More time on the road®

Illustrated Parts List

RTO-10910B-AS2
November 2008
Contents
How To Use The Illustrated Parts List ..................................................................................................................................................3
AUXILIARY DRIVE GEAR ..................................................................................................................................................................4
CASE (AUX) ............................................................................................................................................................................................5
CASE (FRONT) .......................................................................................................................................................................................7
CONTROLLER ECU & HARNESS......................................................................................................................................................9
COUNTERSHAFT & BRGS (AUX)....................................................................................................................................................10
COUNTERSHAFT ASSY .....................................................................................................................................................................11
FILTER REGULATOR........................................................................................................................................................................12
GEAR DISPLAY MODULE.................................................................................................................................................................13
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................14
INTEGRAL OIL PUMP .......................................................................................................................................................................15
KITS & ASSEMBLIES .........................................................................................................................................................................17
MAINSHAFT & SYNCHRO(AUX).....................................................................................................................................................18
MAINSHAFT ASSY..............................................................................................................................................................................19
MISCELLANEOUS ..............................................................................................................................................................................20
OIL COOLER........................................................................................................................................................................................21
RANGE CYLINDER.............................................................................................................................................................................22
REVERSE IDLER .................................................................................................................................................................................23
SHIFT BAR HOUSING ........................................................................................................................................................................24
SHIFT CONTROLS ..............................................................................................................................................................................26
X-Y SHIFTER MODULE.....................................................................................................................................................................27
Appendix.................................................................................................................................................................................................28

2
How To Use The Illustrated Parts List
The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.

Model Designation or Nomenclature

• For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

• Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
• Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
• Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).

Illustrations
• Illustrations show parts in assembly groups.
• Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
• Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
• Item Number - corresponding with numbers on illlustrations for part identification.
• Current Part - indentifies part as it is available for service.
• Description - specifies part name or description.
• Replaced Part - quantity quantity required for assembly.
• Quantity - defines unique characteristics or requirements.
• Notes - indicates Kits or Assemblies that contain a particular part.
• Kits/Assy's Where Used

3
Group: AUXILIARY DRIVE GEAR

5 7
1

2 3

1
6

10480-12/92 Aux DG

AUXILIARY DRIVE GEAR

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 16763 SNAP RING 2 K-3522,K-3524
2 21320 SNAP RING RETAINER 1 K-3522,K-3524
3 16628 SNAP RING 1
4 5566507- BEARING 5566504,5566507 1 K-3522,K-3524
BOX
5 16138 BEARING RETAINER 1
6 X-8-645 CAPSCREW X 8 612 6 3/8"-16X1"
7 23159 AUXILIARY DRIVE GEAR 21321 1

4
Group: CASE (AUX)
25

OEM supplied 23 2
OEM supplied
adjustable non-adjustable
speedometer speedometer
sensor sensor 3
(Threaded) (Non-Threaded)

4
5

6 24

7
4
8

16
15
9

10
11

13
12

11406-08-01

CASE (AUX)
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC
2 5568511 -O- RING 1 K-2918,S-2501,S-
2913,S-2956
3 K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3522,K-3524
4 X-8-0801M CAPSCREW 3 M8 X 1.25 X 12MM
5 S-2913 REAR BEARING COVER 691637 ,4304651 1
ASSY ,4305833
6 1009551 GASKET - RED EDGE 1 RED EDGE MOLDED GASKET - K-2918,K-3518,S-2913
MOLDED UNCOMPRESSED THICKNESS .043 -
.051 - NOT INTERCHANGEABLE
WITH ANY OTHER GASKET
6 4302247 GASKET - PURPLE EDGE 1 NON EDGE MOLDED GASKET - K-2918,K-3518
MOLDED UNCOMPRESSED THICKNESS - .013
- .018 - NOT INTERCHANGABLE
WITH ANY OTHER GASKET
7 X-8L-611 CAPSCREW 4 3/8"-16X3-1/4"
7 X-8L-614 CAPSCREW 2 3/8"-16X2"
8 X-8L-602 CAPSCREW 16 3/8"-16X1-1/2"
8 X-8L-614 CAPSCREW 2 3/8"-16X2"
8 X-8L-616 CAPSCREW X 8 616 1 3/8"-16X2-3/4"
9 4302320 COVER 21346 2 S-2956
10 4305978 GASKET 4302246 2 K-3518,S-2956
11 K-2805 SHIM KIT 21452 K - 2106 1 K-3522,K-3524,S-2956
12 14335 GASKET 1 K-3518,S-2956
13 4305046 REAR HOUSING 1
15 20815 LIFTING EYE 17105 2 S-2956
16 X-8L-600 CAPSCREW 8 3/8"-16X1"
23 K-3231 SPEED SENSOR KIT A - 6398 ,A - 6724 1 SINGLE PICK-UP (2 PIN)
24 K-3523 SPEEDO PLUG KIT 4302707 2
25 4304653 SHIELD 1 S-2913
5
6
Group: CASE (FRONT)

27 29
36 37
28 30
31 38

24
23 41 1
22 40

Latest Design
2 21

* 18 3
39
19
25
20 7 4
15
18 5
* 6
17 19
8
10
9
16 11
12
15 13
10305D-08-04
14

* Bushing quantity requirements: #1 Housing – Upper bore use 4 #12815 / Lower bore use 2 #8677.
#2 Housing – Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.

Note: Some part requirements are specific to #1 or #2 Aluminum or Iron Clutch Housings and Push or Pull type Clutch.

CASE (FRONT)
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 S-2996 CASE ASSY 4301355 ,4305766 ,S - 1
1989
1 S-2998 CASE ASSY 4302218 ,4305765 ,S - 1 FOR USE W/INTEGRAL PUMP
2075
2 X-12-2007 PIPE PLUG X12 2006 1
3 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING S-2996,S-2998
INCLUDED USE WITH 4305766
CASE
3 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 1 3/4" MAGNETIC USE WITH 4301355
& 4302218 CASES
4 4305310 GASKET 4302810 1 K-3518
5 4302809 PTO COVER 16596 ,4300571 1
6 X-8-725 CAPSCREW X 8 724 8 7/16"-14X7/8"
7 4305668 GASKET 4304815 1 K-3518
8 A-3713 CLUTCH HOUSING ASSY A - 3700 1 #1 PUSH-PULL IRON
8 A-3723 CLUTCH HOUSING ASSY A - 3721 ,A - 3722 1 #2 PUSH-PULL IRON
8 A-4772 CLUTCH HOUSING ASSY A - 4344 ,A - 4771 1 #2 PUSH-PULL ALUM.
8 A-6064 CLUTCH HOUSING ASSY A - 4342 ,A - 4770 ,A - 1 #1 PUSH-PULL ALUM.
6062 ,A - 6063 ,A - 6065
9 X-8L-509 CAPSCREW 4 5/16"-18X1/2" QUANTITY
DEPENDENT ON DESIGN
10 14506 HAND HOLE COVER 1 #2 PUSH
10 14507 HAND HOLE COVER 1 #2 PULL
10 4305230 HAND HOLE COVER 11453 1 #1 PULL
10 4305231 HAND HOLE COVER 1565 1 #1 PUSH
11 4302708 STUD 5966 6
12 X-10-1005 WASHER X 3 1000 ,X10 1000 6 1.23 X 6.60
,X10 1004
13 X-1-1005 NUT X 1 1000 6 5/8"-18
14 20550 FRONT BRG COVER 1 2" PULL K-2468
7
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
15 X-8L-604 CAPSCREW 6 3/8"-16X1-1/4"
16 20549 FRONT BRG COVER 1 2" PUSH
17 14311 GASKET 1 K-3518
18 12815 BUSHING 2 FOR #2 HOUSING UPPER A-3713,A-3723,A-
4772,A-6064,K-2468
18 12815 BUSHING 4 FOR #1 HOUSING UPPER A-3713,A-3723,A-
4772,A-6064,K-2468
18 8677 BUSHING 1 FOR #2 HOUSING UPPER A-3713,A-3723,A-
4772,A-6064
19 8677 BUSHING 2 FOR #1 AND #2 HOUSING LOWER A-3713,A-3723,A-
4772,A-6064
20 X-8C-822 CAPSCREW X 8 822 ,X 8L 822 2 1/2-13 X 3-1/2 - FOR IRON HOUSING
20 X-8C-826 CAPSCREW 126243 ,X 8 809 ,X 8L 2 1/2-13 X 1-7/16 - FOR IRON
809 ,X 8L 826 HOUSING
20 X-8C-826 CAPSCREW 126243 ,X 8 809 ,X 8L 4 1/2-13 X 1-7/16 - FOR ALUMINUM
809 ,X 8L 826 HOUSING
21 4304023 PLUG 4303747 1 1-1/16" MAGNETIC, O-RING S-2996,S-2998
INCLUDED
22 X-8-686 CAPSCREW 6 3/8"-16X3/4"
23 14575 PTO COVER 4302254 1
24 4305309 GASKET 1684 1 K-3518
25 4305740 HEX HEAD PLUG 1 S-2996,S-2998
27 14373 MAGNET 3 S-2996,S-2998
28 18128 PIN 2
29 X-1-1005 NUT X 1 1000 2 5/8"-18
30 X-10-1005 WASHER X 3 1000 ,X10 1000 2 1.23 X 6.60
,X10 1004
31 14554 STUD 1632 ,6579 2 5/8" X 2-3/16"
36 23104 PLUG 1712 2
37 X-8-1005 CAPSCREW 2 5/8"-11X1-1/4"
38 20814 SPACER 2
39 X-12-802 PIPE PLUG X12 800 1 1/2"
40 X-12-1207 PIPE PLUG X12 1202 ,X12 1206 1 3/4" MAGNETIC
41 691447 PIN 1 S-2996,S-2998

8
Group: CONTROLLER ECU & HARNESS
10

Range Solenoid
12
11

A
Shift Bar Housing
Speed Sensor Splitter Solenoid
(18 Speeds Only) 2
Shift Bar Housing
Speed Sensor
B 1
Blank Rear Bearing Cover

13

3
5
4 3

6
3
7
8

20319-03-01

CONTROLLER ECU & HARNESS

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4301302 BRACKET 3
2 5559348 TY-RAP 8 K-3527,K-3682
3 4301367 MOUNTING PAD 4
4 4301378 DOWEL PIN 2 S-2905
5 K-3444RX REMAN EXCHANGE K-3444, K-3444R 1
TRANSMISSION
CONTROLLER KIT
6 4301369 SLEEVE 2
7 4302114 WASHER 2
8 X-8-552 SCREW 2 5/16"-18X1-1/2"
9 K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1
KIT 2907
10 K-2908 -O- RING KIT 1 FOR SOLENOID VALVE
11 X-8-264 HEX FLANGE HEAD X 8 259 4 #10-24 X 1 1/4
SCREW
12 X-3-301 LOCKWASHER 4 #10 PLAIN
13 K-3527 TRANSMISSION 691664 1
HARNESS KIT

9
Group: COUNTERSHAFT & BRGS (AUX)

1
2 3

10440-1/92 Aux CS Helical

COUNTERSHAFT & BRGS (AUX)

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4302074- BEARING 21343,4302074 4 K-3522,K-3524
BOX
2 A-6338 WELDED A - 5626 2 C/S 4302093 - D/G 23160
COUNTERSHAFT ASSY
3 21342 SPACER 2

10
Group: COUNTERSHAFT ASSY

11

13 12

15 7
8
14 9

10

2 1
4 3
5
6

10341-1/92 CS/RT

COUNTERSHAFT ASSY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 14317 SNAP RING 2 K-3522,K-3524
2 14366 BEARING 2 K-3522,K-3524
3 4303621 CNTRSHFT-W/REV & 1ST 4303619 2
4 X-6-E KEY 2
5 62511 ROLL PIN 4
6 4304840 KEY 19673 2
7 4306076 2ND GEAR-CNTRSHFT 19247,20471 2
8 20482 3RD GEAR-CNTRSHFT 19615 2
9 4305661 OD GEAR-CNTRSHFT 19631 ,19633 ,20481 2
,4302233,20459
10 15953 PTO GEAR - LOWER 1
10 20840 PTO GEAR - UPPER 15952 1
11 4305657 DRIVE GEAR-CNTRSHFT 19240 ,19243 ,20392 2
,4302087,21020
12 19198 SNAP RING 2
13 4304599 BEARING 4302677 4304598 2 K-3522,K-3524
14 4304605 RETAINER 19548 2 ROLL PIN NO LONGER REQUIRED
15 X-7-1005 CAPSCREW 2 5/8"-18X1-3/4"

11
Group: FILTER REGULATOR

NSS

2
2 -O- Ring/Element Kit
2

5 4
1
10131-12-93 AFR/AS NSS - Not Sold Separately

FILTER REGULATOR
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-2170 FILTER REG KIT A - 5454 1
2 K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR
3 X-8C-412 CAPSCREW X 8S 412 2 1/4"-20X2-1/4"
4 15114 -O- RING 2 K-2170,K-3365
5 X-12-208 PIPE PLUG 3 1/8" NPT

12
Group: GEAR DISPLAY MODULE

30317-03-01
GEAR DISPLAY MODULE
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 K-3199 DRIVER DISPLAY 4302640 1
MODULE

13
Group: INPUT SHAFT & DRIVE GEAR

8
6

3 4 5

2
* 1

* For Shipping Only -- Do Not Replace

*
10370-1/92 IS

INPUT SHAFT & DRIVE GEAR

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 23559 SHIPPING SEAL 1 NOT SOLD FOR SERVICE
2 16980 SNAP RING 1 K-2468,K-3524
3 81504 BEARING 1 K-2468,K-3522,K-3524
4 16463 SPACER 1
5 14750 SNAP RING 1 K-2468,K-3522,K-3524
6 4305659 MAIN DRIVE GEAR 22030 ,4302086,22028 1
8 S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-3524
8 S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549
9 16566 BUSHING 1 K-3522,S-1659,S-1660

14
Group: INTEGRAL OIL PUMP

13

Indicates part of item 999

12
19 15 14

17 11
16

9
18

10
26
27
7
6
25
24

3
1 2

23

5
10529-11-97 Oil Pump 4

INTEGRAL OIL PUMP

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 X-8C-409 CAPSCREW 5 1/4"-20X5/8"
2 K-2402 COVER & SCREW KIT 20513 ,4300751 1
3 20514 GASKET 1 K-2402
4 20823 PLUG 1
5 14765 -O- RING 1 K-3484
6 X-8-448 SCREW X 8 445 3 1/4"-20X1-1/4"
7 20824 WASHER 3 K-3367
8 20825 DOWEL PIN 1
9 4303773 RETAINER 1
10 K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173
11 K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173
12 20509 KEY 1
13 14853 SNAP RING 2
14 4303774 PUMP DRIVE GEAR 4304880 1
15 K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173
16 X-14-700 STEEL BALL 1 7/16"
17 4303775 SPRING 1
18 4305713 SUCTION TUBE 4304628 1 O-RING INCLUDED ON SUCTION K-3367
TUBE
19 4304629 PLUG 1
23 4305668 GASKET 4304815 1 K-3518
15
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
24 S-2998 CASE ASSY 4302218 ,4305765 ,S - 1 FOR USE W/INTEGRAL PUMP
2075
25 14373 MAGNET 3 S-2996,S-2998
26 X-8-447 SCREW 2
27 20225 -O- RING 1
999 K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173

16
KITS & ASSEMBLIES
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
K-1698 -O- RING/ELEMENT KIT 1 FOR FILTER REGULATOR
K-1956 COOLER INSTLN KIT 1
K-2170 FILTER REG KIT A - 5454 1
K-2402 COVER & SCREW KIT 20513 ,4300751 1
K-2468 CLUTCH INSTALLATION 1 FOR USE WITH S-1659 INPUT
KIT SHAFT ASSY AND 81504 INPUT
SHAFT BEARING
K-2805 SHIM KIT 21452 K - 2106 1 K-3522,K-3524,S-2956
K-2908 -O- RING KIT 1 FOR SOLENOID VALVE
K-2918 OIL SEAL KIT 4302322 4302323 1 "FOR MAGNETIC COVER" K-3522,K-3524
K-2942 COUNTERSHAFT REPL 4301224 ,4301225 1
KIT
K-3231 SPEED SENSOR KIT A - 6398 ,A - 6724 1 SINGLE PICK-UP (2 PIN)
K-3365 RANGE CYL COVER KIT 691442 1
K-3367 OIL PUMP KIT 4301829 ,4301948 1
,4303776 ,4304529
,4304572 A - 6963 ,A -
7173
K-3436 XY SHIFTER KIT 691381 ,A - 7034 1
K-3438 POSITION SENSOR KIT 691551 ,691926 1
K-3444RX REMAN EXCHANGE K-3444, K-3444R 1
TRANSMISSION
CONTROLLER KIT
K-3484 O-RING KIT - RANGE 1 K-3522,K-3524
K-3492 SYNCHRONIZER KIT K - 2446 1
K-3494 SYNCHRONIZER K - 2448 1 SLIDING CLUTCH INCLUDED IN
REPLACEMENT KIT KIT
K-3518 GASKET KIT 1 K-3522,K-3524
K-3522 BASIC REBUILD KIT 1
K-3523 SPEEDO PLUG KIT 4302707 1
K-3524 BASIC OVERHAUL KIT 1
K-3527 TRANSMISSION 691664 1
HARNESS KIT
K-3651 OIL SEAL TOOL KIT 1
K-3680 COBRA SHIFT LEVER KIT A - 7181 1 (LEFT HAND DRIVE)
K-3682 RANGE/SPLITTER VALVE 5561801 ,5561804 ,K - 1
KIT 2907
S-1404 OIL FILTER 17238 1
S-1659 INPUT SHAFT 20535 23566 4302661 1 2" PULL - USE W/FBC 20550 K-2468,K-3524
S-1660 INPUT SHAFT 20536 ,23567 1 2" PUSH - USE W/FBC 20549
S-2501 SPEEDO ROTOR ASSY 4302242 1 MAGNETIC
S-2688 MAINSHAFT ASSY 4303404 ,4303913 1
S-2905 SHIFT BAR HOUSING 691532 1 COMPLETE
ASSY
S-2913 REAR BEARING COVER 691637 ,4304651 1
ASSY ,4305833
S-2915 SHIFT BAR HOUSING 691532 1 HOUSING ONLY (DOES NOT
ASSY INCLUDE SPEED SENSORS)
S-2956 RANGE SECTION ASSY 1 "B" RATIO
S-2989 PUSHBUTTON S - 2985 1
ASSEMBLY
S-2990 PUSHBUTTON 1 FOR USE WITH REMOTE LEVER
ASSEMBLY
S-2996 CASE ASSY 4301355 ,4305766 ,S - 1
1989
S-2998 CASE ASSY 4302218 ,4305765 ,S - 1 FOR USE W/INTEGRAL PUMP
2075

17
Group: MAINSHAFT & SYNCHRO(AUX)
8

5
4
1 3

12

e
oint Yok
e rsal J
Univ

10 11

10421A-10-01

MAINSHAFT & SYNCHRO(AUX)

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 14897 SPRING 3 K-3492,K-3494,K-
3522,K-3524
2 A-7331 SYNCHRONIZER ASSY 4304396 4304397 A - 1 HI RANGE K-3492,K-3494
5917
3 20323 SLIDING CLUTCH 1 K-3494
4 A-7254 SYNCHRONIZER A - 4937 A - 5876 1 LO RANGE K-3492,K-3494
ASSEMBLY
5 4302276 AUXILIARY MAINSHAFT 1
7 22899 WASHER 1
8 4302092 REDUCTION GEAR 23661 1
10 22898 SPACER 1
11 5556503- BEARING 5556503 1 K-3522,K-3524
BOX
12 4302321 NUT 1

18
Group: MAINSHAFT ASSY

11 14
12 9

15 14

7
8 14
10 9

7 14

3 1
2
5 4
6
13

10337B-10-96

MAINSHAFT ASSY
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 S-2688 MAINSHAFT ASSY 4303404 ,4303913 1
2 62504 ROLL PIN 1 S-2688
3 4304614 3-SIDED KEY 4300890 1
4 14750 SNAP RING 1 K-2468,K-3522,K-3524
5 23653 REVERSE GEAR- 1
MAINSHAFT
6 14749 SPACER 1
7 4305997 SLIDING CLUTCH 4301407 2 K-3524
8 4303620 1ST GEAR-MAINSHAFT 4303618 1
9 4303603 WASHER 4302397 2
10 4303477 2ND GEAR-MAINSHAFT 4303414 1
11 4302384 3RD GEAR-MAINSHAFT 4302385 1
12 4302381 OD GEAR-MAINSHAFT 4302382 ,4302383 1
13 4300830 WASHER .244-BLUE 1
14 4302398 WASHER 4
15 4305996 SLIDING CLUTCH 691922 1

19
MISCELLANEOUS
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
5586260 SHIFT DIAGRAM LABEL 1 S-2989
71203 SILICONE LUBE 1 8 OZ (236.59 CC)-FLEET SIZE
71204 ADHESIVE SEALANT 1 0.5 CC (SINGLE APPLICATION SIZE)
71205 SEALANT 1 2 CC (SINGLE APPLICATION SIZE) K-3524
71206 SILICONE LUBE 1 4 CC (SINGLE APPLICATION SIZE) K-3484

20
Group: OIL COOLER

2 7
6 7 Flow 6

4 Oil Return
3
5 11 13 7
8 9 12 2
6

6 Oil Pump
7 10 Outlet
13

*13

*6 *6
Outlet Inlet
*14
*15 Return
Fuller
Outlet
17237

10525-4/92 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location

OIL COOLER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 18025 OIL COOLER 1 K-1956
2 19424 HOSE 1 25 FEET K-1956
3 X-8-535 CAPSCREW 2 5/16"-16X2-1/2"
4 X-3-506 LOCKWASHER 2 5/16"
5 18211 BRACKET 4 K-1956
6 19419 CONNECTOR 6 K-1956,S-1404
7 19415 SWIVEL 4 K-1956
8 X-10-501 WASHER 2 5/16"
9 18209 PLUG-RUBBER MOUNT 2 K-1956
10 17190 STRAP 8 K-1956
11 19423 CLAMP 5 K-1956
12 18210 NUT 2 K-1956
13 19422 ELBOW 4 K-1956
14 S-1404 OIL FILTER 17238 1
15 17237 FILTER ELEMENT 1 S-1404

21
Group: RANGE CYLINDER

11
9 15 10 13
7
5 8
3 6 15
4
2

1 12
15

20539-03-01

RANGE CYLINDER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 A-5474 SHIFT YOKE ASSY 1
2 14347 GASKET 1 K-3518
3 691348 RANGE CYLINDER 1
4 14765 -O- RING 1 K-3484
5 14341 PISTON 23353 1
6 14345 -O- RING 1 K-3484
7 14344 -O- RING 1 K-3484
8 X-1-1010 NUT 1 5/8"-18
9 691955 GASKET 691440 1 K-3365,K-3484,K-3518
10 K-3365 RANGE CYL COVER KIT 691442 1
11 X-8-647 CAPSCREW 2 3/8"-16X4-3/4"
12 X-8L-605 CAPSCREW 2 3/8"-16X3"
13 X-3-600 LOCKWASHER 2 3/8"
15 X-12-208 PIPE PLUG 3 1/8" NPT

22
Group: REVERSE IDLER

8
5 9
3

4
3
8

Latest Design

5 6
3

4
3
2
1

11382-3-97 RI

REVERSE IDLER
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 X-7-1008 CAPSCREW 2 5/8"-18X1-1/4
2 14283 WASHER 2
3 4302982 WASHER 14282 4 K-3209,S-2996,S-2998
4 14287 BEARING 4305020 2 K-3522,K-3524
5 16757 REVERSE IDLER GEAR 22409 2
6 K-3209 IDLER SHAFT REPL KIT 16405 ,4302981 2
,4305513
7 4303336 RETAINING RING 2 K-3209
8 4303336 RETAINING RING 4 K-3209
9 4305513 IDLER SHAFT 2 K-3209

23
Group: SHIFT BAR HOUSING

14 19 34
13 20
12 16
37 35
18 38 15
34 17
19 21
20 22 36
35 18
16 36 17
1
15 7 2

4
5

8
10 11

6 999

23

25
26
24
26
33

28
27
32 24
26

31
30
26
26

29

20235-03-01

SHIFT BAR HOUSING

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 S-2915 SHIFT BAR HOUSING 691532 1 HOUSING ONLY (DOES NOT
ASSY INCLUDE SPEED SENSORS)
2 4302676 GASKET 14918 1 K-3518,S-2905,S-2915
4 20070 OIL TROUGH 1 S-2905
5 20332 AIR VALVE SHAFT 17177 1 S-2905
6 X-8-423 CAPSCREW 2 1/4"-20X1/2"
7 X-12-603 PIPE PLUG X12 602 1 3/8" NPT
8 4301378 DOWEL PIN 2 S-2905
10 21966 PLUNGER 1
11 4301372 SPRING 1
12 17179 GASKET 1 S-2905,S-2915
13 4303655 PLUG 17178 1 S-2905,S-2915
14 22941 NEUTRAL LIGHT SWITCH 12639 1 SWITCH NORMALLY CLOSED
15 20815 LIFTING EYE 17105 2 S-2956
16 X-8L-602 CAPSCREW 2 3/8"-16X1-1/2"
16 X-8L-604 CAPSCREW 16 3/8"-16X1-1/4"- OR USE 14 PCS OF X-
8L-604 WITH 2 PCS OF X-8L-602
17 15899 PIN 2
18 15900 GASKET 2 S-2905,S-2915
19 22940 REVERSE LIGHT SWITCH 16830 1 SWITCH NORMALLY OPEN
20 4303656 PLUG 15917 2 S-2905,S-2915
21 691661 COMPRESSION SPRING 3 S-2905
22 X-14-800 STEEL BALL 3 1/2"
23 691712 SHIFT YOKE 4301376 1 REVERSE/1ST S-2905
24 X-14-1200 STEEL BALL 2 3/4"
25 14658 SHIFT BLOCK 1 2ND/3RD S-2905
26 3220 LOCKSCREW 5 S-2905
27 1634 INTERLOCK PIN 1 S-2905
28 14659 SHIFT BLOCK 1 4TH/5TH S-2905
29 691601 SHIFT YOKE 4302212 1 4TH/5TH S-2905
24
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
30 4301366 YOKE BAR 1 4TH/5TH S-2905
31 691600 SHIFT YOKE 4302994 1 2ND/3RD S-2905
32 4301365 YOKE BAR 1 2ND/3RD S-2905
33 4301364 YOKE BAR 1 REVERSE/1ST S-2905
34 K-3231 SPEED SENSOR KIT A - 6398 ,A - 6724 2 SINGLE PICK-UP (2 PIN)
35 14142 -O- RING 2 S-2905
36 X-8C-409 CAPSCREW 2 1/4"-20X5/8"
37 4303656 PLUG 15917 3 S-2905,S-2915
38 15900 GASKET 3 S-2905,S-2915
999 S-2905 SHIFT BAR HOUSING 691532 1 COMPLETE
ASSY

25
Group: SHIFT CONTROLS

5
VOLUME
CONTROL

R
N
D 1
SERVICE
2

MANUAL
4
SHIFT

LOW
EATON FULLER
TRANSMISSIONS

PUSHBUTTON ASSEMBLY COBRA LEVER

10209B-01-07 3 COBRA RETROFIT ASSEMBLIES

SHIFT CONTROLS
Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 S-2989 PUSHBUTTON S - 2985 1
ASSEMBLY
1 S-2990 PUSHBUTTON 1 FOR USE WITH REMOTE LEVER
ASSEMBLY
2 K-3680 COBRA SHIFT LEVER KIT 4305447 1 (LEFT HAND DRIVE)
3 S-2987 COBRA RETROFIT 1 AUTOSHIFT (LEFT HAND DRIVE)
ASSEMBLY COBRA LEVER & SHIFT TOWER
ASSY, NARROW BASE W/TONE
AND HARNESS
3 S-2997 COBRA RETROFIT 1 AUTOSHIFT (RIGHT HAND DRIVE)
ASSEMBLY COBRA LEVER & SHIFT TOWER
ASSY, NARROW BASE W/TONE
AND HARNESS
4 5505110 SHIFT LEVER POSITION 1
STRIP
5 5505111 SHIFT LEVER KNOB 1
DECAL

26
Group: X-Y SHIFTER MODULE

Items not included in 999

5
999
4

20229-03-01

X-Y SHIFTER MODULE

Item Current Part Description Replaced Part Qty. Notes Kits/Assys Where
Needed
1 4305452 GASKET 4301958 1 K-3436
2 X-8C-615 CAPSCREW 4
3 4304602 BREATHER 23605 1 1/4" NPT
4 5559348 TY-RAP 2 K-3527,K-3682
5 K-3438 POSITION SENSOR KIT 691551 ,691926 2
999 K-3436 XY SHIFTER KIT 691381 ,A - 7034 1

27
Appendix
Air Line Tubing

Choosing nylon tubing for air lines

Use the following chart to specify the

Eaton Fuller nylon tube appropriate to
your vehicle's air system.

5/32" Air Line and Harness Combinations

Line Type Line Color Order Part No. Length

Supply + Port Red (S) + Black (P) 52601 50 ft
Splitter + Deep Reduction Blue (SP) + Green (H/L) 52701 50 ft
Supply + Splitter + Port Red(S)+Blue(SP)+ Black(P) 74601 50 ft

5/32" Air Lines

Line Type Line Color Order Part No. Length

Supply Red (S) 75120 50 ft
Port Black (P) 75320 50 ft
Splitter Blue (SP) 75720 50 ft
Deep Reduction Green (H/L) 75520 50 ft
Sheathing 80120 50 ft

1/8" Air Lines

Line Type Line Color Order Part No. Length

Supply White 68526 50 ft
Port Black 82013 50 ft
Sheathing 80000 50 ft

10650-1/92 AL Chart

28
29
Copyright Eaton Corporation and
Dana Limited, 2008. Eaton and Dana
hereby grant their customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. It may be copied only in its
entirety without any changes or modifications.
THIS INFORMATION IS NOT INTENDED
FOR SALE OR RESALE, AND THIS NOTICE
MUST REMAIN ON ALL COPIES.

For spec’ing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week (Mexico
001-800-826-4357), for more time on the road. Or visit our web site at www.roadranger.com.
Roadranger: Eaton, Dana and other trusted partners providing the best
products and services in the industry, ensuring more time on the road.

30
©2008 Eaton Corporation · All rights reserved. Eaton Corporation • Truck Components Operations • P.O. Box 4013 • Kalamazoo, MI 49003 • U.S.A. • www.roadranger.com