Accutrak At100

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TABLE OF CONTENTS
1.0 INTRODUCTION ............................................................................................................................................... 4
2.0 STORAGE INFORMATION .............................................................................................................................. 5
3.0 INSTALLATION AND BASIC WIRING ............................................................................................................. 5
3.1 All Installations ............................................................................................................................... 5
3.1.1 Compression Fittings ............................................................................................................ 5
3.1.2 Floats .................................................................................................................................... 5
3.1.3 Transmitter Housing Height .................................................................................................. 5
3.2 Stilling Probes ................................................................................................................................ 5
3.2.1 Assembly Instructions for F1 Flexible Probes ....................................................................... 6
3.3 Loop Wiring .................................................................................................................................... 6
3.4 Jumper Settings ............................................................................................................................. 6
4.0 TRANSMITTER CALIBRATION AND SETUP ................................................................................................. 7
4.1 Level Output Calibration ................................................................................................................ 7
4.1.1 Calibration Using the Pushbuttons ........................................................................................ 7
4.2 Reversing Action ............................................................................................................................ 7
4.2.1 Reverse Action Calibration Using the Pushbuttons .............................................................. 7
4.3 Damping ......................................................................................................................................... 7
4.4 Calibration Using the LCD Setup Menu ......................................................................................... 9
4.5 Selecting a Primary Variable (PV) ................................................................................................. 9
4.6 Selecting an Engineering Unit for Measurement (EUN) .............................................................. 10
4.7 Level Offsets (L1O and L2O) ....................................................................................................... 10
4.8 DAC Trim ..................................................................................................................................... 10
4.9 Temperature Output ..................................................................................................................... 10
4.9.1 Selecting the Unit of Temperature (EUN TEMP) ................................................................ 10
4.9.2 Temperature Output Calibration .......................................................................................... 11
4.9.3 Temperature Reset (TMP RSET) ........................................................................................ 11
4.9.4 Temperature Master Calibration ......................................................................................... 11
4.10 Volumetric Strapping.................................................................................................................. 12
4.10.1 How the Strapping Table Works ....................................................................................... 12
4.10.2 Setting Up (or resetting) the Strapping Table .................................................................... 12
4.10.3 Selecting the Input Mode (Automatic or Manual) .............................................................. 12
4.10.4 Setting Up Strapping Table Points .................................................................................... 13
4.10.5 Notes on Strapping Table Usage ...................................................................................... 13
4.10.6 Saving/Loading a Strapping Table .................................................................................... 13
4.10.7 Setting Current Output Based on Volume ......................................................................... 13
4.11 Alarm Delay ........................................................................................................................................ 14
4.12 Custom Current Ranging ............................................................................................................ 14
4.12.1 Description and Method of Operation ................................................................................ 14
4.12.2 CCR Set Up ....................................................................................................................... 14
5.0 COMMUNICATION OPTIONS ........................................................................................................................ 15
5.1 Hart Protocol Interface Option ..................................................................................................... 15
5.1.1 Using a 268/275/375 Rosemount Communicator or Equal ................................................. 15
5.2 Honeywell DE Protocol ................................................................................................................ 15
5.2.1 Interoperability and Conformance Class ............................................................................. 15
5.2.2 Operating Modes ................................................................................................................. 15
5.3 Foundation Fieldbus .................................................................................................................... 16
5.3.1 Topology ............................................................................................................................. 16
5.3.2 Electrical Considerations ..................................................................................................... 16
5.3.3 Field Wiring ......................................................................................................................... 17
5.3.4 Jumper Settings .................................................................................................................. 17
5.3.5 DD Files .............................................................................................................................. 17
5.3.6 Transducer Block ................................................................................................................ 17
5.3.7 Al Function Blocks ............................................................................................................... 17
AT100-0200-1 Rev L (10-2010) DCN0528 2
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TABLE OF CONTENTS (continued)
5.3.8 PID Blocks ........................................................................................................................................ 18
5.3.9 Link Active Scheduler / Back-up LAS ......................................................................................... 18
5.3.10 Threshold Adjustment .............................................................................................................. 18
5.3.11 Sample Configurations ............................................................................................................. 18
6.0 SAFETY, MAINTENANCE, & TROUBLESHOOTING .................................................................................... 19
6.1 Personnel Qualifications ............................................................................................................... 19
6.2 Required Tools ............................................................................................................................. 19
6.3 Suggested Proof Test ................................................................................................................... 20
6.4 Safety Inspection .......................................................................................................................... 20
6.4.1 Float Inspection ............................................................................................................. 20
6.4.2 Sensor Inspection .......................................................................................................... 21
6.4.3 Transmitter Testing ....................................................................................................... 21
6.4.4 Output Checkout ........................................................................................................... 21
6.5 4-20mA, HART Transmitters ........................................................................................................ 23
6.6 Foundation Fieldbus Transmitters ................................................................................................ 24
6.7 Verify Proper Power Up of the Transmitter .................................................................................. 25
6.8 Verify Current Output Stability ...................................................................................................... 25
6.9 Threshold Adjustment .................................................................................................................. 26
6.10 Module Replacement ................................................................................................................. 26
6.11Terminal Strip Checkout ............................................................................................................... 26
6.12Threshold Adjustment Using an Oscilloscope .............................................................................. 27
7.0 NAMETAG INFORMATION ............................................................................................................................ 28
8.0 WIRING DIAGRAMS ....................................................................................................................................... 29
8.1 FM/CSA ........................................................................................................................................ 29
8.2 ATEX/IEC ..................................................................................................................................... 31
8.3 Typical Loop Wiring Diagram ....................................................................................................... 33
8.4 Loop Powered TX Hookup /RI Dual Compartment Housing ........................................................ 34
8.5 Temperature Simulation Wiring Diagram ..................................................................................... 35
9.0 /F1 OPTION ASSEMBLY DRAWING ............................................................................................................. 36
10.0 SIL CERTIFICATE……………………………………………………………………………………………………37
11.0 EU DECLARATION OF CONFORMITY ....................................................................................................... 39
12.0 WARRANTY STATEMENT ........................................................................................................................... 40
AT100-0200-1 Rev L (10-2010) DCN0528 3

1.0 INTRODUCTION
K-TEK AT100 transmitters are used extensively around the world to accurately measure level in process
vessels. High accuracy and no maintenance are two of the most common reasons for choosing this technology.
With optional ratings to 800°F (427°C) and 3000 PSI (207 bar), K-TEK's Magnetostrictive Level Transmitters are
suitable for almost any application. HART, Honeywell DE, and Foundation Fieldbus Protocol options make our
AT100‟s easy to connect digitally to most control systems. LCD displays provide indication as 4-20mA, %, and other
engineering units.
When used on Storage Tanks, concerns of high accuracy, low maintenance and reasonable cost leads
customers to install flexible probe versions of the AT100‟s in their storage tanks. With the ability to be easily
installed to a maximum of 75 feet (23 meters), almost any liquid storage application can be handled. Some
common liquids include water, acids, caustics, propane, ammonia, oils, fuels, chemicals, and waste liquids. An
optional internal 20-segment increment table allows the AT100 to provide volumetric output in vertical cylinder,
horizontal cylinder or spherical vessels (See Section 4 for details on the Volumetric Strapping Table).
K-TEK‟s AT100‟s can be used as "Displacer Replacers". Most Liquid Level Displacers in dynamic
processes have seen many repetitive problems in operation including the following: extreme errors in output due to
specific gravity changes, leaks around the torque tube penetration, and low or stuck readings due to product buildup
on the torque tube or displacer. AT100‟s can be inserted into the existing Displacer Chambers or a new External
Chambers to solve the listed problems. Tremendous improvements in accuracy will be realized. Additionally, this is
an extremely easy way to update pneumatic Displacer Transmitters.
The Magnetostrictive Level Transmitter (AT100) can be used to measure the level of interface between two
fluids The AT100 is the finest technology available for liquid level interface measurement and control. K-TEK
AT100‟s can be equipped to provide two (2) level indications: one for interface and a second for total level. Designs
are available for differences of specific gravity down to 0.04 differences. Most commonly applied to oil and water
separator interface, this technique is used in many process applications. Others include HF acid / propane vessels,
de-salters and sumps.
The AT100 can be used as a Valve Positioner by utilizing the AT100‟s non-contact style of measurement. A
magnet is attached to the valve stem and the AT100 is located along side the valve stem. The inherent 0.01% high
accuracy in our AT100 transmitter allows exceptionally fine control and measurement of valve position. K-TEK‟s
AT100‟s never need to be re-calibrated ensuring accurate and precise control. The AT100 can also be used as an
Equipment Positioner. Industrial facilities require accurate positioning of equipment. This can be accomplished with
Magnetostrictive (non-contact measurement). It has been applied to many devices including gates, louvers,
dampers, and hydraulic cylinders. K-TEK advantages of push button configuration, 4-20mA output, and heavy duty
construction ensure ease of installation and a long trouble free life.
Finally, the AT100 can be used in various Sanitary Applications including the Bio-Tech, Pharmaceutical and
Food Industries. A range of surface finishes are available to suit the needs of the process environment including
electro-polishing.
Based on the Functional Safety Assessment of Exida, the AT100 transmitter is suitable for use in a Safety
Instrumented Function requiring a SIL 2 risk reduction in single use and a SIL 3 risk reduction in redundant use with
a Hardware Fault Tolerance of 1.
Only transmitters meeting all of the following requirements may be used in a Safety Instrumented Function:
 Transmitters fitted with a 4-20 mA output HART protocol /M4A or /M4B or /M4AS or /M4BS Electronic Module.
 Modules marked as follow: AT_H_01_S003_090209 or AT_H_TS_01_S003_090209 (Transmitters equipped
with software revision of AT_H_090209 or AT_H_TS_090209 and a hardware revision 01).
AT100-0200-1 Rev L (10-2010) DCN0528 4

2.0 STORAGE INFORMATION
If required, storage prior to installation should be indoors at ambient temperature, not to exceed the following:
Temperature range: -40º- 150ºF (-40º- 66ºC)
Humidity: 0 to 95% R.H. non-condensing.
WARNING: Transmitter probes with /SW3 option have a flexible stainless steel sensor tube which is not hermetically
sealed. When removing the sensor from the sensor well, care should be taken not to expose the sensor to moisture, and to
prevent water from entering the sensor well.
3.0 INSTALLATION AND BASIC WIRING

3.1 All Installations
Prior to installation, verify the model of the transmitter listed on the nametag is suitable for the intended
application. Information regarding the model specifications may be found on the AT100 Datasheet at
www.ktekcorp.com.
3.1.1 Compression Fittings

When fitted with a compression fitting as the process connection, the sensor tube is shipped with a set of
TEFLON ferrules, and a set of metal ferrules in a separate bag. The Teflon ferrules are only intended for use in
applications with operating pressures below 50 PSI (3.4 bar) and temperatures below 400ºF (204ºC.); for higher
operating pressures or temperatures or for permanent installation, replace the Teflon ferrules with the metal ferrules.
3.1.2 Floats
During installation, it may be necessary to remove the float and spacer (if included) from the sensor tube.
For proper operation, the float must be reinstalled using the proper orientation. Floats may be marked with “Top for
SPM” or “Top for AT”, this end of the float must face the transmitter head. Other floats may be marked with an arrow
indicating the proper orientation. If a float is etched with information but does not indicate a proper orientation, it will
be bidirectional and can be installed in either direction. If a float does not have any markings (sanitary applications)
it will have an extra rolled seam to indicate the top half of the float.
3.1.3 Transmitter Housing
Once installed, the top of the transmitter housing will extend above the Option Height
process connection based on the particular model number. The extension of the H0 7.75 inches (197 mm)
probe on some of the options is required to keep the transmitter electronics
within its safe operating environment not to exceed: H1, F1 14.75 inches (375 mm)
H2, H3 24.75 inches (629 mm)
Temperature range: -40º- 150ºF (-40º- 66ºC)
Humidity: 0 to 95% R.H. non-condensing.
3.2 Stilling Probes

Certain transmitter options will have the sensor tube inserted into a stilling probe. These options allow the
sensor tube and housing to be removed for service without breaking the seal on the vessel. These options include
(consult model number) SW1, SW2, SW3 and F1.
Model Sensor Type Stilling Probe

SW1 1/2” rigid 5/8“ tube
SW2 5/8” rigid 3/4” pipe (typical)
SW3 1/2” flexible stainless 5/8” tube
F1 5/8” flexible plastic 1” sectional tube
The compression fittings which hold the sensor inside the stilling probe will contain Teflon ferrules. It is not
necessary to change the Teflon ferrules to metal. This connection will not be required to hold pressure.
AT100-0200-1 Rev L (10-2010) DCN0528 5

3.0 INSTALLATION AND BASIC WIRING
3.2.1 Assembly Instructions for F1 Flexible Probes
Refer to Appendix B for /F1 Option Assembly Drawing
1. Prepare joints #2 and #3 by lubricating the O-Ring and mating surface.
2. Lower the bottom tube section with the float stop and float into the tank.
3. Insert the top of the tube assembly through the mounting flange.
4. Add the next section of tube and thread together using thread locking fluid to secure joints.
5. Repeat step 4 for each middle tube sections.
6. Add the last section (TOP) of tube, with 1” compression fitting, and thread into assembly using thread
locking fluid to secure the joint.
7. Thread the tube compression fitting into the mounting flange using thread sealant.
8. Lower the tube assembly until it hits the bottom of the tank. Raise the sensor well back up ½” and
secure the assembly in place by tightening the tube compression fitting.
WARNING: When handling flexible tube, do not bend any section of the tube into a diameter of less than 4 ft., as this
could permanently damage the internal assembly and prevent proper operation.
9. Insert the flexible probe into the tube assembly. Secure flexible probe assembly to stainless steel tube
using 1” tube to 1” tube compression fitting.
WARNING: Insure that assembly is tight and properly sealed to prevent moisture entry.
3.3 Loop Wiring

Remove the test wires shipped with the transmitter. For field wiring, use 18 Gauge twisted shielded pair.
Please refer to included wiring diagram (Section 8.0). Electrical connection to the transmitter should comply with all
necessary standards as indicated by the area classification listed on the nameplate of the transmitter (Section 7.0).
Apply loop power to transmitter as follows:
Terminal Block + : +24 VDC (14-36 VDC)
Terminal Block - (METER) : COMMON
Terminal Block METER : Not used during normal operation
Ground screw : GROUND
- Ground wires must be connected to ground screws using fork terminals to ensure proper electrical connection.
- The current output of the transmitter is capable of driving a minimum of 250 ohms with a supply voltage of 19 Volts minimum.
WARNING: A multi-meter may be placed between the METER positions of the terminal block to read the current output
of the transmitter without breaking the loop wiring. Do not connect multi-meter to METER test positions when instrument
is located in a hazardous environment.
3.4 Jumper Settings

The jumpers located on the face of the electronics module (top left hand side) can be setup as follows:
See Section 6.11
 ALARM (Fail Safe): (left jumper)
-The Alarm jumper will determine the output of the transmitter in the event that there is a failure in detecting
the return signal from the sensor tube. This jumper should be set in the location which will send the control
structure into a safe state.
-Placing the jumper to the lower position causes the output to go to 20.99 mA when there is a loss of signal
or transmitter malfunction.
-Placing the jumper to the upper position causes the output to go to 3.61 mA when there is a loss of signal
or transmitter malfunction.
 WRITE PROTECT (right jumper)
-When the jumper is in the lower position, the transmitter configuration cannot be changed via the
pushbuttons or with a handheld communicator.
For changes to the jumper settings to take effect, transmitter power must be turned OFF then back ON.
AT100-0200-1 Rev L (10-2010) DCN0528 6

4.0 TRANSMITTER CALIBRATION AND SETUP
4.1 Level Output Calibration
The AT100 is a digital transmitter with no routine calibration required. If re-calibration is required, calibration
can be changed using the module pushbuttons, a HART communicator (for units with the HART option), or with the
menu driven LCD readout (for units with LCD option).
4.1.1 Calibration Using the Pushbuttons

 Setting the 4mA point:
-Establish a tank level of 0% or move the float to the desired 0% point
-Enter the calibration mode by pressing the UP & DOWN buttons together for 1 second.
-Press the DOWN button for 1 second to set the output at 4.00mA.
-Establish a tank level of 100% or move the float to the desired 100% point
-Enter the calibration mode by pressing the UP & DOWN buttons together for 1 second.
-Press the UP button for 1 second to set the output at 20.00mA.
Note: The above steps can be repeated as many times as required
4.2 Reversing Action

If required, transmitter output can be reversed by following these steps (Note: this only reverses the 4-20 mA
output, not the Engineering Unit Readout)
4.2.1 Reverse Action Calibration Using The Pushbuttons

1. Adjust the tank level to 50% or move the float to the 50% point ( + or - 10% ).
-Enter the calibration mode by pressing the UP & DOWN buttons together for 1 second and press
the DOWN button for 1 second to set the output at 4.00 mA.
2. Adjust the level or move the float to the new SPAN (20.00mA) point.
the UP button for 1 second to set the output at 20.00 mA.
3. Adjust the level or move the float to the new ZERO (4.00mA) point.
the DOWN button for 1 second to set the output at 4.00 mA.
Note: Procedures 4.1.1 and 4.2.1 will only change the calibration for the selected Primary Variable.
4.3 Damping
Damping helps to reduce the affects of rapid or irregular movement of the fluid level in a tank or vessel.
Adjustments to Damping will either increase or decrease the time required for the transmitter output to respond to
changes in input from the sensor tube. A higher number allows for more output stability. A lower number will
provide a quicker response. The maximum response time to a process change will be less than 110 milliseconds or
the value of the Damping, whichever is greater. The factory default setting for Damping is 0.8 seconds.
 The output damping amount can be changed as follows:

-Press the SELECT and UP buttons together for 1 second to double the damping value.
-Press the SELECT and DOWN buttons together for 1 second to divide the damping value by 2.
 The Damping value may also be adjusted in the Calibration Menu on transmitters equipped with an LCD Display.
The Damping is adjustable from 0 to 36 seconds.
AT100-0200-1 Rev L (10-2010) DCN0528 7

AT100 Menu Flow Chart
MAIN DISPLAY CAL - Calibration Menu CFG - Configuration Menu
LL1 - Liquid Level 1 LRV - Lower Range Value DE MENU - MENU 1
LRC - Lower Range Current 2 PV= - Process Variable 1

L1C - Level 1 Current
URV - Upper Range Value EUN - Engineering Unit
LL2 - Liquid Level 2 1
URC - Upper Range Current 2 L1O - Level 1 Offset
L2C - Level 2 Current 1 DAC TRIM - MENU L2O - Level 2 Offset 1
TMP - Temperature 1 DMP - Dampening EUN TEMP - F/C 1
LTT - Lower Temperature Trim 1 TMP RSET 1

VOL - Volume 1
UTT - Upper Temperature Trim 1 VOL EUN 1
SET - Setup Menu LVV - Lower Volume Value 1 VOL MAN (or AUTO) 1
UVV - Upper Volume Value 1 VMN - Volume Minimum 1

CAL - Calibration MENU
VOL TABL - MENU 1 UTP - Upper Trim Point 1
CFG - Configuration MENU
END VMX - Volume Maximum 1
END ALD - Alarm Delay
CCR - Custom Current Ranging 1

VOL TABL 1
END
O01 - Output Point 1
DAC TRIM I01 - Input Point 1
D 4 - DAC Trim 4 mA
O02, I02 through O19, I19 DE MENU 1
O20 - Output Point 20
D20 - DAC Trim 20 mA
DE - On/Off
I20 - Input Point 20
END
NV= - Number of Variables
TBL SAVE
DB - On/Off
TBL LOAD
END
VST RSET
END
 To access a menu item press the SELECT button.

 Use the UP and DOWN buttons to scroll through each menu and change the value of digits and menu entries.
Notes: 1. These items will only appear based on the ordered options of the transmitter.
2. Current ranging works only on Level (LU). Even though selected, volume uses 4-20mA.
AT100-0200-1 Rev L (10-2010) DCN0528 8

Electronics Without Electronics With

LCD Display LCD Display
4.4 Calibration Using the LCD Setup Menu

The LCD Display option offers a menu driven setup that uses the UP, DOWN and SELECT pushbuttons. Refer to
the menu flow chart for navigation and selection instructions.

-Under the CAL menu, scroll DOWN to the LRV (Lower Range Value) menu option. Press SELECT to
change the value (in Engineering Units) for which the 4mA point is to be set.
-Under the CAL menu, scroll DOWN to the URV (Upper Range Value) menu option. Press SELECT to
change the value (in Engineering Units) for which the 20mA point is to be set.
Note: The above steps can be repeated as many times as required. This procedure will only change the
calibration for the selected Primary Variable.
4.5 Selecting a Primary Variable (PV)

This section applies to dual-float transmitters only.
For a dual-float transmitter, the primary variable (LL1 or LL2) defines the float used to calculate current (mA) output.
If the primary variable is set to LL1, current output will be determined by the position of the float nearest the
transmitter housing. Alternately, if PV is set to LL2, current will correlate to the float farthest from the transmitter.
 Selecting the Primary Variable

-Under the SET menu, access the CFG menu, then go to the PV= menu option.
-Press SELECT, then press UP or DOWN to cycle between LL1 and LL2 (the LCD will be blinking with your
selection).
-When the LCD is displaying the intended selection, press SELECT once more to set PV (the display should
stop blinking).
Note: If the Primary Variable is changed, it may be necessary to reset the 4 and 20 mA calibration points.
AT100-0200-1 Rev L (10-2010) DCN0528 9

4.6 Selecting an Engineering Unit for Measurement (EUN)
The unit is capable of displaying level output in inches, feet, millimeters, centimeters, meters, or in percent of
range.
 Selecting an Engineering Unit

-Under the CFG menu, go to the EUN menu option.
-Press SELECT, then press UP or DOWN to cycle between engineering units.
-When the LCD is displaying the intended unit, press SELECT once more to set the engineering unit (the
display should stop blinking).
Note: Due to 4 digit display limitations on the display, if 9999mm will be exceeded, the metric engineering
units must be changed to cm.
4.7 Level Offsets (L1O and L2O)

Level Offsets can be utilized to make the indicated level on the transmitter match the actual level in your
tank or vessel. This is typically used to compensate for an un-measureable area at the bottom of the vessel. The
Level Offsets can also be utilized to make the indicated level on the AT transmitter match the indicated level of
another transmitter. Positive offsets will be added to the actual level of the transmitter to indicate a higher level.
Conversely, negative offsets will indicate lower levels.
 Changing the Level Offset

- Navigate to the L1O (Level 1 Offset) menu option.
- Press SELECT to change the value (in Engineering Units) of the level offset to be applied.
- For dual-float units, Level 2 can be offset via the above steps with the L2O menu option.
4.8 DAC Trim

The output of the AT100 transmitters will be set up at the factory using calibrated multi-meters. Once
installed, the current output received by the control system will be influenced by the available power and field wiring
and may not indicate an exact 4.00 and 20.00 mA. To correct this error a DAC TRIM may be performed.
 Performing the DAC Trim

-Under the CAL menu, scroll down to the DAC TRIM option
-Press UP and SELECT or DOWN and SELECT to enter the DAC TRIM menu
-At D 4 or D20 enter the current reading indicated at the control system and the transmitter will correct its
output
-Repeat each entry if needed then EXIT the menu.
4.9 Temperature Output

This section applies only to transmitters with the temperature output option. These transmitters will have
module types of M5A or M5B with or without a suffix of “D” or “F”.
4.9.1 Selecting the Unit of Temperature (EUN TEMP)

The unit will display temperature in either Celsius or Fahrenheit degrees.
 Selecting the Unit of Temperature

-Under the CFG menu, go to the EUN TMP menu option.
-Press SELECT, then press UP or DOWN to cycle between Celsius and Fahrenheit.
-When the LCD is displaying the intended unit, press SELECT once more to set the temperature unit (the
display should stop blinking).
AT100-0200-1 Rev L (10-2010) DCN0528 10

4.9.2 Temperature Output Calibration
The transmitter is factory calibrated to an accuracy of ±0.5° Celsius, over a range of -200 to 300°C. Fine
calibration and trim for a custom range can be done via the following steps:
 Setting the Lower Temperature Trim (LTT)
-Bring the sensor (located near the bottom of the transmitter probe) to the temperature that will be the lower
end of the temperature range.
-Under the CAL menu, go to the LTT (Lower Temperature Trim) menu option. Press SELECT to change
LTT to the current temperature of the sensor.
 Setting the Upper Temperature Trim (UTT)
-Bring the sensor (located near the bottom of the transmitter probe) to the temperature that will be the upper
end of the temperature range.
-Under the CAL menu, go to the UTT (Upper Temperature Trim) menu option. Press SELECT to change
UTT to the current temperature of the sensor.
Note: Trim must be within 10°C of factory calibration to be accepted.
4.9.3 Temperature Reset (TMP RSET)

If required, the unit‟s temperature settings (i.e. LTT and UTT) can be reset to the factory temperature
calibration. To reset the unit to the factory temperature calibration, navigate to the TMP RSET menu option and
press SELECT.
4.9.4 Temperature Master Calibration
The temperature indication of the AT100 will be factory calibrated from –200 to 300 degrees C. Under
normal circumstances, it will not be necessary to recalibrate the temperature transmitter. If for some reason
recalibration is required, the following steps will be used.
1. Disconnect the power.

2. Setup decade box per drawing in Section 8 - Wiring Diagrams
3. Set resistance to 185 ohms.
4. Apply power.
5. Set EUN TEMP to °C (Celsius)
6. Cycle through CFG menu to END.
7. At END push UP and DOWN together.
8. At FAC –200 press SELECT then UP and DOWN at the same time.
9. Scroll Down to END and SELECT.
10. Verify TMP indicates -200°C.
12. Set decade box for 2120 ohms.
13. Apply power.
14. Cycle through CFG menu to END.
15. At END push UP and DOWN together.
16. Scroll down to FAC 300.
17. Press SELECT then UP and DOWN at the same time.
18. Scroll Down to END and SELECT.
19. Verify TMP indicates 300°C.
21. Reconnect RTD.
22. Reapply power.
AT100-0200-1 Rev L (10-2010) DCN0528 11

4.10 Volumetric Strapping
Note: For AT100 models with Strapping Table option only. If utilizing Foundation Fieldbus refer to section 4.3.5.2
for strapping table instructions.
4.10.1 How the Strapping Table Works

The AT strapping table works by using table points set up by the user. For every point, there is a volume
(provided by the user) and a measurement (provided by either the user or the transmitter). These table points are
used to map sensor measurement to volume output. As the float travels the length of the probe, the volume output
will change based on the two points in the table closest to the given transmitter measurement. With no points in the
table, the volume output is linear between VMN (volume min) at 0 measurement and VMX (volume max) at UTP
(upper trim point) which equates to the highest point of float travel. As points are added, the volume output is
extrapolated with respect to VMN, the table points, and VMX.
The Volumetric Table is capable of being set up in two different modes, Automatic and Manual. In
Automatic mode, as a volume point is entered, the position of the transmitter float will determine the transmitter
measurement associated with the volume entered. In Manual mode, as a volume point is entered, the user will be
able to modify the measurement to which the volume corresponds.
The points in the table are listed sequentially on the LCD as O01, O02, I02, … O19, I19, O20, I20. An „O‟ is
listed for each output point, which corresponds to volume. An „I‟ is listed for each input point, which corre-
sponds to linear measurement. If in manual mode, both output and input points will be available. In automatic
mode, only output points will be shown.
4.10.2 Setting Up (or resetting) the Strapping Table

 Under the CAL menu:
-Scroll to VOL TABL, then press SELECT.
-Scroll up to VST RSET, then press SELECT. This will erase any table points currently set.
 Under the CFG menu:

-Scroll down to UTP, (which stands for Upper Trim Point) and note the value listed.
-Scroll down to VMX (Volume Maximum).
-Enter for 0 as a value „0000‟, then press SELECT to reset the LCD decimal.
-Next, enter the value of the Maximum Volume corresponding to UTP. Note: Enter only the whole number
of the value, since the decimal is not present, then press SELECT.
-After the decimal has been placed, set any digits to the right of the decimal, if available.
-Scroll up to VMN (Volume Minimum).
-Enter the volume of the tank at 0 measurement on the transmitter probe.
4.10.3 Selecting the Input Mode (Automatic or Manual)

 The AT transmitter provides two options for entering the values of the strapping table. The Automatic option
requires the level (or float) to be at the fixed location that corresponds to the selected volumetric output point
when the point is entered. If it is not possible (or feasible) for the tank level to be manipulated but a distance-to-
volume conversion chart is available, the strapping table can be easily set up using Manual mode.
 Under the CFG menu:

-Scroll down to VOL MAN or VOL AUTO (the LCD will display the current input mode).
-To switch between modes, press SELECT.
-Scroll UP or DOWN to change the mode.
-Press SELECT
AT100-0200-1 Rev L (10-2010) DCN0528 12

4.10.4 Setting Up Strapping Table Points
Under the CAL menu:
1) Scroll to VOL TABL, then press SELECT.
A) In manual mode, set the measured value for each Input Point and set the corresponding Output
Point to the desired volume value.
B) In automatic mode, position the float at the desired measurement point and set the
corresponding Output Point to the desired volume value.
2) Once the volume values and measurements are set in the table, scroll down to TBL SAVE and press
select. This will save the volume table in a backup location that may be recalled later by selecting TBL
LOAD.
4.10.5 Notes on Strapping Table Usage

 The volume entered for any point must be between VMN (Volume Min) and VMX (Volume Max).
 The measurement entered for any point must be between 0 measurement and UTP (Upper Trim Point).
 A point may be removed („zeroed out‟) from the table by entering „0‟ for it‟s output „O##‟ field. If a point
is zeroed out, it will be bypassed when volume output is calculated.
 A zeroed point may be set again, provided it is increasing with respect to the previous points in the table
list.
 For all points in the table, all points must be increasing in volume and increasing in measurement, with
the exception of zeroed points. When setting up the table, points should be set up sequentially from
VMN (at 0 measurement) to VMX (at UTP);
 It is not necessary to use all of the points in the Volume Table.
 Since the table is based on VMN and VMX, any change to either of these will invalidate the table.
Therefore, once the table is properly set up, DO NOT change either of these settings.
4.10.6 Saving / Loading a Strapping Table

Because setting up the strapping table can be a time-consuming process, it is possible to save a copy of the
table, and also to load the table from a previous save.
 To save the current strapping table:
Under the CAL menu:
-Scroll up to TBL SAVE, then press SELECT.
 To load a saved strapping table:
Under the CAL menu:
-Scroll up to TBL LOAD, then press SELECT.
4.10.7 Setting Current Output Based on Volume

 If the current output is to be based on volume:
-Under the CFG menu, scroll down to PV=.
-Press SELECT and scroll UP or DOWN to change the PV to VL1 (Volume 1) or VL2 (Volume 2) if
available. Selecting VL1 will filter the measurement from LL1 through the Volume Table, display
the result as the Volume (VOL) and output the current based on this volume. Selecting VL2 will
filter the measurement from LL2 through the Volume Table, display the result as the Volume (VOL)
and output the current based on this volume.
-Under the CAL menu, scroll down to LVV. Set this value to the volume that will correspond to 4mA.
-Scroll down to UVV. Set this value to the volume that will correspond to 20mA.
Note: LVV and UVV must be within VMN and VMX.
AT100-0200-1 Rev L (10-2010) DCN0528 13

4.11 Alarm Delay
The AT100 transmitter is designed to send the current output into a Fail Safe mode when the transmitter
does not detect a return signal from the sensor tube or the transmitter experiences a diagnostic failure. In certain
installations (such as high vibration areas) the transmitter may experience sporadic interruptions in the return signal
which are not an indication of sensor tube failure. The spiking output affect caused by the interruptions can be
eliminated by using the Alarm Delay feature. Increasing the Alarm Delay will cause the transmitter to hold the last
good level indication (and its corresponding current output) for a period of time equivalent to the Alarm Delay value
(0-99.99 seconds). If the transmitter does not detect a good return signal within this time, the output will change to
the Fail Safe selected by the jumper settings. If within the Alarm Delay time frame, a good signal is detected, the
transmitter will respond with a level indication and output based on the new reading and the Alarm Delay clock will
reset.
 Setting the Alarm Delay:

- Under the CFG menu, scroll DOWN to the ALD (Alarm Delay) menu option.
- Press SELECT to access the setting.
- Use the UP and DOWN arrows to change each digit.
- Use the SELECT button to move from one digit to the next.
4.12 Custom Current Ranging
4.12.1 Description and Method of Operation
All AT200 transmitters are set by the factory with the LRV set to 0 measurement and the URV set to the
range of the transmitter unless a specific calibration is indicated when the transmitter is ordered. In this standard
configuration, the transmitter will output 4mA when the float reaches the LRV and 20mA when the float reaches the
URV. Using the Level Offset (L1O) feature, the indicated measurement at this point can be changed to something
other than 0 measurement. Changing the offset will not affect the output of the transmitter. The mA output will
remain at 4.00 when the float reaches the zero mark on the sensor tube.
In some applications it may be necessary to have the transmitter output something other than 4.00mA with
the float located at the zero mark of the sensor tube. In these cases, Custom Current Ranging (CCR) can be
applied to the transmitter. CCR will allow the user to change the milliamp values associated with LRV and URV. For
example, the Lower Range Current (LRC) can be set to 5.00mA. With the LRV set to 0 measurement, the
transmitter will output 5.00mA and display 0 measurement. Once the LRC and URC are set, using the calibration
procedures in Section 4.1.1 or 4.4 will result in the current output corresponding to LRC and URC instead of 4 and
20mA. Custom Current Ranging may not be activated if the AT100 is being used in a Safety Implemented System.
4.12.2 CCR Set Up

1. Enter the Configuration Menu (CFG).
2. Scroll down to CCR.
3. Press SELECT.
4. Scroll UP or DOWN to turn CCR ON.
5. Press SELECT.
6. Exit the CFG Menu.
7. Enter the Calibration Menu (CAL).
8. Scroll down to LRC and press SELECT.
9. Using the UP and DOWN buttons enter the digits corresponding to the mA value that will be associated
with the measurement in LRV. (Press SELECT after each digit is set to move to the next digit.)
10. Scroll down to URC and press SELECT.
11. Using the UP and DOWN buttons enter the digits corresponding to the mA value that will be associated
with the measurement in URV. (Press SELECT after each digit is set to move to the next digit.)
12. Exit the CAL Menu.
To revert back to standard values for LRV and URV (4 and 20 mA respectively,) turn CCR - OFF.
AT100-0200-1 Rev L (10-2010) DCN0528 14

5.0 COMMUNICATION OPTIONS
5.1 HART Protocol Interface Option
The K-TEK transmitter can be ordered with the HART Protocol Option, which is installed at the factory as a
part of the electronic module assembly. When fitted with the HART Protocol Option, it will be possible to
communicate with the transmitter using a Rosemount 268, 275, or 375 communicator utilizing slave mode. HART
communications will allow access to certain functions. This communication will not interfere in the operation of the
transmitter. If the AT100 is to be used in a Safety Implemented System, HART communications can only be used to
configure or proof test the transmitter.
5.1.1 Using a 268/275/375 Rosemount Communicator or Equal

Since the K-TEK transmitter is not a known ROSEMOUNT product, these handheld devices will
communicate in the GENERIC mode. This mode allows access to the commands listed here:
 READ OR WRITE OUTPUT UPPER RANGE & LOWER RANGE VALUES
 READ OR WRITE OUTPUT DAMPING VALUE
 READ OR WRITE TRANSMITTER TAG, DESCRIPTION, MSG, DATE
 PERFORM OUTPUT DIGITAL TRIM (DAC TRIM)
 TEST LOOP OUTPUT
 SET POLLING ADDRESS
Changes to transmitter settings via HART communication must be verified by cycling power to the transmitter,
reestablishing communications, and reading the values.
NOTE: If a transmitter is in an alarm condition (20.97 or 3.61 mA) or does not have a float present on the sensor tube, the
handheld communicator will respond as if the transmitter had a hardware failure. If there is a float present, proceed with
troubleshooting in Section 6.
5.2 Honeywell DE Protocol

5.2.1 Interoperability and Conformance Class
The Honeywell DE Protocol option uses the Honeywell proprietary Digitally Enhanced Protocol for Smart
Transmitters.
The conformance class support is as follows:
The DCS configuration should be set for Class 0, 4 byte Mode.
Class 0: Continuous broadcast, in burst mode, of the following parameters:
PV1: Primary Variable; Level #1 in %
PV2: Secondary Variable; Level #2 in % (if equipped)
PV status: Ok, Critical or Bad PV
The Transmitter settings should be as follows:
DE = ON
NPV (Number of Process Variables) = 1 or 2
DB = OFF
5.2.2 Operating Modes

The K-TEK transmitter with the Honeywell DE Protocol option can be operated in two ways which can be
selected using the setup menu on the instrument. (See section 3.2.2 Calibration using the LCD Setup Menu.)
 DE Digital Mode: In this mode the transmitter output is strictly digital and uses the Honeywell DE
Protocol which modulates the loop current ON and OFF to transmit digital information per above Class
Performance definition.
 Analog Output Mode: Selecting the Analog Output Mode disables the Honeywell DE Digital Output and
places the transmitter in a standard 4-20mA Output mode. In this mode, no digital communications are
available.
AT100-0200-1 Rev L (10-2010) DCN0528 15

5.0 COMMUNICATIONJunction
OPTIONS Spur
Box -
5.3 Foundation Fieldbus Shield +
5.3.1 Topology
Phase Fieldbus Terminator
The Power
device may
Neutral be installed in either a Bus or Tree topology.
Ground Supply Coupler
Bus Topology
- Spur
-
Junction Box + + -
Spur Shield Spur +
Analog
Panel
Ground
Fieldbus Terminator
Ground
Phase
Neutral Power Bus Topology
- -
+ +
Spur Spur
Analog
Panel
Ground
Ground
Bus Topology
Tree Topology
-
Junction Box + Shield
Phase Fieldbus
Power -
Neutral +
Terminator - - -
Junction Box + + Shield
+
Analog
Panel
Ground
Fieldbus
Ground
Phase -
Neutral Power
5.3.2 Electrical Considerations
Supply +
Ground Coupler
Power Supply:
 The transmitter requires between 9 and 32 V dc to operate and provide complete functionality. The DC
power supply should provide power with less than 2% ripple.
Terminator - -
 Various types of Fieldbus devices may be connected on the same bus.
+ +
 The AT is poweredAnalog via the bus. The limit for such devices is 16 for one bus (one segment) for
Panel
non-intrinsically safe requirement. In hazardous area, the number of devices may be limited by
Ground
Groundsafe restrictions. The AT is protected against reverse polarity, and can withstand ±35 VDC
intrinsically
without damage.
Power Filter:
A Fieldbus segment requires a power conditioner to isolate the power supply filter and decouple the
segment from other segments attached to the same power supply.
AT100-0200-1 Rev L (10-2010) DCN0528 16

5.3.3 Field Wiring
All power to the transmitter is supplied over the signal wiring. Signal wiring should be a shielded, twisted pair
for best results. Do not run unshielded signal wiring in conduit or open trays with power wiring or near heavy
electrical equipment.
If the sensor is installed in a high-voltage environment and a fault condition or installation error occurs, the
sensor leads and transmitter terminals could carry lethal voltages. Use extreme caution when making contact with
the leads and terminals.
Quiescent Current Consumption: 12.5mA.
Communication Mode: H1 (31.25Kbit/s Voltage Mode Signaling). All other devices on the same bus must
use the same signaling. 12 to 16 devices can be connected in parallel along the same pair of wires.
5.3.4 Jumper Settings

The Jumpers are located on the face of the electronic module (top left hand side) can be setup as follows:
 WRITE PROTECT (right jumper) See Document ELE1002

- When the jumper is in the lower position, the transmitter configuration cannot be changed via the LCD.
 SIMULATE (left jumper) See Document ELE1002
-The simulate jumper is used in conjunction with the Analog Input (AI) function block. This switch is used to
simulate channel output, and as a lock-out feature for the AI function block. To enable the simulate feature,
move the jumper to the lower position on the module housing.
5.3.5 DD Files
The incorporation of the AT100 transmitter in a control system will require the use of specific DD files within
the host system. These files may be downloaded from www.fieldbus.org.
5.3.6 Transducer Block

The Transducer Block contains transmitter specific data regarding the setup, configuration, and indication of
the instrument. Under normal circumstances it will not be necessary to change any of the parameters in the
Transducer Block. The process data is expressed in the Transducer Block as the following:
LEVEL_VALUE_1: Level 1
LEVEL_VALUE_2: Level 2 *
TEMPERATURE_VALUE: Temperature *
LIN_VALUE_1: Linearization/Strapping Output, Level 1 *
LIN_VALUE_2: Linearization/Strapping Output, Level 2 *
* = Depending on options selected when ordering
5.3.7 Analog Input (AI) Function Blocks

The AT transmitter comes configured with 5 AI Function Blocks. Depending on the specific model, each
block can be used to access 1 of the 5 possible Transducer Block output values. The AI Blocks take data from the
Transducer Block and make it available to other blocks. To select the desired data, configure the AI.CHANNEL
parameter as follows:
AI.CHANNEL = 1: Level 1
AI.CHANNEL = 2: Level 2 *
AI.CHANNEL = 3: Temperature *
AI.CHANNEL = 4: Linearization/Strapping Output, Level 1 *
AI.CHANNEL = 5: Linearization/Strapping Output, Level 2 *
* = Depending on options selected when ordering
AT100-0200-1 Rev L (10-2010) DCN0528 17

5.3.8 PID Blocks
The AT transmitter is equipped with 5 PID (Proportional, Integral, Derivative) Blocks. These blocks can be
used to implement control algorithms within the transmitter. The output of the PID Block can be linked to the AO
(Analog Output ) Block of another instrument like a valve or to the input of another PID Block.
5.3.9 Link Active Scheduler / Back-up LAS

The AT transmitter is designed as a Link Master (LM) class device. With this feature, the instrument can
become a fully functioning Link Active Scheduler (LAS) in the event that the primary LAS (typically the host system)
fails. The device must be configured as the Link Master to take advantage of this functionality.
5.3.10 Setting Up the Strapping/Linearization Table (Requires /S option)

The Linearization/Strapping table is configured via the LIN_LENGTH, LIN_X, and LIN_Y parameters of the
Transducer Block. To configure the table, set the LIN_LENGTH parameter to the number of desired table points (1-
26). The input to each point should then be set to a LIN_X value, and the output to each point should be set to a
LIN_Y value. Note: The Linearization table can only be configured when the Transducer Block is set to Out of
Service (TRANSDUCER.MODE_BLK.ACTUAL=OOS).
5.3.11 Sample Configurations
5.3.11.1 Level Indication in Percent

A simple application of the AT100 transmitter will be to return a level indication as a percentage. With a
desired range of 48 inches of level, the following configuration could be used:
AI.L_TYPE must be "INDIRECT" (to use XD_SCALE->OUT_SCALE mapping)

AI.XD_SCALE.EU_0 = 0 (in)
AI.XD_SCALE.UNITS_INDEX="in"
AI.OUT_SCALE.EU_0 = 0 (%)
AI.OUT_SCALE.EU_100 = 100 (%)
AI.OUT_SCALE.UNITS_INDEX = "%"
5.3.11.2 Offsetting a Measurement

Using the same example in section 1, the level indication can be changed to return an offset
measurement instead of a percentage using the following configuration:
AI.L_TYPE must be "INDIRECT" (to use XD_SCALE->OUT_SCALE mapping)

AI.XD_SCALE.UNITS_INDEX="in"
AI.OUT_SCALE.EU_0 = 12 (in)
AI.OUT_SCALE.EU_100 = 60 (in)
AI.OUT_SCALE.UNITS_INDEX = "in"
AT100-0200-1 Rev L (10-2010) DCN0528 18

6.0 SAFETY, MAINTENANCE, AND TROUBLESHOOTING
The AT100 will operate normally without the need for periodic maintenance or inspection. If the transmitter
meets or exceeds the requirements of the application, the transmitter can be expected to provide reliable level
indication for a minimum of 10 years.
If the AT100 transmitter is being used as part of a Safety Implemented System (SIS), periodic testing will be
required to proof the transmitter and detect any potential failure which is defined as Dangerous Undetectable in
normal operation. Proof testing must be performed at regular intervals (2 years) and the results of this testing must
be documented. Should the transmitter exhibit a fault during normal operation, it will be necessary to perform the
proof testing regardless of schedule. As part of the testing documentation, all parameters included in the menu
structure of the transmitter (see page 8) as well as the configuration of the module jumpers (see page 6) must be
recorded. An AT100 can be equipped to provide a level indication from two floats as well as a temperature
indication from an RTD installed in the sensor tube. The transmitter is only capable of supplying (1) 4-20mA output
based on one of the two possible levels. If a transmitter is equipped with more than one float and/or a temperature
indication, only the process variable selected by the PV= menu option will be considered as a safety function as this
selected variable will be the basis for the 4-20mA output. The AT100 transmitter may only be used in a safety-
related system when the mode of that system is low demand. As a device, the AT100 transmitter will be used to
provide a level measurement to prevent overfill and dry run of a vessel.
If a transmitter fails an inspection or assistance is required for inspection or troubleshooting, contact the
Service Department at K-TEK Corporation via e-mail at service@ktekcorp.com. The Service Department will answer
questions, provide additional assistance, and issue Return Authorization Numbers for equipment in need of repair.
CAUTION: In the event a magnetostrictive transmitter has suffered a failure in any component which is exposed to the process,
any other magnetostrictive transmitter installed in the same or similar process should be inspected for the same failure regardless
of its maintenance schedule. These Common Cause Failures include: 1) float collapse due to over pressure, 2) probe or float
corrosion due to material incompatibility, 3) deformation of the sensor tube due to process agitation.
Notes on usage in Safety Instrumented Systems:

1) The AT100 performs internal diagnostics at a maximum interval of 15 minutes.
2) The AT100 will provide annunciation of a diagnostic failure in less than 15 minutes of the occurrence.
3) The failure of any internal diagnostics will result in notification of the fault by setting of diagnostic bits in HART protocol
output.
4) All AT100 FMEDA analysis is based on using a safety accuracy of 2%.
5) The internal diagnostics are designed to achieve a Safe Failure Fraction of 90% minimum.
6) The target average probability of failure on demand is less than 1.5 x 10 -3.
7) AT200 transmitters may only be used in a SIS when:
a) Transmitters are fitted with a 4-20 mA output HART Protocol /M4A or /M4B or /M4B or /M4AS or /M4BS Electronic Module
b) Modules must be marked as follows: AT_H_01_S003_090209 or AT_H_TS_01_S003_090209
6.1 Personnel Qualifications

Safety Inspection, Maintenance and Troubleshooting should only be performed by qualified personnel.
These qualifications include a knowledge of the information in this instruction manual, knowledge of the product and
its operating principles, knowledge of the application in which the transmitter is being applied, and general
experience as an Instrument Technician.
6.2 Required Tools
The following tools may be required to perform inspection, maintenance or troubleshooting of the AT100
transmitter.
- Crescent Wrench
- Screwdrivers
- Hex Key Wrenches
- Digital Multi-meter
- Tape Measure
- Portable Oscilloscope (optional)
- Oscilloscope Connector (purchased from K-TEK) or three pieces 26awg solid core wire (6in/150mm)
AT100-0200-1 Rev L (10-2010) DCN0528 19

6.3 Suggested Proof Test
The suggested proof test consists of minimum and maximum current capability test followed by a two-point
calibration of the transmitter, see the suggested proof test Table. This text will detect > 99% of possible DU failures
in the device.
AT100 Suggested Proof Test Table
Step Action
1. Bypass the safety function and take appropriate action to avoid a false trip.
2. Use HART communications to retrieve any diagnostics and take appropriate action.
3. Send a HART command to the transmitter to go to the high alarm current output and verify that the analog
current reaches that value1.
4. Send a HART command to the transmitter to go to the low alarm current output and verify that the analog
current reaches that value2.
5. Perform a two-point calibration3 of the transmitter over the full working range.
6. Remove the bypass and otherwise restore normal operation.
Notes:
1. This tests for compliance voltage problems such as a low loop power supply voltage or increased wiring resistance. This also tests
for other possible features.
2. This tests for possible quiescent current related failures.
3. If the two-point calibration is performed with electrical instrumentation, this proof test will not detect any failures of the sensor.
6.4 Safety Inspection & Test

An AT100 transmitter can be divided up into four major components the float, the sensor, the transmitter,
and the output. All of these components and their subcomponents should be evaluated during each periodic
inspection. This inspection (and possible repair) should take less than 4 hours if the proper tools are made
available. Prior to inspection, the transmitter should be removed from service following end user specified
procedures regarding lockout, tag out, wiring and cleaning. Once removed from service, the AT100 transmitter
should be laid on a flat even surface.
6.4.1 Float Inspection
The AT100 will detect and report the position of the float on its sensor tube as a level of fluid in the process.
In order to measure the fluid in the process properly, the float must move freely up and down the sensor tube
partially submerged in the liquid level. If the float were to become damaged or stuck on the sensor tube, the
transmitter will still report the float position regardless of the actual process fluid level. This by definition is a
Dangerous Undetectable failure. To prevent this failure the float will need to be inspected for integrity and
movement. Some transmitters will have two floats mounted on the sensor tube. This inspection should be done on
both floats.
1) Move the float up and down the length of the sensor tube. It should move freely from the bottom of the sensor tube to
the process connection.
2) Remove the float from the sensor tube by removing the retaining clip or bolt from the end of the transmitter. Inspect
the float for signs of excessive wear or damage.
3) Submerge the float in a container of water to check for leaks as air bubbles escaping from the float. The float is a
sealed unit and any holes in the shell of the float could allow process fluid to seep inside.
Note: K-TEK floats are designed for different specific gravity ranges. The float may or may not float in the water. It may
be necessary to hold the float under the water to perform this test.
Upon completion of float inspection, place the float back on the sensor tube paying carful attention to float
orientation. Some AT100 transmitters will be equipped with float spacers designed to keep the float positioned in the
measurable range of the sensor tube. It is important that the spacer be replaced when the transmitter is
reassembled.
AT100-0200-1 Rev L (10-2010) DCN0528 20

6.4.2 Sensor Inspection
The sensor of the AT100 consists of a metal tube containing several wires. The sensor tube will measure
the float location properly if the tube is straight and the float can travel freely up and down its length. Perform a
visual inspection on the sensor tube to make sure it is straight, free from pits or gouges, and does not show
excessive wear patterns.
6.4.3 Transmitter Testing

The transmitter of the AT00 is designed to return a level indication and an output based on the position of a
float on its sensor tube. If the transmitter is equipped with an LCD the level and output will be displayed on the front
of the electronics module.
1) Apply power to the AT100 using the typical power setup for the particular option.
2) Move the float up and down the sensor tube.
3) Monitor the indication of the level on the LCD to make sure the indication corresponds to the float position.
4) Remove the float to make sure the transmitter responds with an Alarm Indication (based on the jumper position) and
a level indication of ****.
5) Replace the float.
Note: It is possible for the AT100 to continue providing a 4-20mA output if the LCD display is not functioning
properly. If the LCD indicator on an electronics module fails to operate, it is recommended that the electronics
module be replaced at the earliest convenience. It will not be necessary however to shut down a transmitter or
remove it from service based on an LCD failure.
6.4.4 Output Checkout

The AT100 can be equipped to provide level indication through the 4-20mA output, HART communications,
Foundation Fieldbus, or Honeywell DE depending on the model ordered. Only transmitters that are specified to
output 4-20mA may be used in a Safety Implemented System. The HART communication capability of the 4-20mA
transmitter will only be used for configuration and proof testing.
6.4.4.1 4-20mA Output

The current output of the AT100 transmitter update at least every 110 milliseconds and be filtered through
the user adjusted Damping. The maximum response time to a process change will be less than 110 milliseconds or
the value of the Damping, whichever is greater.
1. Apply power to the transmitter using the typical loop wiring diagram in Section 8.0.
2. Connect a multi-meter (set to read milliamps) to the transmitter using the “Meter” connections on the
terminal strip.
3. Move the float along the length of the probe and monitor the milliamp output on multi-meter .
4. The output should indicate the float position based on the calibration range of the transmitter.
6.4.4.2 HART Output

1. Apply power to the transmitter using the typical loop wiring diagram in Section 8.0.
2. Connect a HART handheld device across a 250 ohm resistor in series with the loop.
3. Move the float along the length of the probe and monitor the PV indication on the handheld device.
4. The output should indicate the float position based on the calibration range of the transmitter.
Note: A HART handheld device will communicate with the AT transmitter as a Generic Device. If the output
of the transmitter becomes latched, the HART handheld will respond with a warning that the Process Variable is out
of range. To overcome the error, press OK when prompted to “ignore the next 50 occurrences.”
AT100-0200-1 Rev L (10-2010) DCN0528 21

6.4.4.3 4-20mA Loop Check
- Without HART
With the transmitter installed, wired and powered in its field location, move the float up and down the
length of the probe. Confirm the proper reading at the indication or control side of the loop. Move the
float using the process fluid or some other mechanical means. If moving the float is not possible, the
loop may be checked using an independent device such as a loop calibrator.
- With HART communications

With the transmitter installed, wired and powered in its field location and power supplied to the loop,
connect a HART handheld device to the loop across a 250 ohm resistor. Using the Loop Test feature of
the HART handheld, drive the output of the transmitter to 4mA and 20mA. Confirm the proper reading at
the indication or control side of the loop.
Minor adjustments to the output of the transmitter may be made using the DAC Trim (Digital/Analog
Convertor) feature.
AT100-0200-1 Rev L (10-2010) DCN0528 22

6.5 4-20mA, HART Transmitters
Symptom Possible Problem Solution
Display showing Threshold voltage too high Turn the threshold voltage adjustment counter-clockwise 1 full turn or follow
**** the threshold adjustment procedure in Section 6.8
Unit in alarm
Electronics module failure Replace the existing module with a known working module
(20.97 or 3.61
mA) Float missing or damaged Inspect float for presence or damage, if damaged contact the factory for
replacement
Sensor tube failure Consult the factory for assistance
Output unstable Threshold voltage too high Turn the threshold voltage adjustment counter-clockwise 1 full turn or follow
the threshold adjustment procedure in Section 6.8
Threshold voltage too low Turn the threshold voltage adjustment clockwise 1 full turn or follow the
threshold adjustment procedure in Section 6.8
Rapid level changes Increase the Damping
Short span (< 12” (600mm)) Increase the Damping
Excessive vibration Consult the factory for assistance
Steady output Residual magnetism on Swipe the sensor tube from the top to the bottom with a magnet
with changing probe
level
Threshold voltage too low Turn the threshold voltage adjustment clockwise 1 full turn or follow the
threshold adjustment procedure in Section 6.8
Float not moving Inspect the float for damage
Confirm the float is suitable for the process specific gravity
Inspect the sensor tube for buildup on probe
LCD display not lit No power to the transmitter Check the field wiring for proper polarity and supply voltage at the transmitter
Output does not DAC Trim Perform the DAC Trim procedure Section 4.8
match display
Terminal Strip Failure Check the terminal strip per Section 6.7 and replace if necessary
Cannot change Write protect jumper in the Move the write protect jumper to the upper position and cycle the power
menu settings ON position
Transmitter does The module is not equipped Check the model number of the transmitter or module to confirm the module
not communicate with HART communications type is M3 or higher
via HART
The transmitter is in an Determine and correct the cause of the alarm condition before preceding
alarm condition further
There is not enough loop Ensure at least 250 ohms of resistance exists in the loop wiring to best
resistance for HART facilitate HART communication
communication
Incorrect Incorrect temperature Perform the TMP RSET and recalibrate the temperature sensor if necessary
temperature calibration
indication
RTD failure Remove the electronics module. Check for resistance between the yellow and
red wires of the RTD. Consult the factory if the circuit is open.
AT100-0200-1 Rev L (10-2010) DCN0528 23

6.6 Foundation Fieldbus Transmitters
Foundation Fieldbus transmitters operate using the same level measurement techniques as 4-20mA
transmitters. This troubleshooting section only covers problems specific to Foundation Fieldbus setup and
communications. Troubleshooting of the level indication from the Transducer Block may require the use of the 4-
20mA, HART troubleshooting section.
Symptom Possible Problem Solution

Current output does not Per the Foundation Fieldbus standard, each instrument must have a quiescent current draw. The
change with level quiescent current draw of an AT100 transmitter is 12.5mA. There is not a problem with the transmitter.
change
LCD does not match AI The information displayed on the LCD is supplied by the Transducer Block. This information will be
Block output mapped through the AI Block for use in the network. There is not a problem with the transmitter.
Unable to load a DD Files not in the host DD Files for the AT100 transmitter are available for download at
configuration to the system www.fieldbus.org. DD Files must be installed for proper transmitter
transmitter operation within the network.
Transmitter does not Terminal Strip Failure Follow the procedure in Section 6.7 to verify terminal strip failure. If
communicate through the terminal strip is faulty, contact the factory for replacement parts
FF and procedures.
AI Block output does Transmitter in Simulate Mode Move the Simulate Mode jumper (front of the module) to the upper
not correspond to level position and cycle the power
change
Set the value of SIMULATE (AI Block) to “Disable”
Faulty AI Block configuration Review the AI Block configuration to confirm the required output will
be generated
BLOCK_ERR XD_SCALE does not have a Ensure the engineering unit used in the XD_SCALE is a valid linear
Block Configuration suitable engineering unit measurement unit
Error
XD_SCALE does not contain a The range of the XD_SCALE cannot exceed the SENSOR_RANGE.
valid range If it is required to have the XD_SCALE exceed the SENSOR_RANGE,
the values of the scaling can be adjusted to correspond to the
SENSOR_RANGE and the excess will be extrapolated on each end of
the range.
L_TYPE is invalid Review the AI Block configuration to confirm the required output will
be generated. To use XD_SCALE the L_TYPE must be set to
INDIRECT
Out of Service Ensure the MODE_BLK is set to AUTO
AT100-0200-1 Rev L (10-2010) DCN0528 24

During normal operation, it is not necessary to perform maintenance on the AT100 transmitter. Routine
calibration of the transmitter is not necessary. The AT100 contains an EPROM which will store calibration in case of
an outage or electronics replacement.
6.7 Verify Proper Power-up of the Transmitter

Use a mA meter to measure the output current. When power is applied, the output should go to 4.00 mA for
at least 1 second, and then to either the measured level or an alarm condition output. If this does not happen, the
transmitter may not be receiving enough power, or the main electronic is defective. Excessive current above 21 mA
is also an indication of improper power-up or defective electronics.
 Valid Current Loop Outputs:

- 20.99 mA - High Alarm (The LCD Display will indicate level as ****)
If the top board jumper is set to HIGH ALARM, a loss of signal or a problem with the configuration or
a malfunction, will cause the output to be set to the alarm condition of 20.99 mA.
- 20.58 mA - Latched High
When the level increases above the 20 mA point, the output will continue up to 20.58 mA and then
latch at this value, until the level comes back down again.
- 4.00 - 20.00mA. - Normal output range
- 3.85 mA - Latched Low
When the level decreases below the 4 mA point, the output will continue down to 3.85 mA and then
latch at this value, until the level comes back up again.
- 3.61 mA - Low Alarm (The LCD Display will indicate level as ****)
If the top board jumper is set to LOW ALARM, a loss of signal or a problem with the configuration or
a malfunction, will cause the output to be set to the alarm condition of 3.61 mA
6.8 Verify Current Output Stability

If the output occasionally jumps up or down but not to an alarm condition, use a hand held P/S or hand held
loop calibrator to isolate the transmitter from the field wiring. If the problem disappears, this can be an indication of
noise or grounding problem. Field wiring should be run with an individually shielded cable with the shield connected
to ground at the power source and floating at the transmitter housing. Insure that the transmitter housing is
effectively connected to earth ground.
If the problem persists, there may be a location on the tube that has retained some magnetization, and
needs to be cleared. This can occur when a magnetized object such as a tool has been brought close to the sensor.
To clear any residual magnetization, slide a magnet or float against and parallel to the tube, from one end to the
other.
AT100-0200-1 Rev L (10-2010) DCN0528 25

6.9 Threshold Adjustment
If the output occasionally jumps to an alarm condition (**** on display), this can be an indication of a loss of
signal or a transmitter threshold voltage not set properly. The adjustment can be done as follows
Note: It is preferable to make this adjustment with the float located towards the end of the sensing tube, away from
the transmitter housing, but within the normal measuring range. This is the only adjustment that can be
done on the unit.
 Locate adjustment potentiometer next to the bottom right of the electronics module.
 With unit powered up, turn adjustment CLOCKWISE until the output goes and stays in alarm (3.6mA or 21 mA).
 Turn adjustment slowly COUNTER-CLOCKWISE until a steady output is established. This output should match
the float position.
 Turn adjustment slowly COUNTER-CLOCKWISE and keep track of the number of turns, until the output is not
stable any more.
 Turn adjustment back CLOCKWISE, half the amount of turns recorded in previous steps. Verify that a steady
output is achieved.
Proper orientation of
the electronics module.
CALIBRATE
SETUP sec
Mounting Screws TRIM F C

% mm
in cm
mA ft
S
E
L
E
C
T Threshold Voltage Potentiometer
Cutout Corner
6.10 Module Replacement

The AT100 transmitter is equipped with modular electronics which may be removed from the housing. An
EPROM and a threshold adjustment potentiometer located in the transmitter housing will maintain the settings of the
transmitter if the electronics are removed. This allows the replacement of failed electronic modules and upgrading of
electronics or transmitter software without loosing calibration and setup configuration.
Before removing the electronics module for replacement or upgrade, the AT100 transmitter should be taken
out of service. To remove the electronics module, simply loosen the 2 mounting screws, unplugging the module
from the housing and replace it with the new module.
The software revision of a transmitter can be identified by a tag on the back of the electronics module. The
date code of the software revision will appear as a series of numbers such as AT_H_090209 or AT_H_TS_090209.
The type of module will be identified on the same tag with a code such as M4AS or M4BS.
WARNING: In order to maintain certification requirements, repair of the instrument at the electronic component level can
only be performed at the factory. Field repair of electronics components should only involve replacing electronic modules.
Opening the electronics module will void all warranties of the transmitter.
6.11 Terminal Strip Checkout

Moisture within the housing may cause failure of the RFI filtering within the terminal strip. This can be
indicated as a current output that is higher than the current indicated by the LCD Display. To verify terminal strip
failure, remove the field wiring and the electronics module. Using a multi-meter, check the resistance from each of
the terminal points to the housing. All of the terminal positions should indicate open to the housing. Consult the
factory for terminal strip servicing procedures.
AT100-0200-1 Rev L (10-2010) DCN0528 26

6.12 Threshold Adjustment Using an Oscilloscope
Principle of Operation:
The main module in the AT housing performs 10 measurement cycles per second.
1. Start of cycle: A current pulse (Start Pulse) is applied to the sensor wire, which is under tension in the sensor
tube. This current produces a magnetic field along the sensor wire.
2. The interaction of the sensor wire magnetic field, and the magnetic field at the float, causes a small twist in the
wire at the point where the float is located.
3. The small twist is like an ultrasonic vibration, which propagates along the sensor wire from the float position, up
the wire, towards a piezo-ceramic sensor located at the top of the tube.
4. The piezo-ceramic sensor is located at the top of the tube.
5. The AT electronics‟ measures the time between the Start Pulse (of Step 1) and the Return Pulse (of step 4).
The measured time changes with the position of the float, and the level output is calculated from that.
Note: To detect the return pulse, the AT module looks for a signal amplitude exceeding a certain threshold
voltage which is set by the variable potentiometer on the bottom board of the AT. (See drawing below.)
6. The threshold voltage should be set for one half of the return signal strength.
Using a scope meter to assess transmitter operation:

Note: Before using an oscilloscope on an AT transmitter, confirm the electrical classification of the working area and take all
necessary precautions for safe operation and connection to the instrument.
Settings using a Fluke Oscilloscope 97 (50 MHz) or any other two channel scope (Min Bandwidth 10 MHz)
AT Module Faceplate Channel A: Refer to the drawing at left for probe connections. *
 Connect probe tip to the Return Pulse (Move probe tip to the pin
below it to measure the threshold voltage)
 Set range to 500 mV DC
Channel B:
 Connect probe to the Start Pulse
 Connect the probe ground to the common
 Set range to 2VAC / Division
Timing and Trigger:
 Set the time to 50, 100, 200uSec/Division
(Note: The lower the float is, the farther the return signal is from
the start pulse. On units longer than 10 ft., the time base will need
to be set to 200uSec/Div or the delay function and increment
ahead should be used.)
 Set the trigger to Channel B, Level between –.05 to –3.0 volts
 Set trigger to negative pulse, mode to normal
* Place a small wire in each of the 4 used pin

connector holes for contact using scope.
NOTE: The diagram to the right is what should be observed using a

dual channel oscilloscope. If the float were upside down, the Return
Pulse would be inverted. If noise is present, it would show up on the
baseline.
 All AT200 floats have a correct orientation in the chamber.

 Floats are scribed >>>>UP>>>>
 Some AT100 Floats have an orientation.
(Refer to factory for assistance.)
AT100-0200-1 Rev L (10-2010) DCN0528 27

7.0 NAMETAG INFORMATION
MADE IN USA MADE IN USA MADE IN USA
MODEL NO: MODEL NO: MODEL NO:
SERIAL / TAG NO: SERIAL / TAG NO: SERIAL / TAG NO:

MAX TEMP - HOUSING: 170°F ; SENSOR: MAX TEMP - HOUSING: 170°F ; SENSOR: MAX TEMP - HOUSING: 170°F ; SENSOR:
WORKING / MAX PRESSURE: WORKING / MAX PRESSURE: WORKING / MAX PRESSURE:
CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER
ATTENTION: OUVRIR LE CIRCUIT AVANT D'ENLEVER LE COUVERCLE ATTENTION: OUVRIR LE CIRCUIT AVANT D'ENLEVER LE COUVERCLE ATTENTION: OUVRIR LE CIRCUIT AVANT D'ENLEVER LE COUVERCLE
-HAZARDOUS LOCATIONS: CL I, DIV1, GRPS -HAZARDOUS LOCATIONS: CL I, DIV1, GRPS -HAZARDOUS LOCATIONS: CL I, DIV1, GRPS
FM A,B,C,D CL II, DIV1, GRPS E,F,G. CL III
-INTRINSICALLY SAFE Exia: CL I, DIV1,
-INTRINSICALLY SAFE Exia: CL I, DIV1, -INTRINSICALLY SAFE Exia: CL I, DIV1,
APPROVED GRPS C & D, CL II, DIV1, GRPS E,F,G. CL III APPROVED GRPS C & D, CL II, DIV1, GRPS E,F,G. CL III APPROVED GRPS C & D, CL II, DIV1, GRPS E,F,G. CL III
& SUITABLE (FMRC NON-INCENDIVE) CL I, DIV2, & SUITABLE (FMRC NON-INCENDIVE) CL I, DIV2, & SUITABLE (FMRC NON-INCENDIVE) CL I, DIV2,
GRPS A,B,C,D, WHEN INSTALLED PER CONTROL GRPS A,B,C,D, WHEN INSTALLED PER CONTROL GRPS A,B,C,D, WHEN INSTALLED PER CONTROL
DRAWING ELE0001 DRAWING ELE0001 DRAWING ELE0001
T4 AT 77 C AMBIENT T3C T4: AT 77 C AMBIENT T3C T4: AT 77 C AMBIENT T3C
-NEMA 4X -TYPE 4X -NEMA 4X -TYPE 4X
FM and CSA Approved FM and CSA Approved FM and CSA Approved

Hazardous Locations and Intrinsically Safe Only Hazardous Locations only
Intrinsically Safe F1 and SW3 options RI, M4AD, M4BD, M5AD, M5BD options
MADE IN USA
MODEL NO:
SERIAL / TAG NO:

MAX TEMP - HOUSING: 170°F ; SENSOR:
WORKING / MAX PRESSURE:
CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER
ATTENTION: OUVRIR LE CIRCUIT AVANT D'ENLEVER LE COUVERCLE
-HAZARDOUS LOCATIONS: CL I, DIV1, GRPS
-INTRINSICALLY SAFE Exia: CL I, DIV1, GRPS A,B,C,D
APPROVED CL II, DIV1, GRPS E,F,G. CL III & SUITABLE (FMRC
NON-INCENDIVE) CL I, DIV2, GRPS A,B,C,D, WHEN
INSTALLED PER CONTROL DRAWING ELE1036
T4 AT 77 C AMBIENT FISCO FIELD DEVICE

-NEMA 4X
FM Approved GOST Russia Approved

Foundation Fieldbus option Hazardous Locations and
Intrinsically Safe
LOUISIANA, 70769 MADE IN USA LOUISIANA, 70769 MADE IN USA LOUISIANA, 70769 MADE IN USA
MODEL NO: MODEL NO: MODEL NO:
SERIAL / TAG NO: SERIAL / TAG NO: SERIAL / TAG NO:

MAX AMB.TEMP - HOUSING: -20 TO +66°C; SENSOR: MAX AMB.TEMP - HOUSING: -20 TO +66°C; SENSOR: MAX AMB.TEMP - HOUSING: -20 TO +66°C; SENSOR:
SENSOR MAX PRESSURE: VMAX:36VDC SENSOR MAX PRESSURE: VMAX:36VDC, PMAX:1W SENSOR MAX PRESSURE:
CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER
ATTENTION: OUVRIR LE CIRCUIT AVANT D'ENLEVER LE COUVERCLE ATTENTION: OUVRIR LE CIRCUIT AVANT D'ENLEVER LE COUVERCLE ATTENTION: OUVRIR LE CIRCUIT AVANT D'ENLEVER LE COUVERCLE
II 1/2 GD EEx d IIC T6 T80°C D 02 ATEX 132659 II 1/2 G D EEx ia IIB T6 T80°C D 02ATEX132658 II 1/2 G D EEx ia IIB T4 T80°C D 02ATEX132658
INTRINSICALLY SAFE: ZONE 0,1 AND 2, I.S.: ZONE 0,1 AND 2, Ui = 28 VDC Ci = 4.5 nF
0539 FLAMEPROOF ZONE 1 AND 2 0539 Ui <= 36 VDC Ci = 15 nF Pi <= 1 W
0539
Pi = 1.2 W Ii = 250 mA Li = 10 uH
0036 PED 0036 PED Ii <= 200 mA Li <= 10 uH 0036 PED
FISCO Field Device: Ui = 17.5 VDC Ci = 4.5 nF
IP67 TAG0006 IP67 TAG0007 IP67 Pi = 5.32W Ii = 380 mA Li = 10 uH TAG0090
ATEX Approved ATEX Approved ATEX Approved

Flameproof Intrinsically Safe Intrinsically Safe
Excludes F1 and SW3 options excludes RI option Foundation Fieldbus option
18321 SWAMP ROAD MADE IN USA
PRAIRIEVILLE, LA 70769
MODEL NO:
SERIAL / TAG NO:

MAX AMB.TEMP - HOUSING: -20 TO +66°C; SENSOR:
SENSOR MAX PRESSURE: VMAX:30VDC
CAUTION: OPEN CIRCUIT BEFORE REMOVING COVER
ATTENTION: OUVRIR LE CIRCUIT AVANT D'ENLEVER LE COUVERCLE
IECExULD 06.0013X Ex ia IIB T4 T66°C

INTRINSICALLY SAFE: ZONE 0,1 AND 2,
0036 PED Ui: 30 VDC Ci: 15 nF Pi: 1 W
Ii: 200 mA Li: 10 uH
IP67 TAG0082
IEC Approved
Intrinsically Safe
excludes RI option
AT100-0200-1 Rev L (10-2010) DCN0528 28

8.0 WIRING DIAGRAMS
8.1 FM/CSA
AT100-0200-1 Rev L (10-2010) DCN0528 29

8.0 WIRING DIAGRAMS
8.1 FM/CSA (continued)
AT100-0200-1 Rev L (10-2010) DCN0528 30

8.0 WIRING DIAGRAMS
8.2 ATEX/IEC
AT100-0200-1 Rev L (10-2010) DCN0528 31

8.0 WIRING DIAGRAMS
8.2 ATEX/IEC (continued)
AT100-0200-1 Rev L (10-2010) DCN0528 32

8.0 WIRING DIAGRAMS
8.3 Typical Loop Wiring Diagram
AT100-0200-1 Rev L (10-2010) DCN0528 33

8.0 WIRING DIAGRAMS
8.4 Loop Powered TX Hookup /RI Dual Compartment Housing
AT100-0200-1 Rev L (10-2010) DCN0528 34

8.0 WIRING DIAGRAMS
8.5 Temperature Simulation Wiring Diagram
AT100-0200-1 Rev L (10-2010) DCN0528 35

9.0 /F1 OPTION ASSEMBLY DRAWING
AT100-0200-1 Rev L (10-2010) DCN0528 36

10.0 SIL Certificate
AT100-0200-1 Rev L (10-2010) DCN0528 37

10.0 SIL Certificate (continued)
AT100-0200-1 Rev L (10-2010) DCN0528 38

11.0 EU DECLARATION OF CONFORMITY
AT100-0200-1 Rev L (10-2010) DCN0528 39

12.0 WARRANTY STATEMENT
5 YEAR WARRANTY FOR:
KM26 Magnetic Liquid Level Gauges; MagWave Dual Chamber System; LS Series Mechanical Level Switches (LS500, LS550,
LS600, LS700, LS800 & LS900); EC External Chambers, STW Stilling Wells and ST95 Seal Pots.

KCAP300 & KCAP400 capacitance switches. BETA Pressure and Temperature Switches have a limited factory guarantee,
excluding wetted parts & consumables.

AT100, AT100S and AT200 series transmitters; RS80 and RS85 liquid vibrating fork switches; RLT100 and RLT200 reed switch
level transmitters; TX, TS, TQ, IX and IM thermal dispersion switches; IR10 and PP10 External Relays; MT2000, MT5000,
MT5100 and MT5200 radar level transmitters; RI100 Repeat Indicators; KP paddle switches; A02, A75 & A77 RF capacitance level
switches and A38 RF capacitance level transmitters; Buoyancy Level Switches (MS50, MS10, MS8D & MS8F); Magnetic Level
Switches (MS30, MS40, MS41, PS35 & PS45).

KM50 gauging device; AT500 and AT600 series transmitters; LaserMeter and SureShot series laser transmitters; LPM200 digital
indicator; DPM100 digital indicators; APM100 analog indicators; KVIEW series digital indicators and controllers; SF50 and SF60
vibrating fork switches, KB Electro-Mechanical Continuous Measuring Devices, KSONIK ultrasonic level switches, transmitters &
transducers.
SPECIAL WARRANTY CONSIDERATIONS:

K-TEK does not honor OEM warranties for items not manufactured by K-TEK (i.e. Palm Pilots). These claims should be handled
directly with the OEM.
K-TEK will repair or replace, at K-TEK‟s election, defective items which are returned to K-TEK by the original purchaser within the
period specified above from the shipment date of the item and which is found, upon examination by K-TEK, to its satisfaction, to
contain defects in materials or workmanship which arose only under normal use and service and which were not the result of either
alterations, misuse, abuse, improper or inadequate adjustments, applications or servicing of the product. K-TEK’s warranty does
not include onsite repair or services. Field service rates can be supplied on request.
If a product is believed to be defective, the original purchaser shall notify K-TEK and request a Returned Material Authorization
before returning the material to K-TEK, with transportation prepaid by the purchaser. (To expedite all returns/repairs from outside
of the United States, consult K-TEK‟s customer service team (service@ktekcorp.com) to determine an optimal solution for shipping
method and turnaround time.) The product, with repaired or replaced parts, shall be returned to the purchaser at any point in the
world with transportation prepaid by K-TEK for best-way transportation only. K-TEK is not responsible for expedited shipping
charges. If the product is shipped to K-TEK freight collect, then it will be returned to the customer freight collect.
If inspection by K-TEK does not disclose any defects in material or workmanship, K-TEK‟s normal charges for repair and shipment
shall apply (minimum 250.00 USD).
The materials of construction for all K-TEK products are clearly specified and it is the responsibility of the purchaser to determine
the compatibility of the materials for the application.
THE FOREGOING WARRANTY IS K-TEK'S SOLE WARRANTY AND ALL OTHER WARRANTIES EXPRESSED, IMPLIED, OR
STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE,
ARE EXCLUDED AND NEGATED TO THE MAXIMUM EXTENT PERMITTED BY LAW. NO PERSON OR REPRESENTATIVE IS
AUTHORIZED TO EXTEND ANY OTHER WARRANTY OR CREATE FOR K-TEK ANY OTHER LIABILITY IN CONNECTION
WITH THE SALE OF K-TEK‟S PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE EXCLUSIVE OF ALL
OTHER REMEDIES AGAINST K-TEK. K-TEK SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR
SPECIAL DAMAGES OF ANY KIND. K-TEK‟S SOLE OBLIGATION SHALL BE TO REPAIR OR REPLACE PARTS (FOUND TO
BE DEFECTIVE IN MATERIALS OR WORKMANSHIP) WHICH ARE RETURNED BY THE PURCHASER TO K-TEK.
AT100-0200-1 Rev L (10-2010) DCN0528 40

AT100-0200-1 Rev L (10-2010) DCN0528 41

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AT100-0200-1 Rev L (10-2010) DCN0528 2

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AT100-0200-1 Rev L (10-2010) DCN0528 3

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3.0 INSTALLATION AND BASIC WIRING

3.1.1 Compression Fittings

3.2 Stilling Probes

Model Sensor Type Stilling Probe

AT100-0200-1 Rev L (10-2010) DCN0528 5

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3.3 Loop Wiring

3.4 Jumper Settings

AT100-0200-1 Rev L (10-2010) DCN0528 6

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4.1.1 Calibration Using the Pushbuttons

Note: The above steps can be repeated as many times as required

4.2 Reversing Action

4.2.1 Reverse Action Calibration Using The Pushbuttons

 The output damping amount can be changed as follows:

AT100-0200-1 Rev L (10-2010) DCN0528 7

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LL1 - Liquid Level 1 LRV - Lower Range Value DE MENU - MENU 1

LRC - Lower Range Current 2 PV= - Process Variable 1

L2C - Level 2 Current 1 DAC TRIM - MENU L2O - Level 2 Offset 1

TMP - Temperature 1 DMP - Dampening EUN TEMP - F/C 1

LTT - Lower Temperature Trim 1 TMP RSET 1

UVV - Upper Volume Value 1 VMN - Volume Minimum 1

END ALD - Alarm Delay

CCR - Custom Current Ranging 1

O01 - Output Point 1

DAC TRIM I01 - Input Point 1

 To access a menu item press the SELECT button.

AT100-0200-1 Rev L (10-2010) DCN0528 8

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Electronics Without Electronics With

4.4 Calibration Using the LCD Setup Menu

 Setting the 4mA point:

4.5 Selecting a Primary Variable (PV)

 Selecting the Primary Variable

AT100-0200-1 Rev L (10-2010) DCN0528 9

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 Selecting an Engineering Unit

4.7 Level Offsets (L1O and L2O)

 Changing the Level Offset

4.8 DAC Trim

 Performing the DAC Trim

4.9 Temperature Output

4.9.1 Selecting the Unit of Temperature (EUN TEMP)

 Selecting the Unit of Temperature

AT100-0200-1 Rev L (10-2010) DCN0528 10

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Note: Trim must be within 10°C of factory calibration to be accepted.

4.9.3 Temperature Reset (TMP RSET)

1. Disconnect the power.

AT100-0200-1 Rev L (10-2010) DCN0528 11