Emission List
Emission List
Emission List
MASS BALANCE
CONCENTRATION MASS FLOW PM10
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
COMPOSITION mg/Nm3 kg/h mg/Nm³
NUMBER
C01
48
Normal Continuous 140.0 Air 99.8 % vol. (9) In case of fire, vent might contain SO2 and other combustion gases as well as steam for
(10)
fire extinguishing. Flow shown here refers to snuffing steam inlet flow
10110-V-01 Melting Tank Vent
H2S 0.2 % vol.
(10) Refers to outbreathing rate during normal operation
Fire case Discontinuous 8400 (9) 444.0 (9)
31
C01 Normal Continuous 140.0 Air 99.8 % vol.
(10) (9) In case of fire, vent might contain SO2 and other combustion gases as well as steam for
fire extinguishing. Flow shown here refers to snuffing steam inlet flow
10110-V-02 Clean Sulphur Tank H2S 0.2 % vol.
(10) Refers to outbreathing rate during normal operation
Fire case Discontinuous 4200 (9) 444.0 (9)
Contaminant load (1) Saturated Steam
Normal Continuous 341 C01 100.0 H2O (1)
negligible
Blow Down Tank Vent SAP 1 Overload (110%) Discontinuous 2454 100.0 (2) Maximum flow for maximum boiler Blow Down (10% of boiler steam production with
10110-VNT 010 C01
(10110-V-17) intermittent Blow Down) is 4630 kg/h
Turndown (40%) Discontinuous 130 C01
100.0 C01 (3) Maximum flow for maximum Turbine Blow Down is 641 kg/h
Contaminant load
Normal Continuous 244 C01 105.0 H2O (1)
negligible
Deareator Vent SAP 1
10110-VNT 001 Overload (110%) Discontinuous 335 C01 105.0 (1) Saturated Steam
(10110-V-10)
Turndown (40%) Discontinuous 78 105.0
MASS BALANCE
CONCENTRATION MASS FLOW PM10
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
COMPOSITION mg/Nm3 kg/h mg/Nm³
NUMBER
48
Normal Continuous 140.0 Air 99.8 % vol.
(10) (9) In case of fire, vent might contain SO2 and other combustion gases as well as steam for
fire extinguishing. Flow shown here refers to snuffing steam inlet flow
10120-V-01 Melting Tank Vent
C01 H2S 0.2 % vol.
(10) Refers to outbreathing rate during normal operation
Fire case Discontinuous 8400 (9) 444.0 (9)
31
Normal Continuous 140.0 Air 99.8 % vol. (9) In case of fire, vent might contain SO2 and other combustion gases as well as steam for
(10)
fire extinguishing. Flow shown here refers to snuffing steam inlet flow
C01
10120-V-02 Clean Sulphur Tank
H2S 0.2 % vol.
(10) Refers to outbreathing rate during normal operation
Fire case Discontinuous 4200 (9) 444.0 (9)
Contaminant load (1) Saturated Steam
Normal Continuous 341 C01 100.0 H2O (1)
negligible
Blow Down Tank Vent SAP 2 Overload (110%) Discontinuous 2454 100.0 (2) Maximum flow for maximum boiler Blow Down (10% of boiler steam production with
10120-VNT 010 C01
(10120-V-17) intermittent Blow Down) is 4630 kg/h
C01
Turndown (40%) Discontinuous 130 C01
100.0 (3) Maximum flow for maximum Turbine Blow Down is 641 kg/h
Contaminant load
Normal Continuous 244 C01 105.0 H2O (1)
negligible
Deareator Vent SAP 2
10120-VNT 001 Overload (110%) Discontinuous 335 C01 105.0 (1) Saturated Steam
(10120-V-10)
Turndown (40%) Discontinuous 78 105.0
MASS BALANCE
CONCENTRATION MASS FLOW PM10
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
COMPOSITION mg/Nm3 kg/h mg/Nm³
NUMBER
Contaminant load
10800-V-01 C01
Hatch
Tail Gascover discharge
to Stack SAP 1 Rated Discontinuous (8) 45.0 Air (8) Data to be defined by tank vendor
10110-GPR 026 negligible
(10110-ST-01)
Contaminant load
10800-V-02 C01 Hatch cover discharge Rated Discontinuous (8) 45.0 Air (8) Data to be defined by tank vendor
negligible
C01
Contaminant load
Sulphuric Acid Tanks Vent Rated Continuous - Air (5) All process tanks with vent have negligible contaminant load: Air
negligible (5)
CLIENT: EL-NASR CO. FOR INTERMEDIATE CHEMICALS (NCIC) DOC. Nº: NCIC - FCS - 1G000 - EPR - LST- 0002
EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Liquids LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017
MASS BALANCE
CONCENTRATION MASS FLOW
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
pH NAME / FORMULA ppm kg/h
NUMBER
Normal Discontinuous 34000 Amb 3-7 TDS 200-600 ±5 % (3) (1) Effluent to WWTP of Sector 5
Acidic Water (flushing/cleaning drain) TSS 30-120 60
IP-10110-PD-0001 (2) Water before neutralization in pit
SAP 1 CaCO3
(1) 1-2 -
(2) (total alkalinity) (3) % of the value of the salts dissolved in the aqueous medium in
which the discharge takes place
BOD5 15-25 60
10110-SP-B050 C01
10110-SP-B051
10110-SP-B052
10110-SP-B053
10110-SP-B054
10110-SP-B055 (8) Volume shown here refers to a single condensate drum capacity
10110-SP-B056 given by OUTOTEC (see doc number OU110110911 )
Combustion Gases Condensate 11.3 L
10110-SP-B057 Normal Discontinuous 87 0-7 (9)
(9) (8)
10110-SP-B058 (9) Condensate combustion gases are only expected when a failure
10110-SP-B059 in SAP plant occurs
10110-SP-B060
10110-SP-B061
10110-SP-B062
10110-SP-B063
10110-SP-B176
44500-50000
C01 Normal Discontinuous 40-60 0-3 H2SO4 96-98.5 %
(12) (10) Acid drainages are recycled to the process with the Drain
Acid from draingages of Acid Tank, Towers
Pump 10110-P-15, in Acid Pump Tank (10110-V-04)
10110-P-15 and Process lines H2O 1.5-4 %
(10)
(12) Flow based on Drain Pump Capacity
Solids < 5 mm
C01 (11) All demineralized water, boiler feed water and steam
Condensate water drainages SAP 1
condensate drainages are considered clean water drains, so that
(11)
they will be evacuated together with rain water to the water channel
CLIENT: EL-NASR CO. FOR INTERMEDIATE CHEMICALS (NCIC) DOC. Nº: NCIC - FCS - 1G000 - EPR - LST- 0002
EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Liquids LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017
MASS BALANCE
CONCENTRATION MASS FLOW
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
pH NAME / FORMULA ppm kg/h
NUMBER
Normal Discontinuous 34000 Amb 3-7 TDS 200-600 ±5 % (3) (1) Effluent to WWTP of Sector 5
Acidic Water (flushing/cleaning drain) TSS 30-120 60
IP-10120-PD-0001
IP-10110-PD-0001 (2) Water before neutralization in pit
SAP 2 1 CaCO3
(1) 1-2 -
(2) (total alkalinity) (3) % of the value of the salts dissolved in the aqueous medium in
BOD5 15-25 60 which the discharge takes place
10120-SP-B050 C01
10120-SP-B051
10120-SP-B052
10120-SP-B053
10120-SP-B054
10120-SP-B055 (8) Volume shown here refers to a single condensate drum capacity
10120-SP-B056 given by OUTOTEC (see doc number OU110110911 )
Combustion Gases Condensate 11.3 L
10120-SP-B057 Normal Discontinuous 87 0-7 (9)
(9) (8)
10120-SP-B058 (9) Condensate combustion gases are only expected when a failure
10120-SP-B059 in SAP plant occurs
10120-SP-B060
10120-SP-B061
10120-SP-B062
10120-SP-B063
10120-SP-B176
44500-50000
C01 Normal Discontinuous 40-60 0-3 H2SO4 96-98.5 %
(12) (10) Acid drainages are recycled to the process with the Drain
Acid from draingages of Acid Tank, Towers
Pump 10120-P-15, in Acid Pump Tank (10120-V-04)
10120-P-15 and Process lines H2O 1.5-4 %
(10)
(12) Flow based on Drain Pump Capacity
Solids < 5 mm
C01 (11) All demineralized water, boiler feed water and steam
Condensate water drainages SAP 2
condensate drainages are considered clean water drains, so that
(11)
they will be evacuated together with rain water to the water channel
MASS BALANCE
CONCENTRATION MASS FLOW
STREAM / TAG SOURCE OF EMISSION MODE OF BASIS OF
FREQUENCY FLOW TEMPERATURE REMARKS
NUMBER / IP DESCRIPTION OPERATION DATA
pH NAME / FORMULA ppm kg/h
NUMBER
CaCO3
<400 -
(total hardness)
CaCO3
<400 -
(total hardness)
EL-NASR CO. FOR INTERMEDIATE CHEMICALS
CLIENT:
(NCIC) DOC. Nº: NCIC - FCS - 1G000 - EPR - LST- 0002
EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Solids & Residuals LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017
PROJECT: PHOSPHATIC FERTILIZER COMPLEX PAGE: 8 OF 9 .
EMITTED COMPONENTS
MASS BALANCE
FLOW CONCENTRATION MASS FLOW
STREAM / TAG SOURCE OF EMISSION BASIS OF
MODE OF OPERATION FREQUENCY REMARKS
NUMBER / IP DESCRIPTION DATA
(kg/per cycle) NAME / FORMULA %wt kg/h
NUMBER
Overload (110%) Discontinuous 10180.00 Ash < 6.8 < 42.1 Filter Working time: 16.5 h/per cycle
Diatomite earth
0.90 5.60
(Filter aid)
Te 0.00
Lime 0.27
Diatomite earth
0.01
(Filter aid)
Hydrocarbons ( as C ) 0.00
C01
Acids 0.01
Sulphur Drain from Clean Sulphur Tank
(2) Drain is considered from Tank Low Low Level (1000 mm)
10110-V-02 Se 0.00
Te 0.00
Lime 0.00
Diatomite earth
0.00
(Filter aid)
Hydrocarbons ( as C ) 0.00
C01
Acids 0.01
Drainage of Liquid Sulphur to Burner (3) Sulphur Drain to grade, downstream valve SP-B-068 (close to
10110-0283-CS--3"-150B23-SJ Se 0.00 Sulphur Burner 10110-H-02)
Te 0.00
Lime 0.00
Diatomite earth
0.00
(Filter aid)
Spent Catalyst SAP 1
Normal Discontinuous Discontinuous VO5 + Ce 222000.00 Returned to manufacturer to recovery
10110-R-01
EL-NASR CO. FOR INTERMEDIATE CHEMICALS
CLIENT:
(NCIC) DOC. Nº: NCIC - FCS - 1G000 - EPR - LST- 0002
EMISSION LIST PLANT: SECTOR 1 - SULPHURIC ACID REVISION: C01
Waste Solids & Residuals LOCATION.: AIN-SOKHNA, SUEZ, EGYPT DATE: 10/05/2017
PROJECT: PHOSPHATIC FERTILIZER COMPLEX PAGE: 9 OF 9 .
EMITTED COMPONENTS
MASS BALANCE
FLOW CONCENTRATION MASS FLOW
STREAM / TAG SOURCE OF EMISSION BASIS OF
MODE OF OPERATION FREQUENCY REMARKS
NUMBER / IP DESCRIPTION DATA
(kg/per cycle) NAME / FORMULA %wt kg/h
NUMBER
Overload (110%) Discontinuous 10180.00 Ash < 6.8 < 42.1 Filter Working time: 16.5 h/per cycle
Diatomite earth
0.90 5.60
(Filter aid)
Te 0.00
Lime 0.27
Diatomite earth
0.01
(Filter aid)
Hydrocarbons ( as C ) 0.00
Acids 0.01
C01 Sulphur Drain from Clean Sulphur Tank
(2) Drain is considered from Tank Low Low Level (1000 mm)
10120-V-02 Se 0.00
Te 0.00
Lime 0.00
Diatomite earth
0.00
(Filter aid)
Hydrocarbons ( as C ) 0.00
C01
Acids 0.01
Drainage of Liquid Sulphur to Burner (3) Sulphur Drain to grade, downstream valve SP-B-068 (close to
10120-0283-CS--3"-150B23-SJ Se 0.00 Sulphur Burner 10120-H-02)
Te 0.00
Lime 0.00
Diatomite earth
0.00
(Filter aid)
Spent Catalyst SAP 2
Normal Discontinuous Discontinuous VO5 + Ce 222000.00 Returned to manufacturer to recovery
10120-R-01