Integrated Automotive Solutions: Driven By HEXPOL:

Proprietary and Standard Compounds Compounding for the Auto Industry

HEXPOL is working with key auto industry enterprises to promote compounds as preferred materials to meet automotive fuel More than ever before, elastomers are critical to the manufacturing of automobiles. There are
efficiency, performance, and sustainability requirements. We assist with material selection and design, processing and over three hundred elastomer parts on the typical automobile. A small sample includes gaskets,
manufacturing methods, and green technology leadership. weather stripping, motor mounts, hoses, seals, floor mats, and spark plug wires. The list goes on.

As a leading developer and manufacturer of advanced, high-quality compounds – whether proprietary or standard – HEXPOL’s Because of their almost limitless range of properties – whether rubber, silicone, TPE or
integrated approach to recipe development and mixing considers customer processes, technical specifications, cost effectiveness, thermoplastics – HEXPOL compounds deliver easier processing, light-weight parts, increased
and raw materials. Our family of compounded products includes: performance, and durability in extreme environments. Compounds provide seals, reduce
vibration, insulate, and protect against the heat generated by smaller engines with more power.
Rubber – HEXPOL can mix an assortment of rubber polymer types, including natural rubber, CR, EPDM, SBR, NBR, FKM, Compounded components are used for the body, chassis, and powertrain of every car that
and FFKM to name a few. comes off the assembly line.
Silicone – We have a line of standard silicone compounds, including HCR, fluorosilicones, and silicone/EPDM compounds. Auto Body – HEXPOL materials are used for both the exterior body and internal passenger
cabin of today’s automobiles, contributing to improved style and aesthetics, toughness and
TPE – Does not require curing or vulcanization. Our TPE products combine the performance of thermoset rubbers with safety, as well as driving comfort by reducing vibration and noise.
the processing ease of plastics. TPEs are formulated to have excellent color capabilities and are weather and UV resistant.
Rubber: Floor mats, windshield washer hose, glass run channel, electrical grommets
Performance Additives – HEXPOL has a comprehensive line of custom and standardized productivity enhancing Silicone: Wiper blades, headlamp seals, electrical components
products, including heat additives, UV stabilizers, flame-retardants and friction modifiers, as well as color concentrates. TPE: Cup holders, gaskets and mats, wheel-arch liners, trunk liners, soft touch levers
and switches
Thermoplastic Olefin (Polyolefin) – Polymers consisting of thermoplastic and filler such as fiberglass or carbon fiber. TP: Intake manifolds, fan blades, engine covers
TPO is used extensively in the auto TPO: Headlamp housings, HVAC components, grille-opening reinforcements, interior trim
Nylon (polyamide) – These resins are often used to make parts that replace metals in applications that require high Chassis – HEXPOL products are excellent for chassis suspension components because of their
temperature resistance, such as automotive powertrains. durability, resistance to grease, performance in a broad temperature range, and flexibility.
Example applications include:

HEXPOL: An Auto Industry Partner With...

HEXPOL Field Technical Services: Rubber: Suspension bushings, CV JOINT boots, brake hose

Know How. Know Why. Silicone: Muffler hangers, tire pressure sensors, shock absorption components
TPE: Brake hose isolators
A Global Presence – HEXPOL rubber compounding benefits automakers around the globe. HEXPOL field technical service representatives are among the best in the world. Together,
Every major automobile brand in the world – from North America, Europe, and Asia – turns to Powertrain Components – HEXPOL formulations are incorporated into many of the
they have seven U.S. patents and seven foreign patents in polymer bonding/chemistry.
HEXPOL for mixing and custom compounding expertise. Their mission is to consult with customers, analyze processes, and provide personalized service elastomeric parts of an auto’s powertrain system. Our compounds provide properties
that matches the product with the process. necessary to perform with higher engine temperatures; resist oil, coolants, and contaminates;
Strong OEM and Tier 1 Supplier Relationships – We understand the strict quality standards contribute to lighter parts for increased fuel efficiency and reduced engine emissions.
Know How. Know Why.
and specifications in the auto industry. Leveraging our global capabilities delivers the continual
improvement demanded by OEMs and suppliers alike, wherever they are located. Investing in People Fosters Excellence – We continually invest in their expertise through Rubber: Fuel hose, spark plug wires, air induction ducts, engine-sealing gaskets
technical training and leadership programs. Whether they are polymer chemists, industry experts, Silicone: Spark plug boots, diaphragms, engine gaskets, turbocharger hose
Advanced Technology – HEXPOL investments in automation, proprietary process control technical sales or customer service representatives, we strive to elevate customer satisfaction

Rubber Compounding for

TPE: Air induction seals
systems, testing and quality control ensure optimum mixing and compounding – every batch, and on-target solutions.
every time. TP: Engine covers, radiator components, fans, water valves
Know How. Know Why.

Global Automotive Applications

TPO: Fan shrouds, carbon canisters, air induction, battery trays
High-Performance Compounding – Automotive rubber components require compounds that meet precise performance HEXPOL Values the Process – Our field representatives align HEXPOL’s process with the
standards. HEXPOL’s mixing and formulation development capabilities help automakers find rubber solutions for applications customer’s process to achieve product specification requirements that help ensure end product
such as weather sealing, gaskets, hoses, transmission seals, and shock and sound absorption, to name a few. excellence. A process with stability, reliability, and repeatability is a predictable process that
consistently produces the right product. Lightweighting and “Green Technologies”
Superior Customer Service – HEXPOL’s industry leading polymer expertise, combined with over 60 years of mixing and Know How. Know Why. Innovative capabilities from HEXPOL leverage proven concepts of lightweighting
product development know-how, enable us to give “Best-in-Class” service to our automotive customers. Our team provides The HEXPOL Technical Visit – We can conduct periodic and confidential on-site reviews, and “green technology” to help auto manufacturers achieve better fuel economy while
personalized service to customers of all sizes. observing and analyzing attributes such as equipment, operator activities, and production reducing carbon emissions.
processes to solve problems, increase productivity, and improve product quality. HEXPOL
HEXLITE™ Microdense Technology –An advanced compounding technology from HEXPOL, HEXLITE reduces the specific Lightweighting is critical in motor vehicle manufacturing to achieve government
brings value to each and every customer relationship.
gravity and weight of materials already considered to have low density, while retaining good physical properties. We are fuel efficiency standards by reducing vehicle weight. Newer and lighter elastomers are
Know How. Know Why.
working with the auto industry to facilitate volumetric savings and/or provide low-density articles with a solid appearance, creating numerous opportunities for lightweighting by replacing metal parts with
reducing the need for conventional blowing agents with a spongy cellular structure. HEXLITE is ideal for lightweighting. polymer-based components.
“Green Technologies” reduce environmental impact, conserve resources, and
promote renewably sourced polymers. “Green technologies” in the auto and related
For more information about legacy brands and worldwide resources, visit HEXPOLCompounding.
A Material Difference industries specifically strive to reduce carbon emissions, both from the car
com or call 440.834.4644 and press 6 for customer service. and the manufacturing process.
© 2019 HEXPOL Compounding Printed in USA 4/19 HEXAUT-1000-1
Compounding for Compounding for
Demanding Applications Today 11 Wiper Blades:
Recent advancements in compound testing dramatically
Demanding Applications Tomorrow
Only the right formulation and a perfect mixing process result in the optimum final automotive rubber reduce variability in results, with reliable and repeatable The future of the automobile isn’t waiting down the road, it’s right around the corner. As the automobile industry quickly
product. Our customers benefit from leading-edge product performance and batch-to-batch consistency tests that ensure the wiper blade compounds from moves to include electric cars and trucks, a variety of challenges for the companies that supply rubber products are on the
required for harsh environments and demanding applications. horizon, which possibly will mean developing new products, and different rubber compound formulations.
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HEXPOL are of high quality and meet your requirements.
HEXPOL’s chemists can provide the ideal compound for As the automotive industry changes and adapts, HEXPOL will continuously be in the forefront of innovation. Our scientists
the application, whether single polymer or blends and technologists are among the best in the world, providing proprietary and standard compounding solutions that
1 Constant Velocity Joint Boots: 7 Fuel System Components: (including silicone). address our customers’ evolving needs in the automotive marketplace.
With a full line of performance polymers ideal for CV With ever increasing regulatory and performance issues
Joint boots, HEXPOL offers a range of compounds that (e.g., zero emissions, bio fuels), HEXPOL is positioned to 12 Tire-Toll: HEXPOL recognizes that electric vehicles may eliminate some parts for engines ,hydraulic systems, exhaust system, and the
demonstrate outstanding performance in harsh deliver solutions across all fuel system applications – from use of power transmission belts.
HEXPOL offers large volume mixing for tread, retread,
automotive chassis environments. They stand up to direct-fuel contact to vapor exposure. We have experience
coating stocks, bead, inner liner, bladder, and white There will be an increase in the use of rubber parts for EV’s in the areas of sound-deadening equipment, shock/vibration
aggressive chemical, dynamic, and thermal challenges. in using our comprehensive portfolio of materials for
sidewall compounding. HEXPOL’s breadth of technology controls, battery mounts, and dampeners. Perflouroelastomers (FFKM) will offer long service life materials for EV O-rings,
applications including O-rings, tube,
2 Engine Seals and Mass Air Flow: hose, seals, and gaskets. 16 and tire-toll experience include prototyping formulations
in batches as small as 100 pounds for custom compounds,
gaskets, and seals to meet the demands of future manufacturing for automobiles.
To survive the most punishing automotive engine and our proprietary salinization process for Electric vehicles use elastomer mounts for various motors that are used to propel the cars as well as power brakes, steering,
environments, HEXPOL’s durable and high-performance new-generation tires. and air conditioning. Rubber products will also be extensively used in battery mounts and cooling systems.

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formulations can take the heat. HEXPOL can provide a
We are already seeing how electric vehicles will forever change the automobile industry, but the future looks promising
variety of polymer types that are suitable for multiple 13 Exhaust Isolators: for rubber product manufacturers, and HEXPOL will be there delivering optimum technological solutions for you.
engine and engine accessory applications. We can also HEXPOL compounds provide a wide variety of solutions to
deliver the right compound for your mass air flow choose from for exhaust isolator applications. From muffler
sensor needs from vane meter to hot wire.
13 hangers to vibration dampeners, we will compound the
right mix together to solve your unique situation and
1 Body Seals: Environmental resistance
(sunlight, air pollutants, freezing
5 Powertrain: Thermal and
fire resistance.
7 High performance braking
systems-thermal resistance
3 Engine and Chassis Vibration Mounts: doors, windows freezing shut). (regenerative braking).
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application demands.
HEXPOL has a comprehensive portfolio of material
solutions to meet increasing performance demands for 14 14 Door, Trunk & Hood Weatherseals: 2 Motor and chassis NVH
6 Protection of Sensors: Parking
sensors and other driver 8 Various environmental seals
Noise, Vibration, and Harshness (NVH) applications. (noise, vibration, and harshness). assistance features. and gaskets for electronic
HEXPOL’s compounding knowledge and advanced
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From muffler hangers to engine mounts, we can help components.
technology are ideal for the new performance requirements 3 Powertrain Parts: A range of electrical
solve your unique application challenges. conductivity from insulative to
of door weather seal applications. Our testing capabilities
semiconductive/static dissipative.
4 Transmission Seals and Gaskets:
Starting with dynamic seals and static gaskets to reinforced
6 2 10
provide you with real-time manufacturing product testing
for predictive analysis of compound performance.
4 Powertrain: EMI/RFI shielding
hose construction, HEXPOL has the application expertise 4 15 Interior and Exterior Componenets:
(to eliminate electromagnetic
or radio frequency
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to develop and recommend high-performance solutions.
HEXPOL products include compounds that offer great UV interference).
Whether optimizing existing formulations, or developing
customer compounds, we have the right solution for any resistance and are available in customized automotive 1
transmission application. colors, with the option to utilize our color-matching
capabilities. Interior components range from storage
5 Hydraulic and Radiator Hose: consoles and air deflectors to floor mats and cup holders.
Our compounds can also be utilized in exterior applications
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We have the right mix for all of your under-the-hood
needs. HEXPOL formulations meet the demands of
9 Brake Parts: such as mud flaps, roof rack feet, and more.
To meet the ever evolving needs and performance
strenuous automotive temperature, chemical, and
thermal environments. If your application is oil cooler
hose, AC hose, or PVC hose, among many others, we
5 1 3
specification requirements for brake parts, HEXPOL
possesses a wide variety of compound solutions for your
16 Passive Restraint Systems:
HEXPOL offers a selection of compounds, including
have new formulations to meet your exacting needs
based on alloy technology.
needs. HEXPOL compounds provide resistance to heat,
harsh environments, and brake fluids.
silicone and Perfluoroelastomers (FFKM). FFKM provides
the best solution for the most critical applications, such
7 2
8 Wire Harness and Battery Cables:
10 Grommets:
as airbags and other restraint systems. These elastomers 3
6 Turbo Hose and Molded Air Duct: Abrasion resistance and protection from the environment
are critical for wire harness and battery cable insulation. From door grommets to spark plug boots and wire
are ideal for sealing requirements that use fail safe parts, 4 8
9 5
HEXPOL experience in these types of applications, plus like o-rings and gaskets. FFKM resists over 1,800 different
our extensive line of material solutions, enables us to HEXPOL battery cable and wire harness compounds insulation, we have you covered. Our experience in all chemicals while offering the high temperature stability
meet the stringent requirements for your applications – provide color-matching capability and high-voltage rubber types position us to help you meet new of PTFE (327°C), heat resistance up for 320°C/608°F,
whether “cold side” or “hot side,” black or colors, resistance to help you meet new requirements to requirements in temperature and chemical exposure, and long service life.
HEXPOL delivers. withstand temperature and chemical exposure. as well as delivering overall material toughness.