Dominar 400 BS VI OBD2 Rev 09 April 23db7b11ca

BS VI
Bajaj Auto Limited

Akurdi, Pune - 411 035. India.
Tel
Fax
: +91 20 27472851
: +91 20 27407385
Customer care : +91 7219821111
Spare Parts Catalogue
Website : www.bajajauto.com
CIN L65993PN2007PLC130076
Notice
All information contained in this manual is based on the latest product
information at the time of publication. Bajaj Auto Limited accepts no liability for
any inaccuracies or omissions in this publication, although every possible care
has been taken to make it as complete and accurate as possible. All
procedures and specifications subject to change without prior notice. The right
is reserved to make such changes at any time without prior notice and without
incurring an obligation to make such changes to product manufactured
previously. Contact your authorized Bajaj Dealer for the latest information on
product improvements incorporated after this manual was issued.
DOC. NO.: 71120158 REV. 09 MAR 23
Copy rights : All rights reserved. No part of this publicatin may be reproduced,
stored in a retrival system, Or transmitted in any form or by any means,
electromic mechanical photocopying, recording or otherwise, without the prior
written permission of Bajaj Auto LTD.
Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Dominar 400 BS VI’ 1. How to Read the Catalogue : Open the catalogue and from the pictorial index locate the
Motorcycle. This catalogue has been specially designed to assist you in selecting the correct group in which the part you want to find is present. Turn over to the concerned page
number (as given by pictorial index). Now find out the figure of the part you wish to
parts for procurement to maintain 100% availability.
order. Write down the part number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to ensure longer life In case, if you have the part number and you need the other details, the part index can
be used. The part index (at the end of the catalogue) will give you the figure and page
of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares are used.
number of the part you wish to order.
In a continual effort to improve Performance and Efficiency of the vehicles, Specifications, 2. How to Order Spare Parts : The part number and the description of the part required
Diagrams, Illustrations and Part Numbers can change without notice. Consequently, the should be invariably mentioned in the order as per the catalogue text.
description in this Spare Parts Catalogue cannot therefore be final and binding on us. The latest part number as conveyed through our service circulars should only appear on
the order. In case of ordering painted components, colour shade of the components
should be mentioned.
The modifications / alterations which are carried out after the issue of this catalogue, will be
conveyed to you through our Service Circulars. You are requested to make necessary The quantity shown against the part number is the quantity per vehicle for that group so
corrections in the Parts Catalogue as per the circulars so as to keep your catalogue up-to- that particular quantity should be multiplied by the number of sets required.
date. This will ensure the appropriate and speedy delivery of the Spare Parts as the order 3. Part Number System : We have used 8 digit system for part numbers. The model or
placed will bear the latest part numbers. hardware item is indicated by first two digits or alphanumeric, the next two or four digits
indicate main group and the last four or two digits indicate serial number in main group or
In case, if you need any technical assistance contact the concerned Regional Office or write to serial number or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you to
us on the following address : identify the spare parts easily.
Bajaj Auto Limited 4. Abbreviations : The following abbreviations are used in this catalogue.
Service Department Assly Assembly V Volts
Akurdi, Pune 411 035 India N.I. Not illustrated W Watts
C'case Crankcase Accl. Accelerator
Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Revision No. & Revision No. &
Change Details Change Details
A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
01 MAY 20 JP511215 Cam Sprocket D Made Not Serviceable

LAC00144 Cam Sprocket Bolt D Made Not Serviceable
02 JUN 20 Graphite Colour part numbers deleted
03 AUG 20 JF561420 Assembly Lever Gear Change 1 6 22 D
04 OCT 20 JY531063 Connecting Rod 1 14 16 A
JF531019 Crankshaft assembly 1 15 16 A
JY531005 Bolt-M8X0.75XL33XCL 12.9 2 16 16 A
05 FEB 21 JF402416 Speedometer 1 1 108 C Part No. Corrected
06 SEP 21 DT351803 Throttle Position Sensor 1 10 44 A
07 OCT 21 New SKU code 00JF29 Serviceable parts added
36DT0052 Bracket caliper mounting rear 1 18 A
08 MAY 22 YJF29001 BOLT HANDLE LEVER KIT D400 1 17 134 A
LCG00034 HEX NUT FLANGED 1 16 134 A
09 MAR 23 OBD2-Single spark new Variant 00JF37ZZ
added, maximum parts are common with
existing version of 00JF29ZZ
Revision No. & Revision No. &
Change Details Change Details
A: Add A: Add
REV. NO., PART SR. PAGE D: Delete Reason for change REV. NO., PART SR. PAGE D: Delete Reason for change
SHORT DESCRIPTION QTY. SHORT DESCRIPTION QTY.
MM YY NUMBER NO. NO. C: Change MM YY NUMBER NO. NO. C: Change
Index Index
Plate No. Description Page No. Plate No. Description Page No.
1 Cover Cylinder Head 2 31 Side Stand Assembly 78

2A Cylinder Head - Applicable For Single Spark Version 00jf37zz 4 32 Tubeless Tyre & Rim 80
2 Cylinder Head 6 33 Front Hub 82
3 Rocker arm & Camshaft 8 - 12 34 Master Cylinder - Front 84
4 Chain Guide & Tensioner Assembly 14 35 Caliper Assembly - Front 86
5 Cylinder & Piston 16 36 Anti Brake Lock System 88
6 Crankshaft Assembly 18 37 Rear Disc Brake Assembly 90
7 Transmission 20 38 Rear Hub 92
8 Change Drum / Shift Fork 22 39 Rear Brake Pedal 94
9 Gear Change Mechanism 24 40 Handle Bar Assembly 94 - 96
10 Engine Assembly / Crankcase RH 26 41 Front Fork 98
42 Petrol Tank, Cap Tank & Gauge Fuel 102 - 104
11 Crankcase LH 28 - 30
43 EVAP Mechanism 106
12 Balancer Idler Gear & Water Pump 32
44 Fitting - Petrol Tank Cover 108
13 Oil Pump & Evacuation Pump 34
45 Fitting - Side Covers, Seat Cowls & Under Tray Front 110
14 Cooling System 36 - 38
46 Speedometer Assembly 112
15 Cover Clutch 40 47 Control Cables & Chain Case 114
16 Cover Magneto 42 48 Head Lamp Assembly & Front Number Plate 116
17 Clutch Assembly 44 49 Front Fairing - For SKU 00JF29 118 - 120
18 Throttle Body & Sensors 46 50 Carrier Unit Navigation Details - For SKU 00JF29 122
19 Air Cleaner Assembly 48 51 Indicator Light Assembly 124
20 Silencer Assembly 50 52 Tail Lamp Assembly & Rear Number Plate 126
21 Belly Pan 52 53 Electrical Equipments 128 - 130
21A Belly Pan - For SKU 00JF29 54 54 Tool Kit 132
22 Starter Assembly 56 55 Accessories - Mirror, Leg Guards, Grab Handles & Saree Guard 134
23 Magneto, Regulator & ECU 58 56 Leg Guards, Saree Guard - For SKU 00JF29 136
24 H.T. Coils - Applicable for single spark version 00JF37ZZ 60 57 Hand Guard - For SKU 00JF29 138
24A H.T. Coils 62 58 Grab Handle & Back Rest - For SKU 00JF29 140
25 Seat Assembly & Seat Lock 64 59 Painted Parts and Decals 142 - 144
26 Engine Mountings 66 60 Painted Parts and Decals - For SKU 00JF29 146 - 150
27 Frame & Frame Fittings 68 61 Consumable Parts 152 - 154
28 Swing Arm & Rear Shock Absorber 70 Kit List 155 - 160
29 Pillion Foot Rest 72 - 74 Amended Sheet (Parts Added) 161
30 Front Fender 76 Amended Sheet (Parts Deleted) 162
Part Index 163- 188
Pictorial Index Pictorial Index
PLATE NO. : 1 PAGE NO. PLATE NO. : 2A PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 4 PAGE NO.
COVER CYLINDER HEAD 1 CYLINDER HEAD 3 CHAIN GUIDE & TENSIONER ASSEMBLY 13 CYLINDER & PISTON 15
1
1 2
5 3
2
2
1 4 2
1
1 1
3 1
2
19
9
4
7
7
7 3 4
8 3
18
17
16 14
5
4
5
10 13 15
12
11 5
5
PLATE NO. : 2 PAGE NO. PLATE NO. : 3 PAGE NO. PLATE NO. : 6 PAGE NO. PLATE NO. : 7 PAGE NO.
CYLINDER HEAD 5 ROCKER ARM & CAMSHAFT 7 - 11 CRANKSHAFT ASSEMBLY 17 TRANSMISSION 19
5 3
1 5
6 8
7 1
9 2 2
8
7 3
4 3
2 5 4
1 4
1 7 4
6
1 12 8
1
9
2
23
3
2 25 23
9 24
5 2
4
8 21 26
27
18 1
6 4
11
9 10
2
15-67 3 8
7 14 6 21 22
7 20 5 19 20
16 18
19 17
14 15
22 13 13
17
10
16 14 7 12
11
10
13
13 15 11/12
10
12
11
CHANGE DRUM / SHIFT FORK 21 GEAR CHANGE MECHANISM 23 BALANCER IDLER GEAR & 31 OIL PUMP & EVACUATION PUMP 33
WATER PUMP
10 9 15 12 3
1
2
8 1 13
14 1
4
3 2 4
5
9
7
2
1 11
4
3 13 2
5
5 8
12 7
15 9
6 8 8
6 6
11
14
5
7 3 4 9
10
9
7
10
11 10
6
ENGINE ASSEMBLY / CRANKCASE RH 25 CRANKCASE LH 27 - 29 COOLING SYSTEM 35 - 37 COVER CLUTCH 39
1 21A 25
1 32 23
21
9 16 6
22 19
4 20 9 17 8
15 31
34 30
27 29
10 17
10 27 7
28 5
11 33
7 2 4
8 26
24 26
1 3
14
3 5
2
9
5 4 38
6 3
4 5 2 6 13 12
7 6 3
14
31 12
17 8 35 14 11
18 11 7
16 10
19 8
18
25 24 11 6
13 13A 23
15
30 12
13
21 15
29 20
19 14
23 20
18 28 21 37 10
22
15 22 13
36
16
25 39
17
COVER MAGNETO 41 CLUTCH ASSEMBLY 43 SILENCER ASSEMBLY 49 BELLY PAN 51
16
5 10 17 23
3
10 17 11 4
12
19 13 5
8
18 14
2 3
20 23
4 10 6 21 15
9 22 4 5 14
6 5
3 4 1 16
1 2
7 17
8 7
8 7 6
1
9
1 3 5
24
12
17 15 18
15 16
14
13 11
6
8
12
11
2
19
9 18
2
6
10
12 13 9
PLATE NO. : 18 PAGE NO. PLATE NO. : 19 PAGE NO. PLATE NO.: 21A PAGE NO. PLATE NO. : 22 PAGE NO.
THROTTLE BODY & SENSORS 45 AIR CLEANER ASSEMBLY 47 BELLY PAN - FOR SKU 00JF29 53 STARTER ASSEMBLY 55
1
3 14 15/16
2
1
4 2
1
5
2
4
6
7
7 4
5
9 9 3
6
8
4
12
5 6
13
5
10
11
2
7 8
PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO. PLATE NO. : 26 PLATE NO. : 27 PAGE NO.
PAGE NO.
MAGNETO, REGULATOR & ECU 57 H.T. COILS - APPLICABLE FOR 59 ENGINE MOUNTINGS FRAME & FRAME FITTINGS 67
65
SINGLE SPARK VERSION 00JF37ZZ
15
17 16 1
12 2
11 3
11
18
2
2
3 13
4
1
16 3
19 15 2
8 4
19 6
18
17
14 5
15 1
4
5 14 3 7 14
10 8
6 7
4
4 3
8
5
23 9
9
10
24
7 1
6
20 5 18
22
6
7 13
11
13
12
8 12 10
21
9
PLATE NO. : 24A PAGE NO. PLATE NO. : 25 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 29 PAGE NO.
H.T. COILS 61 SEAT ASSEMBLY & SEAT LOCK 63 SWING ARM & REAR SHOCK 69 FRONT FENDER 71 - 73
ABSORBER
1 12/28
3
17 18 7
6 24 3
15 2 23
19
3 4
11 5 13
6
2 2 3
1 14 14 21 22 8
3
6
5 13
2 15 19
3 6 20 14
11
4 10
4 5 5
15 17
18 6
2 16 1
16 16
2 20 5
10
4 1
11 8 6 3
7
9
13 4
12 2/28
8 5
10 19
10 9 18
5 3
6
12 14
14 9 8
11 15 8
13 9
4 7
4 7 10
12 5
16 9 27
17 8 6
26
7 25
SIDE STAND ASSEMBLY 75 SIDE STAND ASSEMBLY 77 MASTER CYLINDER - FRONT 83 CALIPER ASSEMBLY - FRONT 85
15
2 8
14 5
11
13
17 3
3
5 6
5
E
2
6
: US -4
12 ING T3
RN DO FROM
WA LY ID
ON FLU
E
AK CO CA G
AIN
NT P
ER
BR ED R VIN
LE
AL FIL MO
SE
A EAN RE
4 2 CL FORE
BE
10 4
8 10
6 10 4
9
11
7
6 14
5 7
15 8
5 19 6
13 1
3 7
12
13 9
4
1 16
1 9
17
2 1
18
3 10
16 10
11
TUBELESS TYRE & RIM 79 FRONT HUB 81 ANTI BRAKE LOCK SYSTEM 87 REAR DISC BRAKE ASSEMBLY 89
3 1
10 11 17
12 16
2
3 2
8 15 15
7
3
5 6 9
3 10
11
13
4 1
9
10
2 12
2
1
8 11 12
7
7 6
4 5 14
9 6
4
1
2
6 8 PISTON SEAL
7
7 DUST SEAL
5
BLEEDER CAP
4
PROTECTION BOOT
INSULATOR
CALIPER PISTON
5 BLEEDER SCREW
8
PAD SPRING
2
REAR HUB 91 REAR BRAKE PEDAL 93 PETROL TANK, CAP TANK & 101 - 103 EVAP MECHANISM 105
GAUGE FUEL
13 28 22
6 26 9 21 11A
9 18 2A 7
10 25 19
22 5
1 14 3
23 3
21
7 8 15 5
2 6 5 2
5
21 9/21 7 4 1
16
5 1 20 8
4 6
24 3
9
27 14
2
11 9 15
11 23
2 3
17
12 4
24 29
11 9
20 30
3 7 16
4
13
17 18 19
15 16 14
14 4 8 5/21
12
21
1 3 10
13 5/21 19
12 9
7 5/21
18
8 6
25 9
10 12
10 17
5 20
11
5
22
13 3A
19
19
HANDLE BAR ASSEMBLY 95 - 97 FRONT FORK 99 FITTING - PETROL TANK COVER 107 FITTING - SIDE COVERS, 109
SEAT COWLS & UNDER TRAY FRONT
9 5
23 16
8 14 4
16 12 10
13 17 8
11
10 4
23 16
7 3 5
12 6 6 2
2
22 22 7 1
1 6
27 6 13
19
2 25 2
20
24 13 22
14
3 23
14 3 6
15 15
7 7 7
15 9 3
26 2
16 8 11
4 28 9
21
17 21 18 10 18 11
1
12
18 10
19 19
5 20 20
4 5 2
6 15
16 18 7
7 21 21
15 22
19 9
20 22 15 15 17
15 15
7
15 15
8
3
17
PLATE NO. : 46 PAGE NO. PLATE NO. : 47 PAGE NO. Plate No.: 50 PAGE NO. PLATE NO. : 51 PAGE NO.
SPEEDOMETER ASSEMBLY 111 CONTROL CABLES & CHAIN CASE 113 Carrier Unit Navigation Details - 121 INDICATOR LIGHT ASSEMBLY 123
For SKU 00JF29
13 2
1
3
4
5 5
5 5
11 8 4
3
6
7
2 1
4 1
4
2
2
3 9
4
6
1 0
14 3
4
5
4
10 5 11
3
6 6 5
12 2 7 0 4
9 3 3
7 4
8
8 10 7
PLATE NO. : 48 PAGE NO. Plate No.: 49 PAGE NO. PLATE NO. : 52 PAGE NO. PLATE NO. : 53 PAGE NO.
HEAD LAMP ASSEMBLY & 115 Front Fairing - For SKU 00JF29 117 - 119 TAIL LAMP ASSEMBLY & 125 ELECTRICAL EQUIPMENTS 127 - 129
FRONT NUMBER PLATE REAR NUMBER PLATE
2 3 4 5 7
2 3
24 20 21
1 25 19
22 3
2 3
8 6A 13A/B
1 25 24
8 6 12A/B/C
1
4
5 10
4A 4 2 28
7 10
7 9 9 10 14 11
6 16
5A 27
5
26 7 26 36
26 26
26
12 23 12 23 8 18
9 15 9 15
11 11
21 5 35
21 18 18 19
6 12 21 33
13 26 4
13 16
26 26 14
15 23
26 15
19 13 25
3
19 24
17
20 29
5 10 1
32
17
16 6 11 30
10 3 17 22
22 20
10
16 18
14
10
22 20
10
18
14
31
PLATE NO. : 54 PAGE NO. Plate No.: 55 PAGE NO. Plate No.: 58 PAGE NO. Plate No.: 59 PAGE NO.
TOOL KIT 131 Accessories - Mirror, Grab Handles & 133 Grab Handle & Back Rest - For SKU 139 Painted Parts and Decals 141 - 143
Saree Guard 00JF29
6
8/9 19/20 3/4 5 6/7 18 1/2 17 10
3
21 23/24
22
9 20 21
15 3
18
19
2 2
1 3
1
13 14
13
14
4
1
2 10
12
20
18
19
11/11A
16
23
23
16
11 12 13 14
4 5
5
7
17
21 22
6
8
Plate No.: 56 PAGE NO. Plate No.: 57 PAGE NO. Plate No.: 60 PAGE NO. PLATE NO. : 61 PAGE NO.
Leg Guards, Saree Guard - For 135 Hand Guard - For SKU 00JF29 137 Painted Parts and Decals - For SKU 00JF29 145 - 149 CONSUMABLE PARTS 151
SKU 00JF29
1 2 3
3 4
3
4
9 9/10 4/5 2/3 1 12/13 14 6/7 8 11
9
BS-6iant
compl
12
2
3
4 5 6
1
13
9 10
5 13
4
6 1 13 13
9 12 11
6
5
2
7 8 9
6
8
12
7 14
7 15/16
10
8 14
10 15
11 24/25 18/19 10 11 12
5
21 20
15
9
11
PLATE NO. : 60 PAGE NO.

CONSUMABLE PARTS 153
13 14 15
16 17 18
19 20 21
22 23 24
Plate No.: 1
Cover Cylinder Head
1 No. Part No. Description Qty. Remarks

2
1 JG 5110 22 Bolt special 4
2 JG 5110 21 Washer 4
3 DT 5110 27 Cylinder head cover assembly 1
4 JY 5111 28 Gasket Rubber - Head Cover 1
3 5 JY 5111 39 Gasket head cylinder 1
1 2
Front Wheel Direction
Plate No.: 2A
Cylinder Head - Applicable for single spark version 00JF37ZZ
5 3 No. Part No. Description Qty. Remarks
1 KA ED06 35 Bolt flanged small 4

2 KA EQ06 40 Bolt flange small - M6 2
2 3 KA EG06 45 Bolt flanged small 2
1 4
1 4 JY 5110 58 Guide chain top 1
1 5 JF5 111 19 Head cylinder - holder camshaft 1
1
2
6 JY 5110 68 Sleeve spark plug 1
19 7 LJ A000 01 ‘O’ Ring 2
8 JY 5110 74 Gasket sleeve spark plug 1
9
9 LA C000 32 Bolt socket head M10 4
10 DK 1012 25 Oil Pressure Switch 1
8
11 DK 1013 40 ‘O’ Ring 1
12 JG 3514 00 Coolant Water Temp Sensor 1
6
13 JG 5110 20 ‘O’ Ring 1
14 DT 5814 01 Pipe Intake 1
7
15 LB C000 03 Screw 3
7
16 JY 5814 04 O - ring intake pipe 1
18 17 JY 5814 05 Clamp intake pipe 2
17 18 JG 5110 46 Stud 2
16 14 19 JP 4022 18 Pigtail oil pressure switch 1
10 13 15
12
11
3 4
Plate No.: 2
Cylinder Head
5 3 No. Part No. Description Qty. Remarks

2 KA EQ06 40 Bolt flange small - M6 2
2 3 KA EG06 45 Bolt flanged small 2
1 4
1 4 JY 5110 58 Guide chain top 1
1 5 DT 5110 32 Head cylinder - holder camshaft 1
1
2
6 JY 5110 68 Sleeve spark plug 1
23 7 LJ A000 01 ‘O’ Ring 2
8 JY 5110 74 Gasket sleeve spark plug 1
9
9 LA C000 32 Bolt socket head M10 4
10 DK 1012 25 Oil Pressure Switch 1
8 21
11 DK 1013 40 ‘O’ Ring 1
18 12 JG 3514 00 Coolant Water Temp Sensor 1
6
13 JG 5110 20 ‘O’ Ring 1
14 DT 5814 01 Pipe Intake 1
7
15 LB C000 03 Screw 3
7 20
19 16 JY 5814 04 O - ring intake pipe 1
22 17 JY 5814 05 Clamp intake pipe 2
17 18 JF 5110 52 Sleeve Spark Plug 1
16 14 19 KJ AC18 24 ‘O’ Ring 1
20 39 2608 01 Grub Screw 1
21 39 1283 21 ‘O’ Ring 1

22 JG 5110 46 Stud 2
10 13 15 23 JP 4022 18 Pigtail oil pressure switch 1
12
11
5 6
Plate No.: 3
Rocker arm & Camshaft
No. Part No. Description Qty. Remarks

6
9 1 JY 5112 12 Rocker arm decomp 1
2 JU 5112 04 Rocker arm 3
3 JY 5112 26 Rocker arm shaft 2
4 JG 5110 16 Plug 2
5 39 1021 21 Ring - O 2
6 JF 5112 55 Camshaft assembly exhaust 1

7 CB 1010 22 Cotter Valve 8
2 8 36 JF01 98 Kit valve repair K10UG 1
3 9 JF 5112 53 Camshaft assembly intake 1
5 2 10 CB 1010 09 Seal Valve Stem 4
4
11 JY 5112 21 Valve intake 2

1 4 12 DT 5112 70 Valve exhaust 2
2
13 36 JY00 29 Kit Shim 2 mm 1
13-67 3 14 36 JF01 04 Kit Shim 3.18 mm 1
7
15 36 JF01 05 Kit Shim 3.20 mm 1
5 16 36 JY00 30 Kit Shim 2.04 mm 1
17 36 JY00 31 Kit Shim 2.08 mm 1
8 18 36 JY00 32 Kit Shim 2.12 mm 1
10 19 36 JY00 33 Kit Shim 2.16 mm 1
20 36 JY00 34 Kit Shim 2.20 mm 1
21 36 JY00 35 Kit Shim 2.24 mm 1

22 36 JY00 36 Kit Shim 2.28 mm 1
11/12 23 36 JY00 56 Kit Shim 2.30 mm 1
24 36 JY00 37 Kit Shim 2.32 mm 1
7 8
Plate No.: 3

6
9 25 36 JY00 57 Kit Shim 2.34 mm 1
26 36 JY00 38 Kit Shim 2.36 mm 1

27 36 JY00 58 Kit Shim 2.38 mm 1
28 36 JY00 39 Kit Shim 2.40 mm 1
29 36 JY00 59 Kit Shim 2.42 mm 1
30 36 JY00 40 Kit Shim 2.44 mm 1
2 31 36 JY00 60 Kit Shim 2.46 mm 1

3 32 36 JY00 41 Kit Shim 2.48 mm 1
5 2 33 36 JY00 61 Kit Shim 2.50 mm 1
4 34 36 JY00 42 Kit Shim 2.52 mm 1
35 36 JY00 62 Kit Shim 2.54 mm 1
1 4
2
36 36 JY00 43 Kit Shim 2.56 mm 1
13-67 3 37 36 JY00 63 Kit Shim 2.58 mm 1
7
38 36 JY00 44 Kit Shim 2.60 mm 1
5 39 36 JY00 64 Kit Shim 2.62 mm 1
40 36 JY00 45 Kit Shim 2.64 mm 1
8
10 41 36 JY00 46 Kit Shim 2.68 mm 1

42 36 JF00 89 Kit Shim 2.70 mm 1
43 36 JY00 47 Kit Shim 2.72 mm 1
44 36 JF00 90 Kit Shim 2.74 mm 1
45 36 JY00 48 Kit Shim 2.76 mm 1
11/12
46 36 JF00 91 Kit Shim 2.78 mm 1
47 36 JY00 49 Kit Shim 2.80 mm 1
9 10
Plate No.: 3

6
9 48 36 JF00 92 Kit Shim 2.82 mm 1
49 36 JY00 50 Kit Shim 2.84 mm 1
50 36 JF00 93 Kit Shim 2.86 mm 1
51 36 JY00 51 Kit Shim 2.88 mm 1

52 36 JF00 94 Kit Shim 2.90 mm 1
53 36 JY00 52 Kit Shim 2.92 mm 1
54 36 JF00 95 Kit Shim 2.94 mm 1
2 55 36 JY00 53 Kit Shim 2.96 mm 1
3
5 2
4 56 36 JF00 96 Kit Shim 2.98 mm 1
57 36 JY00 54 Kit Shim 3.00 mm 1
1
58 36 JF00 97 Kit Shim 3.02 mm 1
4
59 36 JY00 55 Kit Shim 3.04 mm 1
2
13-67 3 60 36 JF00 98 Kit Shim 3.06 mm 1
7
5 61 36 JF00 99 Kit Shim 3.08 mm 1
62 36 JF01 00 Kit Shim 3.10 mm 1
8 63 36 JF01 01 Kit Shim 3.12 mm 1
10 64 36 JF01 02 Kit Shim 3.14 mm 1
65 36 JF01 03 Kit Shim 3.16 mm 1
11/12
11 12
Plate No.: 4
Chain Guide & Tensioner Assembly

1
1 36 JF01 97 Kit cam chain guide 1
2 JY 5112 20 Chain timing 1
3 JY 5410 09 Bolt Special Pivot Guide Chain 1
4 CS 1011 28 Gasket 1
2 5 JF 5112 49 Tensioner Assembly 1
6 KA EW06 20 Hex Bolt With Flange 2

7 39 2669 21 O - Ring 1
8 JG 5112 70 Bolt flanged - M6 1
3
7
8
13 14
Plate No.: 5
Cylinder & Piston
2
1 36 JF01 96 Kit block piston K10UG 1
2 39 2181 06 Hollow Dowel Pin 2
3 JY 5210 06 Gasket Cylinder Block 1
4 36 JF00 60 Kit Piston Ring 1
5 JF 5213 00 Circlip 2
1
3 4
15 16
Plate No.: 6
Crankshaft Assembly
1 5 1 JF 5310 21 Balancer Drive Gear 1

2 LD H000 02 Belleville Washer 1
2 3 LD B000 33 Plain Washer 1
3
4 4 JG 5310 40 Nut Balancer Drive Lock 1
5 39 2606 07 Parallel Pin 1
6 JY 5512 12 Gear Primary Drive 1

7 LF B000 01 Sunk Key 1
14
8 JY 5310 26 Sprocket crankshaft (18T) 1
9 JY 5310 08 Plain Washer 1
10 DG 1012 75 Washer 1
12/12A
15 11 LC G000 02 Nut Sprocket Drive Lock 1

11 12 JP 5310 25 Crankshaft Assembly Comp. 1
8 9 10
6 12A JP 5310 25 Assembly Crankshaft 1 For SKU 00JF29
17
13 36 JF00 54 Kit Primary Drive & Driven 1
14 JY 5310 63 Connecting Rod 1
16
15 JF 5310 19 Crankshaft assembly 1
7
16 JY 5310 05 Bolt-M8X0.75XL33XCL 12.9 2
13 16A LAD00263 Bolt Flanged M8.5X0.75 2 For SKU 00JF29
17 KF AB40 50 Key Woodruff 1 For SKU 00JF29
17 18
Plate No.: 7
Transmission
1 JY 5510 22 Shaft Input 1

2 JY 5512 30 Gear 5th Drive 1
1
2 3 JY 5510 10 Bush 5th Drive 1
3 4 JY 5512 14 Circlip 2
5 4 5 JY 5512 29 Gear 3rd - 4th Drive 1
7 4
6
8 6 JY 5510 21 Bush 6th Drive 1
9 7 JY 5512 31 Gear 6th Drive 1
8 JY 5512 28 Gear 2nd Drive 1
9 JY 5512 15 Thrust Washer 1
25 23 10 JY 5510 06 Bush 2nd Driven 1
24/24A
11 JY 5512 33 Gear 2nd Driven 1
26 12 JY 5510 08 Shaft Output T/M With Plug 1
27 13 JY 5512 37 Gear 6th Driven 1
14 JY 5512 35 Gear 4th Driven 1
15 JY 5510 05 Thrust Washer 3rd Driven 1
21 22
16 JY 5512 34 Gear 3rd Driven 1
19 20
16 18 17 JY 5510 27 Bush 3rd Driven 1
17
14 15
18 JY 5512 18 Circlip 1
13 19 JY 5512 36 Gear 5th Driven 1
20 JY 5512 05 Bush 1st Driven 1
12
11
21 JY 5512 32 Gear 1st Driven 1
10 22 JY 5512 17 Thrust Washer 1
23 JY 5510 18 ‘O’ RING 1
24 36 JY01 02 Collar Sprocket 1
24 JY 5510 33 Collar Sprocket 1 For SKU 00JF29
25 36 JF00 56 Sprocket Output 1
26 JY 5510 30 Plate Drive Sprocket 1

27 LA E000 17 Bolt Flanged 2
19 20
Plate No.: 8
Change Drum / Shift Fork
1 JG 5612 22 Guide Gear Shift 1

2 LA C000 24 Socket Head Bolt 1
10 9 3 JG 5610 10 Spacer 1
8 5 JF 5610 00 Drum Gear Shift 1
9 6 JG 5610 08 Gear Indicator Pin 1

7 JY 5610 04 Shaft Input Gear Shift Fork 1
8 JF 5610 01 Shaft Output Fork Shift 1
2 9 JG 5612 15 Compression Spring 2
1
10 JY 5610 08 Fork Shift Output 2
4
3
5
11 JY 5610 02 Fork Gear Shift Input 1
12 EC 5610 23 Spring Gear Switch Indicator 1 For SKU 00JF29
11
21 22
Plate No.: 9
Gear Change Mechanism
1 JY 5612 05 Lever Complete Change Shaft 1

1
2 JG 5612 15 Spring Compression 1
4 3 JG 5612 17 Bush Torsion Spring 1
3 2
5 4 JG 5612 18 Torsion Spring 1
5 JG 5612 16 Plain Washer 1
7 KA DD06 22 Bolt Flange M6 1

7 8 JL 5614 10 Washer Steel 1
9 LA C001 04 Bolt socket - M8 1
10 01 1009 05 ‘O’ Ring 2
13
11 JF 5614 10 Lever Change Assembly 1
12 52 JF00 62 Tie Rod 1
13 52 JF26 60 Arm Change Lever with ball joint 1
12
14 DT 5612 05 Damper 1
8
11
14
9
10
10
23 24
Plate No.: 10
Engine Assembly / Crankcase RH

1
1 36 JF00 52 Kit Assembly Crankcase RH 1

2 JF 5010 21 Engine assembly 1
JF 5010 63 Engine assembly 1 For Single Spark (JF37)
3 39 2185 20 Deep Groove Ball Bearing 1
10
11 4 39 2562 20 Needle Roller Bearing 1
7 5 39 2601 20 Ball Bearing 1
8
6 39 1864 20 Ball Bearing 20 X 52 X 15 1
7 KP BF63 04 Ball Bearing 1
9 8 JY 5410 47 Stopper I/P Shaft Bearing 3
5
6 3 9 AA 1014 37 Bolt Flanged 3
4
10 JG 6010 07 Special Shaft Seal 1
11 JL 6010 10 Water Seal Double Lip 1

12 JG 5612 04 Bolt Stopper Drum 1
13 DP 1011 91 Bolt Shifter 1
14 JG 5710 14 Oil Filter 1
15 JG 5710 16 ‘O’ RING 1
13 16 56 JF1X 36 Cap oil filter Silk matte blue 1

17 KA EW06 16 Flange Bolt 2
21 19 JG 5612 26 Spring Stopper Drum 1
20 39 2005 11 Washer 1
19 14
12 20
18 21 JG 5610 09 Stopper Drum Complete 1
22
15 22 JG 5612 05 Washer 1
16
17
25 26
Plate No.: 11
Crankcase LH

9
1 36 JF02 11 Kit Assembly Crankacse LH 1
2 LJ A000 02 ‘O’ Ring 2
27
10 3 JY 5710 08 Strainer Evacuation 1
4 LJ A000 06 ‘O’ Ring 1
5 JY 5710 09 Cap Strainer Evacuation 1
26
14 6 39 1043 19 Oil Seal 1

3
7 JY 5410 58 Oil Seal 1
4 8 KE BA37 15 Circlip Internal 1
5 2 6 9 JY 5410 31 Chain Guard 1
7
10 LB B000 07 Screw Pan Cross 3
31 12
17 8
18 11
16 11 JY 5710 30 Mesh Oil Filter Assembly 1
19 12 LJ A000 04 ‘O’ Ring 1
13 JA 5410 21 Cap strainer 1
25 24
13A 59 2100 23 O - Ring 1
13 13A 23
15
14 JF 3518 04 Sensor assembly pick up 1
30
15 JN 1810 33 Bolt flange 2
16 AA 1014 37 Bolt M5 x 13 5
17 JY 5410 81 Bracket Harness 1
29 20 18 JY 5410 80 Plate Harness 1
19 JY 5410 82 Bracket Harness 1
28 21
20 LP B000 03 Bearing Ball 1
22
21 LP B000 02 Bearing Ball 1

25
27 28
Plate No.: 11
Crankcase LH

9
22 39 2562 20 Needle Roller Bearing 1
23 JF 5410 17 Bracket 1
27
10 24 LB B000 12 Screw pan cross - M6 1
25 39 2181 06 Hollow Dowel Pin 4
26
26 KA EW06 35 Bolt Flange Small 15
14 27 LA E000 02 Bolt Flanged 5
3
28 JY 5710 29 Oil Rail 1
4 29 LJ A000 02 O Ring 1
5 2 6 30 JF 5410 16 Nozzle 1
7
31 12
17 18 11
8 31 LA E000 10 Bolt flange - M5 2
16
19
25 24
13 13A 23
15
30
29 20
28 21
22
25
29 30
Plate No.: 12
Balancer Idler Gear & Water Pump

12
1 JP 5312 06 Assembly balancer 1

13 2 KP BF63 04 Ball Bearing 2
14 1 3 36 JL00 39 Rotor Water Pump 1
4 JG 5312 15 Washer 1
5 JG 6010 05 Domed Nut 1
6 JG 6010 12 ‘O’ Ring 1

11 8 JL 6010 05 Cover Water Pump 1
9 39 1665 11 Washer 1
10 LA E000 48 Bolt 1
2
8 11 KA EW06 22 Bolt flange small M6 5

7 12 DS 1011 54 Key 1
13 LD B000 51 Washer 1
14 LA C000 86 Bolt Socket 1
6 15 JF 5312 13 Scissor Gear Assembly 1
5
3 4 9
10
31 32
Plate No.: 13
Oil Pump & Evacuation Pump
3
1 1 JY 5710 15 Evacuation Oil Pump Assly. 1
2
2 LH D000 01 Pin Parallel 3
3 39 0999 06 Pin Dowel 4
4 4 LA E000 18 Bolt Flanged M6 Pre Coated 6
5 JY 5710 24 Shaft Oil Pump 1
6 JY 5710 12 Oil Pump Assembly Complete 1

7 JY 5710 23 Gear Oil Pump Drive 1
8 LD A000 17 Washer Plain 1
9 KE AB10 10 Circlip External 1
5
9
8
33 34
Plate No.: 14
Cooling System
21A 25
32 21 23
16
22 19
4 20
15 31
1 JF 6012 15 Radiator 1
34 30
17
29 2 JY 6012 48 Bracket Fan Mounting 2
27 3 JY 6012 49 Bracket Fan Mounting 1
28
33 4 JG 6012 35 Pressure Cap Radiator 1
2 5 JY 6012 41 Flange Nut 3
20A
24/24A 26
1 6 JG 6012 09 Clamp DIA 24 2
5
7 JF 6012 03 Hose Thermostat To Radiator 1
38 8 JG 6012 10 Clamp DIA 28 3
9 JF 6012 10 Pipe Thermostat - Joint T 1
6 3 10 JG 6010 16 Clamp DIA 26 3
35 14
7 11 JY 6012 15 Hose Engine To Thermostat 1
12 JF 6012 13 Pipe Connector - Radiator 1
8
13 JF 6012 11 Joint Assembly T 1
18 14 JF 6014 00 Fan Radiator 1
11 6
15 JL 6012 16 Rubber Damper 4
12
16 JL 1812 56 Grommet For Radiator Cowl 2
17 JW 1710 15 Collar Central Spoiler 2
9 18 JG 6010 14 Thermostat Assembly 1
19 JF 1812 57 Shroud Centre 1
20 JL 6012 35 Tank Expansion 1
20A JF 6012 19 Tank Assembly Expansion 1 For SKU 00JF29
37 10
13 21 JG 6012 11 Cap Expansion Tank 1
36 21A JG 6012 30 Expansion tank O Ring 1
39
35 36
Plate No.: 14
Cooling System
21A 25
32 21 23
16
22 19
4 20
15 31
22 56 JF24 6B Shroud LH Silver 1
34 30
17
29 56 JF24 4X Shroud LH Black 1
27 23 56 JF25 6B Shroud RH Silver 1
28
33 56 JF25 4X Shroud RH Black 1
2
20A 24 JL 6012 13 Hose Expansion Tank 1
24/24A 26 24A JF 6012 20 Pipe Tank Expansion 1 For SKU 00JF29
1
5 25 JG 6012 13 Tube Drain - Expansion Tank 1
38
26 JG 1710 29 Spring Band Clip 10 MM 3
6 3
27 JF 1812 62 Shroud Mounting Bracket RH 1
35 14 28 JL 6012 15 Clamp - Expansion Tank 1
7
29 LB U000 53 Screw Button Head 4
8 30 JY 1812 84 Washer Nylon 4
18
11 6 31 LA E000 55 Bolt Flange Small 2
32 JG 1812 59 Rivet Snap 4
12
33 DJ 1810 65 Clip Nut M6 4
34 LD B000 75 Washer 4
9 35 LC G000 29 NUT - FLANGE - M6 X 1P 4
36 LA E000 49 Bolt Flange 2

37 JF 1138 48 Bracket radiator LH 1
37 10 38 JF 1138 49 Bracket radiator RH 1
13 39 LJ A000 05 Pipe coolant "T" O - ring 1
36
39
37 38
Plate No.: 15
Cover Clutch
1 36 JF02 02 Kit Clutch Cover Dominar UG 1

6
8
52 JF31 63 Clutch cover assembly 1 For Single Spark (Jf37)
9 17
2 39 1990 20 Needle Bearing 1
3 39 1041 19 Seal Oil 1
7
5 4 LD B000 20 Washer 1
4 5 JF 5412 10 Spring Lever Clutch 1
9A
3
6 JF 5412 08 Clutch Release Shaft Assembly 1
2
7 KJ AA14 24 ‘O’ Ring 1
8 JG 5412 30 Cap Oil Filling 1
13 12
9 JF 2332 19 Decal cover clutch 1
14
11 9A JF 2335 60 Decal cover clutch 1 For Single Spark (Jf37)
10
10 JL 5412 27 Window Oil Gauge 1
11 DS 1012 15 Wire Circlip 1

12 39 2016 19 Seal Oil 1
13 JY 5412 20 Plate Position 1
14 AA 1014 37 Bolt Flanged Small 2
15 JY 5412 25 Gasket Clutch Cover 1
15
16 JF 5412 04 Bracket Clutch Cable 1
17 KA EW06 35 Blot Flanged 12
39 40
Plate No.: 16
Cover Magneto
5
1 52 JF12 25 Magneto Cover Assembly UG 1
52 JF31 42 Magneto Cover Assembly 1 For Single Spark (Jf37)
2 JF 2332 18 Decal cover magneto 1
JF 2335 65 Decal cover magneto 1 For Single Spark (Jf37)
3 30 1011 95 ‘O’ Ring 1
4 JV 5412 07 Cap TDC Finder 1
5 JY 5412 14 Gasket Cover Magneto 1
4 10
6 6 KA EW06 35 Bolt Flange 12
3 7 DT 5412 02 Cover LH RR 1
7
8 8 KA EW06 50 Bolt Flange 3
9 JF 2330 36 Label Gear Shift 6 Speed 1
10 39 0999 06 Pin - Hollow Dowel 2
2
9
41 42
Plate No.: 17
Clutch Assembly

10
1 JY 5514 01 Bush Collared 1
7 2 36 JF00 54 Kit Primary Drive & Driven 1
3 JY 5514 03 Washer Clutch 1
4 JY 5514 35 Clutch Center 1
5 JY 5514 42 Spring Seat Judder 1
6 JY 5514 41 Spring Judder 1

6
5 9 7 36 JY01 03 Kit Friction Plate 1
4 36 JF01 95 Kit friction plate K10UG 1
1 2
8 JY 5514 36 Pressure Plate - A 5
8 9 JY 5514 37 Pressure Plate - B 1
10 JF 5514 19 Clutch Assembly 1
3 11 LC G000 09 Nut Hex Flanged - M16 x 1.5 1

12 LP A000 04 Thrust Bearing 1
17
14
15 16 13 JY 5514 38 Plate Clutch Pressure 1
13 14 JY 5514 04 Rod Pull 1
15 JY 5514 40 Seat spring 3
12
11
19
18 16 JY 5514 43 Plate Stopper 1
17 LA D001 66 Bolt Flanged - M6 x 35 3
18 JY 5510 19 Washer Plain 1
19 DG 1012 75 Washer Special 1
43 44
Plate No.: 18
Throttle Body & Sensors
4 1 JF 6112 03 Throttle Body EVAP 1

2 JY 6110 00 Fuel Injector 1
3 JF 6112 01 Injector Cap & Quick Connector 1
3 4 JG 5814 24 Fixing Screw M5 x 12 5
5 JG 6112 06 Motor Stepper 1
2
6 JG 3518 05 Sensor T MAP 1
7 JG 5814 23 Fixing Screw M5x12 2
7
8 JG 5814 19 Bracket throttle cable 1
9 JG 5814 37 Fixing screw - M6 x 14 1
5
9 10 DT 3518 03 Throttle Position Sensor 1
5
10
45 46
Plate No.: 19
Air Cleaner Assembly

3 14 15/16
1
1 JF 5810 29 Filter assembly air 1
2
2 JH 5812 02 Clamp Carb Sleeve Dia 44 1
5 3 JF 5810 22 Entry Duct 1
4 DT 5810 28 Seal Top Cover 2
5 KB UA06 30 Screw Truss 4
6 6 JF 5810 31 Tube Breather 1

7 7 JY 5810 16 Clamp 1
4 8 JG 5810 56 Clamp (breather tube) 1
9 DT 5810 62 Air Filter Element 1
10 JY 5810 28 Clamp (Breather Tube) 1
9
8 11 JP 5810 18 Assembly Tube Drain 1

4 12 JY 5810 28 Clamp 2
13 DT 5810 74 Assly Breather Oil Return Tube 1
14 DT 1138 56 Bracket Filter Mounting 1
12
15 JG 1812 65 Washer 4
13
16 KA CF06 12 Bolt Socket 4
10
11
2
47 48
Plate No.: 20
Silencer Assembly
16
3 17 1 JF 5913 04 Pipe Assembly 1
1A JF 5913 63 Pipe Assembly A 1 For SKU 00JF29
1B JF 5914 18 Pipe Assembly A 1 For Single Spark (JF37)
2 JF 5910 99 Assembly muffler 1
3 JF 5912 22 Shield muffler 1
10 17 11 4 KA CH06 14 Bolt socket M6 3
12
19 5 KA CH06 10 Bolt socket M6 1
13
8
14
18 6 JF 5911 82 Muffler assembly W/O shield 1
2 7 JP 5910 12 Clamp 1
20 23 8 JG 5910 70 Gasket 1
21 8A JP 5911 06 Gasket Exhaust 1 For SKU 00JF29
22 4
9 JP 5910 42 Gasket muffler primary 1
9A JF 5912 42 Gasket Exhaust 1 For SKU 00JF29
10 LC G000 24 Nut hex flanged - M8 2
11 KA DW10 50 Bolt flanged - M10 1

1 7
12 JF 1510 47 Washer cup 2
13 DH 1611 55 Damper silencer 1
9/9A 14 DH 1611 57 Tube silencer mounting 1
15 DD 1610 71 U - Nut M10 1
5
24 16 LA C000 99 Bolt socket - M6 1
12
15 18 17 LD B000 68 Washer plain 2
18 JY 5913 03 Grommet shield muffler 2
26 19 KA DA06 12 Bolt flanged 1
6
27
20 KA DD08 40 Bolt flanged 1
1B
21 JF 5913 34 Collar 1
22 JG 5911 00 Damper silencer mtg. lower 1
23 JF 5912 11 Cap End Chamber 1
24 JP 5910 65 Sensor Oxygen 1
1A
6 25 JF 5910 53 Cap 1
26 JF 5912 45 Shield 1 For SKU 00JF29

27 JL 5911 49 Bolt Socket M5X0.8 3 For SKU 00JF29
49 50
Plate No.: 21
Belly Pan
23
1 JF 1813 14 Assembly Belly Pan 1

2 JF 1813 55 Bracket Belly Pan Rear 1
3 LA C000 08 Screw Button Head 2
4 JF 1813 54 Bracket Assly. Belly Pan Front 1
15
5 KA EW06 35 Bolt flange small 2
14
16 6 KA EW06 55 Bolt flange small 1
4
7 LD B000 19 Plain Washer 4
5 8 LB U000 55 Screw Button Head 2
9 KA CF06 16 Bolt socket - M6 2
3
10 LD B000 19 Washer plain 2
5
1 11 JY 1812 55 Washer End Cap 4
17 12 JF 1813 23 Foam Belly Pan 50X10mm 1
7
6 13 JF 1813 24 Foam Belly Pan 64X10mm 1
14 LB U000 68 Screw truss - M5 4
15 BF 1850 19 Clip plastic rivet 1
16 JF 1813 29 Foam belly pan 2

17 JF 1813 51 Belly Pan Middle 1
11
8
10
12 13 9
51 52
Plate No.: 21A
Belly Pan - For SKU 00JF29
1 JF 1817 43 Bracket Belly Pan Front 1

2 JF 1817 44 Bracket Belly Pan Rear 1
3 JF 1817 04 Belly Pan Assembly Middle 1
4 JF 1817 02 Belly Pan LH 1
5 JF 1817 03 Belly Pan RH 1
9 9
3 14
1 6 JY 1812 55 Washer End Cap 6
14
8 JU 5911 60 Damper 2
13 9 LB U001 35 Screw Button Head M6x1 2
13
10 JY 1812 55 Washer End Cap 4
8 15
11 LA C000 08 Screw Button Head-m6x1xl20xblack 2
5 12 051 612 56 Clip Nut-m 6
13 LD B000 19 Washer Plain 5
6 14 LA E000 77 Bolt Flanged M6x1 2
13 15 KA EW06 70 Bolt Flanged M6x1 1
4 7
16
13 16 KA CF06 16 Bolt Socket M6x1 2
12
6 2
6
11
53 54
Plate No.: 22
Starter Assembly
1 JF 3516 00 Starter Motor 1

2 KA DQ06 25 Bolt Flanged 2
3 JY 5512 25 Gear Starter Counter 2 1
2 4 JY 5512 26 Gear Starter Counter 1 Assy. 1
5 31 1011 73 Key Woodruff 1
1
6 JY 6214 11 Assembly Gear Starter Clutch 1

7 JY 5410 40 Retainer Gear Starter 1
4
5 6
7 8
55 56
Plate No.: 23
Magneto, Regulator & ECU

17 16
12
11
1 JF 3510 13 Rotor Without Clutch & BSC 1
2 2 JF 3510 22 Stator Assembly 1
3 DK 1012 84 Hex Socket Head Screw 3
3 13 4 JF 4020 04 Regulator Assembly 1
5 KA ED06 30 Bolt - Flanged - Small 2
19
6 JF 1812 82 Bracket ECU lower 1
7 JP 3514 39 ECU 1
18
8 JY 1138 64 Bracket ECU mtg top C smple 1
15 9 KC GD06 06 Nut hex flanged 4
4
5 14 10 JF 4022 34 Magneto Pigtail to RR 1
10
12 LA D001 24 Bolt Flange 1
13 JY 5412 22 Plate Harness 1
14 JY 5412 08 Bracket Harness Magneto 1
15 LA E000 16 Bolt 3
23
9 16 LD F000 01 Washer toothed 4
24 17 LA C001 22 Bolt Socket 4
7 18 JF 3510 14 Body clutch starter 1
19 JY 5514 02 Clutch One Way Assly 1
20 20 JY 1138 77 Damper ECU Locator 1
22
6
21 JY 1138 74 Damper ECU C smple mtg top 1
22 JY 1710 07 Pad rubber new ECU My16 2
23 JY 1138 72 Pad resting ECU C sample LH 1
8
21 24 JY 1138 73 Pad resting ECU C sample RH 1
57 58
Plate No.: 24
H.T. Coils - Applicable for single spark version 00JF37ZZ
2 1 JF 3512 19 Coil HT Assembly 1

3 DD 1110 12 Grommet For H. T. Cable 1
4 JY 3512 03 Grommet spark plug cap 1
5 JY 3512 00 Cap spark plug 1
8 6 JF 3512 06 Grommet Spark Plug 1

7 JL 3512 18 Spark Plug BOSCH central 1
8 DT 1138 55 Clamp HT coils 1
1
3
59 60
Plate No.: 24A
H.T. Coils
1 DT 3512 04 Coil HT2 with cap 1

15 2 KA ED06 20 Bolt flanged small 4
3 DT 3512 02 Coil HT1 with cap 1
4 DK 1110 28 Spark Plug RG6HCC 2
5 JL 3512 18 Spark Plug BOSCH central 1
2 2
1 14
3 6 DD 1110 12 Grommet For H. T. Cable 2
6
7 JD 3512 07 Spark Plug Cap 1
8 AN 1110 15 Spark Plug Cap 1
9 DH 1110 13 Grommet - Spark Plug 1
10 JY 3512 00 Cap spark plug 1
2 16 11 DH 1110 16 Grommet - Sleeve Spark Plug 1

12 DD 1110 11 Grommet - Spark Plug Cap 1
2
10 13 JF 3512 06 Grommet Spark Plug 1
11 14 DT 1138 55 Clamp HT coils 1
7
9 15 AN 1013 48 Clip - hose - rotatable 1
8 16 JY 3512 03 Grommet spark plug cap 1

5
12
13
4
4
61 62
Plate No.: 25
Seat Assembly & Seat Lock
1 Description
No. Part No. Qty. Remarks
17 18 7
6
1 JF 1910 09 Seat Assembly Front - K10 1
19 2 JG 1910 08 Collar - Seat 2
3 JF 1910 16 Rider Seat Rear Mtg Grommet 2
4 JF 1910 18 Rider Seat Resting Damper 4
5 JK 1910 05 Damper Seat 2
6 JF 1910 17 Rider Seat Front Grommet 1

5
2 7 LA D001 13 Bolt flanged - M6 2
3
8 JF 1910 12 Seat Assembly Rear - K10 1
9 JD 1910 06 Damper Round 2
4 10 JL 1910 17 Seat Rear Damper Front 2
11 KA DF06 25 Bolt Flange 2

16 12 JG 2326 06 Seat Lock 1 For SKU 00JF29
20
13 JL 1510 23 Side Lock 1
14 JL 2326 04 Cover Seat Lock 1
8
15 JF 1138 17 Bracket Seat Lock 1
13
16 JG 2326 03 Bracket seat lock barrel 1
10 9 17 JF 2314 13 Strap front LH 1
18 JF 2314 14 Strap front RH 1
14 11 19 LD B000 15 Washer plain 2
15
20 JG 1910 11 Plate seat lock 1
12
63 64
Plate No.: 26
Engine Mountings
11
1 56 DT02 33 Stay hanger LH matt black 1
2 56 DT03 33 Stay hanger RH matt black 1
3 KA Ed08 20 Bolt flanged small 4
4
3
4 JF 1138 41 Cap Tube End 4
15 16 2 5 LA J000 20 Bolt stud - M10 X L153 1
19
17
14 6 KD DB10 18 Washer spring thin 1
7 LD A000 12 Washer Plain 1
8 LA A000 51 Bolt - M8 (For LH & RH) 2
8
6 7 9 LA D000 06 Bolt Flange 2
4 3 10 39 2723 15 Hex Nut / Flange 2
11 DT 1138 27 Cover Seal Heat 1

12 JF 1134 24 Bracket engine middle rear 1
10 13 KA DT08 14 Bolt flange - M8 2
14 JF 1813 48 Cap 1
1
15 JF 1813 46 Cover frame front 1
5 18
16 LA E000 54 Bolt flange - M6 1

13
17 LA D001 91 Bolt flanged - M8 1
18 DT 1813 23 Plug 2 2
12
9 19 JL 1812 60 Foam strip - 18 x 15 x 5 2
65 66
Plate No.: 27
Frame and Frame Fittings

15
3
1 JF 1112 80 Frame Assembly 1
18 JF 1113 66 Frame Assembly 1 For Single Spark (JF37)
2 2 36 DV00 08 Kit Steering Cone 1
3 DK 1810 50 Cage Bearing Steering Top 1
1 4 DK 1810 51 Cage Bearing Steering Bottom 1
5 DG 1810 03 Washer 1
4
6 6 DG 1810 04 Seal Oil 1

5 7 JL 1138 09 Grommet Air Filter Resting 1
8 JF 1111 79 Grommet Frame 2
7 14 9 JL 1810 27 Clip Nut 4
10 JF 1138 28 Clip Nut 2
11 JF 1138 21 Bracket Canister Mounting 1

8 12 KA EA06 10 Bolt Flanged 2
13 JZ 1710 55 Strap Canister 2
14 JF 1134 22 Spacer 1
15 DK 1810 76 Cup steering 1
9
15a DK 1810 75 Steering Nut 1
16 DS 1611 66 Frame tape II 3

17 DJ 1612 90 Chassis no. protection tape 1
18 DS 2110 04 Damper seat I 2
13
11
12
10
67 68
Plate No.: 28
Swing Arm & Rear Shock Absorber
3 1 56 DT28 Y9 Swing arm Sprint matt black 1

1A 56 JFL1 Y9 Swing Arm Sprint Matte Black 1 For SKU 00JF29
2 2 JF 1220 69 Shock absorber rear 1
3 3 LA C001 05 Bolt Socket M10 x 1.25 x L55 2
4 DK 1710 06 Sleeve for swing arm 2
5 DG 1710 18 Bearing - Needle 2
14
13 6 DG 1710 19 Seal - Oil 4

15 7 JF 1220 49 Adjuster Chain 2
6 8 JF 1220 15 Stud Chain Adjuster 2
11
4 9 KC AM08 06 Nut Hex Thick 2
5 10 JF 1220 16 Slider Chain 1
1
11 JF 1220 48 Spacer Swing Arm Central 1
5 12 LA D001 08 Axle - M14 1
4 13 39 1053 15 Nut 1
6
14 DT 1138 48 Cap Swing Arm Pivot 2
15 JF 1134 23 Washer 1
12
10 19
18 16 JF 1220 90 Bracket slider chain 1
9
8 18 KA CA06 16 Bolt master KAC 1
7 19 JF 1220 28 bracket chain cover middle 1
16 9
17 8
7
69 70
Plate No.: 29
Pillion Foot Rest
12/28 No. Part No. Description Qty. Remarks
24 3
1 56 JF3X Y9 Step holder LH Sprt Matt blk 1
23 2 56 DT3S Y9 Step rider LH sprint matte blk 1
4 3 LH E000 03 Pin Clevis With Hole 4
11 5 13 4 JF 1130 12 Spring Torsion 2
6
3
5 KD AA08 16 Washer Plain Small 4
21 22 8
6 KH AA25 20 Pin Cotter 4
19 7 JL 1130 14 Step Pillion Assy Complete LH 1
14 56 JF18 1Y Step Pillion LH Slate Grey 1
20
10
56 DT4J Y9 Step pill assly LH Spr matt blk 1
5 8 JL 1130 36 Rubber Pillion Step 2
15 17 9 DT 1130 14 Lock Plate LH 1
18 6
10 30 1410 31 Ring O 2
16
11 56 JF3Y Y9 Step Holder RH sprt Matt blk 1
1
12 56 DT3T Y9 Step Rider RH sprint matte blk 1
3
13 JL 1130 16 Step Pillion Assy Complete RH 1
2/28 4 56 JF19 1Y Step Pillion RH Slate Grey 1
5 56 DT4K Y9 Step pill. asly RH Spr matt blk 1
3 14 DT 1130 15 Lock Plate RH 1
6 15 LA C000 78 Bolt Socket - M8x1.25xL20 4
8
9
16 LA C000 79 Bolt Socket - M8x1.25xL35 2
7 10 17 DH 1611 55 Damper Silencer 1
5 18 DH 1611 57 Tube Silencer 1
27
6 19 JF 1130 36 Bracket reservoir 1
26
25 20 LA D000 85 Bolt M6 x 1 1
71 72
Plate No.: 29
Pillion Foot Rest
12/28 No. Part No. Description Qty. Remarks
24 3
21 JL 1318 78 Bracket Reservoir Cap 1
23 22 KB BA05 12 Screw Pan Cross 1
4 23 KA DD06 20 Bolt flanged 1
11 5 13 24 KC AD06 05 Nut hex thick 1
6
3
25 JL 1130 35 Bolt - M6 2
21 22 8
26 LD A000 13 Washer plain Dia 6.4 2
19 27 DV 1610 50 Stopper step 2
14 28 JF 1130 24 Pad Step 2
20
10
5
15 17
18 6
16
1
3
2/28 4
5
3
6
8
9
7 10
5
27
6
26
25
73 74
Plate No.: 30
Front Fender
1 LB B000 15 Screw Pan Cross 3

2 KD AE05 10 Washer Plain Small 6
3 JF 1814 23 Flap fender front 1
4 39 0326 15 Nut Nyloc 3
5 JF 1814 73 Collar 6
6
4
6
5 2 1
3
75 76
Plate No.: 31
Side Stand Assembly

15
1 JF 1132 12 Stand assembly side 1

14 2 LA D002 31 Bolt flange - M10 1
3 39 0422 15 Nut Nyloc M10 1
11 4 JF 1132 09 Bracket stand side 1
13
5 JF 1132 08 Bracket holder magnet 1
6 KC BA06 04 Nut hex thin - M6 1

7 AH 4014 08 Holder magnet 1
12 8 LA D001 84 Bolt Flanged 1 M8x1.25xL16xPRECOAT
9 LA D002 00 Bolt Flanged 1 M8x1.25xL70xBright
4 2 10 JF 1132 05 Bush side stand mtg 1
10
8
11 JF 4014 15 Side Stand Switch 1
9 12 KA DB05 16 Bolt Flanged M5 1
13 KA DS05 16 Bolt flange - M5 1
5 14 JF 1138 55 Bkt. cover switch stand side 1
19 6 15 KA DD06 12 Bolt flanged 1
3 7
16 JF 1132 10 Spring tension cover 1
17 JL 1132 09 Spring Side Stand 1
1 18 JD 1610 06 Sleeve brake return spring 1
17
19 KB BA05 10 Screw Pan Cross 1
18
16
77 78
Plate No.: 32
Tubeless Tyre & Rim
3 1
1 JG 1310 38 Tyre Front 1
2 DK 1510 26 Valve Tubeless Tyre 2
3 56 JF6T 33 Front Wheel Matt Black 1
4 56 JF6R 33 Rear Wheel Matt Black 1
5 JG 1312 45 Tyre Rear 1
4 5
79 80
Plate No.: 33
Front Hub
1 JG 1310 07 Flange bolt M8 1

10 11 2 JG 1310 20 Collar CH 0.7_0.9 2
12 3 JG 1318 02 Disc mounting bolt 6
4 DT 1318 67 Sensor Disc Front 1
5 JF 1318 76 Disc brake Dia 320 1
8
7
5 6 6 DG 1510 05 Seal Oil 2
3 7 KP BC62 02 Bearing Ball C3 Clearance 2
8 JG 1310 01 Spacer Assembly Front Wheel 1
4 9 JG 1310 03 Front Axle 1
2 10 DT 4024 04 Sensor speed wheel 1
1
11 JF 1210 49 Spacer Speed Sensor 1

9 12 LA E000 55 Bolt Flange Small 1 M6 x 1 x L16
2
6
7
81 82
Plate No.: 34
Master Cylinder - Front
1 JF 1318 89 Cylinder master assly. front 1

1A JF 1319 33 Cylinder Assembly Master Front 1 For SKU 00JF29
2 8
2 DJ 1910 29 Bolt Front Bracket l 1
3 DJ 1910 30 Nut 1
4 36 DH19 02 Oil Window Kit 1
17 5 DJ 1910 31 Screw 2
3
5 6 DE 1910 29 Cover - Reservoir 1
5
:U
SE
G T3-4
NIN O OM
AR LY D FR ER 6
7 DE 1910 28 Diaphragm 1
W N ID
O FLU TAIN
E N P
AK CO CA G
A
BR
S E
CLE FO
D LER VIN
ALE FIL MO
AN E R
BE
R
E
8 JG 1610 10 Lever Front Brake 1
4 9 DJ 2011 09 Switch brake 1
10 10 DE 1910 10 Washer - Copper 8
10
11 11 DK 1510 69 Bolt - Banjo 4
14 12 36 JF00 80 Kit Hose Front Caliper –
7
15 13 LA D000 37 Bolt Flanged M8 x 1 x 50 2
13 14 36 DT00 34 Major Kit M Cylinder 1
13
12 15 36 PD00 38 Minor Kit M Cylinder 1
1/1A 16
9 16 36 JF01 85 Kit front clamp 1
17 36 JF00 82 Kit Push Rod 1
10
10
11
83 84
Plate No.: 35
Caliper Assembly - Front
1 JG 1318 04 Caliper assy brake front 1

2 JG 1318 11 Bleeder screw 1
3 DE 1510 47 Bleeder Cap 1
4 JG 1318 10 Disc pad 1
5 JU 1318 16 Minor kit 1
5 6 JU 1318 15 Major Kit 1

7 LA D000 79 Bolt flanged 2
3
8 59 0400 48 Bolt front brake pad 1
6
2 9 JG 1318 13 Spring clip 1
4
7
8
1
9
85 86
Plate No.: 36
Anti Brake Lock System
1 JF 1318 82 Unit ABS 1

2 36 JF01 79 Kit hose cyl master fr unit ABS 1
2
3 3 36 JF01 80 Kit hose unit ABS caliper front 1
4 36 JF01 81 Kit hose cyl master rr unit ABS 1
15
5 36 JF01 82 Kit hose unit ABS caliper rear 1
9
10
6 JF 1138 52 Bracket unit ABS with bush 1
7 DH 1013 85 Bolt flanged - M6 2
11
13 8 39 1309 11 Plain washer 2
1
9 DT 1318 75 Clamp For ABS Hose 1
12 10 JF 1612 07 Bracket Cable Clutch 1
8
7
11 LA E000 57 Bolt Flange Small - M6x1xL25 1
6 14 12 DE 1910 10 Copper Washer 8
4
13 DK 1510 69 Benjo Bolt 4
8
14 DT 1318 78 Clamp W 4
7 15 KA DF06 08 Bolt flanged 1
5
87 88
Plate No.: 37
Rear Disc Brake Assembly

16
1 JF 1318 58 Assembly Caliper 1

2 JF 1318 88 Assembly Master Cyl. Rear 1
2
3 36 JF01 86 Rear reserior tube kit 1
15
4 DE 1510 47 Cap Bleeder Screw 1
3
5 DE 1510 46 Bleeder Screw 1
6 YJ L040 05 Kit Major Caliper 1

7 YJ L040 06 Kit Minor Caliper 1
10 9 8 DK 1510 85 Set Disc Pad 1
9 30 1910 38 Pin 1
11 12 10 39 0198 11 Washer 1
7 6
11 39 0808 08 Split Pin 1
12 36 JF00 85 Kit Push Rod 1
18 1
13 36 JF00 85 Kit Major Rear Master Cyl. 1 N.I.
PISTON SEAL
14 36 DT00 40 Kit Minor Rear Master Cyl. 1 N.I.
DUST SEAL DK 1510 74 Kit Minor Rear Master Cyl. 1 N.I.
15 LA D000 77 Bolt Flange - M6 x 1 x L16 1
BLEEDER CAP
4
PROTECTION BOOT 16 KA DD06 14 Bolt Flanged 1
INSULATOR 17 36 JF01 84 Rear reservoir kit 1
18 36 DT00 52 Bracket caliper mounting rear 1
CALIPER PISTON
5 BLEEDER SCREW
8
PAD SPRING
89 90
Plate No.: 38
Rear Hub
6
9 10
1 JF 1312 17 Wheel Rear 4.00 x 17 1
22 2 JG 1312 24 Axle Rear M14 x 1.5 x L295 1
23
7 8
4 JF 1220 49 Chain Adjuster 2
21 5 JL 1312 11 Spacer For Coupling 1
5
4 6 36 JF00 56 Kit Chain Sprocket 1 Refer Kit List
24 3
7 DT 1312 13 Coupling 1
8 DT 1312 10 Sleeve 1
9 JU 1312 22 Damper 6 Rubber 6
2
10 KP BC62 02 Bearing Ball - C3 Clearance 1
11 JL 1312 16 Collar Bearing Assembly 1

12 KP BC63 02 Bearing Ball - C3 Clearance 1
20
3 13 30 1510 82 Seal Oil 1
4 14 JF 1318 61 Disc Rear 1
17 18 19 15 DH 1510 40 Bolt socket - M6 6
15 16
14
1 16 JU 1318 02 Sensor Disc Rear 1
13 17 JG 1312 20 Screw For ABS 3
12
18 DK 1510 82 Spacer II 1
19 DK 1510 81 Spacer I 1
20 LC J000 05 Nut U 1
25
21 KP AC62 05 Coupling Bearing 1

11
22 JG 1312 28 Bolt D 6
23 LC L000 04 Nut 6
24 DT 1312 14 Seal oil 52 DIA 1
25 DT 4024 04 Sensor speed wheel 1
91 92
Plate No.: 39
Rear Brake Pedal

13
5 1 JF 1610 06 Brake Pedal 1

1
2 LD B000 56 Washer Pivot Bolt 1
3 39 1998 19 Seal - Oil 2
4 JC 1910 09 Bolt Brake Pedal 1
5 JF 1610 04 Brake Return Spring 1
6
2 6 JL 4014 06 Brake Switch Rear 1

11
7 JM 1910 14 Spring Brake Switch Rear 1
3
8 JF 1610 07 Damper Brake Pedal 1
12
9 JZ 1318 75 Pin 1
10 KH AA20 15 Pin Snap 1
7
11 JF 1130 37 Bracket switch brake rear 1
12 LA D000 85 Bolt M6 x 1 1
4
13 DP 1610 94 Bolt - stepped - M6 1
3
8
10
93 94
Plate No.: 40
Handle Bar Assembly
9
1 56 JF9J 9L Handle Bar Matte Black 1
8 2 JF 1610 13 Assembly lever - holder LH 1
11 JF 1610 28 Assembly lever - holder LH For SKU 00JF29
10
3 JG 1610 08 Clutch Lever 1
12 7 4 JF 4014 13 Switch Control LH 1
6 5 DH 1910 67 Handle Grip LH 1
1
27
2 25 6 DH 1810 22 Handlebar Weight 2
24 13 7 KA CJ06 55 Bolt Socket 2
3 23 8 JF 4014 14 Switch Control RH 1
14
9 JG 1510 22 Throttle Pipe 1
15
26 10 DH 1910 68 Assembly Handle Grip RH 1
16
4 28
17 21 11 LA C001 11 Bolt Socket M8 x 1.25 x L29 4
12 56 JF5A W4 Handle holder upper 1 (Glossy black)
18
5 14 56 JF5B W4 Handle holder lower 1 (Glossy black)
6 15 JF 1510 47 Washer Cup 4
7 16
15
29 19 16 JF 1510 54 Damper 2
20 22
30
17 JF 1510 55 Spacer 2
18 56 JF33 33 Bracket upper matt black 1
19 JY 1210 11 Bolt Socket M8 x 1.25 x L30 2
20 LC H000 01 Nut - Nyloc 2
95 96
Plate No.: 40
Handle Bar Assembly
9
21 DT 2326 01 Ignition Switch 1
8 22 LA D002 44 Bolt flanged - M6 2
11 23 JF 2326 16 Set lock 1
10
24 JY 4014 04 Clutch Switch 1
12 7
25 JF 1610 14 Holder lever LH 1
1 6
27
26 LA D002 13 Bolt flange 1
2 25
27 LB B000 16 Screw pan cross - M5 1
24 13
28 LC H000 05 Nut nyloc - M5 1
3 23
14 29 JF 2314 17 Bracket Socket Charger USB 1 For SKU 00JF29
15 30 JF 4034 00 Socket Charger For SKU 00JF29
26
16
4 28
17 21
18
6
7 16
15
29 19
20 22
30
97 98
Plate No.: 41
Front Fork
14 16
1 JF 1210 18 Fork front 1
13 17
2 YJ F190 09 Lock Nut 2
3 JF 1138 51 Clamp hose 2
4 YJ F190 03 LH Pipe Inner with Axle Clamp 1
6 6 5 YJ F190 04 RH Pipe Inner with Axle Clamp 1
2 2
6 JG 1210 12 Fork top bolt 2
7 YJ F190 11 Fork outer tube 2
9 JF 1814 71 Protector fork LH 1
10 JU 1210 09 Oil seal stopper (Circlip) 2
15 15 11 JF 1814 72 Protector fork RH 1

7 7
12 JG 1210 28 Outer dust cap 2
9 14 JG 1138 32 Sleeve for abs hose clamp 2
18 10 18 11 15 YJ F190 07 Main spring & Spacer Assly. 2
12 16 JF 1210 20 Bracket assembly under 1

19 19 17 JY 1210 11 Bolt socket - M8 6
20 20 18 JG 1210 57 Oil seal kit for single leg assly. 2
4 5 19 YJ F190 08 Rubber damper 2
20 YJ F190 06 Screw cap inner pipe 2

21 21
15 15 17
15 15 21 YJ F190 05 Piston rod assembly 2
15 15
99 100
Plate No.: 42
Petrol Tank, Cap Tank & Gauge Fuel

28
26
18 19
25
1 JF 1710 72 Tank assembly fuel 1
14 3 2 JF 2326 11 Cap Tank 1 Refer Kit List
21
15 2 3 KA CD05 16 Screw Allen 6
4 JF 1718 11 Fuel Pump Module 1
16
1 20
5 LA D001 54 Bolt Flange 6
27 14 6 DT 1718 39 Plate Pressure Fuel Pump Mtg 1

11 23 7 JF 6112 01 Assy Tube Filter To Injector 1
17 8 DT 1710 89 Assy Tube Filter To Regulator 1
4
9 DT 1710 87 Tube Pump to Filter 1
24 29
10 DT 1718 14 Inline Fuel Filter 1
30
13 11 JF 1710 67 Sleeve Tank Mtg Rear 2
8 12 JF 1710 53 Tube drain 1

12
13 JG 1710 30 Clamp 1
14 KA DF08 25 Bolt Flange 2
7 15 JF 1710 55 Sleeve Tank Mtg Front 1
6
9
10 16 JF 1710 68 Grommet Tank Mtg Front 1
5
17 JF 1710 69 Grommet Tank Mtg Rear 2
18 JF 1710 23 Tank Damper Top Front LH 1
22
19 JF 1710 24 Tank Damper Top Front RH 1
20 JF 1710 25 Tank Damper Top Central LH 1
101 102
Plate No.: 42
Petrol Tank, Cap Tank & Gauge Fuel

28
26
18 19
25
21 JF 1710 26 Tank Damper Top Central RH 1
14 3 22 JF 2326 11 Lock Set 3 IN 1 1 Refer Kit List
21
15 2 23 JY 4022 35 Pig Tail Fuel Pump 1
24 JF 1710 56 Foam 2
16
1 20
25 JF 1813 20 Frame Cover Front 1
27 14 26 LA E000 54 Step Bolt 1

11 23 27 JL 1710 38 Beading tank LH 1
17 28 JD 1710 59 Damper 1
4
29 JF 1710 83 Bracket cover tank rear 1
24 29
30 KA DD06 10 Bolt flanged 2
30
13
8
12
7
6
9
10
5
22
103 104
Plate No.: 43
EVAP Mechanism
22 11A No. Part No. Description Qty. Remarks

2A 9 7 21
1 JY 1710 77 Canister 1
3
5 2 DT 1718 34 Tube Canister To Purge Valve 1
6 5 2
5 2A JF 1716 24 Pipe connector-valve purge 1
9/21 7 4 1
3A JU 1716 06 Valve purge 1
8
4 JY 1710 69 Spring Band Clamp 15 x 10 1
5 JY 1710 90 Spring Band Clamp 13 x 12 8
9
9 15 6 JF 1716 25 Pipe valve purge - connector 1
7 JG 1710 86 Connector Tube EVAP 2
8 DT 1718 47 Tube Connector To Throttle Body 1
9 JL 1711 01 Clamp band spring 9.5 x8.4 5
9 10 JY 1138 42 Connector Y Shape 1
11
16 11 JF 1716 04 Pipe Fuel 1 For SKU 00JF29
11A JF 1716 23 Pipe canister - connector 1
14 5/21 12 JF 1716 07 Tube Connector To Plug 1
21 13 JY 1718 25 Plug Fuel Drain 1
10 14 JF 1716 03 Tube Tank To Y Connector 1
5/21 19
15 DT 1138 49 Strap ECU Canister 2
5/21
18
16 JF 1716 13 Tube Drain 1
12 17 JF 1138 53 Bracket valve purge 1
17
20 18 KC GA06 06 Nut hex flanged 1
19 KA EA06 10 Bolt flanged small 3
5 20 JF 1138 21 Bracket canister Mtg 1
13 3A
19 21 JL 1711 02 Clamp band spring 12.5 x 8 6
19
22 JG 1710 29 Clamp 3
105 106
Plate No.: 44
Fitting - Petrol Tank Cover
1 JF 1710 35 Bracket Tank Side Cover LH 1

2 JF 1710 36 Bracket Tank Side Cover RH 1
3 KA DA05 10 Bolt Flanged 6
16 4 39 1839 11 Washer plain 2
12 5 DT 4024 10 Console tell tale 1
8 JF 4026 02 Console tell tale 1 For Single Spark (JF37)
4 24
23 16
6 JF 1710 87 Bracket speedometer 1
5
7 LB R000 10 Screw Tapping Pan Cross 17 ST3.5 x L10
7
8 JF 1710 22 Tank Central Cover 1
6 13
19 9 39 1907 01 Mushroom Head Screw 8
20 2 10 JF 1710 28 Bracket Tank Cover Rear 1
14 22
11 LB U000 65 Screw Truss - M5 x 0.8 x L14 2
3
12 JF 1710 66 Collar Cover Tank 6
9 13 JF 1710 29 Beading Fuel Tank 1
11 14 JF 1710 65 Grommet Cover Tank 6
21 15 JG 1812 59 Plug Push Pull 1
1 16 LA C001 33 Bolt Socket 6

10
17 JF 1710 94 Decal dome tank charcoal 1
18 JF 1710 58 Anti Abrasive Tape 1
15 19 JB 4010 12 Foam 2
18
20 JF 4024 15 Foam 1
22
21 JF 1710 54 Damper cover - tank - side 2
22 KB UH05 14 Screw truss - M5 x 0.8 x L 2
17 23 KB RD42 13 Screw tapping pan cross 2
24 JF 1710 19 Tank Cap Cover 1
107 108
Plate No.: 45
Fitting - Side Covers, Seat Cowls & Under Tray Front
1 LB U000 69 Screw Truss 6 M6 x 1 x L12

5
2 LD B000 72 Plain washer 12
4 39 0722 11 Plain washer for LH/RH sit cwl 2
10
3 LB U000 65 Screw Truss 10 M5 x 0.8 x L14
4 JG 1710 31 Clip Nut M5 10
5 JZ 1812 71 Damper Side Cover 2
2
1
6 39 2141 24 Washer Retaining 2
7 LA D002 02 Bolt Flanged 8
KA DD06 10 Bolt flanged for LH/RH sit cwl 2
8 JF 1813 17 Under Tray Front 1
9 JF 1138 18 Bracket Rear Fender Mounting 1
6 10 DS 1410 12 Grommet side cover FR 4
7
3
2
2
7
9
7
8
3
109 110
Plate No.: 46
Speedometer Assembly
13
1 JF 4024 16 Speedometer 1
JF 4024 29 Instrument Cluster 1 For Single Spark (JF37)
2 JZ 1813 65 Grommet Dashboard 3
3 LD B000 07 Washer Plain 3 OD15 x ID 5.5 x 1.2T
5
4 KC AA05 04 Nut Hex Thick 3
11 5 JF 1812 65 Speedo Flap 1
6 JF 1812 69 Bracket Speedo Mounting Upper 1

7 KD BA05 12 Washer Plain 2
8 KB UF05 08 Screw Truss 2
9 JF 1812 70 Bracket Mask Carrier Lower 1
10 LA D001 02 Bolt Step 2
11 YJ F190 02 Top cover & ring-Main speedo 1

12 YJ F190 01 Top cover & ring-Tank speedo 1
14 1
13 JG 1812 58 Rubber strap for molex cupler 1
14 PF 1812 11 Grommet - cowling mounting 3
10
12 6 2
9 3
7 4
111 112
Plate No.: 47
Control Cables & Chain Case

1
1 JF 1612 05 Cable Throttle 1

2 JF 1612 04 Cable Clutch 1
3 JF 1612 07 Bracket Clutch Cable 1
4 JF 1612 08 Bush T Clutch Cable 1
5 DT 1813 08 Chain Cover Assembly 1
2
6 JF 1813 16 Collar - Cover Chain Mounting 5
7 LA C000 54 Screw Button Head 5 M6 x 1 x L16 x BRT5
8 LA E000 57 Bolt flange - M6 1
4
3
8 6
7
113 114
Plate No.: 48
Head Lamp Assembly & Front Number Plate
2 3
1 JU 2328 00 Front Number Plate 1
1 25 24
2 LB U000 65 Screw Truss M5 x 0.8 x L14 2
8 4 JF 2328 06 Bracket plate number front 1
5 LB U000 66 Screw truss 4
4 6 KD AA05 10 Washer Plain Small 4
5 10
7 DT 1813 06 Windshield 1
7 8 JZ 2328 14 Pad Rubber Number Plate Bkt 2
9 JF 1812 68 Side Mask LH 1
6
10 JF 1812 67 Side Mask RH 1
26
26 11 39 1501 11 Plain Washer 4
12 LB U000 65 Screw Truss 4
12 9 23 13 JF 1812 66 Mask Carrier 1
15
11
21 18 15 LD B000 72 Plain Washer 4
13 26 16 LB U000 55 Screw Button Head 2 M6 x 1 x L15

26 17 JF 1812 75 Decal Mask LH 1
18 JF 1812 76 Decal Mask RH 1
19
19 DT 4010 20 Head Lamp Assembly 1
20 KD BA06 13 Washer Plain 3
17 21 JF 1812 77 Well Nut 4

22 DT 1810 30 Tape anti abrasive 3M - K8 8
23 JD 1812 30 Foam 2
24 JF 1813 61 Foam 2
16
10 25 JF 1813 62 Foam 2
22 20 10 26 LB U000 67 Screw Truss - M6 x 1 x L14 4
14
115 116
Plate No.: 49
Front Fairing - For SKU 00JF29
2 3
1 JU 2328 00 Front Number Plate 1
1 25 24
2 LB U000 65 Screw Truss M5 x 0.8 x L14 2
4 JF 2328 28 Bracket Plate Number Inner Front 1
4A JF 2328 29 Bracket Plate Number Outer Front 1
4A 4 5 KB UA05 12 Screw truss 2
10 5A KB UA05 30 Screw truss 2
7
6 KDAA0510 Washer Plain Small 4
5A
7 52JF2443 Windshiled With Charcoal Black Decal 1
5
52JF2442 Windshiled with Green Decal 1
26
26 52JF2444 Windshiled with Red Decal 1
12 9 23
15
11
21 18 9 56JF144X Side Mask LH 1
10 56JF154X Side Mask RH 1
13 26
26 11 LDB00074 Plain Washer 4
12 LBU00065 Screw Truss 4
19 13 JF181266 Mask Carrier 1
14 KBUA0614 Screw Truss 3
15 LDB00072 Plain Washer 4
17
16 LBU00055 Screw Button Head 2
17 JF181275 Decal Mask LH 1
16
10 18 JF181276 Decal Mask RH 1
19 DT401020 Head Lamp Assembly 1
22 20 10 20 KDBA0613 Washer Plain 3
14
117 118
Plate No.: 49
Front Fairing - For SKU 00JF29
2 3
21 JF181277 Well Nut 4
1 25 24
22 DT181030 Tape anti abrasive 3M - K8 8
23 JD181230 Foam 2
24 JF181361 Foam 2
25 JF181362 Foam 2
4A 4
10
26 LBU00067 Screw Truss - M6 x 1 x L14 4
7
5A
5
26
26
12 9 23
15
11
21 18
13 26
26
19
17
16
10
22 20 10
14
119 120
Plate No.: 50
Carrier Unit Navigation Details - For SKU 00JF29
1 JF 2320 02 Carrier Unit Navigation 1

2 KB UF06 20 Screw Truss M6x1 2
3 JF 2314 25 Spacer 2
5
4 JL 1810 24 Bolt Socket M5x0.8 2
8 5 JF 2320 03 Spacer 1
6
7
1 6 39 0740 11 Washer (Non Metallic) 2

4
4
2 7 KA EF06 55 Bolt-Flange-Kae St-f Dia-06 L-55 1
2
8 KC EE06 05 Nut Dome Cap Single Piece-m6 X 1 1
9 JF 2320 01 Carrier Windshield 1
3 9
4 10 39 2141 24 Washer, Nylon, 5.3x11.5x1.5 8
11
11 KB UC05 25 Screw Truss 4
10
11
11
10
121 122
Plate No.: 51
Indicator Light Assembly

2
1 DT 4010 02 Indicator Assembly Front LH 1

3 2 DT 4010 03 Indicator Assembly Front RH 1
4
5 3 KD AA10 18 Washer plain small 4
5 4 KD FB10 18 Washer toothed 4
4
3 5 KC AD10 08 Nut hex thick 4
6 JY 4010 24 Indicator Assembly RR LH 1

1 7 JY 4010 25 Indicator Assembly RR RH 1
3
4
5
5
4
3
123 124
Plate No.: 52
Tail Lamp Assembly & Rear Number Plate
20 21 1 JF 4010 22 Lamp tail 1

19
2 JF 1814 20 Fender Rear 1
22 3
3 KB UA05 14 Screw truss 5
1 4 JF 1814 21 Under Tray Fender Rear 1
2 6 KA DD06 12 Bolt flanged 2

7 JF 1814 22 Reinforcement Rear Fender 1
9 8 JG 4010 06 No. Plate Illumination Lamp 1
16
9 LB R000 03 Screw CR Pan Head Tap 1 4 x 1.59
7 10 JF 1814 24 Flap Rear Fender 1
8
11 LC G000 30 Nut Flange 2
5 12 JF 2328 07 Bracket plate number rear 1
12
6 13 JG 4010 36 Reflector - Reflex 1
4 14 LC G000 28 Nut 1
14
15 15 JZ 2328 05 Foam Rear Number Plate 1
13
3 16 DJ 2011 73 Grommet For Cables 2 Rear Fender
17 DP 1611 45 Number Plate Rear 1
5 10 18 KA DD06 10 Bolt flanged 5
6 11 19 LA D001 95 Bolt flange - M6 2
3 17
20 JF 4010 30 Reflex reflector LH 1
18
21 JF 4010 31 Reflex reflector RH 1
22 KC HA05 07 Nut Nylock 4
18
125 126
Plate No.: 53
Electrical Equipments
2 3 4 5 7 No. Part No. Description Qty. Remarks
1 JF 4022 52 Harness wiring 1

1A JF 4022 86 Harness wiring 1 For SKU 00JF29
JF 4023 64 Harness wiring 1 For Single Spark (JF37)
6A 13A/B 2 JL 4030 00 Relay 4
8 6 12A/B/C
3 36 DT00 04 Kit Band Wiring Harness 1 Refer Kit List
4 JG 4020 02 DC Flasher 1
5 JP 4022 03 Cable Assy Relay To Motor 1 N.I.
28
6 JF 4022 11 Cable Earth 1
9 10 14 11
6A LD F000 01 Washer toothed - cable earth 3
27 7 JL 4032 00 Termination Unit 1
26 36 8 JF 4016 01 Horn 1
9 39 1507 11 Washer - Plain 1
18 10 LC L000 07 Nut U Flanged - M8 1
19 35
33 11 JP 4030 00 Relay Starter 1
21
12A DT 4022 26 Fuse - 7.5A 5 Not Illustrated
16
12B JG 4022 29 Fuse 15A 4 Not Illustrated
23
15 12C JG 4022 30 Fuse 30A 2 Not Illustrated
25 13A JG 4022 28 Fuse 10A 2 Not Illustrated
24 13B JG 4022 34 Fuse 25A 1 Not Illustrated
20 29 14 DT 1138 51 Bracket Fuse Box Mtg Loose 1
1
32 15 JY 4036 04 Roll Over Sensor 1
30
22 16 JF 1138 42 Bracket Roll Over Sensor 1
17 KA CF06 12 Bolt Socket 2 M6 x 1 x L12
18 LA C000 08 Screw Truss 2 M6 x 1 x L25
20 KC HA06 08 Nut Nyloc 2
31
127 128
Plate No.: 53
Electrical Equipments
2 3 4 5 7 No. Part No. Description Qty. Remarks
21 36 JU00 15 12V 8Ah VRLA Battery 1

22 JF 1812 73 Assembly Battery Case 1
23 JF 1813 08 Rubber Battery Case 1
6A 13A/B 24 KA ED06 22 Bolt Flanged Small Length 2
8 6 12A/B/C
25 KA ED06 25 Bolt Flanged Long Length 2
26 JL 1138 25 Band Battery Case Vertical 1

28 27 DT 1810 22 Band Battery Case 1
9 10 14 11 28 JF 1138 61 Bracket horn 1
27
29 JF 1710 64 Band cable 2
26 36 30 DT 1813 16 Sleeve battery case 4
18 31 DT 1813 17 Grommet battery case 4

35
32 JK 4018 01 Foam battery band 6
19
21 33 33 PA 4022 04 Band (Length 110MM) 10
16 34 JD 4022 17 Tie band (L 150) 11
23 35 JF 1138 57 Bracket Relay Starter 1
15
25
36 JP 4030 02 Damper Relay Starter 1
24
20 29
1
32
30
22
31
129 130
Plate No.: 54
Tool Kit
1 JF 2310 10 Tool kit 1 Not Serviceable

3 2 JG 2310 02 Tool Bag 1
3 JL 2310 03 Tool kit band 2
JG231006 Screw Driver

JG231014 Tool Wrench 22 A/F
JG231003 Spark Plug Spanner
JG231008 Tool Bar
JG231009 Spanner Flat 13 x 14
JG231010 Spanner Flat 08 x 10
JG231011 Key Allen - 5 MM
JG231012 Key Allen - 6 MM
JG231013 Key Allen -10 MM
131 132
Plate No.: 55
Accessories - Mirror, Grab Handles & Saree Guard
21
9 20 21 1 56 DT5U 36 Grab handle LH silk matt blk 1

15 3
18 2 56 DT5V 36 Grab handle RH silk matt blk 1
19 3 LA C001 19 Bolt Master KAC 4
2 4 JF 2312 08 Guard Sari 1
5 KA CH06 22 Bolt 1
1
13 14
6 KA CA08 18 Bolt Master KAC 2
13 7 JL 2312 09 Plug Saree Guard 1
14
8 JF 2312 11 Plug Saree Guard 2
10 9 JF 2316 08 Mirror LH 1
12 10 JF 2316 09 Mirror RH 1
20
18 11 JF 2312 39 Guard Leg LH 1
19 12 JF 2312 40 Guard leg RH 1
11/11A 13 KD AB08 16 Washer Plain Small 2
14 LA C001 65 Bolt socket - M8 x 1.25 2
16 15 LD B000 84 Washer 2
23
23
16 16 LC L000 07 Nut U flanged - M8 2
17 36 JF01 66 Kit saree guard+grab+fitting 1 Refer Kit List
4 18 LD H000 16 Washer conical 2
19 KD AA08 16 Washer plain small 2
5
17
21 JF 2314 15 Strap rear 2
22 LB U000 55 Screw button head - M6 2
23 LA A000 51 Bolt - M8 x 1.25 x L14 2
6
8
133 134
Plate No.: 56
Leg Guards, Saree Guard - For SKU 00JF29
3 4
1 JF 2312 50 Guard Leg LH 1 For SKU 00JF29
3
4 2 JF 2312 51 Guard leg RH 1 For SKU 00JF29
3 KD AB08 16 Washer Plain Small 2
4 LA C001 65 Bolt socket - M8 x 1.25 2
12
2 5 LC L000 07 Nut U Flanged - M8 2
6 LA A000 51 Bolt - M8 x 1.25 x L14 2

1 7 JF 2312 26 Guard Sari 1
8 KA CC06 18 Bolt 1
9 KA CA08 18 Bolt Master KAC 2
5 10 JL 2312 09 Plug Saree Guard 1
6
6 11 JF 2312 11 Plug Saree Guard 2
5
8
10
9
11
135 136
Plate No.: 57
Hand Guard - For SKU 00JF29
9
9
1 JF 2312 29 Guard Hand LH Upper 1
2 56 JF29 9A Hand Guard LH Green 1
3 56 JF29 8X Hand Guard LH Red 1
56 JF29 6D Hand Guard LH Charcoal Black 1
3 JF 2312 32 Guard Hand RH Upper 1
13
9 10 4 56 JF30 9A Hand Guard RH Green 1
13 56 JF30 8X Hand Guard RH Red 1
4
1 13 13
11 56 JF30 6D Hand Guard RH Charcoal Black 1
9 12
2
5 JF 2312 42 Bracket Guard Hand LH 1
6
8 6 JF 2312 43 Bracket Guard Hand RH 1
12 7 JF 2312 44 Clamp Guard Hand LH 1
14 8 JF 2312 45 Clamp Guard Hand RH 1
7
10 9 LA C001 84 Bolt Socket M6x1 4
14
15
10 KD BB06 13 Washer Plain 2
11
5
11 KC EE06 05 Nut Dome Cap Single Piece-m6 X 1 2
15 12 JG 2312 19 Foam Hand Guard 4
17
13 LA C001 98 Bolt Socket M6x1 4
14 LC F000 03 Nut Domed Flanged M6x1 4
15 DS 1013 55 Bolt Socket-m5x0.8xl 10xprecoat 2
16 LCG00034 Hex Nut - LH Holder 1

17 YJF29001 Bolt Handle Lever Kit D400 1
16
137 138
Plate No.: 58
Grab Handle & Back Rest - For SKU 00JF29
1 56 JF1B 4X Grab Handle Satin Black 1

2
2 56 JF5T 84 Structure Backrest Black 1
3 LA C000 25 Bolt Socket M5X0.8 2
4 LA C001 19 Bolt Socket-M8X1.25XL22XCL10.9XBL 4
14
5 KC GA08 08 Nut Hex Flanged 2
3
6 KA CC08 20 Bolt Socket M8X1.25 2
7 JF 2312 35 Saddle Stay LH 1
8 JF 2312 36 Saddle Stay RH 1
4 9 JF 2314 24 Bracket top LH 2
1
10 JF 2314 23 Bracket top RH 2
11 KA Cc06 18 Top Bolt 4

12 36 JF02 54 Kit Bracket Lower LH + Hardwares 1
13 36 JF02 55 Kit Bracket Lower RH + Hardwares 1
14 JF 2314 20 Base Assembly Backrest 1
11 11
9
10
8
7
12
13
139 140
Plate No.: 59
Painted Parts and Decals
8/9 19/20 3/4 5 6/7 18 1/2 17 10

1 56 JF14 4X Side mask LH in satin black 1
23/24
2 56 JF15 4X Side mask RH in satin black 1
3 56 JF8C 9A Tank cover LH glamour green 1

56 JF8C 6D Tank cover LH charcoal black 1
4 56 JF8D 9A Tank cover RH glamour green 1

56 JF8D 6D Tank cover RH charcoal black 1
5 56 JF22 9A Tank cover top glamour green 1

56 JF22 6D Tank cover top charcoal black 1
6 52 JF13 51 Belly pan LH satin black + 1

decal glamour green
52 JF13 45 Belly pan LH satin black + 1
decal graphite matt black
7 52 JF13 52 Belly pan RH satin black + 1

decal glamour green
52 JF13 46 Belly pan RH satin black + 1
decal graphite matt black
11 12 13 14
8 52 JF13 53 Seat cowl LH satin black + 1
glamour green + decal
52 JF12 79 Seat cowl LH charcoal blk+dcl 1
9 52 JF13 54 Seat cowl RH satin black + 1

glamour green + decal
21 22
52 JF12 80 Seat cowl RH charcoal blk+dcl 1
141 142
Plate No.: 59
Painted Parts and Decals
8/9 19/20 3/4 5 6/7 18 1/2 17 10

10 52 JF13 55 Front fender S. Black + 1
23/24 glamour green
52 JF13 49 Front fender S. Black + 1
glamour matt Blk
11 JF 2331 98 Decal 3D 1
12 JF 2331 99 Decal 3D cowl seat 1
13 JF 5412 11 Label cover 1
14 JF 5412 12 Label bajaj 1
15 JF 2332 34 Decal ring cover magneto 1
16 JF 2332 35 Decal ring cover clutch 1
17 56 JF8L 9A Mask headlamp glam green 1

56 JF8L 6D Head lamp mask charcoal blk 1
18 56 JF7E 4X Belly pan center in satin blk 1

19 56 JF13 4X Cover side RH satin black 1
11 12 13 14 20 56 JF12 4X Cover side LH satin black 1
21 JF 2332 22 Decal belly pan LH glam green 1

JF 2332 37 Decal belly pan LH charcoal 1
22 JF 2332 23 Dcl belly pan RH glam green 1
JF 2332 38 Decal belly pan RH charcoal 1
21 22 23 JF 2332 30 Decal cowl seat upper LH blk 1
24 JF 2332 31 Decal cowl seat upper RH blk 1
25 JF 1710 93 Decal dome tank 1
143 144
Plate No.: 59A
Painted Parts and Decals - For SKU 00JF29
1 56JF229A Tank Cover Top Green 1

9/10 4/5 2/3 1 12/13 14 6/7 8 11 56JF226D Tank Cover Top Charcoal Black 1
56JF228X Tank Cover Top Red 1
2 56JF8C9A Tank Cover LH Green 1

56JF8C6D Tank Cover LH Charcoal Black 1
56JF208X Tank Cover LH Red 1
3 56JF8D6D Tank Cover RH Charcoal Black 1

56JF8D9A Tank Cover RH Green 1
56JF218X Tank Cover RH Red 1
4 56JF134X Cover Side RH Satin Black 1

5 56JF124X Cover Side LH Satin Black 1
6 56JF144X Side Mask LH Satin Black 1
7 56JF154X Side Mask RH Satin Black 1
8 56JF8L9A Head Lamp Mask Green 1

56JF8L8X Head Lamp Mask Red 1
56JF8L6D Head Lamp Mask Charcoal Black 1
15/16 9 52JF1353 Seat Cowl LH Satin Black-Green+Decal 1

52JF1279 Seat Cowl LH Charcoal Black +Decal 1
52JF1774 Seat Cowl LH Red + Decal 1
10 52JF1354 Seat Cowl RH Satin Black-Green+Decal 1

24/25 18/19 52JF1280 Seat Cowl RH Charcoal Black+Decal 1
52JF1776 Seat Cowl RH Red + Decal 1
21 20
11 52JF1355 Assembly Front Fender + Green 1
52JF1349 Assembly Front Fender+Charcoal Black 1
52JF1897 Assembly Front Fender + Red 1
145 146
Plate No.: 59A
12 56JF299A Hand Guard LH Green 1

9/10 4/5 2/3 1 12/13 14 6/7 8 11 56JF298X Hand Guard LH Red 1
56JF296D Hand Guard LH Charcoal Black 1
13 56JF309A Hand Guard RH Green 1

56JF308X Hand Guard RH Red 1
56JF306D Hand Guard RH Charcoal Black 1
14 52JF2443 Windshield With Charcoal Black Decal 1

52JF2442 Windshield Green Decal 1
52JF2444 Windshield With Red Decal 1
15 JF233235 Decal Ring Cover Clutch 1

16 JF233234 Decal Ring Cover Magneto 1
17 JF171093 Decal Dome Tank Aurora Green 1

JF171094 Decal Dome Tank Charcoal 1
JF171105 Decal Dome Tank Racing Red 1
18 JF233362 Decal Windshield LH 1

15/16 JF233396 Decal Windshield LH Charcoal Black 1
JF233398 Decal Windshield LH Racing Red 1
19 JF233363 Decal Windshield RH 1

24/25 18/19 JF233397 Decal Windshield RH Charcoal Black 1
JF233399 Decal Windshield RH Racing Red 1
21 20 20 JF233198 Decal 3D 2
21 JF233199 Decal 3D Cowl Seat 2
22 JF233218 Decal Cover Magneto 1
147 148
Plate No.: 59A
23 JF233219 Decal Cover Clutch 1

9/10 4/5 2/3 1 12/13 14 6/7 8 11 24 JF233231 Decal Cowl Seat Upper RH Black 1
25 JF233230 Decal Cowl Seat Upper LH Black 1
15/16
24/25 18/19
21 20
149 150
Plate No.: 60
Consumable Parts
1 2 3 No. Part No. Description Supply Application
Unit
1 83 0205 76 Oil Bajaj DTS-i 10W50 BS VI 1.2 Ltr.

83 0205 78 Oil Bajaj DTS-i 10W50 BS VI 1 Ltr.
-6nt
BSlia
comp
83 0205 77 Oil Bajaj DTS-i 10W50 BS VI 100 ML. Top Up
2 36 0010 58 Bajaj Coolant Koolex* 1 Ltr. Coolant Top-up/Replace
3 36 DH40 61 Brake Fluid DOT4 100 ml Disc Brake Top-up/Replace

4 5 6
4 36 DH40 52 Silicon grease 3 gm Caliper Pin
5 83 0204 73 Grease Petamo GHY 441 3 gm Water Pump Seals

36 DK00 45 Grease Molycoat 200 gm For Starter Clutch Lubrication
6 36 JL01 81 Limaplex HTX 3 Grease 10 gm Steering Race
7 83 0201 73 Multi Purpose Grease* -- Lubrication of Clutch Lever,

(Local Purchase) Brake Lever, Brake Pedal &
7 8 9 Side Stand
8 36 0010 55 Chain Lubricant HP Make 1 kg Non - Sealed Chain

Lubrication
9 36 0010 62 Liquid gasket L5910 50 ml Crankcase Joining
10 36 3140 04 Fork oil 160 ml Front Fork Top-up/Replace\

36 JG00 87 Fork oil 480 ml (Dominar UG) 480 ml Front Fork Top-up/Replace\
11 36 DH40 29 Kit Spray Chain Lub 100 ml Sealed Drive Chain

10 11 12
12 36 DH40 71 Wonderfill Chain Spray 100 ml Sealed Drive Chain
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
151 152
Plate No.: 60
Consumable Parts
13 14 15 No. Part No. Description Supply Application
Unit
13 36 DH40 72 Rust Remover Spray Make - 100 ml For Removing Rust

Zorric 88 & Wonder fill easiner from Components
14 76 0109 36 Loctite Thread locker 243* 50 ml For Screws & Bolts
15 76 0109 37 Loctite retaining compound 638* 50 ml For Screws & Bolts
16 17 18 16 37 0043 52 Touch up paint slate grey* 440 ml Touch up of Frame, Swing

Arm & Step Holder
17 37 0043 53 Touch up paint Matte Silk black* 440 ml Touch up of Grab Handle,
Handle Bar & Handle Holder
18 36 0010 60 Kibatsu touch up paint* 400 cc Touch up of Cylinder head,

Block & Alloy Wheels
19 37 2240 18 Paint Bottle Schwartz Black* -- P-200NS Frame Touch-up

19 20 21
20 75 6802 36 Petroleum Jelly (Local Purchase) -- For Battery Terminals
NA Distilled Water (Local Purchase) 1 Ltr. For Battery Level Top-up
21 NA SAE 90 oil (Local Purchase) –
22 62 3050 84 WD40 Spray (Local Purchase) 400 ml Electrical Contact Cleaning

Spray
23 36 0010 56 Carburetor Cleaning Spray* For Cleaning Carburetor/

22 23 24 Throttle Body
24 37 2540 39 Corrosion Protection Spray* -- For Preventing vehicle

Proto quick LTP902 parts from rusting
* Marked items to be arrange from vendor or local market. Not applicable against
chassis number.
153 154
Kit List Kit List
Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit
1 36JF0050 Assembly cylinder head JF511016 Cylinder head complete 1
JG511046 Stud (m8*1.25) 2 6 36JF0053 Assly clutch cover With Nozel DT541204 Clutch cover with plug 1
JF511050 Cam gallery plug 1 39199020 Bearing - needle 1
JY601214 Pipe coolant 1 JG541021 Oil nozzle 2
JY511073 Plug 1
39156806 Sleeve - spring dowel 2 7 36JF0054 Primary drive & driven JY551212 Gear primary drive 1
JF551412 Clutch outer complete 1
2 DT511032 Head cylinder DT511031 Head cylinder 1
JY511065 Cam holder assembly 1 8 36JF0195 Kit friction plate K10UG JF551421 Disc friction - A 4
JY511058 Guide chain top 1 JY551420 Disc friction - C 3
39099906 Pin - hollow dowel 2
KAED0635 Bolt flange KAE ST-D 4 9 36JF0197 Kit cam chain guide K10UG JY511227 Guide chain slack side 1
KAEG0645 Bolt flanged small 2 JY511229 Guide chain tight side 1
KAEQ0640 Bolt flange small 2
10 36JF0056 Chain sprocket JG131236 Sprocket 45t (6 mtg) 1
3 36JF0051 Assembly crankcase LH BA102003 Plug - oil hole 1 JY551029 Sprocket drive 1
JC101077 Plug taper 2 JF141001 Chain drive - k10 1
DT541009 Crankcase LH 1
JF541016 Nozzle 1 11 36JF0196 Kit block piston K10UG JF521009 Block cylinder 1
JY541034 Bush starter shaft 2 JF521216 Piston assembly 1
JY541024 Jet evacuation oil 1
JY541050 Jet oil 1 12 36JF0060 Piston ring set JF521215 Ring piston top 1
JY541038 Bush 1 JF521212 Ring piston second 1
JY541052 Jet trans 1 JF521213 Ring piston oil 1
JF541017 Bracket 1
LBB00007 Screw pan cross - m6 x 1 x L12 1 13 36JF0061 Steering cone DG181005 Bearing cone 1
DG181045 Bearing cone upper 1
4 36JF0052 Assembly crankcase RH JF541013 Crankcase RH sub assembly DG181046 Bearing race upper 1
(Plug + breather pipe) 1 DG181047 Bearing race lower 1
JY541023 Bush crankshaft 1
39256220 Needle roller bearing 1 14 JG121057 Fork Oil Seal Kit JG121011 Innter Dust Seal 1
JY541038 Bush 1 JG121013 Oil Seal 1
JY541018 Bush insert 1
JG601007 Special shaft seal ring (oil) 2 15 DT541203 Magneto cover - Assembly cpl DT541209 Magneto cover with plug 1
LEB00001 Circlip internal 1 JG541232 Cap tdc finder 1
30101195 O-ring(15.8x2.4) 1
5 36JF0198 Kit valve repair K10UG JF511257 Seat spring valve 4 JL541223 Label b-bajaj 1
PD511246 Spring valve 4 JY541034 Bush starter shaft 2
PD511208 Retainer spring valve 4 JG541074 Oil nozzle 1
CB101022 Cotter valve 8 16 36DT0004 Tie band-W harness JD402212 Band 200 mm 8
CB101009 Seal valve stem 4 JD402217 Band 150 mm 2
155 156
Kit List Kit List

PA402204 Band 110 mm 2 28 36JF0076 Dcl f fender p white - Non ABS JF233113 Decal fender front RH - Non ABS 1
JF233112 Decal fender front LH - Non ABS 1
17 JF232616 Set Lock DT401405 Ignition Switch 1
JG232602 Lock Seat 1 29 36JY0103 Kit friction plate JY551418 Disc friction - A 4
JF171626 Cap Tank Fuel 1 JY551420 Disc friction - C 3
JF232613 Set Key 1
DK141070 Rotor Cap Tank 1 30 36JU0019 Kit Fork Oil seal JG121013 Seal oil 1
JG121011 Inner dust seal 1
18 36JF0166 Kit saree guard + grab + fitting JF231409 Grab handle front 1
JF231220 Saree guard RH 1 31 36JF0156 Kit dcl Fr. fender gm black JF233176 Decal fender LH gm black 1
LAC00137 Bolt M8 x 1.25 x 35 2 JF233177 Decal fender RH gm black 1
JF231211 Plug saree guard 3
KACA0618 Bolt master KAC 1 32 36JF0157 Kit dcl Fr. fender r red JF233180 Decal fender LH racing red 1
KACA0818 Bolt master KAC 2 JF233181 Decal fender RH racing red 1
19 36JF0067 Dcl f fender plum red JF233093 Decal fender-front-LH-abs 1 33 36JF0158 Kit dcl Fr. fender c blue JF233184 Decal fender LH c blue 1
JF233094 Decal fender-front-RH-ABS 1 JF233185 Decal fender RH c blue 1
20 36JF0068 Dcl s cowl plum red JF233095 Decal cowl-seat-LH 1 34 36JF0159 Kit dcl Fr. fender g green JF233188 Decal fender LH g green 1
JF233096 Decal cowl-seat-RH 1 JF233189 Decal fender RH g green 1
21 36JF0069 Dcl f fender t blue JF233100 Decal front fender LH - ABS 1 35 36JF0160 Kit dcl Fr. fender gm black ABS JF233174 Decal fender LH gm black ABS 1
JF233101 Decal front fender RH - ABS 1 JF233175 Decal fender RH gm black ABS 1
22 36JF0070 Dcl s cowl t blue JF233102 Decal cowl seat- LH 1 36 36JF0161 Kit dcl Fr. fender r red ABS JF233178 Decal fender LH racing red ABS 1
JF233103 Decal cowl seat - RH 1 JF233179 Decal fender RH racing red ABS 1
23 36JF0071 Dcl f fender p white JF233104 Decal front fender LH - ABS 1 37 36JF0162 Kit dcl Fr. fender c blue ABS JF233182 Decal fender LH c blue ABS 1
JF233105 Decal front fender RH - ABS 1 JF233183 Decal fender RH c blue ABS 1
24 36JF0072 Dcl s cowl p white JF233106 Decal cowl seat- LH 1 38 36JF0163 Kit dcl Fr. fender g green ABS JF233186 Decal fender LH g green ABS 1
JF233107 Decal cowl seat- RH 1 JF233187 Decal fender RH g green ABS 1
25 36JF0073 Dcl tank side cover JF233097 Decal tank side cover - LH 1 39 36JF0164 Kit dcl seat cowl JF233192 Decal cowl seat LH 1
JF233098 Decal tank side cover - RH 1 JF233193 Decal cowl seat RH 1
26 36JF0074 Dcl fr fender plum red Non ABS JF233108 Decal fender front LH - Non ABS 1 40 JF233198 Decal 3d 1
JF233109 Decal fender front RH - Non ABS 1 41 JF233199 Decal 3d cowl seat 1
27 36JF0075 Dcl f fender t blue-non ABS JF233110 Decal fender front LH - Non ABS 1
JF233111 Decal fender front RH - Non ABS 1 42 JF541211 Label cover 1
157 158
Kit List Kit List

43 JF541212 Label bajaj 1
150 160
Amendment Sheet Amendment Sheet
AMENDMENT SHEET (PARTS ADDED) AMENDMENT SHEET (PARTS DELETED)
SR. PAGE FIGURE SR. PAGE FIGURE
PART NUMBER DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
NO. NO. NO. NO. NO. NO.
161 162
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.
01100905 10 24 39102121 5 8 39260607 4 22 36DT0040 14 90
05161256 12 54 39104119 3 40 39260607 7 32 36DT0052 18 90
30101195 3 42 39104319 6 28 39260801 20 6 36DV0008 2 68
30141031 10 72 39105315 13 70 39266921 7 14 36JF0052 1 26
30151082 13 92 39128321 21 6 39272315 10 66 36JF0054 13 18
30191038 9 90 39130911 8 88 59040048 8 86 36JF0054 2 44
31101173 5 56 39150111 11 116 59210023 13A 28 36JF0056 25 20
36001055 8 152 39150711 9 128 62305084 22 154 36JF0056 6 92
36001056 23 154 39166511 9 32 75680236 20 154 36JF0060 4 16
36001058 2 152 39183911 4 108 76010936 14 154 36JF0080 12 84
36001060 18 154 39186420 6 26 76010937 15 154 36JF0082 17 84
36001062 9 152 39190701 9 108 83020173 7 152 36JF0085 12 90
36314004 10 152 39199020 2 40 83020473 5 152 36JF0085 13 90
37004352 16 154 39199819 3 94 83020576 1 152 36JF0089 42 10
37004353 17 154 39200511 20 26 83020577 1 152 36JF0090 44 10
37224018 19 154 39201619 12 40 83020578 1 152 36JF0091 46 10
37254039 24 154 39214124 6 110 36DH1902 4 84 36JF0092 48 12
39019811 10 90 39214124 10 122 36DH4029 11 152 36JF0093 50 12
39032615 4 76 39218106 2 16 36DH4052 4 152 36JF0094 52 12
39042215 3 78 39218106 25 30 36DH4061 3 152 36JF0095 54 12
39072211 2 110 39218520 3 26 36DH4071 12 152 36JF0096 56 12
39074011 6 122 39256220 4 26 36DH4072 13 154 36JF0097 58 12
39080808 11 90 39256220 22 30 36DK0045 5 152 36JF0098 60 12
39099906 3 34 39260120 5 26 36DT0004 3 128 36JF0099 61 12
39099906 10 42 39260607 5 18 36DT0034 14 84 36JF0100 62 12
163 164
36JF0101 63 12 36JY0029 13 8 36JY0054 57 12 52JF1352 7 142
36JF0102 64 12 36JY0030 16 8 36JY0055 59 12 52JF1353 8 142
36JF0103 65 12 36JY0031 17 8 36JY0056 23 8 52JF1353 9 146
36JF0104 14 8 36JY0032 18 8 36JY0057 25 10 52JF1354 9 142
36JF0105 15 8 36JY0033 19 8 36JY0058 27 10 52JF1354 10 146
36JF0166 17 134 36JY0034 20 8 36JY0059 29 10 52JF1355 10 144
36JF0179 2 88 36JY0035 21 8 36JY0060 31 10 52JF1355 11 146
36JF0180 3 88 36JY0036 22 8 36JY0061 33 10 52JF1774 9 146
36JF0181 4 88 36JY0037 24 8 36JY0062 35 10 52JF1776 10 146
36JF0182 5 88 36JY0038 26 10 36JY0063 37 10 52JF1897 11 146
36JF0184 17 90 36JY0039 28 10 36JY0064 39 10 52JF2442 7 118
36JF0185 16 84 36JY0040 30 10 36JY0102 24 20 52JF2442 14 148
36JF0186 3 90 36JY0041 32 10 36JY0103 7 44 52JF2443 7 118
36JF0195 7 44 36JY0042 34 10 36PD0038 15 84 52JF2443 14 148
36JF0196 1 16 36JY0043 36 10 52JF0062 12 24 52JF2444 7 118
36JF0197 1 14 36JY0044 38 10 52JF1225 1 42 52JF2444 14 148
36JF0198 8 8 36JY0045 40 10 52JF1279 8 142 52JF3142 1 42
36JF0202 1 40 36JY0046 41 10 52JF1279 9 146 52JF3163 1 40
36JF0211 1 28 36JY0047 43 10 52JF1280 9 142 56DT0233 1 66
36JF0254 12 140 36JY0048 45 10 52JF1280 10 146 56DT0333 2 66
36JF0255 13 140 36JY0049 47 10 52JF1345 6 142 56DT28Y9 1 70
36JG0087 10 152 36JY0050 49 12 52JF1346 7 142 56DT3SY9 2 72
36JL0039 3 32 36JY0051 51 12 52JF1349 10 144 56DT3TY9 12 72
36JL0181 6 152 36JY0052 53 12 52JF1349 11 146 56DT4JY9 7 72
36JU0015 21 130 36JY0053 55 12 52JF1351 6 142 56DT4KY9 13 72
165 166
56DT5U36 1 134 56JF254X 23 38 56JF8C9A 3 142 DD111012 6 62
56DT5V36 2 134 56JF256B 23 38 56JF8C9A 2 146 DD161071 15 50
56JF124X 20 144 56JF296D 2 138 56JF8D6D 4 142 DE151046 5 90
56JF124X 5 146 56JF296D 12 148 56JF8D6D 3 146 DE151047 3 86
56JF134X 19 144 56JF298X 2 138 56JF8D9A 4 142 DE151047 4 90
56JF134X 4 146 56JF298X 12 148 56JF8D9A 3 146 DE191010 10 84
56JF144X 9 118 56JF299A 2 138 56JF8L6D 17 144 DE191010 12 88
56JF144X 1 142 56JF299A 12 148 56JF8L6D 8 146 DE191028 7 84
56JF144X 6 146 56JF306D 4 138 56JF8L8X 8 146 DE191029 6 84
56JF154X 10 118 56JF306D 13 148 56JF8L9A 17 144 DG101275 10 18
56JF154X 2 142 56JF308X 4 138 56JF8L9A 8 146 DG101275 19 44
56JF154X 7 146 56JF308X 13 148 56JF9J9L 1 96 DG151005 6 82
56JF181Y 7 72 56JF309A 4 138 56JFL1Y9 1A 70 DG171018 5 70
56JF191Y 13 72 56JF309A 13 148 AA101437 9 26 DG171019 6 70
56JF1B4X 1 140 56JF3333 18 96 AA101437 16 28 DG181003 5 68
56JF1X36 16 26 56JF3XY9 1 72 AA101437 14 40 DG181004 6 68
56JF208X 2 146 56JF3YY9 11 72 AH401408 7 78 DH101385 7 88
56JF218X 3 146 56JF5AW4 12 96 AN101348 15 62 DH111013 9 62
56JF226D 5 142 56JF5BW4 14 96 AN111015 8 62 DH111016 11 62
56JF226D 1 146 56JF5T84 2 140 BF185019 15 52 DH151040 15 92
56JF228X 1 146 56JF6R33 4 80 CB101009 10 8 DH161155 13 50
56JF229A 5 142 56JF6T33 3 80 CB101022 7 8 DH161155 17 72
56JF229A 1 146 56JF7E4X 18 144 CS101128 4 14 DH161157 14 50
56JF244X 22 38 56JF8C6D 3 142 DD111011 12 62 DH161157 18 72
56JF246B 22 38 56JF8C6D 2 146 DD111012 3 60 DH181022 6 96
167 168
DH191067 5 96 DK181075 15a 68 DT131878 14 88 DT402404 25 92
DH191068 10 96 DK181076 15 68 DT171087 9 102 DT402410 5 108
DJ161290 17 68 DP101191 13 26 DT171089 8 102 DT511027 3 2
DJ181065 33 38 DP161094 13 94 DT171814 10 102 DT511032 5 6
DJ191029 2 84 DP161145 17 126 DT171834 2 106 DT511270 12 8
DJ191030 3 84 DS101154 12 32 DT171839 6 102 DT541202 7 42
DJ191031 5 84 DS101215 11 40 DT171847 8 106 DT561205 14 24
DJ201109 9 84 DS101355 15 138 DT181022 27 130 DT581028 4 48
DJ201173 16 126 DS141012 10 110 DT181030 22 116 DT581062 9 48
DK101225 10 4 DS161166 16 68 DT181030 22 120 DT581074 13 48
DK101225 10 6 DS211004 18 68 DT181306 7 116 DT581401 14 4
DK101284 3 58 DT113014 9 72 DT181308 5 114 DT581401 14 6
DK101340 11 4 DT113015 14 72 DT181316 30 130 DV161050 27 74
DK101340 11 6 DT113827 11 66 DT181317 31 130 EC561023 12 22
DK111028 4 62 DT113848 14 70 DT181323 18 66 JA541021 13 28
DK151026 2 80 DT113849 15 106 DT232601 21 98 JB401012 19 108
DK151069 11 84 DT113851 14 128 DT351202 3 62 JC191009 4 94
DK151069 13 88 DT113855 8 60 DT351204 1 62 JD161006 18 78
DK151074 14 90 DT113855 14 62 DT351803 10 46 JD171059 28 104
DK151081 19 92 DT113856 14 48 DT401002 1 124 JD181230 23 116
DK151082 18 92 DT131210 8 92 DT401003 2 124 JD181230 23 120
DK151085 8 90 DT131213 7 92 DT401020 19 116 JD191006 9 64
DK171006 4 70 DT131214 24 92 DT401020 19 118 JD351207 7 62
DK181050 3 68 DT131867 4 82 DT402226 12A 128 JD402217 34 130
DK181051 4 68 DT131875 9 88 DT402404 10 82 JF111179 8 68
169 170
JF111280 1 68 JF113853 17 106 JF151054 16 96 JF171056 24 104
JF111366 1 68 JF113855 14 78 JF151055 17 96 JF171058 18 108
JF113012 4 72 JF113857 35 130 JF161004 5 94 JF171064 29 130
JF113024 28 74 JF113861 28 130 JF161006 1 94 JF171065 14 108
JF113036 19 72 JF121018 1 100 JF161007 8 94 JF171066 12 108
JF113037 11 94 JF121020 16 100 JF161013 2 96 JF171067 11 102
JF113205 10 78 JF121049 11 82 JF161014 25 98 JF171068 16 102
JF113208 5 78 JF122015 8 70 JF161028 2 96 JF171069 17 102
JF113209 4 78 JF122016 10 70 JF161204 2 114 JF171072 1 102
JF113210 16 78 JF122028 19 70 JF161205 1 114 JF171083 29 104
JF113212 1 78 JF122048 11 70 JF161207 10 88 JF171087 6 108
JF113422 14 68 JF122049 7 70 JF161207 3 114 JF171093 25 144
JF113423 15 70 JF122049 4 92 JF161208 4 114 JF171093 17 148
JF113424 12 66 JF122069 2 70 JF171022 8 108 JF171094 17 108
JF113817 15 64 JF122090 16 70 JF171023 18 102 JF171094 17 148
JF113818 9 110 JF131217 1 92 JF171024 19 102 JF171105 17 148
JF113821 11 68 JF131858 1 90 JF171025 20 102 JF171603 14 106
JF113821 20 106 JF131861 14 92 JF171026 21 104 JF171604 11 106
JF113828 10 68 JF131876 5 82 JF171028 10 108 JF171607 12 106
JF113841 4 66 JF131882 1 88 JF171029 13 108 JF171613 16 106
JF113842 16 128 JF131888 2 90 JF171035 1 108 JF171623 11A 106
JF113848 37 38 JF131889 1 84 JF171036 2 108 JF171624 2A 106
JF113849 38 38 JF131933 1A 84 JF171053 12 102 JF171625 6 106
JF113851 3 100 JF151047 12 50 JF171054 21 108 JF171811 4 102
JF113852 6 88 JF151047 15 96 JF171055 15 102 JF181257 19 36
171 172
JF181262 27 38 JF181348 14 66 JF191018 4 64 JF231425 3 122
JF181265 5 112 JF181351 17 52 JF231010 1 132 JF231608 9 134
JF181266 13 116 JF181354 4 52 JF231208 4 134 JF231609 10 134
JF181266 13 118 JF181355 2 52 JF231211 8 134 JF232001 9 122
JF181267 10 116 JF181361 24 116 JF231211 11 136 JF232002 1 122
JF181268 9 116 JF181361 24 120 JF231226 7 136 JF232003 5 122
JF181269 6 112 JF181362 25 116 JF231229 1 138 JF232611 2 102
JF181270 9 112 JF181362 25 120 JF231232 3 138 JF232611 22 104
JF181273 22 130 JF181420 2 126 JF231235 7 140 JF232616 23 98
JF181275 17 116 JF181421 4 126 JF231236 8 140 JF232806 4 116
JF181275 17 118 JF181422 7 126 JF231239 11 134 JF232807 12 126
JF181276 18 116 JF181423 3 76 JF231240 12 134 JF232828 4 118
JF181276 18 118 JF181424 10 126 JF231242 5 138 JF232829 4A 118
JF181277 21 116 JF181471 9 100 JF231243 6 138 JF233036 9 42
JF181277 21 120 JF181472 11 100 JF231244 7 138 JF233198 11 144
JF181282 6 58 JF181473 5 76 JF231245 8 138 JF233198 20 148
JF181308 23 130 JF181702 4 54 JF231250 1 136 JF233199 12 144
JF181314 1 52 JF181703 5 54 JF231251 2 136 JF233199 21 148
JF181316 6 114 JF181704 3 54 JF231413 17 64 JF233218 2 42
JF181317 8 110 JF181743 1 54 JF231414 18 64 JF233218 22 148
JF181320 25 104 JF181744 2 54 JF231415 21 134 JF233219 9 40
JF181323 12 52 JF191009 1 64 JF231417 29 98 JF233219 23 150
JF181324 13 52 JF191012 8 64 JF231420 14 140 JF233222 21 144
JF181329 16 52 JF191016 3 64 JF231423 10 140 JF233223 22 144
JF181346 15 66 JF191017 6 64 JF231424 9 140 JF233230 23 144
173 174
JF233230 25 150 JF401022 1 126 JF521300 5 16 JF591245 26 50
JF233231 24 144 JF401030 20 126 JF531019 15 18 JF591304 1 50
JF233231 24 150 JF401031 21 126 JF531021 1 18 JF591334 21 50
JF233234 15 144 JF401413 4 96 JF531213 15 32 JF591363 1A 50
JF233234 16 148 JF401414 8 96 JF541016 30 30 JF591418 1B 50
JF233235 16 144 JF401415 11 78 JF541017 23 30 JF601203 7 36
JF233235 15 148 JF401601 8 128 JF541204 16 40 JF601210 9 36
JF233237 21 144 JF402004 4 58 JF541208 6 40 JF601211 13 36
JF233238 22 144 JF402211 6 128 JF541210 5 40 JF601213 12 36
JF233362 18 148 JF402234 10 58 JF541211 13 144 JF601215 1 36
JF233363 19 148 JF402252 1 128 JF541212 14 144 JF601219 20A 36
JF233396 18 148 JF402286 1A 128 JF551419 10 44 JF601220 24A 38
JF233397 19 148 JF402364 1A 128 JF561000 5 22 JF601400 14 36
JF233398 18 148 JF402415 20 108 JF561001 8 22 JF611201 3 46
JF233399 19 148 JF402416 1 112 JF561410 11 24 JF611201 7 102
JF233560 9A 40 JF402429 1 112 52JF2660 13 24 JF611203 1 46
JF233565 2 42 JF402602 5 108 JF581022 3 48 JG113049 15 24
JF351013 1 58 JF403400 30 98 JF581029 1 48 JG113832 14 100
JF351014 18 58 JF501021 2 26 JF581031 6 48 JG121012 6 100
JF351022 2 58 JF501063 2 26 JF591053 25 50 JG121028 12 100
JF351206 6 60 JF511052 18 6 JF591099 2 50 JG121057 18 100
JF351206 13 62 JF511119 5 4 JF591182 6 50 JG131001 8 82
JF351219 1 60 JF511249 5 14 JF591211 23 50 JG131003 9 82
JF351600 1 56 JF511253 9 8 JF591222 3 50 JG131007 1 82
JF351804 14 28 JF511255 6 8 JF591242 9A 50 JG131020 2 82
175 176
JG131038 1 80 JG231219 12 138 JG561009 21 26 JG601209 6 36
JG131220 17 92 JG232603 16 64 JG561010 3 22 JG601210 8 36
JG131224 2 92 JG232606 12 64 JG561204 12 26 JG601211 21 36
JG131228 22 92 JG351400 12 4 JG561205 22 26 JG601213 25 38
JG131245 5 80 JG351400 12 6 JG561215 9 22 JG601230 21A 36
JG131802 3 82 JG351805 6 46 JG561215 2 24 JG601235 4 36
JG131804 1 86 JG401006 8 126 JG561216 5 24 JG611206 5 46
JG131810 4 86 JG401036 13 126 JG561217 3 24 JH581202 2 48
JG131811 2 86 JG402002 4 128 JG561218 4 24 JK191005 5 64
JG131813 9 86 JG402228 13A 128 JG561222 1 22 JK401801 32 130
JG151022 9 96 JG402229 12B 128 JG561226 19 26 JL113014 7 72
JG161008 3 96 JG402230 12C 128 JG571014 14 26 JL113016 13 72
JG161010 8 84 JG402234 13B 128 JG571016 15 26 JL113035 25 74
JG171029 26 38 JG511016 4 8 JG581056 8 48 JL113036 8 72
JG171029 22 106 JG511020 13 4 JG581419 8 46 JL113209 17 78
JG171030 13 102 JG511020 13 6 JG581423 7 46 JL113809 7 68
JG171031 4 110 JG511021 2 2 JG581424 4 46 JL113825 26 130
JG171086 7 106 JG511022 1 2 JG581437 9 46 JL131211 5 92
JG181258 13 112 JG511046 18 4 JG591070 8 50 JL131216 11 92
JG181259 32 38 JG511046 22 6 JG591100 22 50 JL131878 21 74
JG181259 15 108 JG511270 8 14 JG601005 5 32 JL151023 13 64
JG181265 15 48 JG531040 4 18 JG601007 10 26 JL171038 27 104
JG191008 2 64 JG531215 4 32 JG601012 6 32 JL171101 9 106
JG191011 20 64 JG541230 8 40 JG601014 18 36 JL171102 21 106
JG231002 2 132 JG561008 6 22 JG601016 10 36 JL181024 4 122
177 178
JL181027 9 68 JP402203 5 128 JY113842 10 106 JY403604 15 128
JL181256 16 36 JP402218 19 4 JY113864 8 58 JY511058 4 4
JL181260 19 66 JP402218 23 6 JY113872 23 58 JY511058 4 6
JL191017 10 64 JP403000 11 128 JY113873 24 58 JY511068 6 4
JL231003 3 132 JP403002 36 130 JY113874 21 58 JY511068 6 6
JL231209 7 134 JP531025 12 18 JY113877 20 58 JY511074 8 4
JL231209 10 136 JP531025 12A 18 JY121011 19 96 JY511074 8 6
JL232604 14 64 JP531206 1 32 JY121011 17 100 JY511128 4 2
JL351218 7 60 JP581018 11 48 JY171007 22 58 JY511139 5 2
JL351218 5 62 JP591012 7 50 JY171069 4 106 JY511212 1 8
JL401406 6 94 JP591042 9 50 JY171077 1 106 JY511220 2 14
JL403000 2 128 JP591065 24 50 JY171090 5 106 JY511221 11 8
JL403200 7 128 JP591106 8A 50 JY171825 13 106 JY511226 3 8
JL541227 10 40 JU121009 10 100 JY181255 11 52 JY521006 3 16
JL561410 8 24 JU131222 9 92 JY181255 6 54 JY531005 16 18
JL591149 27 50 JU131802 16 92 JY181255 10 54 JY531008 9 18
JL601005 8 32 JU131815 6 86 JY181284 30 38 JY531026 8 18
JL601010 11 26 JU131816 5 86 JY351200 5 60 JY531063 14 18
JL601213 24 38 JU171606 3A 106 JY351200 10 62 JY541009 3 14
JL601215 28 38 JU232800 1 116 JY351203 4 60 JY541031 9 28
JL601216 15 36 JU232800 1 118 JY351203 16 62 JY541040 7 56
JL601235 20 36 JU511204 2 8 JY401024 6 124 JY541047 8 26
JM191014 7 94 JU591160 8 54 JY401025 7 124 JY541058 7 28
JN181033 15 28 JV541207 4 42 JY401404 24 98 JY541080 18 28
JP351439 7 58 JW171015 17 36 JY402235 23 104 JY541081 17 28
179 180
JY541082 19 28 JY551228 8 20 JY561205 1 24 JZ181271 5 110
JY541208 14 58 JY551229 5 20 JY571008 3 28 JZ181365 2 112
JY541214 5 42 JY551230 2 20 JY571009 5 28 JZ232805 15 126
JY541220 13 40 JY551231 7 20 JY571012 6 34 JZ232814 8 116
JY541222 13 58 JY551232 21 20 JY571015 1 34 KACA0616 18 70
JY541225 15 40 JY551233 11 20 JY571023 7 34 KACA0818 6 134
JY551005 15 20 JY551234 16 20 JY571024 5 34 KACA0818 9 136
JY551006 10 20 JY551235 14 20 JY571029 28 30 KACC0618 8 136
JY551008 12 20 JY551236 19 20 JY571030 11 28 KACc0618 11 140
JY551010 3 20 JY551237 13 20 JY581016 7 48 KACC0820 6 140
JY551018 23 20 JY551401 1 44 JY581028 10 48 KACD0516 3 102
JY551019 18 44 JY551402 19 58 JY581028 12 48 KACF0612 16 48
JY551021 6 20 JY551403 3 44 JY581404 16 4 KACF0612 17 128
JY551022 1 20 JY551404 14 44 JY581404 16 6 KACF0616 9 52
JY551027 17 20 JY551435 4 44 JY581405 17 4 KACF0616 16 54
JY551030 26 20 JY551436 8 44 JY581405 17 6 KACH0610 5 50
JY551033 24 20 JY551437 9 44 JY591303 18 50 KACH0614 4 50
JY551205 20 20 JY551438 13 44 JY601215 11 36 KACH0622 5 134
JY551212 6 18 JY551440 15 44 JY601241 5 36 KACJ0655 7 96
JY551214 4 20 JY551441 6 44 JY601248 2 36 KADA0510 3 108
JY551215 9 20 JY551442 5 44 JY601249 3 36 KADA0612 19 50
JY551217 22 20 JY551443 16 44 JY611000 2 46 KADB0516 12 78
JY551218 18 20 JY561002 11 22 JY621411 6 56 KADD0610 30 104
JY551225 3 56 JY561004 7 22 JZ131875 9 94 KADD0610 7 110
JY551226 4 56 JY561008 10 22 JZ171055 13 68 KADD0610 18 126
181 182
KADD0612 15 78 KAEG0645 3 6 KBUF0620 2 122 KDBB0613 10 138
KADD0612 6 126 KAEQ0640 2 4 KBUH0514 22 108 KDDB1018 6 66
KADD0614 16 90 KAEQ0640 2 6 KCAA0504 4 112 KDFB1018 4 124
KADD0620 23 74 KAEW0616 17 26 KCAD0605 24 74 KEAB1010 9 34
KADD0622 7 24 KAEW0620 6 14 KCAD1008 5 124 KEBA3715 8 28
KADD0840 20 50 KAEW0622 11 32 KCAM0806 9 70 KFAB4050 17 18
KADF0608 15 88 KAEW0635 26 30 KCBA0604 6 78 KHAA2015 10 94
KADF0625 11 64 KAEW0635 17 40 KCEE0605 8 122 KHAA2520 6 72
KADF0825 14 102 KAEW0635 6 42 KCEE0605 11 138 KJAA1424 7 40
KADQ0625 2 56 KAEW0635 5 52 KCGA0606 18 106 KJAC1824 19 6
KADS0516 13 78 KAEW0650 8 42 KCGA0808 5 140 KPAC6205 21 92
KADT0814 13 66 KAEW0655 6 52 KCGD0606 9 58 KPBC6202 7 82
KADW1050 11 50 KAEW0670 15 54 KCHA0507 22 126 KPBC6202 10 92
KAEA0610 12 68 KBBA0510 19 78 KCHA0608 20 128 KPBC6302 12 92
KAEA0610 19 106 KBBA0512 22 74 KDAA0510 6 116 KPBF6304 7 26
KAED0620 2 62 KBRD4213 23 108 KDAA0510 6 118 KPBF6304 2 32
KAED0622 24 130 KBUA0512 5 118 KDAA0816 5 72 LAA00051 8 66
KAED0625 2 60 KBUA0514 3 126 KDAA0816 19 134 LAA00051 23 134
KAED0625 25 130 KBUA0530 5A 118 KDAA1018 3 124 LAA00051 6 136
KAED0630 5 58 KBUA0614 14 116 KDAB0816 13 134 LAC00008 3 52
KAED0635 1 4 KBUA0614 14 118 KDAB0816 3 136 LAC00008 11 54
KAED0635 1 6 KBUA0616 7 54 KDAE0510 2 76 LAC00008 18 128
KAEd0820 3 66 KBUA0630 5 48 KDBA0512 7 112 LAC00010 13 100
KAEF0655 7 122 KBUC0525 11 122 KDBA0613 20 116 LAC00024 2 22
KAEG0645 3 4 KBUF0508 8 112 KDBA0613 20 118 LAC00025 3 140
183 184
LAC00032 9 4 LAD00079 7 86 LAE00048 10 32 LBU00065 2 116
LAC00032 9 6 LAD00085 20 72 LAE00049 36 38 LBU00065 12 116
LAC00054 7 114 LAD00085 12 94 LAE00054 16 66 LBU00065 2 118
LAC00071 6 76 LAD00102 10 112 LAE00054 26 104 LBU00065 12 118
LAC00078 15 72 LAD00108 12 70 LAE00055 31 38 LBU00066 5 116
LAC00079 16 72 LAD00113 7 64 LAE00055 12 82 LBU00067 26 116
LAC00086 14 32 LAD00124 12 58 LAE00057 11 88 LBU00067 26 120
LAC00099 16 50 LAD00154 5 102 LAE00057 8 114 LBU00068 14 52
LAC00104 9 24 LAD00166 17 44 LAE00077 14 54 LBU00069 1 110
LAC00105 3 70 LAD00184 8 78 LAJ00020 5 66 LBU00135 9 54
LAC00111 11 96 LAD00191 17 66 LBB00007 10 28 LCF00003 14 138
LAC00115 17 70 LAD00195 19 126 LBB00012 24 30 LCG00002 11 18
LAC00119 3 134 LAD00200 9 78 LBB00015 1 76 LCG00009 11 44
LAC00119 4 140 LAD00202 7 110 LBB00016 27 98 LCG00024 10 50
LAC00122 17 58 LAD00213 26 98 LBC00003 15 4 LCG00028 14 126
LAC00133 16 108 LAD00231 2 78 LBC00003 15 6 LCG00029 35 38
LAC00141 20 134 LAD00244 22 98 LBR00003 9 126 LCG00030 11 126
LAC00148 13 96 LAD00263 16A 18 LBR00010 7 108 LCG00034 16 138
LAC00165 14 134 LAE00001 18 26 LBU00053 29 38 LCH00001 20 96
LAC00165 4 136 LAE00002 27 30 LBU00055 8 52 LCH00005 28 98
LAC00184 9 138 LAE00010 31 30 LBU00055 16 116 LCJ00005 20 92
LAC00198 13 138 LAE00016 15 58 LBU00055 16 118 LCL00004 23 92
LAD00006 9 66 LAE00017 27 20 LBU00055 22 134 LCL00007 10 128
LAD00037 13 84 LAE00018 4 34 LBU00065 11 108 LCL00007 16 134
LAD00077 15 90 LAE00042 8 56 LBU00065 3 110 LCL00007 5 136
185 186
LDA00012 7 66 LDB00084 15 134 YJF19004 5 100
LDA00013 26 74 LDF00001 16 58 YJF19005 21 100
LDA00017 8 34 LDF00001 6A 128 YJF19006 20 100
LDB00007 3 112 LDH00002 2 18 YJF19007 15 100
LDB00015 19 64 LDH00016 18 134 YJF19008 19 100
LDB00019 7 52 LFB00001 7 18 YJF19009 2 100
LDB00019 10 52 LHD00001 2 34 YJF19011 7 100
LDB00019 13 54 LHE00003 3 72 YJF29001 17 138
LDB00020 4 40 LJA00001 7 4 YJL04005 6 90
LDB00023 5 126 LJA00001 7 6 YJL04006 7 90
LDB00033 3 18 LJA00002 2 28
LDB00036 8 100 LJA00002 29 30
LDB00041 11 58 LJA00004 12 28
LDB00051 13 32 LJA00005 39 38
LDB00056 2 94 LJA00006 4 28
LDB00057 3 92 LPA00004 12 44
LDB00068 17 50 LPB00002 21 28
LDB00072 2 110 LPB00003 20 28
LDB00072 15 116 NA 20 154
LDB00072 15 118 NA 21 154
LDB00072 19 128 PA402204 33 130
LDB00074 3 116 PF181211 14 112
LDB00074 3 118 YJF19001 12 112
LDB00074 11 118 YJF19002 11 112
LDB00075 34 38 YJF19003 4 100
187 188

Dominar 400 BS VI OBD2 Rev 09 April 23db7b11ca

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Dominar 400 BS VI OBD2 Rev 09 April 23db7b11ca

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BS VI

Bajaj Auto Limited

DOC. NO.: 71120158 REV. 09 MAR 23

01 MAY 20 JP511215 Cam Sprocket D Made Not Serviceable

1 Cover Cylinder Head 2 31 Side Stand Assembly 78

PLATE NO. : 60 PAGE NO.

1 No. Part No. Description Qty. Remarks

5 3 No. Part No. Description Qty. Remarks

1 KA ED06 35 Bolt flanged small 4

5 3 No. Part No. Description Qty. Remarks

1 KA ED06 35 Bolt flanged small 4

21 39 1283 21 ‘O’ Ring 1

No. Part No. Description Qty. Remarks

6 JF 5112 55 Camshaft assembly exhaust 1

11 JY 5112 21 Valve intake 2

21 36 JY00 35 Kit Shim 2.24 mm 1

No. Part No. Description Qty. Remarks

26 36 JY00 38 Kit Shim 2.36 mm 1

2 31 36 JY00 60 Kit Shim 2.46 mm 1

10 41 36 JY00 46 Kit Shim 2.68 mm 1

No. Part No. Description Qty. Remarks

51 36 JY00 51 Kit Shim 2.88 mm 1

No. Part No. Description Qty. Remarks

6 KA EW06 20 Hex Bolt With Flange 2

No. Part No. Description Qty. Remarks

No. Part No. Description Qty. Remarks

1 5 1 JF 5310 21 Balancer Drive Gear 1

6 JY 5512 12 Gear Primary Drive 1

15 11 LC G000 02 Nut Sprocket Drive Lock 1

No. Part No. Description Qty. Remarks

1 JY 5510 22 Shaft Input 1

26 JY 5510 30 Plate Drive Sprocket 1

No. Part No. Description Qty. Remarks

1 JG 5612 22 Guide Gear Shift 1

9 6 JG 5610 08 Gear Indicator Pin 1

No. Part No. Description Qty. Remarks

1 JY 5612 05 Lever Complete Change Shaft 1

7 KA DD06 22 Bolt Flange M6 1

No. Part No. Description Qty. Remarks

1 36 JF00 52 Kit Assembly Crankcase RH 1

11 JL 6010 10 Water Seal Double Lip 1

13 16 56 JF1X 36 Cap oil filter Silk matte blue 1

1 No. Part No. Description Qty. Remarks

14 6 39 1043 19 Oil Seal 1

21 LP B000 02 Bearing Ball 1

1 No. Part No. Description Qty. Remarks

15 No. Part No. Description Qty. Remarks

1 JP 5312 06 Assembly balancer 1

6 JG 6010 12 ‘O’ Ring 1

8 11 KA EW06 22 Bolt flange small M6 5

No. Part No. Description Qty. Remarks

6 JY 5710 12 Oil Pump Assembly Complete 1

36 LA E000 49 Bolt Flange 2

No. Part No. Description Qty. Remarks

1 36 JF02 02 Kit Clutch Cover Dominar UG 1

11 DS 1012 15 Wire Circlip 1

No. Part No. Description Qty. Remarks

No. Part No. Description Qty. Remarks