WELDING PROCEDURE SPECIFICATION (WPS)

FULL THICKNESS REPAIR WELDING

In accordance with API 1104 21th : 2016
Page 1 of 2

Company : PT. JASA KITA BERSAMA

WPS No : 16-WPS-API-JKB-2021
Revision No : 0
Date : JULY 10, 2021
Supporting PQR No : 16-WPS-API-JKB-2021
Welding Process(es) (5.3.2.1) : SMAW Type(s) : MANUAL

BASE METAL
Material : API 5L Gr. B to API 5L Gr. B Out Side Diameter : 60.33 mm (NPS 2")
SMYS (psi) : 35.500 Psi (245 Mpa) Wall Thickness : 3.91 mm

JOINT DESIGN (5.4.2.3) JOINT DETAIL

30O±5O
API 5L Gr. B API 5L Gr. B API 5L Gr. B API 5L Gr. B
4

T
3
3.91 mm
2 3 SMAW
1- 2mm 2
1 1
2 - 3 mm

V - BEVEL BUTT JOINT

CLEANING : BEFORE WELDING FOR A MIN.25mm FROM THE EDGE SQUENCE OF BEADS
( IN AND OUT SIDE )

RANGE OF QUALIFIED
Base Metal (5.4.2.2) : SMYS ≤ 42.100 psi (290 Mpa)
Out Side Diameter : < 2.375 inch
Wall Thicness (5.4.2.5) : < 4.8 mm

FILLER METAL (5.4.2.6)

AWS Specification : AWS A 5.1 & AWS A5.5
AWS Classification : E 6010 For Root & Hot Pass : E 7010 For Filler, & Cap
Size of Electrode : 2.5 mm
Electrode Flux (Class) : N/A
Other : N/A

ELECTRODE SIZE AND NUMBER OF BEADS

Pass Filler Metal Current (5.4.2.7) Travel
Heat Input
or Process Dia Type & Range Range Speed
Weld Layer(s) Class ( mm ) Polarity (A) (V) ( mm / min ) Kj / mm

Root Pass SMAW E6010 2.5 DC (+) 40 - 75 18 - 26 56 - 68 Max. 2.09

Hot Pass SMAW E6010 2.5 DC (+) 40 - 75 18 - 26 78 - 92 Max. 1.50
Filler SMAW E7010 2.5 DC (+) 40 - 75 18 - 26 82 - 98 Max. 1.43
Capping SMAW E7010 2.5 DC (+) 40 - 75 18 - 26 78 - 87 Max. 1.50
 WELDING PROCEDURE SPECIFICATION (WPS)
FULL THICKNESS REPAIR WELDING
In accordance with API 1104 21th : 2016
Page 2 of 2

Company : PT. JASA KITA BERSAMA

WPS No : 15-WPS-API-JKB-2021
Revision No : 0
Date : JULY 10, 2021
Supporting PQR No : 15-WPS-API-JKB-2021
Welding Process(es) : SMAW Type(s) : MANUAL

TECHNIQUE
Joint Design (5.4.2.3) : V- Bevel Butt Joint
Position (5.4.2.4) : Fixed
Direction of Welding (5.4.2.7) : Downhill
No. Of Welder : ( One) 1
Stringer or Weave Bead : String And Weave .
Weaved Multi Passes
No Of Beads : Minimum 3 Beads
Cleaning : Grinding And/Or Power Brushing
Type of Alignment Device : External if any
Tack or Seal Weld : Bullet Tack Between Bevel and Surface
Type Removal of Clamp : 50% Root Pass Completed
Preheat : N/A
Interpass Temperatur : Max. 250 oC
Time Between Pass : Root & Hot Pass Max. 30 Minutes
Stress Relief : N/A
Shielding Flux : N/A

NONDESTRUCTIVE TESTING
VT : 100%
RT : 100%

Prepared by Verified by
PT. JASA KITA BERSAMA MIGAS
Company : PT. JASA KITA BERSAMA
Procedure Qualification Record No. : 15-WPS-API-JKB-2021
WPS No. : WPS / API / TST / 001
Welding Process (es) : SMAW
Type (Manual, Automatic, Semi Auto.) : MANUAL
Date : JUNE 10, 2021 Page 1 of 2

JOINT ELECTRICAL CHARACTERISTIC

30O±5O
API 5L Gr. B API 5L Gr. B PASS
PROCESS

3.91 mm FILLER METAL

SEE ON WELDING PROCEDURE
AMPERAGE
QUALIFICATION REPORT
1- 2mm VOLTAGE
2 - 3 mm
T.SPEED (mm/min)
HEAT INPUT (KJ/mm)

RUNS ( Number & Squence )

Current DC
Polarity EP
API 5L Gr. B API 5L Gr. B
4 Amps 40 - 75
Volt 18 - 26
3
3.91 mm
3 SMAW
Tungsten Elec. Size N/A
2
2 Other N/A
1 1

BASE METALS POSTWELD HEAT TREATMENT

Material Spec. API 5L Gr. B to API 5L Gr. B Temperature range N/A

Tick. of Test Coupon 3.91 mm Time range N/A
Dia. of Test Coupon 2" NPS Others N/A
Manufacturer Sumitomo Metal Industry

FILLER METALS GAS

SMAW Precent Composition

Specification No. AWS A5.1 & AWS A5.5 Gas (es) Mixture Flow rate
AWS Clasification E6010 & E7010 Shielding N/A N/A N/A
Size of Filler Metal 2.5 mm Trailing N/A N/A N/A
Trade Name KOBE Backing N/A N/A N/A
Other N/A

POSITION TECHNIQUE

Position(s) of Groove FIXED 6G Number of Welder (One) 1 Welder

Weld progression (Uphill, Downhill) DOWNHILL String of weave bead String and Weave
Position(s) of Fillet N/A Initial & Interpass Cleaning Grinding Or/And Power Brush
Others N/A Passed per Side Multiple
Multiple or Single Electrode Single Electrode
Type of Aligment Device N/A
PREHEAT Tack or Seal Weld Tack Weld
Other N/A
Preheat Temp. Min. Dry / Ambient (No Moisture)
Interpass Temp. Max. 250 OC
Preheat Maintenance N/A
Company : PT. JASA KITA BERSAMA
Procedure Qualification Record No. : 15-WPS-API-JKB-2021
WPS No. : 15-WPS-API-JKB-2021
Welding Process (es) : SMAW
Type (Manual, Automatic, Semi Auto.) : MANUAL
Date : JUNE 10, 2021 Page 2 of 2

NDE
Visual : Acc see Welding Procedure Qualification Report MT : N/A
RT : Acc See Report No. 02.RT.JKB.VI.2021 UT : N/A

TENSILE TEST

Ultimate Tensile
Specimen Thickness Widht Area Max. Load Strength Type of
No. ( mm ) ( mm ) ( mm2 ) ( kN ) ( Mpa ) Failure & Location
- - - - - - -

GUIDE BEND TEST

Specimen Widht Thickness
Type of Bend Observation Result
No. ( mm ) ( mm )
Face Bend FB1
Root Bend RB1

NICK BREAK TEST

Widht Thickness
Speciment No. Observation Result
( mm ) ( mm )
NB1

MACRO EXAMINATION

Speciment No. Observation Result

HARDNESS TEST
Location 1 2 3 4 5 6 7 8 9 Result
HV (10)
Location 10 11 12 13 14 15 16 17 18
HV (10)
Location 19 20 21 22 23 24 25 26 27
HV (10)

Welder Name : Abdul Karim Date : 05-Jul-21

Tests Conducted by : PT. HITEST LAB, SERPONG

Report No. :
Date : 10-Jul-21

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance
with the requirements of API 1104.

Prepared by, Verified by

PT. JASA KITA BERSAMA MIGAS
 LAPORAN KUALIFIKASI PROSEDUR PENGELASAN
WELDING PROCEDURE QUALIFICATION REPORT
NAMA JURU LAS : ABDUL KARIM NO. STAMP : JKB-001
WELDER/WELDING OPERATOR STAMP NO.
KONTRAKTOR : PT. JASA KITA BERSAMA NO. PQR : 16-WPS-API-JKB-2021
CONTRACTOR PQR NO.
TEMPAT PENGUJIAN : Workshop JKB NO. WPS : 16-PQR-API-JKB-2021
TESTING PLACE WPS NO.
STANDARD YANG DIPAKAI : API 1104 KONSULTAN PENGELASAN : PT. ADHI CIPTA UTAMA
STANDARD & CODE WELDING CONSULTANT
JENIS MESIN LAS : Miller TANGGAL : 5-Jul-21
WELDING MACHINE TYPE DATE
PROSES PENGELASAN : SMAW AMPER : SEE BELOW
WELDING PROCESS AMPERE
JENIS ARUS LISTRIK : DCEP VOLTASE : SEE BELOW
POLARITY VOLTAGE
GAS PELINDUNG DAN BATAS ALIRAN : - SERBUK LAS PELINDUNG : N/A
SHIELDING GAS AND FLOW RATE FLUX TYPE
POSISI PENGELASAN : FIXED 6G ARAH PENGELASAN : DOWNHILL
WELDING POSITION WELDING PROGRESSION
JENIS BAHAN (PIPA / PLATE) : PIPE API 5L Gr. B PABRIK (PIPA / PLATE) : Sumitomo Metal Industry
BASE METAL OF PIPE / PLATE MANUFACTURER OF PIPE / PLATE
DIAMETER NOMINAL : 2 INCH TEBAL DINDING : 3.91 MM
NOMINAL DIAMETER THICKNESS
JENIS BAHAN PENGISI : E6010 for Root & Hot Pass PABRIK KAWAT LAS : KOBE
FILLER METAL E7010-P1 for Fill and Cap MANUFACTURER OF FILLER METAL
PANJANG YG DISAMBUNG : 190 MM PEMBERSIHAN : BRUSHING AND GRINDING
LENGTH OF JOINT CLEANING METHOD
JENIS KLEM : N/A MELEPASKAN KLEM : N/A
CLAMP TYPE CLAMP RELEASED METHOD
0
PENYERONGAN : SINGLE VEE SUDUT KAMPUH : 60
BEVEL TYPE GROOVE ANGLE
BUKAAN AKAR : 2.6 - 3.0 MM TINGGI MUKA AKAR : 1 - 2 MM
ROOT OPENING ROOT FACE
TINGGI LAS MUKA : 2.0 - 3.0 MM TINGGI LAS AKAR : 1 - 1,5 MM
FACE REINFORCEMENT ROOT REINFORCEMENT
PEMANASAN MULA : N/A PEMANASAN AKHIR : N/A
PREHEATING TEMPERATURE PWHT
0 0
INTERPASS TEMP. RANGE : 30 - 250 C
INTERPASS TEMPERATURE

LAPISAN LASAN
1 (Root) 2 (Hotpass) 3 (Filler) 4 (Capping)
LAYERS
VISUAL INSPECTION AS PER API 1104 : 2016
PEMBAGIAN LASAN
1 2 1 2 1 2 1 2
SEQUENCE

PROSES PENGELASAN
SMAW SMAW SMAW SMAW ACCEPTED
WELDING PROCESS

JENIS BATANG LAS

E6010 E7010 E7010 E7010 -- NO DEFECT INDICATION --
FILLER METAL/ELECTRODE

DIAMETER BATANG LAS

2.5 2.5 2.5 2.5
DIAMETER OF FILLER METAL (mm)

LAMA MENGELAS
1,70 1,40 1,22 1,03 1,16 0,97 1,22 1,09
DURATION OF WELDING (min)

AMPER
40 - 75 40 - 75 40 - 75 40 - 75 40 - 75 40 - 75 40 - 75 40 - 75
AMPERE

VOLTASE
18 - 26 18 - 26 18 - 26 18 - 26 18 - 26 18 - 26 18 - 26 18 - 26
VOLTAGE

KECEPATAN MENGELAS
56 68 78 92 82 98 78 87
TRAVEL SPEED (mm/min)

WAKTU SELANG ANTAR LAPISAN LAS

6,5 3,0 2,0 2.0
INTERVAL OF LAYER (min)

INTERPAS TEMPERATUR
30 80 120 170
INTERPASS TEMPERATURE ( 0 C)

MASUKAN PANAS
0,77 - 2,09 0,64 - 1,72 0,55 - 1,50 0,47 - 1,27 0,53 - 1,43 0,44 - 1,19 0,55 - 1,50 0,50 - 1,34
HEAT INPUT (kj/mm)

SKETCH:

30O±5O API 5L Gr. B API 5L Gr. B

API 5L Gr. B API 5L Gr. B 4

3.91 mm 3 SMAW
3 2
2
1- 2mm 1
1
2+1mm

EDGE PREPARATION WELDING SEQUENCE

Prepared by, Reviewe and Witnesed Verified by,

PT. JASA KITA BERSAMA PT. Adhi Cipta Utama MIGAS