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CAD-CAM Lecture 1

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Lecture 1

Components of CAD/CAM/CAE
Systems
Hardware Components
 Graphic device is composed of a display
processing unit, a display device, and one or
more input devices
 Input devices:
 Mouse
 Space ball
 Keyboard
 Output Devices:
 Plotters
 Color laser printers
Software Components
 CAD software allows the designer to
create and manipulate a shape
interactively and store it
 CAM software plans, manages and
controls the operations of a
manufacturing site
 CAE software analyzes design
geometry, allowing designer to study
product behavior
Simple CAD/CAE/CAM Product Lifecycle

C
Design Analysis Manufacturing
CAD CAE CAM

D
Software Components
Material Removal Processes

 Machining:
 Material removed from the surface of the workpart
by means of sharp cutting tools.
○ Examples are turning, milling, drilling, etc.

turning milling

drilling
Material Removal Processes
Machining
 Relative motion between the
cutting tool and the workpiece
develops a cutting action.
 Cutting action involves shear
deformation of work material to
form a chip.
 As chip is removed, a new
surface is exposed.
Material Removal Processes
Machining
 Chip formation due to shear

https://www.youtube.com/watch?v=bUrp8JMRwx4
Machining

 Some terms and definitions in machining


 There is relative motion between the
workpiece and the cutting tool.
○ Primary motion: Cutting motion (defined by
cutting speed)
○ Secondary motion: Feed motion (defined by
the feed rate)
○ Depth of cut (defines the amount of plunging
of the tool into the workpiece)

Any machining operation involves these


quantities.
Machining

 Most important machining operations are


 Turning
 Milling
 Drilling

 Other machining operations are


 Shaping and planing
 Broaching
 Sawing
Machining

 Turning
 A single point cutting tool removes material
from a rotating workpiece to form a
cylindrical shape.
Machining

 Drilling
 Used to create a round hole, usually by
means of a rotating tool (drill bit) that has
two cutting edges.
Machining
 Milling
 Rotating multiple-cutting-edge tool is moved
slowly relative to work to generate plane or
straight surface.
 There are two forms of milling;
○ Peripheral milling
○ Face milling
Material Removal Processes
Machining
 Classification of the cutting tools
 Single-Point Tools:
○ One cutting edge
○ Turning uses single point tools
○ Point is usually rounded to form a nose radius
 Multiple Cutting Edge Tools:
○ More than one cutting edge
○ Motion relative to work usually achieved by
rotating
○ Drilling and milling use rotating multiple cutting
edge tools.
Material Removal Processes
Machining
 Classification of the cutting tools
 Single-Point Tools:
○ One cutting edge
○ Turning uses single point tools
○ Point is usually rounded to form a nose radius
 Multiple Cutting Edge Tools:
○ More than one cutting edge
○ Motion relative to work usually achieved by rotating
○ Drilling and milling use rotating multiple cutting edge
tools.

16
Essential Machining Skills:
Working with a Lathe

 https://www.youtube.com/watch?v=_fkz
5hOKMTA

 https://www.youtube.com/watch?v=Za0t
2Rfjewg
Milling
Endmills Basics

 https://www.youtube.com/watch?v=Y9Qi
29WqOCs

 https://www.youtube.com/watch?v=HfIaI
SnqHOk
Milling machine tutorial

 CNC Milling cutter selection, speeds


and feeds, coolant, high speed
machining
 https://www.youtube.com/watch?v=ip
2jm_6aUyk

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