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Autoclave

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Dear Sir,

Thank you for the interest you have shown in Shiv Machinery. Further to our conversation, I am sending
herewith a proposal for Horizontal Cylindrical High-Pressure Steam Sterilizer Autoclave.

Shiv machinery is an ISO 9001-2008, 13485 & CE Compliance Company with a state-of-the-art
manufacturing facility in Ahmedabad. Our product range includes Autoclaves, Dry Heat Sterilizers, and
Pure-Steam Generators, Ethylene-Oxide Sterilizers, Bung Processors and Multi-Column Distillation Units.

Please note since it is mandatory to have pulsing and drying in the steam cycle now, even all our small
cylindrical autoclaves come with a standard automation package. The hardware is a micro-processor/PLC
along with a touch screen HMI (human machine interface) display. Additionally, SCADA software is also
available (not included in this offer). This software shall be installed in any existing PC owned by the client
(Optional. At extra cost.)

We hope that you will find the above quotation in line with your requirements. Please feel free to contact
us for any further clarification. It will be our pleasure to assist you the best.

Best Regards,
For M/s. Shiv Machinery
Bhargav Patel
HORIZONTAL CYLINDRICAL HIGH-PRESSURE STEAM STERILIZER.
TECHNICAL SPECIFICATION

WORKING PARAMETERS

Chamber Working Pressure 2.5 Kg/Cm


Jacket Working Pressure 2.5 Kg/Cm
Chamber Working Temperature 121º C. to 134º C.

HYDRO TEST

Chamber One & Half time the working pressure.


Jacket Twice the Working Pressure.

CHAMBER & BACKPLATE

The Sterilizing Chamber is fabricated from 4 mm S.S.316 L Quality with full argon welding. Chamber is
perfectly rounded for Easy Cleaning and a 2 % Slope for full Draining of the Condensate. A removable
Screen Plug is Provided in the Drain Lines to Prevent Clogging of the Drainpipes and fittings. A Steam
Baffle is Provided at the top of Chamber. The Chamber is Provided with a Compound Gauge.

JACKET

The jacket is fabricated from 4 mm S.S.304 L Quality. The Jacket besides reinforcing the chamber also
helps to maintain the temperature uniformity in the sterilizing space. The Jacket is Provided with a Safety
Valve and Pressure Gauge on Operating Side.

INSULATION

Resin Bonded Rock wool insulation of 75 mm thickness Which is held in place by an outer cover of
S.S.316 Stainless Steel. (24 SWG).
FINISH

Inside Mirror Finish


Outside Matt Finish

STAND & CONTROL PANEL

The Sterilizer is mounted on a tubular stand along with Electrical Panel made up of M.S. Quality Powder
Coated. Front Cover Machine

DOUBLE DOOR

The Sterilization Chamber will be provided with Two Hinge Type Double doors. The Door is made of
16MM S.S.304L Quality Stainless Steel Plate. The door is Sealing is affected with the help of Silicon
Door Gasket.
(Door Opening & Closing Manually)

The Following Door Safety Features are Provided for Operator Safety: -
Process lock to prevent opening of the door during the process.

VACUUM BREAK FILTER

A 0.2-micron vacuum break filter is provided on sterile side for pressure equalization after vacuum
creation.

PIPING PACKAGE

All piping is made of S.S. 304 Quality with full argon welding. All connection used are threaded.
The piping is design to ensure that the customer at a single point can provide utility connection. The
pipeline also has 2% slopes for full draining to prevent contamination.

VALVE PACKAGE

The process valves used is Electrically actuated pneumatic Y type valves with threaded connections with
the help of pressurized air.
BAFFLE

For effective distribution of steam throughout in the chamber & to avoid the entering steam from directly
hitting onto the load.

CHAMBER CONDENSATE LINE – FORBES MARSHALL

Incorporated with steam traps and check valve for perfect condensation to get optimum temperature.

VALIDATION PORTS

The chamber is provided with validation ports for inserting sensors during process Qualification.

EJECTOR SYSTEMS

To create partial vacuum this helps in quick drying.

MICROPROCESSOR BASED DIGITAL FULL AUTOMATION SYSTEM& PLC AND HMI

The control System is provided with a Microprocessor based digital automation system and it performs
the below given processes automatically: -
1) Settable various programs & recipes.
2) Pre – Vacuum Pulsing Process.
3) Steam to jacket process.
4) Steam from jacket to chamber process.
5) Sterilization time & temp hold.
6) Automatic-Exhaust facility.
7) Post – Vacuum Drying Process.
8) Sterilization Cycle Information Storing & printing facility like Hospital name, date, time, temperature,
Pressure, f0 value, & other process phases like heating mode, Pulsing, Sterilization mode, Exhaust mode,
Drying Mode, etc.
SENSOR

PT 100 sensors are used for PLC and manual control & indication in the chamber.

PRINTING FACILITY

The Sterilizer is provided with a facility to print the Sterilization cycle, hospital name, date, time,
temperature, pressure, f0 value along with cycle description.

VACUUM PUMP

The Sterilizer is provided with water-ring type Vacuum Pump. This Vacuum Pump is Used for Creating
Vacuum in the chamber for mechanical air removal prior to sterilization and subsequently for post
sterilization vacuum drying.
The Vacuum Pump Can be mounted near the Machine or on the Service Floor. (When Vacuum Pump is
mounted on service floor all interconnecting piping and Cabling will be in client’s scope).

S.S 304 CONDENSOR

The Sterilizer is provided with One S.S 304 Steam to water condenser which cools the steam and converts
it into water before it goes in the vacuum pump. It protects the vacuum pump and enhances its working
and noise reduction.

MANUAL BACK UP

The Control System is provided with a manual backup in case of Automation Failure. Here all Valves,
etc. can be operated with individual Switches.

ELECTRICAL SWITCH GEARS (SCHNEIDER ELECTRICALS)

The Control cabinet is provided with a main isolator for the three phase supply and a separate switch for
the control supply. All cabling are flexible, all cablings for temperature signals are shielded for minimum
electro –magnetic interface. Necessary Relays, Contactors, MCB’s, etc. are also mounted in the Control
panel.
OVER PRESSURE SAFETY SYSTEM

The Sterilizer is provided with triple safety system as given below –


1 – Individual Safety valves in Jacket.
2 – Individual Pressure safety switch for Jacket.
3 – Automation controlled pressure in Jacket and Chamber.

STEAM GENERATOR

1) Fabricated from S.S. 304 L sheet with industrial immersion heaters 18 Kw load.
2) The steam generator is provided with automatic pressure control & other safety
Features like low water cut off to safe guard heaters, Safety valve, gauge glass etc.
3) All other necessary inlet, outlet & Drain connection with valves are provided.
Commercial Offer:

Rate
Sir No. Item
(Rs.)/Unit

Fully Automatic Horizontal Cylindrical High-Pressure Steam


Sterilizer Autoclave
Door Type: (Double Door)

1 Chamber Size: 500MM(D) X 1200MM (L) 3,98,000.00


235 Liter

PLS & HMI BASED WITH PRINTING FACILITY &


WITH VACUUMPUMP
Note: -

Terms & Condition:

 GST 18% :Extra as Actual applicable


 Transportation: Extra as Actual applicable
 Payment : 50% advance along with order, 50% after Inspection & before Dispatch
 Warranty : One year from the date of supply. After warranty period
AMC Charges 5 % and CMC Charges 7 %
 Delivery time : 03 to 4 weeks from the date of receipt of you are technically as well as
commercially cleared Order along with your advance.
 Validity :Offer will remain open for your acceptance for a period of 30 days from the
Date of offer,

Bank Details:

 Account Number : 136805502430


 Account Holder's Name: SHIV MACHINERY
 Address :Koty Building, Ghee anta Cross Roads, Relief Road, Near
Bhagwati Krupa Emporium, Ahmedabad, 380001
 Contact : +91 9601648443
 IFSC Code : ICIC0001368
 Email ID :info.shivmachinery@gmail.com
 GSTIN No. : 24BSOPP3847F1ZF

Regards by,
Mr. Divyang Koshti (Business Development & Marketing Officer)
+91-96016 48443, +91-9898976170

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