IMT30A Manual
IMT30A Manual
IMT30A Manual
FEB 2016
Master Instruction
: IMPRINT ::::::::::::::::::::::::::::::::::::::::::::
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of Invensys Systems, Inc.
1 Safety instructions 6
2 Device description 11
3 Installation 14
4 Electrical connections 17
5 Start-up 45
6 Operation 46
6.1 Safety instructions for the use of the bar magnet ......................................................... 46
6.2 Display and operating elements .................................................................................... 46
6.2.1 Display in measuring mode with 2 or 3 measured values ................................................... 48
6.2.2 Display for selection of submenu and functions, 3 lines ..................................................... 48
6.2.3 Display when setting parameters, 4 lines ............................................................................ 49
6.2.4 Display when previewing parameters, 4 lines...................................................................... 49
6.3 Menu structure ............................................................................................................... 50
6.4 Function tables ............................................................................................................... 52
6.4.1 Menu A, quick setup.............................................................................................................. 52
6.4.2 Menu B, test .......................................................................................................................... 54
6.4.3 Menu C, setup ....................................................................................................................... 55
6.4.4 Set free units......................................................................................................................... 66
6.5 Description of functions ................................................................................................. 66
6.5.1 Reset counter in the menu "quick setup" ............................................................................ 66
6.5.2 Deleting error messages in the menu "quick setup"........................................................... 67
6.6 Status messages and diagnostic information................................................................ 67
7 Service 71
8 Technical data 74
INFORMATION!
In the table below, "x" is a placeholder for possible multi-digit alphanumeric combinations,
depending on the available version.
WARNING!
If the device is not used according to the operating conditions (refer to chapter Technical data),
the intended protection could be affected.
INFORMATION!
This device is a Group 1, Class A device as specified within CISPR11:2009. It is intended for use in
industrial environment. There may be potential difficulties in ensuring electromagnetic
compatibility in other environments, due to conducted as well as radiated disturbances.
1.3 Certifications
CE marking
as well as
• EN 61010
• NAMUR recommendations NE 21 and NE 43
The manufacturer certifies successful testing of the product by applying the CE marking.
A CE declaration of conformity regarding the directives in question and the associated
harmonised standards can be downloaded from our internet site.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.4.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.
DANGER!
This warning refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.
i RESULT
This symbol refers to all important consequences of the previous actions.
1.5 Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by
properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and efficient use of
this device.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
2.3 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.2 Storage
• Store the device in a dry, dust-free location.
• Avoid continuous direct sunlight.
• Store the device in its original packing.
• Storage temperature: -40...+70°C / -40...+158°F
3.3 Transport
Signal converter
• No special requirements.
Compact version
• Do not lift the device by the signal converter housing.
• Do not use lifting chains.
• To transport flange devices, use lifting straps. Wrap these around both process connections.
1 Prepare the holes with the aid of the mounting plate. For further information refer to Mounting
plate, wall version on page 84.
2 Fasten the device securely to the wall with the mounting plate.
[mm] [inch]
a Ø6.5 Ø0.26
b 80 3.15
c 248 9.76
d 310 12.2
e 257 10.1
DANGER!
Observe the national regulations for electrical installations!
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
CAUTION!
• Use suitable cable entries for the various electrical cables.
• The flow sensor and signal converter have been configured together at the factory. For this
reason, please connect the devices in pairs. Ensure that the flow sensor constant GKL (refer
to information on the nameplates) are identically set.
• If delivered separately or when installing devices that were not configured together, set the
signal converter to the DN size and GKL of the flow sensor, refer to Function tables on page
52.
INFORMATION!
The field current cable is not part of the scope of delivery.
Electrical safety
• To EN 60811 (Low Voltage Directive) or equivalent national regulations.
Insulation resistance
• Riso > 100 GΩ x km
• Umax < 24 V
• Imax < 100 mA
Test voltages
• Insulated conductor / inner shield 500 V
• Insulated conductor / insulated conductor 1000 V
• Insulated conductor / outer shield 1000 V
• Connection of the two shields in the signal converter is carried out via the stranded drain
wires.
• Bending radius: ≥ 50 mm / 2"
Required materials
• PVC insulating tube, Ø2.5 mm / 0.1"
• Heat-shrinkable tubing
• 2 wire end ferrules to DIN 46 228: E 1.5-8 for the stranded drain wires (1, 6)
• 2 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3)
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
Required materials:
• Shielded, at least 2-wire copper cable with suitable heat-shrinkable tubing
• Insulating tube, size according to the cable being used
• Wire end ferrules to DIN 46 228: size according to the cable being used
Figure 4-4: Field current cable C, preparation for the signal converter
a = 80 mm / 3.15"
• The outer shield (60) is connected in the terminal compartment of the flow sensor directly via
the shield and a clip.
• Bending radius: ≥ 50 mm / 2"
Required materials
• PVC insulating tube, Ø2.0...2.5 mm / 0.08...0.1"
• Heat-shrinkable tubing
• Wire end ferrule to DIN 46 228: E 1.5-8 for the stranded drain wire (1)
• 2 wire end ferrules to DIN 46 228: E 0.5-8 for the insulated conductors (2, 3)
Required materials
• Shielded 2-wire insulated copper cable
• Insulating tube, size according to the cable being used
• Heat-shrinkable tubing
• Wire end ferrules to DIN 46 228: size according to the cable being used
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
4.5.1 Connecting the signal and field current cables to the signal converter, remote
version
INFORMATION!
The compact version is supplied pre-assembled from the factory.
• A shielded 2-wire copper cable is used as the field current cable. The shielding MUST be
connected in the housing of the flow sensor and signal converter.
• The outer shield (60) is connected in the terminal compartment of the flow sensor directly via
the shield and a clip.
• Bending radius of signal and field current cable: ≥ 50 mm / 2"
• The following illustration is schematic. The positions of the electrical connection terminals
may vary depending on the housing version.
Figure 4-8: Connection diagram for signal and field current cable
1 Electrical terminal compartment in the signal converter
2 Signal cable A
3 Field current cable C
4 Electrical terminal compartment in the flow sensor
5 Functional ground FE
• The housings of the devices, which are designed to protect the electronic equipment from
dust and moisture, should be kept well closed at all times. Creepage distances and
clearances are dimensioned to VDE 0110 and IEC 664 for pollution severity 2. Supply circuits
are designed for overvoltage category III and the output circuits for overvoltage category II.
• Fuse protection (IN ≤ 16 A) for the infeed power circuit, and also a separator (switch, circuit
breaker) to isolate the signal converter must be provided.
• To open the cover of the electrical terminal compartment, lightly press in the side walls of the
mains cover 2.
• Flip the mains cover up.
• Connect the power supply.
• Close the mains cover again by flipping it down.
INFORMATION!
240 VAC + 5% is included in the tolerance range.
Figure 4-10: Marking (CG number) of the electronics module and output variants
1 ID number: 0
2 ID number: 0 = standard; 9 = special
3 Power supply
4 Display (language versions)
5 Output version
• The grey boxes in the tables denote unassigned or unused connection terminals.
• In the table, only the final digits of the CG no. are depicted.
• Terminals D- and A- are connected for active pulse/frequency output (no galvanic isolation
anymore).
• Available are an active or passive pulse/frequency output, or the active or passive status/limit
output. It's not possible to use both at the same time!
S D- D D+ A- A A+
100 1 Pp / Sp passive Ip + HART® passive 2
R00
connected to Pa active connected to Ia + HART® active 2
A- D-
Pp / Sp passive Ia + HART® active 2
1 Shielding
2 Function changed by reconnecting
B- B B+ S
R00 Sign. A (D0-) Common Sign. B (D1+) Shielding
• All outputs are electrically isolated from each other and from all other circuits.
• All operating data and functions can be adjusted.
• Passive mode: external power Uext ≤ 32 VDC at I ≤ 22 mA
• Active mode: load impedance RL ≤ 750 Ω at I ≤ 22 mA
• Self-monitoring: interruption or load impedance too high in the current output loop
• Error message possible via status output, error indication on LC display.
• Current value error detection can be adjusted.
• Automatic range conversion via threshold. The setting range for the threshold is between 5
and 80% of Q100%, ± 0...5% hysteresis (corresponding ratio from smaller to larger range of
1:20 to 1:1.25).
Signaling of the active range possible via a status output (adjustable).
• Forward / reverse flow measurement (F/R mode) is possible.
INFORMATION!
For further information refer to Connection diagrams of outputs on page 37 and refer to
Technical data on page 75.
• All outputs are electrically isolated from each other and from all other circuits.
• All operating data and functions can be adjusted.
• Passive mode:
External power supply required: Uext ≤ 32 VDC
I ≤ 100 mA at f ≤ 10 kHz (over range up to fmax ≤ 12 kHz)
• Active mode:
Use of the internal power supply: Unom = 20 VDC
IPeak < 100 mA
IAverage≤ 10 mA at f ≤ 10 kHz (over range up to fmax ≤ 10 kHz)
• Scaling:
Frequency output: in pulses per time unit (e.g. 1000 pulses/s at Q100%);
Pulse output: quantity per pulse.
• Pulse width:
symmetric (pulse duty factor 1:1, independent of output frequency)
automatic (with fixed pulse width, duty factor approx. 1:1 at Q100%) or
fixed (pulse width adjustable as required from 0.05 ms...2 s)
• Forward / reverse flow measurement (F/R mode) is possible.
• The pulse and frequency output can also be used as a status output / limit switch.
INFORMATION!
For further information refer to Connection diagrams of outputs on page 37 and refer to
Technical data on page 75.
• The status outputs / limit switches are electrically isolated from each other and from all
other circuits.
• The output stages of the status outputs/limit switches during simple active or passive
operation behave like relay contacts and can be connected with any polarity.
• All operating data and functions can be adjusted.
• Passive mode: external power supply required:
Uext ≤ 32 VDC; I ≤ 100 mA
• Active mode: use of the internal power supply:
Unom = 20 VDC; I ≤ 20 mA
• For information on the adjustable operating states refer to Function tables on page 52.
INFORMATION!
For further information refer to Connection diagrams of outputs on page 37 and refer to
Technical data on page 75.
INFORMATION!
Ensure that the housing gasket is properly fitted, clean and undamaged.
1 For compact versions with nearly horizontally-oriented cable entries, lay the necessary elec-
tric cables with a drip loop as shown in the illustration.
2 Tighten the screw connection of the cable entry securely.
3 Seal cable entries that are not needed with a plug.
• All groups are electrically isolated from each other and from all other output circuits.
• Passive mode: An external power supply is necessary to operate (activation) the subsequent
devices (Uext).
• Active mode: The signal converter supplies the power for operation (activation) of the
subsequent devices, observe max. operating data.
• Terminals that are not used should not have any conductive connection to other electrically
conductive parts.
mA meter
0...20 mA or 4...20 mA and other
RL is the internal resistance of the measuring point including the cable
resistance
DC voltage source (Uext), external power supply, any connection polarity
INFORMATION!
For further information refer to Description of the inputs and outputs on page 33 and refer to
HART® connection on page 44.
INFORMATION!
• For frequencies above 100 Hz, shielded cables are to be used in order to reduce effects from
electrical interferences (EMC).
• Shielding takes place at the electrical connection (S) of the output terminal block.
INFORMATION!
• Independent of connection polarity.
• The output is open if the signal converter is not powered.
INFORMATION!
• The active output is galvanically coupled with the current output.
• This output is intended to drive directly mechanical or electronic counters.
INFORMATION!
• Independent of connection polarity.
• The output is open if the signal converter is not powered.
1 HART® communicator
1 HART® communicator
2 Other devices with HART® capability
When the power is switched on, a self test is carried out. After that the device immediately
begins measuring, and the current values are displayed.
It is possible to change between the two measured value windows, the trend display and the list
with the status messages by pressing the keys ↑ and ↓. For possible status messages, their
meaning and cause refer to Status messages and diagnostic information on page 67.
WARNING!
The bar magnet can be dangerous for people with cardiac pacemakers or other metal implants.
Make sure that these people do not use the bar magnet or meet minimum clearances! Observe
the relevant national and local regulations and requirements!
Figure 6-1: Display and operating elements (Example: flow indication with 2 measuring values)
1 Indicates a possible status message in the status list
2 Tag number (is only indicated if this number was entered previously by the operator)
3 Indicates when a key has been pressed
4 1st measured variable in large representation
5 Bargraph indication
6 Push buttons for operation with open housing (see table below for function and representation in text)
7 Magnet keys for operation with closed housing (see table below for function and representation in text)
INFORMATION!
• After 5 minutes of inactivity, there is an automatic return to measuring mode. Previously
changed data is not saved.
Key Measuring mode Menu mode Submenu or function Parameter and data
mode mode
> Switch from measuring Access to displayed Access to displayed For numerical values,
mode to menu mode; menu, then 1st submenu or function move cursor one
press key for 2.5 s, submenu is displayed position to the right
"quick start" menu is
then displayed
^ Reset of display Return to measuring Press 1 to 3 times, Return to submenu or
mode but prompt return to menu mode, function, data saved
whether the data should data saved
be saved
↓ or ↑ Switch between display Select menu Select submenu or Use highlighted cursor
pages: measured function to change number, unit,
value 1 + 2, trend page property and to move
and status page the decimal point
Esc (> + ↑) - - Return to menu mode Return to submenu or
without acceptance of function without
data acceptance of data
Table 6-1: Description of key functionality
Figure 6-2: Example for display in measuring mode with 2 or 3 measured values
1 Indicates a possible status message in the status list
2 Tag number (is only indicated if this number was entered previously by the operator)
3 1st measured variable in large representation
4 Bargraph indication
5 Depiction with 3 measured values
A1 language
A1 language Language selection depends on the device version.
A2 HART
A2.1 tag Measuring point identifier (Tag no.) appears in the LC display header (up to 8
digits).
A3 RS485/Modbus
A3.1 tag Measuring point identifier (Tag no.) appears in the LC display header (up to
16 digits). The first 8 digits are identical to the HART® measuring point (see
above).
A3.2 slave address Setting the device address at the Modbus interface.
A4 reset
A4.1 reset errors reset errors?
Select: no/yes
A4.2 counter 1 reset counter?
Select: no / yes (available if activated in C5.9.1)
A4.3 counter 2 reset counter?
Select: no / yes (available if activated in C5.9.2)
A5 analogue outputs
A5.1 range Measuring range for the analogue outputs (current output, frequency output
and display)
A5.2 time constant Time constant for the analogue outputs (current output, frequency output
and display)
A5.3 low flow cutoff Low flow cutoff for the analogue outputs (current output and frequency
output)
A6 digital outputs
A6.1 max. pulse rate Setting the maximum pulse rate.
Limit is 120% of this pulse rate.
A6.2 pulse value unit Selection of the unit from a list, depending on the measurement
A6.3 value p. pulse Setting for pulse output D (volume or mass value per pulse)
Setting: xxx.xxx in l or kg or the unit selected in A6.2
A7 process input
A7.1 device serial no. Serial no. of the system (Fct. C5.1.3)
The following process input parameters are only available, if the quick access has been activated in the menu "setup /
device / quick setup" (Fct. C6.8.3).
A7.2 zero calibration Display of actual zero calibration value.
Query: calibrate zero?
Settings see Fct. C1.1.1.
A7.3 size Select from size table.
A7.4 GKL Set value acc. to nameplate; range: 0.5…20
A7.5 field frequency Setting as on measuring sensor nameplate =
line frequency x value (from the following list):
1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50
A7.6 flow direction Define polarity of flow direction.
Forwards (according to the arrow on the measuring sensor) or backwards
(in the opposite direction to the arrow)
B1 simulation
B1.1 volume flow Depending on the selection, simulation of the volume or mass flow
mass flow according to the following sequence:
Select:
set value /
break (exit function without simulation)
Query: start simulation?
Select:
no (exit function without simulation) / yes (start simulation)
B1.2 current output A simulation X
[X stands for one of the connection terminals A or D]
B1.3 pulse output D Sequence and settings similar to B1.2, see above!
B1.3 frequency out X
For pulse output a set number of pulses are output in 1 s!
B1.3 limit switch D
B1.3 status output D
B2 actual values
B2.1 operating hours Display the actual operating hours; exit the displayed function with key ^.
B2.2 act. flow speed Display the actual flow speed; exit the displayed function with key ^.
B2.3 electr. temperature Display the actual electronics temperature; exit the displayed function with
key ^.
B2.4 act. coil resistance Display the actual resistance of the field coils.
B3 information
B3.1 C number This number clearly identifies the electronics.
B3.2 Electronic Revision ER Reference identification number, electronic revision and production date of
the device; includes all hardware and software changes
B3.3 device serial no. Serial no. of the system.
B3.4 electronic serial no. Serial no. of the electronics
C1 process input
C1.1 calibration
C1.1.1 zero calibration Display of actual zero calibration value.
calibrate zero?
Select:
break (return with ^ key) /
standard (factory setting) /
manual (display last value, set new value,
range: -1.00…+1 m/s) /
automatic (shows the current value as the new zero calibration value)
C1.1.2 size Select from size table.
C1.1.3 GKL Set value acc. to nameplate; range: 0.5…20
C1.1.4 measurement Select:
volume flow (default setting) /
mass flow (using the fixed density, the volume flow is converted into mass
flow)
C1.1.5 range Range for the analogue outputs (current output, frequency output and
display)
range: 0.0…100%
C1.1.6 density For calculating the mass flow from the volume flow
range: 0.1…5 kg/l
C1.1.7 target conduct. Reference value for on-site calibration; range: 1.000...50000 μS/cm
C1.1.8 EF electr. factor For calculation of the conductivity based on the electrode impedance.
Query: calibrate EF?
Select:
break (return with ^ key) /
standard (with factory setting) /
manual (set desired value) /
automatic (determines EF according to the setting in Fct. C1.1.10)
C1.1.9 field frequency Setting as on measuring sensor nameplate =
line frequency x value (from the following list):
1/2; 1/4; 1/6; 1/8; 1/12; 1/18; 1/36; 1/50
C1.1.10 select settling Select settling (special function)
Select:
standard (fixed allocation) /
manual (manual time setting for the settling time for the field current)
C1.1.11 settling time Only when "manual" selected in Fct. C1.1.10; range: 1.0…250 ms
C1.1.12 line frequency Setting the line frequency.
Select: 50 Hz or 60 Hz
C1.1.13 act. coil resistance Display of the actual resistance of the field coil.
C1.2 filter
C1.2.1 limitation Limitation of all flow values, before smoothing by time constant, affects all
outputs
Settings: -xxx.x / +xxx.x m/s; condition: 1st value < 2nd value
Range 1st value: -100.0 m/s ≤ value ≤ -0.001 m/s
Range 2nd value: +0.001 m/s ≤ value ≤ +100 m/s
C1.2.2 flow direction Define the polarity of the flow direction.
forwards (according to the arrow on the measuring sensor) or backwards (in
the opposite direction to the arrow)
C1.2.3 time constant Time constant of all flow measurements.
xxx.x s; range: 0.0…100 s
C1.2.4 pulse filter Suppresses noise due to solids, air/gas bubbles and sudden changes in pH.
Select:
off (without pulse filter) /
on (with pulse filter) /
automatic (with new pulse filter)
Pulse filter "on": The change from one measurement value to the next one is
limited to the value "pulse limitation" for the total time "pulse width".
This filter allows a faster signal tracking for slowly changing flow values.
Pulse filter "automatic": The raw flow values are collected into a buffer,
covering two times the "pulse width" values. This filter is called "median"
filter.
This filter allows a better suppression of pulse shaped disturbances
(particles or air bubbles in very noisy environment).
C1.2.5 pulse width Length of interference and delays to be suppressed on sudden changes in
flow.
Only available, if pulse filter (Fct. C1.2.4) is "on" or "automatic"
xx.x s; range for "on": 0.01…10 s or for "automatic": 0.1...20 s
C1.2.6 pulse limitation Dynamic limitation from one measured value to the next; only if pulse filter
(Fct. C1.2.4) is "on".
xx.x m/s; range: 0.01...100 m/s
C1.2.7 low flow cutoff Sets low flow values to "0"; affects all outputs
x.xxx ± x.xxx m/s (ft/s); range: 0.0…10 m/s (0.0...32.8 ft/s)
(1st value = switching point / 2nd value = hysteresis),
condition: 2nd value ≤ 1st value
C1.3.4 time constant Only available when empty pipe activated [..] in Fct. C1.3.1.
range: xxx.x s; 0.1...100 s
A damping is set for empty pipe detection.
C1.4 information
C1.4.1 liner Shows material of the liner
C1.4.2 electr. material Shows material of the electrodes.
C1.4.3 calibration date Date on which the measuring sensor was calibrated
C1.4.4 serial no. sensor Shows serial no. of the measuring sensor
C1.4.5 V no. sensor Shows the order number of the measuring sensor
C1.4.6 sensor electr. info Shows serial number of circuit board, software version number and
calibration date of circuit board
C1.5 simulation
C1.5.2 volume flow Sequence see Fct. B1.1
mass flow
C2 I/O (Inputs/Outputs)
C2.1 hardware
C2.1.1 terminal A Select:
off (switched off) / current output
C2.1.2 terminal D Select:
off (switched off) / frequency output / pulse output / status output / limit
switch
C3 I/O counter
C3.1 counter 1 Set function of counter.
_ stands for 1, 2 (= counter 1, 2)
C3.2 counter 2
C3._.1 funct. of counter Select:
sum counter (counts positive + negative values) /
+counter (counts only the positive values) /
-counter (counts only the negative values) /
off (counter is switched off)
C3._.2 preset value If this value is reached, positive or negative, a signal is generated that can be
used for a status output at which "preset counter X" has to be set.
Preset value (max. 8 digits) x.xxxxx in selected unit, see C5.7.10 and C5.7.13
C3._.3 reset counter reset counter?
Select:
no / yes (available if activated in C5.9.1)
C3._.4 set counter Set counter _ to the desired value
Select:
break (exit function) /
set value (opens the editor to make the entry)
Query: set counter?
Select:
no (exit function without setting the value) /
yes (sets the counter and exits the function)
C3._.5 stop counter Counter _ stops and holds the current value
Select:
no (exits the function without stopping the counter) /
yes (stops the counter and exits the function)
C4 I/O HART
The dynamic variables are fixed to the following values:
PV: flow (volume flow or mass flow, depending on the selection of "measurement" in Fct. C1.1.4)
SV: counter 1
TV: counter 2
4V: operating time
C4.1 HART HART® communication is activated or deactivated.
Select:
on (HART® is activated; default setting) /
off (HART® is disabled)
C4.2 address Setting the address for multi-drop operation.
If "address 0" is selected, the current output is in normal operation. For all
other addresses, the current at the output is set to the 0% value.
C4.3 message Input of individual text.
C4.4 description Input of individual text.
C4.5 HART units Unit change of dynamic variables in the display.
Select:
break (cancels copying process) /
display - HART (copies the settings for the display units to the settings for
the dynamic variables) /
load defaults (HART® dynamic variables are reset to defaults)
C6 device
C6.2 display
C6.2.1 language Language selection depends on the device version.
C6.2.2 contrast Adjust display contrast for extreme temperatures.
Setting: -9…0…+9
This change takes place immediately, not just when setting mode is exited!
C6.2.3 default display Specification of the default display page that is returned to after a short delay
period.
Select:
none (current page is always active) /
1. meas. page (shows this page) /
2. meas. page (shows this page) /
status page (shows only status messages) /
graphic page (trend of the 1st measurement)
C6.2.4 magnet keys For activating or deactivating the magnet keys.
Select:
on (magnet keys are enabled) /
off (magnet keys are disabled)
C5.2.5 status indication LED This menu function is only available for device versions without display.
Status display via a green or red LED (in case of device error, application error or
out of specification)
C6.2.6 SW.REV.UIS Serial no. of the circuit board, version no. of user interface software, production
date of the circuit board
Reset only after parameter change or after switching off and on.
C6.5.2 range Set the scaling for the Y axis. Only available if "manual" is set in C6.5.1.
±xxx ±xxx%; range: -100…+100%
(1st value = lower limit / 2nd value = upper limit),
condition: 1st value ≤ 2nd value
C6.5.3 time scale Set the time scaling for the X axis, trend curve
xxx min; range: 0…100 min
C6.7 units
C6.7.1 volume flow m³/h; m³/min; m³/s; L/h; L/min; L/s (L = litres);
cf/h; cf/min; cf/s; gal/h; gal/min; gal/s;
IG/h; IG/min; IG/s;
free unit (set factor and text in the next two functions, sequence see below)
C6.7.2 text free unit For text to be specified refer to Set free units on page 66:
C6.7.3 [m³/s]*factor Specification of the conversion factor, based on m³/s:
xxx.xxx refer to Set free units on page 66
C6.7.4 mass flow kg/s; kg/min; kg/h; t/min; t/h; g/s; g/min; g/h;
lb/s; lb/min; lb/h; ST/min; ST/h (ST = Short Ton); LT/h (LT = Long Ton);
free unit (set factor and text in the next two functions, sequence see below)
C6.7.5 text free unit For text to be specified refer to Set free units on page 66:
C6.7.6 [kg/s]*factor Specification of the conversion factor, based on kg/s:
xxx.xxx refer to Set free units on page 66
C6.7.7 volume m³; L; hL; mL; gal; IG; in³; cf; yd³;
free unit (set factor and text in the next two functions, sequence see below)
C6.7.8 text free unit For text to be specified refer to Set free units on page 66:
C6.7.9 [m³]*factor Specification of the conversion factor, based on m³:
xxx.xxx refer to Set free units on page 66
C6.7.10 mass kg; t; mg; g; lb; ST; LT; oz;
free unit (set factor and text in the next two functions, sequence see below)
C6.7.11 text free unit For text to be specified refer to Set free units on page 66:
C6.7.12 [kg]*factor Specification of the conversion factor, based on kg:
xxx.xxx refer to Set free units on page 66
C6.7.13 flow speed m/s; ft/s
C6.7.14 density kg/L; kg/m³; lb/cf; lb/gal;
free unit (set factor and text in the next two functions, sequence see below)
C6.7.15 text free unit For text to be specified refer to Set free units on page 66:
C6.7.16 [kg/m³]*factor Specification of the conversion factor, based on kg/m³:
xxx.xxx refer to Set free units on page 66
Application failure
Messages on the display Description Actions
Information
Messages on the display Description Actions
This regulation only applies to spare parts which are subject to wear and tear under normal
operating conditions.
INFORMATION!
For more precise information, please contact your local sales office.
CAUTION!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
• Due to statutory regulations on environmental protection and safeguarding the health and
safety of the personnel, the manufacturer may only handle, test and repair returned devices
that have been in contact with products without risk to personnel and environment.
• This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.
CAUTION!
If the device has been operated with toxic, caustic, flammable or water-endangering products,
you are kindly requested:
• to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
• to enclose a certificate with the device confirming that is safe to handle and stating the
product used.
Explain what steps were taken to decontaminate the unit: (was unit steam cleaned, rinsed out with water,
chemically cleaned etc.)
Form completed by: _________________________ _________________________
Print name Signature
Date: ________________
CLEANING STATEMENT
(Note: Your item will not be serviced unless the following cleaning statement has been signed):
I certify that the above referenced item has been properly purged and cleaned, complies with U.S.
Department of Transportation shipping requirements and DOES NOT present a health and/or safety hazard
(as defined by OSHA) to our Customer Repair personnel.
7.4 Disposal
CAUTION!
Disposal must be carried out in accordance with legislation applicable in your country.
Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:
According to the directive 2012/19/EU, the monitoring and control instruments marked with the
WEEE symbol and reaching their end-of-life must not be disposed of with other waste
waste.
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or
send them back to our local organisation or authorised representative.
in which:
v = mean flow velocity
k = factor correcting for geometry
B = magnetic field strength
D = inner diameter of flowmeter
The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v
and thus the flow rate q. A signal converter is used to amplify the signal voltage, filter it and
convert it into signals for totalizing, recording and output processing.
Measuring system
Measuring principle Faraday's law of induction
Application range Continuous measurement of current volume flow, flow velocity, conductivity,
mass flow (at constant density), coil temperature of the flow sensor
Design
Modular construction The measuring system consists of a flow sensor and a signal converter.
Flow sensor
9500A DN25...1200 / 1…48"
9600A DN10...150 / 3/8...6"
Signal converter
Compact version (C) 9500A & 9600A with IMT30A C
Wall-mounted remote version (W) IMT30A W
Options
Outputs Current output (incl. HART®), pulse output, frequency output, status output
and/or limit switch
Note: It's not possible to use the pulse/frequency output with the status output
at the same time!
Counter 2 internal counters with a max. of 10 counter places (e.g. for counting volume
and/or mass units)
Verification Integrated verification, diagnostic functions: measuring device, empty pipe
detection, stabilisation
Communication interfaces HART®
Modbus
Measuring accuracy
Reference conditions Medium: water
Temperature: +20°C / +68°F
Pressure: 1 bar / 14.5 psi
Inlet section: ≥ 5 DN
Maximum measuring error ±0.5% of the measured value above 0.5 m/s; depending on the flow sensor
±2.5 mm/s below 0.5 m/s; independent of the flow sensor
For detailed information and accuracy curves, refer to chapter "Accuracy".
Current output electronics: ±10 µA; ±100 ppm/°C (typically: ±30 ppm/°C)
Repeatability ±0.1%
Operating conditions
Temperature
Process temperature Refer to technical data for the flow sensor.
Ambient temperature Depending on the version and combination of outputs.
It is a good idea to protect the converter from external heat sources such as
direct sunlight as higher temperatures reduce the life cycle of all electronic
components.
Ambient temperatures below -25°C / -13°F may affect the readability of the
display.
Storage temperature -40…+70°C / -40…+158°F
Pressure
Medium Refer to technical data for the flow sensor.
Ambient pressure Atmosphere
Chemical properties
Electrical conductivity All media except for water: ≥ 5 µS/cm
(also refer to the technical data for the flow sensor)
Water: ≥ 20 µS/cm
State of aggregation Conductive, liquid media
Solid content (volume) ≤ 10%
Gas content (volume) ≤ 3%
Flow rate For detailed information, refer to chapter "Flow tables".
Other conditions
Protection category acc. to IEC 529 / IP66/67 (acc. to NEMA 4/4X)
EN 60529
Installation conditions
Installation For detailed information, refer to chapter "Installation conditions".
Inlet / outlet sections Refer to technical data for the flow sensor.
Dimensions and weight For detailed information refer to chapter "Dimensions and weight".
Materials
Signal converter housing Aluminum with a polyester topcoat
Flow sensor For housing materials, process connections, liners, grounding electrodes and
gaskets, refer to technical data for the flow sensor.
Electrical connection
General Electrical connection is carried out in conformity with the VDE 0100 directive
"Regulations for electrical power installations with line voltages up to 1000 V" or
equivalent national specifications.
Power supply 100…230 VAC (-15% / +10%), 50/60 Hz;
240 VAC + 5% is included in the tolerance range.
24 VDC (-30% / +30%)
Power consumption AC: 15 VA
DC: 5.6 W
Signal cable Only necessary for remote versions.
DS 300 (type A)
Max. length: 600 m / 1968 ft (depending on electrical conductivity and flow
sensor version)
Cable entries Standard: M20 x 1.5 (8...12 mm)
Option: ½ NPT, PF ½
Outputs
General All outputs are electrically isolated from each other and from all other circuits.
All operating data and output values can be adjusted.
Description of abbreviations Uext = external voltage; RL = load + resistance;
Uo = terminal voltage; Inom = nominal current
Current output
Output data Flow
Settings Without HART®
Q = 0%: 0…20 mA; Q = 100%: 10…21.5 mA
Error identification: 20…22 mA
With HART®
Q = 0%: 4…20 mA; Q = 100%: 10…21.5 mA
Error identification: 3…22 mA
Operating data Basic I/Os
Active Observe connection polarity.
Uint, nom = 20 VDC
I ≤ 22 mA
RL ≤ 750 Ω
HART® at terminals A
Passive Observe connection polarity.
Uext ≤ 32 VDC
I ≤ 22 mA
U0 ≤ 2 V at I = 22 mA
HART® at terminals A
HART®
Description HART® protocol via active and passive current output
HART® version: V5
Universal Common Practice HART® parameter: completely supported
Load ≥ 250 Ω at HART® test point;
Note maximum load for current output!
Multi-drop mode Yes, current output = 4 mA
Multi-drop address adjustable in operation menu 1…15
RV = 1 kΩ
C = 1000 µF
High current mechanical counter
fmax ≤ 1 Hz
Low current mechanical counter
I ≤ 20 mA
RL ≤ 10 kΩ for f ≤ 1 kHz
RL ≤ 1 kΩ for f ≤ 10 kHz
closed:
U0 ≥ 12.5 V at I = 10 mA
open:
I ≤ 0.05 mA at Unom = 20 V
Passive Independent of connection polarity.
Uext ≤ 32 VDC
fmax in operating menu set to
fmax ≤ 100 Hz:
I ≤ 100 mA
open:
I ≤ 0.05 mA at Uext = 32 VDC
closed:
U0, max = 0.2 V at I ≤ 10 mA
U0, max = 2 V at I ≤ 100 mA
fmax in operating menu set to
100 Hz < fmax ≤ 10 kHz:
I ≤ 20 mA
open:
I ≤ 0.05 mA at Uext = 32 VDC
closed:
U0, max = 1.5 V at I ≤ 1 mA
U0, max = 2.5 V at I ≤ 10 mA
U0, max = 5.0 V at I ≤ 20 mA
I ≤ 100 mA
open:
I ≤ 0.05 mA at Uext = 32 VDC
closed:
U0 = 0.2 V at I ≤ 10 mA
U0 = 2 V at I ≤ 100 mA
Modbus
Description Modbus RTU, Master / Slave, RS485
Address range 1…247
Broadcast Supported with function code 16
Supported Baud rate 1200, 2400, 3600, 4800, 9600, 19200, 38400, 57600, 115200 Baud
Wall version
Compact version
Q100 % in m3/h
v [m/s] 0.3 1 3 12
v [ft/s] 1 3.3 10 40
ISSUE DATES
FEB 2016