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Steam Sterilizers Matachana S1000

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Infection Control

Steam sterilizers
Matachana S1000
S1000 steam sterilizers
The evolution of a success
MATACHANA Series S1000 Sterilizers have been designed taking
into account the real needs of today’s hospital sterilization, as
much in sterilization centrals as in surgical units, outpatient centres,
outsourced sterilization services, etc.
The S1000 is designed and manufactured in our production
site in Barcelona (Spain), a new plant equipped with the latest
technological breakthroughs in terms of sustainability, energy
efficiency and process control.

1004 E-1 1004 E-2 1006 E-1 1006 E-2 1008 E-1 1008 E-2 1010 E-1 1010 E-2 1012 E-1 1012 E-2
Models 1004 V-1 1004 V-2 1006 V-1 1006 V-2 1008 V-1 1008 V-2 1010 V-1 1010 V-2 1012 V-1 1012 V-2

Technical specification 1 door 2 doors 1 door 2 doors 1 door 2 doors 1 door 2 doors 1 door 2 doors

Total dimensions (mm)


Width 1710 ** 1710 ** 996 996 996 996 996 996 996 996
Height 1954 1954 1954 1954 1954 1954 1954 1954 1954 1954
Depth 958 977 1314 1336 1614 1636 2054 2076 2313 2338
Dimensiones cámara (mm)
Width 670 670 670 670 670 670 670 670 670 670
Height 670 670 670 670 670 670 670 670 670 670
Depth 625 638 998 996 1265 1296 1735 1733 2000 1998
Power (kW) *
WITH generator (E) 33 33 39 39 51 51 63 63 63 63
WITHOUT generator (V) 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

Sterilization modules (S. M.) 4 4 6 6 8 8 10 10 12 12

Chamber volume (liters) 279 285 445 445 565 578 774 773 893 892

(*) S1000 has version with built-in steam generator as well as without steam generator to be connected to steam network (external supply).
(**) This value includes the service area which is required for maintenance.
Steam sterilizers
S1000 Series
General features of series
S1000
Technology
New control system more powerful and modern. TFT touch
screen for loading area with integrated PLC. Frontal made of
an innovative material that prevents dirt and reflections. Easy to
clean.
Ergonomics
More accessible displays with a modern and versatile interface.
Sustainability
Energy and water consumption reduced thanks to incorporated
economizer systems.
Efficiency
Redesigning of vacuum system by Venturi.
Compatibility
Perfect drying tested with the most demanding packaging on
the market.
Connectivity
Ready to connect with the most usual management and
traceability systems via Ethernet port.
Comfort
New range of more functional complementary elements,
adapted to the loading requirements.
Accessibility
Full circuits and components redistribution that facilitates the
accessibility of the Technical Service for easy maintenance
procedures.
Remote diagnosis
Remote connection via Ethernet port to know the sterilizer’s
condition and enable the Technical Support Service to diagnose
incidences/failures remotely for faster solution.

Regulations
MATACHANA Series S1000 steam sterilizers have brought a revolution in the world of sterilization since its
appearance on the market in the 70s.
The combination of quality materials, a multidisciplinary engineering and a thoroughly controlled production
process result in a top-quality product according to European and international standards, able to
accommodate the needs of the most demanding customers.
www.matachana.com

Therefore, for the design and manufacture of the S1000 Series devices, the following regulations have been
followed and/or taken into account :

• European Standard EN 285


• International Quality Standards ISO 9001 and EN ISO 13485
• European Directive 93/42/EEC on medical devices
• European Pressure Equipment Directive 2014/68/EU
• European Directive on electromagnetic compatibility 2014/30/EU
• European Low Voltage Directive 2014/35/EU
• European Directive on machinery 2006/42/EC
Compliance with these standards and directives ensures a total quality management comprising equipment
design, production, delivery, installation and commissioning, as well as after sales service.
2 3
Control Unit
Tch Pch
With this sterilizers’ new line MATACHANA
aims to create and develop equipment with 999.9 °C 999.9 kPa
an easy and intuitive use while offering a high P st. gen. L
999.9 kPa LWL 1 2
level of quality.
Hence the incorporation of a control unit
composed mainly by a TFT colour touch panel Standard Standard Container Special P
QVGA (with integrated PLC) for the loading 121 ºC 134 ºC

area, a 4 lines characters LCD display with


function keys for the unloading area and an 1
industrial PLC.

Navigation menu
MATACHANA has developed an intuitive interface with a number of icons that allows the
user of the sterilizer to move easily and quickly through different programs selection menus
and configuration.
Additionally, the software offers several useful features such as:
• Summaries management of printer process
• User selection menu
• Display sensor values (temperature and pressure)
• Passwords edition
• Maintenance settings
• Alarm, warning and error messages

Separate readings
The control unit provides sterilization supervision thanks to the double reading of
temperature and chamber pressure by means of independent sensors connected to the two
PLCs in the unit. This configuration assures an autonomous management of the readings,
being a differentiating point with respect to other manufacturers.
Steam sterilizers
S1000 Series
Print functions
Tch Pch
The sterilizer includes a thermal printer that 999.9 °C 999.9 kPa
allows the operator or the maintenance P st. gen. L
technician to receive information about the 999.9 kPa LWL 1 2

equipment status and cycle progress. Standard 134 ºC Finishing time

10:37
Cycle
Additionally, the large internal screen memory complete

enables to connect an external printer via


Ethernet port, for printing cycles in A4 format.
It makes it more manageable and, in addition 1
to the report’s texts, allows a pressure and
temperature graph of the cycle. Furthermore,
the system downloads cycles through a USB
port in the sterilizer frontal, offering the
operator the possibility to file and keep the
different reports of the cycles run and their
corresponding graphs for their later printout
and display.

End of cycle indication


To allow a rapid identification of the process final status, the software displays a message of
“Completed cycle” on green background when the cycle is successfully completed, whereas a
message of “Incorrect cycle” is displayed on red background to indicate an end of process with
fault.

Connectivity with monitoring and tracking software


It enables to send cycle data to our EasyLOOK monitoring software via Ethernet port, as well as to
other traceability software.
www.matachana.com

4 5
Programs
MATACHANA Series S1000 sterilizers have several pre-set programs covering an
extensive range of combinations to suit the needs of the most demanding sterilization
centrals.

Two types of programs are available:

• Test programs: checking correct sterilizer operation


• Production programs: sterilization or production programs of sterile material

Graph (Pressure profile) of a production cycle:

Pressure [hPa]

Time [min]

S1000 standard programs

Production programs Application

Standard 134 ºC For packed materials (solid instruments or with cavities)

Standard 121 ºC For packed thermosensitive materials

Containers 134 ºC For packed materials (solid instruments or with cavities) or heavy
loads in baskets or containers)
Rapid 134 ºC For solid materials simple packing (one layer)

Special P 134 ºC For materials likely to be contaminated with prions (*)

Test programs Application

Vacuum Test Check the chamber tightness


To ensure the correct air removal and the steam penetration on
B&D test the load
Preheating Preheat the chamber (at the beginning of the working day)

(*) Do not assume that prions can be inactivated by treating only with this program. An adequate pre-treatment will be required prior to sterilization
with this program, as recommended by WHO.

Additionally, there are other optional programs (Open Liquids, Silicone Implants, steam
Disinfection, Autostart) and others according to customer request.
Steam sterilizers
S1000 Series
Options
• EasyCHECK. Integrated electronic B&D test
• Built-in compressor
• Vacuum system with liquid ring pump
•
Connection to recovery systems and external cooling,
allowing considerable savings in water consumption
• Manual and automatic steam bypass
• Record and graphic display by a 3, 4 or 5 channels video
recorder
• Data download via USB port
• Printout report and cycle graph in A4 format by external
printer
• Supply by UPS
• Able to perform maintenance on left side
• Remote alarm
• Air detector (manual and automatic version)
• Automatic generator purge
• Front panel in stainless steel
• Extra manometer on front panel
• Supplies alarm
• Programmed Autostart
• Automatic shut off after the last cycle of the working day
• Connection to automatic loading and unloading systems
• Built-in steam-heated steam generator
•
Steam generator with integrated dual heating function
(electric or steam)
• Smart steam supply management
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6 7
Series S1000
main features

Compact design
Its size allows placing it in tight spaces and benefits the
installation greatly.

Continuous chamber and jacket in stainless steel


High quality 1.4404 (AISI-316L).

Compact design Enveloping design jacket


No “cold spots” in the chamber guaranteed.

Frame in high quality steel

Vertical sliding doors


Through pneumatic cylinder with security and stop systems.
Conditioning of doors (double door models) to ensure that
the door from the sterile area can be opened ONLY if the
cycle has been successfully completed.

High precision mechanized of the door gasket housing


Ensures a gasket’s high durability and easy maintenance.

Vacuum system by ejector (Venturi system) with water


recirculation pump and economizer tank
Vacuum system Low maintenance, quiet and efficient. Low water
consumption.

Separate water tanks


The water tank for the generator has a heat recovery system
for the condensates which favours the non condensates
gases removal and achieves an energy saving.

High visibility backlit frontal


Incorporates several indicators icons helping the user to
know at any moment the equipment status quickly and
easily. Additionally, the device is equipped with a light
indication of the emergency push-button activation.

Water tanks
Steam sterilizers
S1000 Series
Chamber and steam manometers on the loading
frontal panel and chamber on the unloading side
frontal panel.

Control panel composed by a TFT colour touch screen


(loading side) and LCD display with function keys
Stainless steel circuits
(unloading side).

Frontal service door


Manufactured with an innovative material that prevents the
accumulation of dirt and reflections. Easy to clean.

Steam generator made of 1.4404 stainless steel (AISI-


316L) with automatic operation.
Smart control system consisting of:
- Adjustment of the working pressure according to the
selected program
- Resistance control by means of a multi-contactor system
Steam generator
- Generator filling as per the program phase
All these functions guarantee energy savings and low water
consumption.
MATACHANA offers maximum safety in its generators,
ensuring proper operation depending on the water level
inside the generator.
Additionally, there is the option of having the generator
in steam-steam-heated version and also in dual version
(electric and steam-heated steam) integrated in the same
generator.

Electrical cabinet with passive distribution systems

Electrical cabinet
Simplifies the wiring and reduces maintenance costs.

Total accessibility to equipment components


www.matachana.com

From one side as well as from the frontal panel (complete


opening), facilitating the sterilizer’s maintenance.

Ethernet connection
Allows an effective connectivity to different peripherals (PC,
barcodes, printers, etc.).

Direct connection to our EasyLOOK monitoring software


Possibility of connection to the most common traceability
Accessibility for maintenance and total management software. 8 9
Loading systems and
complementary elements

MATACHANA provides a wide range of loading


complements whose top priority is to facilitate the
work in the preparation area and subsequent loading /
unloading into the sterilizer.
Each one of these complementary elements is adapted
to different models of S1000 sterilizers as well as to
Loading platform
different needs the final user may have.

• Modular basket in stainless steel 1.4301 (AISI-304)

• Loading platforms in stainless steel 1.4301 (AISI-304)


rod

With temperature resistant wheels and caps.

• Loading frame in stainless steel 1.4301 (AISI-304)


Designed to facilitate to the maximum tasks in the
preparation area with “anti-breakage” shelves.
Loading frame Lightweight, resistant and versatile.
Steam sterilizers
S1000 Series
• Loading/unloading trolleys at a fixed height in
stainless steel 1.4301 (AISI-304)

With different compatible fixing systems, depending


on the guides system installed in the sterilizer. High
manoeuvrability due to the wheels with locking and
brake system.

Trolley at fixed height • Loading/unloading trolleys with electric platform


height adjustment

Facilitates the task in areas with sterilizers of different


heights. High manoeuvrability due to the wheels with
locking and brake system.

• Loading/unloading trolley with electrically adjustable


height platform

Simply using a basic push-button system, the user


introduces the load into the chamber automatically
and can also remove it once the sterilization cycle has
Motorized load transfer trolley
completed successfully.

• Automatic loading and unloading systems

They offer optimum ergonomics and enables to


reduce the physical effort of the staff. In addition, as its
complete flexibility allows to adapt to different working
methods (with or without loading frames, platforms, etc.).

Other complementary elements, please address your


needs to MATACHANA, so that our experts can help you
Automatic loading/unloading system choose the best loading configuration.
www.matachana.com

10 11
Innovation is the way forward
Since the company's foundation more than 50 years ago, MIEC, training center
our mission has been to provide the best service, bringing
As we feel seriously committed and liable for achieving the
our knowledge and field experience to our customers to
optimum operation from the MATACHANA equipment, we
facilitate their daily work, allowing them to be efficient in
invest in the training of future users, proposing a service of
the production whereas keeping rigorously the quality.
educational courses to all our customers on a regular basis
and in the 5 continents.
MATACHANA has a worldwide presence, with offices
based in Spain, France, Germany, Italy, United States,
Environmentally friendly
Argentina and Malaysia, or through its distributors in over
110 countries. The devices are designed and manufactured using
the latest technologies on the market to achieve the
In MATACHANA we are aware that Training and Service best results in terms of energy savings and reduction in
contribute decisively to achieve customer satisfaction. For water consumption. Our Production Center located in
this reason, we have always invested in the development Castelldefels (Barcelona) complies with the ISO 14001
of these two areas of activity, which enables a direct Environmental Management System and ISO 50001
All specifications herein are provided for information purposes only and may be modified without notice.

contact with customers and help us to develop together a Energy Management.


continuous improvement process.
Quality
Technical Engineering Support The MATACHANA devices are developed, manufactured
An assistance provided by engineers, highly skilled expert and tested within a strict quality control according to the
technicians and support staff, all committed to ensure the international Standards ISO 9001 and EN ISO 13485 for the
proper equipment operation and condition. quality management of medical devices.
www.matachana.com
CA_IC_S1000_RIGEL_01_01_en 0320

Matachana Headquarters Matachana France Matachana Germany Metalarredinox - Matachana Group


Almogàvers, 174 Europarc · 5 allée des Saules An der Trave 14 Via Berlino, 6 loc. Zingonia
08018 Barcelona · Spain 94043 Créteil Cedex · France 23923 Selmsdorf · Germany 24040 Verdellino (BG) · Italy
Tel. (+34) 93 4868700 Tel. (+33) 1 41941780 Tel. (+49) 451 280720 Tel. (+39) 035 883122
www.matachana.com www.matachana.fr www.matachana.de www.metalarredinox.eu

Matachana USA Matachana Argentina Matachana Asia Pacific


300 North Pottstown Pike, Lincol 2572 · Villa Maipu, 7-1, Tower 3, Avenue 3, The Horizon,
Suite 110 (B1650KED) San Martín Bangsar South, No. 8 Jalan Kerinchi
Exton, PA, 19341, USA Buenos Aires · Argentina 59200, Kuala Lumpur, Malaysia
Tel. (+1) 484 8732763 Tel. (+54) 11 48390880 Tel. (+60) 3 22423250
www.matachanausa.com www.matachana.com www.matachana.com

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