Genius 20 en Ver 1.2
Genius 20 en Ver 1.2
Genius 20 en Ver 1.2
MA06-00-1-01
Table of Contents
1 About this document ........................................................................................................ 7
1.1 Document information ............................................................................................................... 7
2 Hardware .......................................................................................................................... 8
2.1 KMPRO - Processor board .......................................................................................................... 8
2.2 KMREL - Relay board ................................................................................................................ 12
2.3 KMRELXT - External relay board ............................................................................................... 14
2.4 KMIO8 I/O board ...................................................................................................................... 15
2.5 TFT colour touch display........................................................................................................... 16
2.6 KMCTB – Car Top Revision Board ............................................................................................. 17
2.7 KMCOP – Car Operating Panel Board ....................................................................................... 19
2.8 KMCOPXT – Car Operating Panel External Board..................................................................... 21
2.9 KMBUS4 – Bus module ............................................................................................................. 22
2.10 Displays ................................................................................................................................ 23
2.10.1 KMDOTL – Dot Matrix Display ..................................................................................... 23
2.10.2 KMDOTS – Dot Matrix Display..................................................................................... 24
2.10.3 KMPC4.3 – V2 .............................................................................................................. 25
2.10.4 KMTFT2.8 - V1 ............................................................................................................. 26
3 Operation ....................................................................................................................... 27
3.1 Basic features ........................................................................................................................... 27
3.2 Menu structure ........................................................................................................................ 27
3.2.1 Operating concept ........................................................................................................... 27
3.3 The Genius 20 command range ............................................................................................... 28
3.4 Blue and grey input fields ......................................................................................................... 29
3.5 Abbreviations and addressing .................................................................................................. 29
3.6 Operation via command level .................................................................................................. 31
3.7 Backup and recovery ................................................................................................................ 34
3.7.1 Overview .......................................................................................................................... 34
3.7.2 Parameter backup ........................................................................................................... 35
3.7.3 Backup on SD card ........................................................................................................... 35
3.7.4 Data recovery .................................................................................................................. 35
3.8 Software update ....................................................................................................................... 36
4 Shaft selection ................................................................................................................ 38
4.1 The absolute encoder system .................................................................................................. 38
4.1.1 Installing the absolute encoder ....................................................................................... 39
4.1.2 Installing the magnetic switch ......................................................................................... 44
1
5 Prewired installation ...................................................................................................... 45
5.1 Shaft connections ..................................................................................................................... 45
5.1.1 Car and Landing Door safeties ......................................................................................... 46
5.1.2 Slack rope switch ............................................................................................................. 47
5.1.3 Overspeed governor ........................................................................................................ 48
5.2 Pit Junction Box and Shaft Pit Connections .............................................................................. 49
5.2.1 Pit Station (EN81-1, EN81-2)............................................................................................ 50
5.2.2 Pit Inspection Control Station (EN 81-20)........................................................................ 51
5.3 Power unit connections - KC10 ................................................................................................ 52
5.3.1 BLAIN valve block............................................................................................................. 52
5.3.2 Bucher CLR/V valve block ................................................................................................ 53
5.3.3 Bucher i-valve block ......................................................................................................... 54
5.4 Travelling cable fixation ........................................................................................................... 56
5.5 Car doors .................................................................................................................................. 57
5.5.1 VVVF5+ door connections ............................................................................................... 57
5.5.2 VVVF7+ door connections ............................................................................................... 58
5.5.3 Bus door (G3) ................................................................................................................... 59
5.5.4 Bus door (G4) ................................................................................................................... 60
5.5.5 Bus door (G5) ................................................................................................................... 61
5.6 Connections in the shaft (L.O.P.s, hall lanterns) ...................................................................... 62
5.6.1 With Genius serial bus ..................................................................................................... 62
5.6.2 Without Genius serial bus ............................................................................................... 63
5.7 Car’s inspection box placement ............................................................................................... 64
5.8 UPS installation and maintenance instructions ....................................................................... 65
5.8.1 Installation ....................................................................................................................... 65
5.8.2 Maintenance .................................................................................................................... 65
5.8.3 UPS connection instructions ............................................................................................ 66
5.9 Led strip installation ................................................................................................................. 68
5.10 Braking resistor installation instructions ............................................................................. 68
5.11 Firefighters Lifts (EN 81-72) ................................................................................................. 69
6 Installation and first movement instructions ................................................................. 70
6.1 Instructions for safe use of installation pendant station ......................................................... 70
6.2 Installation Connections ........................................................................................................... 73
6.3 Hydraulic Lifts ........................................................................................................................... 74
6.3.1 First movement................................................................................................................ 74
6.3.1.1 Powering up the installation ............................................................................................................... 74
6.3.1.2 Turning on the controller’s circuit breakers ........................................................................................ 74
6.3.1.3 Safety chain check ............................................................................................................................... 75
6.3.1.4 First movement procedure .................................................................................................................. 75
2
6.4 ATLAS MRL - Traction lift with gearless motor ......................................................................... 76
6.4.1 Zetadyn inverter 4C ......................................................................................................... 76
6.4.1.1 First movement ................................................................................................................................... 76
6.4.1.1.1 Powering up the installation .......................................................................................................... 76
6.4.1.1.2 Turning on the controller’s circuit breakers ................................................................................... 77
6.4.1.1.3 Safety chain check .......................................................................................................................... 78
6.4.1.1.4 Motor parameters .......................................................................................................................... 79
6.4.1.1.5 First movement procedure ............................................................................................................ 81
6.4.2 Yaskawa inverter ............................................................................................................. 83
6.4.2.1 First movement ................................................................................................................................... 83
6.4.2.1.1 Powering up the installation .......................................................................................................... 83
6.4.2.1.2 Turning on the controller’s circuit breakers ................................................................................... 83
6.4.2.1.3 Safety chain check .......................................................................................................................... 84
6.4.2.1.4 Motor parameters .......................................................................................................................... 85
6.4.2.1.5 Auto Tuning .................................................................................................................................... 88
6.4.2.1.6 First movement procedure ............................................................................................................ 91
6.4.3 Frenic inverter ................................................................................................................. 93
6.4.3.1 First movement ................................................................................................................................... 93
6.4.3.1.1 Powering up the installation .......................................................................................................... 93
6.4.3.1.2 Turning on the controller’s circuit breakers ................................................................................... 93
6.4.3.1.3 Safety chain check .......................................................................................................................... 94
6.4.3.1.4 Motor parameters .......................................................................................................................... 95
6.4.3.1.5 First movement procedure ............................................................................................................ 96
6.5 Traction lifts with geared VVVF motor ..................................................................................... 98
6.5.1 First movement................................................................................................................ 98
6.5.1.1 Powering up the installation ............................................................................................................... 98
6.5.1.2 Turning on the controller’s circuit breakers ........................................................................................ 98
6.5.1.3 Safety chain check ............................................................................................................................... 99
6.5.1.4 Motor parameters ............................................................................................................................. 100
6.5.1.5 First movement procedure ................................................................................................................ 102
6.5.1.6 Auto Tuning (optional) ...................................................................................................................... 104
7 Ride comfort ................................................................................................................. 107
7.1 Stage 1 .................................................................................................................................... 108
7.2 Stage 2 .................................................................................................................................... 109
7.3 Stage 3 .................................................................................................................................... 111
8 Special instructions and guidelines .............................................................................. 113
8.1 Reduced clearances according to EN 81-20 & EN 81-21 in hydraulic lifts – Inspection
operation and restoration to normal operation ............................................................................. 113
8.1.1 Lift with reduced Headroom clearances ....................................................................... 113
8.1.2 Lift with reduced Shaft Pit clearances ........................................................................... 114
8.1.3 Lift with reduced Headroom and Shaft Pit clearances .................................................. 114
8.2 Reduced clearances according to EN81-20 & EN81-21 in traction lifts – Inspection operation
and restoration to normal operation .............................................................................................. 116
8.2.1 Lift with reduced Headroom clearances ....................................................................... 116
8.2.2 Lift with reduced Shaft Pit clearances ........................................................................... 117
8.2.3 Lift with reduced Headroom and Shaft Pit clearances .................................................. 117
8.3 Reset Pit Inspection ................................................................................................................ 119
9 Parameter description .................................................................................................. 120
9.1 The Genius 20 main menu...................................................................................................... 120
3
9.2 Parameters ............................................................................................................................. 122
9.2.1 General settings ............................................................................................................. 123
9.2.1.1 Lift info .............................................................................................................................................. 127
9.2.1.2 VVVF (Inverter) .................................................................................................................................. 128
9.2.1.3 VVVF speed selection ........................................................................................................................ 129
9.2.1.4 Hydraulic lift ...................................................................................................................................... 130
9.2.1.5 Homelift ............................................................................................................................................. 134
9.2.1.6 Landing heights ................................................................................................................................. 135
9.2.1.7 Landing distance ................................................................................................................................ 136
9.2.1.8 DCP .................................................................................................................................................... 137
9.2.1.9 Group................................................................................................................................................. 138
9.2.1.9.1 Output DS1 ................................................................................................................................... 140
9.2.1.9.2 Car selection – landing call ........................................................................................................... 141
9.2.1.10 Green lift............................................................................................................................................ 142
9.2.1.11 Genius Bus Setting ............................................................................................................................. 143
9.2.1.12 Quick start ......................................................................................................................................... 144
9.2.1.13 Building access................................................................................................................................... 145
9.2.1.14 Landing labels .................................................................................................................................... 146
9.2.1.15 Display moving text ........................................................................................................................... 147
9.2.1.16 EN 81-20 ............................................................................................................................................ 149
9.2.1.17 Lift attendant ..................................................................................................................................... 150
9.2.1.18 Travel ................................................................................................................................................. 151
9.2.1.19 Deceleration ...................................................................................................................................... 153
9.2.1.20 Deceleration control .......................................................................................................................... 155
9.2.1.21 Call management............................................................................................................................... 156
9.2.1.22 Door preopening ............................................................................................................................... 157
9.2.1.23 Relevelling ......................................................................................................................................... 158
9.2.1.24 UCM control ...................................................................................................................................... 159
9.2.1.25 Absolute encoder .............................................................................................................................. 160
9.2.2 Doors.............................................................................................................................. 161
9.2.2.1 Hinged doors 1 .................................................................................................................................. 163
9.2.2.1.1 Safety light curtain ....................................................................................................................... 164
9.2.2.2 Door 1 signals .................................................................................................................................... 165
9.2.2.3 Door times ......................................................................................................................................... 167
9.2.2.4 Door open button (DO) ..................................................................................................................... 168
9.2.2.5 Door close button (DC) ...................................................................................................................... 169
9.2.2.6 Function load/door stop .................................................................................................................... 170
9.2.2.7 Monitoring waiting area .................................................................................................................... 171
9.2.2.8 Door motor switch off (DM) .............................................................................................................. 172
9.2.2.9 Doors block mask .............................................................................................................................. 173
9.2.2.10 Dividing door ..................................................................................................................................... 173
9.2.2.11 Warning signal before door close ...................................................................................................... 174
9.2.2.12 Dog leash ........................................................................................................................................... 175
9.2.3 Inputs/Outputs .............................................................................................................. 176
9.2.3.1 Door side 1 ........................................................................................................................................ 177
9.2.3.2 In car .................................................................................................................................................. 180
9.2.3.2.1 Cabin Fan ...................................................................................................................................... 183
9.2.3.3 General inputs ................................................................................................................................... 184
9.2.3.4 General outputs................................................................................................................................. 188
9.2.3.5 Transfer I/O ....................................................................................................................................... 192
9.2.3.6 Time relay .......................................................................................................................................... 193
9.2.3.6.1 Time relay 1 .................................................................................................................................. 193
9.2.3.7 Setup ................................................................................................................................................. 194
9.2.4 Mode.............................................................................................................................. 195
9.2.4.1 Release/Block calls door 1 ................................................................................................................. 198
9.2.4.2 Normal operation .............................................................................................................................. 200
9.2.4.2.1 Car calls side 1 .............................................................................................................................. 201
9.2.4.2.2 Landing calls side 1 ....................................................................................................................... 201
9.2.4.2.3 Door parking side 1 ...................................................................................................................... 202
9.2.4.2.4 Parking ......................................................................................................................................... 202
9.2.4.3 Clock travel ........................................................................................................................................ 203
9.2.4.4 Special service ................................................................................................................................... 206
4
9.2.4.5 Special travel ..................................................................................................................................... 207
9.2.4.5.1 Start special travel ........................................................................................................................ 209
9.2.4.6 Fire case ............................................................................................................................................. 210
9.2.4.6.1 DS1 open mask ............................................................................................................................. 212
9.2.4.6.2 Floor fire case ............................................................................................................................... 213
9.2.4.7 Firemen travel ................................................................................................................................... 214
9.2.4.7.1 DS1 open mask ............................................................................................................................. 216
9.2.4.8 Evacuation ......................................................................................................................................... 217
9.2.4.8.1 Evacuation door masks ................................................................................................................ 219
9.2.4.9 Switch off ........................................................................................................................................... 220
9.2.4.9.1 Switch off group ........................................................................................................................... 221
9.2.4.10 Visitor ................................................................................................................................................ 222
9.2.4.11 Penthouse ......................................................................................................................................... 223
9.2.4.12 Hold to run ........................................................................................................................................ 225
9.2.4.13 Turn off mode.................................................................................................................................... 226
9.2.4.14 Stand by mode................................................................................................................................... 227
9.2.4.15 Car lift ................................................................................................................................................ 228
9.2.4.16 Lift Boy............................................................................................................................................... 229
9.2.4.17 Earthquake ........................................................................................................................................ 230
9.2.4.18 AWT Transport .................................................................................................................................. 232
9.2.4.19 Dangerous goods ............................................................................................................................... 234
9.2.4.20 Sabbath mode ................................................................................................................................... 236
9.2.4.21 Pawl device ........................................................................................................................................ 238
9.2.4.21.1 Pawl device mask ......................................................................................................................... 239
9.2.5 Special functions ............................................................................................................ 240
........................................................................................................................................ 242
...................................................................................................................................... 243
9.2.5.2.1 KM_MON ..................................................................................................................................... 244
....................................................................................................................... 245
........................................................................................................................................ 246
9.3 Language ................................................................................................................................ 248
9.4 Status ...................................................................................................................................... 249
9.5 Bus system indication ............................................................................................................. 253
9.5.1 KMPRO, KMREL, KMCTB ............................................................................................. 253
9.5.2 Landing bus .................................................................................................................. 253
9.5.3 Car bus .......................................................................................................................... 254
9.6 Setup (commissioning) ........................................................................................................... 255
9.6.1 Special tools - Homelift .................................................................................................. 256
9.7 Certification ............................................................................................................................ 257
9.8 Tools ....................................................................................................................................... 259
9.8.1 Adjustment ................................................................................................................... 260
...................................................................................................................................... 261
............................................................................................................................ 263
9.8.2 Diagnostics ................................................................................................................... 264
9.8.3 Data / Software ............................................................................................................ 265
.............................................................................................................................................. 266
.............................................................................................................................................. 267
9.8.4 Travel /signal cycles .................................................................................................... 268
9.8.5 IO assignment ............................................................................................................... 269
9.9 Battery .................................................................................................................................... 269
9.10 Log ...................................................................................................................................... 270
9.10.1 Error ......................................................................................................................... 270
5
9.10.2 General info .............................................................................................................. 271
9.10.3 Events ....................................................................................................................... 271
9.11 DCP ..................................................................................................................................... 272
9.12 Rescue ................................................................................................................................ 272
10 Errors 273
6
1 About this document
1.1 Document information
Modification no 01 02 03 04 05 06 07
Modification date
Modified by
Legal owner KLEEMANN HELLAS S.A.
Title Genius 20 Operation manual
Date of issue: 11/03/2019 Language: ENG
7
2 Hardware
2.1 KMPRO - Processor board
KMPRO is the main board of the Genius 20 controller and it essentially controls the operation of
the whole lift. Its terminals are described in the following image and table.
Technical data:
❑ Dimensions (WxHxD) = 78x210x32,2 mm (35mm in depth with plug-in terminals)
❑ 32-bit Cortex - M7 CPU, 168 MHz clock frequency
❑ Monitoring electronics (watchdog)
❑ Program memory 2 MB flash + 32Mbit external Flash
❑ Working memory RAM 512Kbyte , SRAM 4Kbytes + external 1Mbit
❑ Storage battery CR 1220, 3 V
❑ Parameters stored on exchangeable SD card
❑ Parameters loadable via USB ports (USB1 (PC), USB2 (stick))
❑ LEDs for diagnosis without display
❑ 3 serial interfaces (group connection, modem connection, COM-server connection)
❑ Drive monitoring (PTC, maximum pressure, minimum pressure, controller fault, brake
contacts)
❑ Pulse input for digital shaft selection
❑ Functions for emergency call system
8
LED displays:
LED5
LED 5-LED 6: Processors:
ST4-ST5 - Processor 2 statuses
LED4
LED 7: Supply
LED3 3V3 - 3.3V supply available (on)
5V - 5V supply available (on)
12/24V - 24V supply available (on)
LED2
LED1
LED 8: Processors:
ST1-ST3 - Processor 1 statuses
9
Jumpers:
T1: Buttons:
Reset
button
T1: Reset → reset processor board
J2: IMP
J1:
AWG-KON
10
VU Lower prefinal switch
SUZ Bottom/zone magnetic switch
XK4 SM Central magnetic switch
B1 SO Absolute encoder signal / Top magnetic switch
A1 VO Absolute encoder signal / Upper prefinal switch
DCP A
XK5 - DCP connection
DCP B
G.A
G.B
XK6 Connection to the Group Board
G.Y
G.Z
Lbus BUS connection to the landing bus module
XK7
Cbus BUS connection to the Car Top Revision Board (KMCTB)
+
XK8 24VDC supply
-
Imp-
XK9 Connection to the pulse generator
Imp+
IO1 I/O Freely programmable input/output
IO2 I/O Freely programmable input/output
IO3 I/O Freely programmable input/output
IO4 I/O Freely programmable input/output
XK10
IO5 I/O Freely programmable input/output
IO6 I/O Freely programmable input/output
IO7 I/O Freely programmable input/output
IO8 I/O Freely programmable input/output
IO9 I/O Freely programmable input/output
IO10 I/O Freely programmable input/output
IO11 I/O Freely programmable input/output
IO12 I/O Freely programmable input/output
XK11
IO13 I/O Freely programmable input/output
IO14 I/O Freely programmable input/output
IO15 I/O Freely programmable input/output
IO16 I/O Freely programmable input/output
IO17 I/O Freely programmable input/output
IO18 I/O Freely programmable input/output
IO19 I/O Freely programmable input/output
IO20 I/O Freely programmable input/output
XK12
IO21 I/O Freely programmable input/output
IO22 I/O Freely programmable input/output
IO23 I/O Freely programmable input/output
IO24 I/O Freely programmable input/output
IO25 I/O Freely programmable input/output
IO26 I/O Freely programmable input/output
IO27 I/O Freely programmable input/output
IO28 I/O Freely programmable input/output
XK13
IO29 I/O Freely programmable input/output
IO30 I/O Freely programmable input/output
IO31 I/O Freely programmable input/output
IO32 I/O Freely programmable input/output
+Bat
XK14 Battery connection (12VDC)
-Bat
AL I Alarm input
XK15
+EV Emergency supply (+12VDC)
11
2.2 KMREL - Relay board
Technical data
❑ Dimensions (WxHxD) = 78 x 170 x 36 mm
❑ 6 safety circuit queries via opto-couplers
❑ 1 light voltage query via opto-coupler
❑ Safety circuit
❑ Phase monitoring
❑ Indication possibilities without display
❑ Relay for shaft light switching
❑ 2 freely programmable relays
LED displays:
There is also a LED indication for the following, declaring whether the corresponding input/relay
has been activated or not:
❑ L1 - Phase L1 active (LED on)
❑ L2 - Phase L2 active (LED on)
❑ L3 - Phase L3 active (LED on)
❑ L4 - Light voltage L4 active (LED on)
❑ Safety points S1-S6
❑ Monitoring input MON
❑ KMT, KR1, KR2, KSL and KEN relays
❑ K5, K6 and K7 safety relays
DIL switch:
❑ S1 - Test of safety relays K5, K6, K7
Relays:
❑ K5, K6, K7 - Safety relays
❑ KEN - Slow contactor activation
❑ KSL - Shaft light relay
❑ KMT - Mute safety relays
❑ KR1-KR2 - Freely programmable relays (24VDC, 1 change-over)
12
Block Terminal IO Description
X1 Connection to KMPRO
N1
L1
XK1 Phase monitoring
L2
L3
N2
XK2 Single phase circuit (Lighting)
L4
NO O
XK3 C Freely programmable relay KR1
NC O
NO O
XK4 C Freely programmable relay KR2
NC O
NO Shaft light connection (6A)
XK5 C Shaft voltage input
OD O Moving with open doors (Relevelling or door preopening function)
NOUT O Neutral output connection (main contactors)
EN I Slow contactor activation
S1 I 1st feedback point of the safety chain
S2 I 2nd feedback point of the safety chain
Intermediate feedback point of car door contacts (in case of EN 81-
S3 I
20 and two doors with common opening)
XK6 S4 I 3rd feedback point of the safety chain (Car Door Contacts)
Intermediate feedback point of landing door locks (in case of EN
S5 I
81-20 and two doors with common opening)
4th feedback point of the safety chain (Landing Door Locks) – End
S6 I
of safety chain
MON I Monitoring input
NIN I Incoming neutral connection
13
2.3 KMRELXT - External relay board
The external relay board will only be used in hydraulic lifts in order to activate the valve contactors (up,
down, fast, delta/star).
Relays
❑ KSD – Delta/Star travel signal (24VDC, 2 change-over contacts)
❑ KUP – Upwards movement travel signal (24VDC, 2 change-over contacts)
❑ KDN – Downwards movement travel signal (24VDC, 2 change-over contacts)
❑ KFA – Fast movement travel signal (24VDC, 2 change over contacts)
KFA – Fast movement travel signal (24VDC, 1 change-over contact)
14
2.4 KMIO8 I/O board
There are 8 electronic inputs/outputs (I/Os) on the I/O board.
The status is displayed by LEDs. If the LED is on, it means that the respective I/O is activated.
8 I/Os means that each output can be permanently charged with 100 mA (in case of 24V switching
voltage) if 8 connected I/Os are simultaneously activated. Each individual I/O can only be charged
with a maximum of 500 mA.
Caution: Temporary short circuits can be absorbed while sustained ones can’t be absorbed.
15
2.5 TFT colour touch display
Technical data
❑ TFT touch 4.3“
❑ 72 MHz CPU frequency
❑ 512 kB FLASH program memory
❑ 64 kB SRAM working memory
❑ RS485 interface, 10-pole ribbon cable connector or optionally 8-pole modular jack
❑ Dimensions (WxHxD) = 92 x 150 x 10 mm
The TFT colour touch display serves for operation, programming, error analysis as well as direction
and position indication for emergency rescue.
16
2.6 KMCTB – Car Top Revision Board
KMCTB is placed inside the car top revision box. It communicates with the main board via BUS and it is
used for the connection of all functional elements which are installed in the car such as the door(s)
operator(s), the emergency call system, the load control device, the arrival gong device etc. The board
terminals are described in the following table.
17
Block Terminal IO Description
DT1 I Door Motor Overtemperature (Front Door) (C.49.4)
CL1 I Close limit switch (Front Door) (C.49.5)
OL1 I Open limit switch (Front Door) (C.49.6)
XK6 - Common voltage for XK6:1-3 and XK3 :5
DC1 O Door Close signal (Front Door) (C.49.7)
+ +24VDC
DO1 O Door Open signal (Front Door) (C.49.8)
-
XK7 Emergency Light (NC contact) (C.52.1)
NC
+
XK8 S BUS connection to the controller board (KMPRO)
-
L4 Lighting circuit phase
XK9 KFN Car Fan (NO contact) (C.48.7)
KCL Car Light (NO contact) (C.48.8)
IO1 I/O Freely programmable input/output (C.51.1)
IO2 I/O Freely programmable input/output (C.51.2)
IO3 I/O Freely programmable input/output (C.51.3)
IO4 I/O Freely programmable input/output (C.51.4)
XK10
IO5 I/O Freely programmable input/output (C.51.5)
IO6 I/O Freely programmable input/output (C.51.6)
IO7 I/O Freely programmable input/output (C.51.7)
IO8 I/O Freely programmable input/output (C.51.8)
+EV +12VDC
AL I Alarm signal (COP A)
XK11 -
S BUS connection to the 1st COP board (KMCOP)
+
+EV +12VDC
AL I Alarm signal (COP B)
XK12 -
S BUS connection to the 2nd COP board (KMCOP)
+
AL O Alarm signal
XK13
+EV 12VDC
18
2.7 KMCOP – Car Operating Panel Board
KMCOP is the main board of the Car Operating Panel (COP). It is connected via SPI (Serial Peripheral
Interface) and is interconnected to the Car Operating Panel extension board (KMCOPXT). The board
connections are described in the following table.
The connectors for the COP buttons are described in the following table. For each connector, there is a
respective LED on the board, displaying its status. If the LED is on, it means that the respective I/O is
activated.
19
Connector Pin IO Description
+
24VDC button supply
J1 -
IO1 I/O Call button
+
24VDC button supply
J2 -
IO2 I/O Call button
+
24VDC button supply
J3 -
IO3 I/O Call button
+
24VDC button supply
J4 -
IO4 I/O Call button
+
24VDC button supply
J5 -
IO5 I/O Call button
+
24VDC button supply
J6 -
IO6 I/O Call button
+
24VDC button supply
J7 -
IO7 I/O Call button
+
24VDC button supply
J8 -
IO8 I/O Call button
+
24VDC button supply
J9 -
DO1 I/O Door Open button (Front Door)
+
24VDC button supply
J10 -
DC1 I/O Door Close button (Front Door)
+
24VDC button supply
J11 -
DO2 I/O Door Open button (Rear Door)
+
24VDC button supply
J12 -
DC2 I/O Door Close button (Rear Door)
+EV
12VDC button supply
J13 -
AL I/O Alarm button
JP1 increases KMPRO board’s address as it’s described below. The first extension (calls: 9-16 - Adr.
56) will be connected to Μ1 terminal. The second extension (calls 17-24 - Addr, 57) will be connected
to M2 terminal and the third (calls 18-32 – Adr. :58) to M3 terminal.
20
2.8 KMCOPXT – Car Operating Panel External Board
KMCOPXT is the extension board of the Car Operating Panel. It is interconnected to the Car Operating
Panel board (KMCOP). The board connections are described in the following table.
21
2.9 KMBUS4 – Bus module
The KMBUS4 bus module provides 4 electronic inputs/outputs of 24V in npn or pnp design. 64
KMBUS4 modules each can be connected to car bus and landing bus. The KMBUS4 can be
installed in the shaft or in the cabin. In general, the Genius 20 bus consists of two lines for power
supply to the modules and one line for the signals.
Normally the following address ranges are used to address the KMBUS4.
Landing bus addresses:
0 – 63: address range for landing modules.
22
2.10 Displays
2.10.1 KMDOTL – Dot Matrix Display
The KMDOTL is a Dot Matrix Display that may be installed in the Car Operating Panel or in the Hall
Lantern.
23
2.10.2 KMDOTS – Dot Matrix Display
KMDOTS is a Dot-Matrix Display that may be installed in the Landing Operating Panel or in the Hall
Lantern.
24
2.10.3 KMPC4.3 – V2
KMPC4.3 is a TFT display that may be installed in the Car Operating Panel or in the Hall Lantern.
25
2.10.4 KMTFT2.8 - V1
KMTFT2.8 is a TFT display that may be installed in the Landing Operating Panel or in the Hall
Lantern.
26
3 Operation
3.1 Basic features
The Genius 20 controller is equipped with a 4.3" graphic display touchscreen. It provides a
structured and comprehensive overview of all inputs, outputs and error memories and equally serves
to parameterise the controller.
Operation is intuitive and therefore only requires a short training period.
27
Figure 3.2: Home menu Figure 3.3: Submenu
After opening the command level using CMD, any other parameter page can be called directly when
entering 7 and the three-digit page number (e.g. page 60 → 7060 → OK).
28
3.4 Blue and grey input fields
On the numerous system configuration pages, you will find blue input fields, the value of which can
be changed, and grey fields, which cannot be edited.
Depending on the controller settings it is therefore made easier for the user during set-up to change
only the required and relevant parameters. This is much more convenient and helps to achieve
faster one's goal. Parameters not yet realised in the system are also shaded in grey.
In Genius 20, the port range is given an address (connection range, slot) which is assigned to the
processor-, car- or landing bus depending on the location.
29
The parameter description below indicates the addressing in the following form:
Addressing example:
O: out of order L 00 4
The output is on the bus, address (slot) 0, port 4.
30
3.6 Operation via command level
The following table provides an overview of possible input commands which can be entered using
the "CMD" button at the bottom of the display. Each command input must be confirmed using the
"OK" button. "CL" serves to delete the entry. Pressing the "CMD" button again deletes the input
range.
Command overview
31
CMD Action Description Info
25* = upwards
Upwards landing call for Makes an upwards landing call,
2xx landing call for
landing xx depending on the call release.
landing 5
35* = downwards
Downwards landing call for Makes a downwards landing call,
3xx landing call for
landing xx depending on the call release.
landing 5
Checks all relay outputs as well as
401 Relay test travel signal outputs to the frequency
inverter.
Displays any folders and files
403 Display the SD card data
available on the SD card.
404 Display test Checks the Genius 20 bus displays.
Checks the IO32 card on the
405 I/O test
processor board for functioning.
Saves parameter and settings to the
600 Save data
internal flash memory.
All set display characters per landing
Data transmission to
601 are transmitted to the displays
displays
connected to the Genius 20 bus.
Restart of the control computer is
6060 Controller restart
enforced.
Displays all complete backups
692 Display backup folder
(folders) on the SD card.
Backs up the current lift software on
697 Lift software backup the SD card if no current backup is
available.
698 Current software version Displays the current software version.
Restores the software saved on the
Restore software with
SD card in the root - for this purpose,
698xxx Restore lift software suffix 001 using
the file name index (3-digit number)
698001*
must be entered.
The UCM test mode
can only be enabled if
Delete UCM error / UCM
700 Deletes the current UCM error. the car is in the zone
test
and no UCM error is
present.
Travel to upper final limit Car travels to upper final limit switch
701
switch (also required for TÜV test).
Travel to lower final limit Car travels to lower final limit switch
702
switch (also required for TÜV test).
703 TÜV test mode
Triggers a UCM valve test for
hydraulic systems which, in case of
704 UCM valve test
successful test, must shut down for
UCM fault.
Enter page number (three digits) to go
7xxx Call parameter page
to the associated parameter page.
800 Delete error Deletes the current error.
Landing bus:
xx is the address of the bus module
Set I/O at the landing bus (between 00 and 63)
module
8xxy y is the I/O number
(1 to 4 for address 00-47 and
Set I/O at processor board 1 to 8 for address 48-64)
32
CMD Action Description Info
- 64: relay outputs
- 66: IOs 1-8 from the IO32 board
- 67: IOs 9-16 from the IO32 board
- 68: IOs 17-24 from the IO32 board
- 69: IOs 25-32 from the IO32 board
33
3.7 Backup and recovery
3.7.1 Overview
Genius 20 enables saving software, parameters and error memories on a micro-SD card as well as
restoring software and parameters.
Saving and restoring all data to and from the micro-SD card:
Genius 20 flash memory Micro-SD card
SAVE000
Software (.bin) SAVE001
Parameters 691 -> Save ….
Error memories 692000 <- Restore SAVE999
GENIUS_SW_V1_002B.DMP
Saving and restoring only the software to and from the micro-SD card:
Genius 20 flash memory Micro-SD card
SAVE000
Software (.bin) SAVE001
Parameters 697 -> Save ….
Error memories 698001 <- Restore SAVE999
GENIUS_SW_V1_002B.DMP
Saving and restoring only the parameters to and from the micro-SD card:
Genius 20 flash memory Micro-SD card
SAVE000
Software (.bin) SAVE001
Parameters 691 -> Save ….
Error memories 693000 <- Restore SAVE999
GENIUS_SW_V1_002B.DMP
34
3.7.2 Parameter backup
Backup in internal memory:
The changed data are saved using the command 600. In this case, the data are written in the internal
flash memory of the Genius 20. Saving only takes approximately 2s.
Use the start screen or Home menu to go to the command level. Use CMD to open the input menu
and enter 600 plus confirmation using the OK button for saving.
The display indicates: "Parameters are saved" "OK". OK completes the saving process.
35
3.8 Software update
Updating the software entails risks and should therefore only be carried out using these instructions
and by trained staff. Faulty updating can destroy the lift controller. Therefore, you must carefully
read the sections below.
Requirements
The following points must be fulfilled to be able to carry out a software update:
❑ micro-SD card available
❑ software available (GENIUS_SW_V1_002B.DMP)
❑ PC, notebook or netbook available to copy new files
36
Checking the update
Quickly check the most important parameters after the update. They are:
❑ lift type
❑ absolute encoder values
❑ door masks
❑ building accesses
They are visible in the general parameters. If all parameters match the expected values, the system
can be put into service again.
37
4 Shaft selection
This technology allows for speeds up to 10 m/s, with minimum noise generation.
The magnetic tape is fixed to a holder in the top of the shaft and stretched in the shaft pit using a
tension spring. Genius 20 includes an option of an extra switch located in the tension spring in the
shaft pit, in order to check the continuity and the tension of the magnetic tape of absolute encoder.
The magnetic tape data are permanently read by a reading unit (reader) and transmitted to the
KMPRO board. The processors are therefore provided with the absolute car position and, due to
the landing distances registered during teach-in and zero, they can control the car motion.
Connection to the controller is established via the bus and the travelling cable in which one wire is
used for each discrete signal.
Two independent zone signals (Z1, Z2) are always required for travelling and/or relevelling with
open doors within the zone. These signals are evaluated by the safety circuit on KMREL board.
Zone signal 1 (Z1) is generated by the absolute encoder and emulated by Genius 20.
Zone signal 2 (Z2) is generated by an additional magnetic switch which is placed in a special
aluminium holder mounted on the car frame and is activated by 20cm magnets placed in the shaft
in each level. The magnetic switch is connected to Genius 20 by means of the travelling cable. This
zone must be a few mm longer than zone 1, i.e. zone signal 1 must always be received a few
milliseconds after zone signal 2 when approaching.
38
4.1.1 Installing the absolute encoder
First install the reader on the car using the provided bracket (figure 4.2). The direction arrow of the
reader points upwards. Ensure an accurately vertical installation. Check this by means of a bubble
level. Now mount the magnetic tape holder on the shaft ceiling (figure 4.3).
39
Figure 4.2: Absolute encoder reader and bracket
40
Please observe that the steel side of the magnetic tape must slightly touch the plastic guide during
operation. Now attach the magnetic tape to the tape holder. The direction arrow of the magnetic tape
points upwards. Hold the packaging containing the magnetic tape with the opening facing upwards and
travel downwards in inspection mode.
In this way the magnetic tape is pulled out of the box. Cut off the magnetic tape at the corresponding
length in the lowest position (fixing in the shaft pit), untwist it and feed it through the reader (magnetic
side = reader side).
Now fix the magnetic tape in the shaft pit (figure 4.4). Please observe again that the steel side of the
magnetic tape must slightly touch the plastic guide during operation.
Use a plumb to check the magnetic tape installation in order to make sure that the required deflection is
provided independently of the lift car position.
41
Figure 4.5: Magnetic tape installation
In case of installation with extra switch at the tension spring, check the following figures for its
placement (figure 4.6 and 4.7).
42
Attach the magnetic tape to the tape holder. Please observe that the tensile force is approx. 3 - 5 kg.
To achieve the 5kg force required for the correct operation of the system, the tape holder must be
lifted 40mm from its default position (figure 4.7).
43
4.1.2 Installing the magnetic switch
In case that relevelling or door preopening function is required, the controller must receive one more
zone signal. This signal is generated by a magnetic switch mounted on the car and in order to do
so, the following parts must be installed:
In the shaft:
❑ a pair of 10cm or 20cm magnets (depending on the type of the holder, check figure 4.9),
placed one upon the other, per level to determine the landing zone.
In the car frame:
❑ a magnetic switch, SUZ. The magnetic switch is placed in a special aluminium holder
mounted on the car frame and it is activated by the landing zone magnets placed in each
level.
[1]
[2]
SUZ
Figure 4.8 Magnetic switch facing the respective magnet on the guide rail
[1] = Guide rail
[2] = 10cm or 20cm magnet
20
20
SUZ
100
SUZ
200
[2]
[2]
[1]
Figure 4.9: Proximity switch metallic bases for 10cm and 20cm magnets
[1] = Proximity switch base
[2] = 10cm or 20cm magnet
In order to place the magnets, move the lift to the lower level. The car must be stopped in the exact level
position. Place a double magnet on the guide rail, in such way that the magnetic switch is facing the
exact middle of the magnets. The same procedure must be followed for each level.
44
5 Prewired installation
5.1 Shaft connections
In general, both in EN 81-1/2 and EN 81-20 cases, the shaft overview could be described by the
figure below. The position of the controller may differ per case, but the structure principle of the
prewired installation is as depicted below:
[3]
[2]
[1]
45
5.1.1 Car and Landing Door safeties
[5]
[1]
[2] [3] [4]
[1] = Pit Junction Box (PJB). It serves as a junction box for the required connections of the pit.
[2] = Landing door locks’ cable.
[3] = Landing door lock contacts’ cable (applicable only in semiautomatic doors).
[4] = Landing door locks grounding cable.
[5] = Controller.
In case of EN 81-20 and 2 doors with common opening, the doors’ connection should be modified
accordingly. For more information and detailed instructions, always refer to the job specific electrical
diagrams.
46
5.1.2 Slack rope switch
[1]
HRC
[2] [3]
47
5.1.3 Overspeed governor
TSG [5]
[3]
[4]
TSG
[2]
[1]
48
5.2 Pit Junction Box and Shaft Pit Connections
1
2
LFPL
24V
5
NFPL
6
0V
PJB1
+BAT
L DL1
7
8
L DC
PAB
9
RCH
SC1
ISML
10
SC2
11
SC7
ISM1
12
SCB1
ISM2
SCB2
PIES
13
ICOM1
PINS
14
1
ICOM2
1
RIBD
15
2
+BAT
RIBU
YL / GN 3
SDC1
R230
4
SDC0A
N230
5
SDC0B
SP
6
PJB2
PE
PE
7
10
11
[10]
12
13
14
15
YL / GN
[9]
[8]
[1]
[2]
[7]
[6]
[3] [5]
Press this button
for em ergencycall
[4]
Elevator Alarm
[1] = Pit Junction Box (PJB). It serves as a junction box for the required connections of the pit.
[2] = Power socket.
[3] = Emergency stop.
[4] = Intercommunication device – Slave module.
[5] = Ladder Safety Contact (optional).
[6] = Car/ Counter Weight Buffer Contact (optional).
[7] = Overspeed governor’s tension device switch.
[8] = Pit Inspection Reset Button (optional).
[9] = Interconnection cables between the Pit Junction Box and the controller. The cables are
connected directly to the respective terminal strip of the controller.
[10] = Pit Junction Box terminal strips located in the Control Panel.
Apart from these, in the Pit Junction Box are also connected the Pit Station in EN 81-1/2 and the
Pit Inspection Control Station in EN 81-20. Both cases are described in the following chapters.
49
5.2.1 Pit Station (EN81-1, EN81-2)
[2]
STOP
[1]
TL PIT
STOP
[1] = Pit Station unit. It contains an emergency stop switch, an alarm button, a telephone socket
and a power socket.
[2] = Pit Junction Box (PJB). It serves as a junction box for the required connections of the pit.
50
5.2.2 Pit Inspection Control Station (EN 81-20)
[2]
NORMAL
INSPECTION
STOP
[1]
[1] = Pit Inspection Control Station. It contains the inspection operation switch, an emergency stop,
“RUN” button, up and down direction buttons as well as an alarm button.
[2] = Pit Junction Box (PJB). It serves as a junction box for the required connections of the pit.
51
5.3 Power unit connections - KC10
5.3.1 BLAIN valve block
KC10 KC10
Power unit element
terminal wire number
Low speed ascent valve A48/6A 1
coil COM 5
High speed ascent B48/7 2
valve coil COM 5
High speed descent C48/6B 3
Valve block
valve coil COM 5
Low speed descent D48/8 4
valve coil COM 5
SV 6
L10
CSV 7
Overload pressure OL 10
switch 0V 13
Mechanical pressure 3.1 8
Low pressure switch
switches 3.2 9
Full load pressure FL 11
switch 0V 13
24V 12
Voltage supply
Electronic pressure 0V 13
switch Overload contact OL 10
Full load contact FL 11
U2 14
Motor thermistor
0V 13
Thermistors
U1 15
Oil thermistor
0V 13
Table 5.1 Power unit connections with Blain valve block
KC-10
A48 C48 COM
A48
1
B48 D48 SV
B48
2
C48
[2]
D48
4
COM
5
6
16x0.75 mm2
SV
KC-10
7
CSV
CSV
8
3.1
3.1
9
3.2
3.2
10
OL
OL
[1] 11
FL
FL
24V
12
24V
13
0V
KC-10
K C-10
0V
U2
14
U2
U1
15
U1
YELLOWGREEN
PE
PE
52
5.3.2 Bucher CLR/V valve block
KC10 KC10
Power unit element
terminal wire number
A48/6A 1
Descent valve coil
B48/7 2
C48/6B 3
Valve block Ascent valve coil
D48/8 4
SV 6
Emergency lowering coil
CSV 7
OL 10
Overload pressure switch
0V 13
Mechanical pressure 3.1 8
Low pressure switch
switches 3.2 9
FL 11
Full load pressure switch
0V 13
24V 12
Voltage supply
0V 13
Electronic pressure switch
Overload contact OL 10
Full load contact FL 11
U2 14
Motor thermistor
0V 13
Thermistors
U1 15
Oil thermistor
0V 13
Table 5.2 Power unit connections with Bucher CLR/V valve block
KC-10
A48 C48 D12 COMTH MTH
A48
1
[2]
B48 D48 COM STH 0V
B48
2
C48
3
D48
16x0.75 mm 2
D12
5
COM
6
KC-10
COMTH
7
8
STH
MTH
10
0V
SU/SUI
11
SUI
SU
24V
12
[1]
24V
13
3.1
KC-10
C10
3.1
3.2
14
FL/NS
3.2NS PE
15
FL
YELLOWGREEN
PE
Bucher
valve
block
[5]
[6]
[3]
[4]
53
5.3.3 Bucher i-valve block
IKC10 IKC10
Power unit element
terminal wire number
UD+ 4
Up Down coil
UD- 3
Valve block
Emergency stop Down ESD+ 2
coil ESD- 1
U2 8
Motor thermistor
0V 7
Thermistors
U1 9
Oil thermistor
0V 7
Mechanical pressure 3.1 5
Low pressure switch
switch 3.2 6
Table 5.3 Power unit connections with Bucher i-valve block
IKC-10
ESD -
ESD-
1
ESD+
ESD+
2
UD- 3.1
UD-
3
IKC-10
UD+ 3.2
UD+
4
5
10x0.75 mm 2
3.1
6
3.2
COMTH
COMTH
7
U2
8
U2
[2]
U1
9
U1
PE
PE
YELLOWGREEN
[1]
IKC-10
10
IKC
Bucher
i-valve
block
54
In some cases, though the IKC10 connections may differ and a 16pole connector may be used
according to the next table and figure.
IKC10 IKC10
Power unit element
terminal wire number
UD+ 4
Up Down coil
UD- 3
Emergency stop Down ESD+ 2
Valve block
coil ESD- 1
Emergency lowering SV 10
coil CSV 11
U2 8
Motor thermistor
0V 7
Thermistors
U1 9
Oil thermistor
0V 7
3.1 5
Low pressure switch
3.2 6
Mechanical pressure Full load pressure FL 13
switch switch 0V 7
Overload pressure OL 12
switch 0V 7
24V 14
Voltage supply
Electronic pressure 0V 7
switch Overload contact OL 12
Full load contact FL 13
Table 5.4 Power unit connections with Bucher i-valve block
KC-10
ESD-
ESD-
1
ESD+
ESD+
2
UD-
[2]
UD-
3
UD+
UD+
4
2
3.1
5
16x0.75 mm
3.1
3.2
6
3.2
KC-10
7
0V
0V
8
U2
U2
9
U1
U1
10
SV
SV
[1]
CSV
CSV
11
OL
OL
12
13
FL
FL
IKC-10
24V
IKC10
14
24V
SP
15
SP
YELLOWGREEN
PE
PE
Bucher
i-valve
block
55
5.4 Travelling cable fixation
The travelling cables are connected to the controller and to the top of the car revision box. Their
installation must be made according to the following directions:
❑ Pick a horizontal and a vertical route in the shaft where the cable can be fixed without
interfering with the movement of the car.
❑ Fix the cable horizontally from the point of entrance in the shaft until the position picked in
the previous step.
❑ Fix the travelling cable bracket to the vertical travel picked in the first step. The bracket must
be fixed in the middle of the lift’s travel.
❑ From that point on, the cables must form a curve equal to half the length of the lift’s travel
and they must be fixed to the second bracket positioned in the bottom of the car.
❑ Finally, the cables must be directed to the top of the car and connected to the respective
terminal strip of the revision box.
[1]
[2]
[3]
The figure above is indicative and should be modified accordingly in each case (depending on the
controller’s position).
56
5.5 Car doors
5.5.1 VVVF5+ door connections
VVVF5+ door operator is presented below connected with an emergency supplier. Door operator is not
provided with emergency supplier unless it has been ordered.
57
5.5.2 VVVF7+ door connections
VVVF7+ door operator is presented below connected with an emergency supplier. Door operator is not
provided with emergency supplier unless it has been ordered.
58
5.5.3 Bus door (G3)
59
5.5.4 Bus door (G4)
[1]
[4]
[2]
[3]
[5]
[6]
[1] = Door supply cable – 3x1 mm2
[2] = 9x0.75mm2 cable for door commands, thermistors and open/close terminal switches
[3] = Battery for emergency opening
[4] = Magnetic switch. It is used for door opening enable signal during normal operation and
door open signal during emergency operation.
[5] = Bus door contact cable – 2x1 mm2
[6] = Door operator ECC+ 230V
60
5.5.5 Bus door (G5)
[2]
[3]
[5]
[4]
[1]
[6]
61
5.6 Connections in the shaft (L.O.P.s, hall lanterns)
5.6.1 With Genius serial bus
[1]
BUS
[3]
[2]
62
5.6.2 Without Genius serial bus
63
5.7 Car’s inspection box placement
According to the existing standards, a stopping device must be provided on the car roof. This
device must be placed in an easily accessible position and no more than 1m from the entry point for
inspection or maintenance personnel.
The stopping device is an emergency stop button and it is installed in the car’s inspection box. It
must be clear that, in any case, after the inspection or maintenance of the lift, the inspection
box must be placed in such position that the distance of the emergency stop button is less
than 1m from the landing door. For that reason, it is suggested that the inspection box should be
placed as near as possible to the car door mechanism as shown in the following diagram.
In cases where the EN 81-20 is applied and there are 2 car doors, one more stopping device is
added to fulfil the standard’s requirements.
[1]
[3]
[2]
START
EMERGENCY
NOR MAN
STOP
[5]
[4]
64
5.8 UPS installation and maintenance instructions
5.8.1 Installation
All UPS devices are shipped out fully charged. The initial charge is usually enough to run a test
evacuation, after the installation of the lift. The UPS requires charging for 12-24 hours before setting
the lift to normal operation. A fully charged UPS can withstand 2-3 consecutive evacuations,
although not needed since the evacuation system is designed to evacuate once on the nearest level.
5.8.2 Maintenance
The UPS must be tested during the periodical inspection of the lift (at least once a month):
*The emergency evacuation test must be triggered by turning off the mains switch of the building
while the lift is traveling and in any case is not positioned inside any level’s door unlocking zone.
Don't try to trigger an emergency evacuation by turning off the controller's mains switch because it
will be ineffective.
65
5.8.3 UPS connection instructions
The following instructions are valid for installations that require the UPS to be fixed inside the shaft.
1. Fix the UPS holder to a suitable position inside the shaft, nearby the control panel cabinet.
The holder comes with a fixing set and cable ties for securing the UPS position .
2. Fix the junction box to a suitable position inside the shaft, ensuring that both connections,
to the control panel and to the UPS, are feasible. A 5m cable is provided in order to connect
the junction box to the control panel's UPS terminal strip.
66
3. Make the connections according to the following diagram.
67
5.9 Led strip installation
The following materials are required for the LED strip installation.
Installation procedure:
❑ Mount the LED strip on the wall, using the wall brackets and cable ties provided. There
should be one wall bracket per meter.
The suitable position should be depicted in the installation drawings. In case there is no
suggested position, mount the LED strip on a wall so that it will face the controller cabinet (if
there is one inside the shaft) and the motor.
The LED strip should cover the whole shaft height vertically.
❑ In case the LED strip is longer than the shaft height, mount the excess LED strip horizontally
on the wall, about 1m over the pit floor.
❑ Connect the junction box supply cable to the respective terminal inside the controller cabinet
according to the drawings.
In case there are more than one LED strips, mount the second one on the shaft wall so that they
form a vertical line. Connect the supply cable of the second LED strip to the junction box of the
first one, according to the drawings.
In Yaskawa inverters, the braking resistor should be mounted in the shaft according to the following
instructions:
❑ In order to ensure proper cooling of the braking resistor the required spacing is 30mm.
❑ The braking resistor can be installed vertically but only according to the following figure. The
resistor should never be mounted with the leads pointing upwards.
68
5.11 Firefighters Lifts (EN 81-72)
Electrical equipment installation distances
The following installation instructions must be followed in order to ensure full compliance to EN 81-
72 in terms of electrical equipment protection against water.
Please install the well cable trunk at least 1m away from walls containing landing doors (Zone D).
Please install the following equipment at least 1m above the pit floor (Zone E):
❑ Pit Stop / Pit Inspection Control Station
❑ Pit Junction box
❑ Pit emergency stop
❑ Pit power supply socket
❑ Pit intercom terminal (optional device)
1m
1m
E
B Fire level
69
6 Installation and first movement instructions
This chapter describes in detail the steps that the installer must follow in order to put the lift into
operation. The instructions are categorized according to the lift type.
The single-phase supply voltage should be 230VAC ± 5%, while the 3-phase supply voltage should
be 400VAC ± 5%.
Caution! After opening the main switch, the single-phase circuit supplied from
terminal X2: R, N remains live!
If the Recall or Inspection mode is activated and the respective inspection control station is
connected to the controller, the controller will ignore “Installation UP” or “Installation DOWN”
commands, as the Recall and Inspection modes have a higher priority than the “Installation
Mode”.
During “Installation Mode” the controller will ignore most faults and will continue moving under
the responsibility of the Pendant Station operator. Only faults that may cause risk of injury or
destruction of equipment will not be ignored.
In case there is no Pendant Station available you can still enter the Installation Mode, without
being able to move though. In order to do so, a bridge should be placed between terminal pins
0V and IMD at IPS2 terminal strip. Alternatively, the Installation Mode can also be activated by
the hand terminal. This option can be found in menu Setup → Installation mode.
70
Installation Pendant Station operation
In order to safely use the Installation Pendant Station, the following connections have to be
made:
❑ Connect the three-phase power supply cable from the building to the controller and from the
controller to the motor / power unit to the respective terminals (also between the subpanels,
if this is a case).
❑ Connect the interconnection cables between controller cabinets (when they exist).
❑ In case of traction lifts, connect the motor brakes, the motor thermistor and the motor brakes
monitoring to the respective XMT terminal in the controller or to the inverter panel.
In case of hydraulic lifts, connect the power unit to the respective KC10/iKC10 terminal in
the controller.
❑ Connect the single-phase power supply to the respective controller terminal X2.
❑ Connect the installation pendant station (IPS) to the controller at the respective IPS terminal.
❑ Turn on the mains switch provided by the building and then the mains switch of the control
panel (MSW), in order to power up the installation. Check if the phase failure relay (FFR) of
the control panel functions properly by observing the LED indicator. If the LED does not light
up there is an error. In order to restore it, turn off the mains switches and reverse 2 phases
in the power supply terminals L1, L2, L3 of the controller. For example, reverse the two
wires of the power supply cable that are connected to L1 and L2 terminals. Follow the safety
regulations, and check again the phase failure relay.
❑ Turn on the single-phase supply, the safety chain and the car door supply RCDs (RCD1,
RCD2 and RCD3).
❑ Turn on the socket supply MCB (FS) to turn on the controller lighting unit.
❑ Activate “Installation mode” from the installation pendant station (IPS) by turning the
Installation Operation Switch (INS) to inspection position.
❑ Turn on the power supply unit, the UPS and the safety chain MCBs (FPS, FUPS and FC).
❑ Check the activation of the controller. The following image must be displayed on the screen.
71
CAUTION!! After turning on any MCBs, the respective circuits will be under voltage.
Please, make sure that you always consult the electrical drawings and do not proceed to
any operation to circuits that remain under voltage. There is high risk of electrocution.
The elevator can be operated by pressing the RUN and UP or DOWN buttons simultaneously
on the installation pendant station (IPS).
CAUTION!! In this mode, there are uninstalled or deactivated safeties. Movement should
be performed with extreme caution under the installation pendant station operator’s
responsibility, making sure that there is no injury danger. The alarm siren will be
functional only after the travelling cable FC has been connected to the car top box and
the controller.
When the installation has been completed, turn off the mains switch of the control panel (MSW)
and then the mains switch provided by the building, in order to power off the installation. Turn
off all MCBs and RCDs to make sure that there is no power to any circuit and disconnect the
Installation Pendant Station (IPS) from the controller by detaching the IPS terminal. Follow the
“First movement” procedure, as described in the next paragraphs.
72
6.2 Installation Connections
The first movement of the lift requires continuity of the safety chain. Therefore, all the safety
devices must be connected, those in the shaft through the HRC terminal strip, those in the pit
through the Pit Junction Box, and those in the cabin through the traveling cable. Finally, the
connection of the inspection boxes is necessary.
In any case, the installation of all safety devices is the standard procedure to be followed before
the first movement. In special cases, where the lift must perform its first movement without the
installation of safety devices, it is recommended to locally connect the components of the
prewired installation in order to ensure the continuity of the safety chain. These components
would be the HRC and TSG terminal strip, the Pit Junction Box, the Car Top Revision box and
the inspection boxes.
ATTENTION! After the first movement of the lift, install properly all the safety
devices. Otherwise, there is a serious risk of accident.
In cases that there is also a UPS included, it must be connected before moving the lift for the
first time. Further information on the UPS unit connection can be found in paragraph 5.8.
73
6.3 Hydraulic Lifts
6.3.1 First movement
As long as the connections described in the previous paragraphs are correct, the next step is to
power up the installation and move the lift.
❑ Turn the recall switch to MAN position in order to put the lift into recall mode.
❑ Turn on the mains switch provided by the building and then the mains switch of the controller
(if it is installed), in order to power up the installation. Check if the phase failure relay (FFR)
of the controller functions properly by observing the led indicator. If the led does not light up
there is an error. In order to restore it, turn off the mains switches and reverse 2 phases in
the power supply terminals L1, L2, L3 of the controller. For example, reverse the two wires
of the power supply cable that are connected to L1 and L2 terminals. Follow the safety
regulations, and check again the phase failure relay.
❑ Turn on the single-phase supply, the safety chain and the car door supply RCDs (RCD1,
RCD2 and RCD3) (if applied).
In order to put the controller into operation, the following circuit breakers must be turned on:
❑ FPS, main board supply
❑ FT, transformer supply
❑ FCL, car light supply
❑ FVS, valves supply
❑ FC, safety chain
❑ FUPS, UPS power supply
The main board must be activated. At the green bar at the bottom of the hand terminal screen, next
to the Genius hash, the message "Recall" should be displayed, which signifies the activation of the
controller’s recall mode.
Figure 6.2: Genius 20 hand terminal screen, controller’s recall mode activated
74
Turn the recall switch to NORM position to deactivate the controller’s recall mode. Check the
continuity of the safety chain by watching either the KMREL respective LED indicators or the safety
points’ indicators at the hand terminal STATUS menu. The main board receives feedback from 6
different points of the safety chain:
❑ S1. It is the first feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. The first feedback
signal checks the safety devices of the shaft (travel limit switches, overspeed governor, etc),
the controller’s inspection box and the safety gear.
❑ S2. It is the second feedback point of the safety chain. If the corresponding indicator lights
up on the main board, the safety chain is continuous until the feedback point. The second
feedback signal checks the continuity of the safety devices of the cabin and the
semiautomatic landing door’s contacts.
❑ S3. It is the third feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal checks the continuity of the car door contacts. In case of EN 81-20 with two doors
and common opening though, the S3 feedback point checks the continuity of the 2nd car
door contacts only.
❑ S4. It is the fourth feedback point of the safety chain. If the corresponding indicator lights
up on the main board, the safety chain is continuous until the feedback point. This feedback
signal also checks the continuity of the car door contacts. Apart from cases of EN 81-20
with two doors and common opening, points S3 and S4 are bridged and therefore
simultaneously activated.
❑ S5. It is the fifth feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal checks the continuity of the landing door-locking devices contacts. In case of EN 81-
20 with two doors and common opening though, the S5 feedback point checks the continuity
of the 1st landing door-locking devices contacts only.
❑ S6. It is the sixth feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal also checks the continuity of the landing door-locking devices. Apart from cases of
EN 81-20 with two doors and common opening, points S5 and S6 are bridged and therefore
simultaneously activated.
In case of discontinuity of the safety chain and depending on the breaking point, all or some of the
safety chain indicators will remain turned off. The indicators appear on the Genius status menu on
the hand terminal. Use a multimeter to check if at the start of the safety chain the voltage is ~ 230V
AC. In case of no indication, check the FC condition and repeat the measurement. If the voltage is
~ 230V AC but the indicators are still turned off, check the connections of safety devices of the
installation.
In case of lifts with reduced headroom and/or pit clearances, it is necessary to restore the safety
system to normal operation for the safety chain to be continuous. In order to do so, make sure that
all landing doors are closed and the secondary landing door contacts are activated and then operate
the RSB switch in the controller.
After the completion of the safety chain turn again the recall switch to MAN position. Check on the
hand terminal screen if the recall mode of the controller is activated.
While the controller is in Recall mode, press the UP button to move the cabin upwards or the DOWN
button to move the cabin downwards.
75
6.4 ATLAS MRL - Traction lift with gearless motor
In Atlas lift, the inverter-motor combinations are the following:
The instructions that must be followed depend on the type of the inverter chosen for the specific
installation.
As long as the connections described in the previous paragraphs are correct, the next step is to
power up the installation and move the lift.
❑ Turn the recall switch to MAN position in order to put the lift into recall mode.
❑ Turn on the main 4-pole switch of the main controller in order to power up the installation.
Check if the phase failure relay (FFR) of the main controller functions properly by observing
the led indicator. If the led does not light up there is an error. In order to restore it, reverse
2 phases of the power relays of the controller, for example V with W, follow the safety
regulations, and check again the phase failure relay.
❑ Turn on the single-phase supply, the safety chain and the car door supply RCDs (RCD1,
RCD2 and RCD3) (if applied).
❑ Afterwards, check the activation of the inverter.
Watch the inverter screen. In case of activation, the following image will be displayed.
ZETAPAD
Ziehl - Abegg AG
ZETADYN 4C
SN:12345678/123
i
Phone +49 794016308
esc
ZIEHL-ABEGG
In order to prepare the inverter for the first movement please refer to the ZETADYN 4C manual and
more specifically to the chapter 8 Start-up. Make sure that you enter or check the parameters of
menus 1-4 (paragraphs 8.2 – 8.5).
76
In order to put the controller into operation, the following circuit breakers must be turned on:
The main board must be activated. At the green bar at the bottom of the hand terminal screen, next
to the Genius hash, the message "Recall" should be displayed, which signifies the activation of the
controller’s recall mode.
Figure 6.4: Genius 20 hand terminal screen, controller’s recall mode activated
77
Turn the recall switch to NORM position to deactivate the controller’s recall mode. Check the
continuity of the safety chain by watching either the KMREL respective LED indicators or the safety
points’ indicators at the hand terminal STATUS menu. The main board receives feedback from 6
different points of the safety chain:
❑ S1. It is the first feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. The first feedback
signal checks the safety devices of the shaft (travel limit switches, overspeed governor, etc),
the controller’s inspection box and the safety gear.
❑ S2. It is the second feedback point of the safety chain. If the corresponding indicator lights
up on the main board, the safety chain is continuous until the feedback point. The second
feedback signal checks the continuity of the safety devices of the cabin and the
semiautomatic landing door’s contacts.
❑ S3. It is the third feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal checks the continuity of the car door contacts. In case of EN 81-20 with two doors
and common opening though, the S3 feedback point checks the continuity of the 2nd car
door contacts only.
❑ S4. It is the fourth feedback point of the safety chain. If the corresponding indicator lights
up on the main board, the safety chain is continuous until the feedback point. This feedback
signal also checks the continuity of the car door contacts. Apart from cases of EN 81-20
with two doors and common opening, points S3 and S4 are bridged and therefore
simultaneously activated.
❑ S5. It is the fifth feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal checks the continuity of the landing door-locking devices contacts. In case of EN 81-
20 with two doors and common opening though, the S5 feedback point checks the continuity
of the 1st landing door-locking devices contacts only.
❑ S6. It is the sixth feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal also checks the continuity of the landing door-locking devices. Apart from cases of
EN 81-20 with two doors and common opening, points S5 and S6 are bridged and therefore
simultaneously activated.
In case of discontinuity of the safety chain and depending on the breaking point, all or some of the
safety chain indicators will remain turned off. The indicators appear on the Genius status menu on
the hand terminal. Use a multimeter to check if at the start of the safety chain the voltage is ~ 230V
AC. In case of no indication check the FC condition and repeat the measurement. If the voltage is
~ 230V AC but the indicators are still turned off, check the connections of safety devices of the
installation.
In case of lifts with reduced headroom and/or pit clearances, it is necessary to restore the safety
system to normal operation for the safety chain to be continuous. In order to do so, make sure that
all landing doors are closed and the secondary landing door contacts are activated and then operate
the RSB switch in the controller.
After the completion of the safety chain turn again the recall switch to MAN position. Check on the
hand terminal screen if the recall mode of the controller is activated.
78
Each motor has a metal plate with its data to a visible position. Some of these data are stored in the
inverter in order to optimize the system performance.
Motor data are stored in Motor name plate sub-menu. To display the parameters of the menu and
their saved values follow the procedure below:
❑ Since the inverter is activated, the menu is displayed by pushing any button.
❑ Press the (▼) button until the Motor name plate menu is displayed.
❑ Press the (ENTER) button to enter the parameter list. The first parameter (MOT_TYP) of the
menu will be displayed on the screen.
❑ Press the (▼) button to display the next parameter.
ZIEHL - ABEGG AG
ZETADYN 4
esc
79
If it is necessary to change the value of one parameter, follow the procedure below:
❑ Since the inverter is activated, the menu is displayed by pressing any button.
❑ Press the (▼) button until the Motor name plate menu is displayed.
❑ Press the (ENTER) button to enter the parameter list. The first parameter (MOT_TYP) of the
menu will be displayed on the screen.
❑ Press the (▼) button until the parameter whose value want to change is displayed
❑ Press the (ENTER) button to activate the specific parameter. Its stored value is displayed in
the first line on the screen, while the value to be changed is displayed in the second.
❑ Enter the desirable value by pressing the (▼) or (▲) button.
❑ Press again the (ENTER) button to store the new value.
ZIEHL - ABEGG AG
ZETADYN 4
esc
esc
80
While the controller is in Recall mode, press the UP button to move the cabin upwards and watch
the inverter display. If the lift moves without a problem, the following image will be displayed at the
Info menu.
CU-Functions _ _ _ _ _ _ 08
Figure 6.7: Zetadyn inverter display during the upward movement in recall mode
The cabin must move upwards and the corresponding indicator in the Genius status menu on the
hand terminal will become green.
UP direction indicator
While the controller is in Recall mode, press the DOWN button to move the cabin downwards
and watch the inverter display. If the lift moves without a problem, the following image will be
displayed at the Info menu.
.
CU-Functions _ _ _ _ _ _ 08
CONFIG 00: Spare
I:RF RV . 2 V 1 . . 4 . .
O: . . MB RB . . . VG1
Figure 6.9: Zetadyn inverter display during the downwards movement in recall mode
81
The cabin must move downwards and the corresponding indicator in the Genius status menu
on the hand terminal will become green.
DOWN direction
indicator
In case the lift moves downwards, despite pressing the UP button, the direction of movement
should be changed. In order to do that, enter the Control system menu and select the MO_DR
parameter. Change the value from LEFT to RIGHT or from RIGHT to LEFT.
Attention! The sequence of the motor phases or the sequence of the inverter output,
must never be alternated in order to change the direction of movement.
82
6.4.2 Yaskawa inverter
As long as the connections described in the previous paragraphs are correct, the next step is to
power up the installation and move the lift.
❑ Turn the recall switch to MAN position in order to put the lift into recall mode.
❑ Turn on the main 4-pole switch of the main controller in order to power up the installation.
Check if the phase failure relay (FFR) of the main controller functions properly by observing
the led indicator. If the led does not light up there is an error. In order to restore it, reverse
2 phases of the power relays of the controller, for example V with W, follow the safety
regulations, and check again the phase failure relay.
❑ Turn on the single-phase supply, the safety chain and the car door supply RCDs (RCD1,
RCD2 and RCD3) (if applied).
❑ Afterwards, check the activation of the inverter.
Watch the inverter screen. After its activation, the following image will be displayed.
In order to put the controller into operation, the following circuit breakers must be turned on:
The main board must be activated. At the green bar at the bottom of the hand terminal screen, next
to the Genius hash, the message "Recall" should be displayed, which signifies the activation of the
controller’s recall mode.
Figure 6.12: Genius 20 hand terminal screen, controller’s recall mode activated
83
Turn the recall switch to NORM position to deactivate the controller’s recall mode. Check the
continuity of the safety chain by watching either the KMREL respective LED indicators or the safety
points’ indicators at the hand terminal STATUS menu. The main board receives feedback from 6
different points of the safety chain:
❑ S1. It is the first feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. The first feedback
signal checks the safety devices of the shaft (travel limit switches, overspeed governor, etc),
the controller’s inspection box and the safety gear.
❑ S2. It is the second feedback point of the safety chain. If the corresponding indicator lights
up on the main board, the safety chain is continuous until the feedback point. The second
feedback signal checks the continuity of the safety devices of the cabin and the
semiautomatic landing door’s contacts.
❑ S3. It is the third feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal checks the continuity of the car door contacts. In case of EN 81-20 with two doors
and common opening though, the S3 feedback point checks the continuity of the 2nd car
door contacts only.
❑ S4. It is the fourth feedback point of the safety chain. If the corresponding indicator lights
up on the main board, the safety chain is continuous until the feedback point. This feedback
signal also checks the continuity of the car door contacts. Apart from cases of EN 81-20
with two doors and common opening, points S3 and S4 are bridged and therefore
simultaneously activated.
❑ S5. It is the fifth feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal checks the continuity of the landing door-locking devices contacts. In case of EN 81-
20 with two doors and common opening though, the S5 feedback point checks the continuity
of the 1st landing door-locking devices contacts only.
❑ S6. It is the sixth feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal also checks the continuity of the landing door-locking devices. Apart from cases of
EN 81-20 with two doors and common opening, points S5 and S6 are bridged and therefore
simultaneously activated.
In case of discontinuity of the safety chain and depending on the breaking point, all or some of the
safety chain indicators will remain turned off. The indicators appear on the Genius status menu on
the hand terminal. Use a multimeter to check if at the start of the safety chain the voltage is ~ 230V
AC. In case of no indication check the FC condition and repeat the measurement. If the voltage is
~ 230V AC but the indicators are still turned off, check the connections of safety devices of the
installation.
In case of lifts with reduced headroom and/or pit clearances, it is necessary to restore the safety
system to normal operation for the safety chain to be continuous. In order to do so, make sure that
all landing doors are closed and the secondary landing door contacts are activated and then operate
the RSB switch in the controller.
After the completion of the safety chain turn again the recall switch to MAN position. Check on the
hand terminal screen if the recall mode of the controller is activated.
84
Each motor has a metal plate containing its data at a visible position. Some of these data are stored
in the inverter in order to optimise the system performance.
Motor data are stored in parameter group E: Motor Parameters. To display the parameters of the
menu and their stored values follow the procedure below:
Step Display
- MODE - PRG
Programming
Press the ^ or the ˅ key until the Parameter Setting
2
Mode screen appears.
- PRMSET - PRG
Initialization
Press the “ENTER” key to enter the parameter menu A1-00= 0
3
tree. Select Language
FWD
- PRMSET - PRG
Motor Parameters
Press the ^ or the ˅ key to select the E Parameter E1-01= 380 V
4
group. Input Voltage Setting
FWD
- PRMSET - PRG
V/f Pattern Selection
E1- 03= F
6 Press the ^ or the ˅ key to select the next parameters.
"F"
FWD
85
In the following example the value of the parameter C1-02 (Deceleration Ramp 1) is changed from
1.50 (default) to 2.50 seconds.
Step Display
- MODE - PRG
Programming
Press the ^ or the ˅ key until the Parameter
2
Setting Mode screen appears.
- PRMSET - PRG
Initialization
Press the ENTER key to enter the parameter A1-00= 0
3
menu tree. Select Language
FWD
- PRMSET - PRG
Basic Setup
Press the ^ or the ˅ key to select the C C1-01= 1.50sec
4
Parameter group. Accel Ramp 1
FWD
- PRMSET - PRG
Decel Ramp 1
Press the ^ or the ˅ key to select the parameter C1-02 =1.50sec
6 (0.0-600.00)
C1-02.
" 1.5sec "
FWD
- PRMSET - PRG
Decel Ramp 1
Press the ENTER key to view the current setting C1-02=001.50sec
7 (0.0-600.00)
value (1.50sec). Left digit flashes.
" 1.5sec "
FWD
- PRMSET - PRG
Decel Ramp 1
Press F1 (left), F2 (right) or RESET until the C1-02=001.50sec
8 (0.0-600.00)
desired number is selected. “1” flashes.
" 1.5sec "
FWD
86
- PRMSET - PRG
Decel Ramp 1
C1-02=002.50sec
9 Press the ^ key and enter 002.50 (0.0-600.00)
" 1.5sec "
FWD
- PRMSET - PRG
Decel Ramp 1
The display automatically returns to the screen C1-02 =2.50sec
11
shown in step 4. (0.0-600.00)
" 1.5sec "
FWD
87
The procedure of Auto Tuning is carried out in the Electronics Factory during the testing of the order.
A report of this procedure is delivered with the order. The following instructions can be used in
special occasions that the Auto Tuning is required to be executed on site.
Three different types of Auto Tuning must be performed:
• Stationary Auto Tuning (T2-01 = 1)
• Initial Magnet Pole Search Parameters Auto-Tuning (T2-01 = 3)
• Stationary Encoder Offset Auto-Tuning (T2-01 = 4)
At first set the lift into recall mode by the recall switch located in the controller cabinet.
Change the value of the b1-02 parameter from 1 to 0 (b1-02 = 1 ➔ b1-02 = 0). That way the S1, S2
inputs on the inverter are no longer valid as direction commands. Instead the movement commands
are given only by the operator keypad.
Change the value of the parameter H2-02 from 51 to 6 (H2-02 = 51 ➔ H2-02 = 6). By changing the
value of H2-02, the inverter output for the contactor activation is constant.
Press the UP-Inspection button located in the controller cabinet. That way the contactors are
activated and the Auto Tuning menu can be accessed. Do not release the inspection button until
the Auto – Tuning process is completed.
The following example demonstrates the procedure that must be followed in order to complete the
Stationary Auto Tuning.
If the Auto Tuning is completed successfully, restore the value of the parameters b1-02 (b1-02 = 0
➔ b1-02 = 1) and H2-02 (H2-02 = 6 ➔ H2-02 = 51) in order to proceed to the first movement of the
lift.
Step Display
- MODE - PRG
Auto - Tuning
Press the ^ or the ˅ key until the Auto - Tuning screen
2 AUTO
appears.
- A.TUNE - PRG
PM Tuning Mode
3 Press the ENTER key to enter the parameter menu tree. T2- 01 = 0 *0*
Standard Tuning
- A.TUNE - PRG
PM Tuning Mode
4 Press the ENTER key to select the value for T2-01. T2-01 = 0 *0*
Standard Tuning
"0"
FWD
88
- A.TUNE - PRG
PM Tuning Mode
5 Press the ^ key to change the value to “1”. T2-01 = 1 *0*
Tune - No Rotate
"0"
FWD
- A.TUNE - PRG
PM Tuning Mode
7 The display automatically returns to the T2-01 parameter. T2- 01 = 1 *1*
Tune - No Rotate
- A.TUNE - PRG
Mtr Rated Power
Press the ^ key to access the motor rated power T2- 04 = 4.00 kW
8
parameter T2-04. (0.00 ~ 650.00)
"4.00kW"
ESC FWD DATA
- A.TUNE - PRG
Mtr Rated Power
Press the ENTER to access the motor rated power T2- 04 = 0 04.00 kW
9
parameter T2-04 value. (0.00 ~ 650.00)
"4.00kW"
ESC FWD DATA
- A.TUNE - PRG
Mtr Rated Power
Press F1, F2, RESET, ^ and ˅ to enter the motor power T2- 04 = xxx.x xkW
10
nameplate data in kW. (0.00 ~ 650.00)
"4.00kW"
ESC FWD DATA
- A.TUNE - PRG
Mtr Rated Power
12 The display automatically returns to the display in step 8. T1- 02 = xxx.xxkW
(0.00 ~ 650.00)
"4.00kW"
ESC FWD DATA
89
Repeat steps 8-12 to set the following parameters:
• T2-05: Rated voltage
• T2-06: Motor rated current
13
• T2-08: Number of motor poles
• T2-09: Motor base speed
• T2-16: Encoder resolution
- A.TUNE - DRV
Auto-Tuning
After entering the data listed on the motor nameplate, 0.00 Hz/ 0.00A
14
press ^ to confirm. Tuning Ready?
Press RUN key
ESC FWD
<<<<<< >>>>>>
FWD
- MODE - DRV
End
16 Auto-Tuning finishes in a couple of minutes.
Tune Successfull
FWD RESET
Table 6.3: Stationary Auto-Tuning Mode
90
While the controller is in Recall mode, press the UP button to move the cabin upwards and watch
the inverter display. If the lift moves without a problem, the following image will be displayed on the
screen.
It is not necessary that the upwards movement must be followed by the FWD indication of rotation
and the downwards movement by the REV indication. It may also be the other way around.
The rotation that the inverter indicates is not related to the direction of the cabin, but to the rotation
of the motor axis and therefore the axis of the encoder.
The cabin must move upwards and the corresponding indicator in the Genius status menu on the
hand terminal will become green.
UP direction indicator
While the controller is in Recall mode, press the DOWN button to move the cabin downwards and
watch the inverter display. If the lift moves without a problem, the following image will be displayed
on the screen.
If the lift moves without a problem, the following image will be displayed on the screen. If during the
upward movement the direction of the motor was REV, in the downward movement must be FWD.
The cabin must move downwards and the corresponding indicator in the Genius status menu on the
hand terminal will become green.
91
DOWN direction
indicator
In case the lift moves downwards, despite pressing the UP button the direction of movement should
be changed. In order to do that, change the wires of the inverter’s directions input S1-S2.
ATTENTION! The sequence of the motor phases or the sequence of the inverter
output, must never be alternated in order to change the direction of movement.
92
6.4.3 Frenic inverter
As long as the connections described in the previous paragraphs are correct, the next step is to
power up the installation and move the lift.
❑ Turn on the main switch of the building power supply in order to power up the installation.
❑ Turn on the main board supply MCB FPS.
❑ Turn on the single-phase supply RCD (RCD1) (if applied).
❑ On the hand terminal, press the CMD button and then type 8 and press OK in order to put
the lift into recall mode.
❑ Afterwards, check the activation of the inverter.
Watch the inverter screen. After its activation, the following image will be displayed.
In order to put the controller into operation, the following circuit breakers must be turned on:
The main board must be activated. At the green bar at the bottom of the hand terminal screen, next
to the Genius hash, the message "Recall" should be displayed, which signifies the activation of the
controller’s recall mode.
Figure 6.19: Genius 20 hand terminal screen, controller’s recall mode activated
93
Deactivate the controller’s recall mode from the hand terminal menu. Check the continuity of the
safety chain by watching either the KMREL respective LED indicators or the safety points’ indicators
at the hand terminal STATUS menu. The main board receives feedback from 6 different points of
the safety chain:
❑ S1. It is the first feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. The first feedback
signal checks the safety devices of the shaft (travel limit switches, overspeed governor, etc),
the controller’s inspection box and the safety gear.
❑ S2. It is the second feedback point of the safety chain. If the corresponding indicator lights
up on the main board, the safety chain is continuous until the feedback point. The second
feedback signal checks the continuity of the safety devices of the cabin and the
semiautomatic landing door’s contacts.
❑ S3. It is the third feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal checks the continuity of the car door contacts. In case of EN 81-20 with two doors
and common opening though, the S3 feedback point checks the continuity of the 2nd car
door contacts only.
❑ S4. It is the fourth feedback point of the safety chain. If the corresponding indicator lights
up on the main board, the safety chain is continuous until the feedback point. This feedback
signal also checks the continuity of the car door contacts. Apart from cases of EN 81-20
with two doors and common opening, points S3 and S4 are bridged and therefore
simultaneously activated.
❑ S5. It is the fifth feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal checks the continuity of the landing door-locking devices contacts. In case of EN 81-
20 with two doors and common opening though, the S5 feedback point checks the continuity
of the 1st landing door-locking devices contacts only.
❑ S6. It is the sixth feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal also checks the continuity of the landing door-locking devices. Apart from cases of
EN 81-20 with two doors and common opening, points S5 and S6 are bridged and therefore
simultaneously activated.
In case of discontinuity of the safety chain and depending on the breaking point, all or some of the
safety chain indicators will remain turned off. The indicators appear on the Genius status menu on
the hand terminal. Use a multimeter to check if at the start of the safety chain the voltage is ~ 230V
AC. In case of no indication check the FC condition and repeat the measurement. If the voltage is
~ 230V AC but the indicators are still turned off, check the connections of safety devices of the
installation.
In case of lifts with reduced headroom and/or pit clearances, it is necessary to restore the safety
system to normal operation for the safety chain to be continuous. In order to do so, make sure that
all landing doors are closed and the secondary landing door contacts are activated and then operate
the RSB switch in the controller.
After the completion of the safety chain activate again the controller’s recall mode from the hand
terminal menu.
94
Each motor has a metal plate containing its data at a visible position. Some of these data are stored
in the inverter in order to optimise the system performance.
Motor data are stored in parameter group P: Motor 1 Parameters. To display the parameters of the
menu and their stored values follow the procedure below:
Step Display
95
While the controller is in Recall mode, press the UP button to move the cabin upwards and watch
the controller hand terminal display. The cabin must move upwards and the corresponding indicator
in the Genius status menu on the hand terminal will become green.
UP direction indicator
While the controller is in Recall mode, press the DOWN button to move the cabin downwards and
watch the inverter display. The cabin must move downwards and the corresponding indicator in the
Genius status menu on the hand terminal will become green.
In case the lift moves downwards, despite pressing the UP button, the direction of movement should
be changed. In order to do that, change the wires of the inverter’s directions input FWD-REV.
96
Figure 6.22: Changing the inverter’s direction inputs
ATTENTION! The sequence of the motor phases or the sequence of the inverter
output, must never be alternated in order to change the direction of movement.
97
6.5 Traction lifts with geared VVVF motor
6.5.1 First movement
In case an EN 81-1 + A3 compliant overspeed governor is installed, make sure that is properly
connected to the controller. The lift can travel only if the governor’s safety coil is activated so in
case it is not connected to the controller, the lift will not be able to move.
As long as the connections described in the previous paragraphs are correct, the next step is to
power up the installation and move the lift.
❑ Turn the recall switch to MAN position in order to put the lift into recall mode.
❑ Turn on the main 4-pole switch of the main controller in order to power up the installation.
Check if the phase failure relay (FFR) of the main controller functions properly by observing
the led indicator. If the led does not light up there is an error. In order to restore it, reverse
2 phases of the power relays of the controller, for example V with W, follow the safety
regulations, and check again the phase failure relay.
❑ Turn on the single-phase supply, the safety chain and the car door supply RCDs (RCD1,
RCD2 and RCD3) (if applied).
❑ Afterwards, check the activation of the inverter.
Watch the inverter screen. After its activation, the following image will be displayed.
In order to put the controller into operation, the following circuit breakers must be turned on:
❑ FPS, main board supply
❑ FT, transformer supply
❑ FCL, car light supply
❑ FBR, brake supply
❑ FC, safety chain
❑ FUPS, UPS power supply
The main board must be activated. At the green bar at the bottom of the hand terminal screen, next
to the Genius hash, the message "Recall" should be displayed, which signifies the activation of the
controller’s recall mode.
Figure 6.24: Genius 20 hand terminal screen, controller’s recall mode activated
98
Turn the recall switch to NORM position to deactivate the controller’s recall mode. Check the
continuity of the safety chain by watching either the KMREL respective LED indicators or the safety
points’ indicators at the handterminal STATUS menu. The main board receives feedback from 6
different points of the safety chain:
❑ S1. It is the first feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. The first feedback
signal checks the safety devices of the shaft (travel limit switches, overspeed governor, etc),
the controller’s inspection box and the safety gear.
❑ S2. It is the second feedback point of the safety chain. If the corresponding indicator lights
up on the main board, the safety chain is continuous until the feedback point. The second
feedback signal checks the continuity of the safety devices of the cabin and the
semiautomatic landing door’s contacts.
❑ S3. It is the third feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal checks the continuity of the car door contacts. In case of EN 81-20 with two doors
and common opening though, the S3 feedback point checks the continuity of the 2nd car
door contacts only.
❑ S4. It is the fourth feedback point of the safety chain. If the corresponding indicator lights
up on the main board, the safety chain is continuous until the feedback point. This feedback
signal also checks the continuity of the car door contacts. Apart from cases of EN 81-20
with two doors and common opening, points S3 and S4 are bridged and therefore
simultaneously activated.
❑ S5. It is the fifth feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal checks the continuity of the landing door-locking devices contacts. In case of EN 81-
20 with two doors and common opening though, the S5 feedback point checks the continuity
of the 1st landing door-locking devices contacts only.
❑ S6. It is the sixth feedback point of the safety chain. If the corresponding indicator lights up
on the main board, the safety chain is continuous until the feedback point. This feedback
signal also checks the continuity of the landing door-locking devices. Apart from cases of
EN 81-20 with two doors and common opening, points S5 and S6 are bridged and therefore
simultaneously activated.
In case of discontinuity of the safety chain and depending on the breaking point, all or some of the
safety chain indicators will remain turned off. The indicators appear on the Genius status menu on
the hand terminal. Use a multimeter to check if at the start of the safety chain the voltage is ~ 230V
AC. In case of no indication check the FC condition and repeat the measurement. If the voltage is
~ 230V AC but the indicators are still turned off, check the connections of safety devices of the
installation.
In case of lifts with reduced headroom and/or pit clearances, it is necessary to restore the safety
system to normal operation for the safety chain to be continuous. In order to do so, make sure that
all landing doors are closed and the secondary landing door contacts are activated and then operate
the RSB switch in the controller.
After the completion of the safety chain turn again the recall switch to MAN position. Check on the
hand terminal screen if the recall mode of the controller is activated.
99
Each motor has a metal plate containing its data in a visible position. Some of these data are
stored in the inverter in order to optimise the system performance.
Before proceeding to the first movement, there are certain parameters that have to be
programmed correctly in order to optimise the system performance. These parameters concern
motor and installation data and can be found in the following parameters groups E: Motor
Parameters, F: Option Settings, O: Operator Related Settings.
Table 6.5: Parameters that have to be correctly programmed before the first movement
100
To display the parameters of the menu and their stored values follow the procedure below:
Step Display
- MODE - PRG
Programming
Press the ^ or the ˅ key until the Parameter Setting
2
Mode screen appears.
- PRMSET - PRG
Initialization
Press the “ENTER” key to enter the parameter menu A1-00= 0
3
tree. Select Language
FWD
- PRMSET - PRG
Motor Parameters
Press the ^ or the ˅ key to select the E Parameter E1-01= 380 V
4
group. Input Voltage Setting
FWD
- PRMSET - PRG
V/f Pattern Selection
E1- 03= F
6 Press the ^ or the ˅ key to select the next parameters.
"F"
FWD
101
While the controller is in Recall mode, press the UP button to move the cabin upwards and
watch the inverter display. If the lift moves without a problem, the following image will be
displayed on the screen.
It is not necessary that the upwards movement must be followed by the FWD indication of
rotation and the downwards movement by the REV indication. It may also be the other way
around.
The rotation that the inverter indicates is not related to the direction of the cabin, but to the
rotation of the motor axis and therefore the axis of the encoder.
The cabin must move upwards and the corresponding indicator in the Genius status menu on
the hand terminal will become green.
UP direction
indicator
While the controller is in Recall mode, press the DOWN button to move the cabin downwards
and watch the inverter display. If the lift moves without a problem, the following image will be
displayed on the screen. If during the upward movement the direction of the motor was REV, in
the downward movement must be FWD.
102
- MODE - DRV Rdy
Speed Ref (OPR)
U1-01= x.xx%
U1-02= x.xx% RSEQ
U1-03= x.xxA LREF
REV
Figure 6.27: Yaskawa inverter display during the downward movement in recall mode
The cabin must move upwards and the corresponding indicator in the Genius status menu on the
hand terminal will become green).
DOWN direction
indicator
In case the lift moves downwards, despite pressing the UP button the direction of movement
should be changed. In order to do that, change the wires of the inverter’s directions input S1-
S2.
ATTENTION! The sequence of the motor phases or the sequence of the inverter
output, must never be alternated in order to change the direction of movement.
103
The procedure of Auto Tuning is suggested only if the first movement that was attempted was
unsuccessful. In that case the type of auto tuning that must be executed is the Stationary Auto
Tuning (T1-01 = 1).
At first the value of the parameter H2-02 must be changed from 51 to 6 (H2-02 = 51 ➔ H2-02
= 6). By changing the value of H2-02, the motor contactors remain energized during the whole
process of Auto-Tuning. The following steps until the completion of the procedure are displayed
in the following diagram.
Step Display
- MODE - PRG
Auto - Tuning
Press the ^ or the ˅ key until the Auto - Tuning screen
2 AUTO
appears.
- A.TUNE - PRG
Tuning Mode
3 Press the ENTER key to enter the parameter menu tree. T1- 01 = 0 *0*
Standard Tuning
- A.TUNE - PRG
Tuning Mode
4 Press the ENTER key to select the value for T1-01. T1-01 = 0 *0*
Standard Tuning
"0"
FWD
- A.TUNE - PRG
Tuning Mode
5 Press the ^ key to change the value to “1”. T1-01 = 1 *0*
Tune - No Rotate
"0"
FWD
104
- A.TUNE - PRG
Tuning Mode
7 The display automatically returns to the T1-01 parameter. T1- 01 = 1 *1*
Tune - No Rotate
- A.TUNE - PRG
Mtr Rated Power
Press the ^ key to access the motor rated power T1- 02 = 4.00 kW
8
parameter T1-02.
(0.00 ~ 650.00)
"4.00kW"
ESC FWD DATA
- A.TUNE - PRG
Mtr Rated Power
9
Press the ENTER to access the motor rated power T1- 02 = 0 04.00 kW
parameter T2-02 value.
(0.00 ~ 650.00)
"4.00kW"
ESC FWD DATA
- A.TUNE - PRG
Mtr Rated Power
Press F1, F2, RESET, ^ and ˅ to enter the motor power T1- 02 = xxx.x xkW
10
nameplate data in kW.
(0.00 ~ 650.00)
"4.00kW"
ESC FWD DATA
- A.TUNE - PRG
Mtr Rated Power
12 The display automatically returns to the display in step 8. T1- 02 = xxx.xxkW
(0.00 ~ 650.00)
"4.00kW"
ESC FWD DATA
Repeat steps 8-12 to set the following parameters:
• T1-03: Motor rated voltage
• T1-04: Motor rated current
13
• T1-05: Motor base frequency
• T1-06: Number of motor poles
• T1-07: Motor base speed
- A.TUNE - DRV
Auto-Tuning
After entering the data listed on the motor nameplate, 0.00 Hz/ 0.00A
14
press ^ to confirm. Tuning Ready?
Press RUN key
ESC FWD
105
- A.TUNE - DRV Rdy
Tune Proceeding
15 Press the RUN key to activate Auto-Tuning. X.XX Hz/ X.XX A
<<<<<< >>>>>>
FWD
- MODE - DRV
End
16 Auto-Tuning finishes in a couple of minutes.
Tune Successfull
FWD RESET
If the Auto – Tuning procedure is completed successfully, change the value of the parameter
H2-02 from 6 to 51 (H2-02 = 6 ➔ H2-02 = 51) and repeat the procedure of first movement
described in the previous paragraph.
106
7 Ride comfort
IMPORTANT NOTE: Riding comfort adjustments must be carried out in a balanced car. Guide
rails must be oiled and you must be sure of their alignment and verticality. The parameter values
given in this guideline are assistive and indicative, so they can change accordingly from site to
site due to the uniqueness of every installation.
U (m/s) 1 2 3
C5-07 C5-07
[1] [2] [3] [4] [5] [6]
C2-03
C2-02
C2-04
C1-01
C2-05
C2-01
C1-02
t (sec)
S1-10 S1-06 S1-07 S1-11
S1-04 S1-05
In the above diagram, the ride sequence has been divided in three stages for better
understanding. If any changes need to be done in order to improve the ride quality, the
abovementioned sequence needs to be followed.
107
Explanation of speed control loop
Parameter C5-07 sets the limit after which groups of speed control gains are switched
automatically. The default value of C5-07 is set to 2% which means 2% of the nominal speed.
For example, for rated speed 1 m/s, the threshold of 2% will be 0,02 m/s. The three groups of
parameters are:
✓ Speed under 2% threshold at start: C5-03 and C5-04
✓ Speed over 2% threshold: C5-01 and C5-02
✓ Speed under 2% threshold at stop: C5-13 and C5-14
We have divided the ride in three stages having as a reference the above switching points.
7.1 Stage 1
Starts right after inverter has been enabled (direction command has been given), until motor
reaches the speed defined by C5-07 threshold. After the direction command, S1-10 time starts
counting. After S1-10 time elapses the inverter starts feeding the motor. Now both S1-06 and
S1-04 start counting at the same time. The motor stands still (position lock at start) electrically
for a time defined by S1-04 and the brakes will open after S1-06 elapses. If during the time that
remains after S1-06 elapsed until the end of S1-04 (start of movement) a rollback occurs, please
refer below to eliminate it. Refer to the Appendix for a quick way to isolate the zero-speed point
(position lock at start).
Speed in this stage is under the 2% threshold. Inverter applies the group of speed control gains
for speeds under 2% at start (C5-03 and C5-04).
If you receive a vibration or noise from the motor exactly at the start of movement, then C2-01
should be modified.
Find below all the parameters related to this stage:
Times
S1-04: DC injection at start (position lock).
Default value = 0.7 (Rarely needs to be modified)
S1-06: Brake release delay.
Default value = 0.4 (Change in increments of 0.1)
108
Default value = 2.20 (If rollback occurs, increase in increments of 0.1 and ONLY if S3-01 cannot
solve the problem)
Jerk
C2-01: S curve acceleration at start.
Default value = 1.7 (In case of motor vibrations or noise exactly at the start of movement,
increase in steps of 0.1)
NOTE:
If after modification of parameters, you are still getting poor speed control or still rollback occurs
you should check if encoder offset is correct and/or perform an auto-tuning.
7.2 Stage 2
Starts when acceleration is going over 2% and ends when the speed during deceleration
reaches the 2% threshold. During acceleration the group of speed control gains changes
automatically (C5-01 and C5-02).
C1-01 defines the acceleration time until the nominal speed is reached. A longer acceleration
distance increases the effectiveness of the acceleration rate.
Lift is travelling now with high speed. The deceleration starting point until landing is defined in
Genius 20’s parameters: Decel. Up/Down Vrated and inverter C1-02. A longer decelerating
distance increases the effectiveness of the deceleration rate.
In case of Genius 20 with absolute encoder the following parameters have to be changed:
Setup → Deceleration → Decel. Up Vrated (mm): Deceleration for nominal speed in up
direction.
Setup → Deceleration → Decel. Down Vrated (mm): Deceleration for nominal speed in down
direction.
In case of Genius 20 without absolute encoder, the prefinal switches should be placed on the
guide rails with respect to the distances mentioned below.
The starting deceleration distance is related to the nominal speed and to the client’s preferences.
A good starting point, for both of the cases mentioned above, is the following:
For nominal speed 1 m/s = 1500mm
For nominal speed 1.6 m/s = 2400mm
NOTE: Smoother deceleration results can be achieved by increasing the deceleration distance
along with extending the C2-03 angle time. This means that in case that the deceleration
transition feels too jerky and C2-03 angle needs to be widened by increasing the value, the
109
deceleration start must also be shifted to earlier point by increasing the above values from
Genius 20 menu or placing the prefinal switches further away from the limit floors. Otherwise,
the inverter won’t manage to complete the ramp to the desired point and an awkward stop will
occur.
Times
C1-01: Acceleration time.
Default value = 2.0. (In case of too hard acceleration rate or speed overshoots, increase in
increments of 0.2)
C1-02: Deceleration time
Default value = 1.9 (If deceleration rate is too hard or speed undershoots, increase in steps of
0.1)
Jerk
C2-02: S curve acceleration at end.
Default value = 1.0 (In case of motor oscillation/vibrations/noise, increase in increments of 0.1)
C2-03: S curve deceleration at start.
Default value = 0.9 (In case of motor oscillation/vibrations/noise, increase in increments of 0.1)
C2-04: S curve deceleration at end.
Default value = 1.5 (In case of motor oscillation/vibrations/noise, increase in increments of 0.1)
C2-05: Jerk bellow leveling speed.
Default value = 0.5 (In case of motor oscillation/vibrations/noise, increase in increments of 0.1)
110
7.3 Stage 3
Starts when the speed, during deceleration, drops under the 2% threshold and ends when the
inverter deactivates the main contactor. The end of deceleration is reached so when the speed
gets under the 2% threshold again, the group of speed control gains changes automatically (C5-
13 and C5-14). In case of a motor vibration or noise at the end of movement, then C2-05 should
be modified.
Genius 20 deactivates the landing signal and S1-07 and S1-05 starts counting. The motor
stands still (position lock at stop) electrically for a time defined by S1-05 and the brakes will
close after S1-07 elapses.
After S1-05 elapsed inverter stops feeding the motor and S1-11 starts counting (this gives
enough time for main contactor to be deactivated). The parameters that are related to this stage
are described below:
111
APPENDIX
ROLLBACK AT START
During commissioning of the lift, it is very common to receive a roll back at the beginning of the
ride. It is advisable to observe only the part of the ride where the lift is in a position lock. In order
to do so, please follow the steps that are described below:
✓ Bring the lift in the middle of the highest floor and be sure that the cabin is empty.
✓ In d1 change the recall speed to 0.
✓ You should now have a proper view of the lift.
WARNING: After this point, nobody should enter the lift. Proceed with extreme caution.
✓ Give an up or down direction to the lift by using controller’s inspection buttons (recall).
Observe that, the time sequence of brakes and torque is executed, except that the lift is not
moving (zero speed reference).
✓ If there is a roll back or shock when the brakes are open or vibrations, use parameters
described in Stage 1 to eliminate the problem.
112
8 Special instructions and guidelines
8.1 Reduced clearances according to EN 81-20 & EN 81-21 in
hydraulic lifts – Inspection operation and restoration to normal
operation
When there are reduced clearances at the shaft headroom and/or pit of a hydraulic lift, the
following procedure has to be followed in order to operate the lift in inspection mode from the part
of the shaft with the reduced clearances:
In order to move the lift in inspection mode from the car top:
• Enter the car top. When any landing door above the lowest level opens, the safety system will
be activated and normal operation of the lift will be neutralized.
• Activate inspection mode by switching Car Inspection Switch (RINS), located in Car Inspection
Box (RIB), to inspection position.
• In case there is a headroom safety beam, move it to inspection position.
• In case of a headroom safety beam, check that the green LED indicator (GIH), indicating it has
been properly placed to inspection position, lights up.
• Move the foldable car top balustrade to inspection position.
• The lift can be moved with inspection speed by pressing the RUN (RRUN) and UP (RIBU) or
DOWN (RIBD) buttons on the car top inspection control station (RIB) simultaneously.
113
8.1.2 Lift with reduced Shaft Pit clearances
In order to move the lift in inspection mode from the shaft pit:
• Enter the shaft pit through the pit access door. When any landing door at the lowest level opens,
the safety system will be activated and normal operation of the lift will be neutralized.
• Activate inspection mode by switching Pit Inspection Switch (PINS), located in Pit Inspection
Box (PIB), to inspection position.
• Move the pit safety beam to inspection position.
• Check that the green LED indicator (GIP), indicating that the pit safety beam has been properly
placed to inspection position, lights up.
• The lift can be moved with inspection speed by pressing the RUN (PRUN) and UP (PIBU) or
DOWN (PIBD) buttons on the pit inspection control station (PIB) simultaneously.
In order to restore normal operation:
• Move the pit safety beam to normal position.
• Switch the Pit Inspection Switch (PINS) back to normal position.
• Evacuate all personnel from the shaft pit.
• Manually reset the secondary landing door contacts (SDC) of all the landing doors you have
unlocked.
• Close and lock all landing doors.
• Restore normal lift operation by operating the normal operation restoration switch (RSB) inside
the controller cabinet.
• Reset pit inspection mode (as described in paragraph “Reset Pit Inspection”).
In order to move the lift in inspection mode from the car top:
• Enter the car top. When any landing door opens, the safety system will be activated and normal
operation of the lift will be neutralized.
• Activate inspection mode by switching Car Inspection Switch (RINS), located in Car Inspection
Box (RIB), to inspection position.
• In case there is a headroom safety beam, move it to inspection position.
• In case of a headroom safety beam, check that the green LED indicator (GIH), indicating it has
been properly placed to inspection position, lights up.
• Move the foldable car top balustrade to inspection position.
• The lift can be moved with inspection speed by pressing the RUN (RRUN) and UP (RIBU) or
DOWN (RIBD) buttons on the car top inspection control station (RIB) simultaneously.
In order to move the lift in inspection mode from the shaft pit:
• Enter the shaft pit through the pit access door. When any landing door opens, the safety system
will be activated and normal operation of the lift will be neutralized.
• Activate inspection mode by switching Pit Inspection Switch (PINS), located in Pit Inspection
Box (PIB), to inspection position.
• Move the pit safety beam to inspection position.
• Check that the green LED indicator (GIP), indicating that the pit safety beam has been properly
placed to inspection position, lights up.
• The lift can be moved with inspection speed by pressing the RUN (PRUN) and UP (PIBU) or
DOWN (PIBD) buttons on the pit inspection control station (PIB) simultaneously.
114
In order to move the lift in inspection mode from the car top and the shaft pit simultaneously:
• Enter the car top and the shaft the pit through the pit access door. When any landing door opens,
the safety system will be activated and normal operation of the lift will be neutralized.
• Activate inspection mode by switching Car Inspection Switch (RINS), located in Car Inspection
Box (RIB), to inspection position.
• Activate inspection mode by switching Pit Inspection Switch (PINS), located in Pit Inspection
Box (PIB), to inspection position.
• In case there is a headroom safety beam, move it to inspection position.
• In case of a headroom safety beam, check that the green LED indicator (GIH), indicating it has
been properly placed to inspection position, lights up.
• Move the pit safety beam to inspection position.
• Check that the green LED indicator (GIP), indicating that the pit safety beam has been properly
placed to inspection position, lights up.
• The lift can be moved with inspection speed by pressing the RUN and UP or DOWN buttons on
both the car top (RIB) and the pit inspection control stations (PIB) simultaneously.
115
8.2 Reduced clearances according to EN81-20 & EN81-21 in
traction lifts – Inspection operation and restoration to normal
operation
When there are reduced clearances at the shaft headroom and/or pit of a traction lift, the following
procedure has to be followed in order to operate the lift in inspection mode from the part of the
shaft with the reduced clearances:
116
8.2.2 Lift with reduced Shaft Pit clearances
In order to move the lift in inspection mode from the shaft pit:
• Enter the shaft pit through the pit access door. When any landing door at the lowest level opens,
the safety system will be activated and normal operation of the lift will be neutralized.
• Activate inspection mode by switching Pit Inspection Switch (PINS), located in Pit Inspection
Box (PIB), to inspection position.
• Move the car safety beam to inspection position.
• Check that the green LED indicator (GIP), indicating that the car safety beam has been properly
placed to inspection position, lights up.
• The lift can be moved with inspection speed by pressing the RUN (PRUN) and UP (PIBU) or
DOWN (PIBD) buttons on the pit inspection control station (PIB) simultaneously.
117
In order to move the lift in inspection mode from the shaft pit:
• Enter the shaft pit through the pit access door. When any landing door opens, the safety system
will be activated and normal operation of the lift will be neutralized.
• Activate inspection mode by switching Pit Inspection Switch (PINS), located in Pit Inspection
Box (PIB), to inspection position.
• Move the car safety beam to inspection position.
• Check that the green LED indicator (GIP), indicating that the car safety beam has been properly
placed to inspection position, lights up.
• The lift can be moved with inspection speed by pressing the RUN (PRUN) and UP (PIBU) or
DOWN (PIBD) buttons on the pit inspection control station PIB simultaneously.
In order to move the lift in inspection mode from the car top and the shaft pit simultaneously:
• Enter the shaft pit through the pit access door. When any landing door opens, the lift will stop
operating in normal mode.
• Activate inspection mode by switching Pit Inspection Switch (PINS), located in Pit Inspection
Box (PIB), to inspection position.
• Move the car safety beam to inspection position.
• Move the counter weight safety beam to inspection position.
• Check that the green LED indicator (GIP), showing that the car safety beam has been properly
placed to inspection mode, lights up.
• Enter the car top.
• Activate inspection mode by switching Car Inspection Switch (RINS), located in Car Inspection
Box (RIB), to inspection position.
• Check that the green LED indicator (GIH), indicating that the counter weight safety beam has
been properly placed to inspection position, lights up.
• Move the foldable car top balustrade to inspection position.
• The lift can be moved with inspection speed by pressing the RUN and UP or DOWN buttons on
both the car top (RIB) and the pit inspection control stations (PIB) simultaneously.
118
8.3 Reset Pit Inspection
In order to reset the Pit Inspection mode, the up call button of the lowest landing operating panel
should be used. The user should constantly press the button for more than 5 seconds and then
release it. After 3 seconds the button should be pressed again constantly for more than 5 seconds
and then it should be released. If the procedure is successful, then the up call button registration
led should flash 3 times indicating that the reset is completed.
This method for resetting the Pit Inspection is not applicable in some cases (i.e. Duplex or Group
lifts). In such cases, the Pit Inspection mode should be reset by using either the key switch (PRB)
in the lowest landing operating panel or by selecting the corresponding menu in the hand terminal
(Setup→Pit Reset).
119
9 Parameter description
The Genius 20 parameters are distributed to internal pages. To edit or view the values, use the
menu navigation or direct access the associated pages.
Call the required page by entering 7 plus the three-digit page number (e.g. page 60: CMD -> 7060
-> OK).
Parameters This menu items serve to make all basic settings. These are the most important
general parameters, door settings, input/output, operating mode, special,
emergency etc.
Status Lift status page with command input and possibility to go to further overview
pages.
Save This menu item appears if parameters were altered previously. Values are not
only saved on the processor, but also on the storage medium (SD-card/USB
flash drive).
Setup For first commissioning of a lift by a technician, only a few parameters are
required. They can be selected here directly.
Certification Functions to facilitate the acceptance test by authorised bodies (e.g. travel time
check).
Tools This item assists in settings, diagnostic functions, backup and recovery, data
tools, travel and signal curves and analysis of I/O assignments.
Battery Display of information on +24V supply voltage, battery voltage, charging voltage
and current.
120
Display Car or landing display.
DCP Direct control of a DCP inverter with display of inverter indication. This page can
only be selected if the DCP is enabled.
121
9.2 Parameters
Due to the variety of the different cases in the "Parameter" section we have introduced a sub-menu
for parameters. All parameters are accessible from here.
[Direct access: CMD -> 7057-> OK]
❑ "General settings" like number of landings, frequency inverter, landing height, building
accesses, scrolling texts, etc.
❑ Configuration regarding "doors" like times, accesses, door signals, etc.
❑ Parameterisation of "inputs/outputs" for door sides, car, control cabinet and general
controller values.
❑ The "mode" subsection serves to configure operating states for normal travel, various
possible special travels, fire emergency, passenger control, penthouse, etc.
❑ "Special" is used to set the language, time and several special functions.
122
9.2.1 General settings
The menu item "General Parameters" provides access to information containing basic settings.
Starting with the first page (060), use the top right and left arrows to go to other pages. Direct access
to these pages is possible by command 7 plus 3-digit page number.
[Direct access: CMD -> 7060 or 7091 or 7000 or 7027 or 7062 -> OK]
123
Parameter Default Value
Description
[Direct access] value Range
Number of landings.
Note for groups:
All lifts of one group have the same number of landings. It
Number of landings contains all the landings that can be reached by any lift of 2-63
the group.
Example: Lift 1 has B, G, 1, 2, 3, 4, 5 and lift 2 has G, 1, 2,
3, 4, 5, 6, 7 → number of landings = 9.
124
Parameter Default Value
Description
[Direct access] value Range
Query whether the energy-saving functions should be
enabled. With selecting ‘Yes’ the parameters for green lift
Green lift
are released. Press > to go to pages with energy-saving YES/NO
[CMD -> 7109-> OK]
parameters (page 109). For further information regarding
this submenu, check the corresponding chapter.
Serves to make special settings for the bus. Press > to go to
Genius Bus setting pages with bus setting parameters (page 102). For further
[CMD -> 7102-> OK] information regarding this submenu, check the
corresponding chapter.
Query whether the quick start functions are to be activated.
By choosing ‘Yes’ the parameters for quick start are
released. Necessary precondition for this process is an
inverter supporting this function and an appropriate wiring.
Quick start
In consequence of this function, the main contactors as well NO YES/NO
[CMD -> 7035-> OK]
as the inverter (with direction and “zero speed”) are being
controlled. Press > to go to pages with quick start
parameters for start-up. For further information regarding
this submenu, check the corresponding chapter.
Determination of the access-related shaft situation on door
Building access sides 1 and 2. A maximum of 64 accesses are possible per
[CMD -> 7001-> OK] door side. For further information regarding this submenu,
check the corresponding chapter.
Display moving text Determines the scrolling texts for display on the bus system.
[CMD -> 7006 -> For further information regarding this submenu, check the
7007 -> OK] corresponding chapter.
125
Parameter Default Value
Description
[Direct access] value Range
Deceleration Setting of deceleration values (change to page 30). For
[CMD -> 7030 or further information regarding this submenu, check the
7036 -> OK] corresponding chapter.
In the following chapters, the submenus mentioned in the table above will be further described.
126
[Direct access: CMD -> 7176]
127
[Direct access: CMD -> 7061]
128
Parameter Default Value
Description
[Direct access] value Range
129
[Direct access: CMD -> 7003 -> 7189 -> 7005 -> 7051]
130
Parameter Default Value
Description
[Direct access] value Range
When the time span for the valve overrun
is set to 0, both pump motor and valves
switch off simultaneously. For valve
overrun larger than 0, and given the pump
motor’s contactor is switched off during
upward travel, the valve remains open for
the time span indicated in “t: valve overrun”
t: Valve run on-Up (ms) 0 0-4000ms
(milliseconds). Only after that, the valve
closes.
Note the following: The subsequently given
pump overrun parameters are deactivated
when a value for the valve overrun is set.
In the event of a downward travel, there
exists no valve overrun.
Serves to select which output or relay
creates the motor overrun (pump overrun).
A relay contact is located in the valves
control circuit which makes sure that they
O:Motor run on are switched off before the pump by the
overrun time.
If this parameter is assigned with an
addressing, the following 3 parameters
must also be programmed.
Time span during upward travel
(milliseconds) which indicates by how
t: Motor run on- Up (ms) 1000 ms 0-2000 ms
much the valves close earlier than the
contactors switch off.
131
Parameter Default Value
Description
[Direct access] value Range
State the target floor for the warm-up drive.
If the lift is already standing in this landing,
warm-up floor 2 1-64
it will run to the lowest (or currently
opposite) landing instead.
Enables the valve test. Once a day, at a
predefined time, the valve test is executed,
if enabled. In this case, the two valves are
being activated independently and
successively in order to check whether a
Valve test car movement is detectable. If no car NO YES/NO
movement is registered, both valves are
fully functional and the installation remains
in operation. In any other case, the
installation is put out of operation with a
“valve error”.
Indicate the hour in which the daily valve
Valve test hour 0-23 0
test is to be carried out.
Query whether a run corresponding to the
warm-up run is to be conducted prior to a
valve-test. This run is intended to
Move before Valve test NO YES/NO
compensate a possible pressure loss
which can occur after an installation’s
longer immobility.
132
Parameter Default Value
Description
[Direct access] value Range
Activate the valve test for both valve 1 and
2 when travelling downwards.
Monitor in down direction If the signal switching is subject to error as NO YES/NO
in the case of a brake activation, the errors
101 to 102 will be reported.
Activate the valve test for valve 1 and 2
when travelling in both upward and
downward direction.
Monitor in both directions NO YES/NO
If the signal switching is subject to error as
in the case of brake activation, the errors
103 to 104 will be reported.
133
[Direct access: CMD ->7238]
Parameter Default
Description Value Range
[Direct access] value
Selection whether KMCTB board is used in
Use KMCTB YES YES/NO
the installation.
134
[Direct access: CMD -> 7004]
Parameter Default
Description Value Range
[Direct access] value
Entry of the absolute encoder zero, if
known. This value is read and set by the
absolute encoder during TeachIn. In case
there is deviation between landing door and
car door sills, ABS reference point can be
manually changed.
It indicates the height of landing 1 at the
absolute encoder.
Note: In the controller, the height of landing
ABS reference point
1 = 0. 0 0-999999 mm
If the ABS zero is changed within the limits
of landing distances (and not more), the
distances between the subsequent floors
are not affected by these alterations. It is
thus possible to correct a zero value already
set. In case the distance indeed changes by
a value larger than the pre-set landing
distance, the entire area is shifted as a
consequence.
Entry or reading of the height of landing 2. It
is calculated by entering the distance
between landings 1 and 2 according to the
following: height of landing 2 = 0 + distance
landings 1-2.
Landing 2 3000 0-999999 mm
Note: Changing this value results in
changes of the associated landing distance
as well as alterations to the subsequent
distances, since the zero value remains the
reference point!
135
[Direct access: CMD -> 7011]
Parameter Default
Description Value Range
[Direct access] value
136
[Direct access: CMD -> 7183 ->7103]
The “DCP info” page is filled automatically after successful communication with inverter.
The “DCP setup” page serves to make some inverter-specific settings. These settings depend on
the inverter type.
Parameter Default
Description Value Range
[Direct access] value
Normally, a keystroke for the inverter menu
on the DCP operation page is sent multiple
times. And an end telegram when releasing
Send menu key one
the key. The default value is “NO”. Some NO YES/NO
time
inverters, however, require only one
telegram. In this case select “YES”. The
same applies to the menu end key.
137
[Direct access: CMD -> 7026 ->7008]
Bottom floor Selection of the lowest landing of this group lift. 1 1-64
138
Parameter Default Value
Description
[Direct access] value Range
When the parameter is set to “No”, the lift’s bus-
displays are activated normally.
With changing the parameter to “Yes” however,
all displays with a set (soldered) bus-jumper
are activated with group-settings.
Annotation:
Lift A’s displays are connected onto A’s line for
Display with Group.JP NO YES/NO
the level. Lift B’s displays are likewise
connected onto A’s level-line. In order to
display the lift group’s landing information
correctly, the group-jumper settings need to be
applied to lift B’s displays. Therefore, the
parameter “Display with Group.Jp” is to be set
“Yes” for lift B and “No” for lift A.
Special group settings for door side 1 can be
entered here.
Output DS1 For further information regarding this submenu,
[[CMD → 7162 → OK] check the corresponding chapter.
Info: this function is only available for
KMGROUP boards.
This page serves to enter special group
settings for car selection.
Car selection – landing
For further information regarding this submenu,
call
check the corresponding chapter.
[CMD → 7166 → OK]
Info: this function is only available for
KMGROUP group boards.
This parameter serves to set the output for
reporting that the data transmission to the
O:Data transmis.
group board is defective. This output serves to
defective
initiate a reset at the group board. (Only used
in special cases!)
Delay time in case of faulty data transmission
which needs to elapse before the above
descriped output is activated. If this output is
T:Delay to enable(s) 0 0-9999 s
not programmed the software will initiate a
reset oft he group board. Entering value 0
disables the function.
139
[Direct access: CMD -> 7162]
Parameter Default
Description Value Range
[Direct access] value
Entry of the first address on the landing-bus
1.O:Direction
modules for the direction of travel on door
up/down
side 1 for ‘Up’ and ‘Down’.
Entry of the first address on the landing-bus
1.O:On going dir.
modules for the travel continuation direction
up/down
on door side 1 for ‘Up’ and ‘Down’.
140
[Direct access: CMD -> 7166]
Parameter Default
Description Value Range
[Direct access] value
Entry of the first address on the landing-bus
1. IO: CS DS1-UP modules for the car selection ‘Up’ on door
side (DS) 1.
141
[Direct access: CMD -> 7109]
Parameter Default
Description Value Range
[Direct access] value
Time in seconds after which the car light is
switched off. The initial point is the last
T:Car light off (s) completed door movement. Setting the 60 0-9999 s
value to 0 does not effect an automatic
deactivation.
142
[Direct access: CMD -> 7102]
Parameter Default
Description Value Range
[Direct access] value
143
[Direct access: CMD -> 7035]
144
[Direct access: CMD -> 7001]
❑ The “ALL” button serves to select all landings or no landings if you press the button again.
❑ Change the access individually by pressing the landing number.
❑ Do not forget to save any changes using “OK”.
145
When entering the landing names, both numbers as well as alphabetic characters are applicable.
On the entry mask one can see alphabetic and special characters under the numbers. By keeping
the button pressed (approx. 2 seconds), the displayed characters switch. Note that there are only 2
numeric/alphabetic characters per landing.
[Direct access: CMD -> 7018]
Parameter Default
Description Value Range
[Direct access] value
Entry of the landing name for landing 1.
After all alterations have been conducted,
Floor 1 the new floor marking is transferred to
displays via the bus and saved (command
601-OK or via Menu Tools).
146
The status descriptions may be altered individually. A selected text can be changed using the
keyboard entry and saved with the Enter symbol at the bottom right. The symbol ‘X’ cancels the
input dialogue and the smaller, inverse ‘x’ symbol serves as delete key for alphabetic characters.
[Direct access: CMD -> 7006 -> 7007]
Parameter
Description Default value Value Range
[Direct access]
Select the text to change it using the
FULL LOAD FULL LOAD
touchscreen.
147
Parameter
Description Default value Value Range
[Direct access]
148
For maintenance reasons, the (landing or car) door contacts can be bridged by a bypass switch,
according to 5.12.1.8 of EN 81-20. When doing so, the lift can be moved only in inspection and
recall mode. While moving with the bypass switch activated, it is mandatory to provide an audible
signal along with a flashing light under the car.
149
[Direct access: CMD -> 7028->7082]
150
[Direct access: CMD -> 7029]
151
Parameter Default Value
Description
[Direct access] value Range
This parameter defines the distance during
the beginning of the travel which the car is
covering in the wrong direction. This may be
MAX Rollback (mm) 0 0-100 mm
caused eg. by wrongly adjusted inverter
parameters. By entering the 0 value, this
parameter is deactivated.
152
[Direct access: CMD -> 7030 -> 7036]
5 0-9999 mm
Stop.dist. down vn Distance provided to the drive for stopping
(mm) in downward direction in relevelling speed.
153
Parameter Default Value
Description
[Direct access] value Range
Switchover point to creeping velocity in
Decel. Down Vrated downwards travel. Distance to destination
2000 0-9999 mm
(mm) (millimetres) in which the creeping velocity
is to be reached.
154
The deceleration control circuit monitors the approaching speed when arriving at the last landings.
For this purpose, there is a deceleration-control point installed at both upper are and bottom of the
shaft. At those points, the approaching speed is required to be less than a predetermined value.
If this deceleration cannot be performed, an emergency stop will be affected due to this error.
Parameter Default
Description Value Range
[Direct access] value
155
[Direct access: CMD -> 7031]
Parameter Default
Description Value Range
[Direct access] value
156
In order to approach with open/opening doors the following requirements must apply:
❑ existence of a safety circuit (safety relays K5, K6, K7) on the Genius central electronic unit.
❑ use of a selection system with 2 zone signals.
❑ override of door switches in the zone.
[Direct access: CMD -> 7063]
Parameter Default
Description Value Range
[Direct access] value
157
In order to relevel with open doors, the following requirements must apply:
❑ existence of a safety circuit (safety relays K5, K6, K7) on the Genius central electronic unit.
❑ use of a selection system with 2 zone signals.
❑ override of door switches in the zone.
[Direct access: CMD -> 7064]
Parameter Default
Description Value Range
[Direct access] value
Stop distance up vn Stopping distance in upwards direction for
5 mm 0-9999 mm
(mm) relevelling.
158
UCM control, a requirement of EN 81-1/2 A3 and EN 81-20, checks the protection from any
unintended car movement. Depending on the lift type and selection device to stop and hold the car,
you must make some settings.
[Direct access: CMD -> 7065]
Parameter Default
Description Value Range
[Direct access] value
Definition of the UCM control speed. When
the UCM control speed is exceeded, the lift
300
v UCM check STOPS immediately and the system goes 0-9999 mm/s
mm/s
out of operation with reporting the "v UCM
exceeded" error message.
159
Selection of the reader manufacturer:
[Direct access: CMD -> 7069]
Parameter Default
Description Value Range
[Direct access] value
When using a reader by Co. ELGO (model
LIMAX2 or LIMAX2M), this parameter is to
ELGO-LIMAX be configured to “Yes”. The selection of the YES YES/NO
remaining reader types is set to “No”
automatically.
When using an absolute encoder by Co.
WACHENDORFF (model WSGA58B), this
WACHENDORFF
parameter is to be configured to “Yes”. The NO YES/NO
WDGA
selection of the remaining reader types is
set to “No” automatically.
160
9.2.2 Doors
The Doors menu provides an overview of the types (hinged doors, automatic doors) and distribution
of accesses. Furthermore, you can release calls, define door signals and determine door times.
[Direct access: CMD -> 7037 or 7047 or 7190 -> OK]
161
Parameter Default Value
Description
[Direct access] value Range
Door open button Call of page 117 which lists settings associated with door
(DO) open buttons (e.g. inputs, opening masks). For further
[CMD -> 7117-> information regarding this submenu, check the
OK] corresponding chapter.
Query whether there is a door closing button. Select “NO”
Door close button
to change to “YES”. Press > to go to pages with
(DC)
parameters for the door closing button (page 48). For YES/NO
[CMD -> 7048->
further information regarding this submenu, check the
OK]
corresponding chapter.
Door motor switch Query whether door motors are available. If yes, change
off (DM) to page 67 in order to parameterise them. For further
YES/NO
[CMD -> 7067-> information regarding this submenu, check the
OK] corresponding chapter.
Doors block mask Change to page 188 in order to determine the door masks.
[CMD -> 7188-> For further information regarding this submenu, check the
OK] corresponding chapter.
162
Accesses shaded in green are equipped with hinged doors. Accesses with grey font which are not
shaded in green do exist, but don’t have hinged doors. Accesses marked in red are not enabled in
the access masks.
The “ALL” button serves to select all landings or no landings if you press the button again. Change
the access individually by pressing the landing number. Do not forget to save any changes using
“OK”.
[Direct access: CMD -> 7038 -> 7045]
The parameters of the submenu “Hinged doors 2” are exactly the same with the ones for the 1st
door.
163
[Direct access: CMD -> 7083]
Parameter Default
Description Value Range
[Direct access] value
Definition of an output for the actuation of a
O:Reset light curtain relay serving the reset of a safety light
curtain after a breakdown.
164
[Direct access: CMD -> 7042 -> 7169]
Parameter Value
Description Default value
[Direct access] Range
I:Light curtain Definition of the input for evaluating the light
curtain signal.
I:Door open limit Definition of the input for evaluating the door C.49.6 (door 1)
switch open limit switch. C.50.6 (door 2)
O:Door open Definition of the output for the door opening C.49.8 (door 1)
signal signal. C.50.8 (door 2)
O:Door close Definition of the output for the door closing C.49.7 (door 1)
signal signal. C.50.7 (door 2)
165
Parameter Value
Description Default value
[Direct access] Range
Definition of an output which serves to
provide the door controller with the signal for
O:Nudging
slow forced closing, given the “nudging
signal” is active.
Definition of the output for the activation of
O: Additional
the retiring cam (when there is a VVVF door
retiring cam
and a retiring cam).
The parameters of the submenu “Door signals DS2” are exactly the same with the ones for the 1st
door.
166
[Direct access: CMD -> 7044]
T:Door close delay (s) Definition of the door closing delay (in seconds). 0 0-99
167
[Direct access: CMD -> 7117]
Parameter Default
Description Value Range
[Direct access] value
168
[Direct access: CMD -> 7048]
Parameter Default
Description Value Range
[Direct access] value
Definition of the input for the door close
I:Door close button button. If existent, the doors on door side 1 C.54.2
and 2 are being closed.
Selection whether the door closing process
is immediately initiated when the door close
Door immediately close NO YES/NO
button is pressed. The switchover is already
taking place in the opening phase.
169
[Direct access: CMD -> 7049]
Parameter Default
Description Value Range
[Direct access] value
Definition of the input for the car loading
I: Load/door-stop
button.
Definition of the output for signalling the
loading function. Also, this can either be the
separate acknowledgement signal for the
loading button or an extra signalling.
Furthermore, this address may be identical
to the input address, given the button
employed is not provided with a separate
call-/acknowledgement. The loading
O: Load/door-stop
function can thenceforth be interrupted by a
car call (parameter down), the “door close
button” (parameter down) or by repeatedly
tapping the loading button. For the latter
option, the value “Button blinking” needs to
be set to “Yes”, since only for a non-active
acknowledgment the button can be polled
on the bus.
Selection whether a pressed load button is
Button blinking NO YES/NO
to flash for signalling.
170
[Direct access: CMD -> 7050]
Parameter Default
Description Value Range
[Direct access] value
Definition of the first input, i.e. depending on
the number of landings there are further
1.I:DS1 open (landing)
inputs for waiting area monitoring on door
side 1.
171
[Direct access: CMD -> 7067]
Parameter Default
Description Value Range
[Direct access] value
Selection whether the door motor is to be
switched off after reaching the final open
DM off – door open position. If “Yes” is selected, the door motor NO YES/NO
turns off when doors are open while under
a “No” setting, it remains in operation.
Selection whether the door motor is to be
switched off after reaching the closing time.
DM off – door close For “Yes”, the door motor is switched off at NO YES/NO
the end of closing time, while under the “No”
setting, it remains in operation.
Selection whether the door motor is to be
switched off after closing S6.
If “Yes” is selected, the door motor is
DM off – door close NO YES/NO
switched off along with the door’s S6 signal,
while under “No” the door motor remains in
operation.
Selection whether the door motor is to be
switched off after reaching the door close
DM off – door close lim. limit switch. If “Yes” is selected, the door
NO YES/NO
sw. motor is switched off after having reached
the door close limit switch, while under “No”
the door motor remains in operation.
Selection whether a door motor switched off
in closed position is to be switched back on
during travel. If “Yes” is selected, the door
DM on at travel YES YES/NO
motor is switched on during travel, while
under “No” the door motor remains out of
operation.
172
Accesses shaded in green are disabled / blocked. The “ALL” button serves to select all landings or
no landings if you press the button again. Change the access individually by pressing the landing
number. Do not forget to save any changes using “OK”.
[Direct access: CMD -> 7188]
173
[Direct access: CMD -> 7010]
Parameter Default
Description Value Range
[Direct access] value
174
The dog-leash function enables an optical/acoustic signal (1 signal switch per second) when a car
call is detected and doors are about to close hence. The dog-leash time describes the duration of
the warning signal for dogs. Note that this function cannot be combined with “Warning before DC”.
Parameter Default
Description Value Range
[Direct access] value
175
9.2.3 Inputs/Outputs
The Input/Output menu serves to define local input/output functions. The functions are distributed
to the shaft, the car and the control cabinet. In addition, you can define general functions and transfer
functions.
[Direct access: CMD -> 7068->OK]
Parameter Default
Description Value Range
[Direct access] value
Change to page 127 to define
Door side 1 inputs/outputs of the shaft on door side 1.
[CMD -> 7127 -> 7052 For further information regarding this
-> 7120 -> 7123-> OK] submenu, check the corresponding
chapter.
Change to page 128 to define
Door side 2 inputs/outputs of the shaft on door side 2.
[CMD -> 7128 -> 7053 For further information regarding this
-> 7121 -> 7124-> OK] submenu, check the corresponding
chapter.
In car
Change to page 129 to define
[CMD -> 7129 -> 7131
inputs/outputs of the car. For further
-> 7133 -> 7054 ->
information regarding this submenu, check
7122 -> 7125 -> 7126 -
the corresponding chapter.
> OK]
General inputs Change to page 130 to define general
[CMD -> 7130 -> 7132 inputs. For further information regarding
-> 7200 -> 7201 -> this submenu, check the corresponding
7145 -> 7212 -> OK] chapter.
176
[Direct access: CMD -> 7127 -> 7052 -> 7120 -> 7123]
177
Parameter Default Value
Description
[Direct access] value Range
Definition of two subsequent IOs at the controller
intended for landing call up/down. Given the control
IO2:Landing call in CC cabinet’s position in one landing, it is thus possible
to use the corresponding BUS-module and transfer
the call directly to the controller.
Definition of the first output for the
upwards/downwards direction display. This output
1.O:Direction up/down
may serve to connect e.g. a light board for status
display.
Definition of the first output for upwards/downwards
1.O: On g.direct.
travel continuation direction. This output may serve
up/down
to connect e.g. a light board for status display.
178
Parameter Default Value
Description
[Direct access] value Range
The start value can be determined for all output
CP code starts with 1 types. When “Yes” is selected, it starts with 1; for YES YES/NO
“No” with 0.
The parameters of the submenu “Door side 2” are exactly the same with the ones for “Door side 1”.
179
[Direct access: CMD -> 7129 ->7131 ->7133 -> 7054 -> 7122 -> 7125-> 7126]
Definition of the second input for the car call button, i.e.
2.IO:Car call depending on the number of landings there are further
inputs for car calls). This defines the order of numbering.
180
Parameter Default Value
Description
[Direct access] value Range
Definition of the first output for the car call
acknowledgement. Depending on the number of floors,
1.O:Car call
further outputs for the car call acknowledgment follow. It is
acknowledge
used when call & acknowledgment are connected
separately.
Query whether a car call cancellation option is intended.
This would enable passengers to cancel an issued car call
by pushing the corresponding call-button again. A
Car call cancelation precondition for the functioning of this option requires calls
and call acknowledgments to be connected to the
controller via separate IOs. Also, the parameter 1.O: Car-
call acknowledgment must be programmed.
Definition of an input for the start signal. In case of lifts with
two landings, no call buttons are used in the panel. The
I:Start "Start" initiates car calls.
Attention: First and second car call must be programmed!
*Not yet implemented
I:Outer control off Definition of an input for switching off landing control.
Definition of an input for the full load signal. When full load
I:Full load is activated, the display indicates “Full load”. Additional text C.48.1
can be defined under the menu section for scrolling texts.
Landing with zero Definition of the door masking in case that the I: Zero load
load is activated.
I:Half load Definition of a half load signal input for cabin loading.
Dividing door Query whether partition doors are available. If yes, change
[CMD -> 7009-> OK] to page 67 in order to parameterise those. YES/NO
This setting is also available in Parameters - Doors.
O:Full load Definition of an input for the full load signal; indicated e.g.
on the display in the car.
181
Parameter Default Value
Description
[Direct access] value Range
O:Door open text Determination of an output to signal that the door will open.
The starting value can be set for all output modes. “Yes”
Code starts with 1 YES YES/NO
begins with 1, “No” begins with 0.
182
[Direct access: CMD -> 7134]
Parameter Default
Description Value Range
[Direct access] value
183
Change to page 130 to define inputs/outputs of the control cabinet.
[Direct access: CMD -> 7130 -> 7132 -> 7200 -> 7201-> 7145 -> 7212 -> OK]
Parameter Default
Description Value Range
[Direct access] value
Definition of an input which is used in cases
where a device in the car is checking the car
I:Cabin light sensor lights status. The device activates this input
when the car lights are off, and the lift is set
in “out of service” mode.
Definition of an input to check, whether
brake shoe 1 – which is controlled by the
I:Check brake 1
inverter - opens and closes properly when
travelling.
Definition of an input to check, whether
brake shoe 2 – which is controlled by the
I:Check brake 2
inverter - opens and closes properly when
travelling.
184
Parameter Default
Description Value Range
[Direct access] value
Definition of an input to check, whether
brake shoe 3 – which is controlled by the
I:Check brake 3
inverter - opens and closes properly when
travelling.
185
Parameter Default
Description Value Range
[Direct access] value
Definition of the 1. input for the building
services; 8 successional I/Os are being
1I:Building services
assigned. With these inputs it is possible to
transmit 8 different status signals.
Definition of an input to monitor over
I:Over temperature temperature 1.
OT1 Over temperature is controlled for all normal
travels as well as for inspection runs.
186
Parameter Default
Description Value Range
[Direct access] value
Definition of an input which serves to set
time to 3 o’clock. Here, one may connect a
I: Set time to 3 o’clock
DCF clock which generates a pulse to
synchronize time at 3 h.
Definition of an input to control an external
safety relay: the external safety relay is
connected with each landing’s zone signal
as well as in a row amongst each other. If
the car is parked in the landing, the row
signal is interrupted, whereas for the car
being outside the zone it is closed. The
software monitors the disconnection within
the zone and landing and checks up on the
I: Test ext. safety jumper outside of the zone. If the row signal
relays is interrupted in the landing but outside the
zone, the installation reports “ext. safety
relay active!”, whereas when not-opening in
the zone “ext. relay inactive!” will be
indicated. In both cases, a rope traction lift
stops the car in the next landing and a
hydraulic lift initiates a downwards
evacuation run. By enabling recall,
inspection or the command 800-OK, the
error can be reset.
187
Change to page 146 to define further inputs/outputs.
[Direct access: CMD -> 7146 -> 7187 -> 7198-> 7199 -> 7202 -> 7078 OK]
Parameter Default
Description Value Range
[Direct access] value
Definition of an output to signal and process
the following faults:
O:Collection fault
Controller fault (= inverter fault)
Travel monitoring time exceeded
188
Parameter Default
Description Value Range
[Direct access] value
189
Parameter Default
Description Value Range
[Direct access] value
Definition of an output which activates a
safety brake in rope traction lifts with
O:Safety brake gear when the inverter does not supply
appropriate outputs/contacts (e.g. inverter
with integrated main contactors.)
190
Parameter Default
Description Value Range
[Direct access] value
❑ landing calls no longer accepted
T:Fan overrun time (s) Overrun time of the motor fan in sec. 3 0-9999 s
191
With transfer-IO it is possible to transmit signals between controller, car or landing without using
additional travelling cable cores.
Using the transfer I/Os 1-6, one individual transfer I/O can be determined; the parameter 1.I:Transfer
serves to determine the first I/O of any number of consecutive transfer I/Os. In this process, I/Os
with addresses less than 48 on the landing bus are created with one I/O each on the bus module.
In case of addresses greater than 48, the I/Os are arranged in a directly consecutive series. The
parameter L.I:Transfer serves to determine the last I/O of the sequence.
Parameter Default
Description Value Range
[Direct access] value
192
[Direct access: CMD -> 7213]
Selection and definition of time relay functions. Change to the time relay parameters page.
[Direct access: CMD -> 7191-> OK]
Parameter Default
Description Value Range
[Direct access] value
193
Change to page 074 to configure all inputs/outputs.
[Direct access: CMD -> 7074-> OK]
Parameter Default
Description Value Range
[Direct access] value
194
9.2.4 Mode
The status menu serves to define operating states (see pictures below). By activating the operating
states, you can enable or disable accesses and calls, invert door parking positions and change
parking levels.
195
Parameter Default Value
Description
[Direct access] value Range
196
Parameter Default Value
Description
[Direct access] value Range
Query regarding the switch-off function. YES
Switch off
changes to the pages to define the switch-off
[CMD -> 7138 -> 7072 -> NO YES/NO
parameters. For further information regarding this
OK]
submenu, check the corresponding chapter.
197
Parameter Default Value
Description
[Direct access] value Range
Parameter Default
Description Value Range
[Direct access] value
Definition of the first input, i.e. depending on
1.I:Block landing calls the number of landings there are further
inputs, to block landing calls, if activated.
198
Parameter Default
Description Value Range
[Direct access] value
Note: In order to be effective, releases must be activated under normal operation or clock travel
respectively. For this purpose, the parameter “lock or unlock doors” described in the menu of “Normal
Operation” must be set to YES and correspond to the respective submenu.
199
[Direct access: CMD -> 7080 -> 7079]
0
Definition of a landing where the lift is always 0-max.
Floor forced stop up (=deactivate
stopped when going upwards. landings
d)
0
Floor forced stop Definition of a landing where the lift is always 0-max.
(=deactivate
down stopped when going downwards. landings
d)
200
The "ALL" button serves to select all landings or no landings if you press the button again. Change
the car call acceptance individually by pressing the landing number. Do not forget to save any
changes using "OK".
[Direct access: CMD -> 7100]
The "ALL" button serves to select all landings or no landings if you press the button again. Change
the landing call acceptance of door side 1 individually by pressing the landing number. Do not forget
to save any changes using "OK".
[Direct access: CMD -> 7100]
201
The "ALL" button serves to select all landings or no landings if you press the button again. Change
the parking mode individually by pressing the landing number. Do not forget to save any changes
using "OK".
[Direct access: CMD -> 7095]
Parameter
Description Default value Value Range
[Direct access]
Definition of the fixed parking landing’s 0 0-max.
Fix floor
number. (=deactivated) landings
202
[Direct access: CMD -> 7086 -> 7089 -> 7090 -> 7092]
Parameter
Description Default value Value Range
[Direct access]
203
Parameter
Description Default value Value Range
[Direct access]
Definition of an input for starting the
clock travel. Here, a short push on the
button suffices for activation. At this
I: Start with pulse
input the clock travel remains in
operation until the signal reaches “I:
End with pulse”.
Definition of an input for ending a clock
I: End with pulse travel. The start was initiated previously
by the “I: Start with pulse” signal.
204
Parameter
Description Default value Value Range
[Direct access]
Floor forced stop Definition of the landing where the lift is 0 0-max.
down to stop when going downwards. (=deactivated) landings
205
“Special service” mode is about six different call acceptance configurations which can be activated
via a corresponding landing call.
Functional description:
An activated special travel service renders traveling under normal operation impossible. Clock travel
and special travel remain unaffected.
Parameter
Description Default value Value Range
[Direct access]
Change to the page with car call masks of
door side 1. Accesses shaded in green are
Car calls side 1
enabled. Same settings apply as under
normal operation.
Change to the page with landing call masks
of door side 1. Accesses shaded in green
Landing calls side 1
are enabled. Same settings apply as under
normal operation.
Change to the page with car call masks of
door side 2. Accesses shaded in green are
Car calls side 2
enabled. Same settings apply as under
normal operation.
206
Parameter
Description Default value Value Range
[Direct access]
Change to the page with landing call masks
of door side 2. Accesses shaded in green
Landing calls side 2
are enabled. Same settings apply as under
normal operation.
207
Parameter Default Value
Description
[Direct access] value Range
Definition of the first output, i.e. depending on the
1.O:Special travel
number of landings there are further outputs on door
D1
side 1 which serve to signal an active special travel.
208
[Direct access: CMD -> 7099]
Parameter
Description Default value Value Range
[Direct access]
209
[Direct access: CMD -> 7135 -> 7139 -> 7140 -> 7141]
Parameter Value
Description Default value
[Direct access] Range
P39 on the
I:FC in control Definition of an input to activate the fire case
processor
cabinet function in the control cabinet.
board
210
Parameter Value
Description Default value
[Direct access] Range
Definition of the time span (seconds) after which
T:Time to close
the doors absolutely have to be closed in case of 0 0-99 s
door(s)
fire.
Change to page 168 to define “DS1 open mask”
for door side 1. The activated landings allow an
DS1 open mask
evacuation in case of fire on door side 1. The
[CMD -> 7168 ->
doors of a locked landing will not be opened!
OK]
For further information regarding this submenu,
check the corresponding chapter.
DS2 open mask
Change to page 168 to define “DS2 open mask”
[CMD -> 7168 ->
for door side 2.
OK]
211
Parameter Value
Description Default value
[Direct access] Range
The "ALL" button serves to select/unselect all landings if pressed repeatedly. Change the door-
opening mask individually by pressing the landing number. Do not forget to save any changes using
"OK".
[Direct access: CMD -> 7168]
212
[Direct access: CMD -> 7143]
Parameter Default
Description Value Range
[Direct access] value
Definition of the first safe landing. The main
FC: Safe floor 1 fire case landing where the lift is to go in
case of fire.
213
[Direct access: CMD -> 7136 ->7197->7177]
Parameter Default
Description Value Range
[Direct access] value
Definition of an input for the firemen key in
the landing or control cabinet. This input
activates the firemen mode: the car travels
to the firemen landing and remains
reserved with open doors until the firemen
key in the car is activated and a car call is
issued.
If there’s no programmed firemen key on
the inside, the car call can be executed
I:FT key floor/controller
directly. In this case, during firemen mode
it’s more more possible to resend the car
into the firemen landing by enabling the
landing firemen key again.
The firemen travel is terminated when the
car is located in the firemen landing and one
or more firemen keys are switched off. A
previous firemen travel is no loger
necessary.
214
Parameter Default
Description Value Range
[Direct access] value
This parameter serves to determine
whether DS2 in the firemen-landing is to be
opened in the case of a firemen-travel. This
Open DS2 on floor NO YES/NO
parameter is queried only if both doors in
the firemen-landing are activated at the FT-
door mask.
Query whether in firemen mode may always
only one door be opened even in case of
the possibility to load through directly. For
Exclusive lock YES YES/NO
firemen lifts according to EN 81-72:2015
this is required, therefore the parameter
must necessarily set “YES”.
215
The "ALL" button serves to select all landings or no landings if you press the button again. Change
the door mask individually by pressing the landing number. Do not forget to save any changes using
"OK".
[Direct access: CMD -> 7178]
216
[Direct access: CMD -> 7137 -> 7142 -> 7182]
217
Parameter Default Value
Description
[Direct access] value Range
When selecting “YES”, further operation is
possible in accordance with the parameter
settings described under “Number of
movements”. When selectiong “NO”, the lift
will shut down in the evacuation landing.
Limited further operation is however stil
possible via parameter: “I:Free after ET”
Definition of an input for releasing travels after
an executed evacuation given certain
preconditions are fulfilled. This parameter is
only available, when free after evacuation
I:Free after ET travel is set to “No”. (see above) If this input
is activated, only car calls are permissible.
Hence, travels are released/permitted under
the conditions of the parameter “Number of
movements”.
This parameter serves to determine the
number of travels which are allowed to be
conducted under emergency power supply.
When the maximum number of travels is
Number of
reached, this will be indicated at the end of the 0 0-20
movements:
last run by emitting an acoustic signal for 10
sec.
Setting this parameter 0 allows infinite
number of travels.
Determination of an input in order to define
the intended evacuation direction (upwards).
I: Evac. up direction
Usually the signal is given by the frequency
inverter.
Determination of an input in order to define
I: Evac. down the intended evacuation direction
direction (downwards). Usually the signal is given by
the frequency inverter.
218
The "ALL" button serves to select all landings or no landings if you press the button again. Change
the door mask individually by pressing the landing number. Do not forget to save any changes using
"OK".
[Direct access: CMD -> 7106]
219
[Direct access: CMD -> 7138 -> 7072]
220
Parameter Default Value
Description
[Direct access] value Range
Selection whether the inputs for the switch-off signal
*SO key floor
are applied by normally close contacts or normally N.O./N.C.
signal:
open contacts.
The "ALL" button serves to select all the elevators of group or no elevators if you press the button
again. Choose the number of elevators individually by pressing the elevator number. Do not forget
to save any changes using "OK".
[Direct access: CMD -> 7073]
221
[Direct access: CMD -> 7160]
222
[Direct access: CMD -> 7155 -> 7180 -> 7181]
223
Parameter Default Value
Description
[Direct access] value Range
Definition of an input to activate the visitor mode.
IO: Visitor When the input is activated, the car travels to the
main floor.
IO: call with zero Definition of an input for Penthouse landing call
load with zero load consideration
224
Dead man mode function: The simultaneous pressing of the travel button while also activating a car
call (landing button) causes the lift to travel and level at the landing. When the travel signal is
switched off during travel (by letting go of the travel or landing button) the lift stops immediately.
Only by reactivating the travel and landing button it is possible to reinitiate the travel.
Note:
❑ Should no travel button be programmed, it is sufficed to initiate a car call (landing button)
for traveling
❑ Landing control is disabled in this operation mode. It is however possible for a landing call
to be permitted under certain conditions (please see “Register landing call”).
225
[Direct access: CMD -> 7077]
Floor: Turn off Definition of the landing to which the lift goes for
mode turn off.
226
[Direct access: CMD -> 7084]
227
Function procedure:
❑ In standstill all signal lights for approaching and departure are red.
❑ Lift is called by a landing call (e.g.: floor 1 DS1) and starts travelling.
❑ Traffic light signal light in floor 1 DS1 (Red/off) turns off, lift opens DS1, door-open switch
active.
❑ Position signal (Red/Green) shines in green, the car boards, the sensor signalling its
presence turns active.
❑ Display “Drive up” of DS1 lights up until the car has left the light curtain of DS1; then the
display shows “Stop”.
❑ If the car moves to far up, i.e. the light curtain of DS2 is interrupted, the display shows “back
up”.
❑ After entry of the destination landing (or automatic call) the position signa turns red and the
doors close.
❑ Approaching to the destination landing, doors open, door-open limit switch activates, display
indictes either “Drive up” or “back up” depending on the right direction in which the car is to
leave the lift
[Direct access: CMD -> 7158]
228
Parameter Default Value
Description
[Direct access] value Range
With car lifts with only 2 floors, this parameter
enables the setting of an automatic call to the
other floor. A precondition to this function is the
Automatic car call YES/NO
existence of a presence sensor in the lift car and
the activation of the light curtain during the
process of embarking the lift.
229
In case of an earthquake there will appear a status report on the hand terminal in order to narrow
down the possible causes.
Here, the following correspondence applies:
1=Activation by vertical/seismics-warning
2=Activation by horizontal
3=Activation by counterweight/seismics-activated
[Direct access: CMD -> 7211]
230
Parameter Default Value
Description
[Direct access] value Range
This output is meant for initiating the testing
routine for the seismic detector. Usually, this
testing procedure is conducted every 24h.
O:Test seismic Therein, an earthquake case is being simulated
at the seismic detector while the input “Seismic
mode” at the controller evaluates the simulated
earthquake.
This input is used for resetting the earthquake
I:Reset case in mode2 and mode 3; mode1 is reset
automatically after 60 seconds.
231
The AWT Transport is an automatic goods transport system which integrates the lift. A
distinction is made between goods transportat according to the PSB or SWISSLOG standard.
The selection is made via page 216. If SWISSLOG PLC is set “YES”, the system switches from
PSB to the SWISSLOG method and page 215 is adapted accordingly.
If the respective key operated switches are installed in the landings and in the car, you can also
switch over to manual operation in the PSB mode.
[Direct access: CMD -> 7215 -> 7216]
232
Parameter Default Value
Description
[Direct access] value Range
Definition of the first output; i.e. depending on the
1.O:Manual mode number of landings, further outputs for signaling
(OMM) the manual mode via e.g. an indicator lamp in the
floor can follow.
Definition of an input for releasing the manual
operation in the cabin. For this purpose, it is
I:Request to manual necessary to pull the key for manual operation
in car upon arrival in the landing and to then put it in the
car. Afterwards, the target landing may be
approached.
Entry of delay time of starting when the lift is
T:Delay (s) ready in the landing with closed doors until a 15 0-200 s
ready signal is fed back to AWT operation.
1.IO:SWISSLOG Entry of the first I/O for the AWT operation with
YES/NO
PLC Swisslog.
233
The dangerous goods transport is activated in the landing with a key. First, all calls are deleted, and
then the lift approaches the landing in which the key was enabled and the door opens. The activated
dangerous goods mode remains active with open doors until the reservation time elapses. If the key
in the car is not still activated, the lift returns into normal mode after reservation time has elapsed.
In case of an activated car key, the doors remain open and the dangerous goods can be loaded in.
If a car call was emitted for this transport (last selection is valid), the key remains activated in the
cabin. Now, the landing switch is to be enabled until the doors are closed completely. It is only then
that the lift travels to the desired landing.
Upon arrival, the doors remain closed until the key is activated in this particular landing. Then, doors
open and the dangerous goods may be unloaded. Thereupon, the key is to be removed from the
cabin in order to terminate the transport.
Case apart - Australian standard: Here a key-operated switch with 2 active positions is required in
the landings. Position 1 serves to activate the transport of dangerous goods and to call the lift.
Position 2 is used to close the doors.
Note: In operating mode “dangerous goods “, blocked landings are approached according to the
release settings in the release mask for clock travel 1.
[Direct access: CMD -> 7161]
234
Parameter Default Value
Description
[Direct access] value Range
1.Adress input on a bus module in each
landing. It defines at which I/O the doors are
1.I:Close doors DS2 to be closed and travel to be started with the
signal “Dangerous Goods Door-close” (Only
for Australian dangerous goods mode)
235
The Sabbath-function was integrated to account for the particularities in the Jewish faith community.
The function is activated/deactivated with the parameter “I: Sabbath mode”. If a specific beginning
and ending time is determined, it will be taken into account during the activation signal. More
specifically:
❑ all push buttons in the car are deactivated (Exception: emergency call button)
❑ car light and fan are activated automatically
❑ In each landing there is a display indicating that the Sabbath control is in operating mode.
When active, these displays are illuminated. The corresponding parameter is “1.O:Sabbath
activ” (Sabbath-function active)
❑ Lift car and main landing are equipped with further illuminated displays which flash while
the lift travels. Parameters are “O: Sabbath main landing” and “O: Sabbath in cabin”.
❑ the lift serves all landings periodically: up and down
❑ in each landing the lift stops and waits for 10-15 seconds (adjustable) before continuing its
travel
❑ in the main landing the lift waits for 2-4 minutes (adjustable) before continuing its travel
❑ at the end of the Sabbath-function the lift parks in the main landing for 30 seconds
(adjustable) and the illuminated displays flash during this time interval.
❑ when the cabin operation panel is switched into activity (combined operation for various
religions) calls can be accepted. Prior to this, the illuminated display is switched off so that
the intended travel can be conducted before restoring the Sabbath-function.
❑ during operation in Sabbath-function, light curtains and over load signals are ignored
❑ in case of two door sides, all doors open simultaneously
❑ the parameter “T: Stop in main landing” must be larger than “T: Stop between floors” (Stop
landing)
❑ the parameter “T: Stop between floors” must be larger than “T: Door open time” and “T:
Staytime landing call (s)” (both in “Door times” menu, CMD -> 7044).
236
Parameter Default Value
Description
[Direct access] value Range
Sabbath-function starting time in hours and
minutes. If the starting time is set to 0, the
T:Sabbath Begin (hhmm) 0
activation input serves as Sabbath-function
starting point.
Sabbath-function ending time in hours and
minutes. If this value is set to 0, the release
T:Sabbath End (hhmm) 0
of the activation input marks the Sabbath-
function ending point.
Address output for the illuminated display of
1.O:Sabbath active each landing, which are connected to the
bus modules.
237
A pawl device is a device which fixates the lift at the rails or shaft walls, thereby preventing it from
sinking during a loading procedure. This in turn means that when the lift is to resume travel, it first
needs to be lifted in order for the holding bolts to retract, and then start travelling to the desired
landing.
When stopping, the lift makes a halt (30-50 mm) above the landing in order to enable the pawling
device to activate and extend. Afterwards, the lift descends in regulating speed until it touches down
on the device.
[Direct access: CMD -> 7159 -> 7217]
238
Query whether the cabin is allowed to start
travelling in upwards direction with
Non stop travel in up. dir. extended holding bolts in order to be able to NO YES/NO
retract the latter during travel without
stopping for this purpose.
Delay time which must pass before
enquiring whether the holding bolts are
t:delay for retraction(ms) 3000 0-9000 ms
retracted when travelling in upwards
direction without a stop.
Accesses shaded in green are equipped with pawl devices. Accesses with grey font which are not
shaded in green do exist, but don’t have hinged doors. Accesses marked in red are not enabled in
the access masks.
The “ALL” button serves to select all landings or no landings if you press the button again. Change
the access individually by pressing the landing number. Do not forget to save any changes using
“OK”.
[Direct access: CMD -> 7218]
239
9.2.5 Special functions
The “Special functions” menu serves to make settings regarding rather the system than the lift. Here
you can set the menu language and the system time, for instance.
[Direct access: CMD -> 7151 -> 7156 -> 7119 -> OK]
240
Parameter Default Value
Description
[Direct access] value Range
This provides the possibility to trigger a
printscreen using a defined I/O port. On the
I:Page Printscreen touchscreen this is done by simply pressing the
Genius hashtag. For this purpose, an SD card
must be available in the hand terminal.
This serves to provide the possibility to run the
controller in demo mode.
Demo mode 0 = Demo mode disabled 0
1 = Operation with simulator
10 = Operation without simulator
241
If you change the date or time, the current time is sent to the bus.
[Direct access: CMD -> 7147-> OK]
242
[Direct access: CMD -> 7204-> OK]
243
KM_MON is a monitoring software which is specially devoled for Genius 20 control. It enables to
access the controller via telemaintenance.
244
[Direct access: CMD -> 7164 -> 7165]
245
[Direct access: CMD -> 7154 -> 7024 -> 7025 -> 7210]
Important modul not Required modules are signalled by "YES" (e.g. bus module
NO YES/NO
exist. in shaft pit missing).
DS1/DS2 open Query of the door opening mask which serve to determine
mask which doors are allowed to open in case of an error.
246
Parameter Default Value
Description
[Direct access] value Range
247
9.3 Language
The "Language" menu serves to select the system language. You can activate the language by
selecting it on the screen. Then all parameters / text will be loaded in the corresponding language.
Currently you can choose from 6 languages: German, English, Swedish, Dutch, French and Greek.
248
9.4 Status
The "Status" menu serves to display an overview of the controller status. Here you can open any
page and execute commands directly.
On the left you can see a symbolic lift with a maximum of 12 visible landings. If the actual lift has
more than 12 landings, the picture is shifted in such a way that the car is displayed in the middle
and the landings shift accordingly.
When a call is registered in a released landing, green symbols turn blue with either a white dot in
the centre (car call) or white arrows indicating the onward direction (landing call).
Above the entire illustration, the landing number (here red “0”) marks the current lift position.
249
The TRC travel counter, the OHC operating hours counter, the relative or absolute encoder position
(depending on the chosen setting), the current speed V and the STP step are displayed in the upper
middle area of the car. During operation, the opening and closing state for 2 doors with the
respective times (in seconds) is indicated.
On the right you can find the most important controller signals, such as:
❑ S1= Safety circuit 1 (green=active; grey=not active)
❑ S2= Safety circuit 2 (green=active; grey=not active)
❑ S3= Safety circuit 3 (green=active; grey=not active)
❑ S4= Safety circuit 4 (green=active; grey=not active)
❑ S5= Safety circuit 5 (green=active; grey=not active)
❑ S6= Safety circuit 6 (green=active; grey=not active)
❑ MON= Contactor monitoring (green=active; grey=not active)
❑ L4= Cabin light (green=active; grey=not active)
❑ VO= Upper prefinal switch (green=active; grey=not active)
❑ SZ= Signal switch zone (green=active; grey=not active)
❑ SM= Signal switch center (green=active; grey=not active)
❑ VU= Bottom prefinal switch (green=active; grey=not active)
❑ ES= Emergency Stop (green=active; grey=not active)
❑ K5= K5 safety relay (green=active; grey=not active)
❑ K7= K7 safety relay (green=active; grey=not active)
❑ OT1= Overtemperature 1 (green=active; grey=not active)
❑ OT2= Overtemperature 2 (green=active; grey=not active)
❑ REC= Recal (green=active; grey=not active)
❑ RUP= Recall up (green=active; grey=not active)
❑ RDN= Recall down (green=active; grey=not active)
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❑ UP= Direction UP (green=active; grey=not active)
❑ DN= Direction DOWN (green=active; grey=not active)
❑ RUN= Inverter travel (green=active; grey=not active)
❑ V0= Inverter speed v0 (green=active; grey=not active)
❑ V1= Inverter speed v1 (green=active; grey=not active)
❑ V2= Inverter speed v2 (green=active; grey=not active)
❑ V3= Inverter speed v3 (green=active; grey=not active)
❑ VN= Inverter rated speed (vnenn) (green=active; grey=not active)
❑ LS1= Light curtain 1 (green=active; grey=not active)
❑ LS2= Light curtain 2 (green=active; grey=not active)
❑ OB1= Obstruction door 1 (green=active; grey=not active)
❑ OB2= Obstruction door 2 (green=active; grey=not active)
❑ OL1= Open-limit switch door 1 (green=active; grey=not active)
❑ OL2= Open-limit switch door 2 (green=active; grey=not active)
❑ CL1= Close-limit switch door 1 (green=active; grey=not active)
❑ CL2= Close-limit switch door 2 (green=active; grey=not active)
❑ DO1= Door 1 open (green=active; grey=not active)
❑ DO2= Door 2 open (green=active; grey=not active)
❑ DC1= Door 1 close (green=active; grey=not active)
❑ DC1= Door 1 close (green=active; grey=not active)
❑ KFN = Car fan (green=active; grey=not active)
❑ AL= Alarm (green=active; grey=not active)
❑ KCL= Car light (green=active; grey=not active)
The lower blue field contains the status text with a maximum of 7 lines which provides information
about the current state of operation.
251
The green bar below starts with the Genius hash. If you touch this hash and if there is additionally
an SD card in the hand terminal (symbol “iSD), a screenshot of the currently visible screen will be
saved as a file on the hand terminal SD card.
The symbol next to it displays the BATTERY state: green in different shades means OK; red triggers
a battery change or it means that no battery is connected.
The operating state is displayed next to the battery symbol. Here you can see "Normal mode". At
the far right of the green bar, the current time of the day as well as the non-/existent SD card in the
hand terminal (grey=no/green=yes) are indicated.
At the bottom of the screen there are the Menu button, the command entry button (CMD), change
to previous and next page and, if required "OK" for confirmation.
252
9.5 Bus system indication
9.5.1 KMPRO, KMREL, KMCTB
All signals of the processor board (KMPRO), the I/O32 cards, the relay board (KMREL) and KMCTB
board (C48-C51) are displayed here. If a bus module is not available, the name is shaded in red.
When changing to the next page you can either display the landing bus with modules 32..63 (if
assigned) or the car bus.
At the bottom there are the Menu button, the CMD button and the button to change to the previous
and next page.
253
9.5.3 Car bus
Here the car bus or the landing modules of door side 2 are displayed (in case of a second door side
it is the car bus). The 8 I/O ports with the assignment abbreviation and the switching state are
displayed per module.
At the bottom there are the Menu button, the CMD button and the button to change to the previous
and next page.
254
9.6 Setup (commissioning)
The "Setup" menu summarises the aspects (as described in "Parameters") that must compulsorily
be parameterised by the mechanic for initial commissioning.
[Direct access: CMD -> 7111-> OK]
255
Note: To set the upwards and downwards stopping distance you must first travel up and down. If
you select the two parameters, the information field contains a suggestion for the setting.
This page is only available for homelifts after the activation of the corresponding inputs in Homelift
menu (page 238).
256
9.7 Certification
The "Certification" menu provides functions that are useful for acceptance by authorised inspection
agencies.
Select the depicted function in order to start it. The status is displayed by automatically changing to
the status window.
The "Reset/End certification" function triggers a controller restart. This is necessary after the test in
order to deactivate the "Certification" function.
[Direct access: CMD -> 7192 -> 7056 -> OK]
Parameter
Description Condition
[Direct access]
Selecting this function starts a travel to the upper limit
switch. The travel is completed by interrupting the
safety circuit (S1) when the upper limit switch is
actuated.
Before the function is
After leaving the limit switch (S1 is applied again
called, the car should be
Move to final switch up when going down), hydraulic lifts will go to the lowest
parked in the uppermost
landing and stay in the out-of-order status. Resetting
landing.
is only possible by hand (e.g. inspection, reset).
Rope-traction lifts must be removed from the final
limit switch by recall or other means. They will then
resume normal operation.
257
Parameter
Description Condition
[Direct access]
258
9.8 Tools
All commands can be executed by numerical codes. Commonly used functions can be called directly
for simplification. Furthermore, you can select pages to analyse the speed profile or the travel curve
with travel signal indication.
[Direct access: CMD -> 7012 or 7022 -> OK]
Parameter
Description
[Direct access]
Adjustment
[CMD -> 7013 or 7014 -> For further information regarding this submenu, check the corresponding chapter.
OK]
Diagnostics
For further information regarding this submenu, check the corresponding chapter.
[CMD -> 7015-> OK]
Data/Software
For further information regarding this submenu, check the corresponding chapter.
[CMD -> 7016-> OK]
IO assignment
For further information regarding this submenu, check the corresponding chapter.
[CMD -> 7153-> OK]
Internal parameter: By selecting this button, all parameter pages of the controller are
PrtScrn parameter pages stored to the SD card (iSD) of the hand terminal (HT) as images (BMP). Precondition
(iSD) is that an SD card has been plugged into the HT and that the HT has suitable software.
There are currently 226 different parameter pages.
Internal parameter: By selecting this button, all status pages of the controller are
PrtScrn Status pages (iSD) stored to the SD card (iSD) of the hand terminal (HT) as images (BMP). Precondition
is that an SD card has been plugged into the HT and that the HT has suitable software.
Internal parameter: By selecting this button, the TRC travel counter and the OHC
Reset TRC & OHC
operating hours counter are reset.
Under menu – parameter – special – maintenance interval one can set restrictions for
the lift operation such as monitoring the operating hours counter OHC, travel counter
TRC and any changes of direction. This is relevant for instance in case of installations
Reset service interval
with plastic ropes which are only fit to perform a limited number of travels/changes in
direction. In order to reset these counters, the above item is selected and the
procedure recorded in the log.
259
9.8.1 Adjustment
[Direct access: CMD -> 7013 -> 7014]
Parameter
Description
[Direct access]
The display- and special texts at the landings (2 characters) are sent to the
displays and saved there via the bus. Afterwards, the displays perform a restart
Communication to display
in order to make the new texts available. This process can be triggered by the
direct command 601-OK.
260
[Direct access: CMD -> 7021]
261
Parameter Default Value
Description
[Direct access] value Range
NO serves to switch off the car light monitoring.
YES activates it.
The Genius 20 relay board checks whether a
current flow at the cabin light. If not, the cabin
light is either defective or switched off. If,
Cabin light monitor. YES YES/NO
however, the cabin light is switched on with no
current being available in the light circuit, the lift
goes to “out of order”-mode. The display at the
hand terminal shows the error message “Error
cabin light”.
262
[Direct access: CMD -> 7114]
.
Parameter Default Value
Description
[Direct access] value Range
If you call this parameter, a TeachIn is
TeachIn zero point executed and the zero point is read by the
absolute encoder.
263
9.8.2 Diagnostics
[Direct access: CMD -> 7015]
Parameter
Description
[Direct access]
After selecting this menu item, the hand terminal switches to the “Display”
page:
Test display on bus Every display connected to Genius 20 Bus and hand terminal starts to first
[CMD -> 7404-> OK] indicate all programmed landing- and then all special texts. After this long test
procedure is terminated, the Bus-displays return to normal operation and the
hand terminal changes back to the diagnosis page.
After selecting this menu item, the hand-held terminal switches to the “Status
2” page (KMREL+KMPRO+KMCTB). In the second signal area with 4 lines
(IO1, IO9, I17 and I25) the 32 signals from the IO32 card are indicated. With
IO32 test this test, the IO-signals are set according to a certain pattern which is then
counterchecked in order to investigate whether the inputs have set the
signals likewise.
The direct command for this procedure is “405-OK”.
This menu item serves to test all relays on the relay board.
Attention: Prior to conducting this test, all connectors from the relay board
which are activated with a relay as well as the connector from the processor
board for parallel inverter activation must be disconnected! This way, no
unintended action can be performed.
The hand-held terminal changes to “Status 2”-page
KMREL relay test (KMREL+KMPRO+KMCTB). First, all travelling relays as well as free relays
are switched through: They are all alternately activated collectively and
individually. Then, all travel signals are transmitted to the inverter – output by
output. Finally, all relays are activated and deactivated collectively. The test
is finished.
The relay test may also be started with the command “401+OK”.
264
9.8.3 Data / Software
[Direct access: CMD -> 7019]
This page shows all currently installed software products. These are:
❑ Date and time of the last saved set of parameters
❑ the Genius 20 software version currently at use
❑ the central processing units “In-application-processor software” version; this is the
controller’s boot loader
❑ the bus driver version used on the Genius 20 controller board
❑ the version of the connected hand terminal
All software types can be read in as a file.
General information:
Media SD-card and USB-flash drive need to be equipped with FAT32 data system and must contain
one partition only!
265
Performing a back-up is sensible prior to conducting a test, adjusting settings or exchanging
hardware (processor board). By selecting these menu items, one initiates all controller data to be
saved on a flash-drive or SD-card so as to be able to recover it on another hardware.
[Direct access: CMD -> 7016]
Parameter
Description
[Direct access]
This item is active when a valid SD-card is plugged on the Genius 20
controller board. When selected, this function serves to save all
parameters, log-files, the software, processor-IAP and a current parameter-
text-file into a back-up folder (labelled with date and time) on the SD-card.
Its main folder carries the name of the lift-ID which – if assigned - is saved
Complete to SD card
under the lift-information menu item.
After activating this button several bars will appear on the display, indicating
the different back-ups for several times until at the end, an OK-button
appears on the display so as to make sure there is enough time to properly
read the information on the display.
This menu item is active when a valid USB-flash drive is plugged on the
Genius 20 controller board.
Complete to USB drive
The process of backing-up the data corresponds to the description for using
a SD-card.
266
[Direct access: CMD -> 7017]
These menu items are active when either a SD-card or a USB-flash drive is detected on the
processor board.
When choosing one particular memory medium, further distinctions are made in terms of which
software needs to be recovered specifically.
[Direct access: CMD -> 7219]
Parameter
Description
[Direct access]
Selection for complete recovery of the Genius 20 software, the Genius 20 IAP (boot loader)
Complete
and parameters. The log on the controller remains unaffected! Depending on the files
[CMD -> 7220-> OK]
available, complete back-ups might be listed here for selection and direct activation.
Selection for recovering solely Genius 20 software. Any other software remains unaffected.
only software
Depending on the files available, the Genius 20 software versions in the different memory
[CMD -> 7221-> OK]
medium folders are displayed here for selection and direct activation.
Selection for recovering saved parameters. Any other software remains unaffected.
only parameter Information: If parameters are saved in a Temp-subdirectory, these procedures are
[CMD -> 7222-> OK] conducted from the menu. The desired parameter configurations which are to be recovered
can be selected here and re-saved to the processor.
Selection for recovering saved logs. Any other software remains unaffected. Depending on
only history
the files available, the log-files in the different memory medium folders are displayed here
[CMD -> 7223-> OK]
for selection and direct activation.
267
Parameter
Description
[Direct access]
Selection for recovering the processor’s saved IAP (boot loader). Any other software
only IAP
remains unaffected. Depending on the files available, the IAP’s in the different memory
[CMD -> 7224-> OK]
medium folders are displayed here for selection and direct activation.
Selection for recovering the bus driver on the processor board. Any other software remains
only Bus Driver
unaffected. Depending on the files available, the Genius bus driver in the different memory
[CMD -> 7225-> OK]
medium folders are displayed here for selection and direct activation.
Selection for recovering software of the hand terminal. When running the update, please
do not disconnect the hand terminal, since otherwise the update might be incomplete. Any
Ηand terminal
other software remains unaffected. Depending on the files available, the hand terminal
[CMD -> 7226-> OK]
softwares in the different memory medium folders are displayed here for selection and
direct activation.
Parameter
Description
[Direct access]
268
9.8.5 IO assignment
In order to look for a specific IO-assignment, select the address button and enter the desired
IO for querying its function. Underneath the button a list of all the assignments corresponding
to that particular IO will appear. Normally, only one assignment parameter should be given
here. If there are more, a double assignment is at hand. In order to rectify such a situation,
select the listed parameter and change its configuration on the next appearing configuration
page.
[Direct access: CMD -> 7153]
9.9 Battery
In addition to the current supply voltage, the charging voltage and the state of the emergency battery
connected to terminals XK14 (+BAT; -) is displayed.
If the battery charging is switched on, this is signalled on the screen as well as the requirement for
charging and the current charging current. At the bottom there is the Menu button and the button to
change to the previous and next page.
General: A battery test is executed automatically every 8 hours. If the test is successful, everything
is ok. If not, this is displayed during each travel by "Please check BATTERY!". After 5 negative test
results the lift is switched "out of operation".
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9.10 Log
The "Log" menu serves to call errors and incidents chronologically. The general section provides
information on the operation.
[Direct access: CMD -> 7148-> OK]
9.10.1 Error
The stored errors are displayed. The latest ones at first. You can read the short information
containing date, time and absolute encoder position. Pressing the error changes to the status display
and the state of the controller at that time is displayed (including all signals and position...). The
arrows at the bottom serve to go to the previous or next errors stored. The "Menu" button terminates
the view.
270
9.10.2 General info
Change to the indication of general statistical incident counts. This is only for information.
[Direct access: CMD -> 7150-> OK]
9.10.3 Events
The stored events are displayed. The latest ones at first. You can read the short information
containing date, time and absolute encoder position.
The arrows at the top serve to go to the previous or next events stored. The "Menu" button
terminates the view.
271
9.11 DCP
This menu item is only visible or selectable if the DCP connection has been turned on. This is
done in the menu "Parameters - General settings - DCP Y/N".
In DCP3/4 mode with inverter, the display, the control keys and the status messages are
displayed here. The status is always the current inverter state. This dialogue serves to
parameterise the inverter as if it was operated directly using its control unit.
9.12 Rescue
In the event of required release of people, the car position, the speed and the step are displayed
here.
The travel direction is indicated by the arrow: if no arrow is visible, the car is in the zone. If the
arrow is green, the speed is less or equal than 0.1 m/s. If it is greater, the arrow is red (as a
warning). The landing name and the zone are displayed below.
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10 Errors
Error code : 0
Reset Automatic
Short text NO_ERR
Long text No error
Description
Reaction General
Rope
Hydraulic
Remedy
Error code : 1
Reset Automatic
Short text Module do not exist!
Long text Critical module not\alive!
Description A function was programmed to a non-existing Bus-module.
Reaction General The control switches into “out-of-order” mode.
Rope
Hydraulic
Remedy - Install the missing module
- Re-programm the desired function on an existing module
Error code : 2
-- Reserved error code
Error code : 3
-- Reserved error code
Error code : 4
-- Reserved error code
Error code : 5
Reset 800 + Ok / Recall / Reset
Short text K5 not active!
Long text K5 activity is wrong
Description The control contact of safety relay K5 reports a permanently deenergized relay despite the zone being
approached or travelled through.
Reaction General The control switched into “out of operation 5“
Rope The control stops in the next possible landing.
Hydraulic The control stops in the next possible landing and descends into the lowest landing from there.
Remedy - Check selection signals SM/SZ (First SZ and then SM must turn active when approaching the
zone).
- Check selection signals for voltage (When a signal is active one should be able to measure a 24V
voltage between the signal and +24V).
- Check the DIL switch “S1“ on the KMREL board (All switches must be positioned on “off”)”
- Check the jumper “J3“(refer to the wiring diagram)
- Visually check the safety relays K5/K6/K7 (deformed contact pins)
- Check the connection KMPRO to KMREL board
Error code : 6
Reset 800 + Ok / Recall
Short text K5 always inactive!
Long text K5 permanently inactive!
Description The control contact of safety relay K5 reports a permanently inactive relay despite having left the zone.
Reaction General The control switched into “out of operation 6“
Rope The control stops in the next possible landing.
Hydraulic The control stops in the next possible landing and descends into the lowest landing from there.
Remedy - Check selection signals SM/SZ (First SZ and then SM must turn active when approaching the zone.)
(Pay attention to the LEDs over the relays)
- Check selection signals for voltage (When a signal is active one should be able to measure a 24V
voltage between the signal and +24V.)
273
- Check the DIL switch „S1“ on the Genius 20-relay board (All switches must be positioned on “off”)
- Check the jumper „J3“ (refer to the wiring diagram)
- Visually check the safety relays K5/K6/K7 (deformed contact pins)
- Check the connection KMPRO to KMREL board
Error code : 7
Reset Automatic
Short text S1 interruption
Long text S1 interruption in normal mode
Description The safety circuit 1 was interrupted during travel.
Reaction Due to the interruption of the safety circuit the lift is forced to stop and the control switches into “Out-of-
operation” mode.
Causes - Main switch was switched off
- Safeties MCB FC has triggered
- Speed governor or lift arrestor contact have triggered
- Other contact before the S1 tap has triggered (refer to the wiring diagram)
Remedy - Measure voltage between S1 and NIN
- If no voltage can be detected, check the safety circuit contacts
- If some voltage can be detected but is not indicated properly by the control it might that the
optocoupler on the KMREL board is defective. Replace optocoupler or KMREL board.
Error code : 8
Reset Automatic
Short text S1 interruption
Long text S1 interruption in inspection mode
Description The safety circuit 1 was interrupted during travel
Reaction General Lift stops and no further inspection run can be carried out
Rope
Hydraulic
Causes - Main switch was switched off
- Safeties MCB FC has triggered
- Speed governor or lift arrestor contact have triggered
- Other contact before the S1 tap has triggered (refer to the wiring diagram)
Error code : 9
Reset Automatic
Short text S2 interruption
Long text S2 interruption
Description The safety circuit was interrupted during normal operation.
Reaction General Due to the interruption of the safety circuit the lift is forced to stop and the control switches
into “Out-of-operation” mode.
Rope
Hydraulic
Causes - Emergency stop was activated
- Revolving door contact has opened
- Other contact between S1 tap and S2 tap has triggered (refer to the wiring diagram)
Error code : 10
Reset Rope automatic/Hydro 800+OK
Short text S2 In, S1 Off
Long text S2 active, but S1 not active
Description This is not a logical state since the safety circuit is fed in after the S1 tap.
Reaction General The control switches into “Out-of-order” mode
Rope The lift comes to a halt
Hydraulic The lift descends into the lowest landing
Causes - Jumper in the safety circuit
Remedy - Remove jumper(s) in the safety circuit
274
Error code : 11
Reset 800+Ok / Reset / S6 opens during inspection mode
Short text S6 permanently active
Long text S6 was bridged in inspection
Description The control expects the safety circuit to be interrupted when letting go of the direction button during inspection
mode. If this does not happen (S6 remains on), this error is recorded.
Reaction General The control switches into “Out-of-order” mode
Rope
Hydraulic
Causes - Jumper in the safety circuit
Remedy - Remove jumper(s) in the safety circuit
Error code : 12
Reset Automatic
Short text Car emergency stop!
Long text Emergency stop in car is pressed
Description The emergency stop in the car is monitored by the control. When the emergency call is activated, this error
is reported.
Reaction General The control switches into “Out-of-order” mode
Rope
Hydraulic
Causes - Emergency stop in car is activated
Remedy - Reset the emergency stop
Error code : 13
Reset Automatic
Short text Inverter fault
Long text Inverter fault
Description The inverter reports an error to the control
Reaction General The control switches into “Out-of-order” mode
Rope
Hydraulic -----------------------------------------------------------------------------
Causes - Check wiring of the fault message contact (refer to the wiring diagram)
- Check the error log of the inverter
Remedy - Remove the error at the inverter
Error code : 14
Reset Automatic
Short text Overtemperature 1
Long text Overtemperature 1
Description The PTC thermistor in the travel motor or respectively in the pump motor of the hydraulic reservoir indicated
a violation of the maximum allowed temperature (60°C) in one of these operating equipments to the control
at input OT1.
Reaction General The control switches into “Out-of-order” mode
Rope At standstill: After cool down the installation will resume operation
When travelling: The control stops in the next possible landing. After cool down the installation
will resume operation.
Hydraulic At standstill: After cool down the installation will resume operation
During travel: When travelling upwards, the installation stops immediately and approaches the
lowest landing. The installation resumes operation after a cooling-down period.
Causes - High number of travels
- High ambient temperature
- Defective engine / defective engine fan
Beseitigung - See cause
Error code : 15
Reset Automatic
Short text Overtemperature 2
Long text Overtemperature 2
Description The PTC thermistor in the travel motor or respectively in the oil of the hydraulic reservoir indicated a violation
of the maximum allowed temperature (110°C) in one of these operating equipments to the control at input
OT1.
Reaction General The control switches into “Out-of-order” mode
Rope --------------------------------------------------------------------------
Hydraulic At standstill: After cool down the installation will resume operation
During travel: When travelling upwards, the installation stops immediately and approaches the
lowest landing. The installation resumes operation after a cooling-down period.
Causes - High number of travels
- High ambient temperature
- Defective engine
275
Remedy - See causes
Error code : 16
Reset 800 + Ok
Short text Contactor control drop
Long text Contactor control drop
Description The control cannot read in the input “MON” after the end of travel. (contactor not deenergised)
Reaction General The control switches into “Out-of-order” mode
Rope The control stops in the next possible landing.
Hydraulic The control stops in the next possible lading. Therefrom, the lift descends into the lowest
landing.
Causes - Main- or brake contactor defective
- Close auxiliary contact of the contactors
- Lock the preselection relay on the KMREL
Remedy - Replace defective contactor/relay
Error code : 17
Reset 800 + Ok
Short text Contactor monitor on
Long text Contactor monitor permanently on
Description The control recognized the input “MON” after beginning of travel (contactor not energized)
Reaction General The control switches into “Out-of-order” mode
Rope The control stops in the next possible landing.
Hydraulic The control stops in the next possible lading. Therefrom, the lift descends into the lowest
landing.
Causes - Main- or brake contactor defective
- Close auxiliary contact of the contactors
- Lock the preselection relay on the KMREL
Remedy - Replace defective contactor/relay
Error Code: 18
Reset Automatic
Short text Err Light Screen D1
Long text Err Light Screen D1
Description The control cannot detect a signal at the light curtain input. (Serves to monitor the functioning of the light
curtain according to EN81-20)
Reaction General The control switches into “out-of-order” mode.
Rope
Hydraulic
Causes - Failure or disruption at the light curtain/control unit
- Defective input at the controller
Remedy - Check light curtain; output function OK must be configurated as a contact maker (N.O.)
- Check wiring
- Check up on the input status-wise
- Should the input be defective it can be re-parameterized to another free I/O at any time
Error code : 19
Reset Automatic
Short text Recall UP and DOWN
Long text Recall UP and DOWN are activ!
Description Both direction signals apply at the controller even though the recall function is switched off.
Reaction General The control switches into “Out-of-order“ mode
Rope
Hydraulic
Remedy - Let go of the direction switch
- Check wiring
- Check jumper position on the KMPRO board (refer to the wiring diagram) (Jumper REC/RUP/RDN
)
Error code : 20
Reset Automatic for rope / 800+Ok for hydraulic
Short text Up final switch
Long text Final switch upper floor!
Description If the lift stands above the flush position in the highest landing and the S1 is interrupted, this error will be
recorded.
Reaction General The control switches into “Out-of-order“ mode
Rope The control switches into normal mode when S1 is closed.
Hydraulic The lift descends into the lowest landing and remains there in “out-of-order” mode until the
error is reset.
276
Causes - Brake has been released manually – the lift coasts away upwards.
- deceleration distance is not set correctly
- temperature-dependent hydraulic system
- control does not decelerate correctly
- emergency-stop switch is not positioned correctly
Remedy - Set the deceleration distances correctly
- Check parameters of the controller
Error code : 21
Reset 800+Ok / Recall
Short text Down final switch
Long text Final switch lower floor!
Description If the lift is standing more than 50mm underneath the flush position of the lowest landing and the S1 is
interrupted, this error will be recorded.
Reaction General The control switches into “Out-of-order“ mode
Rope The control switches into normal mode when S1 is closed.
Hydraulic The control switches into normal mode when S1 is closed.
Causes - deceleration distance is not set correctly
- temperature-dependent hydraulic system
- car is overloaded
- control does not decelerate correctly
- emergency-stop switch is not positioned correctly
Remedy - Set the deceleration distances correctly
- Check parameters of the controller
Error Code: 22
Reset Automatic
Short text Err Light Screen D2
Long text Err Light Screen D2
Description The control cannot detect a signal at the light curtain input. (Serves to monitor the functioning of the light
curtain according to EN81-20)
Reaction General The control switches into “out-of-order” mode.
Rope
Hydraulic
Causes - Failure or disruption at the light curtain/control unit
- Defective input at the controller
Remedy - Check light curtain; output function OK must be configurated as a contact maker (N.O.)
- Check wiring
- Check up on the input status-wise
- Should the input be defective it can be re-parameterized to another free I/O at any time
Error code : 23
Reset Automatic
Short text Inspection UP and DOWN
Long text Inspection UP and DOWN are activ!
Description The controller recognizes both inspection-direction-switches as active.
Reaction General The control switches into “Out-of-order“ mode
Rope
Hydraulic
Causes - Both switches are activated
- Input at the controller is defective
Remedy - Check position of switched
- Check inputs on the status page (IUP/IDN)
Error Code : 24
Reset Automatic
Short text Overtemperature 3
Long text Overtemperature 3
Description Monitoring of further components for overtemperature as required by EN81-20; otherwise as overtemperature
1.
Reaction General The control switches into “out-of-order” mode.
In standstill: The installation resumes operation after a cool-down period.
During travel: The control initiates a stop in the next nearest landing and resumes operation
after a cool-down period.
277
Error code : 25
Reserved error code
Error Code: 26
Reset Automatic
Short text Overtemperature 4
Long text Overtemperature 4
Description The thermistor in the first door motor indicated a violation of the maximum allowed temperature in motor.
Reaction General The control switches into “out-of-order” mode.
In standstill: The installation resumes operation after a cool-down period.
During travel: The control initiates a stop in the next nearest landing and resumes operation
after a cool-down period.
Error Code: 28
Reset Automatic
Short text Overtemperature 5
Long text Overtemperature 5
Description The thermistor in the second door motor indicated a violation of the maximum allowed temperature in motor.
Reaction General The control switches into “out-of-order” mode.
In standstill: The installation resumes operation after a cool-down period.
During travel: The control initiates a stop in the next nearest landing and resumes operation
after a cool-down period.
Error code : 29
Reset Automatic
Short text Recall up input active
Long text No recall but recall UP is active
Description The controller recognizes the “up” input of Recall as active despite the Recall control being deactivated.
Causes - Direction button is being pushed even though the Recall control is not switched on.
- Input at the controller is defective
Error code : 30
Reset Automatic
Short text Recall down input!
Long text No recall but recall DOWN is active!
Description The controller recognizes the “down” input of Recall as active despite the Recall control being deactivated.
Causes - Direction button is being pushed even though the Recall control is not switched on.
- Input at the controller is defective
278
Remedy - Release direction button
- Check input on the status page (RDN)
Error Code : 31
Reset Automatic
Short text Inspection up input?
Long text No inspection but inspection UP is active
Description The controller recognizes the “up” input of inspection as active despite the inspection control being
deactivated.
Causes - Direction button is being pushed even though the inspection control is not switched on.
- Check input on the status page (RDN)
Remedy - Release direction button
- Check input on the status page (IUP)
Error code : 32
Reset Automatic
Short text Inspection DOWN input?
Long text No inspection but inspection DOWN is act.
Description The controller recognizes the “down” input of inspection as active despite the inspection control being
deactivated.
Causes - Direction button is being pushed even though the inspection control is not switched on.
- Check input on the status page
Remedy - Release direction button
- Check input on the status page (IDN)
Error Code: 33
Reset 800 + OK
Short text Seismic device not ready
Long text Seismic Device not ready
Description The controller cannot detect a “ready” signal from the seismics detector
Reaction The installation is put out-of-order in the next floor.
Error code : 34
Reset 800 + OK
Short text D1 Open/Close Limit-Sw.
Long text Open/close limit switch door 1 together
Description The controller recognizes both door 1 limit switches as active
Causes - Limit switch wiring not correct
- Input at controller is defective
Remedy - Check wiring
- Check NC (normally closed contact) setting in parameters
- Check input on the status page (OL1/CL1)
Error code : 35
Reset 800 + OK
Short text D2 Open/Close Limit-Sw.
Long text Open/close limit switch door 2 together
Description The controller recognizes both door 2 limit switches as active
Causes - Limit switch wiring not correct
- Input at controller is defective
Remedy - Check wiring
- Check NC (normally closed contact) setting in parameters
- Check input on the status page (OL2/CL2)
Error code : 36
Reset Automatic
Short text Software final switch
Long text sortware final up switch
Description The value determined by the absolute encoder does not coincide with the reference value for the highest
landing which is determined by the controller (zero-point +nlandings)
Reaction General The controller switches into “out-of-order” mode.
Rope The controller initiates an emergency stop.
Hydraulic The controller initiates an emergency stop and descends into the lowest landing.
279
Causes - Reading error of the absolute encoder
- Defective connection
- Magnetic tape not installed correctly (Installation manual!)
- Defective travelling cable
- Defective CPU
Error code : 37
Reset Automatic
Short text Undershoot lowest floor
Long text Undershoot or reference level not correct
Description The value determined by the absolute encoder does not coincide with the reference value for the highest
landing which is determined by the controller (zero-point)
Reaction General The controller switches into “out-of-order” mode.
Rope The controller initiates an emergency stop.
Hydraulic The controller initiates an emergency stop and descends into the lowest landing.
Causes - Reading error of the absolute encoder
- Defective connection
- Magnetic tape not installed correctly (Installation manual!)
- Defective travelling cable
- Defective CPU
Error code : 38
Reset 800 + Ok / Recall / By entering a cabin call
Short text Door 1 did not close
Long text Door 1 did not close after 5 retry
Description The controller initiated 10 attempts for closing, during all of which the safety cicuit failed to successfully close
given the predetermined control time for the closing of doors.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - defective interlocking contact
- defective door contact
- control time for closing doors is set too restrictively
- door motor has too little contact pressure
Error code : 39
Reset Input Reset Earthquake (Parameter -> Mode -> Operation mode 4/4 -> Earthquake ->I:Reset xxx )
Short text Seismic Device 24H
long text Seismic Device 24H test not ok
Description The controller checks the seismic device every 24 hours automatically so that the Earthquake function is
ensured. This error message will be issued, should the controller detect an error.
Reaktion The controller switches into “out-of-order” mode.
Ursachen - Failure or disruption at the seismics detector
- Output/Input at the controller is defective
Error code : 40
Reset 800 + Ok
Short text ACCU Error
Long text ACCU-Control Error
Description The lead-battery which is mounted to the controller is either defective or not connected (is only checked in
standstill)
Reaction General The controller switches into “out-of-order” mode.
Rope The lift stops in the current landing
Hydraulic The lift descends into the lowest landing
Causes - battery disconnected
- defective battery
280
If the battery should be defective, one deactivates the monitoring via the menu “Tools ->
Adjustment -> Surveillance -> Battery control j/n”
We highly URGE you to note that the battery needs to be replaced both at your installation and in
the maintenance book.
Error Code: 41
Reset 800+Ok
Short text Brake error
Long text Brake error
Description This error code indicates that there has been a brake error prior to reset or restart.
Reaction General The control switches into “out-of-order” mode.
Rope
Hydraulic
Causes - A brake error that existed prior to shut-down/reset was saved
Remedy - Remove the brake error as indicated under error code 43-46 and reset with 800+OK
Error code : 42
Reset Automatic
Short text Phase Error
Long text Phase Error
Description The integrated phase sequence detects a phase failure or a wrong direction of rotation.
Reaction General The controller switches into “out-of-order” mode.
Rope The lift stops in the current landing
Hydraulic The lift descends into the lowest landing
Causes - Phase failure in the mains
- Phases are not clamped correctly L1/L2/L3
- Defective fuse in the controller/allocation
Error code : 43
Reset 800 + Ok / Recall
Short text Brake 1 not opened!
Long text Brake 1 not opened!
Description 3 seconds upon termination of travel, the controller checks whether the brakes are opened. That is, in case
of an error, the input brake1 is still applied.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - activation of the brake does not function properly (refer to wiring diagram)
- brake shoe contact is not set up correctly
- wiring is not correct
- Brake MCB (FBR)
- defective input
Error code : 44
Reset 800 + Ok / Recall
Short text Brake 1 not closed!
Long text Brake 1 not closed!
Description 3 seconds upon termination of travel, the controller checks whether the brakes are closed. That is, in case of
an error, the input brake1 is not applied.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - activation of the brake does not function properly (refer to wiring diagram)
- brake shoe contact is not set up correctly
- wiring is not correct
- defective input
281
Reset 800 + Ok / Recall
Short text Brake 2 not opened!
Long text Brake 2 not opened!
Description 3 seconds upon termination of travel, the controller checks whether the brakes are opened. That is, in case
of an error, the input brake2 still applies.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - activation of the brake does not function properly (refer to wiring diagram)
- brake shoe contact is not set up correctly
- wiring is not correct
- Brake MCB (FBR)
- defective input
Error code : 46
Reset 800 + Ok / Recall
Short text Brake 2 not closed!
Long text Brake 2 not closed!
Description 3 seconds upon termination of travel, the controller checks whether the brakes are closed. That is, in case of
an error, the input brake 2 is not applied.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - activation of the brake does not function properly (refer to wiring diagram)
- brake shoe contact is not set up correctly
- wiring is not correct
- defective input
Error code : 47
Reset Automatic
Short text Machin Room TEMPERATURE!
Long text Machine Room over Temperature (MRT)!
Description The maximum allowed mashine room temperature has been exceeded. The controller reads the
corresponding input MRT as active.
Reaction General The controller switches into “out-of-order” mode. Should this error occur during travel, the
current ride will be completed nonetheless.
Rope The lift stops in “out-of-order” mode at the current landing.
Hydraulic The lift descends into the lowest landing.
Causes - mashine room temperature too high
- Threshold at the thermostat not set correctly
- Wiring not correct
- Defective input
Error code : 48
Reset Automatic
Short text Maximum pressure!
Long text Maximum hydraulic pressure!
Description The hydraulic system reports to the controller that the max. allowed operating pressure is exceeded. The
controller reads the input MAX as active.
Reaction General The controller switches into “out-of-order” mode. An emergency stop is conducted.
Rope --------------------------------------------------------------------------------------------------------------------------
-
Hydraulic
Causes - maximum pressure exceeded
- wrong settings at the hydraulic manifold
- For Bucher-SIUA defective contact
- wiring not correct
- lift car is overloaded
- defective input
282
- Check input on the status page (MAX)
If the input should be defective it can be parameterized to another available I/O any time.
Error code : 49
Reset Automatic
Short text Minimum pressure!
Long text minimum hydraulic \npressure!
Description The hydraulic system reports to the controller that the min. allowed operating pressure is exceeded. The
controller reads the input MIN as active.
Reaction General The controller switches into “out-of-order” mode. An emergency stop is conducted.
Rope --------------------------------------------------------------------------------------------------------------------------
-
Hydraulic
Causes - minimum pressure not achieved
- wrong settings at the hydraulic manifold
- wiring not correct
- defective input
Error code : 50
Reset Automatic
Short text Minimum Room TEMPERATURE!
Long text Machine Room Minimum Temperature!
Description The minimum allowed machine room temperature is underrun (5°C)
Reaction General The controller switches into “out-of-order” mode. Should this error occur during travel, the
current ride will be completed nonetheless.
Rope The lift stops in “out-of-order” mode at the current landing.
Hydraulic The lift descends into the lowest landing.
Causes - Machine room temperature too low (<5°C)
- Threshold at the thermostat not set correctly
- Wiring not correct
- Defective input
Remedy - See causes
- Check input on the status page
If the input should be defective it can be parameterized to another available I/O any time.
Error code : 54
-- Rerserved error code
Error Code: 56
Reset 800 + Ok / Recall
Short text Err missing vo
Long text Err missing vo
Description This error message will be issued by the controller should the pre-limit switch “up“ not be detected 3 times
under the impulse method.
Error Code: 57
Reset 800 + Ok / Recall
Short text Err missing vu
Long text Err missing vu
Description This error message will be issued by the controller should the pre-limit switch “down“ not be detected 3 times
under the impulse method.
283
Hydraulic
Causes - Reading error signal switch „Middle“ (counts landings multiple times)
- Wiring is faulty
- Defective pre-limit switch
- Damage at the travelling cable
- Input is faulty
Remedy - See causes
Error Code: 58
Reset Automatic
Short text Machine room emergency stop
Long text Emergency stop in machine room is pressed
Description The emergency stop button in the machine room is being monitored by the controller. When activated, this
error message is issued.
Reaction General The control switches into “out-of-order“ mode.
Rope
Hydraulic
Causes - Emergency stop in machine room has been activated
- Defective input
- Wiring is faulty
Remedy - Reset emergency stop
- See causes
Error code : 61
Reset 800 + Ok / By entering a cabin call
Short text retrys close Door 2
Long text Door 2 did not close after retrys!
Description The controller initiated 10 attempts for closing, during all of which the safety circuit failed to successfully close
given the predetermined control time for the closing of doors.
Reaction General The controller switches “out-of-order” mode.
Rope
Hydraulic
Causes - defective interlock contact
- defective door contacts
- control time for the closing of doors is set too restrictively (too short)
- door motor has to little contact pressure
Error code : 62
-- Reserved error code
Errorcode : 63
Reset 700 + Ok // Tools > Adjustment > Page 2 > Delete UCM erron
Short text UCM by speed!
Long text UCM was detected by speed
Description The controller checks the lift speed in the zone. If the measures speed value should be higher than the one
given in “Menu -> Parameter -> General settings -> UCM -> v UCM check” the controller will initiate an
emergency stop.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - UCM detected
- approaching speed too high
- reading error of the absolute encoder
- parameters are not set correctly
Error code : 64
Reset 700 + Ok // Tools > Adjustment > Page 2 > Delete UCM error
Short text UCM by speed!
Long text UCM was detected by position
Description After leaving the zone the controller recognizes the shaft doors to be open (S6 not closed) and thus detects
a UCM situation.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - UCM detected
- reading error of the absolute encoder
284
Remedy - See causes
Error code : 65
Reset 700 + Ok // Tools > Adjustment > Page 2 > Delete UCM error
Short text Locked fault!
Long text Locked fault occurred!
Description This error serves for internal error analysis. // If this error should be displayed, please conduct a controller
reset.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes
Remedy
Error code : 66
Reset Automatic
Short text Cabin light!
Long text cabin light error!
Description The controller recognizes a missing phase for the cabin light. At the connecting terminal L4 on the relay board
a 230V supply cannot be decteted.
Reaction General The controller switches into “out-of-order” mode.
Rope The lift stops in the current landing
Hydraulic The lift descends into the lowest landing
Causes - phase failure
- wiring not correct
- defective input
Error code : 67
Reset Automatic
Short text Car light switch off!
Long text Cabin-light switched off!
Description Notification that the cabin light switch has been switched off at the controller.
Reaction General The controller switches into “out-of-order” mode.
Rope The lift stops in the current landing
Hydraulic The lift descends into the lowest landing
Causes - cabin light switch is being activated
Remedy
Error code : 68
Reset Automatic
Short text Small head room UP!
Long text small head room to move up in inspection!
Description Notification that the Inspection end switch which is simulated by the software was reached during upward
travel.
Reaction General
Rope
Hydraulic
Causes - end switch has been reached
Error code : 69
Reset Resolve error and enter 800+OK afterwards
Short text Apron input door 1!
Long text Apron input not active in normal mode at door 1!
Description Under normal operation, the controller expects to receive input about the hinged apron being retracted.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - hinged apron folded out
- wiring not correct
- defective input
285
Error code : 70
Reset 800+Ok and note the instructions for retracting the aprons
Short text Apron magnet Door 1!
Long text Apron input is bridged!
Description Should the installation be equipped with a holding magnet (HM) for aprons, then an input about the HM’s
retraction will be expected when issuing the output for the HM.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - hinged apron folded out even though the HM is supplied with current.
- wiring not correct
- defective input
Remedy - retract hinged apron
- in case of automatic folding, please note the operating procedures
If the input should be defective it can be parameterized to another available I/O any time.
Error code : 71
Reset 800+Ok and note the instructions for retracting the aprons
Short text Apron not activ in normal mode at door 1, because of S chain!
Long text Apron not activ in normal mode at door 1, because of S chain!
Description If the controller recognizes the S6 input to open during travel, the holding magnet for the hinged apron
deactivates.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - S6 has been opened during travel
Remedy
Error code : 72
Reset 800+Ok and note the instructions for retracting the aprons
Short text Apron input door 2!
Long text Apron input active in normal mode at door 2!
Description Under normal operation, the controller expects to receive input about the hinged aprion being retracted.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - hinged apron folded out
- wiring not correct
defective input
Remedy - retract hinged apron
- in case of automatic folding, please note the operating procedures
If the input should be defective it can be parameterized to another available I/O any time.
Error code : 73
Reset 800+Ok and note the instructions for retracting the aprons
Short text Apron magnet Door 2!
Long text Apron magnet output door 2 active but no effect on input!
Description Should the installation be equipped with a holding magnet (HM) for aprons, then an input about the HM’s
retraction will be expected when issuing the output for the HM.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - hinged apron folded out even though the HM is supplied with current.
- wiring not correct
- defective input
Remedy - retract hinged apron
- in case of automatic folding, please note the operating procedures
If the input should be defective it can be parameterized to another available I/O any time.
Error code : 74
Reset 800+Ok and note the instructions for retracting the aprons
Short text Apron door 2 S chain!
Long text Apron activ in normal mode at door 2, because of S chain!
Description If the controller recognizes the S6 input to open during travel, the holding magnet for the hinged apron
deactivates.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - S6 has been opened during travel
Remedy
Error Code: 75
Reset 800 + Ok
286
Short text Cabin door is bridged
Long text Cabin door is bridged
Description Notification that the safety circuit S4 is bridged. Prerequisite for this is that monitoring is activated in the lift
attendant menu.
Reaction General The control switches into “out-of-order” mode.
Rope
Hydraulic
Causes - Bridge at S4
Error Code: 76
Reset 800 + Ok
Short text Landing door is bridged
Long text Landing door is bridged
Description Notification that the safety circuit S6 is bridged. Prerequisite for this is that monitoring is activated in the lift
attendant menu.
Reaction General The control switches into “out-of-order” mode.
Rope
Hydraulic
Causes - Bridge at S6
Error code : 77
Reset Automatic
Short text Small Pit room DOWN!
Long text small Pit room to move down in inspection!
Description Notification that the inspection limit switch which is simulated by the software has been reached during
downward travel.
Reaction General
Rope
Hydraulic
Causes - Simulated limit switch has been reached
Error code : 78
Reset Automatic
Short text Apron distance!
Long text Because of apron distance not possible to move down more!
Description The min. distance from the shaft pit which is allowed to be reached with an out-folded apron has been reached
during downward travel.
Reaction General The controller initiates an emergency stop
Rope
Hydraulic
Causes - limit has been reached
- parameters not set correctly
Error code : 79
Reset 800 + Ok / Recall / Reset
Short text Brake 3 not opened!
Long text Brake 3 not opened!
Description 3 sec. after the beginning of travel, the controller checks whether the brakes are released; that is in case of
an error the input Brake3 is still applied.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - brake activation does not function properly (refer to wiring diagram)
- brake shoe contact is not set up correctly
- wiring not correct
- Brake MCB (FBR)
- defective input
Error code : 80
287
Reset 800 + Ok / Recall / Reset
Short text Brake 3 not closed!
Long text Brake 3 not closed!
Description 3 sec. after the termination of travel, the controller checks whether the brakes are closed; that is in case of
an error the input Brake3 is not applied.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - brake activation does not function properly (refer to wiring diagram)
- brake shoe contact is not set up correctly
- wiring not coorect
- defective input
Error code : 81
Reset 800 + Ok
Short text Sink lock not opened!
Long text Sink lock not opened!
Description 3 sec. upon beginning of travel, the controller checks whether the monitoring contact of the descent protection
has opened; that is in case of an error the input “control descent protection” still applies.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - activation of the descent protection does not function properly (see wiring diagram)
- wiring not correct
- defective input
Error code : 82
Reset 800 + Ok
Short text Sink lock not closed!
Long text Sink lock not closed!
Description 3 sec. upon termination of travel, the controller checks whether the monitoring contact of the descent
protection has closed; that is in case of an error the input “control descent protection” is not applied.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - activation of the descent protection does not function properly (see wiring diagram)
- wiring not correct
- defective input
Error code : 83
Reset Automatic
Short text IO not assigned!
Long text IO not assigned!
Description It is being referred to an IO which no function is assigned to.
Reaction Assign the desired function to the IO
Error code : 84
Reset Automatic
Short text Module not alive!
Long text Module not alive!
Description A function was programmed on to a physically not existing module
Reaction - integrate the module into the installation
- program the function onto another module
Error code : 85
Reset 800 + Ok
Short text doors are bridged
Long text doors are bridged
Description This error message appears when S4 or S6 are bridged but cannot be distinguished in the case of 2 door
sides.
Reaction General The control switches into “out-of-order” mode.
288
Rope
Hydraulic
Causes - Bridges were not removed after set-up
- Wiring is faulty
- Door contact is faulty
Remedy - See causes
Error code : 86
Reset 700 + Ok // Tools > Adjustment > Page 2 > Delete UCM error
Short text Valve-Test < 24 Hour!
Long text Valve test have not done more than last 24 hour!
Description The controller checks the valves every 24 hours so that the UCM function is ensured. If the testing is not
conducted, this error will be registered.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - Another kind of error prevents the lift from travelling „normally” thereby also rendering the valve
test unfeasible.
- After having exchanged the board the time is no longer indicated correctly.
Error code : 87
Reset 700 + Ok // Tools > Adjustment > Page 2 > Delete UCM error
Short text UCM at hydraulic KUP!
Long text UCM at hydraulic KUP!
Description During an automatic valve test the “KSD” contactor is being activated. If the controller then detects a cabin
movement into downward direction, it is to assume that there is a leaky “down valve”.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - leaky valve
- wiring error
Reset - see causes
- compare to wiring diagram
Error code : 88
Reset 700 + Ok // Tools > Adjustment > Page 2 > Delete UCM error
Short text UCM at hydraulic KSD!
Long text UCM at hydraulic KSD!
Description During an automatic valve test the “KUP” contactor is being activated. If the controller then detects a cabin
movement into downward direction, it is to assume that there is a leaky “A3 valve”.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - defective contactor
- defective auxiliary contact
- wiring error (K2 contact is bridged)
Error code : 89
Reserved error code
Error code : 90
Reset Automatic
Short text Conflict IO address
Long text Conflict IO address
Description Two functions were programmed onto the same IO adress.
Reaction - change parametrisation
- the I/O assignment can be checked as follows:
Menu -> Tools -> IO-Assignment -> select Adress e.g. C51.1
Error code : 91
Reset Contact the hotline
Short text KLMN bus driver or SPI communication error
Long text KLMN bus driver or SPI communication error
289
Description Communication between CPU and the bus driver is disturbed.
Reaction General The controller switches into “out-of-order” mode.
Rope The controller stops in the next possible landing,
Hydraulic The controller stops in the next possible landing and the lift then descends into the lowest
landing.
Remedy Change the KMPRO board
Error code : 92
Reset 800 + Ok / Reset
Short text Maximum speed!
Long text Maximum speed!
Description The controller detects a travelled speed which is higher than the value set in „Menu -> Parameter -> General
settings -> Travel -> Maximum speed“
Reaction General The controller switches into “out-of-order” mode.
Rope The controller initiates an emergency stop.
Hydraulic The controller conducts an emergency halt and the lift then descends into the lowest landing.
Causes - maximum speed has been reached
- absolute encoder reading error
- paramters are not set correctly
Reset - check the parameters (the value should lie between the rated speed and the speed governors
tripping speed)
- Entering the value „0“deactivates the monitoring.
Should this type of error occur more frequently and possibly together with an absolute encoder
reading error, one should consider exchanging the abosulte encoder (consult the hotline)
Error code : 93
Reset 800+Ok / Reset
Short text Deceleration UP!
Long text Deceleration UP!
Description The controller is capable of measuring the deceleration of the cabin and thus serves as simulated
deceleration monitoring. After having switched to the slower speed, the real deceleration of the cabin is
measured. Should this value not coincide with the one set under „Parameter > General settings >
Deceleration > Page2 > Min. deceleration (mm/s2), this error will be indicated.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - above parameter is not set correctly (the value should be slightly smaller than at the inverter)
- control does not decelerate correctly
- hydraulics do not decelerate correctly
Error code : 94
Reset 800+Ok / Reset
Short text Deceleration DOWN!
Long text Deceleration DOWN!
Description The controller is capable of measuring the deceleration of the cabin and thus serves as simulated
deceleration monitoring. After having switched to the slower speed, the real deceleration of the cabin is
measured. Should this value not coincide with the one set under „Parameter > General settings >
Deceleration > Page2 > Min. deceleration (mm/s2), this error will be indicated.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - above parameter is not set correctly (the value should be slightly smaller than at the inverter)
- control does not decelerate correctly
- hydraulics do not decelerate correctly
Error code : 95
Reset Automatic
Short text Step (-) in up movement
Long text Stop before level in up movement
Description The lift stopped BEFORE the landing during upward travel (cabin positioned too low)
Reaction General The controller relevels if relevelling is activated.
Rope
Hydraulic
290
Causes - braking deceleration is not set correctly
- load-dependent hydraulic system
- unprecise control (open loop)
- disruption during DCP transmission
Reset - set braking deceleration (reduce) (readjust only if this error occurs at each landing equally)
- readjust landing height
- readjust control
Error code : 96
Reset Automatic
Short text Glide in up movement!
Long text Cabin glide in up movement!
Description The lift has passed by the landing during upward travel (SoZone)
Reaction General The controller relevels if relevelling is activated.
Rope
Hydraulic
Causes - braking deceleration is not set correctly
- load-dependent hydraulic system
- unprecise control (open loop)
- disruption during DCP transmission
Reset - set braking deceleration (increase) (readjust only if this error occures at each landing equally)
- readjust landing height
- readjust control
Error code : 97
Reset Automatic
Short text Glide in down movement!
Long text Cabin glide in DOWN movement!
Description The lift has passed by the landing during downward travel (SuZone)
Reaction General The controller relevels if relevelling is activated.
Rope
Hydraulic
Causes - braking deceleration is not set correctly
- load-dependent hydraulic system
- unprecise control (open loop)
- disruption during DCP transmission
Reset - set braking deceleration (increase) (readjust only if this error occurs at each landing equally)
- readjust landing hight
- readjust control
Error code : 98
Reset Automatic
Short text Step (+) in DOWN move!
Long text Cabin stoped in DOWN movement!
Description The lift stopped BEFORE the landing during downward travel (cabin positioned too high)
Reaction General The controller relevels if relevelling is activated.
Rope
Hydraulic
Causes - braking deceleration is not set correctly
- load-dependent hydraulic system
- unprecise control (open loop)
- disruption during DCP transmission
Reset - set braking deceleration (reduce) (readjust only if this error occurs at each landing equally)
- readjust landing hight
- readjust control
Error code : 99
Reset Contact hotline
Short text Deceleration is small or ABS pos. is wrong. Upper / lower floor!
Long text Deceleration is small or ABS pos. is wrong. Upper / lower floor!
Description The controller reads an invalid value from the absolute encoder (the allowed range is: (zero point – 900mm
as lowest bound) +nlandingdistances+900mm as highest bound)
Reaction General
Rope
Hydraulic
Causes - reading error of the absolute encoder
291
Short text DCP ERROR!
Long text Error DCP communication!
Description The controller recognizes a malfunctioning during the communication with the frequency inverter
Reaction General The controller switches into “out-of-oder” mode. Should the error occur during travel, it is first
checked whether the inverter would initiate the deceleration with proper timing. If this is not
the case, an emergency stop is conducted.
Rope
Hydraulic
Causes - jack not connected properly
- isolation of the cable jammed inbetween
- wiring not correct (for longer distances it is curcial to use a shielded and twisted cable)
- shield not placed/cable not led properly
Reset - See causes
292
Short text Valve 2 not closed!
Long text Valve 2 not closed!
Description In the case of electronically monitored valves, it has not been recognized that upon termination of travel the
down valve2 has closed.
Reaction General The controller switches into “out-of-order” mode.
Rope
Hydraulic
Causes - Defective Valve
- Valve is not set correctly
- Wiring error
- Defective input
293
Reset Since the inspection limit switch is of highest importance to ensure the technicians safety, it is impossible to
conduct an inspection run until the proper functioning of the inspection limit switch is confirmed. Resetting this
error via reset or by entering 800 is not possible.
The lift may be moved by using the Recall function or in the case of hydraulic installations by means of the
software Recall. As soon as the error is rectified it will be necessary to move the lift into the upper-most landing
(e.g. via Recall function). Here, an incoming 0V is considered as a verification for the proper functioning of the
inspection limit switch.
Afterwards, the installation can resume normal operation and it is also possible to travel under inspection again.
Remedy - Disconnect the landing bus. If the error is then still being indicated, it is rooted in the control cabinet.
- Remove the LBus connection on the KMPRO board. If the error is then still being indicated, contact
the hotline.
- If the error disappears after disconnection of the landing bus, the error is to be found in the shaft.
Remedy - Disconnect the car bus. If the error is then still being indicated, it is rooted in the control cabinet.
- Remove the CBus connection on the KMPRO board. If the error is then still being indicated, contact
the hotline.
- If the error disappears after disconnection of the car bus, the error is to be found on the car/travelling
cable.
294
- If the installation is equipped with 2 door sides and a selective door controlling it is furthermore
necessary to check the car bus in the shaft.
Remedy - Disconnect the car bus. If the error is then still being indicated, it is rooted in the control cabinet.
- Remove the CBus connection on the KMPRO board. If the error is then still being indicated, contact
the hotline.
- If the error disappears after disconnection of the car bus, the error is to be found on the car/travelling
cable.
- If the installation is equipped with 2 door sides and a selective door controlling it is furthermore
necessary to check the car bus in the shaft.
295
Long text NGVA3-Fault: RUN/READY off between lift running
Description The electronic valve block send neither the “run” nor the “ready” signal while travelling
Reaction General The controller switches into “out-of-order” mode
Rope
Hydraulic
Causes - Defective NGV (while travelling the “run” must apply)
- Wiring error
- Defective input
Remedy - Enter a phone number under „ Menu -> Parameter -> Emergency“
296
Remedy - See causes
- If the input should be defective it can be parameterized to another available I/O any time
297
Remedy - See causes
298
- Telephone system is misaligned (number for an outside line is dialed)
299
Error code : 135
Reserved error code
Remedy - If the input should be defective it can be parameterized to another available I/O any time
300
Error code : 142
Reset Automatic
Short text ABS magnet band!
Long text Error ABS magnet band!
Description The ABS reading head communicates a defective magnetic tape to the controller.
Reaction General The controller switches into “out-of-order” mode and conducts an emergency stop.
Rope
Hydraulic
Causes - Defective magnetic tape
- Magentic tape not installed correctly (compare ABS (absolute encoder) installation manual)
- ABS reading error
- Wiring not correct (for longer distances it is crucial to use a shielded cable which is twisted in pairs)
- Shield not applied/ cable not led properly
301
Rope
Hydraulic
Causes - defective door operator
- wiring error (KMCTB -> door operator)
- defective BUS-module output
Remedy - see causes
- Should the output be defective, it can be re-parameterized to another I/O at any time
Remedy - Menu –> Tools -> Page 2 -> Reset service intervall
302
Remedy - See causes
- If the input should be defective it can be parameterized to another available I/O any time
Remedy - Programm I/O „Menu > Parameter > General settings > Deceleration control“
303
Remedy - Set nominal speed: „Menu > Parameter > General settings > Travel > Nominal speed“
Reaction General The controller switches into “out-of-order” mode and conducts an emergency stop
Rope
Hydraulic
Causes - Defective contactor/relay
- Burnt contact
- Wiring not correct
- Defective input
304
Long text Pawl Device Bolt Position
Description Impact bolt could not be extended/retracted into the right position.
Reaction General The control switches into “out-of-order” mode.
Rope
Hydraulic
Causes - Bolts stick mechanically/faulty drive
- Limit switch is not set correctly
- Defective input
Remedy - See causes
Fehlercode : 163
Reset Automatic
Short text Demo Mode on
Long text Demo Mode on
Description The controller has been switched to demo mode
Remedy See Description
305
Error Code : 168
Reset 800 +Ok
Short text No movement reg. (DCP)
Long text No movement register by inverter (DCP)
Description Once the controller has sent a drive command to the inverter, the inverter must issue a response within 2
seconds in order to report the commencement of travel.
This error message is issued after 7 unsuccessful attempts.
Reaction General The control switches into “out-of-order” mode.
Rope
Hydraulic
Causes - faulty communication
- faulty settings at the inverter
- cable shield not connected
306