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R O B OT I C S

IRC5
Industrial Robot Controller
Based on more than four decades
of robotics experience, the IRC5 is
the robotic industry’s benchmark
in robot controller technology. In
addition to ABB’s unique motion
control it brings flexibility, safety,
modularity, application interfaces,
multi-robot control and PC tool sup-
port. The IRC5 comes in different var-
iants to provide a cost-effective and
optimized solutions for every need.

Fast and accurate Programmable

The IRC5 gives our robots the ability to perform their All ABB robot systems are programmed with RAPIDTM,
tasks in a highly efficient manner. Based on advanced ABB’s flexible, high-level programming language. On
dynamic modelling, the IRC5 automatically optimizes the surface RAPID’s basic features and functionality
the performance of the robot by reducing cycle times are easy to use, but dig deeper and you will find that
(QuickMove®) and providing precise path accuracy this programming language allows you to create highly
(TrueMove®). Thanks to ABB’s IRC5 technology, a sophisticated solutions. It is a truly universal language
robot’s motion is predictable and its performance on and off the shop floor which supports structured
high, with no tuning required by the programmer. programs, and advanced features. It also incorporates
What you program is what you get. powerful support for the most common robot process
applications such as welding and assembly.
Safe
Operator safety is a leading benefit of the IRC5. FlexPendant TPU4
It fulfills all relevant regulations and is certified ABB Robotics is continuously enhancing the user
by third party inspectors worldwide. experience of its FlexPendant TPU (Teach Pendant Unit)
and starts to deliver TPU4 for IRC5 controllers from
SafeMove represent a new generation of safety, March 2023. This fourth generation TPU is based on the
enabling more flexible robotic cell safety concepts, design of the OmniCore FlexPendant and offers a more
e.g. enabling floor space reduction and collaboration intuitive and efficient user interface for industrial
between robot and humans. applications.

Compatible How does ABB support customers

No matter where in the world your robot is located, TPU4 comes with pre-installed software that supports
and regardless of what regulatory standards apply, the latest RobotWare versions. ABB Robotics continues
the IRC5 is up to the task. ABB’s controller is to support older RobotWare versions via RobotStudio
compatible with various types of main voltages and add-In.
can handle a broad spectrum of environmental
conditions. IRC5 communicates with other machines Benefits of TPU4
in a manufacturing environment; in a safe and • Larger 8” screen and intuitive multi-touch
predictable way. It supports the majority of all state- interface with access to swipe and scroll
of-the-art industrial networks for I/O. Sensor • Faster time and touch response (capacitive
interfaces, remote access and a rich set of instead of resistive touch)
programmable interfaces are examples of the IRC5’s
many powerful networking features.
IRC5 Single Cabinet Controller IRC5C Compact Controller
• Designed for high IP protection and full • Offers the capabilities of the powerful IRC5
expandability. controller in a compact format.
• Provides a protected environment for axillary • Delivers space saving benefits and easy
equipment in the robot system. commissioning through one phase power input
• Capable of control of up to four robots in a • External connectors for all signals and a built in
MultiMove® setup. Just add a compact drive expandable 16 in, 16 out I/O system.
module to each additional robot.
• MultiMove® opens up previously unthinkable —
operations, thanks to the perfect coordination Technical information
of complex motion patterns. Electrical Connections

— Supply voltage Single phase 220/230 V, 50-60 Hz

Technical information Physical
Electrical Connections Dimensions 320 x 449 x 442 mm
Supply voltage 3 phase, 200-600 V, 50-60 Hz Weight 28.5 kg

Physical Environment
Dimensions Ambient temperature 0-45°C
Single cabinet 970 x 725 x 710 mm Relative humidity Max. 95% non condensing

MultiMove® drive modules 720 x 725 x 710 mm Degree of protection IP20

Weight
Single cabinet 150 kg
MultiMove® drive modules 130 kg
Environment
Ambient temperature 0-45°C, optional: 0-52°C
Relative humidity Max. 95% non condensing
Safety SafeMove:
Supervision of stand-still, speed,
position and orientation
(robot and additional axes):
8 safe inputs for function
activation,
8 safe monitoring outputs

Extended safety Electronic Position Switches:

5 safe outputs monitoring axis
1-7

Degree of protection IP54 (cooling ducts IP33)

IRC5 PMC Panel Mounted Controller IRC5P Paint Controller
• Comes without a cabinet • Provides full control of the paint process by
• Can be integrated into any enclosure for customi- integrating hardware and software seamlessly
zation or for special environmental requirements • Reduces cycle time, saves paint, and is environ-
mentally-friendly.
— • Is certified as an associated equipment for
Technical information
interfacing manipulators/equipment for hazard-
Electrical Connections ous location.
Supply voltage 3 phase 200-600 V,50-60 Hz • The IRC5P FlexPaint Pendant is Ex certified for use
Physical in hazardous locations; includes soft keys, a dual
Dimensions joystick, a 3.5 inch back lit screen; supports Asian
Control module 375 x 498 x 271 mm language characters and has an emergency stop.
Drive module small 375 x 498 x 299 mm • Includes RobView 5, which automatically adapts
Drive module large 685 x 498 x 425 mm the robot system to the specific paint application.
Weight —
Control module 12 kg Technical information
Drive module small 24 kg Electrical Connections
Drive module large 40 kg Supply voltage 3 phase 200-600 V, 50-60 Hz
Environment Physical
Ambient temperature 0-45°C Dimensions 1450 x 725 x 710 mm
Relative humidity Max. 95% non condensing Weight 180 kg
Safety SafeMove. Supervision of Environment
stand-still, speed, position Ex classification: II (2) G [Ex ib px] IIB T4
and orientation II (2) D [Ex pD 21] T65°C
(robot and additional axes) FM Class I,II. Div.1,
8 safe inputs for function Group C, D, E, F, G 135°C
activation,
8 safe monitoring outputs
Ambient temperature Max. 95% non condensing
Extended safety Electronic Position Switches: Relative humidity 0-48°C
5 safe outputs monitoring axis
Degree of protection IP54
1-7

Degree of protection IP20

 Benefits of TPU4
• Larger 8” screen and intuitive multi-touch
interface with access to swipe and scroll
• Faster time and touch response (capacitive
instead of resistive touch)

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FlexPendant

Functions
Graphical multi-touch 8”color screenLED status diods
Joystick
Hot-swapable- add/remove during operation IP65
Membrane keyboard with 12 buttons
USB 3.0 support
Safety functions
Emergency stop
3-position enabling switch (dual circuit)
Hold-to-run 100% manual speed button

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