Chasis

Chery S18D Service Manual

(Chassis Part)
After Sales Service Department of Chery Automobile

Co.,Ltd.
Contents
Chapter 1 Technical Parameters .......................................................................................................... 1

I. Parameters of Trafficability and Brake Performance of Chassis ......................................... 1
II. Wheel Alignment Parameters (No Load) ................................................................................. 1
III. Models of Wheel Rim and Tire ................................................................................................. 1
IV. Tire Pressure .............................................................................................................................. 1
V. Steering System ......................................................................................................................... 2
VI. Brake System Model.................................................................................................................. 2
VII. Torque List ................................................................................................................................. 2
I. System Checking Parameters .................................................................................................. 6
II. Removal/Installation and Overhaul of Front Brake and Brake Calliper............................... 6
1. System Structural Diagram .................................................................................................. 6
2. Preparations ......................................................................................................................... 7
3. Precautions .......................................................................................................................... 7
4. Removal and Overhaul ........................................................................................................ 7
III. Removal/Installation and Overhaul of Rear Brake ................................................................ 11
1. System Structural Diagram .................................................................................................11
2. Preparations ........................................................................................................................11
3. Precautions .........................................................................................................................11
4. Removal Procedure ........................................................................................................... 12
IV. Adjustment and Replacement of Hand brake ....................................................................... 14
1. System Composition Illustration......................................................................................... 14
2. Preparations ....................................................................................................................... 14
3. Precautions ........................................................................................................................ 15
4. Removal/Installation Procedure ......................................................................................... 15
V. Maintenance of ABS ................................................................................................................ 17
1. Preparations ....................................................................................................................... 17
2. Precautions ........................................................................................................................ 17
3. Removal Steps ................................................................................................................... 18
4. Installation Procedure ........................................................................................................ 19
Chapter 3 Adjustment of Suspension System and Four-Wheel Alignment .................................. 20
I. Removal/Installation and Overhaul of Front Axle and Suspension ................................... 20
1. System Structural Diagram ................................................................................................ 20
2. Preparations ....................................................................................................................... 20
3. Precautions ........................................................................................................................ 20
II. Removal/Installation and Overhaul of Rear Axle and Suspension .................................... 26
2. Preparations ....................................................................................................................... 26
3. Precautions ........................................................................................................................ 26
4.6. Remove the fixing bolts of rear axle with 17# wrench ........................................................... 28
III. Adjustment of Four-Wheel Alignment ................................................................................... 29
1
1. Adjustment of Front Wheel Toe-In ..................................................................................... 29
2. Adjustment of Front Wheel Camber Angle ........................................................................ 29
3. Adjustment of Caster Angle and Kingpin Inclination.......................................................... 29
4. Adjustment of Rear-Wheel Alignment Parameters ............................................................ 30
IV. Tire Installation and Air Pressure Adjustment ..................................................................... 30
1. Installation of Air Valve....................................................................................................... 30
2. Tire Assembling.................................................................................................................. 30
3. Tire Inflation........................................................................................................................ 30
4. Installation of Wheel and Tire Assembly............................................................................ 30
5. Tightening Method of Wheel Nuts...................................................................................... 30
6. Installation of Decorative Cover ......................................................................................... 31
Chapter 4 Removal/Installation and Overhaul of Steering System................................................ 32
I. Removal/Installation of Steering Gear .................................................................................. 32
2. Preparations ....................................................................................................................... 33
3. Precautions ........................................................................................................................ 33
II. Removal/Installation of Steering Column ............................................................................. 36
2. Preparations ....................................................................................................................... 36
3. Precautions ........................................................................................................................ 36
4. Removal Procedure ........................................................................................................... 36
III. Adjustment of Steering Gear Clearance ............................................................................... 40
2
Chapter 1 Technical Parameters
I. Parameters of Trafficability and Brake Performance of Chassis
Item Parameters
Vehicle model SQR7130J047
Min. ground clearance (mm) 157
Min. turning diameter (m) 9.2

Trafficability
Approach angle (°) 24.9
Departure angle (°) 27.7
Brake distance with initial speed of 50 Km/h (m) (No Load) 15/(full load)16
Brake
performance Brake distance with initial speed of 80Km/h
≤50
(brake without engine)(m)
II. Wheel Alignment Parameters (No Load)

Item Parameters
Camber angle of front wheel 52′±50′
Positive caster 3°30′±30′

Front
wheel
Kingpin inclination 12°48′±30′
Toe-in of front wheel 6′±6′(Single side)
Camber angle of rear wheel 0°±30′

Rear
wheel
Toe-in of rear wheel 0°±30′
Sideslip value ≤3m/Km
III. Models of Wheel Rim and Tire

Item Parameters
Wheel rim model 6J×15 ET+46
Tire model 185/65 R15 88H
IV. Tire Pressure

Unit: kPa
Item Front wheel Rear wheel Spare tire
No load 220 220 250
1
V. Steering System
Vehicle model SQR7130J047 Vehicle
Hydraulic boost steering, rack and pinion steering gear, optional for mechanical
Steering gear
rack and pinion steering gear
Steering column Crushable safety steering column
Model DERION Ⅱ
Steering fluid
Filling amount 1L
VI. Brake System Model

Brake system Vacuum-assisted type, diagonal arrangement, dual-circuit brake system
ABS system Optional for ABS+EBD system
VII. Torque List

Quantity
Torque
No. Parts name for single Specifications Point of use
(N.m)
vehicle
1 Nut 20 M12X1.25 110±10N.m Wheel nut
Front strut and body connecting
2 Nut 6 M8X1.25 25±2.5N.m
nut
Front strut and steering knuckle
3 Bolt 4 M12X1.25 100±10N.m
assembly connecting bolt
Front strut and steering knuckle
4 Nut 4 M12X1.25 100±10N.m
assembly connecting nut
Ball pin and steering knuckle
5 Bolt 2 M12X1.25 110±10N.m
assembly connecting bolt
Ball pin and steering knuckle
6 Nut 2 M12X1.25 110±10N.m
assembly connecting nut
Stabilizer bar and subframe
7 Bolt 4 M8X1.25 25±2.5N.m
connecting bolt,
Stabilizer bar and connecting
8 Nut 4 M10X1.25 50±5N.m bar, connecting bar and lower
swing arm connecting nut
Front thrust bar and subframe
9 Nut 2 M12X1.25 100±10N.m
connecting nut
Front thrust bar and lower swing
10 Bolt 4 M10X1.5 60±5N.m
arm connecting bolt
Front thrust bar and lower swing
11 Nut 4 M10X1.5 60±5N.m
arm connecting nut
Lower swing arm and subframe
12 Bolt 2 M12X1.25 110±10N.m
connecting bolt
Lower swing arm and subframe
13 Nut 2 M12X1.25 110±10N.m
connecting nut
Subframe and body connecting
14 Bolt 2 M14X1.5 150±10N.m
bolt
Subframe and body connecting
15 Bolt 2 M14X1.5 150±10N.m
bolt
2
Quantity
Torque
(N.m)
vehicle
Body and rear axle connecting
16 Bolt 6 M10X1.25 60±5N.m
bracket
Rear axle and rear axle
17 Bolt 2 M12X1.25 100±10N.m
connecting bracket
Rear axle and rear axle
18 Nut 2 M12X1.25 100±10N.m
connecting bracket
Nylon locking
19 2 M12X1.25 100±10N.m Rear shock absorber lower pin
nut
Nut (attached
with rear
20 shock 2 M10X1.25 33±3N.m Rear shock absorber upper end
absorber
device)
Cable and body front baffle
21 Nut 2 M6X1.0 7±1
connecting nut
Cable and transmission housing
22 Nut 1 M8X1.25 15±2
connecting nut
Jack
23 tightening 1 M8X1.25 5±1 Tighten the jack onto body
cover
Drive shaft tightened joint end
24 Nut 2 M20X1.5-6H 260±20
and hub bearing end
Ⅰtype Tighten the cable to body front
2 M6X1 7±1
25 hexagon nut baffle
Tighten the cable bracket onto
26 Bolt 2 M8X1.25 25±2.5
transmission
Hexagon Tighten the gearshift
27 4 M6X1 12±2
flange Bolt mechanism to body floor
Fastener, tighten the pedal onto
28 Nut M8X1.25 25±2
8 body
Fastener, tighten the electronic
29 Nut 3 M6X1.0 8±1
pedal onto pedal bracket
Fastener, tighten the hand
Hexagon
30 2 M8X1.25 25±2.5 control mechanism assembly
flange Bolt
onto body
Fastener, tighten the hand brake
31 Bolt 5 M6X1 11±1
cable bracket and body
Fastener, tighten the hand brake
32 Bolt 2 M6X1 11±1
cable and rear axle
Tighten the rear brake bottom
33 Nut 8 M10X1.25 80±5
plate to rear axle bracket
Fastener, tighten the 3-way joint
34 Nut 1 M8X1.25 25±2.5
to body
Fastener, tighten the exhaust
35 Flange Nut 5 M6X1 10±1
pipe bracket
Hexagon Fastener, tighten the ABS
36 2 M6X1 10±1
flange Bolt bracket to body
Fastener, tighten the ABS wiring
37 Bolt 4 M6X1.0 10±1
harness clip to bracket
Fastener, tighten the hose
38 Bolt 2 M8X1.25 25±2.5
bracket to strut
Fastener, connect the front ABS
39 Bolt 2 M6X1.0 10±1
sensor and steering knuckle
3
Quantity
Torque
(N.m)
vehicle
Fastener, tighten the rear wheel
40 Bolt 2 M6X1 10±1
sensor and rear axle
Connect the front brake hose
41 Hollow bolt 2 M10X1 25±2.5
and steering knuckle
42 Hollow bolt 2 M10X1 25±2.5 Rear brake hose and rear brake
Hexagon Tighten the ABS controller and
43 2 M6X1 10±1
flange Bolt bracket
Tighten the threads of brake line
44 Hard tube joint 16 M10X1.25 18±2
two ends
Tighten the threads of brake line
45 Hard tube joint 2 M12X1.25 18±2
two ends
Connect the left suspension
Hexagon
46 2 M10X1.25 60±5 bracket to body longitudinal
flange Bolt
beam
Dual ends Connect the left suspension
47 3 M10X1.25 45±5
stud cushion to transmission
Tighten the left suspension
Hexagon
48 1 M12X1.5 80±5 bracket and left suspension
flange Nut
cushion assembly
Connect the left suspension
Hexagon
49 1 M10X1.25 60±5 bracket to body longitudinal
flange Bolt
beam
Tighten the left suspension
Hexagon
50 3 M10X1.25 45±5 cushion assembly and
Flange Nut
transmission
Hexagon Connect the right suspension
51 1 M10X1.25 60±5
flange Bolt bracket to engine
Connect the right suspension
Hexagon
52 1 M10X1.25 60±5 cushion assembly to body right
flange Bolt
longitudinal
Connect the right suspension
Hexagon
53 2 M10X1.25 60±5 cushion assembly to body right
flange Bolt
longitudinal beam
Tighten the right suspension
Hexagon
54 2 M10X1.25 60±5 bracket and right suspension
flange Nut
cushion assembly
Hexagon Connect the right suspension
55 2 M10X1.25 60±5
flange Bolt bracket to engine
Tighten the rear suspension
Hexagon cushion assembly upper body
56 1 M12X1.25 80±5
flange Nut and rear suspension cushion
assembly lower body
Connect the rear suspension
cushion assembly lower body to
subframe;
Hexagon
57 2 M12X1.25 80±5 Connect the rear suspension
flange Bolt
cushion assembly upper body
and rear suspension cushion
assembly lower body
Connect the rear suspension
Hexagon
58 1 M11X1.25 45±5 cushion assembly upper body to
flange Bolt
transmission
Hexagon Connect the rear suspension
59 2 M12X1.25 45±5
flange Bolt cushion assembly upper body to
4
Quantity
Torque
(N.m)
vehicle
transmission
60 Nut 2 M12X1.5 35±3Nm Steering gear ball pin nut
61 Bolt 2 M10X1.25 60±5Nm Steering gear and subframe bolt
62 Bolt 2 M10X1.25 60±5Nm Steering gear and subframe bolt
Fixing nut of steering column
63 Nut 2 M8X1.25 23±2Nm and instrument panel cross
beam
Lower fixing nut of steering
64 Nut 2 M8X1.25 23±2Nm column and instrument panel
cross beam
Steering gear and steering
65 Bolt 1 M8X1.25 25±3Nm
column bolt
Steering gear input shaft sleeve
66 Bolt 3 M6X1.0 7±1Nm
nut
67 Bolt 2 M6X1.0 7±1Nm Steering fluid reservoir and body
68 Nut 1 M14X1.5 35±3Nm Steering wheel nut
Connect the oil suction pipe
69 Bolt 1 M8X1.25 25±3Nm
bracket and oil pump
Combined bracket and
70 Bolt 1 M8X1.25 25±3Nm
suspension bolt
Combined the bracket (provided
by manufacturer, the connect
71 Bolt 1 M6X1.0 7±1Nm
bracket of high pressure pipe
and oil return pipe)
72 Bolt 1 M16X1.5 30±3Nm Oil return pipe and steering gear
High pressure oil pipe assembly
73 Bolt 1 M16X1.5 30±3Nm
and steering pump assembly
High pressure oil pipe assembly
74 Bolt 1 M18X1.5 30±3Nm
and steering gear
Hexagon Tighten the radiator upper
75 2 M6X1 7±1
flange Bolt bracket
Hexagon Connect the radiator and
76 1 M6X1 7±1
flange Bolt cooling fan
Hexagon Connect the radiator, cooling fan
77 2 M6X1 7±1
flange Bolt and expansion tank
Hexagon
78 2 M6X1 7±1 Tighten the heater 3-way joint
flange Bolt
79 Worm clip 2 / 2.5±1 Intake hose
80 Bolt 4 M6X1 7±1 Tighten the air cleaner
Self-tapping Tighten the air cleaner upper
81 2 / 2.5±0.5
screw body and pipe joint
5
Chapter 2 Brake System

I. System Checking Parameters
1. Check Brake Disc
The friction surface of brake disc should be flat and has no apparent grooves and cracks; otherwise,
brake disc should be replaced.
2. Thickness Checking
The standard thickness of front disc (ventilation disc) is 18 mm with its operating limit of 16 mm; when
less than the operating limit, the front disc should be replaced.
The standard thickness of rear disc (solid disc) is 10 mm with its operating limit of 8 mm; when less than
the operating limit, the front disc should be replaced.
3. Checking of Brake Friction Lining Thickness
Standard thickness of front brake lining shall be 10 mm, application limit shall be 2 mm.
Standard thickness of rear brake lining shall be 10.2 mm, application limit shall be 2 mm.
4. Checking of Brake Disc Run-out
Use dial gauge to check the face run-out of brake disk in condition of assembly, the application limit of
front disk shall be 0.08mm and the application limit of rear disk shall be 0.12 mm, otherwise replace it.
Important notice:
After completion of replacing friction lining or brake disk, apply the brake for several times to enable
breaking-in between brake lining and brake disk. Always ensure safety!
After replacing brake lining, check brake fluid level to ensure it is between MIN and MAX.
II. Removal/Installation and Overhaul of Front Brake and Brake Calliper

1. System Structural Diagram
1. Bleeder valve screw rubber sleeve 2 .Bleeder valve screw

3. Caliper body 4. Guide bolt
6
5. Cylinder block seal ring 6. Spring piece
7. Caliper body mounting bracket 8. Inner brake lining
9. Outer brake lining 10. Outer brake lining clamp
11. Fixing bolt 12. Rubber seal sleeve
2. Preparations
Tools: ring wrench, socket wrench, vice, torque wrench, measure ruler and etc.
Accessories: brake fluid
3. Precautions
3.1. Please wear necessary labor protection supplies to avoid accidents.
3.2. The brake liquid is one toxic liquid. In event of contact with the skin or eyes due to carelessness,
flush with a great amount of water and if necessary call for medical treatment timely.
3.3. The scrapped brake liquid should be accommodated in the container. It’s prohibited to drain it into
the sewage system or stack with other household garbage.
3.4. Do not depress the brake pedal nor move the vehicle during the removal/installation operation.
3.5. Do not make the friction lining or brake disc come contact with the oil substances, which will impair
the braking effects.
4. Removal and Overhaul
4.1. Remove the protective cover from the tire rim

with slotted screwdriver.
4.2. Remove the tire fixing nuts with 17# torque

wrench or vehicle attached tool.
Torque: 110±10 Nm.
7
4.3. Lift the vehicle with lifter and remove the tire.
4.4. Remove the 2 nuts (upper and lower) from the
brake calliper and steering knuckle with 18#
wrench.
4.5. Remove the nuts from brake hose with 13#

wrench.
Notice: The brake liquid is one toxic liquid. Do not
splash the brake liquid to the clothes or skin during
the removal of the brake hose.
Torque: 45±5 N.m
4.6. Remove the brake caliper bracket with 14#

wrench and take out the brake disc.
(Note: If only to check or replace the brake disc, it
just need to loose the guide bolt after removing the
wheel)
4.7. Measure the thickness of friction lining. If the

thickness is less than 2 mm, replace them in
pairs timely.
8
4.8. Remove the dustproof seal and check for the
damage of the dustproof seal. If necessary,
replace it with new one.
4.9. Remove the piston. Prepare one wood board

to hold the piston and place the wood board
between the piston and the wall of the brake
calliper. Press out the piston with the
compressed air carefully through the
connecting bore. Place the guard plate (such
as hard wood) at the notch of the brake
calliper to protect the piston.
Notice: Do not hold the piston with fingers to avoid
clamping. The brake calliper piston is prohibited
from removal at will and should be
removed/installed only by professionals or under
the guidance of the professionals.
4.10. Check the guide sleeve. The guide sleeve

should move smoothly and freely when
pushed with hand. Replace the guide
sleeve in event of jamming or stiffness.
Notice: Apply the lubricating grease onto
the guide sleeve during assembling.
4.11. Remove the seal ring carefully with the

plastic needle, clean the brake cylinder
and components with alcohol and blow
dry with compressed air. Carefully check
the surfaces of brake cylinder, piston, and
flange. It’s prohibited to conduct the
machining process on the brake cylinder
and piston.
9
4.12. Installation of brake branch pump: Apply
one film of brake cylinder cream onto the
cylinder body, plunger, and seal sleeve.
Attach the seal ring onto the circular
groove at the rear of the brake cylinder.
Attach the dustproof seal ring onto the
front circular groove and press it in
completely.
4.13. The area between the dustproof seal ring

and the brake clamp housing must be
kept dry. It should be kept away from the
brake cylinder cream or the brake liquid,
in order to ensure the correct position of
dustproof seal ring.
4.14. Fix the brake piston with the common

fixture available in market and press it
onto the dustproof seal ring slightly. Blow
the dustproof seal ring with compressed
air (up to 3.0bar) to attach the piston ring
onto the piston.
Notice: Dip the dustproof seal ring and piston with
brake liquid to facilitate the passing of the seal ring.
4.15. (Checking of brake disc) Check the

thickness of brake disc. Replace the
brake disc if the thickness is less than the
min thickness. Notice: The two brake
discs at the same axle should be replaced
at a time. The friction linings must be
replaced following the replacement of the
brake discs.
10
4.16. Check the max run-out of the end surface
of brake disc with dial gage. If above the
max limit, replace it. (Provided that the
brake disc thickness is guaranteed, it may
conduct the proper machining to meet
with the max run-out.)
4.17. Installation of other portions with

reference to the Removal Procedure.
III. Removal/Installation and Overhaul of Rear Brake

2
3
5
6
1. Hand brake shoe 2. Guide bolt

3. Bleeding screw 4. Brake lining
5. Brake lining pad 6. Brake caliper body
7. Brake disc
2. Preparations
Tools:
Socket, ring wrench, calliper, torque wrench, slotted screwdriver, cross screwdriver and etc.
Accessories: brake fluid
3. Precautions
3.2. The brake liquid is one toxic liquid. In event of contact with the skin or eyes due to carelessness,
flush with a great amount of water and if necessary call for medical treatment timely.
11
3.3. The scrapped brake liquid should be accommodated in the container. It’s prohibited to drain it into
the sewage system or stack with other household garbage.
3.4. Do not depress the brake pedal nor move the vehicle during the removal/installation operation.
3.5. Do not make the friction lining or brake disc come contact with the oil substances, which will impair
the braking effects.
4. Removal Procedure
4.1. Remove the rear wheels (see the removal

procedure of front wheels).
4.2. Remove the brake calliper body and brake
lining (see the removal and installation of
front brake)
4.3. Remove the screws as shown in the figure.
4.4. Remove the brake disc.
4.5. Please see the overhaul of front brake for

the overhaul of brake lining, brake disc and
brake cylinder.
12
4.6. If it’s necessary to check the brake shoe,
remove the lock nuts shown in the figure with
30# socket and torque wrench and remove
the brake drum bearing.
Torque: 260±20 N.m
4.7. Remove the hand brake cable with calliper.
4.8. Remove the upper return tension spring with

calliper.
4.9. Remove the lower return tension spring with

calliper.
13
4.10. Depress the spring piece of the brake
shoe positioning tie rod with calliper and then
rotate clockwise or counter clockwise for 90°
to remove two brake shoe position tie rods
(left and right symmetrical) and remove the
brake shoe.
4.11. The hand brake can be adjusted by

adjusting the push rod length.
4. Installation Procedure
The installation procedure is reverse to that of
removal.
IV. Adjustment and Replacement of Hand brake

1. System Composition Illustration
1. Handle 2. Fixing bolts 3. Cable 4, 5. Left/Right rear wheel cable

2. Preparations
Tools: socket wrench, ring wrench, caliper, torque wrench, slotted screwdriver and etc.
14
3. Precautions
3.2. During the removal/installation of the spring parts, enough cautions should be taken to prevent the
ejection of such parts from causing body injuries.
3.3. The removal/installation at the vicinity of the exhaust pipe must be conducted only after the
temperature of the exhaust pipe is lowered to normal temperature so as to prevent scald.
4. Removal/Installation Procedure
4.1. With reference to the removal/installation of

the rear brake, loosen the hand brake cable of
the rear wheels.
4.2. Remove the hand brake cable bracket two

fixing bolts with 10# socket wrench.
Torque: 11±1N·m
4.3. Pry out the protective cover at the hand brake

and gear position with slotted screwdriver.
15
4.4. Remove all fixing screws from the center
console assembly with cross screwdriver and
remove the center console assembly. (Two
bolts on each front and rear side of center
console )
4.5. Remove the hand brake adjustment nuts with

10# wrench.
4.6. Loosen the two hand brake cables.
16
4.7. Loosen the fixing bolt of hand brake cable on
vehicle bottom by 10# ring wrench; pull the
hand brake cable out of vehicle bottom.
Torque: 11±1N·m
4.8. Hand brake adjustment:

By rotating the adjusting nut, the two sides’ hand
brake cable can be adjusted at the same time.
If the single side hand brake adjustment is

necessary, please refer the rear brake removal
part to adjust the lever length (in clockwise is to
loosen; in anti-clockwise to tighten) and adjust the
hand brake.
4.10. The installation procedure is reverse to

that of removal.
V. Maintenance of ABS
1. Preparations
1.1. Tools
Special diagnosis instrument, open end wrench, socket wrench and etc.
1.2. Accessories
None
1.3. Appliances for Protection
Gloves, work clothes and work shoes
2. Precautions
2.1. When the ignition switch is turned to ON position, do not remove or install the electric elements and
the wire harness plugs of system so as to avoid the damages of electronic control device. To
remove or install such elements or plugs, turn off the ignition switch first.
2.2. Do not supply the over-high voltage to the ECU. Or else, it is easy for the electronic control device to
get damaged.
2.3. Be careful to make the electronic control unit free from knocking and collision so as to avoid
damages.
2.4. The electronic control device is likely to get damaged in the high-temperature environment.
Therefore, take off the electronic control device from the vehicle when baking the paint of vehicle.
2.5. Do not have the electronic control device (especially the wiring terminal) contacting the smear.
17
Or else, the wiring terminal will suffer from the poor contact.
2.6. If the voltage of battery is too low, the system can not work. Thus, pay attention to the inspection on
battery voltage. In particular, when the vehicle is newly started after a long-period parking, more
attention shall be paid to the battery voltage.
2.7. Do not have the wheel rotation speed sensor contacting the smear or other dirty objects. Or else,
the wheel rotation speed signals generated by the sensor may be not accurate enough, affects the
control precision of system, and even disable the system from normally working. In addition, do not
knock the rotation speed sensor; otherwise, it is easy to cause the demagnetization on this sensor,
which adversely influences the normal work of system.
2.8. During the maintenance for hydraulic system, fully release the high-pressure brake fluid in
accumulator first so as to avoid the body injury caused by squirt of brake fluid. To release the
high-pressure brake fluid in accumulator, turn off the ignition switch, and then repeatedly tread and
relax the brake pedal till the pedal become very stiff. Moreover, before the braking hydraulic system
has been completely installed, it is forbidden to turn on the ignition switch lest the galvanized electric
pumps work.
2.9. Use the special pipelines for the brake system. Since the brake system generally has very high
pressure, if the non-exclusive pipelines are adopted, it is quite easy to incur damages.
2.10. In the ABS, the wheel rotation speed sensor, the electronic control device and the pressure
adjusting device for brake pressure are irreparable. If they are damaged, they shall be replaced
as a whole.
2.11. After the braking hydraulic system has been maintained, or when the brake pedal is felt softer
during the utilization, it is necessary to deflate the brake system by the specified method and
sequence.
2.12. Use the tire recommended by the vehicle manufacturer as much as possible. If you do want to
use the tire of other types, you need to adopt these tire whose outer diameter, adhesion
performance and rotation inertia are similar to those of the previous ones. However, it is not
allowable to use the tire of different specifications together, as the mixed use will affect the
control effect of ABS.
3. Removal Steps
3.1. Remove the ABS module plug, and then push

the white clip (see the figure) forwards in the
direction of arrow. Consequently, the ABS
module plug will recede to get released.
3.2. Use the 11# open end wrench to remove the

connecting nut of ABS assembly and the
pipelines.
Torque: 15±3N·m
Note: Do not have the foreign materials coming
into the ABS assembly when removing the
pipeline. You might as well plug the oil port of ABS
by the clean gauze immediately taking down the
pipeline.
18
3.3. Use the 10# socket wrench to remove the
connecting bolt of ABS assembly and the
bracket, and then take out the ABS assembly.
Torque: 10±1N·m
The installation procedure is reverse to that of removal.
Note: After the installation, switch on the power supply, use the diagnosis instrument to enter system,
read and then clear the malfunction codes. Finally, conduct the test after finishing the previous steps.
19
Chapter 3 Adjustment of Suspension System and Four-Wheel
Alignment
I. Removal/Installation and Overhaul of Front Axle and Suspension
The front axle of this vehicle model adopts the twist beam semi-independent suspension, cylindrical
helical spring, double action cylindrical shock absorber. The upper end of the suspension is connected
with the vehicle body as the lower end is connected with the secondary vehicle frame. The front
Macpherson suspension undertakes the dual functions of driving and steering. Subframe connects with
vehicle body via elastic element, which improves diving stability and ride comfort.
Structural diagram of front axle and suspension system

2. Preparations
Tools: socket, ring wrench, inner hexagon wrench and etc.
3. Precautions
2.2. When carry out maintenance and repair to chassis, please note that whether the safety lock of lifting
machine is locked.
2.3. When carry out removal/installation to shock absorber spring, prevent spring ejection from being
injured.
2.4. It’s prohibited to conduct the welding and correction on the bearing components of the wheel
suspension and the guiding components of the wheels.
2.5. During the removal of the chassis component, renew the self-lock nuts and rusted nuts so as to
guarantee the safety.
20
4.1 Removal of Shock Absorber Assembly
4.1.1. Remove the tire fixing nuts with 17#

socket or vehicle attached wrench to
remove the tire (take left side for
instance).
Torque: 110±10 N.m
4.1.2. Remove the ABS sensor from the fixing

seat.
4.1.3. Remove the fixing bolts of steering

knuckle and shock absorber with 18#
socket.
Torque: 110±10 Nm
4.1.4. Remove the fuse box with 10 # socket.

Torque: 5±1 N.m
21
4.1.5. Remove the three fixing bolts of shock
absorber assembly from the vehicle
frame with 13# socket.
Torque: 60±5 N.m
4.1.5. Remove the shock absorber assembly.
4.2 Removal of Control Arm Assembly
4.2.1. Remove the fixing bolts of front

connecting rod assembly from the control
arm with 15# socket.and 15 # inner
hexagon wrench.
Torque: 50±5 N.m
4.2.2. Remove the connecting bolts of front

propelling rod and control arm with 13#
wrench.
Torque: 60±5 N.m
4.2.3. Remove the ball joint fixing bolts from

control arm and steering universal joint
with 19# ring wrench.
Torque: 110±10 N.m
22
4.2.5. Remove the connection bolts of control
arm and front axle with 18# socket to
remove the control arm assembly.
Torque: 110±10 N.m
4.3 Removal of Front Axle Assembly
4.3.1. Remove the fixing bolts from the chassis

mud guard to remove the mud guard
assembly with cross screwdriver.
Torque: 3±0.5 N.m
4.3.2. Remove the connecting bolt of front

mounting cushion and front mounting
bracket with 18# socket.
Torque: 100±10 N.m
4.3.3. Remove the rear bracket bolts of the

transmission from the secondary vehicle
frame with 18# socket.
Torque: 110±10 N.m
4.3.4. Remove the front exhaust pipe shackle.
23
4.3.5. Remove the two connecting bolts of
condenser with 15# socket.
Torque: 50±5 N.m
4.3.6 Remove the two connecting bolts of front

exhaust pipe and rear muffler with 15#
socket.
Torque: 50±5 N.m
4.3.7. Remove the fixing bolts at the right side of

the booster steering gear with 13#
wrench.
Torque: 60±5 N.m
4.3.8. Remove the fixing bolts at the left side of

the booster steering gear with 13#
wrench.
Torque: 60±5 N.m
4.3.9. Remove the fixing bolts of propelling rod

and vehicle frame with 18# socket.
Torque: 100±10 N.m
24
4.3.10. Remove the fixing bracket of the
condenser pipeline from the vehicle frame
with 10# wrench. (the bolt is on upper part
of vehicle subframe)
Torque: 25±2.5 N.m
4.3.11. Remove the four connecting nuts of

vehicle frame and vehicle body with 18#
socket to remove the front axle assembly.
Torque: 150±10 N.m
4.3.12. Remove the fixing bolts and nuts from the

rubber sleeve of the stabilizer rod with
10# wrench.
Torque: 25±0.5N.m
25
II. Removal/Installation and Overhaul of Rear Axle and Suspension
2. Preparations
Tools: socket wrench, ring wrench, slotted screwdriver, caliper and etc.
3. Precautions
3.2. Notice to lock the safety lock of the elevator during the repair of the chassis.
3.3. When carry out removal/installation to shock absorber spring, prevent spring ejection from being
injured.
4.1. Removal of Shock Absorber Assembly
4.1.1. Remove the tire fixing nuts with 17#

torque wrench or vehicle attached wrench
to remove the tire.
Torque: 110±10 N.m
26
4.1.2. Remove the connecting bolts of shock
absorber assembly and rear axle with 18#
socket.
Torque: 100±10 Nm
4.1.3. Remove the connecting bolts of shock

absorber assembly and vehicle body with
16# socket wrench to remove the shock
absorber assembly.
Torque: 33±3 N.m
4.2. Remove the coil spring.
4.3. Disconnect the connector of wheel speed

sensor.
27
4.4. Remove the oil pipe of both sides and sensor
wiring harness.
4.5. Remove the fixing nut of steering knuckle and

rear suspension with 15# socket wrench, 4
nuts on both sides.
4.6. Remove the fixing bolts of rear axle with 17# wrench
(3 bolts on both sides) and remove the rear axle.
Torque: 60±5 N.m
28
The installation procedure is reverse to that of
removal.
III. Adjustment of Four-Wheel Alignment

Please conduct the measurement and adjustment of parameters on the four-wheel alignment instrument
recommended by Riich Auto Sales Company.
1. Adjustment of Front Wheel Toe-In
The toe-in can be adjusted by means of the optical testing instrument or mechanical toe-in adjustment
instrument.
1.1. Depending on the requirements of the testing instrument, conduct the pre-adjustment preparations
for the wheel alignment;
1.2. Loosen the lock nuts of right steering track rod and the spring clips of protective sleeve. Based on
the demands, rotate the toe-in adjustment rod to adjust the length, till reach the specified value.
Toe-in value: 6′±6′ (single side)
1.3. Tighten the lock nuts and install the spring clips of the protective sleeve. Check if the lock nuts are
properly tightened and the protective sleeve is in right position;
Torque: 35±3N.m
1.4. At the finish of toe-in adjustment of front wheels, check the steering wheel for levelness. Otherwise,
loosen the lock nuts of the steering wheel, adjust the steering wheel to level position, and then
tighten the lock nuts of the steering wheel to the specified torque.
2. Adjustment of Front Wheel Camber Angle
2.1. Under normal conditions, it’s unnecessary to adjust the camber angle after the assembling of
independent suspension and wheel steering joint. In case the wheel camber angle is out of the
tolerance scope due to other reasons, it may be calibrated by means of the connecting bolts of
independent suspension and steering joint:
Front wheel camber angle: 52′±50′
2.2. Before the calibration, check (visual observation) the driving system components for damage and
replace the damaged parts.
2.3. In case the front wheel camber angle is out of tolerance, loosen the connecting bolts of front shock
absorber and steering joint and move the wheels for correction.
3. Adjustment of Caster Angle and Kingpin Inclination
The caster angle and the kingpin inclination are guaranteed by the designed structure and are free of
adjustment during use. Caster angle: 3°30′±30′, Kingpin inclination: 12°48′±30′If the parameters are out
of the specified range, replace the steering joint.
29
4. Adjustment of Rear-Wheel Alignment Parameters
All of the rear wheel positional parameters shall be guaranteed through design process.
4.1. Rear wheel camber angle: 0°±30′
4.2. Rear wheel toe-in: 0°±20′
4.3. If the deformation of rear shaft arising from the great impact force causes the change of rear wheel
alignment parameters that out of the specified range, correct the rear axle or replace the rear axle.
IV. Tire Installation and Air Pressure Adjustment

1. Installation of Air Valve
Prior to installing tire valve, firstly check the valve port to ensure whether it is smooth and free from burr,
and then apply glycerol on the rubber body surface, or soak the tire valve into glycerol. Pull or press (200
- 400N) using special tools to make the locating ring of the valve can go through the wheel holes, to this
point, the assembly is completed (soap water is allowed to substitute glycerol).
2. Tire Assembling
Before fit the tire, apply glycerol or soap water along the cycle of tire bead, meanwhile, note that:
2.1. When there is colored dot on the wheel rim, align the uniformity testing mark of tire to the colored
dot mark of wheel rim.
2.2. When without colored dot on the wheel rim, align the dynamic balance testing mark of tire to valve
position.
2.3. When without colored dot on the wheel rim, additionally, there is no dynamic balance testing mark,
however, static balance testing mark is available, at this point, align the tire valve to the static
balance testing mark.
2.4. The description concerning the uniformity, dynamic balance and static balance testing marks for
tires will be additionally provided in writing by the product division of Chery Company or suppliers. In
addition, this kind of descriptions will clearly be indicated on process sheet.
2.5. Carry out tire inflation strictly in accordance with specified pressure. During inflating process, air
pressure shall not exceed 10% of rated pressure. When performing separate packaging to spare
wheel assembly, the rated inflation pressure shall be 2.5bar, and the spare wheel assembly shall be
stored separately from four wheels. Before the four-wheel alignment, check the air pressure of all
wheels and adjust the air pressure: 2.2bar for front wheels and 2.2bar for rear wheels.
3. Tire Inflation
After completion of tire inflation, screw up the protective cap of valve, and then carry out dynamic
balancing test. Fit appropriate balance weight at the internal and external fringe of wheel rim as required.
It is required that the unbalancedness of the final assembly shall be less than 100g•cm, which is
approximately equivalent to a 5g balance weight at the internal and external fringe of wheel rim. Note:
each wheel and each side can use only one balance weight. Additionally, its maximum mass shall not be
more than 70g. During assembling process, never hit the balance weight too heavy. Otherwise, replace
balance weight in time. In addition, never use the replaced balance weight again.
4. Installation of Wheel and Tire Assembly.
When fixing wheel and tire assembly, first, manually screw up the wheel bolt onto the hub for pretension,
after that use special tools for tightening in accordance with diagonal process. Tightening torque shall be
110±10N.m. It is prohibited to use impact wrench to prevent from wheel damage, over loose or over tight.
It is not allowed to apply grease on wheel bolt (For new installed wheel and tire assembly, the wheel
bolts should be tightened at first running of 100km to guarantee the tightening torque. The tightening
torque checking of wheel bolts is one of the items of regular maintenance)
5. Tightening Method of Wheel Nuts
Tighten the fixing nut in a decussate way, the tightening force shall be approximately equal, then wheel
shall be able to turn freely. When carry out final tightening, the wheel shall be on the ground.
30
6. Installation of Decorative Cover
Mount trim cover or place trim cover as required. When fitting clip- type trim cover, place knock in
position by hand or via rubber tools.
31
Chapter 4 Removal/Installation and Overhaul of Steering
System
I. Removal/Installation of Steering Gear
1. Booster steering liquid reservoir 2. Bracket fixing bolt

3. Bracket fixing nut 4. Outlet pipeline
5. Reservoir fixing bracket 6. Steering pump
7. Tensioner 8. Lock nut
9. Adjustment nut 10. Adjustment tie rod
11. Pipe clamp 12. Steering gear
13. Outlet pipeline 14. 15. Fixing bolt
16. Fixing nut 17. Return pipeline
32
The breakdown illustration of steering gear is shown below:
3
1 2 4 5 2 1
1 – Lock nuts 2 – Track rod 3 – Input shaft

4 – Left installation bracket 5 – Right installation bracket
The illustration of steering universal joint and protective sleeve is shown below:
Steering universal
knuckle protective
sleeve assembly
2. Preparations
Tools: socket wrench, open end wrench and etc.
Accessories: power steering fluid
3. Precautions
3.1. Please wear necessary labor insurance products in order to avoid the accidents.
3.2. Avoid steering fluid to contact with skin or eyes when disassembling steering system.
4.1. Remove the fixing nuts at the both sides of

steering ball pin with 18# socket.
Torque: 35±3 N.m
33
4.2. Loosen the fixing nuts under the booster
steering hose with 17# non-adjustable
wrench.
Torque: 30±3 N.m
4.3. Loosen the fixing nuts above the booster

steering hose with 12# non-adjustable
wrench.
Torque: 30±3 N.m
4.4. Remove the fixing screws above the right

bracket of power steering gear with 13#
socket.
Torque: 60±5 N.m
4.5. Remove the fixing screws under the right

socket.
Torque: 60±5 N.m
34
4.6. Remove the fixing screws above the left
socket.
Torque: 60±5 N.m
4.7. Remove the fixing screws under the left

socket.
Torque: 60±5 N.m
4.8. Remove the fixing bolts of the steering

universal joint with 10# socket wrench to
remove the steering gear assembly.
Torque: 25±2.5 N.m
35
II. Removal/Installation of Steering Column
1 – Steering wheel 2 – Steering column assembly 3 – Steering universal joint assembly

2. Preparations
Tools: cross screwdriver, inner hexagon, socket wrench, hex wrench and etc.
3. Precautions
3.2. Avoid steering fluid to contact with skin or eyes when disassembling steering system.
3.3. Before disassembling steering wheel, disconnect negative of battery cell to avoid airbag exploded.
4. Removal Procedure
4.1. Loosen the two screws under the steering

wheel with 5# inner hex wrench.
36
4.2. Remove the horn cover from the steering
wheel.
4.3. Remove the fixing nuts of the steering wheel

with 22# socket wrench.
Torque: 35±3 N.m
4.4. Remove the steering wheel after screw off the

nuts with special tools.
4.5. Screw off the two screws from the front

surface of combined switch protective cover
with cross screwdriver.
4.6. After screw off the screws, open upward to

remove the upper protective cover.
37
4.7. Screw off the three screws from the lower side
of combined switch protective cover with cross
screwdriver and remove the protective cover
after removal of screws.
4.8. Remove the four fixing screws of spiral cable

with cross screwdriver and remove the spiral
cable.
4.9. Remove the two fixing screws from the

combined switch with cross screwdriver.
4.10. Pull out all plugs from the combined

switch. (5 in all)
38
4.11. Remove the combined switch.
4.12. Pull out the wiring harness plug of ignition

switch.
4.13. Remove the connecting bolt of steering

universal joint and steering gear.
Remove the steering universal joint assembly.
4.14. Remove two fixing nuts on crossbeam of

steering column instrument with 13#
socket.
Torque: 23±2 N.m
4.15. Remove the two lower fixing nuts from the

steering column with 13# socket.
Torque: 23±2 N.m
39
III. Adjustment of Steering Gear Clearance

1. Place the wheels at linear driving position;
2. Rotate the steering wheel towards both sides;
3. If heard noise of steering gear, adjust the screw as shown in the diagram until no impinge noise is
heard when turning steering wheel;
4. Tighten the screws for further 1/8 turn (approximate 45°);
5. Carry out the road test;
6. If the steering mechanism can not return to the central position by itself, then loosen the bolt for 15°;
7. Carry out the road test.
调整位置
Adjustment position
40

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Chery S18D Service Manual

Chery S18D Service Manual

After Sales Service Department of Chery Automobile

Chapter 1 Technical Parameters .......................................................................................................... 1

Vehicle model SQR7130J047

Min. ground clearance (mm) 157

Min. turning diameter (m) 9.2

Departure angle (°) 27.7

II. Wheel Alignment Parameters (No Load)

Vehicle model SQR7130J047

Camber angle of front wheel 52′±50′

Positive caster 3°30′±30′

Toe-in of front wheel 6′±6′(Single side)

Camber angle of rear wheel 0°±30′

Sideslip value ≤3m/Km

III. Models of Wheel Rim and Tire

Wheel rim model 6J×15 ET+46

Tire model 185/65 R15 88H

IV. Tire Pressure

Item Front wheel Rear wheel Spare tire

No load 220 220 250

Steering column Crushable safety steering column

VI. Brake System Model

Brake system Vacuum-assisted type, diagonal arrangement, dual-circuit brake system

ABS system Optional for ABS+EBD system

VII. Torque List

Chapter 2 Brake System

II. Removal/Installation and Overhaul of Front Brake and Brake Calliper

1. Bleeder valve screw rubber sleeve 2 .Bleeder valve screw

4.1. Remove the protective cover from the tire rim

4.2. Remove the tire fixing nuts with 17# torque

4.5. Remove the nuts from brake hose with 13#

4.6. Remove the brake caliper bracket with 14#

4.7. Measure the thickness of friction lining. If the

4.9. Remove the piston. Prepare one wood board

4.10. Check the guide sleeve. The guide sleeve

4.11. Remove the seal ring carefully with the

4.13. The area between the dustproof seal ring

4.14. Fix the brake piston with the common

4.15. (Checking of brake disc) Check the

4.17. Installation of other portions with

III. Removal/Installation and Overhaul of Rear Brake

1. Hand brake shoe 2. Guide bolt

4.1. Remove the rear wheels (see the removal

4.3. Remove the screws as shown in the figure.

4.4. Remove the brake disc.

4.5. Please see the overhaul of front brake for

4.7. Remove the hand brake cable with calliper.

4.8. Remove the upper return tension spring with

4.9. Remove the lower return tension spring with

4.11. The hand brake can be adjusted by

IV. Adjustment and Replacement of Hand brake

1. Handle 2. Fixing bolts 3. Cable 4, 5. Left/Right rear wheel cable

4.1. With reference to the removal/installation of

4.2. Remove the hand brake cable bracket two

4.3. Pry out the protective cover at the hand brake

4.5. Remove the hand brake adjustment nuts with

4.6. Loosen the two hand brake cables.