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Thermal Bypass Valve

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Catalogue 3800-MOB/UK Thermal valves

Thermal Bypass Valve

max
No Aluminium 1" 1.7 Mpa -30°C NBR, Not Integral Not Not UNF
standard die-cast (250 psi) to FKM applicable relief valve applicable applicable
housing +110°C

Main characteristics
■ Temperature responsive bypass valve to modulate return
line oil between tank and oil cooler.
■ Available in 5 shift temperatures, 38°C to 82°C
(100°F to 180°F)
■ Integral relief valve to dump excessive inlet pressures to the
reservoir. Relief pressure settings available from 0.034 to
0.6 Mpa (5 to 85 psi).
■ 1.7 Mpa (250 psi) maximum operating pressure
■ Up to 227 l/mn (60 GPM US) flow rates

Applications
■ Ideally suited for hydrostatic drive circuits which require
fast warm-up, controlled fluid temperatures and low return
line-back pressure.

Technical features
INLET
A built-in pressure relief function
automatically relieves excess pressure to
the reservoir, should the cooler become
Modulate fluid temperature by restricted and resultant pressure drop
either shifting return line flow become too high for the cooler circuit
through the cooler, or by passing
directly to the reservoir.
3 threaded ports
for easy tubing

COOLER TANK

Compact
construction
Aluminium die-cast housing
2 Mounting hole
Ø 10,6 mm

51 Parker Hannifin
Fluid Connectors Group
Catalogue 3800-MOB/UK Thermal valves
Thermal Bypass Valve

Operating Sequence
Mode # 1 Mode # 2 Mode # 3 Mode # 4
Cold start-up Warm-up, shifting Fully shifted High pressure
Up to 49°C 49°C to 63°C Above 63°C and Above 63°C and
below 0.52 Mpa above 0.52 Mpa

Cooler Cooler Cooler Cooler

Inlet Inlet Inlet Inlet

Tank Tank Tank Tank

Fluid Flow Example with: A. Mode #1: the flow from the inlet port D. Mode #4:
A. 49°C Opening At temperatures below is divided between the cooler At temperatures above
Temperature the shift temperature oil and tank ports. the full shift temperature
B. 0.52 Mpa Integral flows inlet to tank port. C. Mode#3: the excess pressure is
Relief B. Mode #2: At temperatures above the relieved through the tank
Fluid Flow = At temperatures between full shift temperature inlet port.
Excess Pressure = the start of shift and full shift flow is through cooler port.

Technical performance data


Body size Minimum Max.operating Rated Proof pressure Minimum burst Minimum burst Max. flow
inch Operating pressure pressure pressure up to pressure above rating
temperature temperature the full shift the full shift
temperature temperature
1" -30°C Shift 1.7 Mpa 2.1 Mpa 2.2 Mpa 4.1 Mpa 227 l/min
temperature
plus 24°C
(75°F)

- Standards Shift Temperatures:


100°F (38°C), 120°F (49°C), 140°F (60°C), 160°F (71°C), 180°F (82°C)
- Full shift (cooler port open) Temperature: Inlet
Shift temperature plus 25°F (14°C)
- Relief Valve Setting:
Up to 0.6 Mpa (6 bar) in 0.035 Mpa increments
- Proof Pressure:
2.1 Mpa (21 bar)
- Operating Fluid:
Mineral base hydraulic fluids

- Leakage at 1.7 Mpa (17 bar) and 227 l/min (60 gpm) inlet flow:
• Cooler port:
Reservoir Cooler
- 2 l/min (0.5 gpm) max. up to 3°C (5°F) before shift temperature
- 4 l/min (1 gpm) max. from 3°C (5°F) before shift to shift
• Tank Port:
- 0.4 l/min (0.1 gpm) maximum

52 Parker Hannifin
Fluid Connectors Group
Catalogue 3800-MOB/UK Thermal valves
Thermal Bypass Valve

Pressure drop
Inlet port through Tank port© 38°C Inlet port through Cooler port© 63°C
Test with oil viscosity 64 cst Test with oil viscosity 23 cst
0.7 0.14

0.6 0.12

Pressure drop (Mpa)


Pressure drop (Mpa)

0.5 0.10

0.4 0.08

0.3 0.06

0.2 0.04

0.1 0.02

0 0
0 25 50 75 100 125 150 175 200 225 250 0 25 50 75 100 125 150 175 200 225 250
Flow - (l/min) Flow - (l/min)

Inlet port over Integral relief valve © 77°C


Test with oil viscosity 16 cst
0.9
0.8
0.7
Pressure drop (Mpa)

0.6
0.5
0.4
0.3
0.2
0.1
0
0 25 50 75 100 125 150 175 200 225 250
Flow - (l/min)

Note: Pressure drop shown is added to relief valve crack pressure for total pressure drop.

Dimensions and part numbers


89.2

66.5 Section A-A


Cooler port
A

Ø 10.7
1 5/16-12 UN Mounting holes
2-Places
O-Ring boss
SAE J1926-16
3 - Places

Inlet port
66.5 138.2
Ref.
47.8

30.2

8.2
44.8

A 8.3
Tank port
38.8

73.0

53 Parker Hannifin
Fluid Connectors Group
Catalogue 3800-MOB/UK Thermal valves
Thermal bypass valve

Body size Thread A Part number Weight


inch inch female body gr./piece
1" 1 5/16-12 UN TH-1000-16FO-* 907

TH - 1000 - 16FO - XX

Crack pressure / Temperature code


See chart below

Thermal Valve size Port


bypass combination
valve Series

Example : TH-1000-16FO-48
Indicates 0.28 Mpa relief crack pressure and 60°C shift temperature

Final dash No. code

Final Crack
dash code No. code Shift temperatures °C
pressure
Mpa 38°C 49°C 60°C 71°C 82°C
0.035 -01 -21 -41 -61 -81
0.070 -02 -22 -42 -62 -82
0.105 -03 -23 -43 -63 -83
0.140 -04 -24 -44 -64 -84
0.170 -05 -25 -45 -65 -85
0.210 -06 -26 -46 -66 -86
0.240 -07 -27 -47 -67 -87
0.275 -08 -28 -48 -68 -88
0.310 -09 -29 -49 -69 -89
0.345 -10 -30 -50 -70 -90
0.380 -11 -31 -51 -71 -91
0.415 -12 -32 -52 -72 -92
0.450 -13 -33 -53 -73 -93
0.485 -14 -34 -54 -74 -94
0.520 -15 -35 -55 -75 -95
0.550 -16 -36 -56 -76 -96
0.585 -17 -37 -57 -77 -97

Note: For 2" Thermal bypass valve or other thread options, please contact your Parker sales engineer.

54 Parker Hannifin
Fluid Connectors Group

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