Urm Qap BSP
Urm Qap BSP
Urm Qap BSP
BSPATI-rSO;QAP/URM 3
MANUFACTURING
+ OF
RAILS
IN
F$W
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U N IVE RSAL RAIL M ILL
'4''tt 'Yd'L)
AS PER IRS-T.T2-2009
PRIME & IU 880 MPA
& 60Kg SYM M ETRIC RAIL i'I
$,IXXfffi ive Dus:tar
r
BHILAI (c.G.)
PlN 49000L
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Fax No.:0788-2222040
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TITLE PAGE No.
COVER PAGE L
INDEX 2
QUALITY POLICY 3
oRGAN|SAT|ONAL CHART OF 5
Y*,t
ORGANISATION CHART OF RESEARCH &CONTROL LABORATORY 7
QUALIFICATION AN D EXPERIENCE
a
SAMPLTNG AND Ar euAlrw coNTRoL
Q$"'
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QUALITY POLICY
The Quality Management System of SAIL, Bhilai Steel Plant (Works Area) is in line with
ISO 9001:2008 standard and is certified by M/s "DET NORSKE VERITAS CERTIFICAT|ON
B.V. THE NETHERLAND" and it's Quality Policy is as under:
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BSP/RDSO/QAPAJRM 3
CRU"TNIZED FROI'I
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Btilai Steel Plani
BSP/RDSO/QAPruRM 3
1. Hot metal, scrap and fluxes are charged in LD Converters for production of rail steel.
The quantity of scrap used is 10 to 15% of the total charge. (Ref: tSO/epO/SMS_il(O)_06/,r*)
2' After oxygen blowing de-slagging and attaining the tapping temperature, the liquid
steel
is tapped in the ladle. Bulk ferro-alloys are added in the ladle
during tapping.
3' The heats are then sent to argon rinsing and further to the secondary refining
units
which include Ladle Furnace (LF) and R H Degasser. LF is used for trimming additions,
refining
and heating whereas R H Degasser is used mainry for diffusion of hydrogen gas
by keeping
r- the metal under vacuum of less than 3 milibar for a minimum of 10 minutes duration. (Ref:
lso/QP P/sMs-l l(o)-02l,'"* )
4'
After secondary refining, the heats are continuously cast through bloom caster,
where
the liquid steel is poured into the tundish without interruption in flow of liquid
steel, which
feeds the caster to produce rail blooms. Hydrogen content is measured at
Tundish by Hydris
Equipment.
;'l"::
6. Blooms are heated in reheatingrurnace
'";-:ed reheating furnace and ro'ed
rolled in Universar Rail Mill.
Universal Rair Mir. *otri{;rro$$' * ./,
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ffit ?t |ffj,ot passed as 130/ 65/szM long rails are suitabry salvaged into suitabl
;6n*Vl1lb-hgths
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from 10m to 13m and from 24mto 26m as per rRs T12-2oor rrodffg aEn"
or rejected rails depending on nature and extent ":,lnn
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L. Blooms received at the Bloom Yard shall be stacked and inspected and the blooms are
inspected again on the charging table before charging into the walking beam reheating
furnace.
a. The following samples shall be collected for mandatory tests from every heat.
qt
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P,.)'01
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'c't'F l,rriitiusion Rating 10mmx20mm 1 per day
Chemical Analysis 50 mm L
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BSP/RDSO/QAPruRM 3
6. Checking of rails for confirmation of branding and hot stamping of heat nos. shall be done
at Hot saw area thrice in a shift.
7. Rail straightening at RRSM shall be checked randomly as per specified norms for pressure
triangles. (As per lso/QPP/uRM (O) - 02l*'r)
Welding of Rails:
G
Accepted rails are welded into long welded panels in the Flash Butt Welding plants as per
ah" approved QAP and welding parameters standardized by
.- RDSO for the concerned plant
in accordance with the provision of manual for Flash Butt Welding of rails -2012 with A&C
slips issued.from time to time. FBw joints are subjected to various tests mentioned in the
aforesaid manual. Accepted long welded panels are finally loaded in EUR rakes as per para
8' In case of contradiction between the provisions of SOPs / Standards / any reference
e documents and those of IRS - T/12, the provision of tRS -Tf(shall prevail.
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Cutting of Cast Blooms
Not O K Blooms
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l
I Colour Coding as per
.,.0t:$$: rRS -r-r2-200e
prime
,AU I rails
1______r__
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Q h#,'*,t I I
T-12-2009
Results Not
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