WPS PQR A106

Page 1 of 5
PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME

Sec IX, GASCO Doc No. 5208-RP-300-6300-001
Client : Contractor: Sub Contractor:

Project Name: OGD III (Subcontract: PME - Offsites & Utilities) Subcontract No: 25113-000-HC3-P00Z-00004
PQR No: Rev: 0 Date:

WPS No.: Rev: 0 Date:
Welding Process: SMAW

Types (Manual, Automatic, Semi-Auto): Manual
JOINTS DESIGN:(QW-402)
10.97 mm
PQR Test Coupon: 6" x SCH 80 (10.97mm)

BASE METAL(QW-403) POSTWELD HEAT TREATMENT(QW-407)
Material Spec.: ASTM A106 (Pipe) Heating Method: NA
Type or Grade: Gr. B Heating Rate: NA
P.No. / Group No.: P.No: 1 , Group No: 1 Soaking Temp: NA
Thickness of Test Coupon: 10.97mm Soaking Time: NA
Dia of Test Coupon: 6" (168.3mm) Cooling Rate: NA
Heat No: Pipe - 59B5452 GAS: PERCENTAGE COMPOSITION (QW-408)
Material Certificate No: Pipe - 040000813205 (MITTAL) Gas(es) % Comp. Flow Rate
Shielding NA NA NA
FILLER METALS (QW-404)- See Table - Page 2 of 3 Trailing NA NA NA
Backing NA NA NA
POSITION (QW -405) ELECTRICAL CHARACTERISTICS (QW-409)
Position of Groove: 6G Current & Polarity: DCEP
Position of Fillet: NA Amps / Volts: See Page 2 of 3
Weld Progression (Uphill, Downhill): Uphill Tungsten Electrode Class & Size: NA
PREHEAT (QW - 406) TECHNIQUE (QW-410)

Preheat Temp. (Min): N/A Travel Speed: See Page 2 of 3
Method of Heating: N/A String or Weave Bead: String on Root, Weave - Fill & Cap
Temp. Monitoring Method: Digital Thermometer Oscillation: N/A
Interpass Temp.(In Degree Centigrade): Multipass or Single Pass (Per Side): Multiple Pass
Minimum Recorded: 89 Single or Multiple Electrodes: Single Electrode
Maximum Recorded : 125
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FILLER METALS
Weld F.No. Trade
AWS Class Dia (mm) SFA Manufacture Lot No. Certificate No.
Pass No. A.No. Name
3 VT532E66
1 E 6010 3.2 5.1 1 ESAB PIPEWELD
88
023530
4
2 E 7018 3.2 5.1 1 ESAB Ok 48.00 SF604303 EC20330164
4
3 E 7018 3.2 5.1 1 ESAB Ok 48.00 SF604303 EC20330164
4
4 E 7018 4.0 5.1 1 ESAB Ok 48.00 SF603207 EC20323739
4
5 E 7018 4.0 5.1 1 ESAB Ok 48.00 SF603207 EC20323739
4
6 E 7018 3.2 5.1 1 ESAB Ok 48.00 SF604303 EC20330164
4
7 E 7018 3.2 5.1 1 ESAB Ok 48.00 SF604303 EC20330164
4
8 E 7018 3.2 5.1 1 ESAB Ok 48.00 SF604303 EC20330164
SUMMARY OF WELDING PARAMETERS RECORDED
WELD FILLER METAL CURRENT TRAVEL

Heat Input
PASS PROCESS AWS TYPE AND SPEED
KJ / mm
NO. CLASS DIA POLARITY Amps VOLTS mm / min
Root-1 SMAW E 6010 3.2 DCEP 75.9 24.5 79.8 1.40
Hot-2 SMAW E 7018 3.2 DCEP 107.1 25.0 109.8 1.45
Fill-3 SMAW E 7018 3.2 DCEP 120.3 25.2 102.6 1.76
Fill-4 SMAW E 7018 4.0 DCEP 132.9 24.9 120.6 1.63
Fill-5 SMAW E 7018 4.0 DCEP 128.5 24.0 96.0 1.92
Cap-6 SMAW E 7018 3.2 DCEP 113.2 23.5 138.6 1.15
Cap-7 SMAW E 7018 3.2 DCEP 115.4 24.0 156.0 1.06
Cap-8 SMAW E 7018 3.2 DCEP 112.9 23.6 144.0 1.11
S.No. Type of Inspection Report No. Date Result

1 Visual Inspection Visuals O.K. 2-May-2006 Accepted
2 Magnetic Particle Inspection PLL/BECHTEL/GASCO/21 5-May-2006 Accepted
3 Radiographic Inspection PLL/BECHTEL/GASCO/19 5-May-2006 Accepted
4 Ultrasonic Inspection N/A - -
5. TENSILE TEST -(QW-150) Report No.: PHY-RPT-1644-01 dt 15th May 2006
Tensile
Size, (mm) Area, (mm2) Tensile Load (N) Strength Fracture Location
Specimen
No. (N/mm2)
TT1 19.23 x 10.13 194.80 103223 530 PARENT METAL
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TT2 19.08 x 10.28 196.14 99669 508 PARENT METAL
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6. GUIDED - BEND TESTS (QW-160) - Report No.:PHY-RPT-1644-01 dt 15th May 2006

Specimen Angel of Bend
TYPE Mandrel Diameter Result
No. (Degrees)
SB1 SIDE BEND 4T 180 PASS
7. TOUGHNESS TESTS (QW-170) - REPORT No.:

Test
Specimen Notch Specimen Impact Values (Joules) Average
Temp.OC Remarks
No. Location Size,(mm) (Joules)
A B C
_
/A
_N
8. OTHER TESTS:
S.No. Type of Inspection Report No. Date Laboratory Result

1 Macro Examination PHY-RPT-1660/1661-01 ### LONESTAR, ABU DHABI Accepted
2 Micro Examination N/A - - -
3 Hardness Test PHY-RPT-1648/1649-01 ### LONESTAR, ABU DHABI Accepted
OTHER DETAILS:
Weld Finishing: As Welded (Wire Brushed)
Number of Welders: One
Tack Welding Method: Temp. Bar / Bridge Tack Welds
Tack Welding Parameters: As per fill pass
Welder's Name(s): Sukumar Debnath Test Conducted By:LONESTAR
Welder ID: PLU - 35 Test Witnessed By:PLL,VELOSI,BECHTEL,GASCO
Test Coupon Welded on: 02-May-2006
We certify that the Statements in this record are correct and that test welds were prepared, welded and
tested in accordance with the requirments of ASME Section IX & GASCO Spec: 5208-RP-300-6300-001
PLL QC EBCL QC GASCO

Name, Signature & Date Name, Signature & Date Name, Signature & Date
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Page 1 of 5

PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME

Client : Contractor: Sub Contractor:

PQR No: Rev: 0 Date:

Welding Process: SMAW

PQR Test Coupon: 6" x SCH 80 (10.97mm)

PREHEAT (QW - 406) TECHNIQUE (QW-410)

PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME

Client : Contractor: Sub Contractor:

PQR No: Rev: 0 Date:

SUMMARY OF WELDING PARAMETERS RECORDED

WELD FILLER METAL CURRENT TRAVEL

S.No. Type of Inspection Report No. Date Result

PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME

Client : Contractor: Sub Contractor:

PQR No: Rev: 0 Date:

PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME

Client : Contractor: Sub Contractor:

PQR No: Rev: 0 Date:

6. GUIDED - BEND TESTS (QW-160) - Report No.:PHY-RPT-1644-01 dt 15th May 2006

7. TOUGHNESS TESTS (QW-170) - REPORT No.:

S.No. Type of Inspection Report No. Date Laboratory Result

Welder's Name(s): Sukumar Debnath Test Conducted By:LONESTAR

Welder ID: PLU - 35 Test Witnessed By:PLL,VELOSI,BECHTEL,GASCO

Test Coupon Welded on: 02-May-2006

PLL QC EBCL QC GASCO

PROCEDURE QUALIFICATION RECORD Reference: ASME B31.3, ASME

Client : Contractor: Sub Contractor:

PQR No: Rev: 0 Date:

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