John Deere Crawler Service Manual 2
John Deere Crawler Service Manual 2
John Deere Crawler Service Manual 2
& 4401CD
JD-MC
Make: John Years Made: Make: John Years Made: Make: John Years Made:
Model: M Model: MC Model: MT
Deere 1947-1952 Deere N/A Deere 1949-1952
HP-Drawbar: HP-Drawbar:
HP-PTO: 19.49 HP-Engine: HP-PTO: HP-Engine: JD HP-Drawbar: HP-PTO: HP-Engine:
14.6 18.27
PLATE ON INSTRUMENT PANEL UNDER PLATE ON INSTRUMENT PANEL UNDER PLATE ON INSTRUMENT PANEL UNDER IGNITION
IGNITION SWITCH LEVER M IGNITION SWITCH LEVER MC SWITCH LEVER MT
1950 35659
1950 11630
Paint Codes
MFG Color
1950 18544 Location
Name
WHEELS & CLASSIC
1951 43525
RIMS YELLOW
CLASSIC
1951 13630 BODY
GREEN
1951 26203
1952 50580
1952 16309
1952 35845
SERVICE MANUAL
JO~lnDEERE
SERVICE MANUAL
2
CONDENSED SERVICE DATA
MC.40C 420e. 430C. 4.wIC 440ICD
GENERAL
Engine Make ................................................ . Own Own G.M.
Cylinders ................................................... . 2 2 2
Bore - Inches ..................................... , ......... . 4 4114 3Ye
Stroke - Inches .................................. : .......... . 4 4 4\12
Displacement - Cubic Inches ................................. . 100.5 113.3 106.2
Compression Ratio ........................................... . 6.5:1 7.0:1 (2) 17.0:1
Pistons Removed From? ...................................... . Above Above Above
Main Bearings. Number of .................................... . 2 2 3
Main & Rod Bearin;!s. Adjustable .............................. . No No No
Cylinder Sleeved? ........................................... . No No Yes
Carburetor - Make .......................................... . M-S M-S
Disaibutor - Make .......................................... . D-R D·R
Distributor - Mcdel .......................................... . 1111709 1112571
Generator. Regulator & Starting Motor - Make .................. . D·R D·R D-R
Electrical System - Voltage .................................. . 6 6 12
Battery Ground Polarity ...................................... . : ,Positive Positive Positive
Forward Speeds .............................................. -' 4 4 or 5 4 or 5
TUNE·UP
Compression - Gage Pounds ................................. . 85(AF)lIO(Gas) 100(AF)l35(Gas)(8) 500 (9)
Tappet Gap - Inlet and Exhaust .............................. . 0.012 Cold 0.015 Cold 0.009 Hot
Inlet Valve Face Angle ....................................... . 30° 29°
Exhaust Valve Face Angle .................................... . 45° 44° 30°
Inlet Valve Seat Angle ....................................... . 30° 30°
Exhaust Valve Seat Angle .................................... . 45° 45° 30°
Timing Mark Location ........................................ . Flywheel Flywheel
Advance Tuning Degrees ..................................... . 31(MC).25140C) 28
Injector Timing .............................................. . See Par. 79
Nozzle Opening Pressure - PSI ............................... . 450-850
Breaker Point Gap ................................' ........... . 0.022 0.022
Spark Plug Size .............................................. . 14mm 14mm
Electrode Gap ........................................ :....... . 0.025 0.025
Engine 'High Idle - RPM .................................•...... 1825 (3) 2025 (4) 1975
Engine Rated Speed - RPM .................................. . 1650 (3) 1850 (4) 1850
Belt Pulley High Idle - RPM ................................. . 1376 (3) 1390 (4) 1356
Belt Pulley Rated Speed - RPM ............................... . 1246 (3) 1270 (4) 1270
Power Shaft High Idle - RPM ................................ . 608 (3) 612 (4) 597
Power Shaft Rated Speed-RPM ............................... . 550 (3) 560 (4) 560
3
Paragraph 20 JOHN DEERE
Model 40C (Ser. No. 62,264 and from shaft as shown in Fig. 33. Re-
move the other bracket on opposite
Up)-420C-430C
side of front idler wheel, then re-
20. R&R AND OVERHAUL. To re- move the four socket head screws
move the front idler and brackets from hub of front idler wheel and
assembly, proceed as follows: Remove pull the thrust plate (ll-Fig. 34) and
track as outlined in paragraph 11 and shims (12) from the idler shaft (13).
or; 40C models remove the tension The idler shaft can now be removed.
lock nuts (Fig. 31) from tension bolts. Remove thrust plate and shims from
Slide entire front idler and brackets opposite hub of idler wheel.
assembly from track carrier frame. Refer to paragraph 22 for dimen-
Tension bolt and spring assemblies sional specifications of shafts and
will be removed with front idler and bushings and proceed as follows: In-
brackets on all models. Fig. 33-Partially disassembled front idler spect bushings (16) in front idler for
assembly. Oil seal is doweled in bracket.
excessive scoring and wear and if re-
Disassemble and overhaul the front
idler and bracket assembly as follows: newal is required, press out old bush-
fI, on ... eal :!H. Dnlcket
~1'R('er hOlt
ing using John Deere tool number
Refer to Fig. 32 and remove grease 11. Thl'U:"t plat€- :;0.
Fig. 34-Exploded view af the fr.-,nt idler. roller assembly and sprocket used on 40C
model tractors serial number 62.264 and up. Models 420C and 430C are the same.
12
Paragraphs 282-283 JOHN DEERE
the retaining cap screws to a torque
of 85 Ft.-Lbs.
8 7 6'
C I
~)f1
J ., "
~'''~
-:'.
L"
'~-f'
,.....-.
Vi. REMOTE CYLINDER
(HYDRAULIC STOP TYPE)
10
Model 40C-420C-430C-
4401C-4401CD
282. OVERHAUL. To disassemble
(he unit, remove oil lines and end
cap (II-Fig. 361). Remove stop valve
(7) and bleed valve (5) by pushing
stop rod (1) completely into cylinder.
Withdraw stop valve from bleed
valve, being careful not to lose the
small ball (3). Remove nut from pis-
(on rod, being careful not to distort
Fig. 359-Exploded view of Model 40C fixed stop type remote control cylinder. The MC the rod, and remove piston and rod.
remote cylinder is similor. Push stop rod (1) all the way into
1. Stop pin ". 'tv" cup packing 1:3. Locking pin 18. Stop rod cylinder and drift our Groov pin (19).
2. Inspection cap 8. Backing washer ]-4. Attaching pin 19. Stop Remove piston rod guide (27).
3. Gasket 9. Piston 'with se~ls 15 ... ,Ttl-seal ~O. Chain
4. Cylinder 10. Nut assemuh- 21. Stop-pin &. clip
5. Spacer 11. Gasket IG, Shims . 2.2. Rod
6. Packing retainer 12. End cap 1 j'. Oil seal retainer Examine all parts for being exces-
sively worn and renew all seals.
Wiper seal (30) should be installed
with sealing lip toward outer end of
bore. Install stop rod ("V" seal as-
sembly) (20, 21, 22 & 26) with seal-
ing edge toward cylinder. Complete
the assembly by reversing the disas-
sembly procedure and tighten the end
cap bolts to a torque of 85 Ft.-Lbs.
Install the piston rod stop as outlined
in paragraph 255.
__~_ 1~1~9
20~~~~}3 , ~ the AA5731R stop valve and install-
& ing an A5295R valve. To do so, re-
~ #~.~~@o@ 26 25 24 23 move the cylinder end cap (11-Fig.
~ I ~ ///fI><oC 361) and withdraw spring (8) and
valve (7). Be careful not to lose ball
\\ "33 32 3°2928 27 (3). Install new stop valve A5295R,
~ 31 old spring (8) and cylinder cap.
34 Tighten the end cap bolts to a torque
Fig_ 361-Exploded view of hydraulic stop type remote control cylinder with sheet of 85 Ft.-Lbs.
metal stop plates (31 ). Cast sto!l plate used on later models is shown in lower right
I. Stop rod II. End cap
2, inset. 20. 29. Packing washer Check sealing of new valve as fol-
Snap rings 12. Packing washer Packing adapter
3. Ball female" 30. Wiper seal lows: Apply pressure to cylinder rod
13. "0" ring 21. "V" packmg' 31. Rod stops and check for piston movement as
4. Bleed valve spring 14. Nut
5. 22. Packing spring 32. Piston rod the stop is released. If a positive stop
Bleed valve 15. Piston
6. 23. Stop rod washer 33. Locking pin is not reached, remove cylinder cap
Cylinder 16. Piston rod guide'
7. gasket· 24. Stop rod spring 34. Attaching pin
Stop valve and lap the valve to its seat until a
8. 25. Stop rod washer 35. Stop lever
Stop valve spring 17. Pipe plug peI"fect seal is obtained.
9. 18. Stop rod arm 26. Packing adapter 36. Stop lever screw
Gasket
10. Gasket 19. Groove pin maJe
27. PIston rod gUIde
1 HS 28. "0" ring
SERVICE MANUAL
# CU 625 Xl