.
London: The Stationery Office.
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