8900 01003-Up PM LNK 1087854

Parts Manual
Model 8900 Rider Pallet Truck
Model Serial Number

8900 1003 & up
1087854 Apr 30, 2015

©The Raymond Corporation - 1087854 Generated Apr 30, 2015
Table of Contents
SECTION 1 General Information
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
SECTION 2 Finish & Accessories

Tractor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Caster Assembly (With Springs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Caster Assembly, Without Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Battery Gate and Roller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Battery Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
SECTION 3 Steering & Controls

Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Controller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Control Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Steer Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steer Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
SECTION 4 Drive & Brake

Drive and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Drive Unit and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Drive Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
SECTION 5 Electrical Comp. & System

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Motor Controller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Contactor Assembly, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Contactor Assembly, Auxiliary Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Horn Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Ignition Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Battery Connector Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Battery Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Programmable Maintenance Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Auxiliary Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
SECTION 6 Hydraulic Components
©The Raymond Corporation - 1087854 Generated Apr 30, 2015 i

Table of Contents
Hydraulic System (1077465/001 Cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Hydraulic System (1015666/xxx Cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Lift Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Steer Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Reservoir Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Valve Assembly, Orbitrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Shaft and Flange Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Remote Relief Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
SECTION 7 Mast
Fork Attachment Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Fork Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Pull Rod (6K) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Pull Rod (8K) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
Load Wheel Assembly (6K & 8K) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Load Wheel Assembly, Dual Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Load Wheel Assembly, Triple Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Load Wheel Assembly (8K), Tandem Split Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Load Wheel Assembly (8K) Tandem Single Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Entry Roller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Entry Slider Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
SECTION 8 Options & Kits

Interlock, Battery Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Storage Tray, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Storage Tray, Deep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Travel Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Auxiliary Power Hook-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Operator Compartment Sensor System (OCSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
APPENDIX A Alphabetical Parts Index

APPENDIX B Numerical Parts Index
©The Raymond Corporation - 1087854 Generated Apr 30, 2015 ii

©The Raymond Corporation - 1087854 Generated Apr 30, 2015
SECTION 1 General Information
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
©The Raymond Corporation - 1087854 Generated Apr 30, 2015 1-1

Model 8900 Rider Pallet Truck - General Information
Hardware
List 1-H: Hardware (Sheet 1 of 4)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY
TYPE GROUP
H 828-004-179 Bolt (Not Shown) 405 20B 1
H 828-003-193 Bolt, Drive Tire 402 12 5
H 560-204/328 Bolt, Through 603 2 2
H 840-033 Fitting, Grease 707A 6 1
H 1034060/75 Nut 510 5 3
H 1082408/15 Nut 203A 8 1
H 5-016-003 Nut 301 14 1
H 5-016-014 Nut 802 3 4
H 671-015/06 Nut 203 11 1
H 7-750-920 Nut 402 11 1
H 750-006 Nut 501 22 10
H 750-036 Nut 302 9 2
H 750-049 Nut 803 7 2
H 750-234 Nut 701 3 4
H 760-019 Nut 710 4 1
H 760-148 Nut 401 8 1
H 760-920 Nut 710 8 3
H 761-944 Nut 803 8 6
H 760-003 Nut, Anchor 405 13 1
H 1020548/004 Nut, Clamp 403 22 1
H 1-150-376/01 Nut, Face 506 7 1
H 750-419 Nut, Hex Jam (Not Shown) 710 9 1
H 5-015-004 Nut, Hex, Lock 802A 6 2
H 5-015-006 Nut, Hexagon (Not Shown) 205 5 8
H 7-750-412 Nut, Jam 701 33 4
H 1020548/006 Nut, Lock 403 25 1
H 760-006 Nut, Lock 802 3 4
H 812-029/005 Nut, Retainer 204 3 5
H 812-029/002 Nut, Retaining 301 7 3
H 810-910 Pin, Cotter 405 10 1
H 5-024-016 Pin, Spiral 806 6 8
H 1020450/09 Screw 608 5 7
H 1036966/79 Screw 510 9 2
H 1036966/82 Screw 510 12 1
H 1036966/88 Screw 510 18 6
H 1036966/94 Screw 510 22 4
H 1060955/005 Screw 401 30 12
H 5-001-002 Screw 602 17 2
H 5-001-005 Screw 502 4 4
Service Type H = Hardware
1-2 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

Hardware

SERVICE SERVICE
TYPE GROUP
H 5-001-008 Screw 403 10 8
H 5-001-009 Screw 701 9 6
H 5-001-024 Screw 701 34 4
H 5-001-057 Screw 501 35 5
H 5-002-009 Screw 402 6 6
H 5-002-010 Screw 403 11 11
H 5-003-007 Screw 301 13 1
H 5-003-023 Screw 702 17 4
H 5-007-025 Screw 802 2 4
H 5-010-006 Screw 502 8 2
H 5-011-005 Screw 804 5 2
H 701-060 Screw 302 7 4
H 701-062 Screw 501 6 1
H 701-095 Screw 501 55 1
H 701-119 Screw 806 8 2
H 701-180 Screw 405 14 1
H 701-190 Screw 507 3 2
H 701-200 Screw 507 5 2
H 701-243 Screw 201 3 1
H 701-244 Screw 301 1 3
H 701-246 Screw 802 2 4
H 701-314 Screw 302 9 2
H 706-063 Screw 805 5 3
H 710-006 Screw 805 6 2
H 710-008 Screw 302 10 2
H 710-010 Screw 505 1 1
H 710-018 Screw 611 5 2
H 710-074 Screw 405 4 2
H 710-127 Screw 610 1 2
H 710-128 Screw 401 3 2
H 710-132 Screw 401 4 2
H 710-134 Screw 402 25 3
H 710-139 Screw 401 6 2
H 710-141 Screw 202 4 8
H 710-399 Screw 803 5 2
H 714-047 Screw 804 5 2
H 714-055 Screw 501 37 4
H 714-071 Screw 711 4 2
H 714-129 Screw 305 3 4

Hardware

SERVICE SERVICE
TYPE GROUP
H 714-145 Screw 701 2 4
H 714-150 Screw 710 2 1
H 714-158 Screw 710 3 1
H 714-205 Screw 803 6 6
H 716-122 Screw 302 16 1
H 716-137 Screw 710 7 3
H 724-414 Screw 501 30 3
H 5-001-017 Screw (Not Shown) 205 4 4
H 710-129 Screw (Not Shown) 305 13 4
H 671-012/05 Screw and Washer 203 6 1
H 114-010-523 Screw, Bracket, Adjusting 401 20 1
H 710-004 Screw, Hex Head Cap 201 15 4
H 710-069 Screw, Hex Head Cap 606 6 4
H 5-001-025 Screw, M12 X 40 701 35 4
H 5-001-026 Screw, M12 X 50 701 36 2
H 5-001-027 Screw, M12 X 70 701 10 4
H 5-004-015 Screw, M6 X 20 802A 3 2
H 701-093 Screw, Round Head Machine 501 66 2
H 724-230 Screw, Set 302 14 1
H 724-372 Screw, Set 401 7 1
H 724-399 Screw, Set 501 17 5
H 724-429 Screw, Set 501 54 2
H 1030582 Screw, Shoulder 701 21 4
H 716-008 Screw, Shoulder 701 21 4
H 5-004-014 Screw, Socket Head, Flat 806 5 5
H 1-105-216/06 Screw, Top Cover 504 4 2
H 1-105-224/04 Screw, Top Cover 503 4 2
H 771-033 Spacer 707 2 AR
H 611-029 Strap 806 12 4
H 611-029 Strap (Not Shown) 804 4 AR
H 5-018-005 Washer 802 4 4
H 5-019-008 Washer 701 13 4
H 671-015/05 Washer 203 10 1
H 771-127 Washer 206 5 2
H 771-137 Washer 207 17 1
H 820-002-119 Washer 708 3 2
H 1146154 Washer, Bottom 802A 4 2
H 671-015/19 Washer, Compression 203 22 2
H 1148161/X01 Washer, Flat 707A 4 1

Hardware

SERVICE SERVICE
TYPE GROUP
H 5-018-006 Washer, Flat 701 11 4
H 5-018-007 Washer, Flat 702 18 4
H 5-018-011 Washer, Flat 707 2 2
H 5-018-012 Washer, Flat 302 18 1
H 771-009 Washer, Flat 501 67 2
H 771-012 Washer, Flat 806 9 2
H 771-016 Washer, Flat 804 7 2
H 771-023 Washer, Flat 402 26 3
H 771-049 Washer, Flat 501 53 1
H 771-116 Washer, Flat 501 21 6
H 771-119 Washer, Flat 701 4 2
H 771-123 Washer, Flat 405 6 2
H 771-153 Washer, Flat 302 4 1
H 771-156 Washer, Flat 709 7 4
H 771-173 Washer, Flat 305 6 1
H 771-230 Washer, Flat 701 31 2
H 1148161 Washer, Flat (.02 in. thick) 707 2 AR
H 5-019-005 Washer, Lock 502 5 4
H 5-019-006 Washer, Lock 701 12 6
H 5-019-007 Washer, Lock 702 19 4
H 671-012/06 Washer, Lock 203 7 2
H 772-016 Washer, Lock 501 36 4
H 772-023 Washer, Lock 610 2 2
H 772-104 Washer, Lock 501 69 2
H 772-107 Washer, Lock 805 7 3
H 772-112 Washer, Lock 806 10 2
H 772-115 Washer, Lock 803 9 6
H 772-116 Washer, Lock 805 8 2
H 772-119 Washer, Lock 606 7 4
H 772-123 Washer, Lock 305 8 1
H 774-116 Washer, Lock 501 25 5
H 774-123 Washer, Lock 401 11 2
H 774-007 Washer, Lock, Internal Tooth 302 12 4
H 772-127 Washer, Locking 803 10 2
H 1036966/89 Washer, Sealing 510 19 6
H 1036966/77 Washer, Spring 510 7 3
H 1036966/91 Washer, Spring 510 23 4
H 1082408/08 Washer, Thrust 203A 2 2
H 1082408/09 Washer, Thrust 203A 3 1

Critical
List 1-C: Critical (Sheet 1 of 2)

SERVICE SERVICE
TYPE GROUP
C 400-060 Brake Assembly 404 1
C 400-060 Brake Assembly (See 404) 401 1 1
C 1082408 Caster Assembly (Superior) 203A
C 1082408 Caster Assembly (Superior) (See 203A) 202 3 2
C 1019920 Caster Assembly, With Springs (Heavy Duty) 203 1
C 1019920 Caster Assembly, With Springs (Heavy Duty) (See 203) 202 3 2
C 114-006-569/057 Chain (Uses: 17A) 201 17 1
C 680-111 Chain, Bulk 201 17A AR
C 1031429/003 Circuit Card, CAN I/O Expander Module, OCSS 806 7 1
C 1051096 Contactor Assembly, Standard 503
C 1051096 Contactor Assembly, Standard (See 503) 501 2 1
C 1-105-216 Contactor, Auxiliary Power 504 1
C 1-105-216 Contactor, Auxiliary Power (See 504) 501 50 1
C 1015666/600 Cylinder Assembly, Lift 605 1
C 1077465/001 Cylinder Assembly, Lift 604 1
C 1077465/001 Cylinder Assembly, Lift (See 604) 601 19 2
C 870-747/200 Cylinder, Slave 401 26 1
C 870-747/100 Cylinder, Slave (Jet) 401 26 1
C 1089973 Display 501 29 1
C 1023345 Handle Assembly, Control 303
C 1023345 Handle Assembly, Control (See 303) 302 2 1
C 1052277 Lift Pump And Motor Assembly (Includes:) 603 1 1
C 1052277/001 Lift Pump And Motor Assembly, Plastic Reservoir 603 1
Lift Pump And Motor Assembly, Plastic Reservoir (See
C 1052277/001 602 1 1
603)
C 850-200-034 Module Assembly, Auxiliary Delay 501 51 1
C 1042226/007 Motor Controller 502 1 1
C 570-253/350 Motor, Auxiliary 511 1
C 570-253/350 Motor, Auxiliary (See 511) 606 1 1
C 1089119/700 Motor, Drive 510
C 1089119/700 Motor, Drive (See 510) 402 21 1
C 1089119/R Motor, Drive, Raybuilt (Not Shown) 510 27 1
C 1020450 Motor, Hydraulic 608 1
C 1020450 Motor, Hydraulic (See 608) 305 11 1
C 560-206/131 Pump Assembly, Lift 603 7 1
C 500-427/100 Pump, Auxiliary (Includes:) 606 8 1
C 1026364 Rod, Pull 704
C 1026367 Rod, Pull 703
C 1054681 Rod, Pull 703
Service Type C = Critical Part

Critical
List 1-C: Critical (Sheet 2 of 2)

SERVICE SERVICE
TYPE GROUP
C 1068952 Rod, Pull 703
C 1073318 Rod, Pull 703
C 1091214 Rod, Pull 704
C 1091215 Rod, Pull 704
C 1116786 Rod, Pull 703
C 1116794 Rod, Pull 704
C 1166100 Rod, Pull 704
C 1166224 Rod, Pull 703
C 850-138-749 Rod, Pull 703

Recommended
List 1-R: Recommended (Sheet 1 of 5)

SERVICE SERVICE
TYPE GROUP
R 1107343/002 Alarm 804 1 1
R 1107343/002 Alarm (Not Shown) 804 9 1
R 1082408/10 Bearing 203A 5 1
R 1082408/11 Bearing 203A 6 1
R 441-127 Bearing 709 6 4
R 49910-01 Bearing 707A 3 4
R 870-613/03 Bearing 610 6 1
R 1025348/007 Bearing (Greaseable) 702 2 4
R 1052717 Bearing Assembly, Steer 403 26 1
R 442-205 Bearing, Commutator End 603 4 1
R 570-205/07 Bearing, Commutator End 511 11 1
R 570-869/725 Bearing, Commutator End 510 24 1
R 1050090/001 Bearing, Composite (Non-Greaseable) 702 22 4
R 1050090/002 Bearing, Composite (Non-Greaseable) 702 22 4
R 447-587 Bearing, Cone 403 3 1
R 447-590 Bearing, Cone 403 5 1
R 671-012/08 Bearing, Cone 203 9 1
R 447-588 Bearing, Cone, Taper Roller 403 4 1
R 671-012/07 Bearing, Cup 203 8 1
R 442-210 Bearing, Drive End 603 5 1
R 462-068 Bearing, Flanged 302 8 2
R 441-015 Bearing, Non-Shielded 709 5 4
R 460-654 Bearing, Self-Aligning 302 17 1
R 1050091/035 Bearing, Sleeve 702 21 2
R 7-460-005/002 Bearing, Sleeve 702 21 2
R 7-460-005/001 Bearing, Sleeve (Greaseable) 702 20 2
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x
R 1025349/001 702 3 4
L: 0.75 in.)
R 1025349/006 702 4 4
L: 1 in.)
R 1025349/003 702 3 2
L: 1.25 in.)
R 1025349/007 702 5 4
L: 1.25 in.)
R 1025349/009 702 5 4
L: 1.37 in.)
Bearing, Sleeve (Greaseable) (ID: 1in. x OD: 1.25in. x
R 1025349/010 702 5 4
L: 1.62in.)
R 1050092/035 Bearing, Sleeve (Non-Greaseable) 702 20 2
Bearing, Sleeve (Non-Greaseable) (ID: 1 in. x OD:
R 1050089/002 702 4 4
1.25 in. x L: 1 in.)
Service Type R = Recommended Spare

Recommended

SERVICE SERVICE
TYPE GROUP
R 1050089/003 702 5 4
1.25 in. x L: 1.25 in.)
R 1050089/005 702 28 4
1.25 in. x L: 1.37 in.) (Use On Pullrod) (Not Shown)
R 1050089/004 702 3 2
1.25 in. x L: 1.5 in.)
R 1050089/001 Bearing, Sleeve, Flanged 708 2 2
R 780-330/001 Bearing, Sleeve, Grooved 702 22 4
R 780-330/002 Bearing, Sleeve, Grooved 702 22 4
R 671-012/04 Bearing, Thrust 203 4 1
R 442-225 Bearing, Wheel 203A 14 2
R 570-237/218 Brush Set 511 5 1
R 560-213/07 Brush Set (Holder and Springs) 603 3 1
R 671-012/16 Bushing 203 18 2
R 1050088/003 Bushing, Composite (Non-Greaseable) 702 2 4
R 1016124 Bushing, Flanged 709 2 2
R 560-207/114 Coil, DC (24V) 603 9 1
R 49854-01 Connector, Battery, Gray 508 5 1
R 590-701 Connector, Battery, Gray (SB-175) 508 5 1
R 49854-05 Connector, Battery, Red 508 4 1
R 590-755/003 Connector, Battery, Red (24V) 508 4 1
R 1-105-224/01 Contact Assembly, Fixed 503 1 2
R 1-105-224/02 Contact Assembly, Moveable 503 2 1
R 860-604 Coupling 606 9 1
R 1120789 Cylinder, Master 405 16 1
R 870-896/004 Cylinder, Master (5/8 in.) 405 16 1
R 841-111 Fitting, Grease 709 9 4
R 590-514 Fuse, 15 Amp 501 4 1
R 590-514 Fuse, 15 Amp (FU3) 805 12 1
R 590-587/109 Fuse, 150 Amp 501 42 1
R 590-587/113 Fuse, 250 Amp 501 5 1
R 590-587/105 Fuse, 80 Amp 501 56 1
R 1030277 Gasket, Transmission 402 18 1
R 590-643/104 Horn (24V) 505 5 1
R 590-643/004 Horn Assembly (24V) 505 5 1
R 590-633 Horn, Electronic 505 5 1
R 590-004/01 Key, Set (2) 506 1 1
R 5-026-005 Key, Woodruff 402 10 1
R 1-105-225/01 Kit, Contact Tip 504 1 1

Recommended

SERVICE SERVICE
TYPE GROUP
R 1015666/421 Kit, Seal 605 6 1
R 1015666/621 Kit, Seal 605 6 1
R 1020449/01 Kit, Seal 608 7 1
R 870-764/01 Kit, Seal 609 1 1
R 560-213/01 Kit, Seal (Pump and Motor) (Not Shown) 603 18 1
R 560-213/06 Kit, Switch Start Service 603 6 1
R 950-WHL/KIT Kit, Three Wheel, Greaseable (Includes:) 707B 1 1
R 1-105-224/07 Kit, Tip, Contactor 503 8 1
R 1082408/03 Kit, Wheel, Caster (wheel w/bearings, axle, 4 washers) 203A 16 1
R 950-WHL/KITGL Kit, Wheel, Non-Greaseable (Includes:) 707B 1 1
R 1036966/85 O-Ring 510 15 1
R 1082408/13 O-Ring 203A 17 1
R 530-426 O-Ring 402 19B 1
R 1-120-105 Potentiometer, Throttle 302 9 1
R 850-139-011 Resistor Assembly 804 3 1
R 1-110-920/092 Resistor, Heater (Cold Storage) 501 64 1
R 400-059/06 Return Spring 404 6 1
R 671-012/03 Seal, Felt 203 3 1
R 1031253 Seal, O-Ring 403 24 1
R 530-698 Seal, O-Ring (Not Shown) 405 20A 1
R 1034060/86 Seal, Oil 510 16 1
R 530-691 Seal, Oil 403 7 1
R 560-202/67 Seal, Oil 606 8 1
R 49553-05 Seal, Rod 604 3 1
R 1-150-386 Seal, Switch, Boot 302 9 2
R 1073229/002 Sensor Assembly, Proximity (Includes:) 801 5 1
R 1031331 Sensor, Proximity 801 5 2
R 1062808/94 Sensor, Temperature 510 26 1
R 850-139-349 Shaft, Wheel, Stainless Steel 707B 2 1
R 400-059/05 Shoe Assembly 404 5 0
R 850-139-185 Slider 711 2 1
R 671-013/01 Spring, Compression 203 15 2
R 671-013/02 Spring, Compression 203 14 2
R 830-129 Spring, Compression, Hose Take Up 405 7 1
R 671-015/11 Spring, Locator 203 16 2
R 1-105-216/07 Spring, Return 504 5 1
R 1-105-224/05 Spring, Return 503 5 1
R 830-345 Spring, Return 302 3 1
R 850-136-319 Suppressor Assembly 501 44 1

Recommended

SERVICE SERVICE
TYPE GROUP
R 850-136-425/002 Suppressor Assembly 501 43 1
R 1-150-324 Switch 401 19 1
R 1013006/002 Switch (Not Shown) 303 9 3
R 1016286/003 Switch Assembly, Control Handle (Horn) 303 6 1
R 1016286/001 Switch Assembly, Control Handle (Lift) 303 7 1
R 1016286/002 Switch Assembly, Control Handle (Lower) 303 8 1
R 1020341/002 Switch, Operator's Keyed (S1) (Includes:) 506 1 1
R 1031332 Switch, Proximity 501 47 1
R 1-150-376 Switch, Rotary, Keyless 506 4 1
R 1-150-383 Switch, Travel 302 9 2
R 1060703/003 Tire, Poly, Diamond, 85 Durometer (12 x 4.5 x 8 in.) 406 2 1
R 1060703/002 Tire, Poly, Grooved, 85 Durometer (12 x 4.5 x 8 in.) 406 2 1
R 1060703/004 Tire, Poly, Siped, 85 Durometer (12 x 4.5 x 8 in.) 406 2 1
R 1060703/101 Tire, Poly, Smooth, 83 Durometer (12 x 4.5 x 8 in.) 406 2 1
R 1060703/008 Tire, Poly, Smoothy, 85 Durometer (12 x 4.5 x 8 in.) 406 2 1
R 1063760/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 406 2 1
R 1063764/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 406 2 1
R 1063760/101 Tire, Rubber, Black, Lugged (12 x 4.5 x 8 in.) 406 2 1
R 1063760/002 Tire, Rubber, White (12 x 4.5 x 8 in.) 406 2 1
R 1063764/002 Tire, Rubber, White (12 x 4.5 x 8 in.) 406 2 1
R 560-209/04 Valve Assembly, Solenoid 603 12 1
R 870-764 Valve, Orbitrol 609 1 1
R 1020097 Valve, Relief 611 1 1
R 560-206/125 Valve, Relief 603 13 1
R 560-206/129 Valve, Stem, Solenoid 603 10 1
R 632-421/CR7 Wheel 203 24 1
R 1082408/01 Wheel, Caster, With Bearings 203A 15 1
R 1082408/06 Wheel, Caster, Without Bearings 203A 15 1
R 1147157/X01 Wheel, Load 707A 2 2
R 632-069/003 Wheel, Load (Cast Iron Hub), Poly, Black 707 5 1
R 632-069/107 Wheel, Load (Cast Iron Hub), Poly, Brown 707 5 1
R 632-069/007 Wheel, Load (Cast Iron Hub), Poly, Tan, Standard 707 5 1
R 632-069/002 Wheel, Load (Cast Iron Hub), Vulkollan, Neutral 707 5 1
R 950-WHL/CENTER Wheel, Load (Center) 707B 1 1
R 950-WHL/CENTERGL Wheel, Load (Center) 707B 1 1
R 950-WHL/OUTER Wheel, Load (Outer) 707B 1 2
R 950-WHL/OUTERGL Wheel, Load (Outer) 707B 1 2

Recommended

SERVICE SERVICE
TYPE GROUP
R 1118779/001 Wheel, Load, Brown 707A 2 2
R 632-157/107 Wheel, Load, Cool, Brown 707 5 1
R 632-157/002 Wheel, Load, Neutral 707 5 1
R 632-071/003 Wheel, Load, Poly, Black 709 6 2
R 632-076/003 Wheel, Load, Poly, Black 708 6 4
R 632-071/007 Wheel, Load, Poly, Tan 709 6 2
R 632-069/008 Wheel, Load, Smoothy 707 5 1
R 632-157/007 Wheel, Load, Tan 707 5 1
R 632-071/002 Wheel, Load, Vulkollan, Neutral 709 6 2
R 632-076/002 Wheel, Load, Vulkollan, Neutral 708 6 4
R 14966-12 Wiper, Rod, Cylinder 604 1 1

Figure :

SECTION 2 Finish & Accessories
Tractor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Caster Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Caster Assembly (With Springs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Caster Assembly, Without Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Cover Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Battery Gate and Roller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Battery Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Finish Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Model 8900 Rider Pallet Truck - Finish & Accessories
Tractor Assembly
Tractor Assembly
Figure 2-1.a: Tractor Assembly

Tractor Assembly
Tractor Assembly
Figure 2-1.b: Tractor Assembly

Tractor Assembly
List 2-1: Tractor Assembly

FIGURE 2-1 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
Tractor Assembly
1 1 680-816 Link, Off Set
2 2 680-817 Link, Connector, Chain
3 1 701-243 Screw H
4 7 710-069 Screw, Hex Head Cap H
5 2 710-127 Screw H
6 2 710-134 Screw H
7 1 1088039 Door Weldment (Includes:)
1 850-200-031 Hinge Alter
8 2 710-006 Screw H
9 1 760-019 Nut H
10 7 5-018-006 Washer, Flat H
11 4 771-116 Washer, Flat H
13 7 772-119 Washer, Lock H
16 1 850-200-224 Brake Installation (See 405)
17 1 114-006-569 Chain
1 114-006-569/057 Chain (Uses: 17A) C
17A AR 680-111 Chain, Bulk C
18 1 850-200-244 Anchor, Chain
19 1 850-200-026 Pump and Motor Assembly, Steer (See 606)
20 1 1021812 Steer Motor Assembly (See 305)
21 1 850-200-213 Reservoir Assembly (See 607)
22 1 030-602-078/004 Hose Assembly, Brake (Master Cylinder to Slave Cylinder)
24 1 1089245 Valve Assembly, Orbitrol (See 609)
25 2 850-200-188 Clamp

Caster Installation
Caster Installation
Figure 2-2: Caster Installation

Caster Installation
List 2-2: Caster Installation

ITEM NO. TYPE ON
Caster Installation
1015630 Caster Installation
1143443 Caster Installation
3 2 1019920 Caster Assembly, With Springs (Heavy Duty) (See 203) C
2 1082408 Caster Assembly (Superior) (See 203A) C
4 8 710-141 Screw H
5 6 850-138-244 Shim, Spacer

Caster Assembly (With Springs)

Figure 2-3: Caster Assembly (With Springs)

List 2-3: Caster Assembly (With Springs)

ITEM NO. TYPE ON
1 1019920 Caster Assembly, With Springs (Heavy Duty) C
2 1 671-015/101 Plate, Mounting (Includes:)
3 1 671-012/03 Seal, Felt R
4 1 671-012/04 Bearing, Thrust R
5 1 671-012/02 Yoke, Weldment
6 1 671-012/05 Screw and Washer H
7 2 671-012/06 Washer, Lock H
8 1 671-012/07 Bearing, Cup R
9 1 671-012/08 Bearing, Cone R
10 1 671-015/05 Washer H
11 1 671-015/06 Nut H
12 1 671-015/07 Pin, Drive
13 1 671-015/08 Cap, Grease
14 2 671-013/02 Spring, Compression R A
15 2 671-013/01 Spring, Compression R A
16 2 671-015/11 Spring, Locator R A
17 1 671-015/12 Shroud Assembly (Includes:)
18 2 671-012/16 Bushing R
19 1 671-012/17 Hinge Assembly, Pin (Standard)
1 671-015/15 Hinge Assembly, Pin (Cold Storage)
20 1 671-015/16 Axle Assembly (Standard)
1 671-015/17 Axle Assembly (Cold Storage)
21 1 671-015/18 Pin, Roll
22 2 671-015/19 Washer, Compression H
23 2 441-127 Bearing R
24 1 632-421/CR7 Wheel R
25 2 671-012/22 Fitting, Grease, Axle
26 1 671-012/32 Fitting, Grease, Yoke
A = Can be Ordered In Kit 671-SPR/KIT

Caster Assembly, Without Springs

Figure 2-3A: Caster Assembly, Without Springs

List 2-3A: Caster Assembly, Without Springs

FIGURE 2-3A QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
1082408 Caster Assembly (Superior) C
1 1 1082408/02 Kit, Housing
2 2 1082408/08 Washer, Thrust H
3 1 1082408/09 Washer, Thrust H
4 1 1082408/14 Fitting, Grease
5 1 1082408/10 Bearing R
6 1 1082408/11 Bearing R
7 1 1082408/12 Cap
8 1 1082408/15 Nut H
9 1 1082408/16 Pin, Roll
10 1 1082408/07 Block
11 1 1082408/05 Kit, Adjustable Bolt (2 bolts, 4 washers, 2 nuts)
Kit, Axle (Greaseable) (1 axle, 1 grease fitting, 2 washers,
12 1 1082408/04 1 nut)
13 2 1082408/17 Plate, Side
14 2 442-225 Bearing, Wheel R
15 1 1082408/01 Wheel, Caster, With Bearings R
1 1082408/06 Wheel, Caster, Without Bearings R
16 1 1082408/03 Kit, Wheel, Caster (wheel w/bearings, axle, 4 washers) R
17 1 1082408/13 O-Ring R

Cover Installation
Cover Installation
Figure 2-4: Cover Installation

Cover Installation
List 2-4: Cover Installation

ITEM NO. TYPE ON
Cover Installation
1 2 701-244 Screw H
2 9 701-246 Screw H
3 5 812-029/005 Nut, Retainer H
4 1 1017944 Cover
5 1 1089064 Cover, Right-Hand
6 1 1089065/001 Cover A
7 1 1089063 Cover
8 1 1089238 Cover, OCSS B
A = Without OCSS
B = With OCSS

Battery Gate and Roller Installation

Figure 2-5: Battery Gate and Roller Installation

List 2-5: Battery Gate and Roller Installation

ITEM NO. TYPE ON
1113849 Roller Installation, Battery
850-138-499 Roller Installation, Battery
850-138-499/001 Roller Installation, Battery A
850-138-499/002 Roller Installation, Battery B
850-138-499/004 Roller Installation, Battery C
850-138-499/005 Roller Installation, Battery D
1 2 1078922/001 Gate, Battery A
2 1078922/002 Gate, Battery B
2 1078922/004 Gate, Battery C
2 1078922/005 Gate, Battery
2 1124336/001 Gate, Mechanical
2 1124336/004 Gate, Mechanical (Galvanized)
2 4 828-006-727/012 Roller Assembly, Battery (See 206) AC
4 828-006-727/009 Roller Assembly, Battery (See 206) AC
4 828-006-727/010 Roller Assembly, Battery (See 206) BD
3 1 1097125/001 Frame Weldment, Battery Roller
1 1097125/002 Frame Weldment, Battery Roller
1 1097125/004 Frame Weldment, Battery Roller (Galvanized)
1 850-138-446/001 Frame Weldment, Battery Roller A
1 850-138-446/002 Frame Weldment, Battery Roller B
1 850-138-446/004 Frame Weldment, Battery Roller (Galvanized) C
1 850-138-446/005 Frame Weldment, Battery Roller (Galvanized) D
4 4 5-001-017 Screw (Not Shown) H
5 8 5-015-006 Nut, Hexagon (Not Shown) H
A = 13.44 in. Battery Compartment
B = 9.19 in. Battery Compartment
C = 13.44 in. Battery Compartment (Galvanized )
D = 9.19 in. Battery Compartment (Galvanized )

Battery Roller Assembly

Figure 2-6: Battery Roller Assembly

List 2-6: Battery Roller Assembly

ITEM NO. TYPE ON
828-006-727/010 Roller Assembly, Battery B
828-006-727/012 Roller Assembly, Battery A
828-006-727/X01 Roller Assembly, Battery
2 1 828-001-429/010 Pipe, Spacer A
1 828-001-429/023 Pipe, Spacer B
3 1 828-001-335/007 Shaft, Roller (13.44 in. Battery Compartment) A
1 828-001-335/006 Shaft, Roller (9.19 in. Battery Compartment) B
4 2 810-488/014 Ring, Retainer
5 2 771-127 Washer H
7 2 123-001-382 Roller, Battery
8 4 828-001-429/007 Pipe, Spacer (Not Shown)
A = 13.44 in. Battery Compartment
B = 9.19 in. Battery Compartment

Finish Instructions
Finish Instructions
Figure 2-7.a: Finish Instructions

Finish Instructions
Finish Instructions
Figure 2-7.b: Finish Instructions

Finish Instructions
Finish Instructions
Figure 2-7.c: Finish Instructions

Finish Instructions
List 2-7: Finish Instructions

ITEM NO. TYPE ON
Finish Instructions
1 4 360-028/001 Guard
2 1 411-534 Decal, Emergency Disconnect
3 1 411-552 Decal, Warning
4 1 411-587/001 Decal, No Riding, (Black)
5 1 411-633 Decal, Warning, Charger
6 1 411-637/002 Decal, Emergency Disconnect (Bilingual)
7 1 411-511/021 Decal, Raymond, 21 in. (White)
8 1 1040655 Decal, Operator Instructions Manual (English)
Decal, Operating Instructions, Bilingual-French
1 1021850 (Owner/Operator Manual)
9 1 411-773 Decal, No Riding (Bilingual)
10 1 411-681 Decal, Manual Replacement
11 1 1094345 Decal, Control
12 1 412-887 Decal, Warning Operation (English)
13 1 412-888 Decal, Warning Operation (Bilingual)
14 1 412-912 Decal, ISO 9001/14001
15 1 590-732 Handle, Release
16 1 760-148 Nut H
17 1 771-137 Washer H
22 2 411-511/015 Decal-Raymond Logo
23 1 1093238 Pad, Back
24 1 828-004-686 Wheel Assembly, Steering (See304)
25 4 49659-00 Retainer
26 1 1040576/001 Handle, Release SB-350
27 2 1063015/001 Decal, Label, Specification Plate
2 1063015/002 Decal, Label, Specification Plate (Canada)
Ref. Decal, Label, Specification Plate (Australian)
28 1 1039365 Decal, ACR
29 1 1067808 Holder, Manual Pocket
30 1 1084977 Pad, Cushion
33 1 850-111 Key, Woodruff
34 1 1017303 Decal, Operator Manual (Not Shown)

SECTION 3 Steering & Controls
Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Controller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Control Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Steer Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steer Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Model 8900 Rider Pallet Truck - Steering & Controls
Handle Installation
Handle Installation
Figure 3-1: Handle Installation

Handle Installation
List 3-1: Handle Installation

ITEM NO. TYPE ON
Handle Installation
1 3 701-244 Screw H
2 3 710-010 Screw H
7 3 812-029/002 Nut, Retaining H
8 1 1096446 Controller Assembly (See 302)
9 1 1092261/001 Plate Weldment, Top (SB-175)
1 1092261/002 Plate Weldment, Top (SB-350)
10 1 1018127 Cover, Controller
11 1 1120167 Bracket (Not Shown)
12 1 1-074-087/003 Clamp, Cushioned Loop (Not Shown)
13 1 5-003-007 Screw H
14 1 5-016-003 Nut H

Controller Assembly
Controller Assembly
Figure 3-2: Controller Assembly

Controller Assembly
List 3-2: Controller Assembly

ITEM NO. TYPE ON
Controller Assembly
1096446 Controller Assembly
1 1 850-200-199 Handle Mount Weldment
2 1 1023345 Handle Assembly, Control (See 303) C
3 1 830-345 Spring, Return R
5 1 850-200-237 Lever, Cam Return
6 1 850-200-211 Bracket, Pot Mounting
7 4 701-060 Screw H
8 2 462-068 Bearing, Flanged R
9 1 1095517 Harness (Includes:)
1 1-120-105 Potentiometer, Throttle R
1 850-200-195 Bracket, Switch
2 1-150-383 Switch, Travel R
2 1-150-386 Seal, Switch, Boot R
2 701-314 Screw H
2 750-036 Nut H
1 1036066/001 Pin, Contact
1 1035063/008 Plug, Connector
10 2 710-008 Screw H
12 4 774-007 Washer, Lock, Internal Tooth H
13 1 850-135-946 Gear, Potentiometer
14 1 724-230 Screw, Set H
15 1 850-200-250 Plate, End
16 1 716-122 Screw H
17 1 460-654 Bearing, Self-Aligning R
18 1 5-018-012 Washer, Flat H
19 AR 1120128/001 Shim, Spacer (.010 in. Thick)
22 1 1020628 Cam/Return Lever Assembly (Not Shown)

Control Handle Assembly

Figure 3-3: Control Handle Assembly

List 3-3: Control Handle Assembly

ITEM NO. TYPE ON
1023345 Handle Assembly, Control C
1 1 1-012-339/005 Connector, Electrical
2 6 1-012-340/002 Contact, Socket
4 3 611-029 Strap H
Handle, Control (NSS) Use Handle Assembly, Control
5 1 1018291 1023345
6 1 1016286/003 Switch Assembly, Control Handle (Horn) R
7 1 1016286/001 Switch Assembly, Control Handle (Lift) R
8 1 1016286/002 Switch Assembly, Control Handle (Lower) R
9 3 1013006/002 Switch (Not Shown) R

Steer Wheel Assembly

Figure 3-4: Steer Wheel Assembly

List 3-4: Steer Wheel Assembly

ITEM NO. TYPE ON
828-004-686 Wheel Assembly, Steering
1 1 828-004-687 Wheel, Steer
2 1 828-005-714 Knob, Steering
3 1 861-312 Plug
4 1 716-137 Screw H
5 1 828-005-716 Plug, Center

Steer Motor Assembly

Figure 3-5: Steer Motor Assembly

List 3-5: Steer Motor Assembly

ITEM NO. TYPE ON
1021812 Steer Motor Assembly
1 1 401-165/001 Sprocket
2 1 710-010 Screw H
3 4 714-129 Screw H
4 2 724-372 Screw, Set H
9 2 792-557 Fitting, Elbow, Inlet
10 1 850-200-290 Bracket, Mounting
11 1 1020450 Motor, Hydraulic (See 608) C
13 4 710-129 Screw (Not Shown) H

SECTION 4 Drive & Brake
Drive and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Drive Unit and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Drive Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

Model 8900 Rider Pallet Truck - Drive & Brake
Drive and Brake Assembly

Figure 4-1: Drive and Brake Assembly

List 4-1: Drive and Brake Assembly

ITEM NO. TYPE ON
1 1 400-060 Brake Assembly (See 404) C
3 2 710-128 Screw H
4 2 710-132 Screw H
5 4 710-134 Screw H
6 2 710-139 Screw H
7 1 724-372 Screw, Set H
8 1 760-148 Nut H
12 1 792-350 Fitting, Elbow
13 1 810-910 Pin, Cotter H
14 1 830-185 Spring, Compression
16 1 870-846 Drum, Brake, Standard
17 1 870-860 Drum, Brake, Cold Storage
19 1 1-150-324 Switch R
20 1 114-010-523 Screw, Bracket, Adjusting H
21 1 812-000-177 Rod, Push, Machine
22 1 812-000-178 Pin, Clevis
23 1 828-001-514 Clevis Weldment
25 1 850-200-173 Plate Weldment, Mount
26 1 870-747/100 Cylinder, Slave (Jet) C
1 870-747/200 Cylinder, Slave C
28 Ref. Drive Unit Assembly (See 403)
29 3 1060810 Shim, Spacer, Slewing
30 12 1060955/005 Screw H
31 1 1088310 Brace
32 1 1088882 Bracket
35 1 611-028 Strap (Not Shown)

Drive Unit and Motor Assembly

Figure 4-2: Drive Unit and Motor Assembly

List 4-2: Drive Unit and Motor Assembly

ITEM NO. TYPE ON
1060224 Drive Unit and Motor Assembly
1060224/124 Drive Unit and Motor Assembly
1 1 782-422 Plug, Pipe
6 6 5-002-009 Screw H
8 1 5-018-006 Washer, Flat H
10 1 5-026-005 Key, Woodruff R
11 1 7-750-920 Nut H
12 5 828-003-193 Bolt, Drive Tire H
13 1 828-005-446 Plug, Dipstick
17 1 1028922 Gear, Helical Pinion
18 1 1030277 Gasket, Transmission R
19 1 1034456 Dipstick Assembly (Includes 19A & 19B)
19A 1 828-003-212 Cover, Dipstick
19B 1 530-426 O-Ring R
21 1 1089119/700 Motor, Drive (See 510) C
23 1 1088314 Ring, Adapter
24 1 1088329 Ring, Steer
25 3 710-134 Screw H
27 1 1091596 Drive Unit Assembly (See 403)
28 1 1060228 Housing, Gear, Upper, 8 Screw (Not Shown)

Drive Unit Assembly
Drive Unit Assembly

Figure 4-3: Drive Unit Assembly

Drive Unit Assembly
List 4-3: Drive Unit Assembly

ITEM NO. TYPE ON
Drive Unit Assembly
1060224/124 Drive Unit and Motor Assembly
1091596 Drive Unit Assembly
1 1 400-156 Gear, Helical
2 1 400-204 Gear and Pinion Set
3 1 447-587 Bearing, Cone R
4 1 447-588 Bearing, Cone, Taper Roller R
5 1 447-590 Bearing, Cone R
6 1 447-596/100 Bearing Set
7 1 530-691 Seal, Oil R
10 8 5-001-008 Screw H
11 11 5-002-010 Screw H
12 1 223-000-701 Plug, Pipe, Magnetic
13 1 828-005-674 Spacer
14 AR 828-005-675/002 Shim
15 AR 828-005-675/003 Shim
16 AR 828-005-675/006 Shim
17 AR 828-005-675/015 Shim
18 AR 828-006-868/002 Shim
19 AR 828-006-868/003 Shim
20 AR 828-006-868/006 Shim
21 AR 828-006-868/015 Shim
22 1 1020548/004 Nut, Clamp H
23 1 1025472 Axle, Gear
24 1 1031253 Seal, O-Ring R
25 1 1020548/006 Nut, Lock H
26 1 1052717 Bearing Assembly, Steer R
27 1 1060226 Housing, Gear, Lower, 8 Screw
29 1 1060232 Plate, Cover, 8 Screw
32 1 1089239 Housing, Gear, Machined

Brake Assembly
Brake Assembly
Figure 4-4: Brake Assembly

Brake Assembly
List 4-4: Brake Assembly

ITEM NO. TYPE ON
Brake Assembly
1 400-060 Brake Assembly C
1 1 400-060/01 Plate, Backing
2 1 400-059/KIT Cam (Includes Item 4)
3 2 400-059/94 Lever
4 2 Ref. Clip
5 0 400-059/05 Shoe Assembly R
6 1 400-059/06 Return Spring R

Brake Installation
Brake Installation
Figure 4-5: Brake Installation

Brake Installation
List 4-5: Brake Installation

ITEM NO. TYPE ON
Brake Installation
850-200-224 Brake Installation
1 1 1073052 Pedal Weldment, Brake
2 Ref. Cylinder Assembly (See items 16 thru 21)
4 2 710-074 Screw H
5 1 792-350 Fitting, Elbow
7 1 830-129 Spring, Compression, Hose Take Up R
9 1 861-013 Pin, Yoke
10 1 810-910 Pin, Cotter H
11 1 840-033 Fitting, Grease H
12 1 701-125 Screw
13 1 760-003 Nut, Anchor H
14 1 701-180 Screw H
16 1 870-896/004 Cylinder, Master (5/8 in.) R
1 1120789 Cylinder, Master R
17 1 870-903 Reservoir
18 1 828-006-667 Bracket, Remote Reservior
19 5.1 820-611/001 Hose
20 1 792-641 Fitting, Barbed
1 800-595 Union, Hydraulic (Uses: 20A and 20B)
20A 1 530-698 Seal, O-Ring (Not Shown) R
20B 1 828-004-179 Bolt (Not Shown) H
21 2 811-932/001 Clamp, Hose
22 1 1100886 Spring, Compression (Not Shown)
23 1 114-006-370 Pivot Pin (Not Shown)
24 1 1135407/001 Hose (Master Cylinder To Reservoir) (Not Shown)

Drive Wheel Assembly

Figure 4-6: Drive Wheel Assembly

List 4-6: Drive Wheel Assembly

ITEM NO. TYPE ON
1 1 1058946 Hub, Wheel
1 1133708 Hub, Wheel
2 1 1063760/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) R
1 1063760/002 Tire, Rubber, White (12 x 4.5 x 8 in.) R
1 1063760/101 Tire, Rubber, Black, Lugged (12 x 4.5 x 8 in.) R
1 1063764/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) R
1 1063764/002 Tire, Rubber, White (12 x 4.5 x 8 in.) R
1 1060703/001 Tire, Poly, Smooth, 85 Durometer (12 x 4.5 x 8 in.) R
1 1060703/002 Tire, Poly, Grooved, 85 Durometer (12 x 4.5 x 8 in.) R
1 1060703/003 Tire, Poly, Diamond, 85 Durometer (12 x 4.5 x 8 in.) R
1 1060703/004 Tire, Poly, Siped, 85 Durometer (12 x 4.5 x 8 in.) R
1 1060703/008 Tire, Poly, Smoothy, 85 Durometer (12 x 4.5 x 8 in.) R

SECTION 5 Electrical Comp. & System
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Motor Controller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Contactor Assembly, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Contactor Assembly, Auxiliary Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Horn Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Ignition Switch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Battery Connector Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Battery Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Programmable Maintenance Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Auxiliary Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

Model 8900 Rider Pallet Truck - Electrical Comp. & System
Electrical System
Electrical System
Figure 5-1.a: Electrical System

Electrical System
Electrical System
Figure 5-1.b: Electrical System

Electrical System
Electrical System
Figure 5-1.c: Electrical System

Electrical System
List 5-1: Electrical System (Sheet 1 of 2)

ITEM NO. TYPE ON
Electrical System
2 1 1051096 Contactor Assembly, Standard (See 503) C
3 5 1-074-104/001 Standoff, Insulator
4 1 590-514 Fuse, 15 Amp R
5 1 590-587/113 Fuse, 250 Amp R
6 1 701-062 Screw H
7 AR 611-028 Strap
8 4 611-044 Anchor, Plastic Mount
9 1 850-136-863 Block, Fuse
10 1 1027646/005 Cable Assembly (TA-U to TM-U)
11 1 1027646/006 Cable Assembly (TA-V to TM-V)
12 1 1027646/007 Cable Assembly (TA-W to TM-W)
13 1 1027646/004 Cable Assembly (M1-2 to B+)
14 1 310100-004 Decal, 250 Amp (FU2)
15 1 1031801 Bar, Buss (M1-1 to FU2-2)
16 AR 1067458/001 Sleeve
17 5 724-399 Screw, Set H
20 11 772-116 Washer, Lock H
22 10 750-006 Nut H
23 4 701-119 Screw H
27 3 828-006-317 Ring
29 1 1089973 Display C
30 3 724-414 Screw H
32 1 310100-005 Decal, Fuse (FU3, 15 Amp)
33 5 5-018-006 Washer, Flat H
34 5 5-019-006 Washer, Lock H
35 5 5-001-057 Screw H
37 4 714-055 Screw H
38 1 1089554 Harness, Main
41 1 310100-003 Decal, Fuse, 150 Amp (FU1)

Electrical System
List 5-1: Electrical System (Sheet 2 of 2)

ITEM NO. TYPE ON
42 1 590-587/109 Fuse, 150 Amp R
43 1 850-136-425/002 Suppressor Assembly R
44 1 850-136-319 Suppressor Assembly R
45 1 1091069/001 Cable Assembly (P1 to FU1-2)
46 1 1091069/002 Cable Assembly (B- to MP-2)
47 1 1031332 Switch, Proximity R
48 1 710-006 Screw H
49 1 1033123 Bracket, Switch, Lift
50 1 1-105-216 Contactor, Auxiliary Power (See 504) C
51 1 850-200-034 Module Assembly, Auxiliary Delay C
54 2 724-429 Screw, Set H
55 1 701-095 Screw H
56 1 590-587/105 Fuse, 80 Amp R
57 1 850-136-845 Bar, Bus (FU4-2 To M4-1)
58 1 1090726 Harness, Auxiliary Contactor
60 1 1091067/002 Cable Assembly (FU4-1 to B+)
61 1 1091067/001 Cable Assembly (MX-1 to B-)
62 1 310100-006 Decal, Fuse, 80 Amp (FU4)
63 1 B25-022-090/153 Cable Assembly (MX-2 To M4-2)
64 1 1-110-920/092 Resistor, Heater (Cold Storage) R
66 2 701-093 Screw, Round Head Machine H
68 1 412-425 Decal, High Speed Warning
70 1 1125277/X01 Harness, Flashing Light (Not Shown)
71 1 850-200-145 Harness, External Function (Not Shown)
72 1 850-200-143/001 Harness, Travel (Not Shown)

Motor Controller Assembly

Figure 5-2: Motor Controller Assembly

List 5-2: Motor Controller Assembly

ITEM NO. TYPE ON
1 1 1042226/007 Motor Controller C
2 1 1039888 Foil, Heatsink
3 1 1025343 Plate, Heatsink
4 4 5-001-005 Screw H
5 4 5-019-005 Washer, Lock H
6 1 1-030-007 Terminal, Strip
7 1 1-030-008 Sheet, Insulator
8 2 5-010-006 Screw H
9 2 5-019-002 Washer, Lock
10 4 1-074-002 Jumper

Contactor Assembly, Standard

Figure 5-3: Contactor Assembly, Standard

List 5-3: Contactor Assembly, Standard

ITEM NO. TYPE ON
1051096 Contactor Assembly, Standard C
1 2 1-105-224/01 Contact Assembly, Fixed R
2 1 1-105-224/02 Contact Assembly, Moveable R
3 1 1-105-224/03 Cover, Top
4 2 1-105-224/04 Screw, Top Cover H
5 1 1-105-224/05 Spring, Return R
6 1 1-105-224/06 Coil and Frame Assembly
8 1 1-105-224/07 Kit, Tip, Contactor R
9 1 1-105-224/08 Cap, End
10 1 1-105-224/09 Enclosure, Side
11 1 1-105-224/10 Bracket

Contactor Assembly, Auxiliary Power

Figure 5-4: Contactor Assembly, Auxiliary Power

List 5-4: Contactor Assembly, Auxiliary Power

ITEM NO. TYPE ON
1 1-105-216 Contactor, Auxiliary Power C
1 1 1-105-225/01 Kit, Contact Tip R
2 1 1-105-216/04 Switch, Actuator / Screw Assembly (Not Shown)
3 1 1-105-216/05 Cover, Top
4 2 1-105-216/06 Screw, Top Cover H
5 1 1-105-216/07 Spring, Return R
7 1 1-105-216/09 Magnet and Frame

Horn Installation
Horn Installation
Figure 5-5: Horn Installation

Horn Installation
List 5-5: Horn Installation

ITEM NO. TYPE ON
Horn Installation
1 1 710-010 Screw H
4 1 850-139-001 Harness, Horn (HRN To H2/H1)
5 1 590-643/104 Horn (24V) R
1 590-643/004 Horn Assembly (24V) R
1 590-633 Horn, Electronic R

Ignition Switch Installation

Figure 5-6: Ignition Switch Installation

List 5-6: Ignition Switch Installation

ITEM NO. TYPE ON
1 850-136-586 Ignition Switch Installation
1 1 1020341/002 Switch, Operator's Keyed (S1) (Includes:) R
1 590-004/01 Key, Set (2) R
4 1 1-150-376 Switch, Rotary, Keyless R
6 1 412-658 Decal, Key Switch, 2 Position
7 1 1-150-376/01 Nut, Face H

Battery Connector Installation

Figure 5-7: Battery Connector Installation

List 5-7: Battery Connector Installation

ITEM NO. TYPE ON
1 1 1045868/001 Connector Assembly, Battery (See 508)
2 1 1045868/002 Connector Assembly, Battery (See 508)
3 2 701-190 Screw H
5 2 701-200 Screw H
6 2 5-018-005 Washer H

Battery Connector Assembly

Figure 5-8: Battery Connector Assembly

List 5-8: Battery Connector Assembly

ITEM NO. TYPE ON
1045868 Connector Assembly, Battery
1045868/001 Connector Assembly, Battery B
1045868/002 Connector Assembly, Battery A
1 1 1027646/013 Cable Assembly, SB350 (B+ to TP1) B
1 1027646/014 Cable Assembly, SB175 (B+ to TP1) A
2 1 1027646/015 Cable Assembly, SB350 (B- to TA-(B-)) B
1 1027646/016 Cable Assembly, SB175 (B- to TA-(B-)) A
4 1 590-755/003 Connector, Battery, Red (24V) R B
1 49854-05 Connector, Battery, Red R B
5 1 590-701 Connector, Battery, Gray (SB-175) R A
1 49854-01 Connector, Battery, Gray R
6 2 590-714/005 Sleeve (Not Shown) A
7 2 590-735 Sleeve (Not Shown) B
A = SB-175
B = SB-350

Programmable Maintenance Tool

Figure 5-9: Programmable Maintenance Tool

List 5-9: Programmable Maintenance Tool

ITEM NO. TYPE ON
950-185/004 Maintenance Tool, Programming (Includes Items 1 and 2)
1 1 950-181 Cable, RJ11 Connector, Both Ends
2 1 950-182 Cable, RJ11 Connector and Molex (4 Pin Connector)

Drive Motor
Drive Motor
Figure 5-10: Drive Motor

Drive Motor
List 5-10: Drive Motor

FIGURE 5-10 QTY SERVICE USED
ITEM NO. TYPE ON
Drive Motor
1089119/700 Motor, Drive C
1 1 1036966/71 Rotor
2 1 1089119/72 Frame, Complete
3 1 1036966/73 Board, Terminal
5 3 1034060/75 Nut H
7 3 1036966/77 Washer, Spring H
9 2 1036966/79 Screw H
10 1 1036966/80 End Head, Drive
11 1 1036966/81 Clamp
12 1 1036966/82 Screw H
13 2 1036966/84 Pin, Roll
14 1 1036966/83 Bearing, Encoder
15 1 1036966/85 O-Ring R
16 1 1034060/86 Seal, Oil R
17 1 1036966/87 Washer, Spring
18 6 1036966/88 Screw H
19 6 1036966/89 Washer, Sealing H
20 1 1036966/90 End Head, Commutator
21 2 1089119/73 Pin, Roll
22 4 1036966/94 Screw H
23 4 1036966/91 Washer, Spring H
24 1 570-869/725 Bearing, Commutator End R
25 1 1036966/93 Ring, Locking
26 1 1062808/94 Sensor, Temperature R
27 1 1089119/R Motor, Drive, Raybuilt (Not Shown) C

Auxiliary Motor
Auxiliary Motor
Figure 5-11: Auxiliary Motor

Auxiliary Motor
List 5-11: Auxiliary Motor

ITEM NO. TYPE ON
Auxiliary Motor
1 570-253/350 Motor, Auxiliary C
5 1 570-237/218 Brush Set R
11 1 570-205/07 Bearing, Commutator End R

SECTION 6 Hydraulic Components
Hydraulic System (1077465/001 Cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Hydraulic System (1015666/xxx Cylinder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Lift Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Steer Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Reservoir Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Hydraulic Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
Valve Assembly, Orbitrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Shaft and Flange Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Remote Relief Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23

Model 8900 Rider Pallet Truck - Hydraulic Components
Hydraulic System (1077465/001 Cylinder)

Figure 6-1: Hydraulic System (1077465/001 Cylinder)

List 6-1: Hydraulic System (1077465/001 Cylinder)

ITEM NO. TYPE ON
1082809/001 Hydraulic System
1 2 710-127 Screw H
2 1 792-463 Plug, O-Ring
3 1 792-480 Fitting, Tee, Swivel
4 1 792-514 Elbow, Swivel, 90 Degree
9 2 5-001-002 Screw H
10 2 5-018-005 Washer H
11 2 850-138-966 Shaft, Bottom Link
12 2 307893-000 Shim, Spacer
15 1 1039379 Hose Assembly, Left-Hand
17 1 1052277/001 Lift Pump And Motor Assembly, Plastic Reservoir (See 603) C
18 1 1074515 Decal, Hydraulic Fluid
19 2 1077465/001 Cylinder Assembly, Lift (See 604) C
21 2 1089352/001 Fitting, Tube, Elbow
22 1 1089370 Hose Assembly

Hydraulic System (1015666/xxx Cylinder)

Figure 6-2: Hydraulic System (1015666/xxx Cylinder)

List 6-2: Hydraulic System (1015666/xxx Cylinder)

ITEM NO. TYPE ON
1 1 1052277/001 Lift Pump And Motor Assembly, Plastic Reservoir (See 603) C A
2 2 710-127 Screw H
3 1 792-568 Fitting, Straight, Outlet
4 1 792-480 Fitting, Tee, Swivel
5 2 792-514 Elbow, Swivel, 90 Degree
6 1 792-478 Elbow, 45 Degree
7 2 792-521 Elbow, 90 Degree
2 790-408 Male, Elbow
8 1 030-504-014/003 Hose Assembly
9 1 030-504-021/003 Hose Assembly
10 2 792-212/009 Elbow, Male, 90 Degree
11 1 792-211/006 Tee, Male, Branch Elbow
12 1 792-637 Adaptor, Pipe
17
13 247-011/005 Tubing, Filter (No Fittings)
in.
10
14 247-011/005 Tubing, Filter (No Fittings)
in.
15 Ref. Cylinder Assembly, Lift (See 605)
16 2 850-138-966 Shaft, Bottom Link
17 2 5-001-002 Screw H
24 2 850-139-235 Spacer, Lift Ram
25 2 5-018-005 Washer H
32 1 1074515 Decal, Hydraulic Fluid
A = Plastic Reservoir

Lift Pump and Motor Assembly

Figure 6-3.a: Lift Pump and Motor Assembly


Figure 6-3.b: Lift Pump and Motor Assembly

List 6-3: Lift Pump and Motor Assembly

ITEM NO. TYPE ON
1 1052277/001 Lift Pump And Motor Assembly, Plastic Reservoir C
1 1 1052277 Lift Pump And Motor Assembly (Includes:) C
2 2 560-204/328 Bolt, Through H
3 1 560-213/07 Brush Set (Holder and Springs) R
4 1 442-205 Bearing, Commutator End R
5 1 442-210 Bearing, Drive End R
6 1 560-213/06 Kit, Switch Start Service R
7 1 560-206/131 Pump Assembly, Lift C
Kit, Elbow, W/ Nut and Washer (Plastic Reservoir) (Not
8 1 560-217/136 Included in Kit)
8A 1 560-217/137 Plug, Vent (Plastic Reservoir)
9 1 560-207/114 Coil, DC (24V) R
10 1 560-206/129 Valve, Stem, Solenoid R
11 1 560-206/123 Spool, Flow Control
12 1 560-209/04 Valve Assembly, Solenoid R
13 1 560-206/125 Valve, Relief R
14 1 560-213/04 Adaptor, Machined
15 1 560-217/05 Kit, Reservoir W/ Tubes (Plastic Reservoir)
16 1 860-626/001 Coupling, Mechanical
17 1 560-217/09 Strainer
18 1 560-213/01 Kit, Seal (Pump and Motor) (Not Shown) R

Lift Cylinder Assembly

Figure 6-4: Lift Cylinder Assembly

List 6-4: Lift Cylinder Assembly

ITEM NO. TYPE ON
1 1077465/001 Cylinder Assembly, Lift C
1 1 14966-12 Wiper, Rod, Cylinder R
2 1 27892-00 Ring, Retainer
3 1 49553-05 Seal, Rod R
4 1 1077464 Housing, Machined
5 1 1077466/001 Rod, Piston


Figure 6-5: Lift Cylinder Assembly

List 6-5: Lift Cylinder Assembly

ITEM NO. TYPE ON
1 1015666 Cylinder Assembly, Lift
1 1015666/400 Cylinder Assembly, Lift
1 1015666/600 Cylinder Assembly, Lift C
1 1 NA Housing Weldment, Barrel
2 1 540-116/413 Rod Weldment, Piston
3 1 540-116/412 Piston, Machined
4 1 1015666/414 Gland, Machined
5 1 540-047/417 Nut, Lock
6 1 1015666/421 Kit, Seal R A
1 1015666/621 Kit, Seal R B
7 1 540-068/417 Ring, Retaining, Internal
8 1 1015666/417 Spacer
9 1 540-068/418 Ring, Retaining, External
A = Seal Kit For 1015666/400
B = Seal Kit For 1015666/600

Steer Pump and Motor Assembly

Figure 6-6: Steer Pump and Motor Assembly

List 6-6: Steer Pump and Motor Assembly

ITEM NO. TYPE ON
850-200-026 Pump and Motor Assembly, Steer
1 1 570-253/350 Motor, Auxiliary (See 511) C
4 1 792-358 Fitting, Elbow, 90 Degree
5 1 792-342 Fitting, Tube, Elbow, 90 Degree
8 1 500-427/100 Pump, Auxiliary (Includes:) C
1 560-202/67 Seal, Oil R
9 1 860-604 Coupling R

Reservoir Assembly
Reservoir Assembly
Figure 6-7: Reservoir Assembly

Reservoir Assembly
List 6-7: Reservoir Assembly

ITEM NO. TYPE ON
Reservoir Assembly
1 850-200-213 Reservoir Assembly
1 1 402-014 Reservoir
2 2 790-421 Elbow, Male
3 1 782-320 Bushing, Reducing
4 1 850-509 Cap, Breather
5 1 850-200-212 Hose Assembly
6 1 790-425 Elbow

Hydraulic Motor
Hydraulic Motor
Figure 6-8: Hydraulic Motor

Hydraulic Motor
List 6-8: Hydraulic Motor

ITEM NO. TYPE ON
Hydraulic Motor
1 1020450 Motor, Hydraulic C
1 1 1020450/08 Shaft
2 1 1020449/06 Plate, Distributor
3 1 1020450/07 Gear Wheel Set
4 1 1020449/08 Cover, End
5 7 1020450/09 Screw H
7 1 1020449/01 Kit, Seal R

Valve Assembly, Orbitrol

Figure 6-9: Valve Assembly, Orbitrol

List 6-9: Valve Assembly, Orbitrol

ITEM NO. TYPE ON
1089245 Valve Assembly, Orbitrol
1 1 870-764 Valve, Orbitrol R
1 870-764/01 Kit, Seal R
2 2 792-523 Fitting, Straight
4 2 792-311 Fitting, Hose, Auxiliary Pump Outlet
5 1 030-306-030/027 Hose Assembly
6 1 030-306-022/527 Hose Assembly
8 1 870-613/07 Shaft and Flange Assembly (See 610)
9 1 1099404 Hose Assembly (Not Shown)
10 1 1099405 Hose Assembly (Not Shown)

Shaft and Flange Assembly

Figure 6-10: Shaft and Flange Assembly

List 6-10: Shaft and Flange Assembly

ITEM NO. TYPE ON
870-613/07 Shaft and Flange Assembly
1 2 710-127 Screw H
4 2 810-124 Ring, Snap
5 1 870-613/02 Ring, Retaining
6 1 870-613/03 Bearing R
7 1 870-613/05 Flange Assembly
8 1 870-613/06 Shaft, Steering

Remote Relief Installation

Figure 6-11: Remote Relief Installation

List 6-11: Remote Relief Installation

ITEM NO. TYPE ON
1018652 Remote Relief Installation
1 1 1020097 Valve, Relief R
2 1 782-826 Nipple
3 1 792-343 Fitting, Straight (Adapter)
4 1 792-342 Fitting, Tube, Elbow, 90 Degree
5 2 710-018 Screw H
7 1 790-808 Tee
8 2 792-412 Tee, Swivel
9 1 1023223 Hose Assembly (Outlet)
10 1 1023222 Hose Assembly (Inlet)

SECTION 7 Mast
Fork Attachment Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Fork Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Pull Rod (6K) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Pull Rod (8K) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
Load Wheel Assembly (6K & 8K) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Load Wheel Assembly, Dual Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Load Wheel Assembly, Triple Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Load Wheel Assembly (8K), Tandem Split Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Load Wheel Assembly (8K) Tandem Single Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Entry Roller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Entry Slider Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29

Model 8900 Rider Pallet Truck - Mast
Fork Attachment Assembly

Figure 7-1.a: Fork Attachment Assembly


Figure 7-1.b: Fork Attachment Assembly


Figure 7-1.c: Fork Attachment Assembly


Figure 7-1.d: Fork Attachment Assembly

List 7-1: Fork Attachment Assembly (Sheet 1 of 3)

ITEM NO. TYPE ON
1 2 360-067/004 Roller
2 4 714-145 Screw H
3 4 750-234 Nut H
5 4 810-132 Ring, Retaining, Snap
6 2 810-763 Pin, Spiral
7 4 840-033 Fitting, Grease H D
9 6 5-001-009 Screw H
10 4 5-001-024 Screw H
4 5-001-027 Screw, M12 X 70 H
11 4 5-018-006 Washer, Flat H
12 6 5-019-006 Washer, Lock H
13 4 5-019-008 Washer H
14 4 850-138-963/001 Pin Weldment, Top Link
2 850-138-963/101 Pin Weldment, Top Link (Not Shown)
4 850-138-963/501 Pin Weldment, Retainer
16 2 1023724/001 Pin, Tractor, Link, Support (Standard) (Greaseable)
2 1023724/002 Pin, Tractor, Link, Support (Standard) (Non-Greaseable)
2 1023724/101 Pin, Tractor, Link, Support (Plated) (Greaseable)
2 1023724/102 Pin, Tractor, Link, Support (Plated) (Non-Greaseable)
2 1023724/501 Pin, Tractor, Link, Support (Stainless) (Greaseable)
2 1023724/502 Pin, Tractor, Link, Support (Stainless) (Non-Greaseable)
17 2 1025048 Clevis, Right-Hand
18 2 1026370 Pin, Spiral AB
2 1026376 Pin, Spiral C
19 2 1026386/001 Shaft, Truck, Link (Standard) (Greaseable)
2 1026386/002 Shaft, Truck, Link (Standard) (Greaseable)
2 1026386/003 Shaft, Truck, Link (Standard) (Non-Greaseable)
2 1026386/101 Shaft, Truck, Link (Plated) (Greaseable)
2 1026386/102 Shaft, Truck, Link (Plated) (Greaseable)
2 1026386/103 Shaft, Truck, Link (Plated) (Non-Greaseable) (Not Shown)
2 1026386/501 Shaft, Truck, Link (Stainless) (Greaseable)
2 1026386/502 Shaft, Truck, Link (Stainless) (Greaseable)
A = 6K Fork Length 60 in. and Under
B = 6K Fork Length 84 in. and Over
C = 8K
D = Use W/ Greaseable Configuration
E = Use W/ Slotted Pins 28A & 28B


ITEM NO. TYPE ON
2 1026386/503 Shaft, Truck, Link (Stainless) (Non-Greaseable)
20 2 1026637/001 Shaft, Pivot (Greaseable) (Standard) AB
2 1026637/101 Shaft, Pivot (Plated) (Not Shown)
2 1026637/501 Shaft, Pivot (Non-Greaseable) (Stainless) AB
2 1073994/001 Shaft, Pivot (Standard) BC
2 1073994/002 Shaft, Pivot (Stainless) C
2 1073994/003 Shaft, Pivot (Plated)
21 4 1030582 Screw, Shoulder H A
4 716-008 Screw, Shoulder H BC
22 2 1044706 Sleeve, Pin, Eccentric A
2 850-139-277 Sleeve, Pin, Eccentric B
2 850-139-198 Sleeve, Pin, Eccentric C
23 2 1044707/001 Pin, Eccentric (Standard) A
2 1044707/101 Pin, Eccentric (Plated)
2 1044707/501 Pin, Eccentric (Stainless) A
2 1072603/001 Pin, Eccentric (Standard) B
2 1072603/002 Pin, Eccentric (Stainless) B
2 1072603/003 Pin, Eccentric (Plated)
2 1072666/001 Pin, Eccentric (Standard) C
2 1072666/002 Pin, Eccentric (Stainless) C
2 1072666/003 Pin, Eccentric (Plated) C
24 2 1045247/001 Pipe, Spacer AB
2 1045246/001 Pipe, Spacer C
25 2 1050893/001 Shaft, Rear Link (Standard) AB
2 1050893/002 Shaft, Rear Link (Standard) C
2 1050893/101 Shaft, Rear Link (Plated)
2 1050893/102 Shaft, Rear Link (Plated)
2 1050893/501 Shaft, Rear Link (Stainless) AB
2 1050893/502 Shaft, Rear Link (Stainless) C
26 2 1052665/001 Spacer, Bell Crank (0.38 in. Thick) AB
2 1052665/003 Spacer, Bell Crank (0.75 in. Thick)
27 2 1052665/002 Spacer, Bell Crank (0.62 in. Thick) AB
2 1052665/003 Spacer, Bell Crank (0.75 in. Thick)
28 2 1055342/001 Pin, Front Link Weldment (Greaseable) (Standard)
C = 8K


ITEM NO. TYPE ON
2 1055342/101 Pin, Front Link Weldment (Plated)
2 1055342/501 Pin, Front Link Weldment (Non-Greaseable) (Stainless)
2 1143076/001 Shaft, Pull Rod E
28A 2 1143020/101 Pin, Slotted (Stainless) (Not Shown) E
28B 2 1143020/201 Pin, Slotted (Stainless) (Not Shown) E
32 2 1102759 Bracket
33 4 7-750-412 Nut, Jam H
34 4 5-001-024 Screw H
35 4 5-001-025 Screw, M12 X 40 H
36 2 5-001-026 Screw, M12 X 50 H
C = 8K

Fork Linkage
Fork Linkage
Figure 7-2: Fork Linkage

Fork Linkage
List 7-2: Fork Linkage (Sheet 1 of 3)

ITEM NO. TYPE ON
Fork Linkage
2 4 1025348/007 Bearing (Greaseable) R A
4 1050088/003 Bushing, Composite (Non-Greaseable) R A
Bearing, Sleeve (Greaseable) (ID: 1 in. x OD: 1.25 in. x L:
4 1025349/007 R BC
1.25 in.)
Bearing, Sleeve (Non-Greaseable) (ID: 1 in. x OD: 1.25
4 1050089/003 R BC
in. x L: 1.25 in.)
3 2 1025349/003 R A
1.25 in.)
2 1050089/003 R A
in. x L: 1.25 in.)
4 1025349/001 R BC
0.75 in.)
2 1050089/004 R BC
in. x L: 1.5 in.)
4 4 1025349/006 R
1 in.)
4 1050089/002 R
in. x L: 1 in.)
5 4 1025349/007 R BC
1.25 in.)
4 1025349/009 R C
1.37 in.)
4 1050089/003 R
in. x L: 1.25 in.)
Bearing, Sleeve (Greaseable) (ID: 1in. x OD: 1.25in. x L:
4 1025349/010 R B
1.62in.)
6 2 1025351/001 Fork Trail, Machining, W/O Debris Shield Holes A
2 1025351/002 Fork Trail, Machining, W/ Debris Shield Holes A
Fork Trail, Machining, W/ Debris Shield Holes
2 1025351/004 A
(Galvanized)
2 1025351/005 Fork Trail, Machining (Non-Greaseable) A
Fork Trail, Machining, W/ Debris Shield Holes (Non-
2 1025351/006 A
Greaseable)
2 1025351/007 Fork Trail, Machining, Galvanized (Non-Greaseable) A
Fork Trail, Machining, W/ Debris Shield Holes,
2 1025351/008 A
Galvanized (Non-Greaseable)
2 1025353/002 Fork Trail, Machining, 8K W/ Debris Shield Holes B
2 1025353/006 Fork Trail, Machining, Galvanized B
A = 6K
B = 8K
C = 8K Tandem

Fork Linkage

ITEM NO. TYPE ON
2 1025353/001 Fork Trail, Machining, 8K B
2 1025353/003 Fork Trail, Machining (Non-Greaseable) B
Fork Trail, Machining, W/ Debris Shield Holes (Non-
2 1025353/004 B
Greaseable)
2 1025353/005 B
Galvanized
2 1025353/007 Fork Trail, Machining, Galvanized (Non-Greaseable) B
2 1025353/008 B
Galvanized (Non-Greaseable)
2 1073250/001 Fork Trail, Machining, Painted C
2 1073250/003 Fork Trail, Machining, Galvanized C
2 1073250/002 Fork, Trail, Machining (Non-Greaseable) C
2 1073250/004 Fork, Trail, Machining, Galvanized (Non-Greaseable) C
Fork Trail, Machining, W/O Debris Shield Holes (Non-
2 1112379/001 B
Greaseable)
Fork Trail, Machining (Single, Paint, Greasable, No
2 1143029/003 B
Debris)
13 2 1067383/002 Bell Crank, Left-Hand (Non-Greaseable) A
2 1067383/004 Bell Crank, Left-Hand, Galvanized (Non-Greaseable) A
2 1067383/001 Bell Crank, Left-Hand, Painted A
2 1067383/003 Bell Crank, Left-Hand, Galvanized A
2 1072659/001 Bell Crank, Left-Hand, Painted BC
2 1072659/002 Bell Crank, Left-Hand, Painted BC
2 1072659/003 Bell Crank, Left-Hand, Galvanized BC
2 1072659/004 Bell Crank, Left-Hand, Galvanized BC
2 1116819/001 Bell Crank, 8K, Left-Hand (Painted, Non-Greaseable) B
2 1116819/002 Bell Crank, 8K, Left-Hand (Painted, Greaseable) B
2 1116819/501 Bell Crank, 8K, Left-Hand (Galvanized, Non-Greaseable) B
2 1116819/502 Bell Crank, 8K, Left-Hand (Galvanized, Greaseable) B
2 1116817/001 Bell Crank, 6K, Left-Hand (Painted, Non-Greaseable)
14 2 1116820/001 Bell Crank, 8K, Right-Hand (Painted, Non-Greaseable) B
2 1116820/002 Bell Crank, 8K, Right-Hand (Painted, Greaseable) B
Bell Crank, 8K, Right-Hand (Galvanized, Non-
2 1116820/003 B
Greaseable)
2 1116820/004 Bell Crank, 8K, Right-Hand (Galvanized, Greaseable) B
2 1067384/001 Bell Crank, Right-Hand, Painted A
2 1067384/002 Bell Crank, Right-Hand (Non-Greaseable) A
2 1067384/004 Bell Crank, Right-Hand, Galvanized (Non-Greaseable) A
A = 6K
B = 8K
C = 8K Tandem

Fork Linkage

ITEM NO. TYPE ON
2 1067384/003 Bell Crank, Right-Hand A
2 1072660/001 Bell Crank, Right-Hand, Painted BC
2 1072660/003 Bell Crank, Right-Hand, Galvanized BC
2 1072660/002 Bell Crank, Right-Hand, Painted BC
2 1072660/004 Bell Crank, Right-Hand, Galvanized BC
2 1116818/001 Bell Crank, 6K, Right-Hand (Painted, Non-Greaseable)
15 2 1068074/001 Linkage Assembly, Top W/ Fitting Hole
2 1068074/002 Linkage Assembly, Top W/O Fitting Hole
16 2 850-138-802 Guard, Load Wheel, Debris AB
17 4 5-003-023 Screw H AB
18 4 5-018-007 Washer, Flat H AB
19 4 5-019-007 Washer, Lock H AB
20 2 7-460-005/002 Bearing, Sleeve R
2 7-460-005/001 Bearing, Sleeve (Greaseable) R
2 1050092/035 Bearing, Sleeve (Non-Greaseable) R
21 2 7-460-005/002 Bearing, Sleeve R
2 1050091/035 Bearing, Sleeve R
22 4 780-330/001 Bearing, Sleeve, Grooved R A
4 1050090/001 Bearing, Composite (Non-Greaseable) R A
4 780-330/002 Bearing, Sleeve, Grooved R BC
4 1050090/002 Bearing, Composite (Non-Greaseable) R BC
23 8 840-018 Fitting, Grease
26 2 1026377/001 Block, Pivot, Right-Hand A
2 1026377/003 Block, Pivot, Right-Hand (Galvanized) A
2 1026377/002 Block, Pivot, Right-Hand BC
2 1026377/004 Block, Pivot, Right-Hand (Galvanized) BC
27 2 1026378/001 Block, Pivot, Left-Hand A
2 1026378/003 Block, Pivot, Left-Hand (Galvanized) A
2 1026378/002 Block, Pivot, Left-Hand BC
2 1026378/004 Block, Pivot, Left-Hand (Galvanized) BC
28 4 1050089/005 R
in. x L: 1.37 in.) (Use On Pullrod) (Not Shown)
A = 6K
B = 8K
C = 8K Tandem

Pull Rod (6K)
Pull Rod (6K)

Figure 7-3: Pull Rod (6K)

Pull Rod (6K)
List 7-3: Pull Rod (6K)

ITEM NO. TYPE ON
Pull Rod (6K)
1026367 Rod, Pull C
1054681 Rod, Pull C
1068952 Rod, Pull C
1073318 Rod, Pull C
1116786 Rod, Pull C
1166224 Rod, Pull C
850-138-749 Rod, Pull C

Pull Rod (8K)
Pull Rod (8K)

Figure 7-4: Pull Rod (8K)

Pull Rod (8K)
List 7-4: Pull Rod (8K)

ITEM NO. TYPE ON
Pull Rod (8K)
1026364 Rod, Pull C
1091214 Rod, Pull C
1091215 Rod, Pull C
1116794 Rod, Pull C
1166100 Rod, Pull C

Load Wheel Assembly (6K & 8K)

Figure 7-7: Load Wheel Assembly (6K & 8K)

List 7-7: Load Wheel Assembly (6K & 8K)

ITEM NO. TYPE ON
1 1 850-139-349 Shaft, Wheel, Stainless Steel R
2 2 5-018-011 Washer, Flat H
AR 771-033 Spacer H
AR 1148161 Washer, Flat (.02 in. thick) H
3 2 441-015 Bearing, Non-Shielded R
4 2 441-127 Bearing R
5 1 632-069/002 Wheel, Load (Cast Iron Hub), Vulkollan, Neutral R
1 632-069/003 Wheel, Load (Cast Iron Hub), Poly, Black R
1 632-069/007 Wheel, Load (Cast Iron Hub), Poly, Tan, Standard R
1 632-069/008 Wheel, Load, Smoothy R
1 632-069/107 Wheel, Load (Cast Iron Hub), Poly, Brown R
1 632-157/002 Wheel, Load, Neutral R
1 632-157/007 Wheel, Load, Tan R
1 632-157/107 Wheel, Load, Cool, Brown R
1 950-WHL/KIT Kit, Three Wheel, Greaseable (Includes:) R
1 950-WHL/CENTER Wheel, Load (Center) R
2 950-WHL/OUTER Wheel, Load (Outer) R
7 1 810-747 Pin, Spiral

Load Wheel Assembly, Dual Single

Figure 7-7A: Load Wheel Assembly, Dual Single

List 7-7A: Load Wheel Assembly, Dual Single

ITEM NO. TYPE ON
1147159/X01 Load Wheel Assembly, Dual Single, 5K
1 1 1118778 Shaft
1 1147158/X01 Shaft
2 2 1118779/001 Wheel, Load, Brown R
2 1147157/X01 Wheel, Load R
3 4 441-127 Bearing R
4 49910-01 Bearing R
1 1148161/X01 Washer, Flat H
5 1 810-747 Pin, Spiral
6 2 841-111 Fitting, Grease R
1 840-033 Fitting, Grease H

Load Wheel Assembly, Triple Single

Figure 7-7B: Load Wheel Assembly, Triple Single

List 7-7B: Load Wheel Assembly, Triple Single

FIGURE 7-7B QTY SERVICE USED
ITEM NO. TYPE ON
1118682/001 Wheel Assembly, Load, Triple Single
1 1 1104617/X02 Wheel, Load, Triple
1 950-WHL/KIT Kit, Three Wheel, Greaseable (Includes:) R A
1 950-WHL/CENTER Wheel, Load (Center) R A
2 950-WHL/OUTER Wheel, Load (Outer) R A
1 950-WHL/KITGL Kit, Wheel, Non-Greaseable (Includes:) R B
1 950-WHL/CENTERGL Wheel, Load (Center) R B
2 950-WHL/OUTERGL Wheel, Load (Outer) R B
2 1 850-139-349 Shaft, Wheel, Stainless Steel R
1 1119325 Shaft
4 1 810-747 Pin, Spiral
A = Use W/ 950-WHL/KIT
B = Use W/ 950-WHL/KITGL

Load Wheel Assembly (8K), Tandem Split Wheel

Figure 7-8: Load Wheel Assembly (8K), Tandem Split Wheel

List 7-8: Load Wheel Assembly (8K), Tandem Split Wheel

ITEM NO. TYPE ON
1073096 Load Wheel Assembly, 8K, Split Wheel, Tandem
1 2 1016119 Pivot Weldment, Tandem
2 1110867 Pivot, Load Wheel
2 2 1016124 Bushing, Flanged R
2 1050089/001 Bearing, Sleeve, Flanged R
3 2 1018776 Washer, Felt
2 820-002-119 Washer H
4 2 850-137-285 Shaft, Wheel
5 8 441-127 Bearing R
6 4 632-076/002 Wheel, Load, Vulkollan, Neutral R
4 632-076/007 Wheel, Load, Poly, Tan R
4 632-076/003 Wheel, Load, Poly, Black R
8 4 810-762 Pin

Load Wheel Assembly (8K) Tandem Single Wheel

Figure 7-9: Load Wheel Assembly (8K) Tandem Single Wheel

List 7-9: Load Wheel Assembly (8K) Tandem Single Wheel

ITEM NO. TYPE ON
1 2 1016119 Pivot Weldment, Tandem
2 2 1016124 Bushing, Flanged R
3 2 1018776 Washer, Felt
4 2 850-137-070 Shaft, Wheel
5 4 441-015 Bearing, Non-Shielded R
6 4 441-127 Bearing R
2 632-071/002 Wheel, Load, Vulkollan, Neutral R
2 632-071/003 Wheel, Load, Poly, Black R
8 4 810-762 Pin

Entry Roller Installation

Figure 7-10: Entry Roller Installation

List 7-10: Entry Roller Installation

ITEM NO. TYPE ON
1 1 850-137-670 Roller Assembly, Entry (Includes Items 4 Thru 7)
2 1 714-150 Screw H
3 1 714-158 Screw H
4 1 760-019 Nut H
5 1 850-137-926 Bracket Weldment, Entry Roller
6 3 360-067/002 Roller
7 3 716-137 Screw H
8 3 760-920 Nut H
9 1 750-419 Nut, Hex Jam (Not Shown) H

Entry Slider Installation

Figure 7-11: Entry Slider Installation

List 7-11: Entry Slider Installation

ITEM NO. TYPE ON
2 1 850-139-185 Slider R
4 2 714-071 Screw H
5 2 760-006 Nut, Lock H

SECTION 8 Options & Kits
Interlock, Battery Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Storage Tray, Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Storage Tray, Deep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
Travel Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
Auxiliary Power Hook-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Operator Compartment Sensor System (OCSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

Model 8900 Rider Pallet Truck - Options & Kits
Interlock, Battery Gate

Figure 8-1: Interlock, Battery Gate

List 8-1: Interlock, Battery Gate

ITEM NO. TYPE ON
1 4 611-029 Strap H
3 2 1072597 Bracket, Sensor
2 1137215 Bracket, Sensor
4 7 1012585/005 Guard, Spiral Wrap
5 1 1073229/002 Sensor Assembly, Proximity (Includes:) R
2 1031331 Sensor, Proximity R
6 1 600-253 Grommet

Storage Tray, Standard

Figure 8-2: Storage Tray, Standard

List 8-2: Storage Tray, Standard

ITEM NO. TYPE ON
1072992 Tray Assembly, Magnetic
1111754/001 Storage Tray, Hardware Mounted
1111754/002 Storage Tray, Hardware Mounted W/ Shrinkwrap Holder
1111754/003 Storage Tray, Magnetic Mounted
1 1 850-138-472 Tray, Tote
2 4 5-007-025 Screw H
4 701-246 Screw H
3 4 5-016-014 Nut H
4 760-006 Nut, Lock H
4 4 5-018-005 Washer H
4 771-016 Washer, Flat H
5 1 850-138-757 Strip, Magnetic
6 1 1112282 Bracket Weldment, Shrink Wrap and Tray
1 850-138-331 Bracket Weldment, Shrink Wrap and Tray
7 1 1110589 Bracket Weldment, Left-Hand
1 850-137-960/001 Bracket Weldment, Left-Hand
8 1 1110590 Bracket Weldment, Right-Hand
1 850-137-960/002 Bracket Weldment, Right-Hand
9 1 850-137-776 Clipboard, Raymond
10 Ref. Backrest Installation, Load (See 803)

Storage Tray, Deep
Storage Tray, Deep

Figure 8-2A.a: Storage Tray, Deep

Storage Tray, Deep
Storage Tray, Deep

Figure 8-2A.b: Storage Tray, Deep

Storage Tray, Deep
List 8-2A: Storage Tray, Deep

ITEM NO. TYPE ON
Storage Tray, Deep
1154457 Tray Installation, Storage, Deep
1 1 1141779 Tray, Insert
2 1 1146153 Tray Assembly
3 2 5-004-015 Screw, M6 X 20 H
4 2 1146154 Washer, Bottom H
5 2 1142043 Magnet
6 2 5-015-004 Nut, Hex, Lock H

Load Backrest Installation

Figure 8-3: Load Backrest Installation

List 8-3: Load Backrest Installation

ITEM NO. TYPE ON
1111747 Backrest Installation, Load
850-139-345 Backrest Installation, Load
3 1 1110448 Backrest, Load
1 1110448/048 Backrest, Load, 8K, 48 in.
1 850-139-329 Backrest, Load
1 850-139-329/001 Backrest, Load, 6K, 48 in.
1 850-139-330 Backrest, Load
5 2 710-399 Screw H
6 6 714-205 Screw H
7 2 750-049 Nut H
8 6 761-944 Nut H
10 2 772-127 Washer, Locking H

Travel Alarm Installation

Figure 8-4: Travel Alarm Installation

List 8-4: Travel Alarm Installation

ITEM NO. TYPE ON
1052042 Alarm Installation
1 1 590-628/003 Alarm
1 1107343/002 Alarm R
2 1 850-136-955 Harness, Travel Alarm
3 1 850-139-011 Resistor Assembly R
4 AR 611-029 Strap (Not Shown) H
5 2 5-011-005 Screw H
2 714-047 Screw H
9 1 1107343/002 Alarm (Not Shown) R

Auxiliary Power Hook-up

Figure 8-5: Auxiliary Power Hook-up

List 8-5: Auxiliary Power Hook-up

ITEM NO. TYPE ON
1 1 1094079 Bracket
2 1 850-136-863 Block, Fuse
3 1 1-030-001 Strip, Terminal, Marker
4 1 1-030-002 Strip, Terminal, Marker
5 3 706-063 Screw H
6 2 710-006 Screw H
9 1 411-826 Decal, 10 Amp
10 1 412-746 Decal, 15 Amp
11 1 590-507 Fuse, 10A
12 1 590-514 Fuse, 15 Amp (FU3) R
13 1 310100-011 Decal, 2 Amp Aux
1 310100-012 Decal, 10 Amp Aux

Operator Compartment Sensor System (OCSS)

Figure 8-6: Operator Compartment Sensor System (OCSS)

List 8-6: Operator Compartment Sensor System (OCSS)

ITEM NO. TYPE ON
1089553 OCSS
1 1 1089241 Bar, Mount
2 1 1089238 Cover, OCSS
3 1 1089242 Guard, OCSS
4 1 1089243 Guard, OCSS
5 5 5-004-014 Screw, Socket Head, Flat H
6 8 5-024-016 Pin, Spiral H
7 1 1031429/003 Circuit Card, CAN I/O Expander Module, OCSS C
8 2 701-119 Screw H
12 4 611-029 Strap H
13 1 1034757/003 Harness, Sensor, Receiver
14 1 1034757/015 Harness, Sensor, Receiver
15 1 1034758/013 Harness, Sensor, Emitter
16 1 1034758/019 Harness, Sensor, Emitter
17 1 1089769/001 Harness
21 AR 1034721 Conduit, Electrical

Model 8900 Rider Pallet Truck - Alphabetical Parts Index
APPENDIX A Alphabetical Parts Index

Description Part No. Page Description Part No. Page
Adaptor, Machined 560-213/04 6-8 Bearing, Commutator End 570-205/07 1-8

Adaptor, Pipe 792-637 6-5 Bearing, Commutator End 570-869/725 1-8
Alarm 1107343/002 1-8 Bearing, Commutator End 570-869/725 5-24
Alarm 590-628/003 8-12 Bearing, Commutator End 570-205/07 5-26
Alarm 1107343/002 8-12 Bearing, Commutator End 442-205 6-8
Alarm Installation 1052042 8-12 Bearing, Composite (Non-Greaseable) 1050090/001 1-8
Anchor, Chain 850-200-244 2-4 Bearing, Composite (Non-Greaseable) 1050090/002 1-8
Anchor, Plastic Mount 611-044 5-5 Bearing, Composite (Non-Greaseable) 1050090/001 7-12
Anchor, Plastic Mount 611-044 8-3 Bearing, Composite (Non-Greaseable) 1050090/002 7-12
Anchor, Plastic Mount 611-044 8-16 Bearing, Cone 447-587 1-8
Auxiliary Motor 5-26 Bearing, Cone 447-590 1-8
Auxiliary Power Hook-up 8-14 Bearing, Cone 671-012/08 1-8
Axle Assembly (Cold Storage) 671-015/17 2-8 Bearing, Cone 671-012/08 2-8
Axle Assembly (Standard) 671-015/16 2-8 Bearing, Cone 447-587 4-7
Axle, Gear 1025472 4-7 Bearing, Cone 447-590 4-7
Backrest Installation, Load 1111747 8-10 Bearing, Cone, Taper Roller 447-588 1-8
Backrest Installation, Load 850-139-345 8-10 Bearing, Cone, Taper Roller 447-588 4-7
Backrest, Load 1110448 8-10 Bearing, Cup 671-012/07 1-8
Backrest, Load 850-139-329 8-10 Bearing, Cup 671-012/07 2-8
Backrest, Load 850-139-330 8-10 Bearing, Drive End 442-210 1-8
Backrest, Load, 6K, 48 in. 1110448/148 8-10 Bearing, Drive End 442-210 6-8
Backrest, Load, 6K, 48 in. 850-139-329/001 8-10 Bearing, Encoder 1036966/83 5-24
Backrest, Load, 6K, 60 in. 1110448/160 8-10 Bearing, Flanged 462-068 1-8
Backrest, Load, 6K, 60 in. 850-139-329/002 8-10 Bearing, Flanged 462-068 3-5
Backrest, Load, 6K, 72 in. 1110448/172 8-10 Bearing, Non-Shielded 441-015 1-8
Backrest, Load, 6K, 72 in. 850-139-329/003 8-10 Bearing, Non-Shielded 441-015 7-18
Backrest, Load, 8K, 48 in. 1110448/048 8-10 Bearing, Non-Shielded 441-015 7-26
Backrest, Load, 8K, 48 in. 850-139-330/001 8-10 Bearing, Self-Aligning 460-654 1-8
Backrest, Load, 8K, 60 in. 1110448/060 8-10 Bearing, Self-Aligning 460-654 3-5
Backrest, Load, 8K, 60 in. 850-139-330/002 8-10 Bearing, Sleeve 1050091/035 1-8
Backrest, Load, 8K, 72 in. 1110448/072 8-10 Bearing, Sleeve 7-460-005/002 1-8
Backrest, Load, 8K, 72 in. 850-139-330/003 8-10 Bearing, Sleeve 7-460-005/002 7-12
Bar, Bus (FU4-2 To M4-1) 850-136-845 5-6 Bearing, Sleeve 7-460-005/002 7-12
Bar, Buss (M1-1 to FU2-2) 1031801 5-5 Bearing, Sleeve 1050091/035 7-12
Bar, Mount 1089241 8-16 Bearing, Sleeve (Greaseable) 7-460-005/001 1-8
Battery Connector Assembly 5-20 Bearing, Sleeve (Greaseable) 7-460-005/001 7-12
Battery Connector Installation 5-18 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/001 1-8
Battery Gate and Roller Installation 2-14 x OD: 1.25 in. x L: 0.75 in.)
Battery Roller Assembly 2-16 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/001 7-10
x OD: 1.25 in. x L: 0.75 in.)
Bearing 1082408/10 1-8
Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/006 1-8
Bearing 1082408/11 1-8 x OD: 1.25 in. x L: 1 in.)
Bearing 441-127 1-8 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/006 7-10
Bearing 49910-01 1-8 x OD: 1.25 in. x L: 1 in.)
Bearing 870-613/03 1-8 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/003 1-8
Bearing 441-127 2-8 x OD: 1.25 in. x L: 1.25 in.)
Bearing 1082408/10 2-10 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/007 1-8
Bearing 1082408/11 2-10 x OD: 1.25 in. x L: 1.25 in.)
Bearing 870-613/03 6-22 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/007 7-10
x OD: 1.25 in. x L: 1.25 in.)
Bearing 441-127 7-18
Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/003 7-10
Bearing (Greaseable) 1025348/007 1-8 x OD: 1.25 in. x L: 1.37 in.)
Bearing (Greaseable) 1025348/007 7-10 Bearing, Sleeve (Greaseable) (ID: 1 in. 1025349/009 7-10
Bearing Assembly, Steer 1052717 1-8 x OD: 1.25 in. x L: 1.37 in.)
Bearing Assembly, Steer 1052717 4-7 Bearing, Sleeve (Greaseable) (ID: 1in. 1025349/010 1-8
x OD: 1.25in. x L: 1.62in.)
Bearing Set 447-596/100 4-7
Bearing, Sleeve (Greaseable) (ID: 1in. 1025349/010 7-10
Bearing, Commutator End 442-205 1-8 x OD: 1.25in. x L: 1.62in.)
©The Raymond Corporation - 1087854 Generated Apr 30, 2015 A-1

Bearing, Sleeve (Non-Greaseable) 1050092/035 1-8 Bell Crank, Right-Hand, Painted 1072660/001 7-12
Bearing, Sleeve (Non-Greaseable) 1050092/035 7-12 Bell Crank, Right-Hand, Painted 1072660/002 7-12
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/002 1-8 Block 1082408/07 2-10
1 in. x OD: 1.25 in. x L: 1 in.) Block, Fuse 850-136-863 5-5
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/002 7-10 Block, Fuse 850-136-863 8-14
1 in. x OD: 1.25 in. x L: 1 in.) Block, Pivot, Left-Hand 1026378/001 7-12
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/003 1-9 Block, Pivot, Left-Hand 1026378/002 7-12
1 in. x OD: 1.25 in. x L: 1.25 in.)
Block, Pivot, Left-Hand (Galvanized) 1026378/003 7-12
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/003 7-10
1 in. x OD: 1.25 in. x L: 1.25 in.) Block, Pivot, Left-Hand (Galvanized) 1026378/004 7-12
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/003 7-10 Block, Pivot, Right-Hand 1026377/001 7-12
1 in. x OD: 1.25 in. x L: 1.25 in.) Block, Pivot, Right-Hand 1026377/002 7-12
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/003 7-10 Block, Pivot, Right-Hand (Galvanized) 1026377/003 7-12
1 in. x OD: 1.25 in. x L: 1.25 in.) Block, Pivot, Right-Hand (Galvanized) 1026377/004 7-12
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/004 1-9 Board, Terminal 1036966/73 5-24
1 in. x OD: 1.25 in. x L: 1.5 in.) Bolt, Drive Tire 828-003-193 1-2
Bearing, Sleeve (Non-Greaseable) (ID: 1050089/004 7-10 Bolt, Drive Tire 828-003-193 4-5
1 in. x OD: 1.25 in. x L: 1.5 in.)
Bolt, Through 560-204/328 1-2
Bearing, Sleeve, Flanged 1050089/001 1-9
Bolt, Through 560-204/328 6-8
Bearing, Sleeve, Flanged 1050089/001 7-24
Brace 1088310 4-3
Bearing, Sleeve, Grooved 780-330/001 1-9
Bracket 1088882 4-3
Bracket 1-105-224/10 5-10
Bracket 1102759 7-8
Bracket 1094079 8-14
Bearing, Thrust 671-012/04 1-9
Bracket Weldment, Entry Roller 850-137-926 7-28
Bearing, Thrust 671-012/04 2-8
Bracket Weldment, Left-Hand 1110589 8-5
Bearing, Wheel 442-225 1-9
Bracket Weldment, Left-Hand 850-137-960/001 8-5
Bearing, Wheel 442-225 2-10
Bracket Weldment, Right-Hand 1110590 8-5
Bell Crank, 6K, Left-Hand (Painted, 1116817/001 7-11
Non-Greaseable) Bracket Weldment, Right-Hand 850-137-960/002 8-5
Bell Crank, 6K, Right-Hand (Painted, 1116818/001 7-12 Bracket Weldment, Shrink Wrap and 1112282 8-5
Non-Greaseable) Tray
Bell Crank, 8K, Left-Hand 1116819/502 7-11 Bracket Weldment, Shrink Wrap and 850-138-331 8-5
(Galvanized, Greaseable) Tray
Bell Crank, 8K, Left-Hand 1116819/501 7-11 Bracket, Mounting 850-200-290 3-11
(Galvanized, Non-Greaseable) Bracket, Pot Mounting 850-200-211 3-5
Bell Crank, 8K, Left-Hand (Painted, 1116819/002 7-11 Bracket, Remote Reservior 828-006-667 4-11
Greaseable) Bracket, Sensor 1072597 8-3
Bell Crank, 8K, Left-Hand (Painted, 1116819/001 7-11 Bracket, Sensor 1137215 8-3
Non-Greaseable) Bracket, Switch 850-200-195 3-5
Bell Crank, 8K, Right-Hand 1116820/004 7-11 Bracket, Switch, Lift 1033123 5-6
(Galvanized, Greaseable)
Brake Assembly 400-060 1-6
Bell Crank, 8K, Right-Hand 1116820/003 7-11
(Galvanized, Non-Greaseable) Brake Assembly 4-9
Bell Crank, 8K, Right-Hand (Painted, 1116820/002 7-11 Brake Assembly 400-060 4-9
Greaseable) Brake Installation 4-11
Bell Crank, 8K, Right-Hand (Painted, 1116820/001 7-11 Brake Installation 850-200-224 4-11
Non-Greaseable) Brush Set 570-237/218 1-9
Bell Crank, Left-Hand (Non- 1067383/002 7-11 Brush Set 570-237/218 5-26
Greaseable) Brush Set (Holder and Springs) 560-213/07 1-9
Bell Crank, Left-Hand, Galvanized 1067383/003 7-11 Brush Set (Holder and Springs) 560-213/07 6-8
Bell Crank, Left-Hand, Galvanized 1072659/003 7-11 Bushing 671-012/16 1-9
Bell Crank, Left-Hand, Galvanized 1072659/004 7-11 Bushing 671-012/16 2-8
Bell Crank, Left-Hand, Galvanized 1067383/004 7-11 Bushing, Composite (Non- 1050088/003 1-9
(Non-Greaseable) Greaseable)
Bell Crank, Left-Hand, Painted 1067383/001 7-11 Bushing, Composite (Non- 1050088/003 7-10
Bell Crank, Left-Hand, Painted 1072659/001 7-11 Greaseable)
Bell Crank, Left-Hand, Painted 1072659/002 7-11 Bushing, Flanged 1016124 1-9
Bell Crank, Right-Hand 1067384/003 7-12 Bushing, Flanged 1016124 7-24
Bell Crank, Right-Hand (Non- 1067384/002 7-11 Bushing, Flanged 1016124 7-26
Greaseable) Bushing, Reducing 782-320 6-16
Bell Crank, Right-Hand, Galvanized 1072660/003 7-12 Cable Assembly (B- to MP-2) 1091069/002 5-6
Bell Crank, Right-Hand, Galvanized 1072660/004 7-12 Cable Assembly (FU4-1 to B+) 1091067/002 5-6
Bell Crank, Right-Hand, Galvanized 1067384/004 7-11 Cable Assembly (M1-2 to B+) 1027646/004 5-5
(Non-Greaseable)
Cable Assembly (MX-1 to B-) 1091067/001 5-6
Bell Crank, Right-Hand, Painted 1067384/001 7-11
A-2 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

Cable Assembly (MX-2 To M4-2) B25-022-090/153 5-6 Contact Assembly, Moveable 1-105-224/02 5-10
Cable Assembly (P1 to FU1-2) 1091069/001 5-6 Contact, Socket 1-012-340/002 3-7
Cable Assembly (TA-U to TM-U) 1027646/005 5-5 Contactor Assembly, Auxiliary Power 5-12
Cable Assembly (TA-V to TM-V) 1027646/006 5-5 Contactor Assembly, Standard 1051096 1-6
Cable Assembly (TA-W to TM-W) 1027646/007 5-5 Contactor Assembly, Standard 5-10
Cable Assembly, SB175 (B+ to TP1) 1027646/014 5-20 Contactor Assembly, Standard 1051096 5-10
Cable Assembly, SB175 (B- to TA-(B-)) 1027646/016 5-20 Contactor, Auxiliary Power 1-105-216 1-6
Cable Assembly, SB350 (B+ to TP1) 1027646/013 5-20 Contactor, Auxiliary Power 1-105-216 5-12
Cable Assembly, SB350 (B- to TA-(B-)) 1027646/015 5-20 Control Handle Assembly 3-7
Cable, RJ11 Connector and Molex (4 950-182 5-22 Controller Assembly 3-5
Pin Connector) Controller Assembly 1096446 3-5
Cable, RJ11 Connector, Both Ends 950-181 5-22 Coupling 860-604 1-9
Cam (Includes Item 4) 400-059/KIT 4-9 Coupling 860-604 6-14
Cap 1082408/12 2-10 Coupling, Mechanical 860-626/001 6-8
Cap, Breather 850-509 6-16 Cover 1017944 2-12
Cap, End 1-105-224/08 5-10 Cover 1089065/001 2-12
Cap, Grease 671-015/08 2-8 Cover 1089063 2-12
Caster Assembly (Superior) 1082408 1-6 Cover Installation 2-12
Caster Assembly (Superior) 1082408 2-10 Cover, Controller 1018127 3-3
Caster Assembly (With Springs) 2-8 Cover, Dipstick 828-003-212 4-5
Caster Assembly, With Springs (Heavy 1019920 1-6 Cover, End 1020449/08 6-18
Duty) Cover, OCSS 1089238 2-12
Caster Assembly, With Springs (Heavy 1019920 2-8 Cover, OCSS 1089238 8-16
Duty)
Cover, Right-Hand 1089064 2-12
Caster Assembly, Without Springs 2-10
Cover, Top 1-105-224/03 5-10
Caster Installation 2-6
Cover, Top 1-105-216/05 5-12
Caster Installation 1015630 2-6
Cylinder Assembly, Lift 1015666/600 1-6
Caster Installation 1143443 2-6
Chain 114-006-569 2-4
Chain (Uses: 17A) 114-006-569/057 1-6
Cylinder Assembly, Lift 1015666 6-12
Chain (Uses: 17A) 114-006-569/057 2-4
Chain, Bulk 680-111 1-6
Chain, Bulk 680-111 2-4
Cylinder, Master 1120789 1-9
Circuit Card, CAN I/O Expander 1031429/003 1-6
Module, OCSS Cylinder, Master 1120789 4-11
Circuit Card, CAN I/O Expander 1031429/003 8-16 Cylinder, Master (5/8 in.) 870-896/004 1-9
Module, OCSS Cylinder, Master (5/8 in.) 870-896/004 4-11
Clamp 850-200-188 2-4 Cylinder, Slave 870-747/200 1-6
Clamp 1036966/81 5-24 Cylinder, Slave 870-747/200 4-3
Clamp, Hose 811-932/001 4-11 Cylinder, Slave (Jet) 870-747/100 1-6
Clevis Weldment 828-001-514 4-3 Cylinder, Slave (Jet) 870-747/100 4-3
Clevis, Right-Hand 1025048 7-6 Decal, 10 Amp 411-826 8-14
Clipboard, Raymond 850-137-776 8-5 Decal, 10 Amp Aux 310100-012 8-14
Coil and Frame Assembly 1-105-224/06 5-10 Decal, 15 Amp 412-746 8-14
Coil, DC (24V) 560-207/114 1-9 Decal, 2 Amp Aux 310100-011 8-14
Coil, DC (24V) 560-207/114 6-8 Decal, 250 Amp (FU2) 310100-004 5-5
Conduit, Electrical 1034721 8-16 Decal, ACR 1039365 2-20
Connector Assembly, Battery 1045868 5-20 Decal, Control 1094345 2-20
Connector Assembly, Battery 1045868/001 5-20 Decal, Emergency Disconnect 411-534 2-20
Connector Assembly, Battery 1045868/002 5-20 Decal, Emergency Disconnect 411-637/002 2-20
Connector, Battery, Gray 49854-01 1-9 (Bilingual)
Connector, Battery, Gray 49854-01 5-20 Decal, Fuse (FU3, 15 Amp) 310100-005 5-5
Connector, Battery, Gray (SB-175) 590-701 1-9 Decal, Fuse, 150 Amp (FU1) 310100-003 5-5
Connector, Battery, Gray (SB-175) 590-701 5-20 Decal, Fuse, 80 Amp (FU4) 310100-006 5-6
Connector, Battery, Red 49854-05 1-9 Decal, High Speed Warning 412-425 5-6
Connector, Battery, Red 49854-05 5-20 Decal, Hydraulic Fluid 1074515 6-3
Connector, Battery, Red (24V) 590-755/003 1-9 Decal, Hydraulic Fluid 1074515 6-5
Connector, Battery, Red (24V) 590-755/003 5-20 Decal, ISO 9001/14001 412-912 2-20
Connector, Electrical 1-012-339/005 3-7 Decal, Key Switch, 2 Position 412-658 5-16
Contact Assembly, Fixed 1-105-224/01 1-9 Decal, Label, Specification Plate 1063015/001 2-20
Contact Assembly, Fixed 1-105-224/01 5-10 Decal, Label, Specification Plate 1063015/002 2-20
(Canada)
Contact Assembly, Moveable 1-105-224/02 1-9
Decal, Manual Replacement 411-681 2-20

Decal, No Riding (Bilingual) 411-773 2-20 Fitting, Hose, Auxiliary Pump Outlet 792-311 6-20
Decal, No Riding, (Black) 411-587/001 2-20 Fitting, Straight 792-523 6-20
Decal, Operating Instructions, 1021850 2-20 Fitting, Straight (Adapter) 792-343 6-24
Bilingual-French (Owner/Operator Fitting, Straight, Outlet 792-568 6-5
Manual) Fitting, Tee, Swivel 792-480 6-3
Decal, Operator Instructions Manual 1040655 2-20 Fitting, Tee, Swivel 792-480 6-5
(English)
Fitting, Tube, Elbow 1089352/001 6-3
Decal, Raymond, 21 in. (White) 411-511/021 2-20
Fitting, Tube, Elbow, 90 Degree 792-342 6-14
Decal, Warning 411-552 2-20
Fitting, Tube, Elbow, 90 Degree 792-342 6-24
Decal, Warning Operation (Bilingual) 412-888 2-20
Flange Assembly 870-613/05 6-22
Decal, Warning Operation (English) 412-887 2-20
Foil, Heatsink 1039888 5-8
Decal, Warning, Charger 411-633 2-20
Fork Attachment Assembly 7-6
Decal-Raymond Logo 411-511/015 2-20
Fork Linkage 7-10
Dipstick Assembly (Includes 19A & 1034456 4-5
19B) Fork Trail, Machining (Non- 1025351/005 7-10
Greaseable)
Display 1089973 1-6
Fork Trail, Machining (Non- 1025353/003 7-11
Display 1089973 5-5 Greaseable)
Door Weldment (Includes:) 1088039 2-4 Fork Trail, Machining (Single, Paint, 1143029/003 7-11
Drive Motor 5-24 Greasable, No Debris)
Drive Unit Assembly 4-7 Fork Trail, Machining, 8K 1025353/001 7-11
Drive Unit Assembly 1091596 4-7 Fork Trail, Machining, 8K W/ Debris 1025353/002 7-10
Drive Unit and Motor Assembly 4-5 Shield Holes
Drive Unit and Motor Assembly 1060224 4-5 Fork Trail, Machining, Galvanized 1025353/006 7-10
Drive Unit and Motor Assembly 1060224/124 4-5 Fork Trail, Machining, Galvanized 1073250/003 7-11
Drive Unit and Motor Assembly 1060224/124 4-7 Fork Trail, Machining, Galvanized 1025351/007 7-10
Drive Wheel Assembly 4-13 (Non-Greaseable)
Drive and Brake Assembly 4-3 Fork Trail, Machining, Galvanized 1025353/007 7-11
(Non-Greaseable)
Drum, Brake, Cold Storage 870-860 4-3
Fork Trail, Machining, Painted 1073250/001 7-11
Drum, Brake, Standard 870-846 4-3
Fork Trail, Machining, W/ Debris 1025351/002 7-10
Elbow 790-425 6-16 Shield Holes
Elbow, 45 Degree 792-478 6-5 Fork Trail, Machining, W/ Debris 1025351/004 7-10
Elbow, 90 Degree 792-521 6-5 Shield Holes (Galvanized)
Elbow, Male 790-421 6-16 Fork Trail, Machining, W/ Debris 1025351/006 7-10
Elbow, Male, 90 Degree 792-212/009 6-5 Shield Holes (Non-Greaseable)
Elbow, Swivel, 90 Degree 792-514 6-3 Fork Trail, Machining, W/ Debris 1025353/004 7-11
Elbow, Swivel, 90 Degree 792-514 6-5 Shield Holes (Non-Greaseable)
Electrical System 5-5 Fork Trail, Machining, W/ Debris 1025353/005 7-11
Shield Holes, Galvanized
Enclosure, Side 1-105-224/09 5-10
Fork Trail, Machining, W/ Debris 1025351/008 7-10
End Head, Commutator 1036966/90 5-24 Shield Holes, Galvanized (Non-
End Head, Drive 1036966/80 5-24 Greaseable)
Entry Roller Installation 7-28 Fork Trail, Machining, W/ Debris 1025353/008 7-11
Entry Slider Installation 7-30 Shield Holes, Galvanized (Non-
Finish Instructions 2-20 Greaseable)
Fitting, Barbed 792-641 4-11 Fork Trail, Machining, W/O Debris 1025351/001 7-10
Shield Holes
Fitting, Elbow 792-350 4-3
Fork Trail, Machining, W/O Debris 1112379/001 7-11
Fitting, Elbow 792-350 4-11 Shield Holes (Non-Greaseable)
Fitting, Elbow, 90 Degree 792-358 6-14 Fork, Trail, Machining (Non- 1073250/002 7-11
Fitting, Elbow, Inlet 792-557 3-11 Greaseable)
Fitting, Grease 840-033 1-2 Fork, Trail, Machining, Galvanized 1073250/004 7-11
Fitting, Grease 841-111 1-9 (Non-Greaseable)
Fitting, Grease 1082408/14 2-10 Frame Weldment, Battery Roller 1097125/001 2-14
Fitting, Grease 840-033 4-11 Frame Weldment, Battery Roller 1097125/002 2-14
Fitting, Grease 840-033 7-18 Frame Weldment, Battery Roller 850-138-446/001 2-14
Fitting, Grease 841-111 7-24 (Galvanized)
(Galvanized)
Fitting, Grease, Axle 671-012/22 2-8
Frame Weldment, Battery Roller 850-138-446/005 2-14
Fitting, Grease, Yoke 671-012/32 2-8 (Galvanized)

Frame, Complete 1089119/72 5-24 Horn Installation 5-14

Fuse, 10A 590-507 8-14 Horn, Electronic 590-633 1-9
Fuse, 15 Amp 590-514 1-9 Horn, Electronic 590-633 5-14
Fuse, 15 Amp 590-514 5-5 Hose 820-611/001 4-11
Fuse, 15 Amp (FU3) 590-514 1-9 Hose Assembly 1089370 6-3
Fuse, 15 Amp (FU3) 590-514 8-14 Hose Assembly 030-504-014/003 6-5
Fuse, 150 Amp 590-587/109 1-9 Hose Assembly 030-504-021/003 6-5
Fuse, 150 Amp 590-587/109 5-6 Hose Assembly 1089370 6-5
Fuse, 250 Amp 590-587/113 1-9 Hose Assembly 850-200-212 6-16
Fuse, 250 Amp 590-587/113 5-5 Hose Assembly 1087524 6-20
Gasket, Transmission 1030277 1-9 Hose Assembly 1087525 6-20
Gasket, Transmission 1030277 4-5 Hose Assembly (Inlet) 1023222 6-24
Gate, Battery 1078922/001 2-14 Hose Assembly (Outlet) 1023223 6-24
Gate, Battery 1078922/002 2-14 Hose Assembly, Brake (Master 030-602-078/004 2-4
Gate, Battery 1078922/004 2-14 Cylinder to Slave Cylinder)
Gate, Battery 1078922/005 2-14 Hose Assembly, Left-Hand 1039379 6-3
Gate, Mechanical 1124336/001 2-14 Housing Weldment, Barrel NA 6-12
Gate, Mechanical 1124336/002 2-14 Housing, Gear, Lower, 8 Screw 1060226 4-7
Gate, Mechanical 1124336/003 2-14 Housing, Gear, Machined 1089239 4-7
Gate, Mechanical 1124336/005 2-14 Housing, Machined 1077464 6-10
Gate, Mechanical 1124336/006 2-14 Hub, Wheel 1058946 4-13
Gate, Mechanical (Galvanized) 1124336/004 2-14 Hub, Wheel 1133708 4-13
Gear Wheel Set 1020450/07 6-18 Hydraulic Motor 6-18
Gear and Pinion Set 400-204 4-7 Hydraulic System 1082809/001 6-3
Gear, Helical 400-156 4-7 Hydraulic System 1082809/002 6-3
Gear, Helical Pinion 1028922 4-5 Hydraulic System 1082809/003 6-3
Gear, Potentiometer 850-135-946 3-5 Hydraulic System 1082809/004 6-3
Gland, Machined 1015666/414 6-12 Hydraulic System 1082809/005 6-3
Grommet 600-253 8-3 Hydraulic System (1015666/xxx 6-5
Cylinder)
Guard 360-028/001 2-20
Hydraulic System (1077465/001 6-3
Guard, Load Wheel, Debris 850-138-802 7-12 Cylinder)
Guard, OCSS 1089242 8-16 Ignition Switch Installation 5-16
Guard, OCSS 1089243 8-16 Ignition Switch Installation 850-136-586 5-16
Guard, Spiral Wrap 1012585/005 8-3 Interlock, Battery Gate 8-3
Handle Assembly, Control 1023345 1-6 Jumper 1-074-002 5-8
Handle Assembly, Control 1023345 3-7 Key, Set (2) 590-004/01 1-9
Handle Installation 3-3 Key, Set (2) 590-004/01 5-16
Handle Mount Weldment 850-200-199 3-5 Key, Woodruff 5-026-005 1-9
Handle, Control (NSS) Use Handle 1018291 3-7 Key, Woodruff 850-111 2-20
Assembly, Control 1023345
Key, Woodruff 850-114 3-11
Handle, Release 590-732 2-20
Handle, Release SB-350 1040576/001 2-20
Key, Woodruff 5-026-005 4-5
Harness 1089769/001 8-16
Harness (Includes:) 1095517 3-5
Harness, Auxiliary Contactor 1090726 5-6
Kit, Adjustable Bolt (2 bolts, 4 1082408/05 2-10
Harness, Horn (HRN To H2/H1) 850-139-001 5-14 washers, 2 nuts)
Harness, Main 1089554 5-5 Kit, Axle (Greaseable) (1 axle, 1 1082408/04 2-10
Harness, Sensor, Emitter 1034758/013 8-16 grease fitting, 2 washers, 1 nut)
Harness, Sensor, Emitter 1034758/019 8-16 Kit, Contact Tip 1-105-225/01 1-9
Harness, Sensor, Receiver 1034757/003 8-16 Kit, Contact Tip 1-105-225/01 5-12
Harness, Sensor, Receiver 1034757/015 8-16 Kit, Elbow, W/ Nut and Washer 560-217/136 6-8
Harness, Travel Alarm 850-136-955 8-12 (Plastic Reservoir) (Not Included in Kit)
Hinge Alter 850-200-031 2-4 Kit, Housing 1082408/02 2-10
Hinge Assembly, Pin (Cold Storage) 671-015/15 2-8 Kit, Reservoir W/ Tubes (Plastic 560-217/05 6-8
Hinge Assembly, Pin (Standard) 671-012/17 2-8 Reservoir)
Holder, Manual Pocket 1067808 2-20 Kit, Seal 1015666/421 1-10
Horn (24V) 590-643/104 1-9 Kit, Seal 1015666/621 1-10
Horn (24V) 590-643/104 5-14 Kit, Seal 1020449/01 1-10
Horn Assembly (24V) 590-643/004 1-9 Kit, Seal 870-764/01 1-10
Horn Assembly (24V) 590-643/004 5-14 Kit, Seal 1015666/421 6-12

Kit, Seal 1015666/621 6-12 Motor, Drive 1089119/700 5-24

Kit, Seal 1020449/01 6-18 Motor, Hydraulic 1020450 1-6
Kit, Seal 870-764/01 6-20 Motor, Hydraulic 1020450 6-18
Kit, Switch Start Service 560-213/06 1-10 Nipple 782-826 6-24
Kit, Switch Start Service 560-213/06 6-8 Nut 1034060/75 1-2
Kit, Three Wheel, Greaseable 950-WHL/KIT 1-10 Nut 1082408/15 1-2
(Includes:) Nut 5-016-003 1-2
Kit, Three Wheel, Greaseable 950-WHL/KIT 7-18 Nut 5-016-014 1-2
(Includes:) Nut 671-015/06 1-2
Kit, Three Wheel, Greaseable 950-WHL/KIT 7-22 Nut 7-750-920 1-2
(Includes:)
Nut 750-006 1-2
Kit, Tip, Contactor 1-105-224/07 1-10
Nut 750-036 1-2
Kit, Tip, Contactor 1-105-224/07 5-10
Nut 750-049 1-2
Kit, Wheel, Caster (wheel w/bearings, 1082408/03 1-10
axle, 4 washers) Nut 750-234 1-2
Kit, Wheel, Caster (wheel w/bearings, 1082408/03 2-10 Nut 760-019 1-2
axle, 4 washers) Nut 760-148 1-2
Kit, Wheel, Non-Greaseable 950-WHL/KITGL 1-10 Nut 760-920 1-2
(Includes:) Nut 761-944 1-2
Kit, Wheel, Non-Greaseable 950-WHL/KITGL 7-22 Nut 760-019 2-4
(Includes:) Nut 671-015/06 2-8
Knob, Steering 828-005-714 3-9 Nut 1082408/15 2-10
Lever 400-059/94 4-9 Nut 760-148 2-20
Lever, Cam Return 850-200-237 3-5 Nut 5-016-003 3-3
Lift Cylinder Assembly 6-10 Nut 750-036 3-5
Lift Cylinder Assembly 6-12 Nut 760-148 4-3
Lift Pump And Motor Assembly 1052277 1-6 Nut 7-750-920 4-5
(Includes:)
Nut 750-006 5-5
Lift Pump And Motor Assembly 1052277 6-8
(Includes:) Nut 1034060/75 5-24
Lift Pump And Motor Assembly, Plastic 1052277/001 1-6 Nut 750-234 7-6
Reservoir Nut 760-019 7-28
Lift Pump And Motor Assembly, Plastic 1052277/001 6-8 Nut 760-920 7-28
Reservoir Nut 5-016-014 8-5
Lift Pump and Motor Assembly 6-8 Nut 750-049 8-10
Link, Connector, Chain 680-817 2-4 Nut 761-944 8-10
Link, Off Set 680-816 2-4 Nut, Anchor 760-003 1-2
Linkage Assembly, Top W/ Fitting Hole 1068074/001 7-12 Nut, Anchor 760-003 4-11
Linkage Assembly, Top W/O Fitting 1068074/002 7-12 Nut, Clamp 1020548/004 1-2
Hole Nut, Clamp 1020548/004 4-7
Load Backrest Installation 8-10 Nut, Face 1-150-376/01 1-2
Load Wheel Assembly (6K & 8K) 7-18 Nut, Face 1-150-376/01 5-16
Load Wheel Assembly (8K) Tandem 7-26 Nut, Hex, Lock 5-015-004 1-2
Single Wheel
Nut, Hex, Lock 5-015-004 8-8
Load Wheel Assembly (8K), Tandem 7-24
Split Wheel Nut, Jam 7-750-412 1-2
Load Wheel Assembly, 8K, Split 1073096 7-24 Nut, Jam 7-750-412 7-8
Wheel, Tandem Nut, Lock 1020548/006 1-2
Load Wheel Assembly, Dual Single 7-20 Nut, Lock 760-006 1-2
Load Wheel Assembly, Dual Single, 1147159/X01 7-20 Nut, Lock 1020548/006 4-7
5K Nut, Lock 540-047/417 6-12
Load Wheel Assembly, Triple Single 7-22 Nut, Lock 760-006 7-30
Magnet 1142043 8-8 Nut, Lock 760-006 8-5
Magnet and Frame 1-105-216/09 5-12 Nut, Retainer 812-029/005 1-2
Maintenance Tool, Programming 950-185/004 5-22 Nut, Retainer 812-029/005 2-12
(Includes Items 1 and 2) Nut, Retaining 812-029/002 1-2
Male, Elbow 790-408 6-5 Nut, Retaining 812-029/002 3-3
Module Assembly, Auxiliary Delay 850-200-034 1-6 O-Ring 1036966/85 1-10
Module Assembly, Auxiliary Delay 850-200-034 5-6 O-Ring 1082408/13 1-10
Motor Controller 1042226/007 1-6 O-Ring 530-426 1-10
Motor Controller 1042226/007 5-8 O-Ring 1082408/13 2-10
Motor Controller Assembly 5-8 O-Ring 530-426 4-5
Motor, Auxiliary 570-253/350 1-6 O-Ring 1036966/85 5-24
Motor, Auxiliary 570-253/350 5-26 OCSS 1089553 8-16
Motor, Drive 1089119/700 1-6

Operator Compartment Sensor System 8-16 Pivot, Load Wheel 1110867 7-24
(OCSS) Plate Weldment, Mount 850-200-173 4-3
Pad, Back 1093238 2-20 Plate Weldment, Top (SB-175) 1092261/001 3-3
Pad, Cushion 1084977 2-20 Plate Weldment, Top (SB-350) 1092261/002 3-3
Pad, Cushion 1088739 2-20 Plate, Backing 400-060/01 4-9
Pad, Cushion 1088740 2-20 Plate, Cover, 8 Screw 1060232 4-7
Pedal Weldment, Brake 1073052 4-11 Plate, Distributor 1020449/06 6-18
Pin 810-762 7-24 Plate, End 850-200-250 3-5
Pin 810-762 7-26 Plate, Heatsink 1025343 5-8
Pin Weldment, Retainer 850-138-963/501 7-6 Plate, Mounting (Includes:) 671-015/101 2-8
Pin Weldment, Top Link 850-138-963/001 7-6 Plate, Side 1082408/17 2-10
Pin, Clevis 812-000-178 4-3 Plug 861-312 3-9
Pin, Contact 1036066/001 3-5 Plug, Center 828-005-716 3-9
Pin, Cotter 810-910 1-2 Plug, Connector 1035063/008 3-5
Pin, Cotter 810-910 4-3 Plug, Dipstick 828-005-446 4-5
Pin, Cotter 810-910 4-11 Plug, O-Ring 792-463 6-3
Pin, Drive 671-015/07 2-8 Plug, Pipe 782-422 4-5
Pin, Eccentric (Plated) 1044707/101 7-7 Plug, Pipe, Magnetic 223-000-701 4-7
Pin, Eccentric (Plated) 1072603/003 7-7 Plug, Vent (Plastic Reservoir) 560-217/137 6-8
Pin, Eccentric (Plated) 1072666/003 7-7 Potentiometer, Throttle 1-120-105 1-10
Pin, Eccentric (Stainless) 1044707/501 7-7 Potentiometer, Throttle 1-120-105 3-5
Pin, Eccentric (Stainless) 1072603/002 7-7 Programmable Maintenance Tool 5-22
Pin, Eccentric (Stainless) 1072666/002 7-7 Pull Rod (6K) 7-14
Pin, Eccentric (Standard) 1044707/001 7-7 Pull Rod (8K) 7-16
Pin, Eccentric (Standard) 1072603/001 7-7 Pump Assembly, Lift 560-206/131 1-6
Pin, Eccentric (Standard) 1072666/001 7-7 Pump Assembly, Lift 560-206/131 6-8
Pin, Front Link Weldment (Non- 1055342/501 7-8 Pump and Motor Assembly, Steer 850-200-026 6-14
Greaseable) (Stainless) Pump, Auxiliary (Includes:) 500-427/100 1-6
Pin, Front Link Weldment (Greaseable) 1055342/001 7-7 Pump, Auxiliary (Includes:) 500-427/100 6-14
(Standard)
Remote Relief Installation 6-24
Pin, Front Link Weldment (Plated) 1055342/101 7-8
Remote Relief Installation 1018652 6-24
Pin, Roll 671-015/18 2-8
Reservoir 870-903 4-11
Pin, Roll 1082408/16 2-10
Reservoir 402-014 6-16
Pin, Roll 1036966/84 5-24
Reservoir Assembly 6-16
Pin, Roll 1089119/73 5-24
Reservoir Assembly 850-200-213 6-16
Pin, Spiral 5-024-016 1-2
Resistor Assembly 850-139-011 1-10
Pin, Spiral 810-763 7-6
Resistor Assembly 850-139-011 8-12
Pin, Spiral 1026370 7-6
Resistor, Heater (Cold Storage) 1-110-920/092 1-10
Pin, Spiral 1026376 7-6
Resistor, Heater (Cold Storage) 1-110-920/092 5-6
Pin, Spiral 810-747 7-18
Retainer 49659-00 2-20
Pin, Spiral 810-747 7-20
Return Spring 400-059/06 1-10
Pin, Spiral 810-747 7-22
Return Spring 400-059/06 4-9
Pin, Spiral 5-024-016 8-16
Ring 828-006-317 5-5
Pin, Tractor, Link, Support (Plated) 1023724/101 7-6
(Greaseable) Ring, Adapter 1088314 4-5
Pin, Tractor, Link, Support (Plated) 1023724/102 7-6 Ring, Locking 1036966/93 5-24
(Non-Greaseable) Ring, Retainer 810-488/014 2-16
Pin, Tractor, Link, Support (Stainless) 1023724/501 7-6 Ring, Retainer 27892-00 6-10
(Greaseable) Ring, Retaining 870-613/02 6-22
Pin, Tractor, Link, Support (Stainless) 1023724/502 7-6 Ring, Retaining, External 540-068/418 6-12
(Non-Greaseable) Ring, Retaining, Internal 540-068/417 6-12
Pin, Tractor, Link, Support (Standard) 1023724/001 7-6 Ring, Retaining, Snap 810-132 7-6
(Greaseable)
Ring, Snap 810-124 6-22
Pin, Tractor, Link, Support (Standard) 1023724/002 7-6
(Non-Greaseable) Ring, Steer 1088329 4-5
Pin, Yoke 861-013 4-11 Rod Weldment, Piston 540-116/413 6-12
Pipe, Spacer 828-001-429/010 2-16 Rod, Piston 1077466/001 6-10
Pipe, Spacer 828-001-429/023 2-16 Rod, Pull 1026364 1-6
Pipe, Spacer 1045247/001 7-7 Rod, Pull 1026367 1-6
Pipe, Spacer 1045246/001 7-7 Rod, Pull 1054681 1-6
Piston, Machined 540-116/412 6-12 Rod, Pull 1068952 1-7
Pivot Weldment, Tandem 1016119 7-24 Rod, Pull 1073318 1-7
Pivot Weldment, Tandem 1016119 7-26 Rod, Pull 1091214 1-7

Rod, Pull 1091215 1-7 Screw 701-246 1-3

Rod, Pull 1116786 1-7 Screw 701-314 1-3
Rod, Pull 1116794 1-7 Screw 706-063 1-3
Rod, Pull 1166100 1-7 Screw 710-006 1-3
Rod, Pull 1166224 1-7 Screw 710-008 1-3
Rod, Pull 850-138-749 1-7 Screw 710-010 1-3
Rod, Pull 1026367 7-14 Screw 710-018 1-3
Rod, Pull 1054681 7-14 Screw 710-074 1-3
Rod, Pull 1068952 7-14 Screw 710-127 1-3
Rod, Pull 1073318 7-14 Screw 710-128 1-3
Rod, Pull 1116786 7-14 Screw 710-132 1-3
Rod, Pull 1166224 7-14 Screw 710-134 1-3
Rod, Pull 850-138-749 7-14 Screw 710-139 1-3
Rod, Pull 1026364 7-16 Screw 710-141 1-3
Rod, Pull 1091214 7-16 Screw 710-399 1-3
Rod, Pull 1091215 7-16 Screw 714-047 1-3
Rod, Pull 1116794 7-16 Screw 714-055 1-3
Rod, Pull 1166100 7-16 Screw 714-071 1-3
Rod, Push, Machine 812-000-177 4-3 Screw 714-129 1-3
Roller 360-067/004 7-6 Screw 714-145 1-4
Roller 360-067/002 7-28 Screw 714-150 1-4
Roller Assembly, Battery 828-006-727/010 2-16 Screw 714-158 1-4
Roller Assembly, Battery 828-006-727/012 2-16 Screw 714-205 1-4
Roller Assembly, Battery 828-006-727/X01 2-16 Screw 716-122 1-4
Roller Assembly, Entry (Includes Items 850-137-670 7-28 Screw 716-137 1-4
4 Thru 7) Screw 724-414 1-4
Roller Installation, Battery 1113849 2-14 Screw 701-243 2-4
Roller Installation, Battery 850-138-499 2-14 Screw 710-127 2-4
Roller Installation, Battery 850-138-499/001 2-14 Screw 710-134 2-4
Roller, Battery 123-001-382 2-16 Screw 701-246 2-12
Rotor 1036966/71 5-24 Screw 701-244 3-3
Screw 1020450/09 1-2 Screw 710-010 3-3
Screw 1036966/79 1-2 Screw 5-003-007 3-3
Screw 1036966/82 1-2 Screw 701-060 3-5
Screw 1036966/88 1-2 Screw 701-314 3-5
Screw 1036966/94 1-2 Screw 710-008 3-5
Screw 1060955/005 1-2 Screw 716-122 3-5
Screw 5-001-002 1-2 Screw 716-137 3-9
Screw 5-001-005 1-2 Screw 710-010 3-11
Screw 5-001-008 1-3 Screw 714-129 3-11
Screw 5-001-009 1-3 Screw 710-128 4-3
Screw 5-001-024 1-3 Screw 710-132 4-3
Screw 5-001-057 1-3 Screw 710-134 4-3
Screw 5-002-009 1-3 Screw 710-139 4-3
Screw 5-002-010 1-3 Screw 1060955/005 4-3
Screw 5-003-007 1-3 Screw 5-002-009 4-5
Screw 5-003-023 1-3 Screw 710-134 4-5
Screw 5-007-025 1-3 Screw 5-001-008 4-7
Screw 5-010-006 1-3 Screw 5-002-010 4-7
Screw 5-011-005 1-3 Screw 710-074 4-11
Screw 701-060 1-3 Screw 701-125 4-11
Screw 701-062 1-3 Screw 701-180 4-11
Screw 701-095 1-3 Screw 701-062 5-5
Screw 701-119 1-3 Screw 701-119 5-5
Screw 701-180 1-3 Screw 724-414 5-5
Screw 701-190 1-3 Screw 5-001-057 5-5
Screw 701-200 1-3 Screw 714-055 5-5
Screw 701-243 1-3 Screw 710-006 5-6
Screw 701-244 1-3

Screw 701-095 5-6 Screw, Set 724-372 3-11

Screw 5-001-005 5-8 Screw, Set 724-372 4-3
Screw 5-010-006 5-8 Screw, Set 724-399 5-5
Screw 710-010 5-14 Screw, Set 724-429 5-6
Screw 701-190 5-18 Screw, Shoulder 1030582 1-4
Screw 701-200 5-18 Screw, Shoulder 716-008 1-4
Screw 1036966/79 5-24 Screw, Shoulder 1030582 7-7
Screw 1036966/82 5-24 Screw, Shoulder 716-008 7-7
Screw 1036966/88 5-24 Screw, Socket Head, Flat 5-004-014 1-4
Screw 1036966/94 5-24 Screw, Socket Head, Flat 5-004-014 8-16
Screw 710-127 6-3 Screw, Top Cover 1-105-216/06 1-4
Screw 5-001-002 6-3 Screw, Top Cover 1-105-224/04 1-4
Screw 710-127 6-5 Screw, Top Cover 1-105-224/04 5-10
Screw 5-001-002 6-5 Screw, Top Cover 1-105-216/06 5-12
Screw 1020450/09 6-18 Seal, Felt 671-012/03 1-10
Screw 710-127 6-22 Seal, Felt 671-012/03 2-8
Screw 710-018 6-24 Seal, O-Ring 1031253 1-10
Screw 714-145 7-6 Seal, O-Ring 1031253 4-7
Screw 5-001-009 7-6 Seal, Oil 1034060/86 1-10
Screw 5-001-024 7-6 Seal, Oil 530-691 1-10
Screw 5-001-024 7-8 Seal, Oil 560-202/67 1-10
Screw 5-003-023 7-12 Seal, Oil 530-691 4-7
Screw 714-150 7-28 Seal, Oil 1034060/86 5-24
Screw 714-158 7-28 Seal, Oil 560-202/67 6-14
Screw 716-137 7-28 Seal, Rod 49553-05 1-10
Screw 714-071 7-30 Seal, Rod 49553-05 6-10
Screw 5-007-025 8-5 Seal, Switch, Boot 1-150-386 1-10
Screw 701-246 8-5 Seal, Switch, Boot 1-150-386 3-5
Screw 710-399 8-10 Sensor Assembly, Proximity (Includes:) 1073229/002 1-10
Screw 714-205 8-10 Sensor Assembly, Proximity (Includes:) 1073229/002 8-3
Screw 5-011-005 8-12 Sensor, Proximity 1031331 1-10
Screw 714-047 8-12 Sensor, Proximity 1031331 8-3
Screw 706-063 8-14 Sensor, Temperature 1062808/94 1-10
Screw 710-006 8-14 Sensor, Temperature 1062808/94 5-24
Screw 701-119 8-16 Shaft 1020450/08 6-18
Screw and Washer 671-012/05 1-4 Shaft 1118778 7-20
Screw and Washer 671-012/05 2-8 Shaft 1147158/X01 7-20
Screw, Bracket, Adjusting 114-010-523 1-4 Shaft 1119325 7-22
Screw, Bracket, Adjusting 114-010-523 4-3 Shaft and Flange Assembly 6-22
Screw, Hex Head Cap 710-004 1-4 Shaft and Flange Assembly 870-613/07 6-22
Screw, Hex Head Cap 710-069 1-4 Shaft, Bottom Link 850-138-966 6-3
Screw, Hex Head Cap 710-069 2-4 Shaft, Bottom Link 850-138-966 6-5
Screw, Hex Head Cap 710-004 2-4 Shaft, Pivot (Greaseable) (Standard) 1026637/001 7-7
Screw, Hex Head Cap 710-069 3-3 Shaft, Pivot (Non-Greaseable) 1026637/501 7-7
Screw, Hex Head Cap 710-069 4-3 (Stainless)
Screw, Hex Head Cap 710-069 6-14 Shaft, Pivot (Plated) 1073994/003 7-7
Screw, M12 X 40 5-001-025 1-4 Shaft, Pivot (Stainless) 1073994/002 7-7
Screw, M12 X 40 5-001-025 7-8 Shaft, Pivot (Standard) 1073994/001 7-7
Screw, M12 X 50 5-001-026 1-4 Shaft, Pull Rod 1143076/001 7-8
Screw, M12 X 70 5-001-027 7-6 Shaft, Rear Link (Plated) 1050893/101 7-7
Screw, M6 X 20 5-004-015 1-4 Shaft, Rear Link (Plated) 1050893/102 7-7
Screw, M6 X 20 5-004-015 8-8 Shaft, Rear Link (Stainless) 1050893/501 7-7
Screw, Round Head Machine 701-093 1-4 Shaft, Rear Link (Stainless) 1050893/502 7-7
Screw, Round Head Machine 701-093 5-6 Shaft, Rear Link (Standard) 1050893/001 7-7
Screw, Set 724-230 1-4 Shaft, Rear Link (Standard) 1050893/002 7-7
Screw, Set 724-372 1-4 Shaft, Roller (13.44 in. Battery 828-001-335/007 2-16
Compartment)
Screw, Set 724-399 1-4
Shaft, Roller (9.19 in. Battery 828-001-335/006 2-16
Screw, Set 724-429 1-4 Compartment)
Screw, Set 724-230 3-5 Shaft, Steering 870-613/06 6-22

Shaft, Truck, Link (Plated) 1026386/101 7-6 Spring, Locator 671-015/11 2-8
(Greaseable) Spring, Return 1-105-216/07 1-10
Shaft, Truck, Link (Plated) 1026386/102 7-6 Spring, Return 1-105-224/05 1-10
(Greaseable) Spring, Return 830-345 1-10
Shaft, Truck, Link (Stainless) 1026386/501 7-6 Spring, Return 830-345 3-5
(Greaseable)
Spring, Return 1-105-224/05 5-10
Shaft, Truck, Link (Stainless) 1026386/502 7-6
(Greaseable) Spring, Return 1-105-216/07 5-12
Shaft, Truck, Link (Stainless) (Non- 1026386/503 7-7 Sprocket 401-165/001 3-11
Greaseable) Standoff, Insulator 1-074-104/001 5-5
Shaft, Truck, Link (Standard) 1026386/001 7-6 Steer Motor Assembly 3-11
(Greaseable) Steer Motor Assembly 1021812 3-11
Shaft, Truck, Link (Standard) 1026386/002 7-6 Steer Pump and Motor Assembly 6-14
(Greaseable) Steer Wheel Assembly 3-9
Shaft, Truck, Link (Standard) (Non- 1026386/003 7-6 Storage Tray, Deep 8-8
Greaseable)
Storage Tray, Hardware Mounted 1111754/001 8-5
Shaft, Wheel 850-137-285 7-24
Storage Tray, Hardware Mounted W/ 1111754/002 8-5
Shaft, Wheel 850-137-070 7-26 Shrinkwrap Holder
Shaft, Wheel, Stainless Steel 850-139-349 1-10 Storage Tray, Magnetic Mounted 1111754/003 8-5
Shaft, Wheel, Stainless Steel 850-139-349 7-18 Storage Tray, Standard 8-5
Shaft, Wheel, Stainless Steel 850-139-349 7-22 Strainer 560-217/09 6-8
Sheet, Insulator 1-030-008 5-8 Strap 611-029 1-4
Shim 828-005-675/002 4-7 Strap 611-029 3-7
Shim 828-005-675/003 4-7 Strap 611-028 5-5
Shim 828-005-675/006 4-7 Strap 611-029 8-3
Shim 828-005-675/015 4-7 Strap 611-029 8-16
Shim 828-006-868/002 4-7 Strip, Magnetic 850-138-757 8-5
Shim 828-006-868/003 4-7 Strip, Terminal, Marker 1-030-001 8-14
Shim 828-006-868/006 4-7 Strip, Terminal, Marker 1-030-002 8-14
Shim 828-006-868/015 4-7 Suppressor Assembly 850-136-319 1-10
Shim, Spacer 850-138-244 2-6 Suppressor Assembly 850-136-425/002 1-11
Shim, Spacer 307893-000 6-3 Suppressor Assembly 850-136-425/002 5-6
Shim, Spacer (.010 in. Thick) 1120128/001 3-5 Suppressor Assembly 850-136-319 5-6
Shim, Spacer (.015 in. Thick) 1120128/002 3-5 Switch 1-150-324 1-11
Shim, Spacer (.020 in. Thick) 1120128/003 3-5 Switch 1-150-324 4-3
Shim, Spacer, Slewing 1060810 4-3 Switch Assembly, Control Handle 1016286/003 1-11
Shoe Assembly 400-059/05 1-10 (Horn)
Shoe Assembly 400-059/05 4-9 Switch Assembly, Control Handle 1016286/003 3-7
Shroud Assembly (Includes:) 671-015/12 2-8 (Horn)
Sleeve 1067458/001 5-5 Switch Assembly, Control Handle (Lift) 1016286/001 1-11
Sleeve, Pin, Eccentric 1044706 7-7 Switch Assembly, Control Handle (Lift) 1016286/001 3-7
Sleeve, Pin, Eccentric 850-139-277 7-7 Switch Assembly, Control Handle 1016286/002 1-11
Sleeve, Pin, Eccentric 850-139-198 7-7 (Lower)
Slider 850-139-185 1-10 Switch Assembly, Control Handle 1016286/002 3-7
(Lower)
Slider 850-139-185 7-30
Switch, Operator's Keyed (S1) 1020341/002 1-11
Spacer 771-033 1-4 (Includes:)
Spacer 828-005-674 4-7 Switch, Operator's Keyed (S1) 1020341/002 5-16
Spacer 1015666/417 6-12 (Includes:)
Spacer 771-033 7-18 Switch, Proximity 1031332 1-11
Spacer, Bell Crank (0.38 in. Thick) 1052665/001 7-7 Switch, Proximity 1031332 5-6
Spacer, Bell Crank (0.62 in. Thick) 1052665/002 7-7 Switch, Rotary, Keyless 1-150-376 1-11
Spacer, Bell Crank (0.75 in. Thick) 1052665/003 7-7 Switch, Rotary, Keyless 1-150-376 5-16
Spacer, Bell Crank (0.75 in. Thick) 1052665/003 7-7 Switch, Travel 1-150-383 1-11
Spacer, Lift Ram 850-139-235 6-5 Switch, Travel 1-150-383 3-5
Spool, Flow Control 560-206/123 6-8 Tee 790-808 6-24
Spring, Compression 671-013/01 1-10 Tee, Male, Branch Elbow 792-211/006 6-5
Spring, Compression 671-013/02 1-10 Tee, Swivel 792-412 6-24
Spring, Compression 671-013/02 2-8 Terminal, Strip 1-030-007 5-8
Spring, Compression 671-013/01 2-8 Tire, Poly, Diamond, 85 Durometer 1060703/003 1-11
Spring, Compression 830-185 4-3 (12 x 4.5 x 8 in.)
Spring, Compression, Hose Take Up 830-129 1-10 Tire, Poly, Diamond, 85 Durometer 1060703/003 4-13
Spring, Compression, Hose Take Up 830-129 4-11 (12 x 4.5 x 8 in.)
Spring, Locator 671-015/11 1-10 Tire, Poly, Grooved, 85 Durometer (12 1060703/002 1-11
x 4.5 x 8 in.)

Tire, Poly, Grooved, 85 Durometer (12 1060703/002 4-13 Washer 771-137 2-20
x 4.5 x 8 in.) Washer 5-018-005 5-18
Tire, Poly, Siped, 85 Durometer (12 x 1060703/004 1-11 Washer 5-018-005 6-3
4.5 x 8 in.) Washer 5-018-005 6-5
Tire, Poly, Siped, 85 Durometer (12 x 1060703/004 4-13 Washer 5-019-008 7-6
4.5 x 8 in.)
Washer 820-002-119 7-24
Tire, Poly, Smooth, 83 Durometer (12 1060703/101 1-11
x 4.5 x 8 in.) Washer 5-018-005 8-5
Tire, Poly, Smooth, 83 Durometer (12 1060703/101 4-13 Washer, Bottom 1146154 1-4
x 4.5 x 8 in.) Washer, Bottom 1146154 8-8
Tire, Poly, Smooth, 85 Durometer (12 1060703/001 1-11 Washer, Compression 671-015/19 1-4
x 4.5 x 8 in.) Washer, Compression 671-015/19 2-8
Tire, Poly, Smooth, 85 Durometer (12 1060703/001 4-13 Washer, Felt 1018776 7-24
x 4.5 x 8 in.) Washer, Felt 1018776 7-26
Tire, Poly, Smooth, 93 Durometer (12 1060703/107 1-11 Washer, Flat 1148161/X01 1-4
x 4.5 x 8 in.)
Washer, Flat 5-018-006 1-5
Tire, Poly, Smooth, 93 Durometer (12 1060703/107 4-13
x 4.5 x 8 in.) Washer, Flat 5-018-007 1-5
Tire, Poly, Smoothy, 85 Durometer (12 1060703/008 1-11 Washer, Flat 5-018-011 1-5
x 4.5 x 8 in.) Washer, Flat 5-018-012 1-5
Tire, Poly, Smoothy, 85 Durometer (12 1060703/008 4-13 Washer, Flat 771-009 1-5
x 4.5 x 8 in.) Washer, Flat 771-012 1-5
Tire, Rubber, Black (12 x 4.5 x 8 in.) 1063760/001 1-11 Washer, Flat 771-016 1-5
Tire, Rubber, Black, Lugged (12 x 4.5 1063760/101 1-11 Washer, Flat 771-119 1-5
x 8 in.) Washer, Flat 771-123 1-5
Tire, Rubber, Black, Lugged (12 x 4.5 1063760/101 4-13 Washer, Flat 771-153 1-5
x 8 in.)
Washer, Flat 771-156 1-5
Tire, Rubber, White (12 x 4.5 x 8 in.) 1063760/002 1-11
Washer, Flat 5-018-006 2-4
Tractor Assembly 2-4
Travel Alarm Installation 8-12
Tray Assembly 1146153 8-8
Tray Assembly, Magnetic 1072992 8-5
Tray Installation, Storage, Deep 1154457 8-8
Tray, Insert 1141779 8-8
Washer, Flat 5-018-012 3-5
Tray, Tote 850-138-472 8-5
Tubing, Filter (No Fittings) 247-011/005 6-5
Tubing, Filter (No Fittings) 247-011/005 6-5
Union, Hydraulic (Uses: 20A and 20B) 800-595 4-11
Washer, Flat 5-018-006 4-5
Valve Assembly, Orbitrol 6-20
Valve Assembly, Orbitrol 1089245 6-20
Valve Assembly, Solenoid 560-209/04 1-11
Valve Assembly, Solenoid 560-209/04 6-8
Valve, Orbitrol 870-764 1-11
Valve, Orbitrol 870-764 6-20
Washer, Flat 5-018-006 5-5
Valve, Relief 1020097 1-11
Valve, Relief 560-206/125 1-11
Valve, Relief 560-206/125 6-8
Valve, Relief 1020097 6-24
Valve, Stem, Solenoid 560-206/129 1-11
Valve, Stem, Solenoid 560-206/129 6-8
Washer, Flat 5-018-006 7-6
Washer 5-018-005 1-4
Washer 5-019-008 1-4
Washer, Flat 5-018-007 7-12
Washer 671-015/05 1-4
Washer, Flat 5-018-011 7-18
Washer 771-127 1-4
Washer 771-137 1-4
Washer, Flat 1148161/X01 7-20
Washer 820-002-119 1-4
Washer 671-015/05 2-8
Washer 771-127 2-16

Washer, Flat 771-156 7-26 Washer, Spring 1036966/77 1-5

Washer, Flat (.02 in. thick) 1148161 1-5 Washer, Spring 1036966/91 5-24
Washer, Flat (.02 in. thick) 1148161 7-18 Washer, Thrust 1082408/08 1-5
Washer, Lock 5-019-005 1-5 Washer, Thrust 1082408/09 1-5
Washer, Lock 671-012/06 1-5 Wheel 632-421/CR7 1-11
Washer, Lock 772-016 1-5 Wheel 632-421/CR7 2-8
Washer, Lock 772-023 1-5 Wheel Assembly, Load, Triple Single 1118682/001 7-22
Washer, Lock 772-104 1-5 Wheel Assembly, Steering 828-004-686 3-9
Washer, Lock 772-107 1-5 Wheel, Caster, With Bearings 1082408/01 1-11
Washer, Lock 772-112 1-5 Wheel, Caster, With Bearings 1082408/01 2-10
Washer, Lock 772-115 1-5 Wheel, Caster, Without Bearings 1082408/06 1-11
Washer, Lock 772-116 1-5 Wheel, Caster, Without Bearings 1082408/06 2-10
Washer, Lock 772-119 1-5 Wheel, Load 1147157/X01 1-11
Washer, Lock 772-123 1-5 Wheel, Load 1147157/X01 7-20
Washer, Lock 774-116 1-5 Wheel, Load (Cast Iron Hub), Poly, 632-069/003 1-11
Washer, Lock 774-123 1-5 Black
Black
Washer, Lock 772-123 2-4
Wheel, Load (Cast Iron Hub), Poly, 632-069/107 1-11
Washer, Lock 772-116 2-4 Brown
Washer, Lock 671-012/06 2-8 Brown
Washer, Lock 772-119 3-3 Tan, Standard
Washer, Lock 772-116 3-11 Tan, Standard
Washer, Lock 772-123 3-11 Wheel, Load (Cast Iron Hub), 632-069/002 1-11
Vulkollan, Neutral
Wheel, Load (Cast Iron Hub), 632-069/002 7-18
Washer, Lock 772-119 4-11 Vulkollan, Neutral
Washer, Lock 772-116 5-5 Wheel, Load (Center) 950-WHL/CENTER 1-11
Washer, Lock 772-112 5-5 Wheel, Load (Center) 950- 1-11
Washer, Lock 774-116 5-5 WHL/CENTERGL
Washer, Lock 772-107 5-5 Wheel, Load (Center) 950-WHL/CENTER 7-18
Washer, Lock 5-019-006 5-5 Wheel, Load (Center) 950-WHL/CENTER 7-22
Washer, Lock 772-016 5-5 Wheel, Load (Center) 950- 7-22
Washer, Lock 772-104 5-6 WHL/CENTERGL
Washer, Lock 772-104 5-6 Wheel, Load (Outer) 950-WHL/OUTER 1-11
Washer, Lock 5-019-005 5-8 Wheel, Load (Outer) 950- 1-11
Washer, Lock 5-019-002 5-8 WHL/OUTERGL
Washer, Lock 772-119 6-14 Wheel, Load (Outer) 950- 7-22
WHL/OUTERGL
Wheel, Load, Brown 1118779/001 1-12
Wheel, Load, Brown 1118779/001 7-20
Washer, Lock 5-019-006 7-6
Wheel, Load, Cool, Brown 632-157/107 1-12
Washer, Lock 5-019-007 7-12
Wheel, Load, Cool, Brown 632-157/107 7-18
Wheel, Load, Neutral 632-157/002 1-12
Wheel, Load, Neutral 632-157/002 7-18
Wheel, Load, Poly, Black 632-071/003 1-12
Washer, Lock, Internal Tooth 774-007 1-5
Washer, Lock, Internal Tooth 774-007 3-5
Wheel, Load, Poly, Tan 632-071/007 1-12
Washer, Locking 772-127 1-5
Washer, Locking 772-127 8-10
Washer, Sealing 1036966/89 1-5
Washer, Sealing 1036966/89 5-24

Description Part No. Page

Wheel, Load, Smoothy 632-069/008 1-12
Wheel, Load, Tan 632-157/007 1-12
Wheel, Load, Tan 632-157/007 7-18
Wheel, Load, Triple 1104617/X02 7-22
Wheel, Load, Vulkollan, Neutral 632-071/002 1-12
Wheel, Steer 828-004-687 3-9
Wiper, Rod, Cylinder 14966-12 1-12
Wiper, Rod, Cylinder 14966-12 6-10
Yoke, Weldment 671-012/02 2-8

Model 8900 Rider Pallet Truck - Numerical Parts Index
APPENDIX B Numerical Parts Index

Part No. Description Page Part No. Description Page
030-306-022/527 Hose Assembly 6-20 1015666/421 Kit, Seal 6-12

030-306-030/027 Hose Assembly 6-20 1015666/600 Cylinder Assembly, Lift 1-6
030-504-014/003 Hose Assembly 6-5 1015666/600 Cylinder Assembly, Lift 6-12
030-504-021/003 Hose Assembly 6-5 1015666/621 Kit, Seal 1-10
030-602-078/004 Hose Assembly, Brake (Master 2-4 1015666/621 Kit, Seal 6-12
Cylinder to Slave Cylinder) 1016119 Pivot Weldment, Tandem 7-24
1-012-339/005 Connector, Electrical 3-7 1016119 Pivot Weldment, Tandem 7-26
1-012-340/002 Contact, Socket 3-7 1016124 Bushing, Flanged 1-9
1-030-001 Strip, Terminal, Marker 8-14 1016124 Bushing, Flanged 7-24
1-030-002 Strip, Terminal, Marker 8-14 1016124 Bushing, Flanged 7-26
1-030-007 Terminal, Strip 5-8 1016286/001 Switch Assembly, Control Handle (Lift) 1-11
1-030-008 Sheet, Insulator 5-8 1016286/001 Switch Assembly, Control Handle (Lift) 3-7
1-074-002 Jumper 5-8 1016286/002 Switch Assembly, Control Handle 1-11
1-074-104/001 Standoff, Insulator 5-5 (Lower)
1-105-216 Contactor, Auxiliary Power 1-6 1016286/002 Switch Assembly, Control Handle 3-7
1-105-216 Contactor, Auxiliary Power 5-12 (Lower)
1-105-216/05 Cover, Top 5-12 1016286/003 Switch Assembly, Control Handle 1-11
(Horn)
1-105-216/06 Screw, Top Cover 1-4
1016286/003 Switch Assembly, Control Handle 3-7
1-105-216/06 Screw, Top Cover 5-12 (Horn)
1-105-216/07 Spring, Return 1-10 1017944 Cover 2-12
1-105-216/07 Spring, Return 5-12 1018127 Cover, Controller 3-3
1-105-216/09 Magnet and Frame 5-12 1018291 Handle, Control (NSS) Use Handle 3-7
1-105-224/01 Contact Assembly, Fixed 1-9 Assembly, Control 1023345
1-105-224/01 Contact Assembly, Fixed 5-10 1018652 Remote Relief Installation 6-24
1-105-224/02 Contact Assembly, Moveable 1-9 1018776 Washer, Felt 7-24
1-105-224/02 Contact Assembly, Moveable 5-10 1018776 Washer, Felt 7-26
1-105-224/03 Cover, Top 5-10 1019920 Caster Assembly, With Springs (Heavy 1-6
1-105-224/04 Screw, Top Cover 1-4 Duty)
1-105-224/04 Screw, Top Cover 5-10 1019920 Caster Assembly, With Springs (Heavy 2-8
1-105-224/05 Spring, Return 1-10 Duty)
1-105-224/05 Spring, Return 5-10 1020097 Valve, Relief 1-11
1-105-224/06 Coil and Frame Assembly 5-10 1020097 Valve, Relief 6-24
1-105-224/07 Kit, Tip, Contactor 1-10 1020341/002 Switch, Operator's Keyed (S1) 1-11
(Includes:)
1-105-224/07 Kit, Tip, Contactor 5-10
1020341/002 Switch, Operator's Keyed (S1) 5-16
1-105-224/08 Cap, End 5-10 (Includes:)
1-105-224/09 Enclosure, Side 5-10 1020449/01 Kit, Seal 1-10
1-105-224/10 Bracket 5-10 1020449/01 Kit, Seal 6-18
1-105-225/01 Kit, Contact Tip 1-9 1020449/06 Plate, Distributor 6-18
1-105-225/01 Kit, Contact Tip 5-12 1020449/08 Cover, End 6-18
1-110-920/092 Resistor, Heater (Cold Storage) 1-10 1020450 Motor, Hydraulic 1-6
1-110-920/092 Resistor, Heater (Cold Storage) 5-6 1020450 Motor, Hydraulic 6-18
1-120-105 Potentiometer, Throttle 1-10 1020450/07 Gear Wheel Set 6-18
1-120-105 Potentiometer, Throttle 3-5 1020450/08 Shaft 6-18
1-150-324 Switch 1-11 1020450/09 Screw 1-2
1-150-324 Switch 4-3 1020450/09 Screw 6-18
1-150-376 Switch, Rotary, Keyless 1-11 1020548/004 Nut, Clamp 1-2
1-150-376 Switch, Rotary, Keyless 5-16 1020548/004 Nut, Clamp 4-7
1-150-376/01 Nut, Face 1-2 1020548/006 Nut, Lock 1-2
1-150-376/01 Nut, Face 5-16 1020548/006 Nut, Lock 4-7
1-150-383 Switch, Travel 1-11 1021812 Steer Motor Assembly 3-11
1-150-383 Switch, Travel 3-5 1021850 Decal, Operating Instructions, 2-20
1-150-386 Seal, Switch, Boot 1-10 Bilingual-French (Owner/Operator
1-150-386 Seal, Switch, Boot 3-5 Manual)
1012585/005 Guard, Spiral Wrap 8-3 1023222 Hose Assembly (Inlet) 6-24
1015630 Caster Installation 2-6 1023223 Hose Assembly (Outlet) 6-24
1015666 Cylinder Assembly, Lift 6-12 1023345 Handle Assembly, Control 1-6
1015666/400 Cylinder Assembly, Lift 6-12 1023345 Handle Assembly, Control 3-7
1015666/414 Gland, Machined 6-12 1023724/001 Pin, Tractor, Link, Support (Standard) 7-6
1015666/417 Spacer 6-12 (Greaseable)
1015666/421 Kit, Seal 1-10 1023724/002 Pin, Tractor, Link, Support (Standard) 7-6
(Non-Greaseable)
©The Raymond Corporation - 1087854 Generated Apr 30, 2015 B-1

1023724/101 Pin, Tractor, Link, Support (Plated) 7-6 1025472 Axle, Gear 4-7
(Greaseable) 1026364 Rod, Pull 1-6
1023724/102 Pin, Tractor, Link, Support (Plated) 7-6 1026364 Rod, Pull 7-16
(Non-Greaseable) 1026367 Rod, Pull 1-6
1023724/501 Pin, Tractor, Link, Support (Stainless) 7-6 1026367 Rod, Pull 7-14
(Greaseable)
1026370 Pin, Spiral 7-6
1023724/502 Pin, Tractor, Link, Support (Stainless) 7-6
(Non-Greaseable) 1026376 Pin, Spiral 7-6
1025048 Clevis, Right-Hand 7-6 1026377/001 Block, Pivot, Right-Hand 7-12
1025343 Plate, Heatsink 5-8 1026377/002 Block, Pivot, Right-Hand 7-12
1025348/007 Bearing (Greaseable) 1-8 1026377/003 Block, Pivot, Right-Hand (Galvanized) 7-12
1025348/007 Bearing (Greaseable) 7-10 1026377/004 Block, Pivot, Right-Hand (Galvanized) 7-12
1025349/001 Bearing, Sleeve (Greaseable) (ID: 1 in. 1-8 1026378/001 Block, Pivot, Left-Hand 7-12
x OD: 1.25 in. x L: 0.75 in.) 1026378/002 Block, Pivot, Left-Hand 7-12
1025349/001 Bearing, Sleeve (Greaseable) (ID: 1 in. 7-10 1026378/003 Block, Pivot, Left-Hand (Galvanized) 7-12
x OD: 1.25 in. x L: 0.75 in.) 1026378/004 Block, Pivot, Left-Hand (Galvanized) 7-12
1025349/003 Bearing, Sleeve (Greaseable) (ID: 1 in. 1-8 1026386/001 Shaft, Truck, Link (Standard) 7-6
x OD: 1.25 in. x L: 1.25 in.) (Greaseable)
1025349/003 Bearing, Sleeve (Greaseable) (ID: 1 in. 7-10 1026386/002 Shaft, Truck, Link (Standard) 7-6
1025349/006 Bearing, Sleeve (Greaseable) (ID: 1 in. 1-8 1026386/003 Shaft, Truck, Link (Standard) (Non- 7-6
x OD: 1.25 in. x L: 1 in.) Greaseable)
1025349/006 Bearing, Sleeve (Greaseable) (ID: 1 in. 7-10 1026386/101 Shaft, Truck, Link (Plated) 7-6
x OD: 1.25 in. x L: 1 in.) (Greaseable)
1025349/007 Bearing, Sleeve (Greaseable) (ID: 1 in. 1-8 1026386/102 Shaft, Truck, Link (Plated) 7-6
1025349/007 Bearing, Sleeve (Greaseable) (ID: 1 in. 7-10 1026386/501 Shaft, Truck, Link (Stainless) 7-6
1025349/007 Bearing, Sleeve (Greaseable) (ID: 1 in. 7-10 1026386/502 Shaft, Truck, Link (Stainless) 7-6
1025349/009 Bearing, Sleeve (Greaseable) (ID: 1 in. 1-8 1026386/503 Shaft, Truck, Link (Stainless) (Non- 7-7
x OD: 1.25 in. x L: 1.37 in.) Greaseable)
1025349/009 Bearing, Sleeve (Greaseable) (ID: 1 in. 7-10 1026637/001 Shaft, Pivot (Greaseable) (Standard) 7-7
x OD: 1.25 in. x L: 1.37 in.) 1026637/501 Shaft, Pivot (Non-Greaseable) 7-7
1025349/010 Bearing, Sleeve (Greaseable) (ID: 1in. 1-8 (Stainless)
x OD: 1.25in. x L: 1.62in.) 1027646/004 Cable Assembly (M1-2 to B+) 5-5
1025349/010 Bearing, Sleeve (Greaseable) (ID: 1in. 7-10 1027646/005 Cable Assembly (TA-U to TM-U) 5-5
x OD: 1.25in. x L: 1.62in.)
1027646/006 Cable Assembly (TA-V to TM-V) 5-5
1025351/001 Fork Trail, Machining, W/O Debris 7-10
Shield Holes 1027646/007 Cable Assembly (TA-W to TM-W) 5-5
1025351/002 Fork Trail, Machining, W/ Debris 7-10 1027646/013 Cable Assembly, SB350 (B+ to TP1) 5-20
Shield Holes 1027646/014 Cable Assembly, SB175 (B+ to TP1) 5-20
1025351/004 Fork Trail, Machining, W/ Debris 7-10 1027646/015 Cable Assembly, SB350 (B- to TA-(B-)) 5-20
Shield Holes (Galvanized) 1027646/016 Cable Assembly, SB175 (B- to TA-(B-)) 5-20
1025351/005 Fork Trail, Machining (Non- 7-10 1028922 Gear, Helical Pinion 4-5
Greaseable) 1030277 Gasket, Transmission 1-9
1025351/006 Fork Trail, Machining, W/ Debris 7-10 1030277 Gasket, Transmission 4-5
Shield Holes (Non-Greaseable)
1030582 Screw, Shoulder 1-4
1025351/007 Fork Trail, Machining, Galvanized 7-10
(Non-Greaseable) 1030582 Screw, Shoulder 7-7
1025351/008 Fork Trail, Machining, W/ Debris 7-10 1031253 Seal, O-Ring 1-10
Shield Holes, Galvanized (Non- 1031253 Seal, O-Ring 4-7
Greaseable) 1031331 Sensor, Proximity 1-10
1025353/001 Fork Trail, Machining, 8K 7-11 1031331 Sensor, Proximity 8-3
1025353/002 Fork Trail, Machining, 8K W/ Debris 7-10 1031332 Switch, Proximity 1-11
Shield Holes 1031332 Switch, Proximity 5-6
1025353/003 Fork Trail, Machining (Non- 7-11 1031429/003 Circuit Card, CAN I/O Expander 1-6
Greaseable) Module, OCSS
1025353/004 Fork Trail, Machining, W/ Debris 7-11 1031429/003 Circuit Card, CAN I/O Expander 8-16
Shield Holes (Non-Greaseable) Module, OCSS
1025353/005 Fork Trail, Machining, W/ Debris 7-11 1031801 Bar, Buss (M1-1 to FU2-2) 5-5
Shield Holes, Galvanized
1033123 Bracket, Switch, Lift 5-6
1034060/75 Nut 1-2
(Non-Greaseable) 1034060/75 Nut 5-24
1025353/008 Fork Trail, Machining, W/ Debris 7-11 1034060/86 Seal, Oil 1-10
Shield Holes, Galvanized (Non- 1034060/86 Seal, Oil 5-24
Greaseable) 1034456 Dipstick Assembly (Includes 19A & 4-5
19B)
B-2 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

1034721 Conduit, Electrical 8-16 1050089/003 Bearing, Sleeve (Non-Greaseable) (ID: 7-10
1034757/003 Harness, Sensor, Receiver 8-16 1 in. x OD: 1.25 in. x L: 1.25 in.)
1034757/015 Harness, Sensor, Receiver 8-16 1050089/003 Bearing, Sleeve (Non-Greaseable) (ID: 7-10
1 in. x OD: 1.25 in. x L: 1.25 in.)
1034758/013 Harness, Sensor, Emitter 8-16
1050089/004 Bearing, Sleeve (Non-Greaseable) (ID: 1-9
1034758/019 Harness, Sensor, Emitter 8-16 1 in. x OD: 1.25 in. x L: 1.5 in.)
1035063/008 Plug, Connector 3-5 1050089/004 Bearing, Sleeve (Non-Greaseable) (ID: 7-10
1036066/001 Pin, Contact 3-5 1 in. x OD: 1.25 in. x L: 1.5 in.)
1036966/71 Rotor 5-24 1050090/001 Bearing, Composite (Non-Greaseable) 1-8
1036966/73 Board, Terminal 5-24 1050090/001 Bearing, Composite (Non-Greaseable) 7-12
1036966/77 Washer, Spring 1-5 1050090/002 Bearing, Composite (Non-Greaseable) 1-8
1036966/77 Washer, Spring 5-24 1050090/002 Bearing, Composite (Non-Greaseable) 7-12
1036966/79 Screw 1-2 1050091/035 Bearing, Sleeve 1-8
1036966/79 Screw 5-24 1050091/035 Bearing, Sleeve 7-12
1036966/80 End Head, Drive 5-24 1050092/035 Bearing, Sleeve (Non-Greaseable) 1-8
1036966/81 Clamp 5-24 1050092/035 Bearing, Sleeve (Non-Greaseable) 7-12
1036966/82 Screw 1-2 1050893/001 Shaft, Rear Link (Standard) 7-7
1036966/82 Screw 5-24 1050893/002 Shaft, Rear Link (Standard) 7-7
1036966/83 Bearing, Encoder 5-24 1050893/101 Shaft, Rear Link (Plated) 7-7
1036966/84 Pin, Roll 5-24 1050893/102 Shaft, Rear Link (Plated) 7-7
1036966/85 O-Ring 1-10 1050893/501 Shaft, Rear Link (Stainless) 7-7
1036966/85 O-Ring 5-24 1050893/502 Shaft, Rear Link (Stainless) 7-7
1036966/87 Washer, Spring 5-24 1051096 Contactor Assembly, Standard 1-6
1036966/88 Screw 1-2 1051096 Contactor Assembly, Standard 5-10
1036966/88 Screw 5-24 1052042 Alarm Installation 8-12
1036966/89 Washer, Sealing 1-5 1052277 Lift Pump And Motor Assembly 1-6
1036966/89 Washer, Sealing 5-24 (Includes:)
1036966/90 End Head, Commutator 5-24 1052277 Lift Pump And Motor Assembly 6-8
1036966/91 Washer, Spring 1-5 (Includes:)
1036966/91 Washer, Spring 5-24 1052277/001 Lift Pump And Motor Assembly, Plastic 1-6
Reservoir
1036966/93 Ring, Locking 5-24
1052277/001 Lift Pump And Motor Assembly, Plastic 6-8
1036966/94 Screw 1-2 Reservoir
1036966/94 Screw 5-24 1052665/001 Spacer, Bell Crank (0.38 in. Thick) 7-7
1039365 Decal, ACR 2-20 1052665/002 Spacer, Bell Crank (0.62 in. Thick) 7-7
1039379 Hose Assembly, Left-Hand 6-3 1052665/003 Spacer, Bell Crank (0.75 in. Thick) 7-7
1039888 Foil, Heatsink 5-8 1052665/003 Spacer, Bell Crank (0.75 in. Thick) 7-7
1040576/001 Handle, Release SB-350 2-20 1052717 Bearing Assembly, Steer 1-8
1040655 Decal, Operator Instructions Manual 2-20 1052717 Bearing Assembly, Steer 4-7
(English)
1054681 Rod, Pull 1-6
1042226/007 Motor Controller 1-6
1054681 Rod, Pull 7-14
1042226/007 Motor Controller 5-8
1055342/001 Pin, Front Link Weldment (Greaseable) 7-7
1044706 Sleeve, Pin, Eccentric 7-7 (Standard)
1044707/001 Pin, Eccentric (Standard) 7-7 1055342/101 Pin, Front Link Weldment (Plated) 7-8
1044707/101 Pin, Eccentric (Plated) 7-7 1055342/501 Pin, Front Link Weldment (Non- 7-8
1044707/501 Pin, Eccentric (Stainless) 7-7 Greaseable) (Stainless)
1045246/001 Pipe, Spacer 7-7 1058946 Hub, Wheel 4-13
1045247/001 Pipe, Spacer 7-7 1060224 Drive Unit and Motor Assembly 4-5
1045868 Connector Assembly, Battery 5-20 1060224/124 Drive Unit and Motor Assembly 4-5
1045868/001 Connector Assembly, Battery 5-20 1060224/124 Drive Unit and Motor Assembly 4-7
1045868/002 Connector Assembly, Battery 5-20 1060226 Housing, Gear, Lower, 8 Screw 4-7
1050088/003 Bushing, Composite (Non- 1-9 1060232 Plate, Cover, 8 Screw 4-7
Greaseable) 1060703/001 Tire, Poly, Smooth, 85 Durometer (12 1-11
1050088/003 Bushing, Composite (Non- 7-10 x 4.5 x 8 in.)
Greaseable) 1060703/001 Tire, Poly, Smooth, 85 Durometer (12 4-13
1050089/001 Bearing, Sleeve, Flanged 1-9 x 4.5 x 8 in.)
1050089/001 Bearing, Sleeve, Flanged 7-24 1060703/002 Tire, Poly, Grooved, 85 Durometer (12 1-11
1050089/002 Bearing, Sleeve (Non-Greaseable) (ID: 1-8 x 4.5 x 8 in.)
1 in. x OD: 1.25 in. x L: 1 in.) 1060703/002 Tire, Poly, Grooved, 85 Durometer (12 4-13
1050089/002 Bearing, Sleeve (Non-Greaseable) (ID: 7-10 x 4.5 x 8 in.)
1 in. x OD: 1.25 in. x L: 1 in.) 1060703/003 Tire, Poly, Diamond, 85 Durometer 1-11
1050089/003 Bearing, Sleeve (Non-Greaseable) (ID: 1-9 (12 x 4.5 x 8 in.)
1 in. x OD: 1.25 in. x L: 1.25 in.) 1060703/003 Tire, Poly, Diamond, 85 Durometer 4-13
1050089/003 Bearing, Sleeve (Non-Greaseable) (ID: 7-10 (12 x 4.5 x 8 in.)
1 in. x OD: 1.25 in. x L: 1.25 in.) 1060703/004 Tire, Poly, Siped, 85 Durometer (12 x 1-11
4.5 x 8 in.)

1060703/004 Tire, Poly, Siped, 85 Durometer (12 x 4-13 1072660/004 Bell Crank, Right-Hand, Galvanized 7-12
4.5 x 8 in.) 1072666/001 Pin, Eccentric (Standard) 7-7
1060703/008 Tire, Poly, Smoothy, 85 Durometer (12 1-11 1072666/002 Pin, Eccentric (Stainless) 7-7
x 4.5 x 8 in.) 1072666/003 Pin, Eccentric (Plated) 7-7
1060703/008 Tire, Poly, Smoothy, 85 Durometer (12 4-13 1072992 Tray Assembly, Magnetic 8-5
x 4.5 x 8 in.)
1073052 Pedal Weldment, Brake 4-11
1060703/101 Tire, Poly, Smooth, 83 Durometer (12 1-11
x 4.5 x 8 in.) 1073096 Load Wheel Assembly, 8K, Split 7-24
Wheel, Tandem
1060703/101 Tire, Poly, Smooth, 83 Durometer (12 4-13
x 4.5 x 8 in.) 1073229/002 Sensor Assembly, Proximity (Includes:) 1-10
1060703/107 Tire, Poly, Smooth, 93 Durometer (12 1-11 1073229/002 Sensor Assembly, Proximity (Includes:) 8-3
x 4.5 x 8 in.) 1073250/001 Fork Trail, Machining, Painted 7-11
1060703/107 Tire, Poly, Smooth, 93 Durometer (12 4-13 1073250/002 Fork, Trail, Machining (Non- 7-11
x 4.5 x 8 in.) Greaseable)
1060810 Shim, Spacer, Slewing 4-3 1073250/003 Fork Trail, Machining, Galvanized 7-11
1060955/005 Screw 1-2 1073250/004 Fork, Trail, Machining, Galvanized 7-11
1060955/005 Screw 4-3 (Non-Greaseable)
1062808/94 Sensor, Temperature 1-10 1073318 Rod, Pull 1-7
1062808/94 Sensor, Temperature 5-24 1073318 Rod, Pull 7-14
1063015/001 Decal, Label, Specification Plate 2-20 1073994/001 Shaft, Pivot (Standard) 7-7
1063015/002 Decal, Label, Specification Plate 2-20 1073994/002 Shaft, Pivot (Stainless) 7-7
(Canada) 1073994/003 Shaft, Pivot (Plated) 7-7
1063760/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 1-11 1074515 Decal, Hydraulic Fluid 6-3
1063760/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 4-13 1074515 Decal, Hydraulic Fluid 6-5
1063760/002 Tire, Rubber, White (12 x 4.5 x 8 in.) 1-11 1077464 Housing, Machined 6-10
1063760/002 Tire, Rubber, White (12 x 4.5 x 8 in.) 4-13 1077465/001 Cylinder Assembly, Lift 1-6
1063760/101 Tire, Rubber, Black, Lugged (12 x 4.5 1-11 1077465/001 Cylinder Assembly, Lift 6-10
x 8 in.) 1077466/001 Rod, Piston 6-10
1063760/101 Tire, Rubber, Black, Lugged (12 x 4.5 4-13 1078922/001 Gate, Battery 2-14
x 8 in.) 1078922/002 Gate, Battery 2-14
1063764/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 1-11 1078922/004 Gate, Battery 2-14
1063764/001 Tire, Rubber, Black (12 x 4.5 x 8 in.) 4-13 1078922/005 Gate, Battery 2-14
1063764/002 Tire, Rubber, White (12 x 4.5 x 8 in.) 1-11 1082408 Caster Assembly (Superior) 1-6
1063764/002 Tire, Rubber, White (12 x 4.5 x 8 in.) 4-13 1082408 Caster Assembly (Superior) 2-10
1067383/001 Bell Crank, Left-Hand, Painted 7-11 1082408/01 Wheel, Caster, With Bearings 1-11
1067383/002 Bell Crank, Left-Hand (Non- 7-11 1082408/01 Wheel, Caster, With Bearings 2-10
Greaseable)
1082408/02 Kit, Housing 2-10
1067383/003 Bell Crank, Left-Hand, Galvanized 7-11
1082408/03 Kit, Wheel, Caster (wheel w/bearings, 1-10
1067383/004 Bell Crank, Left-Hand, Galvanized 7-11 axle, 4 washers)
(Non-Greaseable)
1082408/03 Kit, Wheel, Caster (wheel w/bearings, 2-10
1067384/001 Bell Crank, Right-Hand, Painted 7-11 axle, 4 washers)
1067384/002 Bell Crank, Right-Hand (Non- 7-11 1082408/04 Kit, Axle (Greaseable) (1 axle, 1 2-10
Greaseable) grease fitting, 2 washers, 1 nut)
1067384/003 Bell Crank, Right-Hand 7-12 1082408/05 Kit, Adjustable Bolt (2 bolts, 4 2-10
1067384/004 Bell Crank, Right-Hand, Galvanized 7-11 washers, 2 nuts)
(Non-Greaseable) 1082408/06 Wheel, Caster, Without Bearings 1-11
1067458/001 Sleeve 5-5 1082408/06 Wheel, Caster, Without Bearings 2-10
1067808 Holder, Manual Pocket 2-20 1082408/07 Block 2-10
1068074/001 Linkage Assembly, Top W/ Fitting Hole 7-12 1082408/08 Washer, Thrust 1-5
1068074/002 Linkage Assembly, Top W/O Fitting 7-12 1082408/08 Washer, Thrust 2-10
Hole
1082408/09 Washer, Thrust 1-5
1068952 Rod, Pull 1-7
1082408/09 Washer, Thrust 2-10
1068952 Rod, Pull 7-14
1082408/10 Bearing 1-8
1072597 Bracket, Sensor 8-3
1082408/10 Bearing 2-10
1072603/001 Pin, Eccentric (Standard) 7-7
1082408/11 Bearing 1-8
1072603/002 Pin, Eccentric (Stainless) 7-7
1082408/11 Bearing 2-10
1072603/003 Pin, Eccentric (Plated) 7-7
1082408/12 Cap 2-10
1072659/001 Bell Crank, Left-Hand, Painted 7-11
1082408/13 O-Ring 1-10
1072659/002 Bell Crank, Left-Hand, Painted 7-11
1082408/13 O-Ring 2-10
1082408/14 Fitting, Grease 2-10
1082408/15 Nut 1-2
1072660/001 Bell Crank, Right-Hand, Painted 7-12
1082408/15 Nut 2-10
1072660/002 Bell Crank, Right-Hand, Painted 7-12
1082408/16 Pin, Roll 2-10
1072660/003 Bell Crank, Right-Hand, Galvanized 7-12
1082408/17 Plate, Side 2-10

1082809/001 Hydraulic System 6-3 1104617/X02 Wheel, Load, Triple 7-22

1082809/002 Hydraulic System 6-3 1107343/002 Alarm 1-8
1082809/003 Hydraulic System 6-3 1107343/002 Alarm 8-12
1082809/004 Hydraulic System 6-3 1110448 Backrest, Load 8-10
1082809/005 Hydraulic System 6-3 1110448/048 Backrest, Load, 8K, 48 in. 8-10
1084977 Pad, Cushion 2-20 1110448/060 Backrest, Load, 8K, 60 in. 8-10
1087524 Hose Assembly 6-20 1110448/072 Backrest, Load, 8K, 72 in. 8-10
1087525 Hose Assembly 6-20 1110448/148 Backrest, Load, 6K, 48 in. 8-10
1088039 Door Weldment (Includes:) 2-4 1110448/160 Backrest, Load, 6K, 60 in. 8-10
1088310 Brace 4-3 1110448/172 Backrest, Load, 6K, 72 in. 8-10
1088314 Ring, Adapter 4-5 1110589 Bracket Weldment, Left-Hand 8-5
1088329 Ring, Steer 4-5 1110590 Bracket Weldment, Right-Hand 8-5
1088739 Pad, Cushion 2-20 1110867 Pivot, Load Wheel 7-24
1088740 Pad, Cushion 2-20 1111747 Backrest Installation, Load 8-10
1088882 Bracket 4-3 1111754/001 Storage Tray, Hardware Mounted 8-5
1089063 Cover 2-12 1111754/002 Storage Tray, Hardware Mounted W/ 8-5
1089064 Cover, Right-Hand 2-12 Shrinkwrap Holder
1089065/001 Cover 2-12 1111754/003 Storage Tray, Magnetic Mounted 8-5
1089119/700 Motor, Drive 1-6 1112282 Bracket Weldment, Shrink Wrap and 8-5
Tray
1089119/700 Motor, Drive 5-24
1112379/001 Fork Trail, Machining, W/O Debris 7-11
1089119/72 Frame, Complete 5-24 Shield Holes (Non-Greaseable)
1089119/73 Pin, Roll 5-24 1113849 Roller Installation, Battery 2-14
1089238 Cover, OCSS 2-12 1116786 Rod, Pull 1-7
1089238 Cover, OCSS 8-16 1116786 Rod, Pull 7-14
1089239 Housing, Gear, Machined 4-7 1116794 Rod, Pull 1-7
1089241 Bar, Mount 8-16 1116794 Rod, Pull 7-16
1089242 Guard, OCSS 8-16 1116817/001 Bell Crank, 6K, Left-Hand (Painted, 7-11
1089243 Guard, OCSS 8-16 Non-Greaseable)
1089245 Valve Assembly, Orbitrol 6-20 1116818/001 Bell Crank, 6K, Right-Hand (Painted, 7-12
1089352/001 Fitting, Tube, Elbow 6-3 Non-Greaseable)
1089370 Hose Assembly 6-3 1116819/001 Bell Crank, 8K, Left-Hand (Painted, 7-11
1089370 Hose Assembly 6-5 Non-Greaseable)
1089553 OCSS 8-16 1116819/002 Bell Crank, 8K, Left-Hand (Painted, 7-11
Greaseable)
1089554 Harness, Main 5-5
1116819/501 Bell Crank, 8K, Left-Hand 7-11
1089769/001 Harness 8-16 (Galvanized, Non-Greaseable)
1089973 Display 1-6 1116819/502 Bell Crank, 8K, Left-Hand 7-11
1089973 Display 5-5 (Galvanized, Greaseable)
1090726 Harness, Auxiliary Contactor 5-6 1116820/001 Bell Crank, 8K, Right-Hand (Painted, 7-11
1091067/001 Cable Assembly (MX-1 to B-) 5-6 Non-Greaseable)
1091067/002 Cable Assembly (FU4-1 to B+) 5-6 1116820/002 Bell Crank, 8K, Right-Hand (Painted, 7-11
1091069/001 Cable Assembly (P1 to FU1-2) 5-6 Greaseable)
1091069/002 Cable Assembly (B- to MP-2) 5-6 1116820/003 Bell Crank, 8K, Right-Hand 7-11
(Galvanized, Non-Greaseable)
1091214 Rod, Pull 1-7
1116820/004 Bell Crank, 8K, Right-Hand 7-11
1091214 Rod, Pull 7-16 (Galvanized, Greaseable)
1091215 Rod, Pull 1-7 1118682/001 Wheel Assembly, Load, Triple Single 7-22
1091215 Rod, Pull 7-16 1118778 Shaft 7-20
1091596 Drive Unit Assembly 4-7 1118779/001 Wheel, Load, Brown 1-12
1092261/001 Plate Weldment, Top (SB-175) 3-3 1118779/001 Wheel, Load, Brown 7-20
1092261/002 Plate Weldment, Top (SB-350) 3-3 1119325 Shaft 7-22
1093238 Pad, Back 2-20 1120128/001 Shim, Spacer (.010 in. Thick) 3-5
1094079 Bracket 8-14 1120128/002 Shim, Spacer (.015 in. Thick) 3-5
1094345 Decal, Control 2-20 1120128/003 Shim, Spacer (.020 in. Thick) 3-5
1095517 Harness (Includes:) 3-5 1120789 Cylinder, Master 1-9
1096446 Controller Assembly 3-5 1120789 Cylinder, Master 4-11
1097125/001 Frame Weldment, Battery Roller 2-14 1124336/001 Gate, Mechanical 2-14
1097125/004 Frame Weldment, Battery Roller 2-14 1124336/004 Gate, Mechanical (Galvanized) 2-14
(Galvanized)
1124336/005 Gate, Mechanical 2-14
1097125/005 Frame Weldment, Battery Roller 2-14
1124336/006 Gate, Mechanical 2-14
1097125/006 Frame Weldment, Battery Roller 2-14
1133708 Hub, Wheel 4-13
1102759 Bracket 7-8

1137215 Bracket, Sensor 8-3 411-511/021 Decal, Raymond, 21 in. (White) 2-20
114-006-569 Chain 2-4 411-534 Decal, Emergency Disconnect 2-20
114-006-569/057 Chain (Uses: 17A) 1-6 411-552 Decal, Warning 2-20
114-006-569/057 Chain (Uses: 17A) 2-4 411-587/001 Decal, No Riding, (Black) 2-20
114-010-523 Screw, Bracket, Adjusting 1-4 411-633 Decal, Warning, Charger 2-20
114-010-523 Screw, Bracket, Adjusting 4-3 411-637/002 Decal, Emergency Disconnect 2-20
1141779 Tray, Insert 8-8 (Bilingual)
1142043 Magnet 8-8 411-681 Decal, Manual Replacement 2-20
1143029/003 Fork Trail, Machining (Single, Paint, 7-11 411-773 Decal, No Riding (Bilingual) 2-20
Greasable, No Debris) 411-826 Decal, 10 Amp 8-14
1143076/001 Shaft, Pull Rod 7-8 412-425 Decal, High Speed Warning 5-6
1143076/002 Shaft, Pull Rod 7-8 412-658 Decal, Key Switch, 2 Position 5-16
1143076/003 Shaft, Pull Rod 7-8 412-746 Decal, 15 Amp 8-14
1143443 Caster Installation 2-6 412-887 Decal, Warning Operation (English) 2-20
1146153 Tray Assembly 8-8 412-888 Decal, Warning Operation (Bilingual) 2-20
1146154 Washer, Bottom 1-4 412-912 Decal, ISO 9001/14001 2-20
1146154 Washer, Bottom 8-8 441-015 Bearing, Non-Shielded 1-8
1147157/X01 Wheel, Load 1-11 441-015 Bearing, Non-Shielded 7-18
1147157/X01 Wheel, Load 7-20 441-015 Bearing, Non-Shielded 7-26
1147158/X01 Shaft 7-20 441-127 Bearing 1-8
1147159/X01 Load Wheel Assembly, Dual Single, 7-20 441-127 Bearing 2-8
5K 441-127 Bearing 7-18
1148161 Washer, Flat (.02 in. thick) 1-5 441-127 Bearing 7-20
1148161 Washer, Flat (.02 in. thick) 7-18 441-127 Bearing 7-24
1148161/X01 Washer, Flat 1-4 441-127 Bearing 7-26
1148161/X01 Washer, Flat 7-20 442-205 Bearing, Commutator End 1-8
1154457 Tray Installation, Storage, Deep 8-8 442-205 Bearing, Commutator End 6-8
1166100 Rod, Pull 1-7 442-210 Bearing, Drive End 1-8
1166100 Rod, Pull 7-16 442-210 Bearing, Drive End 6-8
1166224 Rod, Pull 1-7 442-225 Bearing, Wheel 1-9
1166224 Rod, Pull 7-14 442-225 Bearing, Wheel 2-10
123-001-382 Roller, Battery 2-16 447-587 Bearing, Cone 1-8
14966-12 Wiper, Rod, Cylinder 1-12 447-587 Bearing, Cone 4-7
14966-12 Wiper, Rod, Cylinder 6-10 447-588 Bearing, Cone, Taper Roller 1-8
223-000-701 Plug, Pipe, Magnetic 4-7 447-588 Bearing, Cone, Taper Roller 4-7
247-011/005 Tubing, Filter (No Fittings) 6-5 447-590 Bearing, Cone 1-8
247-011/005 Tubing, Filter (No Fittings) 6-5 447-590 Bearing, Cone 4-7
27892-00 Ring, Retainer 6-10 447-596/100 Bearing Set 4-7
307893-000 Shim, Spacer 6-3 460-654 Bearing, Self-Aligning 1-8
310100-003 Decal, Fuse, 150 Amp (FU1) 5-5 460-654 Bearing, Self-Aligning 3-5
310100-004 Decal, 250 Amp (FU2) 5-5 462-068 Bearing, Flanged 1-8
310100-005 Decal, Fuse (FU3, 15 Amp) 5-5 462-068 Bearing, Flanged 3-5
310100-006 Decal, Fuse, 80 Amp (FU4) 5-6 49553-05 Seal, Rod 1-10
310100-011 Decal, 2 Amp Aux 8-14 49553-05 Seal, Rod 6-10
310100-012 Decal, 10 Amp Aux 8-14 49659-00 Retainer 2-20
360-028/001 Guard 2-20 49854-01 Connector, Battery, Gray 1-9
360-067/002 Roller 7-28 49854-01 Connector, Battery, Gray 5-20
360-067/004 Roller 7-6 49854-05 Connector, Battery, Red 1-9
400-059/05 Shoe Assembly 1-10 49854-05 Connector, Battery, Red 5-20
400-059/05 Shoe Assembly 4-9 49910-01 Bearing 1-8
400-059/06 Return Spring 1-10 49910-01 Bearing 7-20
400-059/06 Return Spring 4-9 5-001-002 Screw 1-2
400-059/94 Lever 4-9 5-001-002 Screw 6-3
400-059/KIT Cam (Includes Item 4) 4-9 5-001-002 Screw 6-5
400-060 Brake Assembly 1-6 5-001-005 Screw 1-2
400-060 Brake Assembly 4-9 5-001-005 Screw 5-8
400-060/01 Plate, Backing 4-9 5-001-008 Screw 1-3
400-156 Gear, Helical 4-7 5-001-008 Screw 4-7
400-204 Gear and Pinion Set 4-7 5-001-009 Screw 1-3
401-165/001 Sprocket 3-11 5-001-009 Screw 7-6
402-014 Reservoir 6-16 5-001-024 Screw 1-3
411-511/015 Decal-Raymond Logo 2-20 5-001-024 Screw 7-6

5-001-024 Screw 7-8 5-026-005 Key, Woodruff 1-9

5-001-025 Screw, M12 X 40 1-4 5-026-005 Key, Woodruff 4-5
5-001-025 Screw, M12 X 40 7-8 500-427/100 Pump, Auxiliary (Includes:) 1-6
5-001-026 Screw, M12 X 50 1-4 500-427/100 Pump, Auxiliary (Includes:) 6-14
5-001-026 Screw, M12 X 50 7-8 530-426 O-Ring 1-10
5-001-027 Screw, M12 X 70 1-4 530-426 O-Ring 4-5
5-001-027 Screw, M12 X 70 7-6 530-691 Seal, Oil 1-10
5-001-057 Screw 1-3 530-691 Seal, Oil 4-7
5-001-057 Screw 5-5 540-047/417 Nut, Lock 6-12
5-002-009 Screw 1-3 540-068/417 Ring, Retaining, Internal 6-12
5-002-009 Screw 4-5 540-068/418 Ring, Retaining, External 6-12
5-002-010 Screw 1-3 540-116/412 Piston, Machined 6-12
5-002-010 Screw 4-7 540-116/413 Rod Weldment, Piston 6-12
5-003-007 Screw 1-3 560-202/67 Seal, Oil 1-10
5-003-007 Screw 3-3 560-202/67 Seal, Oil 6-14
5-003-023 Screw 1-3 560-204/328 Bolt, Through 1-2
5-003-023 Screw 7-12 560-204/328 Bolt, Through 6-8
5-004-014 Screw, Socket Head, Flat 1-4 560-206/123 Spool, Flow Control 6-8
5-004-014 Screw, Socket Head, Flat 8-16 560-206/125 Valve, Relief 1-11
5-004-015 Screw, M6 X 20 1-4 560-206/125 Valve, Relief 6-8
5-004-015 Screw, M6 X 20 8-8 560-206/129 Valve, Stem, Solenoid 1-11
5-007-025 Screw 1-3 560-206/129 Valve, Stem, Solenoid 6-8
5-007-025 Screw 8-5 560-206/131 Pump Assembly, Lift 1-6
5-010-006 Screw 1-3 560-206/131 Pump Assembly, Lift 6-8
5-010-006 Screw 5-8 560-207/114 Coil, DC (24V) 1-9
5-011-005 Screw 1-3 560-207/114 Coil, DC (24V) 6-8
5-011-005 Screw 8-12 560-209/04 Valve Assembly, Solenoid 1-11
5-015-004 Nut, Hex, Lock 1-2 560-209/04 Valve Assembly, Solenoid 6-8
5-015-004 Nut, Hex, Lock 8-8 560-213/04 Adaptor, Machined 6-8
5-016-003 Nut 1-2 560-213/06 Kit, Switch Start Service 1-10
5-016-003 Nut 3-3 560-213/06 Kit, Switch Start Service 6-8
5-016-014 Nut 1-2 560-213/07 Brush Set (Holder and Springs) 1-9
5-016-014 Nut 8-5 560-213/07 Brush Set (Holder and Springs) 6-8
5-018-005 Washer 1-4 560-217/05 Kit, Reservoir W/ Tubes (Plastic 6-8
5-018-005 Washer 5-18 Reservoir)
5-018-005 Washer 6-3 560-217/09 Strainer 6-8
5-018-005 Washer 6-5 560-217/136 Kit, Elbow, W/ Nut and Washer 6-8
(Plastic Reservoir) (Not Included in Kit)
5-018-005 Washer 8-5
560-217/137 Plug, Vent (Plastic Reservoir) 6-8
5-018-006 Washer, Flat 1-5
570-205/07 Bearing, Commutator End 1-8
5-018-006 Washer, Flat 2-4
5-018-006 Washer, Flat 4-5
570-237/218 Brush Set 1-9
5-018-006 Washer, Flat 5-5
570-237/218 Brush Set 5-26
5-018-006 Washer, Flat 7-6
570-253/350 Motor, Auxiliary 1-6
5-018-007 Washer, Flat 1-5
570-253/350 Motor, Auxiliary 5-26
5-018-007 Washer, Flat 7-12
5-018-011 Washer, Flat 1-5
5-018-011 Washer, Flat 7-18
590-004/01 Key, Set (2) 1-9
5-018-012 Washer, Flat 1-5
590-004/01 Key, Set (2) 5-16
5-018-012 Washer, Flat 3-5
590-507 Fuse, 10A 8-14
5-019-002 Washer, Lock 5-8
590-514 Fuse, 15 Amp 1-9
5-019-005 Washer, Lock 1-5
590-514 Fuse, 15 Amp (FU3) 1-9
5-019-005 Washer, Lock 5-8
590-514 Fuse, 15 Amp 5-5
5-019-006 Washer, Lock 1-5
590-514 Fuse, 15 Amp (FU3) 8-14
5-019-006 Washer, Lock 5-5
590-587/105 Fuse, 80 Amp 1-9
5-019-006 Washer, Lock 7-6
590-587/105 Fuse, 80 Amp 5-6
5-019-007 Washer, Lock 1-5
590-587/109 Fuse, 150 Amp 1-9
5-019-007 Washer, Lock 7-12
590-587/109 Fuse, 150 Amp 5-6
5-019-008 Washer 1-4
590-587/113 Fuse, 250 Amp 1-9
5-019-008 Washer 7-6
590-587/113 Fuse, 250 Amp 5-5
5-024-016 Pin, Spiral 1-2
590-628/003 Alarm 8-12
5-024-016 Pin, Spiral 8-16
590-633 Horn, Electronic 1-9

590-633 Horn, Electronic 5-14 632-421/CR7 Wheel 1-11

590-643/004 Horn Assembly (24V) 1-9 632-421/CR7 Wheel 2-8
590-643/004 Horn Assembly (24V) 5-14 671-012/02 Yoke, Weldment 2-8
590-643/104 Horn (24V) 1-9 671-012/03 Seal, Felt 1-10
590-643/104 Horn (24V) 5-14 671-012/03 Seal, Felt 2-8
590-701 Connector, Battery, Gray (SB-175) 1-9 671-012/04 Bearing, Thrust 1-9
590-701 Connector, Battery, Gray (SB-175) 5-20 671-012/04 Bearing, Thrust 2-8
590-732 Handle, Release 2-20 671-012/05 Screw and Washer 1-4
590-755/003 Connector, Battery, Red (24V) 1-9 671-012/05 Screw and Washer 2-8
590-755/003 Connector, Battery, Red (24V) 5-20 671-012/06 Washer, Lock 1-5
600-253 Grommet 8-3 671-012/06 Washer, Lock 2-8
611-028 Strap 5-5 671-012/07 Bearing, Cup 1-8
611-029 Strap 1-4 671-012/07 Bearing, Cup 2-8
611-029 Strap 3-7 671-012/08 Bearing, Cone 1-8
611-029 Strap 8-3 671-012/08 Bearing, Cone 2-8
611-029 Strap 8-16 671-012/16 Bushing 1-9
611-044 Anchor, Plastic Mount 5-5 671-012/16 Bushing 2-8
611-044 Anchor, Plastic Mount 8-3 671-012/17 Hinge Assembly, Pin (Standard) 2-8
611-044 Anchor, Plastic Mount 8-16 671-012/22 Fitting, Grease, Axle 2-8
632-069/002 Wheel, Load (Cast Iron Hub), 1-11 671-012/32 Fitting, Grease, Yoke 2-8
Vulkollan, Neutral 671-013/01 Spring, Compression 1-10
632-069/002 Wheel, Load (Cast Iron Hub), 7-18 671-013/01 Spring, Compression 2-8
Vulkollan, Neutral 671-013/02 Spring, Compression 1-10
632-069/003 Wheel, Load (Cast Iron Hub), Poly, 1-11 671-013/02 Spring, Compression 2-8
Black
671-015/05 Washer 1-4
632-069/003 Wheel, Load (Cast Iron Hub), Poly, 7-18
Black 671-015/05 Washer 2-8
632-069/007 Wheel, Load (Cast Iron Hub), Poly, 1-11 671-015/06 Nut 1-2
Tan, Standard 671-015/06 Nut 2-8
632-069/007 Wheel, Load (Cast Iron Hub), Poly, 7-18 671-015/07 Pin, Drive 2-8
Tan, Standard 671-015/08 Cap, Grease 2-8
632-069/008 Wheel, Load, Smoothy 1-12 671-015/101 Plate, Mounting (Includes:) 2-8
632-069/008 Wheel, Load, Smoothy 7-18 671-015/11 Spring, Locator 1-10
632-069/107 Wheel, Load (Cast Iron Hub), Poly, 1-11 671-015/11 Spring, Locator 2-8
Brown 671-015/12 Shroud Assembly (Includes:) 2-8
632-069/107 Wheel, Load (Cast Iron Hub), Poly, 7-18 671-015/15 Hinge Assembly, Pin (Cold Storage) 2-8
Brown
671-015/16 Axle Assembly (Standard) 2-8
632-071/002 Wheel, Load, Vulkollan, Neutral 1-12
671-015/17 Axle Assembly (Cold Storage) 2-8
671-015/18 Pin, Roll 2-8
632-071/003 Wheel, Load, Poly, Black 1-12
671-015/19 Washer, Compression 1-4
671-015/19 Washer, Compression 2-8
632-071/007 Wheel, Load, Poly, Tan 1-12
680-111 Chain, Bulk 1-6
680-111 Chain, Bulk 2-4
632-071/008 Wheel, Load, Smoothy 1-12
680-816 Link, Off Set 2-4
680-817 Link, Connector, Chain 2-4
7-460-005/001 Bearing, Sleeve (Greaseable) 1-8
7-460-005/001 Bearing, Sleeve (Greaseable) 7-12
7-460-005/002 Bearing, Sleeve 1-8
7-460-005/002 Bearing, Sleeve 7-12
7-460-005/002 Bearing, Sleeve 7-12
7-750-412 Nut, Jam 1-2
7-750-412 Nut, Jam 7-8
7-750-920 Nut 1-2
7-750-920 Nut 4-5
701-060 Screw 1-3
701-060 Screw 3-5
701-062 Screw 1-3
632-157/002 Wheel, Load, Neutral 1-12
701-062 Screw 5-5
632-157/002 Wheel, Load, Neutral 7-18
701-093 Screw, Round Head Machine 1-4
632-157/007 Wheel, Load, Tan 1-12
701-093 Screw, Round Head Machine 5-6
632-157/007 Wheel, Load, Tan 7-18
701-095 Screw 1-3
632-157/107 Wheel, Load, Cool, Brown 1-12
701-095 Screw 5-6
632-157/107 Wheel, Load, Cool, Brown 7-18

701-119 Screw 1-3 710-399 Screw 8-10

701-119 Screw 5-5 714-047 Screw 1-3
701-119 Screw 8-16 714-047 Screw 8-12
701-125 Screw 4-11 714-055 Screw 1-3
701-180 Screw 1-3 714-055 Screw 5-5
701-180 Screw 4-11 714-071 Screw 1-3
701-190 Screw 1-3 714-071 Screw 7-30
701-190 Screw 5-18 714-129 Screw 1-3
701-200 Screw 1-3 714-129 Screw 3-11
701-200 Screw 5-18 714-145 Screw 1-4
701-243 Screw 1-3 714-145 Screw 7-6
701-243 Screw 2-4 714-150 Screw 1-4
701-244 Screw 1-3 714-150 Screw 7-28
701-244 Screw 2-12 714-158 Screw 1-4
701-244 Screw 3-3 714-158 Screw 7-28
701-246 Screw 1-3 714-205 Screw 1-4
701-246 Screw 2-12 714-205 Screw 8-10
701-246 Screw 8-5 716-008 Screw, Shoulder 1-4
701-314 Screw 1-3 716-008 Screw, Shoulder 7-7
701-314 Screw 3-5 716-122 Screw 1-4
706-063 Screw 1-3 716-122 Screw 3-5
706-063 Screw 8-14 716-137 Screw 1-4
710-004 Screw, Hex Head Cap 1-4 716-137 Screw 3-9
710-004 Screw, Hex Head Cap 2-4 716-137 Screw 7-28
710-006 Screw 1-3 724-230 Screw, Set 1-4
710-006 Screw 2-4 724-230 Screw, Set 3-5
710-006 Screw 5-6 724-372 Screw, Set 1-4
710-006 Screw 8-14 724-372 Screw, Set 3-11
710-008 Screw 1-3 724-372 Screw, Set 4-3
710-008 Screw 3-5 724-399 Screw, Set 1-4
710-010 Screw 1-3 724-399 Screw, Set 5-5
710-010 Screw 3-3 724-414 Screw 1-4
710-010 Screw 3-11 724-414 Screw 5-5
710-010 Screw 5-14 724-429 Screw, Set 1-4
710-018 Screw 1-3 724-429 Screw, Set 5-6
710-018 Screw 6-24 750-006 Nut 1-2
710-069 Screw, Hex Head Cap 1-4 750-006 Nut 5-5
710-074 Screw 1-3 750-234 Nut 1-2
710-074 Screw 4-11 750-234 Nut 7-6
710-127 Screw 1-3 760-003 Nut, Anchor 1-2
710-127 Screw 2-4 760-003 Nut, Anchor 4-11
710-127 Screw 6-3 760-006 Nut, Lock 1-2
710-127 Screw 6-5 760-006 Nut, Lock 7-30
710-127 Screw 6-22 760-006 Nut, Lock 8-5
710-128 Screw 1-3 760-019 Nut 1-2
710-128 Screw 4-3 760-019 Nut 2-4
710-132 Screw 1-3 760-019 Nut 7-28
710-132 Screw 4-3 760-148 Nut 1-2
710-134 Screw 1-3 760-148 Nut 2-20
710-134 Screw 2-4 760-148 Nut 4-3
710-134 Screw 4-3 760-920 Nut 1-2
710-134 Screw 4-5 760-920 Nut 7-28
710-139 Screw 1-3 761-944 Nut 1-2
710-139 Screw 4-3 761-944 Nut 8-10
710-141 Screw 1-3 771-009 Washer, Flat 1-5

771-012 Washer, Flat 1-5 772-116 Washer, Lock 3-11

771-033 Spacer 1-4 772-123 Washer, Lock 2-4
771-033 Spacer 7-18 772-123 Washer, Lock 2-6
771-049 Washer, Flat 5-6 772-127 Washer, Locking 1-5
771-116 Washer, Flat 1-5 772-127 Washer, Locking 8-10
771-116 Washer, Flat 2-4 774-007 Washer, Lock, Internal Tooth 1-5
771-116 Washer, Flat 3-3 774-007 Washer, Lock, Internal Tooth 3-5
771-123 Washer, Flat 1-5 780-330/001 Bearing, Sleeve, Grooved 1-9
771-123 Washer, Flat 4-11 780-330/001 Bearing, Sleeve, Grooved 7-12
771-127 Washer 1-4 780-330/002 Bearing, Sleeve, Grooved 1-9
771-127 Washer 2-16 780-330/002 Bearing, Sleeve, Grooved 7-12
771-137 Washer 1-4 782-320 Bushing, Reducing 6-16
771-137 Washer 2-20 782-422 Plug, Pipe 4-5
771-153 Washer, Flat 1-5 782-826 Nipple 6-24
771-153 Washer, Flat 3-5 790-408 Male, Elbow 6-5
771-156 Washer, Flat 1-5 790-421 Elbow, Male 6-16
771-156 Washer, Flat 7-20 790-425 Elbow 6-16
771-156 Washer, Flat 7-22 790-808 Tee 6-24
771-156 Washer, Flat 7-24 792-211/006 Tee, Male, Branch Elbow 6-5
771-156 Washer, Flat 7-26 792-212/009 Elbow, Male, 90 Degree 6-5
771-173 Washer, Flat 1-5 792-311 Fitting, Hose, Auxiliary Pump Outlet 6-20
771-173 Washer, Flat 2-4 792-342 Fitting, Tube, Elbow, 90 Degree 6-14
771-173 Washer, Flat 3-11 792-342 Fitting, Tube, Elbow, 90 Degree 6-24
771-230 Washer, Flat 1-5 792-343 Fitting, Straight (Adapter) 6-24
771-230 Washer, Flat 7-8 792-350 Fitting, Elbow 4-3
772-016 Washer, Lock 1-5 792-350 Fitting, Elbow 4-11
772-016 Washer, Lock 5-5 792-358 Fitting, Elbow, 90 Degree 6-14
772-023 Washer, Lock 1-5 792-412 Tee, Swivel 6-24
772-023 Washer, Lock 6-22 792-463 Plug, O-Ring 6-3
772-104 Washer, Lock 1-5 792-478 Elbow, 45 Degree 6-5
772-104 Washer, Lock 5-6 792-480 Fitting, Tee, Swivel 6-3
772-104 Washer, Lock 5-6 792-480 Fitting, Tee, Swivel 6-5
772-107 Washer, Lock 1-5 792-514 Elbow, Swivel, 90 Degree 6-3
772-107 Washer, Lock 5-5 792-514 Elbow, Swivel, 90 Degree 6-5
772-107 Washer, Lock 8-14 792-521 Elbow, 90 Degree 6-5
772-112 Washer, Lock 1-5 792-523 Fitting, Straight 6-20
772-112 Washer, Lock 5-5 792-557 Fitting, Elbow, Inlet 3-11
772-112 Washer, Lock 8-16 792-568 Fitting, Straight, Outlet 6-5
772-115 Washer, Lock 1-5 792-637 Adaptor, Pipe 6-5
772-115 Washer, Lock 8-10 792-641 Fitting, Barbed 4-11
772-116 Washer, Lock 1-5 800-595 Union, Hydraulic (Uses: 20A and 20B) 4-11
772-116 Washer, Lock 2-4 810-124 Ring, Snap 6-22
772-116 Washer, Lock 3-3 810-132 Ring, Retaining, Snap 7-6
772-116 Washer, Lock 3-5 810-488/014 Ring, Retainer 2-16

810-747 Pin, Spiral 7-18 841-111 Fitting, Grease 7-24

810-747 Pin, Spiral 7-20 841-111 Fitting, Grease 7-26
810-747 Pin, Spiral 7-22 850-111 Key, Woodruff 2-20
810-762 Pin 7-24 850-111 Key, Woodruff 4-3
810-762 Pin 7-26 850-111 Key, Woodruff 6-22
810-763 Pin, Spiral 7-6 850-114 Key, Woodruff 3-11
810-910 Pin, Cotter 1-2 850-114 Key, Woodruff 6-18
810-910 Pin, Cotter 4-3 850-135-946 Gear, Potentiometer 3-5
810-910 Pin, Cotter 4-11 850-136-319 Suppressor Assembly 1-10
811-932/001 Clamp, Hose 4-11 850-136-319 Suppressor Assembly 5-6
812-000-177 Rod, Push, Machine 4-3 850-136-425/002 Suppressor Assembly 1-11
812-000-178 Pin, Clevis 4-3 850-136-425/002 Suppressor Assembly 5-6
812-029/002 Nut, Retaining 1-2 850-136-586 Ignition Switch Installation 5-16
812-029/002 Nut, Retaining 3-3 850-136-845 Bar, Bus (FU4-2 To M4-1) 5-6
812-029/005 Nut, Retainer 1-2 850-136-863 Block, Fuse 5-5
812-029/005 Nut, Retainer 2-12 850-136-863 Block, Fuse 8-14
820-002-119 Washer 1-4 850-136-955 Harness, Travel Alarm 8-12
820-002-119 Washer 7-24 850-137-070 Shaft, Wheel 7-26
820-611/001 Hose 4-11 850-137-285 Shaft, Wheel 7-24
828-001-335/006 Shaft, Roller (9.19 in. Battery 2-16 850-137-670 Roller Assembly, Entry (Includes Items 7-28
Compartment) 4 Thru 7)
828-001-335/007 Shaft, Roller (13.44 in. Battery 2-16 850-137-776 Clipboard, Raymond 8-5
Compartment) 850-137-926 Bracket Weldment, Entry Roller 7-28
828-001-429/010 Pipe, Spacer 2-16 850-137-960/001 Bracket Weldment, Left-Hand 8-5
828-001-429/023 Pipe, Spacer 2-16 850-137-960/002 Bracket Weldment, Right-Hand 8-5
828-001-514 Clevis Weldment 4-3 850-138-244 Shim, Spacer 2-6
828-003-193 Bolt, Drive Tire 1-2 850-138-331 Bracket Weldment, Shrink Wrap and 8-5
828-003-193 Bolt, Drive Tire 4-5 Tray
828-003-212 Cover, Dipstick 4-5 850-138-446/001 Frame Weldment, Battery Roller 2-14
828-004-686 Wheel Assembly, Steering 3-9 850-138-446/002 Frame Weldment, Battery Roller 2-14
828-004-687 Wheel, Steer 3-9 850-138-446/004 Frame Weldment, Battery Roller 2-14
828-005-446 Plug, Dipstick 4-5 (Galvanized)
828-005-674 Spacer 4-7 850-138-446/005 Frame Weldment, Battery Roller 2-14
(Galvanized)
828-005-675/002 Shim 4-7
850-138-472 Tray, Tote 8-5
828-005-675/003 Shim 4-7
850-138-499 Roller Installation, Battery 2-14
828-005-675/006 Shim 4-7
850-138-499/001 Roller Installation, Battery 2-14
828-005-675/015 Shim 4-7
828-005-714 Knob, Steering 3-9
828-005-716 Plug, Center 3-9
828-006-317 Ring 5-5
850-138-749 Rod, Pull 1-7
828-006-667 Bracket, Remote Reservior 4-11
850-138-749 Rod, Pull 7-14
828-006-727/010 Roller Assembly, Battery 2-16
850-138-757 Strip, Magnetic 8-5
828-006-727/012 Roller Assembly, Battery 2-16
850-138-802 Guard, Load Wheel, Debris 7-12
828-006-727/X01 Roller Assembly, Battery 2-16
850-138-963/001 Pin Weldment, Top Link 7-6
828-006-868/002 Shim 4-7
850-138-963/501 Pin Weldment, Retainer 7-6
828-006-868/003 Shim 4-7
850-138-966 Shaft, Bottom Link 6-3
828-006-868/006 Shim 4-7
850-138-966 Shaft, Bottom Link 6-5
828-006-868/015 Shim 4-7
850-139-001 Harness, Horn (HRN To H2/H1) 5-14
830-129 Spring, Compression, Hose Take Up 1-10
850-139-011 Resistor Assembly 1-10
830-129 Spring, Compression, Hose Take Up 4-11
850-139-011 Resistor Assembly 8-12
830-185 Spring, Compression 4-3
850-139-185 Slider 1-10
830-345 Spring, Return 1-10
850-139-185 Slider 7-30
830-345 Spring, Return 3-5
850-139-198 Sleeve, Pin, Eccentric 7-7
840-018 Fitting, Grease 7-12
850-139-235 Spacer, Lift Ram 6-5
850-139-277 Sleeve, Pin, Eccentric 7-7
850-139-329 Backrest, Load 8-10
850-139-329/001 Backrest, Load, 6K, 48 in. 8-10
850-139-330 Backrest, Load 8-10

850-139-330/002Backrest, Load, 8K, 60 in. 8-10 950-WHL/KIT Kit, Three Wheel, Greaseable 7-22
850-139-330/003Backrest, Load, 8K, 72 in. 8-10 (Includes:)
850-139-345 Backrest Installation, Load 8-10 950-WHL/KITGL Kit, Wheel, Non-Greaseable 1-10
(Includes:)
850-139-349 Shaft, Wheel, Stainless Steel 1-10
950-WHL/KITGL Kit, Wheel, Non-Greaseable 7-22
850-139-349 Shaft, Wheel, Stainless Steel 7-18 (Includes:)
850-139-349 Shaft, Wheel, Stainless Steel 7-22 950-WHL/OUTER Wheel, Load (Outer) 1-11
850-200-026 Pump and Motor Assembly, Steer 6-14 950-WHL/OUTER Wheel, Load (Outer) 7-18
850-200-031 Hinge Alter 2-4 950-WHL/OUTER Wheel, Load (Outer) 7-22
850-200-034 Module Assembly, Auxiliary Delay 1-6 950- Wheel, Load (Outer) 1-11
850-200-034 Module Assembly, Auxiliary Delay 5-6 WHL/OUTERGL
850-200-173 Plate Weldment, Mount 4-3 950- Wheel, Load (Outer) 7-22
850-200-188 Clamp 2-4 WHL/OUTERGL
850-200-195 Bracket, Switch 3-5 B25-022-090/153 Cable Assembly (MX-2 To M4-2) 5-6
850-200-199 Handle Mount Weldment 3-5 NA Housing Weldment, Barrel 6-12
850-200-211 Bracket, Pot Mounting 3-5
850-200-212 Hose Assembly 6-16
850-200-213 Reservoir Assembly 6-16
850-200-224 Brake Installation 4-11
850-200-237 Lever, Cam Return 3-5
850-200-244 Anchor, Chain 2-4
850-200-250 Plate, End 3-5
850-200-290 Bracket, Mounting 3-11
850-509 Cap, Breather 6-16
860-604 Coupling 1-9
860-604 Coupling 6-14
860-626/001 Coupling, Mechanical 6-8
861-013 Pin, Yoke 4-11
861-312 Plug 3-9
870-613/02 Ring, Retaining 6-22
870-613/03 Bearing 1-8
870-613/03 Bearing 6-22
870-613/05 Flange Assembly 6-22
870-613/06 Shaft, Steering 6-22
870-613/07 Shaft and Flange Assembly 6-22
870-747/100 Cylinder, Slave (Jet) 1-6
870-747/100 Cylinder, Slave (Jet) 4-3
870-747/200 Cylinder, Slave 1-6
870-747/200 Cylinder, Slave 4-3
870-764 Valve, Orbitrol 1-11
870-764 Valve, Orbitrol 6-20
870-764/01 Kit, Seal 1-10
870-764/01 Kit, Seal 6-20
870-846 Drum, Brake, Standard 4-3
870-860 Drum, Brake, Cold Storage 4-3
870-896/004 Cylinder, Master (5/8 in.) 1-9
870-896/004 Cylinder, Master (5/8 in.) 4-11
870-903 Reservoir 4-11
950-181 Cable, RJ11 Connector, Both Ends 5-22
950-182 Cable, RJ11 Connector and Molex (4 5-22
Pin Connector)
950-185/004 Maintenance Tool, Programming 5-22
(Includes Items 1 and 2)
950-WHL/CENTER Wheel, Load (Center) 1-11
950- Wheel, Load (Center) 1-11
WHL/CENTERGL
950- Wheel, Load (Center) 7-22
WHL/CENTERGL
950-WHL/KIT Kit, Three Wheel, Greaseable 1-10
(Includes:)
950-WHL/KIT Kit, Three Wheel, Greaseable 7-18
(Includes:)

8900 01003-Up PM LNK 1087854

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8900 01003-Up PM LNK 1087854

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Parts Manual

Model 8900 Rider Pallet Truck

Model Serial Number

1087854 Apr 30, 2015

SECTION 2 Finish & Accessories

SECTION 3 Steering & Controls

SECTION 4 Drive & Brake

SECTION 5 Electrical Comp. & System

SECTION 6 Hydraulic Components

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 i

SECTION 8 Options & Kits

APPENDIX A Alphabetical Parts Index

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 ii

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 1-1

List 1-H: Hardware (Sheet 1 of 4)

1-2 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

List 1-H: Hardware (Sheet 2 of 4)

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 1-3

List 1-H: Hardware (Sheet 3 of 4)

1-4 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

List 1-H: Hardware (Sheet 4 of 4)

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 1-5

List 1-C: Critical (Sheet 1 of 2)

1-6 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

List 1-C: Critical (Sheet 2 of 2)

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 1-7

List 1-R: Recommended (Sheet 1 of 5)

1-8 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

List 1-R: Recommended (Sheet 2 of 5)

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 1-9

List 1-R: Recommended (Sheet 3 of 5)

1-10 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

List 1-R: Recommended (Sheet 4 of 5)

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 1-11

List 1-R: Recommended (Sheet 5 of 5)

1-12 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 1-13

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 2-1

2-2 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 2-3

List 2-1: Tractor Assembly

2-4 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 2-5

List 2-2: Caster Installation

2-6 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

Caster Assembly (With Springs)

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 2-7

List 2-3: Caster Assembly (With Springs)

2-8 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

Caster Assembly, Without Springs

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 2-9

List 2-3A: Caster Assembly, Without Springs

2-10 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 2-11

List 2-4: Cover Installation

2-12 ©The Raymond Corporation - 1087854 Generated Apr 30, 2015

Battery Gate and Roller Installation

©The Raymond Corporation - 1087854 Generated Apr 30, 2015 2-13

List 2-5: Battery Gate and Roller Installation