740

Articulated Truck

Engine Weights
Engine Model Cat® C15 ACERT™ Rated Payload 39.5 tonnes 43.5 tons
Gross Power – SAE J1995 350 kW 469 hp Body Capacities
Net Power – SAE J1349 338 kW 453 hp Heaped SAE 2:1 24 m3 31.4 yd3
740 Features

New: Performance and Productivity

– Body Capacity
Increased payload capacity for improved
productivity.

New: Product Link

Satellite technology provides machine data via
the internet giving you critical information and
enabling Cat dealer World Class services.

New: Improved Visibility

New mirror arrangement and rear view camera.

New: Rear suspension mounts

Caterpillar designed and manufactured rear
suspension mounts for improved durability.

Contents
Engine with ACERT™ Technology....................3
Transmission ........................................................3
Suspension and Traction Control .....................4
Cat 740 with 43.5 ton rated payload offers proven
Operator Comfort ................................................5 reliability and durability, high productivity, superior
Ease of Operation................................................6 operator comfort and lower operating costs.
Durability and Reliability ....................................7
Spacious two-person cab with forward facing trainer/
Serviceability .......................................................8
passenger seat and off road oil/nitrogen front suspension
Product Link .........................................................9 cylinders keep the operator comfortable through out the
Complete Customer Support ...........................10 working day.
Safety ..................................................................11
True “on-the-go” differential locks with simple operation
740 Articulated Truck Specifications .............12 improve cycle times and productivity.
740 Standard Equipment ..................................17
740 Optional Equipment....................................17 Strong, durable Cat ACERT engines and electronically
controlled transmissions deliver high productivity with
Notes ...................................................................18
low fuel consumption.
2
 Engine with ACERT™ Technology
Innovative technologies optimize performance.

ACERT Technology
The Cat® C15 ACERT™ engine introduces a series of
evolutionary, incremental improvements that provide
breakthrough engine technology built on systems and
components developed by Caterpillar with proven reliability.

Advanced Diesel Engine Management (ADEM)

A4 Engine Controller
The ADEM™ A4 electronic control module manages fuel
delivery and provides flexible fuel mapping, allowing the
engine to respond quickly to varying application needs.

Fuel Delivery
Multiple injection fuel delivery involves a high degree of
precision. Precisely shaping the combustion cycle lowers
combustion chamber temperatures, generating fewer
emissions and optimizing fuel combustion. This translates
into more work output for your fuel cost.

Noise Reduction Technologies

Noise reduction has been achieved through design changes
to the isolated top cover, oil pan, multiple injection strategy,
insulated timing case cover, sculpted crankcase and gear
train refinements.

Transmission
Proven Reliability.
Electronic Transmission
The Caterpillar seven-speed electronically controlled
transmission features anti-hunt shift strategy for speed
continuity, and Individual Clutch Modulation (ICM)
to ensure constant shift times.

Controlled Throttle Shifting (CTS)

Significantly reduces power train stress and clutch wear
by controlling engine speed, torque converter lock-up
and transmission clutch engagements.

Two Reverse Gears

The transmission arrangement provides a second reverse
gear for improved performance when operating in longer
rear hauling applications.
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Suspension and Traction Control
Performance and Productivity.

Front Suspension
The three-point front suspension oscillates ±6° to provide
a smooth ride, allowing the operator to travel at speed over
rough terrain and softening impact loads on structures and
components. Large bore, low pressure cylinders are purpose
designed for tough applications and offer a soft, smooth ride.

Enclosed, Oil-Cooled Brakes

Multi-plate, oil-immersed brakes are fitted to both front
and center axles. These brakes provide outstanding stopping
capability, while maintaining maximum durability and low
wear characteristics.

Rear Suspension
Features a walking beam geometry with Caterpillar designed
rear suspension mounts which provide a reliable and stable
ride for excellent load retention.

Traction Control
The traction control system is comprised of a wet clutched
inter-axle differential and wet clutched cross-axle differentials.
All differentials can be engaged and disengaged on-the-go for
maximum versatility. When used together, the differentials
provide 100 percent driveline locking.

Inter-Axle Differential Lock

Locks all three axles in unison and modifies torque distribution
for excellent traction in poor underfoot conditions and on
grades. It is operated by a switch located at the footrest.

Cross-Axle Differential Locks

Provides full driveline locking – all three axles and all six
wheels – for maximum performance in the most adverse
conditions. Acts in unison with the inter-axle differential
lock when the footswitch is actuated and the dash-mounted
switch is selected.

4
Operator Comfort
High productivity from a comfortable, confident operator.

Ride Comfort
The three-point front suspension with its oscillating axle and low-pressure ride struts, combined with
the center-mounted cab, offers unrivaled levels of ride comfort for the operator in all driving conditions.
The operator remains comfortable and productive throughout the day.

Spacious Two-Person Cab

The 740 features a large two-person cab, offering comfortable working space for both the operator
and trainer or trainee. All 700 Family articulated trucks use the same spacious cab design.

Air Suspension Seat

The air suspension seat enhances operator comfort with a cushioned upper high back, adjustable
damping with three settings, ride zone indicator and adjustable lumbar settings. It is fully adjustable
to provide the optimal driving position.

Trainer Seat
Full-size trainer seat features a fully padded seat with a backrest and a wide seatbelt for a secure and
comfortable ride. The trainer seat is positioned next to the operator seat, giving both the operator and
trainee a clear view of the instrument panel, controls and the road.

Steering Column
A comfortable driving position is provided by a telescopic and tilt adjustable steering column.

5
Ease of Operation
Designed for ease of use – allows the operator to focus on production.

Ergonomic Layout
The controls and layout of the cab are designed to make it
as easy to operate as your car. Quick, easy to read and simple
to operate, the controls and gauges on the 740 allow the
operator to concentrate on production.

Dash
The Generation II wrap-around dash puts all controls within
easy reach of the operator. Featuring LED illuminated rocker
switches, large LCD display and a rear wash wipe rocker
switch. It provides an automotive feel with the industrial
strength you would expect from Caterpillar.

Viewing Area
The low sloping hood and placement of the cooling package
behind the cab give the operator excellent all-around visibility.
The large glass area and central operator position also provide
excellent visibility.

Wipers
The wet arm wiper system cleans more glass area and
is bottom-mounted to keep it out of the operator’s line
of sight. Windows are tinted to reduce glare.

Differential Lock Controls

The inter-axle differential lock can be engaged/disengaged
“on-the-go” by using a raised switch incorporated into the
drivers foot rest, for ease of operation. For 100% lock up, all
three cross-axle differential locks act in unison with the inter-
axle differential lock when the foot switch is activated and a
dash mounted switch is selected. Disengaging the foot switch
opens all differential locks immediately.

Transmission and Hoist Levers

The hoist lever provides easy, comfortable operation.
The transmission lever offers excellent comfort, and control
for top gear limit, transmission hold and neutral lock.

Suspended Pedals
Easy to operate and reach with plenty of leg and foot room.
They also make for easier cleaning of the cab floor by
keeping the pedals out of the dirt.

Cat 2S Monitoring System

Provides an improved method of monitoring critical
machine functions and alerts the operator to an immediate
or impending problem. The system includes four levels
of warning.

6
Durability and Reliability
High machine availability maximizes productivity and lowers costs.

Front Frame
The front frame design features a large box section and wide, stiff frame beams to handle torque loads.
The divergent frame design decreases stress in the hitch area and optimizes suspension geometry.
The frame design makes maximum use of robotic welding for increased durability.

Rear Frame
Twin-box construction minimizes stress concentrations and provides low weight with long service life.

Suspension
The three-point oscillating axle front suspension provides unparalleled ride quality. It also protects
the truck from adverse road conditions by absorbing shock loads that would reach the frame.

Articulating/Oscillating Hitch
The articulating hitch provides the truck with steering articulation, and the oscillation ensures all-wheel
ground contact in rough terrain.

Hitch Construction
Two-piece construction features a durable cast steel head bolted to a hard-wearing forged steel tube.

Fast Hoist Cycle Times

Fast body raise and lower times mean less time spent in the dump area.

Load-Carrying Capacity
The 740 has a large target area to provide consistently high load-carrying capacity. Its diverging flow
design gives clean load ejection, which maximizes production and avoids the waste of material carry-back.

7
Serviceability
More time on production.

Long Service Intervals

Long engine oil change and hydraulic oil change intervals
lower maintenance costs and downtime. Wheel-bearing
adjustment is completely eliminated.

Lube Points
Lube points are grouped at the rear of the front frame and
the front of the rear frame. Universal joints are lubed for life,
eliminating servicing. Autolube is optional.

Service Points
Engine and transmission dipstick and fill caps, air and fuel
filters, and the fuel priming pump are all mounted on the left
side of the engine under the electrically raised hood. Coolant
level indicator and fill cap are outside the cab.

Radiator
The radiator package is located behind the cab, which provides
protection from frontal impacts and offers easy access to the
inlet and outlet sides of the radiator. The ATAAC radiator
is located at the front of the truck.

Extended Life Coolant

Extends the change interval and improves component life
by reducing aluminum corrosion.

Electrical Service Center

Located inside the cab, this service center provides a power
port, diagnostic connector and Cat Data Link connector.

Cat Data Link Connector

The Cat Data Link connector provides a plug-in using a
laptop computer with Electronic Technician (ET) software.

Service Access
The cab tilts to the side to provide easy access underneath,
which simplifies access of the transmission, drive shafts and
hydraulic pumps. Machine electrical and hydraulic interfaces
are located on the right side of the cab, behind a removable
cab body panel for easy access.

Truck Transport
The suspension system eliminates the need to lower
the suspension when transporting the truck, reducing
maintenance and downtime.

Output Transfer Gear

Provides lubrication of all bearings and clutches using
a distributed-pressure lubricated and filtered system.

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Product Link
Equipment Manager is a secure and user-friendly application.

Equipment Manager – a better way to manage your fleet

Equipment Manager allows transmitted data to be searched and sorted by alert level, group, equipment
identification, make and model. Each new machine comes with Asset Watch. However, you can subscribe
to a higher level of service for any machine, at any time, through your Cat dealer. Depending on your
information needs, Equipment Manager will:
r
Report current equipment parameters (machine hours, location, fuel consumption, etc)
r
Track all elements of machine maintenance and keep history
r
Predict when a service is needed
r
Facilitate maintenance scheduling and parts ordering
r
Alert you to potential and immediate issues

Asset Watch
Asset Watch manages your assets – enabling you to find your machine quickly, and to control its
movement and work schedule.

Maintenance Watch
Maintenance Watch includes all the features of Asset Watch and will also help you plan, coordinate
and track your repairs and maintenance, allowing you to align maintenance with machine usage.

Health Watch
Health Watch includes all the features of Asset Watch and will track machine operational conditions
to help address potential issues before they become serious. You can also identify abuse, efficiency
and training issues with individual operators.

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Complete Customer Support
Cat® dealer services help you operate longer with lower costs.

Selection
Make comparisons of the machines you are considering before you buy. Your Cat® dealer can help.

Purchase
Consider the resale value, compare productivity and day-to-day operating costs and fuel consumption.

Operation
For the best operating techniques to increase productivity and your profit, turn to your Cat dealer
for the latest training literature and trained staff.

Maintenance
Repair option programs guarantee the cost of repairs up front. Diagnostic programs such as S·O·SSM
and Technical Analysis help you avoid unscheduled repairs.

Replacement
Repair or rebuild? Your Cat dealer can help you evaluate the costs so you can make the right choice.

Product Support
Your local Cat dealership will be with you every step of the way with its unsurpassed worldwide parts
support, trained technicians and customer support agreements.

cat.com
For more complete information on Cat products, dealer services and industry solutions, visit us
on the Web at www.cat.com

10
Safety
Designed with safety as the first priority.

Product Safety
Caterpillar has been and continues to be proactive in
developing machines that meet or exceed safety standards.
Safety is an integral part of all machines and system designs.

Safety Features
r
Cab integral ROPS (Roll Over Protection System) and
FOPS (Falling Object Protection System)
r
Rear view camera system provides a continuous
panoramic rear view or when reverse gear is selected
r
The secondary and parking brake functions are spring
applied and hydraulic released
r
Electro-hydraulic secondary steering system,
automatically activates in forward/reverse or when
stationary if low pressure is sensed. Can be manually
selected for machine recovery purposes
r
External engine fuel cut off switch for easy access from
outside of the machine
r
External electrical system disconnect switch for easy
access from outside of the machine
r
Slip resistant surfaces – punched steel plate
r
75 mm (3 in) wide seat belts for operator and passenger/
trainee
r
Wide angled mirrors for excellent rear visibility
r
Sweeping hood design for panoramic forward visibility
r
Extensive hand rails
r
Body raised alarm
r
Heated mirrors (optional)
r
Xenon flashing beacon (optional)

11
740 Articulated Truck Specifications

Engine Transmission Body Plate Thickness

Engine Model Cat® C15 ACERT™ Forward 1 8.9 km/h 5.5 mph Front 8 mm 0.31 in
Gross Power 350 kW 469 hp Forward 2 12.1 km/h 7.5 mph Scow 16 mm 0.63 in
– SAE J1995 Forward 3 16.4 km/h 10.2 mph Side 12 mm 0.47 in
Net Power 338 kW 453 hp Forward 4 22 km/h 13.7 mph Base 16 mm 0.63 in
– SAE J1349
Forward 5 30 km/h 18.6 mph
Net Power 342 kW 458 hp
– ISO 9249
Forward 6 40 km/h 25.1 mph Service Refill Capacities
Forward 7 54.7 km/h 34 mph
Net Power 342 kW 458 hp Fuel Tank 532 L 140.5 gal
– EEC 80/1269 Reverse 1 8.4 km/h 5.2 mph
Cooling System 80 L 21.1 gal
Bore 137 mm 5.4 in Reverse 2 11.6 km/h 7.2 mph
Hydraulic System 328 L 86.6 gal
Stroke 171.5 mm 6.75 in Engine Crankcase 38 L 9.5 gal
Displacement 15.2 L 926 in3 Sound Levels Transmission 72 L 19 gal
r
The power ratings apply at rated speed of Interior Cab 79 dB(A) Final Drives/ 72 L 19 gal
1,800 rpm when tested under the conditions Differential
r
The operator sound exposure Leq
for the specified standard. Output Transfer 18 L 4.8 gal
(equivalent sound pressure level) measured
r
The net power advertised is the power Gear Box
according to the work cycle procedures
available at the flywheel when the engine
specified in ANSI/SAE J1166 OCT 98 is
is equipped with alternator, air cleaner,
79 dB(A), for the cab offered by Caterpillar,
muffler and fan at minimum speed. Body Hoist
when properly installed and maintained
r
Net power when the fan is at maximum
and tested with the doors and windows Raise time 12 Seconds
speed is 330 kW (442 hp) per the SAE
closed. Lower time 7 Seconds
reference conditions.
r
Hearing protection may be needed when
r
The 740 meets EPA Tier 3/EU Stage 3a
operating with an open operator station
emission specifications for the U.S. and
Europe through 2010.
and cab (when not properly maintained or Standards
doors/windows open) for extended periods
r
No engine derating required below 2438 m Brakes ISO 3450 – 1996
or in noisy environments.
(8,000 ft.).
Cab/FOPS ISO 3449 Level II

Weights Operating Weights – 2005

Cab/ROPS ISO 3471 – 2008
Front Axle – Empty 19 400 kg 42,770 lb
Rated Payload 39.5 tonnes 43.5 tons Steering ISO 5010 – 2007
Center Axle – Empty 7200 kg 15,873 lb
Rear Axle – Empty 6500 kg 14,330 lb
Body Capacities
Total – Empty 33 100 kg 72,973 lb
Heaped SAE 2:1 24 m3 31.4 yd3 Front Axle 5200 kg 11,464 lb
Struck 18.5 m3 24.2 yd3 – Rated Load
Tailgate Struck 19.5 m3 25.5 yd3 Center Axle 17 150 kg 37,809 lb
Tailgate Heaped 2:1 25.5 m3 33.5 yd3 – Rated Load
Rear Axle 17 150 kg 37,809 lb
– Rated Load
Total – Rated Load 39 500 kg 87,083 lb
Front Axle – Loaded 24 600 kg 54,234 lb
Center Axle 24 350 kg 53,683 lb
– Loaded
Rear Axle – Loaded 23 650 kg 52,139 lb
Total – Loaded 72 600 kg 160,055 lb

12
Dimensions

14
4 15

5 16
1 70°

12 13
2

3
7 8 9 10 17
11 18

19

mm ft mm ft
1 7092 23.4 11 10 889 35.7
2 3239 10.6 12 3745 12.3
3 697 2.3 13** 4049 13.3
4 6288 20.6 14 3823 12.5
5* 5734 18.8 15*** 3705 12.14
6 577 1.8 16 3418 11.2
7 1458 4.7 17 2687 8.8
8 1966 6.4 18 3430 11.2
9 4244 13.9 19**** 3520 11.5
10 3221 10.5

*Inside of body.
**Exhaust stack can be removed for transportation.
***If equipped with a scissor tailgate.
****Max-unladen over tire bulge.

13
740 Articulated Truck Specifications

Turning Circle Steering

Dimensions are for machines equipped with 29.5R25 tires.

Turning dimensions Lock to Lock 4.6 seconds @ 60 rpm

Steer angle – left/right 45°
SAE turning radius 8138 mm 320.4 in
Clearance radius 8595 mm 338.4 in
Inside radius 4101 mm 161.5 in
Aisle width 5694 mm 224.2 in

Optimal Loader/Truck Pass Matching

Hydraulic Excavators 385C 365C 345D

Loader Capacity (Tonnes) – 50 min hr 954-1193 750-1100 665-805
Loader Capacity (Tons) – 50 min hr 1049-1314 825-1210 735-885
Passes 3-4 5 6

Wheel Loaders 988H 980H 972H 966H

Loader Capacity (Tonnes) – 50 min hr 565-790 590-650 490-565 400-535
Loader Capacity (Tons) – 50 min hr 625-870 650-717 540-625 440-590
Passes 3-4 4 5 5-6

An optimum system match gives you a major productivity advantage. The 740 is an excellent match for the Cat 385C, 365C and 345D Hydraulic Excavators; and 966H, 972H, 980H
and 988H Wheel Loaders. This results in increased production and lower system costs per unit of volume moved.

14
Gradeability/Speed/Rimpull

To determine performance, read from Gross Weight down to % Total Resistance. Total Resistance equals actual % grade plus 1% for each
10 kg/metric ton (20 lb/ton) of Rolling Resistance. From this point, read horizontally to the curve with the highest attainable speed range.
Then, go down to Maximum Speed. Usable Rimpull depends on traction available.

STANDARD*
GROSS WEIGHT
0 20 40 60 80 100 120 140 160 lb x 1000
kg x 1000
lb x 1000

0 10 20 30 40 50 60 70 80 kg x 1000
45
E L
90 40

(GRADE PLUS ROLLING RESISTANCE)

35
75

TOTAL RESISTANCE %
30 40%
60
1A
35%
RIMPULL

25
30%
45 20
1B 25%
15 20%
30 2 15%
10 3
4 10%
15
5 5 6 7 5%
0 0
0 10 20 30 40 50 60 km/h

0 5 10 15 20 25 30 35 mph

SPEED

1A – 1st Gear (Converter Drive) E – Empty 33 100 kg (72,973 lb)

1B – 1st Gear (Direct Drive) L – Loaded 72 600 kg (160,055 lb)
2 – 2nd Gear * at sea level
3 – 3rd Gear
4 – 4th Gear
5 – 5th Gear
6 – 6th Gear
7 – 7th Gear

15
740 Articulated Truck Specifications

Retarding Performance

To determine performance, read from Gross Weight down to % Effective Grade. Effective Grade equals actual % favorable grade plus 1% for
each 10 kg/metric ton (20 lb/ton) of Rolling Resistance. From this point, read horizontally to the curve with the highest attainable speed range.
Then, go down to Maximum Speed. Retarding effect on these curves represents full application of the retarder.

GROSS WEIGHT
0 20 40 60 80 100 120 140 160 180 lb x 1000

0 10 20 30 40 50 60 70 80 kg x 1000

35% 30% 25%

1
E L

20%

% EFFECTIVE GRADE
15%

(FAVORABLE)
3

10%

4
5
6 5%
7

0 10 20 30 40 50 60 70 km/h

0 5 10 15 20 25 30 35 40 45 mph

SPEED

1 – 1st Gear E – Empty 33 100 kg (72,973 lb)

2 – 2nd Gear L – Loaded 72 600 kg (160,055 lb)
3 – 3rd Gear
4 – 4th Gear
5 – 5th Gear
6 – 6th Gear
7 – 7th Gear

16
 740 Standard Equipment

Standard equipment may vary. Consult your Caterpillar dealer for details

Air conditioning with R134A refrigerant Lights: cab interior, front, side, rear, two Seat, fully adjustable, air suspension
Air vents, adjustable reversing/working lights, two stop/tail Seat, padded companion/trainer
Auto shift seven-speed forward and lights, front and rear direction indicators Secondary steering – electronic
two-speed reverse transmission Mirrors, main and auxiliary, left and right S·O·SSM sampling valves
Back up alarm Mud flaps, wheel arch and body mounted, Spill guard, front, integral part of
Body, adapted for exhaust heat with transportation tie backs fabricated body
Cat® C15 engine with ACERT™ Oil-cooled brakes, enclosed Starting receptacle, electric, remote
Technology Product Link (US/Canada/Europe/Turkey/ Storage – two cup holders, flask receptacle,
Caterpillar Work Area Vision System Australia/New Zealand) under seat storage, door pocket, behind
(WAVS) rear-view camera Retarder, Engine compression brake seat storage, coat hook.
CD/Radio, heavy duty ROPS/FOPS cab, with full Sun visor
Differentials, standard with clutched cross- instrumentation, including: Three-axle, six wheel drive
axle differential locks for all axles – Instrument cluster display module Tilt and telescopic steering wheel
Electrical system: 24 volt, 5A 24- to 12-volt – Indicator lamps: left turn, secondary Tires, 29.5R25, radial
converter steering, primary steering loss, front and Tow pins, front and rear
Electro hydraulic hoist control rear brake temp (735/740 and 740 Ejector
Two Seat belts, Drivers retractable
Ether starting aid only), brake oil pressure, action lamp,
transmission fault, park brake, charging Vandalism protection: lockable caps for
Glass windows, laminated and tinted, front fuel tank and hydraulic oil tank
system status, differential lock, body not in
Glass windows, toughened and tinted, float, right turn, high beam, transmission Windows opening side, tinted
sides and rear hold, machine filter warning, retarder, Windshield wiper and washer,
Guards: rear window, radiator, crankcase retarder up shift warning two speed, intermittent (front)
and axle – Gauges: engine oil pressure, engine Windshield wiper and washer,
Headlights, four coolant temperature, torque converter two speed, (rear)
Heater and defroster with four-speed fan oil temperature, fuel level, fuel tank
Horn, electric level gauge
– Meters: service hour meter, speedometer,
tachometer

740 Optional Equipment

Optional equipment may vary. Consult your Caterpillar dealer for details

Autolube installation for automatic Cold weather start attachment Flashing Xenon Beacon
greasing of bearings Cycle counter/operator monitoring kit Fuel Additive – Anti-Waxing
Bath, oil pre-cleaner Engine Block Heater Heated rearview mirrors
Body liners Exhaust heated body Product Link (Where Available)
CD/Radio, heavy duty Extensions, fender Tailgate:
Cold Weather Coolant Fast fuel fill – Scissor-type
(–51 degrees C/–59.8 degrees F)

17
 Notes

18
19
740 Articulated Truck

For more complete information on Cat products, dealer services, and industry solutions,
visit us on the web at www.cat.com
AEHQ6031-01 (04-2009)
© 2009 Caterpillar Inc.
Replaces AEHQ6031
All rights reserved

Materials and specifications are subject to change without notice. Featured machines in
photos may include additional equipment. See your Caterpillar dealer for available options.

CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow” and

the POWER EDGE trade dress, as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.
20