Parts Catalogue YSD4900
Parts Catalogue YSD4900
Parts Catalogue YSD4900
YSD490Q
YSD490Q DIESEL ENGINE
-, *1~Hl1t::E~fitffl?~~1m~Jf!l!YSD490Q ~#§illlm~:gIHlj:bZ. Tfmms*
~~fß~öC*~zffl 0
#r :f-
2000 -+ 1O}l
EXPLANATION
1. This catalogue is main used for user' s picking up and buying the parts of the model
Yangdong YSD490Q diesel engine and understanding partial structure and assembly rela-
tion.
2. In order to meet user' s different requirements, the assortments of YSD490Q diesel
engine made by our factory will continuously increase, •and the stmcture will also be im-
proved partially. So the contents of the catalogue may be somewhat not accordance with the
engine you have owned, which will be improved in second edition. Pardon, before improving
will not notify again.
3. In compilation of the catalogue, due to limited time and level, some mistakes can
hardly be avoided, please oblige us with your valuable comments.
Editor
10,2000
13 ~
r
CON rEN1'S
] AJL1* ,iEM&~'~lk ~~'iC,ffi,nX;
CYLINDER BLOCK, TIMING GEAR CASING AND FLYWHEEL HOUSING ···.. ·.. ·......· .... ·.. ·1
2,jffH-&4tW~*m
TIMING GEAR TRAIN ' ············ ·· .. ······· .. ·5
~ ±I: ',E! 1lE /;4 ,~:!l: '~J:.e- fIt- "" dt
3 .. ',<""!rT
-\.oilJ,L..mL".. f,J 1m fit!" /"xPJ: .. fli- -1...:t~f .\Ii'A't.
4,ts~ ,~;ff,~,J!
6, l"le9:tFLt13
WALVE -ACTUATING MECHANISM " ·.. ········14
8, ~~1&!?l"~,JiX
CYLINDER HEAD COVER ·.. ···· .. ·}9
9,~1i11l-m1m *tft
FUEL SUPPLY SYSTEM ······ .. ·········· ··:21
1O,~Lim* ,:fJLililtf,tj,nX;
LUBRICATING OlL PUMP AND PIPE ASSEMBLY ·· ........ · .... ·· .. ·.. ·····.. ·.. ··· ....· ..···........ 23
11,** ,'OO',b3l}lklt1W~,~,hx:
COOLING WATER l'UMP,PAN AND PULLEY · ..········ .. ······ ..···· .. ·· .. ············ ..······.. ·.. ·26
"'"'/.= .•$..~_'Y! Ht·lHl."*·~t;:~ :I:::;;:.I.,0±1 "'(Ln z·th LL'-<t. *11'j ',\1-
1')~ ,:X. l..il~;'H flit ,'[I 1111 00 lf-1llit ,.AtJ,:,.'>/J ~17 /.~ fC.~~ "t1,/ .gP.. . .
Am FILTER ,OlL FILTER , STARTER AND CHARGlNG GENERATOR .......... ·....· ..· ..···· .. 29
fJL1f. , .lf. af *
.~. 1: R ~ 40 *: I~' n\
CYLINDER BLOCK, TIMING GEAR CASING AND FLYWHEEL HOUSING
al-
*Jl.ft,lEJMw~~H~~~,~,Ji1
CYLINDER BLOCK,TIMING GEAR CASING
AND FLYWHEEL HOUSING
f~ % f-t % ~ f$ ~ .. tt
Ref. No. Parts No. Name Q'ty *
Remarks
1 YSD490Q -Ol1l1C m f* 1
Cytinder block
2 YSD490Q -01015 ±~CLLCL 5
Main bearing, upper half
3 YSD490Q - 01016 ±~JirCL 5
Main bearing,lower half
4 YSD490Q -01112 ±!ftft~r& 4
Main bearing cap
5 YSD490Q - 01114 ±!ftfJjJ..~~·rt 10
Main bearing stud
6 YSD490Q - OU15 ±~.r&.~llHII 10
Main hearing stud lock washer
7 YSD490Q -01113 ß±~*r& I
. Rear main hearing cap
8 YSD490Q - 01008 rttl ~ 1r]1 J:t (r ) 2
Crankshaft thrust hearing, lower half
9 YSD490Q - 01007 rttl~J.I::*J:t Cl.) 2
Crankshaft thrust bearing, upper half
10 YSD490Q - 01020a 4.ffiI.mmJt .1
Cylinder head gasket
11 YSD490Q - 01004 4.ffiIr&-K !lIfi 14
wng cylinder head stud
YSD490Q - 01005 b'(.ffrIr&m.~ 4
Short cylinder head stud
12 YSD490Q - 01003 Et:ffiIoi: 4
Cylinder liner
13 YSD490Q - 01002 4. ffiI ~ l-t 111
Water seal
* 12
-2-
f,j % ft % ~ f* ~:I: tl:
Ref. No. Parts No. Name Q'ty *
Remarks
i! 'lf
18
19
YSD490Q - 01013
GB848 - 85
*
Inlet pipe
mLtl 8 - 140HV
1
52
Washer 8 -140HV
20 GB93 -87 mlll8 52
Spring washer 8
21 GB5783 - 86 .~ M8 x20 Bolt 7
22 GB5783 - 86 • .fi M8 x 16 Bolt 14
23 Y480G-Oll04 ii}Em~J:f 7
.tt
plug
24 GB5783 - 86 .~ M8 x25 Bolt M8 x25 5
25 GB898 -88 M8 x20 Bolt M8 x20 2
26 YSD490Q - 01200a ~1!}Ui$fIt 1
Breathing filter
27 GB93 -87 m 111 10 8
Spring washer 10
28 GB848 - 85 m 111 10 -140HV 8
Washer 10 -140HV
29 GB5783 -86
YSD490Q - 01017
• ~ MlO x30
Bolt
mr~~JJtP
MlO x30
8
30 2
Front mounting bracket
31 Y485Q -16 -01300 n;(7Jc7f*m fIt 1
Drain cock
32 YSD490Q - 01014a titlKtf *t~'lf
\
1
Union pipe
33 YSD490Q - Oll05a .±.lIßit f[Ek ( l) 2
Screw plug ( I)
34 Y480G - 01106a f~~( ll) 5
Screw plug ( ll)
35 YSD490Q - 01101 ~ ~ 1
Plug
36 YSD490Q - 01004 tJtllßtmmUmJ4- I 1
Oil filter gasket
37 YSD490Q - 02017 JEß;f&~3HjU~ 1
Front cover
38 YSD490Q - 02016 JEB;f-&~~mrlliHl~ Jt 1
Front. eover of timing gear case
39 YSD490Q - 02013a lEB;ft~Ht~~ 1
Front. cover gasket of timing gear case
40 YSD490Q - 02014 JEB;f-&~~~mJ:f 1
Timing gear case cover gasket.
41 YSD490Q - 02001 JEB;f-&~~ 1
Timing gear cRsing
-3-
% ft % ;g f* Ikii ti:
f,T-
Ref. No. Parts No. Name Q'ty *
Remarks
42 YSD490Q - 01001 JE ffJ-&$~~[ ~ J:f 1
Timing gear case gasket
43 GB898 - 88 ~~~tt M8 x28 3
Stud M8 x 28
44 GB6170 - 86 ~-BJ: M8 3
Nüt M8
45 YSD490Q - 02015 m oft 1
Pointer
46 HG4 -692 -67 1t~Jt:~JBHl!tftSG60 x 80 x 12 1
Oil seal SG60 x 80 x 12
47 YSD490Q - 12006 JEft12tft1fJLJ[~ 1
Generator bracket
48 YSD490Q - 01009a JGrm:tt~~jf 1
Real oil seal cover gasket
49 IYSD490Q - 01012a }§-rmM~ 1
Real oil seal cover
50 HG4 -692 -67 1f~AAtlIltrmMSG100 x 130 x 12 1
Oil seal SG100 x 130 x 12
51 YSD490Q - 01010a ~ !f~ % I
Flywheel housing
52 GB5783 - 86 ~ +t M8 x30 Bolt M8 x 30 5
53 GB8I8 - 85 'l lT M6 x 12 Bolt M6 x 12 2
54 GR93 - 87 m lm 6 2
Spring washer 6
55 I GB9? I - 85 fi,~ rm 6 - 140HV 2
I Washer 6 - 140HV
56 ' YSD490Q - 01019 ff~
.t& 1
.1IIL
Inspection cover I
57 GB5783 - 86 ~ tt. M12 x 35 6
Holt M12 x 35
58 I ;ji MlO x30 2
eßS783 - 86 !If.
Bolt MlO x30
59 GB93 - 87 ~ ~ 10 2
Spring washer 10
60 GB848 - 85 W~ 1m 10 -140HV 2
Washer 10 -140HV
61 GB1l9 - 86 ~ BIO x20 2
Pin BIO x20
62 GB119-86 m B8 x20 3
Pin B8 x20
63 Y480G - 01500 KjJ~ffl·fIi~~mHLf 1
Sensor for oil gauge -
64 GB6170 - 86 ~ fd: MI0 2
Nut MlO
-4-
J1. et -if .$01t #] .~ iiG
TIMING GEAR TRAIN
--12
10---11
11 ~
13 ~--~
2-_ oJ
3
-1
I
7
4 ---
-5 -
TIMING GEAR TRAIN
<0
-7-
CYLINDER HEAD,THERMOSTAT,INTAKE MANIFOLD
AND EXHAUST MANIFOLD
f~ ~. it ~. ~ ItJl:
Ref. No. Parts No. Name ** Q'ty *Remarksit
1 YSD490Q - 03101 ~ iL Jli 1
Cylinder head
2 YSD490Q - 03102 ~\.n~1f 8
Valve guide
3 Y485 -03021 IfPJ ff tltl M 8
I on seal 2
4 YSD490Q - 03011 M ~
Lifting eye 37
5 GB93 -87 jJ'
-~ 1118
Spring washer 8 5
•
,
6 GB5783 - 86 fi M8 x 18 Bolt M8 x 18
7 YSD490Q - 03OO2a frd~1Ii 1
Real eover
8 \SD490Q - 03023 fdmw~f1' 1
Ga8ket
9 Y480G -01103 li9git'1~Jt(025) 4
Plug (025)
10 YSD4~OQ - 03105a l lI!ltntJ:Utlit: 4
Injeclor sleeve
11 YSD490Q - 03013 :i!E(.1tmJt 4
I
Intake manifold gasket
12 YSD490Q .• 03103 i11~n~ 4
Inlake valve seat
13 YSD490Q - 03104 I f.1~~nL~
Exhaust valve seat
4
16 jGB5783 - 86
• fi M8 x25
Bolt M8 x 25
lta 8 -140HV
2
17 GBg48 - 85 tJ~ 39
Washer 8 -140HV
GB6170 - 86 ~ HJ: M8
I
18 16
Nut M8
-8-
:fiT-~ ft % ~ f#F fi:l: -fk it
Ref. No. Parts No. Name Q'ty Remarks
19 GB898 -88
• tt: M8 x45
Stud M8 x45
8
20 GB6170 - 86
• -HJ: M10
Nut MIO
6
21 GB848 - 85 ~ fi 10 - 140HV 6
Washer 10 -140HV
22 YSD490Q - 03001 ~~IU1 4
Valve rocker braeket stud
23 YSD490Q - 03006 f.l~l=(.*lf~ it 4
Gasket
24 YSD490Q - 08001 f.l~ ec 'If 1
Exhaust manifold
25 YSD490Q - 08002a f.l~ec,~,1fmit 1
Gasket
26 GB5783 -86
• fi MIO x30
Bolt MIO x30
-i1t1üi~ld
2
27 YSD490Q - 11301 1
Thermostat cover
28 YSD490Q - 11302 l'm~~mit 1
Gasket
29 Y480G -11303a l' m ~S 1
Thermostat
30 YSD490Q - 11304 1'?ß~'iC 1
Thermostat housing
31 YSD490Q - 03016 ~m:B'iC~Jt 1
Thermostat housing ga!lket
32 YS475 - 11300 CAIO*m~ri. 1
Water temp sensor
33 GB5783 - 86
• ;fi M8 x 35
Bolt M8 x 35
3
34 GB5783 -86
• ;fi M8 x 50
Bolt M8 x 50
1
-9-
--10 -
PTSTON AND CONNECTING ROD ASSEMBLY
f,J;
Ref. No.
% ft -i}
P!.Uts No.
~
Name
l$ fit
Q'ty "*Remarkst±
1 YSD490Q - 04001 ~-31~Pf- 4
1st compression ring
2 YSD490Q - 04002 ~=m:~JF 4
2nd 'compression ring
3 YSD490Q -04102
rmJF__ 4
Spring
4 YSD490Q - 04103 iJ/;."iMlJ 4
Spring lock
5 YSD490Q - 04101 rmJF*~ 4
Oil ring
6 Y488 -04006 m.m~1II 8
Piston pin snap ring
7 YSD490Q - 04005 m •
Piston
4
I .~ r:.;
"":r:-
'I'lJ'lo
Ref. No.
0
'7 ' I \t ;:''*
Part<> Ho.
~
Name
'* ~1i:
Q'ty
1i i±
Remarks
1 YSD490Q - 05007 1
Starting jaw
2 Y480G - 05006 I
Washer
Crankshaft pulley
12
I Flywheel holt lock washer
-13-
-
I
~
I
18 12
19
1113 -
~'
EE
~\.
~3 1 2
WALVE -ACTUATING MECHANISM
15 YSD490Q - 03206 m 11 8
Wailher
16 YSD490Q - 03204 mffifH•• 3
Rocker shaft 8pacer spring
17 YSD490Q - 03205a ~rJm.4'til I
Rocker shaft
18 GB6171 - 86 jI -BJ: M8 xl 8
Nut M8 x]
19 YSD490Q - 03201 SC n /8] IDiiRiJ~~ n 8
Adjusting screw
20 YSD490Q - 06003 MUf 8
Push rod
21 YSD490Q - 06002 mtt 8
Valve tappet
22 YSD490Q - 03015 f.I~~n 4
Exhaust vaive
23 YSD490Q - 03014 i1!""\.fJ 4
Intake valve
24 YSEl490Q - 03010 A.;: f] ~••1'",~ 8
Valve spring Jower seat
25 YSD490Q - 03007 SC n,,~ 1!Jl. 8
Outer valve spring
26 YSD490Q - 03017 E(.flpgs•• 8
Inner valve spring
27 YSD490Q - 03009 ~n5$.1:Ji~ 8
Valve ~pring llpper "eat
28 YSD490Q - 03008 ~n'iß!~ 16
Valve eollets
-16 "7"
t:i ~
ilil ffi.. ,j,
':iC ,.:..' nx,.
OIL-SUMP
-17 -
OlL SUMP
2 GB5783 - 86
• ~ M8 x25
Bolt M8 x 25
25
8 Y480G - 01704a m Im 1
Washer
I I
-18 -
:-~ ?i~t5~.
I.. :;1;1. .JD2- ~ '.:...' n""
CYLINDER HEAD COVER
..
~-~'
<'"'-"~~~/
.. -
.. ..
" '
. ' 4 _ .....
, " ,
,1'1 I ...
, ~
"" . ,
I" .
,
.'
""
I"
4
tt '
...
, ,
. _r',.'
'----=
- 19-
CYUNDER HEAD COVER
fij % ft % ~ f*
Ref. No. Parts'No. Name
f(tl:
Q'ty * t!:
Remarks
-20·-
'd1 N.· /w ~~~,t
'..I-. .1·
~ / \ ' SYSTEM
'!c1'
FUßL SljPPLY
o.....
-21 -
FUEL SUPPLY SYSTEM
Bolt M8 x20
2
-22~
RICATII\G ~rt.id}*
LUB.. 0 IL priM
7, tJtid} ~ ~ d-:
~ ,,,-'nJ<.,
\, PAND OlL PIPE
ASSEMBLY
14
I
3 4
~
,
LUBRICATING OlL PUMP AND OlL PIPE ASSEMBLY
2 GB859 - 87 ~ 1118 6
Spring w~sher 8
3 GB848 - 85 tJJ 1118 -140HV 6
Wa&her 8 - 140HV
4 GB899 - 88
• 11 M8 x35
Stud M8 x35
2
5 GB899 -88
• t.t M8 x40
Stud M8 x40
2
-24 -
t;~ % ft % ~ Itlt tt
Ref. No. Pal1s No. Name
f*
Q'ty *
Remarks
19 GB5783 - 86
• ~ M8 x30
Bolt M8 x20
1
-25 -
~ ~
. . . Jj(1. ßPl.~ }1..
:~; ,.~,
i
CO.7)<. . Jt ;,t; lJ,.
OLl.."(
>
I . ",' 'fG" a 15\
,>
..
\VATER pl [ /, . .
, d-rP FAN, Ai'il·) PLLIEY
. 15 16
10
3 (,
i
r I
I
I I
m-t·-
1 2
71< * ,Jxt~.& Bi. *~ ,~ f.iJt .
COOLING WATER PUMP,PAN AND PULLEY
i=iF -g 1\ % ;g fi:l: tt
Rl'f. No. Pans No. Name
fJJ\
Q'ty *
Remarks
1 GB5782 - 86 I ~1 ti M8 x45 4
I
1
Bolt M8 x45
2 GB93 - 87
Im 118
Spring washer 8 I
8
8 GB724·.j.· 87 m 1Il1O 1
!
I Spring washer 10
Ci YSD49i)Q - 11101
I /!JI m l§J
Washer
1
10 GB893. 1 - 86 I ~ ~~ 40 I 1
Retainer 40
I
-I J _
-27 -
tj % f-t % ~ f$ ~::Il:: 1l tt
Ref. No. Parts No. Name Q'ty Remarks
14 GB5783 - 86 ~ ~ M8x60 1
Bolt M8 x60
15 GB848 - 85 m 1118 -140HV 4
Washer 8 - 140HV
16 YSD490Q - 11103 **-1* 1
Pump housing
17 GB1l52 -79 7lh ~ MIO x 1 1
Grease cup MI0 xl
18 YSD490Q - 11107 **f*mJf tfil:t
Gasket
19 GB5783 -86 I( ~ M8 x55 3
Bolt M8 x 55
20 YSD490Q - 01022 **IliI{&~Jf 1
Gasket
21 YSD490Q - 11108 **IWi{& 1
Lining plate
22 YSD490Q - 111 05a **nt~ 1
Pump impeller
-28 -
/@?~'"
\, ~11
10
~~~*B.~~~*B.~~~~a~~L~~~A
AIR FILTER, OlL FILTER, STARTER AND CHARGING GENERATOR
I
~
I
AIR FIDTER.. OIL FILTER... STARTElt
AND CHARCING GENERATOR
~ % ft % ~ f* i ~. i:t
Ref. No. Parts No. Name i Q'ty *
Remarks
-30-