PAINTING QUALIFICATION TEST

BANYU URIP PROJECT MOBIL CEPU Ltd

FIRST APLICATION ON PIPE

Performance by:
Fabricator:
PT. JOTUN INDONESIA
PT. CITRA NIAGA UTAMA
PT. MULTI SERVINDO PRATAMA
Witness by:
Main Contractor:
TRIPATRA – SAMSUNG CONSORTIUM

Witness by:
Owner:
MOBIL CEPU LIMITED
INTRODUCTION

All contractors shall perform Painting Qualification Test in accordance with

the Mobil Cepu Limited Specification Based on agreed schedule.

Several tests shall be carried out to meet all painting specification:

1. Rust Grade Assessment.

2. Pressurize Air Quality

2.1. Blotter Test

3. Abrasive Materials Quality

3.1. Conductivity Test

4. Blasted Surface Quality

4.1. Salt Content Test
4.2. Dust Level Test
4.3. Anchor Profile Test
4.4. Cleanliness Test

Attendance :
1. Mr. Petrus JM (Mobil Cepu Limited Representative)
2. Mr. Heri Febriyanto (Tripatra - Samsung Representative)
3. Mr. Agus P.S. (PT. Servindo/ PT. CITRA NU Representative)
4. Mr. Heru Tri K (PT. Jotun Indonesia Representative
1. Rust Grade Assessment.

Scope
To determine initial condition of Rust Grade at steel surface before Blasting and
Painting.
Equipment
SSPC Vis 1 standard book, Pictorial Standard.
Reference
ISO 8501-1 / SSPC Vis 1

Rust Grade A – 100% MILL SCALE. Steel Rust Grade B – MILL SCALE + RUST. Steel
surface largely covered with adherent mill scale surface Which has begun to rust and from which
but little, if Any, rust. the mill scale has begun to flake.

Rust Grade C – 100% RUST. Steel surface on Rust Grade D – RUST PITS. Steel surface on
which the mill scale has rusted away or from which the mill scale has rusted away and on
which it can be scraped, but with slight pitting which general Pitting is visible under normal
visible under normal vision. vision.
 Procedure
1. Uses photo standard book to compare with actual Steel Surface condition.
2. Record the initial Rust Grade.
Result of Test
By visual check with picture SSPC Vis 1 standard book (SSPC Vis 1), the object
similar with Rust Grade A

Initial condition test Pipe Rust grade A (SSPC Vis 1)

Prepared by Witness by Witness by Accepted by

Heru Tri K Agus P Santosa Hery Febryanto Petrus JM

Jotun Coating Advisor PT. MSP / PT CNU TRIPATRA-SAMSUNG Mobil Cepu Ltd
 2. PRESSURIZE AIR QUALITY

2.1. BLOTTER TEST

Scope
To determine the presence of oil or water in compressed air used for abrasive blast
cleaning, air blast cleaning and coating application operation.

Equipment
1. Absorb collector, such as white absorb paper or cloth and rigid backing for
mounting absorb collector.
2. None absorb collector, such as rigid transparent plastic, approximately ¼ thick.
Reference
ASTM D 4285 – 83

Procedure

1. Test the air supply at an outlet that is downstream from oil and moisture traps and
as close as possible to the equipment using the air.
2. Hold the blotter or test material in the air stream for a minimum of two (2) minutes.
3. The blotter or test material should be held within a distance of 24 inches directly
from the source of the air stream being tested.
4. Visually examine the collector for the presence or absence of oil or water or both.
Result of Test
From our visual examine during and after the test, that there is no oil & water intact on
the collector.

Prepared by Witness by Witness by Accepted by

Heru Tri K Agus P Santosa Hery Febryanto Petrus JM

Jotun Coating Advisor PT. MSP / PT CNU TRIPATRA-SAMSUNG Mobil Cepu Ltd
 PHOTOGRAPH BLOTER TEST

Portable Compressor Air Man Blotter Test in Progress

Test Result no oil & water intact on the collector

Prepared by Witness by Witness by Accepted by

Heru Tri K Agus P Santosa Hery Febryanto Petrus JM

Jotun Coating Advisor PT. MSP / PT CNU TRIPATRA-SAMSUNG Mobil Cepu Ltd
 3. ABRASIVE MATERIALS QUALITY
3.1. CONDUCTIVITY TEST.

Scope
To determine the quantity of conductivity from abrasive materials that used in air blast
cleaning.
Equipment
1. Hanna Conductivity meter (S/N HE9930).
2. Distilled water.
3. Plastic/Glass Bottle.
4. Weight Measurement tools.
5. Digital Thermometer.
Reference
ASTM D – 4940
Procedure ASTM - 4940
1. Wear gloves during the test.
2. Measure initial conductivity of purified water using Conductivity Meter.
3. Measure 300 mL abrasive and 300 mL Purified Water.
4. Put in the abrasive materials into cup for 300 mL and then put in the purified water
also 300 mL (Ratio 1: 1).
5. Stir the Jar for about 1 minute, let stand for 8 minutes and then stir it again about 1
minute.
6. Visualizes of presence of Oil either on top or as emulsion.
7. Remove distilled water into clean glass jar and dried out
8. Measure Conductivity with Electronic Conductivity Gauge
9. Record temperature of the solution that used for measure.
10. Rinse the Conductivity meter and all equipment with purified water before use it
again.
Result

• From measurement initial and final result, conductivity test for Steel Grit abrasives are
(47-0) = 47 µS/cm. Maximum Result 150 µS/cm

• Conductivity test after once recycle Check visual, no oil or other contaminant in liquid.
Prepared by Witness by Witness by Accepted by

Heru Tri K Agus P Santosa Hery Febryanto Petrus JM

Jotun Coating Advisor PT. MSP / PT CNU TRIPATRA-SAMSUNG Mobil Cepu Ltd
 PHOTOGRAPH CONDUCTIVITY TEST ABRASIVE STEEL GRIT

300 mg abrasive 250 ml + 50 ml = 300 ml sterile water

Check the distilled water result 0 µs/cm Pour the abrasives into water

Stir it 1 minute Check the final result 47 µs/cm

4. BLASTED SURFACE QUALITY

4.1. SOLUBLE SALT TEST / Bresle Method

Scope
For determine the presence of soluble contaminants on the blasted surface by use of
flexible cells in the form of adhesive patches before painting or a similar treatment.
Equipment
1. Hanna Conductivity meter (S/N HE9930).
2. Elcometer 135 Bresle Patches.
3. Syringe with needle, 3 ml.
4. Distilled water.
5. Laser Thermometer.
Reference
ISO 8502 – 6 and 9
Procedure
1. Wear gloves during the test. Calibrate the conductivity meter(for several Model)
2. Measure conductivity of purified water using Conductivity Meter.
3. Remove protective backing and foam centre from Bresle Patch.
4. Apply patch to surface. Press firmly around perimeter of patch to ensure a
complete seal.
5. Fill a small beaker with 15 ml of distilled water and determine the conductivity
(μS/cm).
6. Fill syringe with 3 ml of de-ionised water.
7. Insert syringe into patch through spongy foam perimeter and inject 3 ml of de-
ionised water into patch. Do not remove syringe.
8. With syringe still in patch, reposition needle and evacuate any air in patch.
9. Remove syringe from patch, hold syringe with needle pointing upwards and expel
air.
10. Insert syringe into patch through spongy foam perimeter and inject remaining de-
ionised water into patch. Do not remove syringe.
11. After a suitable period of time (10 minutes)a suck the solution back into the syringe
and then immediately re-inject back into the patch.
12. Repeat step 10 until at least four injection/sucking cycles have been completed.
 13. At end of last cycle extract as much solution as possible and remove syringe from
patchb.
14. Transfer the water back to the beaker and by use of the conduct meter determines
the conductivity (μS/cm).
15. Determine the actual conductivity by subtracting the initial value of distilled water
from the final value.
16. To determine the result in mg/m2 multiply the actual conductivity by a factor of 6.
Calculate the Conductivity of the Sample.
Calculate the conductivity due to soluble salt contamination using the
Formula: (A-B) = C, where:
A = Conductivity of Extract
B = Conductivity of Blank
C = Conductivity due to surface soluble salt extraction

Entry Result
Conductivity of Extract (A) 2 µS/cm
Conductivity of Blank (B) 0 µS/cm
Conductivity Due to Soluble Salt Extraction
2 µS/cm
(C)
 Blank Water 15 ml constant in formula 6
Result
To determine the result in mg/m² (2-0) µS/cm X 6 = 12 mg/m² Conclusion: Accepted
Ambient Conditionn

Date / Weather / Time 08 September, 2012 / Clear / 03.30 pm

Dry Temp. 35 °C
Wet Temp. 26 °C
Humidity 50 %
Dew Point 23 °C
Steel Temperature 32 °C

Prepared by Witness by Witness by Accepted by

Heru Tri K Agus P Santosa Hery Febryanto Petrus JM

Jotun Coating Advisor PT. MSP / PT CNU TRIPATRA-SAMSUNG Mobil Cepu Ltd
 PHOTOGRAPH SALT TEST

15 ml distilled water Check on 0 µS/cm

Install bresle patch Fill syringe 3 ml of destiled water from beaker

Salt test on progress Salt contamination result 2 µS/cm

4.2. DUST LEVEL TEST

Scope
To determine the presence, size and quantity of dust contamination blast cleaned surface.

Equipment
1. Adhesive Tape – Colorless and transparent self adhesive pressure sensitive tape,
25 mm wide.
2. White paper.
Reference
ISO 8502-3

Procedure
1. Remove the first 3 turns of tape from the roll. Remove or cut a piece of tape
approximately 200mm long.
2. Press about 150 mm freshly exposed tape firmly on the surface of the steel.
3. Rub the tape thoroughly against the steel with the thumb or with the roller. Do this
three (3X) times in each direction so that each stroke takes about 5 to 6 seconds.
4. Remove the tape and place it in a piece of glass, cardboard or white paper. Make
sure it adheres well to the surface.
5. Assess the quantity of dust on the tape by comparing visually an area of the tape
with the equivalent sized areas of the pictorial shown in the standard (reverse
side).
6. Assess the predomination dust particle size on the adhesive tape by comparing
with the reference table in the standard which defines six (6) dust particle size
classes (designated as 0, 1, 2, 3 4 & 5)
7. Carry out a sufficient number of the test to characterize the surface under test. For
every surface of one particular type and aspect, carry out not less than three
separate tests. If the results do not have a spread of one or less quantity rating,
carry out at least two additional tests to establish mean.
8. After completing the test and before panting the steel surface, remove any tape or
adhesive left on the test surface.
Result of Test

Copy 8502-3
 Result
Based on Owner General Spec, maximum dust level is class # 2. Result for Steel Grit
Abrasive dust level is according to class # 2
We concluded that the result for Steel Grit Abrasive still meets the requirement above.

PHOTOGRAPH DUST LEVEL

Dust Level in Progress Evidence tape test after compared Level # 2

Prepared by Witness by Witness by Accepted by

Heru Tri K Agus P Santosa Hery Febryanto Petrus JM

Jotun Coating Advisor PT. MSP / PT CNU TRIPATRA-SAMSUNG Mobil Cepu Ltd
4.3. ANCHOR SURFACE PROFILE

Scope
To determine the surface profile at a steel surface by use a replica tape after abrasive
blast cleaning.
Equipment
1. Profile measuring gauge
2. Testex tape- X coarse
Reference
ISO 8503
Procedure
1. Remove a testex strip from the spool and place on clean blasted surface with the
writing facing upwards.
2. Using blunt rounded instrument, firmly rub in circular motion within the area of the
tape until an even colors change has been imparted onto the film.
3. Set the gauge at the thickness of film that is displayed on replication tape (- 50
microns for X-Course tape). Place tape gently in between the anvils of the gauge
and slowly lower the top anvil until it comes.
4. Record each measurement obtained.

Result
Reading on gauge (micron) Surface profile (- 50micron)
No.
Abrasive Result Abrasive Result
1. Steel Grit 20 – 40 Mesh 130 µm Steel Grit 20 – 40 Mesh 80 µm

Ambient Condition
Date / Weather / Time 09 September, 2012 / Clear / 03.00 pm
Dry Temp 35 °C
Wet Temp. 26 °C
Humidity 52 %
Dew Point 22 °C
Steel Temperature 34 °C
 PHOTOGRAPH ANCHORE PROFILE

Profil Test in Progress Profile test result 130 µ - 50 µ = 80 µ

Prepared by Witness by Witness by Accepted by

Heru Tri K Agus P Santosa Hery Febryanto Petrus JM

Jotun Coating Advisor PT. MSP / PT CNU TRIPATRA-SAMSUNG Mobil Cepu Ltd
4.4. CLEANLINESS TEST

Scope
To determine cleanliness of blasted surface by use the comparator picture after abrasive
blast cleaning.
Equipment
SSPC Vis 1 standard book (Blasting photo standard)

Reference:
ISO 8501-1- 2007 / SSPC VIS 1
Blast Cleaned Steel Surfaces

A Sa 3 A Sa½

B Sa 3 B Sa½
 B Sa 2 B Sa 1

Procedure
1. Initial the cleanliness of the blasted surface of material by compare with standard picture
(photo). The grade of cleanliness as state below:
 SSPC Vis 1 standard book (ISO-Sa 2½- Very thorough Blast cleaning)
When viewed with magnification, the surface shall be free from visible oil, grease
and dirt and from mill scale, rust, point coating and foreign matter. Any remaining
traces of contamination shall show only as slight stains in from of spots or stripes.
 SSPC Vis 1 standard book (ISO- Sa 3- Blast Cleaning to Visually Clean Steel)
When viewed with magnification, the surface shall be free from visible oil, grease
and dirt and shall be free from mill scale, rust, paint coating and foreign matter. It
shall have uniform metallic colors.
Result
Based on Test plate PQT. Cleanliness test shall according to SSPC Vis 1 standard book Blast
Cleaning to Visually clean steel. Result of cleanliness test is SSPC SP 5 ISO Sa-3
Ambient Condition

Date / Weather / Time 08 September, 2012 / Sunny / 03.30 pm

Dry Temperature 35 °C
Wet Temperature 26 °C
Humidity 50 %
Dew Point 23 °C
Steel Temperature 32 °C
 PHOTOGRAPH SURFACE CLEANILESS

Initial condition After blast cleaning

Photo SSPC Vis 1 standard book Similar with A Sa 2 ½ (SSPC SP 12)

Prepared by Witness by Witness by Accepted by

Heru Tri K Agus P Santosa Hery Febryanto Petrus JM

Jotun Coating Advisor PT. MSP / PT CNU TRIPATRA-SAMSUNG Mobil Cepu Ltd