CV MDK 1
CV MDK 1
CV MDK 1
PURPOSE STATEMENT
PROFESSIONAL SYNOPSIS
TECHNICAL PURVIEW
Hindustan Pressing Pvt. Ltd – Bhosari – Pune Jan -19 Mar- 2020
Reconditioning of old Russian Presses Aida Press, Implementation Pick and
place automation system, VFD Installation for presses.
Manager – Maintenance
Handle maintenance and reconditioning of EFW (Electro forged Welding)
Machines
Started career from Indian Tool Manufacturers Ltd in July 1991and for career
development came to Pune and joined Jagdamba Lamps Ltd (Engg. Div.) In Aug –
96.
Present
In charge of maintenance department in Satyam Auto Components
P. Ltd Halol. Vadodara
System development, cost saving projects. M/c, Spare parts Management,
Budgeting, Billing . Shut down Maintenance activity planning and
execution .On job training go employees and new members. Consumption
Analysis ( Power, Water, Consumable Spares) Power to production
analysis. Daily MIS data and status reporting to management.
Previous
In charge of Maintenance Department in Hindustan Pressings P Ltd.
In charge of maintenance department in Munjal Auto Industries Ltd one of
renown Hero Group company involved in Manufacturing Muffler
(Silencers for Two & Four-Wheeler). Fuel tank, Wheel Rims
In charge of maintenance department in Greaves Cotton Ltd Foundry plant.
Responsible for Daily, Routine and Schedule maintenance. Conducting
activities from human safety point of view. Monitoring, Supervision on Daily
to annual checks.
Rehab of roller coasters as per OEM instructions. (In Adlabs Entertainment
Ltd )
Budgeting and system implementation. As Senior Manager Maintenance in
Greaves Cotton Ltd Pune – (Foundry Div.)
Responsible for all maintenance and in house projects Inspection,
Installation of machines, Activities co-related with external agencies and
internal departments. Implementation of management policies. TPM
Implementation. Preparation and presentation of MIS. System Development,
Cost Control, Tracking of Production Vs Power Consumption, Quality
Improvement. Data generation for audits, statutory compliance. Fulfillment of
observations/NC highlighted audits. Budgets preparation monitoring all bills.
Carry out preventive maintenance as per schedule. Analysis of breakdown and
make corrective plan. Spare Parts Management and Inventory control.
Inspection of incoming spares / material related to maintenance. (In stores).
Provide on job training for team members. Preparation and Implementation
of SOP for the dept. Installation and commissioning of new projects. Cost –
Production analysis to improve productivity. Reconditioning of machines
meticulously .Statutory compliance, Audit, Data, History card, Records
through SAP.
ACHIEVEMENTS
Installation of 1000 T,400 T old Russian press , 1250 T press ( Erfurt)
Reduction in breakdowns & Machine uptime up to bench mark
By implementation of various methods causes reduction in repeated break
downs.
Implemented Automation project like pick and place for cycle time
improvement and Man power cost reduction.
Break down analysis for all departments and effective implementation of
corrective & preventive action.
Power saving- By improving power factor & by various methods.
Improvement in productivity & quality.(By Installation of VFD)
Material Saving- Gap between two blanks reduced by 3-4 mm by
installation of CTL saved material. Paint saving – Painting stopped between
two wheels saved paint cost by 10 % with other intangible benefits.
Installation of Taper shank twist drill (TSTD) & Jobber Drill section in
stipulated time frame and certified for same.
Reconditioning ,Recto fitting & refurbishment of machines meticulously
Converted Cispel( HEID) CNC machines control system in SINUMERIC -
810
Converted Conventional relay logic control panel into to auto PLC base for
British Clearing Mechanical press. 250 T, ( ISGEC Presses)
Developed and designed SPM machines as per production requirements.
Effectively Handling Functions
Break down analysis – Root cause analysis,( RCA) why – Why analysis for
effective maintenance practice to improve MTTR, MTBF.
Member of FMEA
Team Leader
Electrical Drawing reading and corrections if required. VFD installation and
fitment.
Utility Maintenance of Compressor, D.G. Material Handling unit, EOT
Cranes.
H.T. Yard equipment Maintenance ,
Substation trouble shooting and preventative maintenance.
Operation’s Management
(Installation & Commissioning) Executing projects for plant set up, expansion,
modernization, Installation& commissioning.
PERSONAL DETAILS