THERMOFORMING

MACHINES
 WHY INPAK?

Building Trust 
Continuous Partnerships
• Enabling 24/7 machine running to
produce packaging at their best
INPAK currently operates in a production
• Longer lifetime in its range with ability
area of 6000 m2 with a production capacity of
of providing minimum production cost
50 machines per year and continues to grow to
per product
meet the increasing demand, has exported to
• Keeping the high performance and real
46 countries in 6 continents so far. Inpak
efficiency (OEE) through the machine
provides reliable engineering solutions to
lifetime
customers with its dynamic and experienced
staff.

Vision Inpak has always managed to keep customer

Adding value to our partners by providing satisfaction at the forefront by preventing
reliable engineering solutions. production loss with fast after-sales service,
technical consultancy and support.

Mission Having kept in mind technological develop-

We develop sustainable business partnerships ments with its innovative perspective, Inpak
by offering long-life and efficient thermoforming has been offering optimum solutions. Inpak
solutions with our dynamic and experienced has succeeded in gaining a large market share
team in the plastic and packaging industries. and has proven itself in many countries with its
24/7 working thermoforming machines.

01
 Thermoforming
Machines

Reliable Engineering

Longer Machine Highest Cycle Less Energy Ease of Increased

Lifetime Speeds Consumption Use Availability

Advanced, ergonomic and easy to use human machine

interface and Inpak software
Ability of remote access to the Inpak machine for immediate
control and fault finding
Key Machine

Variable heating configurations with HTS, HTSS Black type

of ceramic heaters, adjustable according to mould index
Features

Automatic lubrication systems for the chain and mechanical

systems
Servo driven transport chains and automatic sheet stretching
system adjustable on the screen
Servo-plug assist to get better material distribution and
homogenous products
Long-life, special needle bearings, gapless joints in all
toggle systems
System for taking up the play between the adjusting nuts
and shafts when machine comes under load
All stacking variations will allow for A-B, A-B-C stacking
sequences as standard
High quality brands of equipment (BR, SEW, SIEMENS,
MOELLER, OMRON, SCHNEIDER, ELSTEIN, JWIS, FESTO,
SMC, SKF, FAG, INA, BEKA-MAX)

02
 In-Mould Cutting
GENERAL TSR-800 TS-800 TS-850 TS-1000
Maximum Mould Dimensions 800x580 850x650 1000x750 mm
Cycle Speed Max. (Dry Cycle) 75 70
Maximum Sheet Width 840 890 1040 mm
Maximum Sheet Thickness 1,5 (PET, CPET, PP, PVC, PS, OPS, PLA) mm
Air Pressure 6 Bar
Vacuum Pump 100 200 m3/h
Power Consumption 25-50 40-75 kW
Total Installed Power 130-170 240-260 kW
Control Unit BR Industrial PC
Touch Screen BR Colorful, 18,5”
Central Lubrication BEKA-MAX PC Controlled
Software Inpak

PRE-HEATER
Heaters Power 30 45 kW
Storage Length 15 25 m
Max. Temperature 130 °C

HEATERS
Length of Heater 1800 2010 2260 mm
Upper Heating Power 50 38-(50) 64 92 kW
Lower Heating Power 50 38-(50) 64 92 kW

FORMING UNIT
Upper Forming Depth 140 mm
Lower Forming Depth 140 mm
Clamping Force 800 300-(500) 500 600 kN
Platens Stroke (Upper / Lower) 150/150 mm

HOLE PUNCHING UNIT

Platens Stroke (Upper / Lower) 150/150 mm
Clamping Force 500 600 kN

CUTTING UNIT
Platens Stroke (Upper / Lower) 150/150 mm
Clamping Force 600 800 kN

CONVENTIONAL STACKER
Max. Vertical Stroke 500 mm
Max. Horizontal Stroke 600 800 mm

PACKING DETAILS
Length (with Pre-Heater) 11000 12000 12300 14000 mm
Width (with Elc. Cabinet) 2700 3200 mm
Height 2850 3050 mm
Weight 13000-22000 kg

03
 Thermoforming
Machines

Material Unwinder
System
Roll lifting system - Hydraulic
Able to work with double roll
Analog controlled, non-stop roll opener

Pre-Heating System
15m in preheating system with 30kW hot air
circulation capacity
25m in preheating system with 45kW hot air
circulation capacity
This is an oven which ensures high heat materials
like PP to expand naturally before the plastic sheet
enters into the thermoforming machine and its
chain pins. This eliminates distortion on the sheet
and reduces sagging.

Chain  Rails
Servo driven transport chains
Sheet edge heaters (Quartz) at infeed
JWIS chains
Water cooled, aluminum profile chain rails
Motorised rail distance adjustment from four points,
with rotary encoder for measurement
Automatic sheet stretching system adjustable on the
screen (especially for PP sheet material)
Automatic chain lubrication - PC controlled
Photocell for pre-printed sheet

Scrap Winder
Asynchronous winder motor with
electronical torque control
Pneumatic discharging system of scrap.

04
Heaters

INPAK heating capabilities can work with all thermoformable materials

(Bio-based, fossil-based, biodegradable, compostable, recyclable materials)

Ceramic heaters in top and lower heater trays, individually adjustable (line by line),
made from AISI-304 stainless steel
Infrared temperature measurement on sheet surface
Double sensor control against sheet sagging

Heater trays construction and heater control configurations are designed with high energy
efficiency in mind.

In the heaters of the machines, HTS type resistors are used which has internal insulation.
That gives more targeted radiation effect which achieves 30% energy saving than conventional
heaters.

Variable heater configurations are available according to specific needs.

Row by row control, close to forming unit.

Individual heater element control options.
Covering plate in heaters infeed.

HEATERS TSR-800 TS-800 TS-850 TS-1000

Upper Heating Power 50 38/50 64 92 kW
Upper Heating Power 50 38/50 64 92 kW
Number of Adjustable Heater Lines 12 9/12 12 15
Dimensions of Trays L 1800 x W 860 L 1800 x W 860 L 2010 x W 915 L 2260 x W 1060 mm

05
 Thermoforming
Machines

Forming Station

Inpak provides best thermoforming process

capabilities with reliability.

4 Column - Servo motor driven groups

Servo driven plug assist on top press (optional bottom)
Forming by air pressure and / or vacuum
Tool fixing system with electrical safety interlocks
Clamp frame or plug assist on top and bottom former
Motorised mould height adjustment
Pneumatic weight balancing system
Long-life, special needle bearings, gapless joints
Systems for taking up the play between the nuts
and shafts whilst in group motions
Flow control sensor for cooling water

FORMING TSR-800 TS-800 TS-850 TS-1000

Max. Mould Size 800 x 580 800 x 580 850 x 650 1000 x 750 mm
Upper Forming Depth 140 140 140 140 mm
Lower Forming Depth 140 140 140 140 mm
Clamping Force 800 500 500 600 kN
Platens Stroke (Upper/Lower) 150/150 150/150 150/150 150/150 mm

TS Series of machines have separate forming and cutting stations.

TSR Series of machines have in-mould cutting capability in forming station.

06
Hole Punching Station

Servo motor driven, top and bottom independent

Individual motion control of stroke movement of
top and bottom hole punch tables
Motorised vertical adjustment of top table
Motorised position adjustment of station with rotary
encoder
Pneumatic weight balancing system
Long-life, special needle bearings, gapless joints
Vacuum device for hole punching scraps

HOLE PUNCHING TSR-800 TS-800 TS-850 TS-1000

Clamping Force 500 500 500 600 kN
Platens Stroke (Upper/Lower) 150/150 150/150 150/150 150/150 mm

Cutting Station

Servo motor driven, top and bottom independent

Motorised precision cutting adjustment on top
table by 0,03mm/pulse
Cutting knife heating (max. 170°C) and isolation plate
Motorised cutting knives X-Y adjustment system with
measurement by rotary encoder
Motorised position adjustment of station with rotary
encoder
Tool fixing system with electrical safety interlocks
Pneumatic weight balancing system
Long-life, special needle bearings, gapless joints
System for taking up the play between the nut and shaft
(very important for long knife life)

CUTTING TSR-800 TS-800 TS-850 TS-1000

Clamping Force 600 600 600 800 kN
Platens Stroke (Upper/Lower) 150/150 150/150 150/150 150/150 mm
Power of Plate Heaters 9 9 12 14 kW

07
 Thermoforming
Machines

Low- Level Handling System

To bring stacked products down to 90cm level of

height for easier packing process.

08
Stacker Unit

Servomotor driven vertical stacker

Motorised position adjustment of station with rotary encoder
Electrical driven out conveyor
Variable working modes

Standard Servo A-B Standard Stacker Fast Robot Fast Robot Stacker Lid Robot
STACKER OPTIONS Stacker Stacker  Down Stacking Stacker  Down Stacking Stacker

Upward Stacking + Sweeping

on to the out Conveyor

Upward Stacking with

A-B or A-B-C Stacking

Down Stacking with

Additional Conveyor System

Robotic A-B or A-B-C

Stacking

Special Stacking for Round

Parts

Standard Sweeper
Sweeping the stacked and counted products
from the stacker upper frame walls towards
the conveyor.

Servodriven A-B Stacker

 Sweeper
Alternative of the robot stacker for A-B or
A-B-C stacking. It enables you having AB
stacking inside the upstacker frame walls. “A”
product line goes under “B” line with a servo
motor driven mechanism. Another servomotor
drives the counted stacked products on to the
conveyor. A-B or A-B-C stacking is possible
with actual forming speeds.

09
 Thermoforming
Machines

Robot Stacker
Robot stacker is the most flexible option which
provides several working modes. This is a
good option for A-B stacking, also good for
short or small products which are difficult to be
held in conventional stacker upper frame walls.

Classic working modes:

Classic sweeper mode
Classic A-B stacking mode (A-B within upstacker
frame walls)

Robot working modes:

Pick and place
180° A-B stacking
90° A-B stacking
2-step A-B stacking
A-B-C stacking

Lid Robot Stacker

(with Servodriven Upper and Lower Frame)

Lid robot stacker has advantages and it is

useful when most of the dedicated products
for the machine has round cutting geometries.
The system enables having higher stacks. It is
also possible to have reduced sheet scrap
ratios with “W” cavity placements.

Working modes:
Classic sweeper mode
Classic A-B stacking mode (A-B within upstacker frame walls)
Round shaped product stacking with lid robot system

Down Stacker
Down stacker is an additional feature to standard
upward stacking. Down stacker is useful while stacking
large and thin products ,such as fruit liner trays. Such
products are not easy to be held in upstacker frame
walls. Therefore, down stacker is well suited for these
type of products.

10
 ALL OVER THE WORLD With Exports to 6 Continents and 46 Countries

HEADQUARTERS
Ikitelli O.S.B. Biksan San. Sitesi B.1
Blok No: 33 Basaksehir, 34306
Istanbul / Turkey
(+90) 212 485 7820
FACTORY (+90) 212 485 5058
Osmangazi Mah. Baris Manco Cad.
info@inpakmakina.com.tr
No: 5/2 Kirac Esenyurt, 34522
Istanbul / Turkey www.inpakmakina.com.tr