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1 Water Cooled Ewwp

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EEDEN09-411

technical data

Applied Systems

Water-cooled
EWWP014-065KAW1N
16Hp - 72Hp
EEDEN09-411

technical data

Applied Systems

Water-cooled
EWWP014-065KAW1N
16Hp - 72Hp
• Chillers • R-407C • EWWP-KAW1N

A neCK ol7 - r l0 P d4iW yW-h EHRC

Cooling only

Heating only

Heat pump

4 • Hydronic Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

TABLE OF CONTENTS
EWWP-KAW1N

1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Specification text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5 Control systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6 Capacity tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cooling/Heating capacity tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Capacity correction factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7 Dimensional drawing & centre of gravity . . . . . . . . . . . . . . . . . . . . . . . 24


Dimensional drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Centre of gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8 Piping diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

9 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

10 Sound data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Sound power spectrum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

11 Operation range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

12 Hydraulic performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Water pressure drop curve evaporator/condenser . . . . . . . . . . . . . . . . . . 52

• Hydronic Systems • Chillers 5


• Chillers • R-407C • EWWP-KAW1N

1 Features

s y SN 1 s Wd r A e eCK i l7 - l 0 P p4iW pWh- •EACR Daikin scroll compressor • Easy installation and maintenance
• Optimised for use with R-407C • Stainless steel plate heat exchanger
• Electronic DDC controller • Remote cooling or heating selection
• Low operating sound level • Water/water heat pump, with water reversibility
1 • Low energy consumption • Compatible with hydraulic module
1 • Extension possible up to 72hp • For EWWP014-065KAW1N following components are standard
included: main switch, pressure ports, flow switch, filter, shut-off
• Compact dimensions and low refrigerant volume
valves and air purge.

6 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

2 Specification text

Unit construction
1
Compact, modular design water-cooled chiller for indoor installation IP20 - manufactured according to the lSO 9001
2
quality standard. The EWWP-KAW1N range has been designed for both air conditioning and process cooling
applications. The use of state-of-the-art technologies and high quality materials ensures efficiency, reliability and an
extended service life.
Each DAlKIN chiller is subjected to many hours of test runs in the factory allowing for standard requirements.

Casing / Colour
Powder coated, galvanised steel plate. Fully factory assembled on a base frame. Colour ivory white ( ± RAL 7044) /
Munsell code 5Y7.5/1

Number of cooling circuits


Size 5-12 single circuit, 16-24 double circuit.
Each refrigerant circuit has its own independent design thereby guaranteeing a high level of system reliability.
The EWWP-KAW1N units have 2 plate heat exchangers (two refrigerant circuits / one water circuit) in order to
minimise the hydraulic installation overhead.

Compressor
One R-407C optimised fully hermetically sealed DAlKIN scroll type compressor per refrigerant circuit. As a design
requirement, this compressor characteristically offers extremely smooth performance, efficiency and operational
reliability. Each compressor is mounted in the unit with vibration isolation and fitted with a compressor motor
overcurrent (Klixon).

Condenser
R-407C optimised counter flow plate heat exchanger made of stainless steel, plates brazed gastight with copper, for
water and glycol mixtures. The water pressure may not exceed the maximum permissible operating pressure of 10 bar!

Evaporator
R-407C optimised DX counter flow plate heat exchanger made of stainless steel, plates brazed gastight with copper, for
water and glycol mixtures. A special refrigerant distribution system has been incorporated into the plate duct for
optimal capacity of the complete heat transmission surface. As well as an additional increase in efficiency, this is also
responsible for stable control behaviour in the heat exchanger. The plate heat exchanger is heat-insulated to ensure it is
diffusion-proof to prevent any heat loss. Electronic contactor and water filter as standard. The water pressure may not
exceed the maximum permissible operating pressure of 10 bar!

Piping
Consisting of Cu pipe with all the necessary cooling fittings such as:
The plate heat exchanger is cased with galvanised steel.

Safety and control devices


Each refrigerant circuit is fitted with the following safety devices:
High- and low-pressure switch, hot gas temperature monitoring, compressor thermal cut-out, overload relay, frost
protection.
Each refrigerant circuit is fitted with the following control devices:
Electronic temperature monitoring, phase-sequence relay, timing safety device and switch frequency limiter.

• Applied Systems • Chillers 7


• Chillers • R-407C • EWWP-KAW1N

2 Specification text

1
2 Switching and control device
In addition to the fully automated -Chiller digital controller (manufactured by CARREL), the control cabinet
manufactured in accordance with the valid EN directives (CE) contains all the required switching and control
components such as:
Main switch, load, auxiliary and control cut-outs, transformers, control fuses, relay and auxiliary relay, sensors, .-
Chiller digital controller.

The electronics have an automatic restart after power failure and provide the following digital inputs and outputs hard-
wired to terminals for incorporating the GLT:

Digital inputs Digital outputs


- Contactor - Collection fault message
- Pump contact - General operating message
- Remote On/Off - Operating message per compressor
- Cooling/heating - Cold water pump drive
- Reversing valve

Chiller digital controller


The EWWP-KAW1N units are fitted with a digital controller, which allows the user to configure, operate and service
the unit in a user-friendly
manner. The -Chiller digital controller consists of a numerical display, 4 control keys and 4 LEDs.

The following functions are supported by the electronics, amongst other things:
- Allocation of the set point and the desired switching hysteresis
- Cold water return controller (cooling mode)
- Chilled water return controller (heating mode)
- Allocation of pump lead times / overrun times
- Allocation of service intervals
- Displaying the current operating parameter such as flow and return temperatures
- Recording operating hours (compressor / pump)
- Fault code query
- Password protection

As an option this chiller can be fitted with an interface for integrating it into a Building Management System (BMS),
which either supports
the MODbus / J-bus or BACnet protocol.

8 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

3 Specifications

3-1
Capacity
TECHNICAL SPECIFICATIONS
Cooling Nominal kW
EWWP014KAW1N
13.0
EWWP022KAW1N
21.5
EWWP028KAW1N
28.0
EWWP035KAW1N
32.5
EWWP045KAW1N
43.0
EWWP055KAW1N
56.0
3
(Eurovent)
Capacity Steps % 1 1 1 1 2 2
Nominal input
(Eurovent)
Cooling kW 3.61 5.79 7.48 8.75 11.80 15.50 1
Casing Material Polyester painted steel plate
3
Dimensions Unit Height mm 600 600 600 600 600 600
Width mm 600 600 600 600 600 600
Depth mm 600 600 600 600 1200 1200
Weight Unit kg 118 155 165 172 300 320
Water Heat Type Brased plate
Exchanger Minimum water volume in l 62 103 134 155 205 268
Evaporator the system
Water flow rate Min l/min 19 31 40 47 62 80
Nominal l/min 37 62 80 93 123 161
Max l/min 75 123 161 186 247 321
Insulation material Polyethylene foam
Model Quantity 1 1 1 1 1 1
Water Heat Type Brased plate
Exchanger Water flow rate Min l/min 24 39 51 59 79 102
Condenser Nominal l/min 48 78 102 118 157 205
Max l/min 95 157 203 237 314 410
Model Quantity 1 1 1 1 1 1
Compressor Type Hermetically sealed scroll compressor
Refrigerant oil type Daphne FVC68D
Refrigerant oil charge l 1.5 2.7 2.7 2.7 2.7 2.7
l 2.7 2.7
Model Quantity 1 1 1 1 2 2
Model JT140BF-YE JT212DA-YE JT300DA-YE JT335DA-YE JT212DA-YE JT300DA-YE
Speed rpm 2900 2900 2900 2900 2900 2900
Sound level Sound Power Cooling dBA 64 64 64 71 67 67
Refrigerant Refrigerant type R-407C
circuit Refrigerant charge kg 1.2 2 2.5 3.1 4.6 4.6
No of circuits 1 1 1 1 2 2
Refrigerant control Thermostatic expansion valve
Piping Evaporator water inlet/outlet FBSP 25 FBSP 25 FBSP 25 FBSP 25 FBSP 40 FBSP 40
connections Evaporator water drain field installation
Condensor water inlet/outlet FBSP 25 FBSP 25 FBSP 25 FBSP 25 FBSP 40 FBSP 40
field installation
Notes Capacity is for chilled water range Dt = 2~5°C
Power input is total input (kW) : compressor + control circuit + pumps
Water flow rate (WFR) = (860 x CC)/(60 x Dt) in (l/min) = ((860 x CC)/(60 x Dt)) x (1/60000) in m³/s (CC = cooling
capacity from table (kW)/ Dt = chilled water temperature rise within 2~5°C / WFR should always be within the limits).
No pumps are supplied with the unit, so the added power input for the pumps is calculated as (WFR (m³/s) x Dp (Pa))/
0.3 (as fixed by 6/C/003). This is for the cooled and cooling water (DP = pressure drop from pressure drop curves).
A filter strainer must be added in the water circuit of the evaporator and the condensor. A flow switch must be provided
at the evaporator side. Min. water volume system applicable at nominal conditions.
Nominal cooling capacities are based on the following conditions: Evaporator : 12°C/7°C ; condenser : 30°C/35°C
The sound power level is an absolute value indicating the ’’power’’ which a sound source generates.
The sound data is valid at nominal operation condition
dBA = A-weighted sound power level (A-scale according to IEC)
Reference acoustic pressure 0dB = 1pW
Measured according to ISO9614

• Applied Systems • Chillers 9


• Chillers • R-407C • EWWP-KAW1N

3 Specifications

3-1 TECHNICAL SPECIFICATIONS EWWP065KAW1N 90kw (32hp) 100kw (36hp) 110kw (40hp) 120kw (44hp) 130kw (48hp)
Capacity Cooling Nominal kW 65.0 86.0 99.0 112 121 130
(Eurovent)
Capacity Steps % 2 4 4 4 4 4
1 Nominal input
(Eurovent)
Cooling kW 17.60 23.6 27.3 31.0 33.1 35.2

3 Casing Colour Ivory white/Munsell code 5Y7.5/1


Material Polyester painted steel plate
Dimensions Unit Height mm 600 1200 1200 1200 1200 1200
Width mm 600 600 600 600 600 600
Depth mm 1200 1200 1200 1200 1200 1200
Weight Unit kg 334 600 620 640 654 668
Water Heat Type Brased plate
Exchanger Minimum water volume in l 311 205 268 268 311 311
Evaporator the system
Water flow rate Min l/min 93 123 142 161 173 186
Nominal l/min 186 247 284 321 347 373
Max l/min 373 493 568 642 694 745
Insulation material Polyethylene foam
Model Quantity 1 2 2 2 2 2
Water Heat Type Brased plate
Exchanger Water flow rate Min l/min 118 157 181 205 221 237
Condenser Nominal l/min 237 314 362 410 442 474
Max l/min 474 629 724 819 883 948
Model Quantity 1 2 2 2 2 2
Compressor Type Hermetically sealed scroll compressor
Refrigerant oil type Daphne FVC68D
Refrigerant oil charge l 2.7 2.7 2.7 2.7 2.7 2.7
l 2.7 2.7 2.7 2.7 2.7 2.7
l 2.7 2.7 2.7 2.7 2.7
-
l 2.7 2.7 2.7 2.7 2.7
Model Quantity 2 4 2 4 2 4
Model JT335DA-YE JT212DA-YE JT212DA-YE JT300DA-YE JT300DA-YE JT335DA-YE
Speed rpm 2900 2900 2900 2900 2900 2900
Quantity 2 2
Model - JT300DA-YE - JT335DA-YE -
Speed rpm 2900 2900
Sound level Sound Power Cooling dBA 74 71 71 71 75 77
Refrigerant Refrigerant type R-407C
circuit Refrigerant charge kg 5.6 9.2 9.2 9.2 10.2 11.2
No of circuits 2 4 4 4 4 4
Refrigerant control Thermostatic expansion valve
Piping Evaporator water inlet/outlet FBSP 40 2 x 2 x FBSP 38 2 x 2 x FBSP 38 2 x 2 x FBSP 38 2 x 2 x FBSP 38 2 x 2 x FBSP 38
connections Evaporator water drain field installation
Condensor water inlet/outlet FBSP 40 2 x 2 x FBSP 38 2 x 2 x FBSP 38 2 x 2 x FBSP 38 2 x 2 x FBSP 38 2 x 2 x FBSP 38
field installation

10 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

3 Specifications

3-1
Notes
TECHNICAL SPECIFICATIONS EWWP065KAW1N 90kw (32hp) 100kw (36hp) 110kw (40hp)
Capacity is for chilled water range Dt = 2~5°C
120kw (44hp) 130kw (48hp)
3
Power input is total input (kW) : compressor + control circuit + pumps
Water flow rate (WFR) = (860 x CC)/(60 x Dt) in (l/min) = ((860 x CC)/(60 x Dt)) x (1/60000) in m³/s (CC = cooling
capacity from table (kW)/ Dt = chilled water temperature rise within 2~5°C / WFR should always be within the limits).
No pumps are supplied with the unit, so the added power input for the pumps is calculated as (WFR (m³/s) x Dp (Pa))/
1
0.3 (as fixed by 6/C/003). This is for the cooled and cooling water (DP = pressure drop from pressure drop curves). 3
A filter strainer must be added in the water circuit of the evaporator and the condensor. A flow switch must be provided
at the evaporator side. Min. water volume system applicable at nominal conditions.
Nominal cooling capacities are based on the following conditions: Evaporator : 12°C/7°C ; condenser : 30°C/35°C
The sound power level is an absolute value indicating the ’’power’’ which a sound source generates.
The sound data is valid at nominal operation condition
dBA = A-
weighted sound
power level (A- -
scale according
to IEC)
Reference acoustic pressure 0dB = 1pW
Measured according to ISO9614

3-1 TECHNICAL SPECIFICATIONS 145kw (52hp) 155kw (56hp) 165kw (60hp) 175kw (64hp) 185kw (68hp) 195kw (72hp)
Capacity Cooling Nominal kW 142 155 168 177 186 195
(Eurovent)
Capacity Steps % 6 6 6 6 6 6
Nominal input Cooling kW 39.1 42.8 46.5 48.6 50.7 52.8
(Eurovent)
Casing Colour Ivory white/Munsell code 5Y7.5/1
Material Polyester painted steel plate
Dimensions Unit Height mm 1800 1800 1800 1800 1800 1800
Width mm 600 600 600 600 600 600
Depth mm 1200 1200 1200 1200 1200 1200
Weight Unit kg 920 940 960 974 988 1002
Water Heat Type Brased plate
Exchanger Minimum water volume in l 205 205 268 268 268 311
Evaporator the system
Water flow rate Min l/min 204 222 241 254 267 280
Nominal l/min 407 444 482 507 533 559
Max l/min 814 889 963 1015 1066 1118
Insulation material Polyethylene foam
Model Quantity 2 2 2 2 2 2
Water Heat Type Brased plate
Exchanger Water flow rate Min l/min 260 283 307 323 339 355
Condenser
Nominal l/min 519 567 614 647 679 711
Max l/min 1038 1133 1229 1293 1357 1422
Model Quantity 2 2 2 2 2 2
Compressor Type Hermetically sealed scroll compressor
Refrigerant oil type Daphne FVC68D
Refrigerant oil charge l 2.7 2.7 2.7 2.7 2.7 2.7
l 2.7 2.7 2.7 2.7 2.7 2.7
l 2.7 2.7 2.7 2.7 2.7 2.7
l 2.7 2.7 2.7 2.7 2.7 2.7
l 2.7 2.7 2.7 2.7 2.7 2.7
l 2.7 2.7 2.7 2.7 2.7 2.7
Model Quantity 4 4 6 4 4 6
Model JT212DA-YE JT300DA-YE JT300DA-YE JT300DA-YE JT335DA-YE JT335DA-YE
Speed rpm 2900 2900 2900 2900 2900 2900
Quantity 2 2 2 2
Model JT300DA-YE JT212DA-YE - JT335DA-YE JT300DA-YE -
Speed rpm 2900 2900 2900 2900
Sound level Sound Power Cooling dBA 73 73 73 76 78 79

• Applied Systems • Chillers 11


• Chillers • R-407C • EWWP-KAW1N

3 Specifications

3-1 TECHNICAL SPECIFICATIONS 145kw (52hp) 155kw (56hp) 165kw (60hp) 175kw (64hp) 185kw (68hp) 195kw (72hp)
Refrigerant Refrigerant type R-407C
circuit Refrigerant charge kg 13.8 13.8 13.8 14.8 15.8 16.8
No of circuits 6 6 6 6 6 6
1 Refrigerant control Thermostatic expansion valve
Piping Evaporator water inlet/outlet 3 x 2 x FBSP 38
3 connections Evaporator water drain field installation
Condensor water inlet/outlet 3 x 2 x FBSP 38
field installation
Notes Capacity is for chilled water range Dt = 2~5°C
Power input is total input (kW) : compressor + control circuit + pumps
Water flow rate (WFR) = (860 x CC)/(60 x Dt) in (l/min) = ((860 x CC)/(60 x Dt)) x (1/60000) in m³/s (CC = cooling
capacity from table (kW)/ Dt = chilled water temperature rise within 2~5°C / WFR should always be within the limits).
No pumps are supplied with the unit, so the added power input for the pumps is calculated as (WFR (m³/s) x Dp (Pa))/
0.3 (as fixed by 6/C/003). This is for the cooled and cooling water (DP = pressure drop from pressure drop curves).
A filter strainer must be added in the water circuit of the evaporator and the condensor. A flow switch must be provided
at the evaporator side. Min. water volume system applicable at nominal conditions.
Nominal cooling capacities are based on the following conditions: Evaporator : 12°C/7°C ; condenser : 30°C/35°C
The sound power level is an absolute value indicating the ’’power’’ which a sound source generates.
The sound data is valid at nominal operation condition
Reference acoustic pressure 0dB = 1pW
Measured according to ISO9614

3-2 ELECTRICAL SPECIFICATIONS EWWP014KAW1N EWWP022KAW1N EWWP028KAW1N EWWP035KAW1N EWWP045KAW1N EWWP055KAW1N


Power Supply Name W1
Phase 3N~
Frequency Hz 50 50 50 50 50 50
Voltage V 400 400 400 400 400 400
Voltage Minimum % -10%
Tolerance Maximum % +10%
Unit Starting Current A 49 79 109 129 93 127
Zmax text 0.24 + j0.15 0.20 + j0.12 0.18 + j0.12 0.18 + j0.11 0.18 + j0.12 0.18 + j0.11
Nominal Running Current A 6.6 10.4 13.1 15.0 20.8 26.2
Cooling
Maximum Running Current A 9 14.5 18.5 22 28 36
Recommended fuses according to 3x16aM 3x20aM 3x25aM 3x25aM 3x35aM 3x40aM
IEC standard 269-2
Compressor Phase 3~
Voltage V 400 400 400 400 400 400
Starting current A 49 79 109 129 79 109
Nominal running current A 6.6 10.4 13.1 15.0 10.4 13.1
(RLA)
Maximum Running Current A 9 14.5 18.5 22 14 18
Starting Method Direct on line

3-2 ELECTRICAL SPECIFICATIONS EWWP065KAW1N 90kw (32hp) 100kw (36hp) 110kw (40hp) 120kw (44hp) 130kw (48hp)
Power Supply Name W1
Phase 3N~
Frequency Hz 50 50 50 50 50 50
Voltage V 400 400 400 400 400 400
Voltage Minimum % -10%
Tolerance Maximum % +10%
Unit Starting Current A 149 121 155 163 185 189
Zmax text 0.17 + j0.11
Nominal Running Current A 30 41.6 47 52.4 56.2 60
Cooling
Maximum Running Current A 40 56 64 72 76 80
Recommended fuses according to 3x50aM 3x63aM 3x63aM 3x80aM 3x80aM 3x80aM
IEC standard 269-2

12 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

3 Specifications

3-2 ELECTRICAL SPECIFICATIONS


Compressor Phase
EWWP065KAW1N 90kw (32hp) 100kw (36hp)
3~
110kw (40hp) 120kw (44hp) 130kw (48hp)
3
Voltage V 400 400 400 400 400 400
Starting current A 129 79 79 109 109 129
Nominal running current
(RLA)
A 15.0 10.4 10.4 13.1 13.1 15 1
Maximum Running Current A 20 14 14 18 18 20
3
Starting Method Direct on line
Phase 3~ 3~
Voltage V 400 400
Starting current A 109 129
Nominal running current A - 13.1 - 15 -
(RLA)
Maximum Running Current A 18 20
Starting Method Direct on line Direct on line

3-2 ELECTRICAL SPECIFICATIONS 145kw (52hp) 155kw (56hp) 165kw (60hp) 175kw (64hp) 185kw (68hp) 195kw (72hp)
Power Supply Name W1
Phase 3N~
Frequency Hz 50 50 50 50 50 50
Voltage V 400 400 400 400 400 400
Voltage Minimum % -10%
Tolerance Maximum % +10%
Unit Starting Current A 183 191 199 221 225 229
Nominal Running Current A 67.8 73.2 78.6 82.4 86.2 90
Cooling
Maximum Running Current A 92 100 108 112 116 120
Recommended fuses according to 3x100aM 3x100aM 3x125aM 3x125aM 3x125aM 3x125aM
IEC standard 269-2
Compressor Phase 3~
Voltage V 400 400 400 400 400 400
Starting current A 79 79 109 109 109 129
Nominal running current A 10.4 10.4 13.1 13.1 13.1 15
(RLA)
Maximum Running Current A 14 14 18 18 18 20
Starting Method Direct on line
Phase 3~ 3~ 3~ 3~
Voltage V 400 400 400 400
Starting current A 109 109 129 129
Nominal running current A 13.1 13.1 - 15 15 -
(RLA)
Maximum Running Current A 18 18 20 20
Starting Method Direct on line Direct on line Direct on line Direct on line

• Applied Systems • Chillers 13


4

14
1
Number Option description Unit size 4
014WC 022WC 028WC 035WC 045WC 055WC 065WC Availability
012RC 020RC 026RC 030RC 040RC 055RC 065RC
Standard unit V V V V V V V

Not completely combinable options

ZH Glycol application chilled water temperature down to -5°C V V V V V V V Factory mounted


Options

ZL Glycol application chilled water temperature down to -10°C V V V V V V V Factory mounted

Available kit

EKBMSMBA BMS gateway modbus / j-bus protocol V V V V V V V Kit

EKBMSBNA BMS gateway bacnet protocol V V V V V V V Kit

EKAC10B BMS card V V V V V V V Kit

EKRUMC Remote controller V V V V V V V Kit

EKLS1 Low noise operation EWWP014KAW1N / EWLP012KAW1N V1 − − − − − − Kit

EKLS2 Low noise operation EWWP022KAW1N / EWLP020-065KAW1N V1 V1 V1 V2 V2 V2 Kit

• Applied Systems • Chillers


EHMC10AV1010/1080 Hydraulic module V V − − − − − Kit

EHMC15AV1010/1080 Hydraulic module − − V V − − − Kit


• Chillers • R-407C • EWWP-KAW1N

EHMC30AV1010/1080 Hydraulic module − − − − V V V Kit

4TW55259-1D

NOTES SYMBOLS
* = Option number std = standard on unit
- To install EKBMSMBA, EKBMSBNA and EKRUMC V Available
=> EKAC10B needs to be installed on the unit. Vx Available and a quantity of x is needed for this unit size
− Not available
Hatched area = preliminary data
4
Number Option description Unit size
045 055 065 Availability DT
W1 W1 W1
Standard unit V V V

Not completely combinable options

ZH Glycol application chilled water temperature down to -5°C V V V Factory mounted S


Options

ZL Glycol application chilled water temperature down to -10°C V V V Factory mounted S

Available kit

EKBMSMBA BMS gateway modbus / j-bus protocol V V V Kit S

EKBMSBNA BMS gateway bacnet protocol V V V Kit S

EKAC10B BMS card V V V Kit S

EKRUMC Remote controller V V V Kit S

EKLS1 Low noise operation EWWP014KAW1N / EWLP012KAW1N − − − Kit S

EKLS2 Low noise operation EWWP022KAW1N / EWLP020-065KAW1N V2 V2 V2 Kit S

• Applied Systems • Chillers


EHMC10AV1010/1080 Hydraulic module − − − Kit S

EHMC15AV1010/1080 Hydraulic module − − − Kit S


• Chillers • R-407C • EWWP-KAW1N

EHMC30AV1010/1080 Hydraulic module V V V Kit S

4TW53449-4B

NOTES SYMBOLS
* = Option number std = standard on unit
- To install EKBMSMBA, EKBMSBNA and EKRUMC V Available
=> EKAC10B needs to be installed on the unit. Vx Available and a quantity of x is needed for this unit
Supplementary available options: size
EWWP045-065KAW1M (x1) + ECB1MUW
EWWP045-065KAW1M (x2) + ECB2MUW − Not available
EWWP045-065KAW1M (x1) + ECB3MUW Hatched area = preliminary data
4
1
3

15
• Chillers • R-407C • EWWP-KAW1N

5 Control systems

User interface EWWP014-065KAW1N


The digital controller consists of a numeric display, four labelled keys which you can press an four LEDs providing extra user information.

1
5

Digital controller

comp PRG
mute
clear
SEL
x 100

Keys provided on the controller. LEDs provided on the controller:


Each key, except for the lower left key, combines two functions:
m / k,o / i and b / c. The function l LED, indicates the status of the compressor.
The LED does not light up when the compressor is not
carried out when the user presses one of these keys depends on active, blinks when the compressor cannot start up
the status of the controller and the unit at that specific moment. although extra load is requested (e.g. timer active) and
lights up permanently when the compressor is active.

m Key, to enter the scroll list of user parameters, to confirm

i
a parameter modification and to return to normal LED, indicates that heating mode is active.
operation.

k Key, to de-activate the buzzer in the case of an alarm. b LED, indicates that cooling mode is active.

o Key, to scroll through the list of direct or user parameters


or to raise a setting.
s LED, indicates that the value on the numeric display
should be multiplied by 100.

i Key, to start the unit in heating mode or to switch the


unit off when heating mode is active.
Note:

n
– Temperature readout tolerance: ±1°C.
Key, to enter the scroll list of direct parameters or to – Legibility of the numeric display may decrease in direct sunlight.
switch between a parameter’s code and its value.

b Key, to start the unit in cooling mode or to switch the


unit off when cooling mode is active.

c Key, to scroll through the list of direct or user parameters


or to lower a setting.

16 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

5 Control systems

User interface 90kW (32hp) - 195kW (72hp) 3


Digital controller
1
The digital controller consists of an alphanumeric display, labelled 5
keys which you can press and a number of LEDs.

Figure - Digital built-in controller

f Key, to enter the main menu

J Key, to start up or to shut down the unit.

p Key, to enter the safeties menu or to reset an


alarm.

g Keys, to scroll up or down through the screens


of a menu (only in case v, B or A

h appears) or to raise, respectively lower a setting.

K Key, to confirm a selection or a setting.

Note:
– Temperature readout tolerance: ±1°C.
– Legibility of the alphanumeric display may decrease in direct
sunlight.

• Applied Systems • Chillers 17


• Chillers • R-407C • EWWP-KAW1N

6 Capacity tables
6-1 Cooling/Heating capacity tables
LWC 20 25 30 35 40 45 50 55
MODEL

LWE CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI
1
6

4TW57192-1

SYMBOLS NOTES
CC : Cooling capacity (kW) 1 Cooling capacity is according to Eurovent rating standard 6/C/003-2003
and valid for chilled water range Dt = 3∼8°C.
HC : Heating capacity (kW) 2 Heating capacity is according to Eurovent rating standard 6/C/003-2003
PI : Power input (kW) and valid for chilled water range Dt = 3∼8°C.
LWE : Leaving Water Evaporator (°C) 3 Power input is total input according to Eurovent rating standard
6/C/003-2003.
LWC : Leaving Water Condenser (°C)

18 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

6 Capacity tables
6-1 Cooling/Heating capacity tables
LWC 20 25 30 35 40 45 50 55 3
MODEL

LWE CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI
1
6

4TW57232-1

SYMBOLS NOTES
CC : Cooling capacity (kW) 1 Cooling capacity is according to Eurovent rating standard 6/C/003-2003
and valid for chilled water range Dt = 3∼8°C.
HC : Heating capacity (kW) 2 Heating capacity is according to Eurovent rating standard 6/C/003-2003
PI : Power input (kW) and valid for chilled water range Dt = 3∼8°C.
LWE : Leaving water evaporator (°C) 3 Power input is total input according to Eurovent rating standard
6/C/003-2003.
LWC : Leaving water condenser (°C)

• Applied Systems • Chillers 19


• Chillers • R-407C • EWWP-KAW1N

6 Capacity tables
6-1 Cooling/Heating capacity tables
LWC 20 25 30 35 40 45 50 55
MODEL

LWE CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI
1
6

4TW53472-2C

SYMBOLS NOTES
CC : Cooling capacity (kW) 1 Cooling capacity is according to Eurovent rating standard 6/C/003-2003
and valid for chilled water range Dt = 3∼8°C.
HC : Heating capacity (kW) 2 Heating capacity is according to Eurovent rating standard 6/C/003-2003
PI : Power input (kW) and valid for chilled water range Dt = 3∼8°C.
LWE : Leaving Water Evaporator (°C) 3 Power input is total input according to Eurovent rating standard
6/C/003-2003.
LWC : Leaving Water Condenser (°C)

20 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

6 Capacity tables
6-1 Cooling/Heating capacity tables
LWC 20.0 25.0 30.0 35.0 40.0 45.0 50.0 55.0 3
MODEL

LWE CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI
1
6

4TW53472-3C
SYMBOLS
CC : Cooling capacity (kW)
HC : Heating capacity (kW)
PI : Power input (kW)
LWE : Leaving water evaporator (°C)
LWC : Leaving water condenser (°C)

• Applied Systems • Chillers 21


• Chillers • R-407C • EWWP-KAW1N

6 Capacity tables
6-1 Cooling/Heating capacity tables
LWC 20 25 30 35 40 45 50 55
MODEL

LWE CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI CC HC PI
1
6

4TW53472-4C
SYMBOLS
CC : Cooling capacity (kW)
HC : Heating capacity (kW)
PI : Power input (kW)
LWE : Leaving water evaporator (°C)
LWC : Leaving water condenser (°C)

22 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

6 Capacity tables
6-2 Capacity correction factor
CORRECTION FACTOR FOR GLYCOL
3
Required glycol concentration
Type Concentration (wt%)
Freezing point °C
0
0
10
-4
20
-9
30
-16
40
-23
1
Ethylene glycol
Minimum LWE °C 4 2 0 -5 -11 6
Freezing point °C 0 -3 -7 -13 -22
Propylene glycol
Minimum LWE °C 4 3 -2 -4 -10

% Glycol

Legend
Ethylene glycol
Propylene glycol

Kc Correction on cooling capacity


Ki Correction on power input
Kf Correction on flow rate
Kp Correction on pressure drop 4TW54179-1

• Applied Systems • Chillers 23


• Chillers • R-407C • EWWP-KAW1N

7 Dimensional drawing & centre of gravity


7-1 Dimensional drawing

EWWP014-035KAW1N

1
7

Required service space Scale 1/18


around the unit

View A-A

1 Compressor 12 Digital display controller


2 Evaporator 13 Power supply intake (J 48)
3 Condenser 14 Ballvalve
4 Switchbox 15 Water filter
5 Chilled water in 16 Air purge
6 Chilled water out 17 T-joint for air purge
7 Condenser water out 18 Flow switch
8 Condenser water in 19 Main switch
9 Evaporator entering water temperature sensor 20 Flow switch pipe
10 Freeze up sensor
11 Condensor entering water temperature sensor

3TW55254-1B

24 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

7 Dimensional drawing & centre of gravity


7-1 Dimensional drawing

EWWP045-065KAW1N
3

1
7

Required service space Scale 1/18


around the unit

View A-A

1 Compressor 12 Digital display controller


2 Evaporator 13 Power supply intake (J 48)
3 Condenser 14 Ballvalve
4 Switchbox 15 Water filter
5 Chilled water in 16 Air purge
6 Chilled water out 17 T-joint for air purge
7 Condenser water out 18 Flow switch
8 Condenser water in 19 Main switch
9 Evaporator entering water temperature sensor 20 Flow switch pipe
10 Freeze up sensor
11 Condensor entering water temperature sensor

3TW55304-1B

• Applied Systems • Chillers 25


• Chillers • R-407C • EWWP-KAW1N

7 Dimensional drawing & centre of gravity


7-1 Dimensional drawing
EWWP045-065KAW1M
1
j Compressor

1 2
j
3
j
4
j
Evaporator
Condenser
Switchbox
7 5
j Chilled water in
6
j Chilled water out
7
j Condenser water out
8
j Condenser water in
9
j Evaporator entering water temperature sensor Scale: 1/18
10
j Freeze-up sensor
11
j Condenser entering water temperature sensor Required service space around the unit
12
j Digital display controller
13
j Power supply intake (J48)
Backside

3TW53474-2B

26 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

7 Dimensional drawing & centre of gravity


7-1 Dimensional drawing

EWWP090-130KAW1N (32-48hp)
3

1
7

Required service space around the unit

Scale 1/18

backside

1 Compressor 13 Evaporator entering water temperature sensor 1


2 Evaporator 14 Evaporator entering water temperature sensor 2
3 Condenser 15 Freeze up sensor 1
4 Switchbox 16 Freeze up sensor 2
5 Chilled water in 1 17 Condensor entering water temperature 1
6 Chilled water in 2 18 Condensor entering water temperature 2
7 Chilled water out 1 19 Digital display controller
8 Chilled water out 2 20 Power supply intake (J 48)
9 Condenser water out 1
10 Condenser water out 2
11 Condenser water in 1
12 Condenser water in 2

3TW53474-3B

• Applied Systems • Chillers 27


• Chillers • R-407C • EWWP-KAW1N

7 Dimensional drawing & centre of gravity


7-1 Dimensional drawing

EWWP145-195KAW1N (52-72hp)

1
7

Required service space around the unit


backside
Scale 1/18

1 Compressor 17 Evaporator entering water temperature sensor 1


2 Evaporator 18 Evaporator entering water temperature sensor 2
3 Condenser 19 Evaporator entering water temperature sensor 3
4 Switchbox 20 Freeze up sensor 1
5 Chilled water in 1 21 Freeze up sensor 2
6 Chilled water in 2 22 Freeze up sensor 3
7 Chilled water in 3 23 Condensor entering water temperature 1
8 Chilled water out 1 24 Condensor entering water temperature 2
9 Chilled water out 2 25 Condensor entering water temperature 3
10 Chilled water out 3 26 Digital display controller
11 Condenser water out 1 27 Power supply intake (J 48)
12 Condenser water out 2
13 Condenser water out 3
14 Condenser water in 1
15 Condenser water in 2
16 Condenser water in 3

3TW53474-4B

28 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

7 Dimensional drawing & centre of gravity


7-2 Centre of gravity
EWWP014-035KAW1N 3

1
7

4TW53479-2

EWWP045-065KAW1N

4TW53479-3

• Applied Systems • Chillers 29


• Chillers • R-407C • EWWP-KAW1N

7 Dimensional drawing & centre of gravity


7-2 Centre of gravity
EWWP090-130KAW1N (32-48hp)

1
7

4TW53479-4

EWWP145-195KAW1N (52-72hp)

4TW53479-5

30 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

8 Piping diagram

EWWP014-035KAW1N
3

1
8

Air
purge Air purge
Shut off
Shut off valve Filter Evaporator Condenser valve

Water inlet
Water outlet

Shut off
Shut off valve Flow switch Filter valve

Water outlet Expansion valve Filter


Water inlet

- - - - - - Field piping
M1C Compressor motor 1 O Check valve
R3T Outlet water evap. temp. sensor
L Flare connection
R5T Inlet water cond. temp. sensor
S1HP High pressure switch M Screw connection
S4LP Low pressure switch N Flange connection
R4T Freeze-up protection
S33T Discharge temperature controller Z Pinched pipe
P Spinned pipe

3TW55255-1B

• Applied Systems • Chillers 31


• Chillers • R-407C • EWWP-KAW1N

8 Piping diagram

EWWP045-065KAW1N

1
8

Air
purge Air purge

Shut off valve Filter Evaporator Condenser Shut off valve

Water inlet Water outlet

Shut off Shut off


valve Flow switch Filter Filter valve

Water outlet Expansion valve Water inlet

Filter

Expansion valve

- - - - - - Field piping
M1-2C Compressor motor O Check valve
R4T Freeze-up protection
R5T Inlet water cond. temp. sensor L Flare connection
S1HP High pressure switch M Screw connection
S2HP High pressure switch
N Flange connection
S4LP Low pressure switch
S5LP Low pressure switch Z Pinched pipe
R3T Inlet water evap. temp. sensor
P Spinned pipe
Q1D Discharge temperature controller
Q2D Discharge temperature controller

3TW55305-1B

32 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

8 Piping diagram

EWWP045-065KAW1M 3
SYMBOLS

M1-2C Compressor motor


R4T
R5T
S1HP
Freeze-up protection
Inlet water cond. temp. sensor
High pressure switch
1
S2HP High pressure switch 8
S4LP Low pressure switch
S5LP Low pressure switch
R3T Inlet water evap. temp. sensor
Q1D Discharge temperature controller
Q2D Discharge temperature controller

Condenser Evaporator

Water Water
Inlet Outlet

Water Water
Outlet Inlet

O Check valve L Flare connection M Screw connection N Flange connection Z Pinched pipe P Spinned pipe
3TW53475-2

• Applied Systems • Chillers 33


• Chillers • R-407C • EWWP-KAW1N

8 Piping diagram

EWWP090-130KAW1N (32-48hp)

1 Filter

Condenser Evaporator
Filter
Water inlet Water outlet

Water outlet Water inlet

Filter

Condenser Evaporator
Filter
Water inlet Water outlet

Water outlet Water inlet

O Check valve

M1C-M2C Compressor motor L Flare connection


R4T Freeze-up protection M Screw connection
R5T Inlet water cond. temp. sensor
S1HP High pressure switch N Flange connection
S2HP High pressure switch Z Pinched pipe
S4LP Low pressure switch
S5LP Low pressure switch P Spinned pipe
R3T Inlet water evap. temp. sensor
Q1D Discharge temperature controller
Q2D Discharge temperature controller

3TW53475-3

34 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

8 Piping diagram

EWWP145-195KAW1N (52-72hp)
3

Water outlet 1

Water outlet

Water outlet
Water inlet

Water inlet

Water inlet
8
Evaporator

Evaporator

Evaporator
Filter

Filter

Filter
Filter

Filter

Filter
Condenser

Condenser
Condenser
Water inlet

Water outlet

Water inlet

Water outlet

Water inlet

Water outlet

O Check valve
M1C-M2C Compressor motor
L Flare connection
R4T Freeze-up protection
R5T Inlet water cond. temp. sensor M Screw connection
S1HP High pressure switch
N Flange connection
S2HP High pressure switch
S4LP Low pressure switch Z Pinched pipe
S5LP Low pressure switch P Spinned pipe
R3T Inlet water evap. temp. sensor
Q1D Discharge temperature controller
Q2D Discharge temperature controller

3TW53475-4

• Applied Systems • Chillers 35


• Chillers • R-407C • EWWP-KAW1N

9 Wiring diagram
9-1 Wiring diagram
0 1 2 3 4 5 6 7 8 9 10 11

For WC 0
For
WC 014-035
RC012-030

1 For
For WC 0

9 WC 045-065
RC 040-065

Option kit EKAC10A

Only for Only for


RC Units RC Units

To microchil er compact
Address cards

Serial line to to cable shield


gateway

Option kit EKRUMC

Remote user
interface

Defrost temp. Unit

Only for
WC 045-065 / RC 040-0

Only for
NOTES
(1) Terminal 1

(2) Wire 2

(3) F Field wiring, to be in accordance with the local


electrical regulations
(4) C Earth wiring
All models (400V) (5) Option
Fuses + overcurrent WC 014 WC 022 WC 028 WC 035 WC 045 WC 055 WC 065 (11) Terminals for fieldwiring
RC 012 RC 020 RC 026 RC 030 RC 040 RC 055 RC 065
(6) PCB X1M: H3-6P, Y3R, K1-2F: Output terminal for field wiring
F1,F2,F3 (= gL/gG) 3x16A 3x20A 3x25A 3x32A 3x40A 3x50A 3x50A
(voltage free contact max 2A/output)
F4 8A 8A 8A 8A 8A 8A 8A (7) Outside switchbox X3M: S7S, S9S: Input terminal for field wiring (don’t connect voltage)
F5 125mAT 125mAT 125mAT 125mAT 125mAT 125mAT 125mAT (switch load 6mA / 30VDC
1TW57196-1C

(8) If compressor rotates reversely, it may be damaged.


F1U 5A 5A 5A 5A 5A 5A 5A (12) Y3R Is activated in cooling mode
F3U 315mAT 315mAT 315mAT 315mAT 315mAT 315mAT 315mAT (9) WC: Water chiller S7S Open = Heating
RC: Unit with remote condensor S7S Closed = Cooling
K4S 9A 14.5A 18.5A 22A 14A 18A 20A
K5S - - - - 14A 18A 20A (10)OPTIONAL (13) Dipswitch: Unit setting
M EKAC10A = Address card kit for BMS-connections
M EKSS = Soft starter S2A dipswitch: Defrost & fan setting
M EKRUMC = Remote user interface no meaning for WC CO & WC CL CO

36 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

9 Wiring diagram
9-1 Wiring diagram
12

014-035 / RC 012-030
13 14 15 16 17 18 19 20
3
C 045-065 / RC 040-065
1
9

Not standard included


Not poss. as option Poss. as option
Obligatory # ##
Not obligatory ∗ ∗∗

Y3R * Reverse valve of water circuit


Y1S,Y2S Liquid solenoid valve circuit 1, circuit 2
X1-82(A/B/M) Connectors
TR2 Transfo 230V → 24V for supply of I/O PCB
TR1 Transfo 230V → 24V for supply of controller PCB
S12M Main isolator switch
S10L Flowswitch
Only for
S9S * Switch for remote start/stop
Only for
RC Units RC Units S7S * Switch for cool/heat selection
S4LP,S5LP Low pressure switch circuit 1, circuit 2
Only for WC 045-065 / RC 040-065 S1HP,S2HP High pressure switch circuit 1, circuit 2
R5T Condenser inlet water temperature sensor
R4T Evaporator outlet water temperature sensor
Only for R3T Evaporator inlet water temperature sensor
Q1D,Q2D Discharge thermal protector circuit 1, circuit 2
PE Main earth terminal
M1C,M2C Compressor motor circuit 1, circuit 2
K1P * Pump contactor
K1F,K2F # Fan contactor
K6S * Overcurrent relay pump
K4S,K5S Overcurrent relay circuit 1, circuit 2
K1M,K2M Compressor contactor circuit 1, circuit 2
H6P * Indication lamp general operation
H5P * Indication lamp operation compressor 2
H4P * Indication lamp operation compressor 1
H3P * Indication lamp alarm
F3U Fuse controller PCB
F1U Fuse I/O PCB
F6 # Fuse for pump contactor
F5 ## Surge proof fuse
F4 Fuse I/O PCB
F1,F2,F3 # Main fuses for the unit
E1H,E2H Crankcase heater circuit 1, circuit 2
A7P ** PCB: Remote user interface
A3P ** PCB: address card
A2P PCB: I/O PCB
A1P PCB: Discharge pipe (spinning end)PCB

A2P A1P
Digital inputs
0-065 Dl1 Reverse phase detection (L1-N)
Dl2 Reverse phase detection (N-L3) Digital inputs
Dl3 M1C ON detection X1 (lD1-GND): Flow switch
Dl4 M2C ON detection X1 (lD2-GND): Remote C/H selection
Only for Only for Dl5 Safety device detection X1 (lD3-GND): High pressure switch + discharge protector
RC Units RC Units Dl6 Pump ON detection + overcurrent
Dl7 -- X1 (lD4-GND): Low pressure switch
Only for WC 045-065 / RC 040-065 Dl8 -- X1 (lD5-GND): Remote On/Off
Dl9 --
Dl10 Reverse valve request
Digital outputs (Relays) Digital outputs (Relays)
RY1 Reversed phase protector X2 (C1/2-N01): Compressor M1C on
RY3 Pump / general operation X2 (C1/2-N02): Compressor M2C on
RY9 M1C Off (during defrost) X2 (C3/4-N03): Voltage free contact for pump
RY10 M2C Off (during defrost) X2 (C3/4-N04): Reversing valve
RY27 Reversing valve of water circuit X2 (C5-N05): Alarm voltage free contact
(13) Pump contact Others Analog inputs
HAP Light emitting diode (service monitor green) X1 (B1-GND): Evaporator inlet water t°
H1P,H2P Light emitting diode (service monitor red) X1 (B2-GND): Evaporator outlet water t°
X1 (B3-GND): Cond. inlet water t°
S1A Dipswitch (unit setting) Analog output
S2A Dipswitch (defr. & fan settting) X1 (Y-GND)

Defrost temp. Unit


S1A Dipswitch: Unit setting
1 > Off= 1 circuit
On= 2 circuit
234 > Off Off Off = WC CO & WC cL CO
Off On Off = AC CO
On Off Off = AC HP (without compr. stop for defrost cycle)
On Off On = AC HP (with compr. stop for defrost cycle)

• Applied Systems • Chillers 37


9

38
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
9
9-1
A

B
Wiring diagram

C
Wiring diagram

• Applied Systems • Chillers


E
• Chillers • R-407C • EWWP-KAW1N

X6A Interconnection connector main <> Control switchbox (16)


NOTES 400V X4A/X5A Interconnection connector main <> Control switchbox (2*4)
(1) d1 Terminal 1 S4LP/S5LP Low pressure switch
Fuses + overcurrent 8HP 10HP 12HP
H (2) W Wire 2 S1HP/S2HP High pressure switch
K4S 14A 18A 20A
(3) F Field wiring, to be in accordance with the local R5T Cond. inlet temperature sensor
K5S 14A 18A 20A R4T Evaporator outlet water temperature sensor
electrical regulations
R3T Evaporator inlet water temperature sensor
(4) C Earth wiring Q2D Discharge thermal protectors M2C
- Recommended fuses gL/gG (aM also admitted)
according to IEC standard 269-2 Q1D Discharge thermal protectors M1C
(F1U,F2U,F3U = gL/gG) M2C Compressor motor
(5) Outside switchbox
-Switchbox might only be used together with control M1C Compressor motor
switchbox for: K1A Auxiliary contactor for alarm
EWWP045-065KAW1M (16-24hp) - EWWP090-195KAW1N (32-72hp) - Wiring diagram main switch box

(6) If compressor rotates reversely, it may be damaged. WC 16-20-24HP K5S Overcurrent relay M2C
WC 32-48HP K4S Overcurrent relay M1C
WC 52-72HP
K2M Compressor M2C contactor
K1M Compressor M1C contactor

3TW53476-5A
• Chillers • R-407C • EWWP-KAW1N

9 Wiring diagram
9-1 Wiring diagram

EWWP045-065KAW1M (16-24hp) - Wiring diagram control switch box


3

1
9
16
15

To microchiller compact
Address card

Serial line to gateway


14
13
12

Power supply
controller
11
10
9
8
7
6
5
4
3
2
1

3TW53476-2C (1/2)
A

H
C
B

• Applied Systems • Chillers 39


9

40
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
9
9-1
A

Output terminals for field wiring


EXAMPLE (max. 2A/output)

B
Wiring diagram

C
400V Not standard included
Wiring diagram

Fuses + overcurrent 16HP 20HP 24HP Not poss. as option Poss. as option
Obligatory # ##
F1U,F2U,F3U 35gG 40gG 50gG
Not obligatory ∗ ∗∗
F5B 1AgG 1AgG 1AgG
F8U 315mAT 315mAT 315mAT
D

- Recommended fuses gL/gG (aM also admitted)


according to IEC standard 269-2

Operation
compressor M1C
Operation
compressor M2C

Alarm
(F1U,F2U,F3U = gL/gG)

- Switchbox might only be used together with control

• Applied Systems • Chillers


switchbox for: WC16-72HP

E
• Chillers • R-407C • EWWP-KAW1N

NOTES
EWWP045-065KAW1M (16-24hp) - Wiring diagram control switch box

(1) d1 Terminal 1
(2) W Wire 2
X6A Interconnection connector main <> Control switchbox (16)
(3) F Field wiring, to be in accordance with the local X4A/X5A Interconnection connector main <> Control switchbox (2*4)
G electrical regulations Connector in terminal unit for digital inputs, analog inputs, analog outputs and
X1 for power supply controller(A1P)
(4) C Earth wiring A1P: Digital inputs X2 Connector for digital output (A1P)
X1 (ID1-GND): Flow switch On page 1 Y1R Reversing valve
(5) Option TR1 Transfo 230V -> 24V for supply of controllers
X1 (ID2-GND): Remote cooling/heating selection
X1 (ID3-GND): High pressure switch + discharge protector + S12S # Main isolator switch
(6) PCB-display overcurrent S11L # Contact that closes if the pump is working
X1 (ID4-GND): Low pressure switch S10L # Flowswitch
X1 (ID5-GND): Remote On/Off S9S ∗ Switch for remote start/stop
H (7) Outside switchbox S7S Switch for remote cooling / heating selection
R1P Reverse phase protector
A1P: Digital outputs (relays) PE Main earth terminal
(8) If compressor rotates reversely, it may be damaged. X2 (C1/2-NO1): Compressor M1C on M2C Compressor motor 2
X2 (C1/2-NO2): Compressor M2C on M1C Compressor motor 1
X2 (C3/4-NO3): Voltage free contact for pump K1P ∗ Pumpcontactor
X2 (C3/4-NO4): Voltage free contact for reversing valve H4P ∗ Indication lamp operation compressor
X2 (C5-NO5): Alarm voltage free contact H3P ∗ Indication lamp operation compressor
H1P ∗ Indication lamp alarm
F8U Surge proof fuse
A1P: Analog inputs
F5B Fuse for the control circuit
X1 (B1-GND): Evaporator inlet water t° F1U,F2U,F3U # Main fuses for the unit
X1 (B2-GND): Evaporator outlet water t° A1P PCB: terminal unit
X1 (B3-GND): Cond. inlet water t°

3TW53476-2C (2/2)
• Chillers • R-407C • EWWP-KAW1N

9 Wiring diagram
9-1 Wiring diagram

EWWP090-130KAW1N (32-48hp) - Wiring diagram control switch box


3

1
9
16
15
14

Main switchbox
13

Main switchbox B
12
11
10

Main switchbox
A
9

Main switchbox A

Main switchbox B
8
7
6
5

Main switchbox A
4
3
2
1

3TW53476-3D (1/3)
A

H
C
B

• Applied Systems • Chillers 41


9

42
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
9
9-1
A

Main switchbox Main switchbox


B A B
Wiring diagram

C
Wiring diagram

Power supply

• Applied Systems • Chillers


E
Main switchbox Main switchbox
A B
• Chillers • R-407C • EWWP-KAW1N

F
Main switchbox B
Main switchbox A
EWWP090-130KAW1N (32-48hp) - Wiring diagram control switch box

Output terminals for fieldwiring example


Maximum output current:
Resistive: 2A; configurable output max. 0.5A
G Inductive: 2A/Cos Phi 0.4; configurable output max. 0.5A/Cos Phi 0.9

Changeable output
(i.e. reversing valve)

Operation compressor M1C


of SWB A
Operation compressor M2C
of SWB A
Operation compressor M1C
of SWB B
Operation compressor M2C
of SWB B

Pump and general operation

3TW53476-3D (2/3)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

9
9-1
A1P: Digital inputs A1P: Analog output
A J5 (ID1-IDC1): Module safety A active (Converted to digital outputs)
J5 (ID2-IDC1): Module safety B active J4 (VG0-Y1): −−
J5 (ID3-IDC1): −− J4 (VG0-Y2): −−
J5 (ID4-IDC1): Reverse phase protector J4 (VG0-Y3): −−
J5 (ID5-IDC1): Flowswitch J4 (VG0-Y4): Changeable digital output 1xx
J5 (ID6-IDC1): Changeable digital input 1x xx Reversing valve / 2nd evaporator pump / condenser pump /
J5 (ID7-IDC1): Changeable digital input 2x 100% capacity / free cooling / condenser pump / 100%
J5 (ID8-IDC1): Changeable digital input 3x capacity
B x dual setpoint/ Remote start/stop / remote cooling-heating /
capacity limitation 1-2-3-4
A1P: Analog inputs
J2 (GND-B1): Evaporator inlet t° measurement
A1P: Digital outputs (relays) J2 (GND-B2): Evaporator A outlet t° measurement
J12 (C1-NO1): Compressor 1 of module A on J2 (GND-B3): Condenser inlet t° measurement
Wiring diagram

J12 (C1-NO2): Compressor 2 of module A on J3 (BC4-B4): Evaporator B outlet t° measurement


J12 (C1-NO3): Compressor 1 of module B on J3 (BC5-B5): −−
C J13 (C4-NO4): Compressor 2 of module B on
Wiring diagram

J13 (C4-NO5): LP bypass on module A Not standard included


J13 (C4-NO6): LP bypass on module B Not poss. as option Poss. as option
J14 (C7-NO7): Pump & general operation Obligatory # ##
J15 (C8-NO8): Alarm indication
Not obligatory ∗ ∗∗

• Applied Systems • Chillers


NOTES X7B Connector 12pole to main Ctrl switchbox
E (1) d1 Terminal 1 X6A/B Connector 16pole to main switchbox
Ctrl-unit with display
(2) W Wire 2
Y1R Reversing valve
TR1 Transfo 230V -> 24V for supply of controllers
(3) F Field wiring, to be in accordance with the local
• Chillers • R-407C • EWWP-KAW1N

electrical regulations TC04 Optocoupler (analog to digital signal), changeable output (reversing
Main switchbox A valve, 2nd evap. pump, comd. pump, 100% cap.)
(4) C Earth wiring
Ctrl-unit power supply S12S # Main isolator switch
(5) Option S11L # Contact that closes if the pump is working
F
S10L # Flowswitch
(6) PCB-display
Main switchbox B
S7S,S8S,S9S Changeable switch for remote function (dual setpoint, rem. start-
EWWP090-130KAW1N (32-48hp) - Wiring diagram control switch box

stop, rem. cool-heat, cap. lim. 1..4)


(7) Outside switchbox
R1P Reverse phase protector
(8) If compressor rotates reversely, it may be damaged.
PE Main earth terminal
M2C Compressor motor
G (9) Optional M1C Compressor motor
J12,J13 Digital output
(10) 1/F1 Connection continues on field ’F1’ of page ’1’ J5 Digital input
J4 Analog output
J2,J3 Analog input
J1 Power supply
K1P ∗ Pump contactor
H H4P,H6P ∗ Indication lamp operation compressor M2C (Main SWB A, B)
400V 400V - Recommended fuses gL/gG (aM also admitted) according
to IEC standard 269-2 H3P,H5P ∗ Indication lamp operation compressor M1C (Main SWB A, B)
Fuses 16HP 20HP 24HP Main fuses F1U, F2U, F3U (F1U,F2U,F3U = gL/gG) H2P ∗ Indication lamp general operation
To main SWB Unit
- Switchbox might only be used together with control H1P ∗ Indication lamp alarm
F1B,F2B,F3B 32gG 40gG 50gG 32HP 63gG switchbox for: WC 16-72HP F8U Surge proof fuse for A1P
Fuses 36HP 80gG F5B,F9B Fuse for the control circuit / secondary of TR1
To controlswitchbox F1B,F2B Fuses for each circuit
40HP 80gG
F5B 1A F1U,F2U,F3U # Main fuses for the unit
44HP 80gG
F8U 2A A1P PCB: terminal unit
48HP 100gG
F9B 1A

3TW53476-3D (3/3)
9
1
3

43
• Chillers • R-407C • EWWP-KAW1N

9 Wiring diagram
9-1 Wiring diagram

EWWP145-195KAW1N (52-72hp) - Wiring diagram control switch box

1
9
16

Main switchbox
15

Main switchbox C
14
13

Main switchbox C
12
11

Main switchbox
B

Main switchbox B
10
9

Main switchbox B
Main switchbox
A
8

Main switchbox A
7
6
5

Main switchbox A
4
3
2
1

3TW53476-4E (1/3)
A

H
C
B

44 • Applied Systems • Chillers


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

9
A
9-1

Main switchbox Main switchbox Main switchbox


B A B C
Wiring diagram

C
Wiring diagram

Power supply

• Applied Systems • Chillers


E
Main switchbox Main switchbox Main switchbox
A B C
• Chillers • R-407C • EWWP-KAW1N

Main switchbox A Main switchbox B Main switchbox C


EWWP145-195KAW1N (52-72hp) - Wiring diagram control switch box

Output terminals for fieldwiring example


Maximum output current:
Resistive: 2A; configurable output max. 0.5A
G Inductive: 2A/Cos Phi 0.4; configurable output max. 0.5A/Cos Phi 0.9

Operation compressor M2C


of SWB A
Operation compressor M1C
of SWB B
Operation compressor M2C
of SWB B
Operation compressor M1C
of SWB C
Changeable output
(i.e. reversing valve)

Operation compressor M1C


of SWB A
Operation compressor M2C
of SWB C

Pump and general operation

3TW53476-4E (2/3)
9
1
3

45
9

46
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
9
A1P: Digital inputs A1P: Analog output 9-1
A J5 (ID1-IDC1): Module safety A active (Converted to digital outputs)
J5 (ID2-IDC1): Module safety B active J4 (VG0-Y1): LP bypass on module A
J5 (ID3-IDC1): Module safety C active J4 (VG0-Y2): LP bypass on module B
J5 (ID4-IDC1): Reverse phase protector J4 (VG0-Y3): LP bypass of module C
J5 (ID5-IDC1): Flowswitch J4 (VG0-Y4): Changeable digital output 1xx
J5 (ID6-IDC1): Changeable digital input 1x xx Reversing valve / 2nd evaporator pump / condenser pump /
J5 (ID7-IDC1): Changeable digital input 2x 100% capacity / free cooling / condenser pump / 100%
J5 (ID8-IDC1): Changeable digital input 3x capacity
B x dual setpoint/ Remote start/stop / remote cooling-heating /
capacity limitation 1-2-3-4
A1P: Analog inputs
J2 (GND-B1): Evaporator inlet t° measurement
A1P: Digital outputs (relays) J2 (GND-B2): Evaporator A outlet t° measurement
J12 (C1-NO1): Compressor 1 of module A on J2 (GND-B3): Condenser inlet t° measurement
Wiring diagram

J12 (C1-NO2): Compressor 2 of module A on J3 (BC4-B4): Evaporator B outlet t° measurement


J12 (C1-NO3): Compressor 1 of module B on J3 (BC5-B5): Evaporator C outlet t° measurement Not standard included
C J13 (C4-NO4): Compressor 2 of module B on
Not poss. as option Poss. as option
Wiring diagram

J13 (C4-NO5): Compressor 1 of module C on


J13 (C4-NO6): Compressor 2 of module C on Obligatory # ##
J14 (C7-NO7): Pump & general operation Not obligatory ∗ ∗∗
J15 (C8-NO8): Alarm indication

• Applied Systems • Chillers


X7B Connector 12pole to main Ctrl switchbox
NOTES Ctrl-unit with display
X6A/B Connector 16pole to main switchbox
E (1) d1 Terminal 1 Y1R Reversing valve
(2) W Wire 2
TR1 Transfo 230V -> 24V for supply of controllers
Main switchbox A TC04 Optocoupler (analog to digital signal), changeable output (reversing
• Chillers • R-407C • EWWP-KAW1N

(3) F Field wiring, to be in accordance with the local Ctrl-unit power supply
electrical regulations valve, 2nd evap. pump, comd. pump, 100% cap.)
(4) C Earth wiring TC01,TC02,TC03 Optocoupler (Analog to digital signal), LP bypass
S12S # Main isolator switch
(5) Option S11L # Contact that closes if the pump is working
F Main switchbox B
S10L # Flowswitch
(6) PCB-display
S7S,S8S,S9S Changeable switch for remote function (dual setpoint, rem. start-stop,
EWWP145-195KAW1N (52-72hp) - Wiring diagram control switch box

rem. cool-heat, cap. lim. 1..4)


(7) Outside switchbox
R1P Reverse phase protector
Main switchbox C PE Main earth terminal
(8) If compressor rotates reversely, it may be damaged.
M2C Compressor motor
G (9) Optional M1C Compressor motor
J12,J13 Digital output
(10) 1/F1 Connection continues on field ’F1’ of page ’1’ J5 Digital input
J4 Analog output
J2,J3 Analog input
J1 Power supply
K1P ∗ Pump contactor
H H4P,H6P,H8P ∗ Indication lamp operation compressor M2C (Main SWB A, B, C)
400V 400V - Recommended fuses gL/gG (aM also admitted) according
to IEC standard 269-2 H3P,H5P,H7P ∗ Indication lamp operation compressor M1C (Main SWB A, B, C)
Fuses 16HP 20HP 24HP Main fuses F1U, F2U, F3U (F1U,F2U,F3U = gL/gG) H2P ∗ Indication lamp general operation
To main SWB Unit
- Switchbox might only be used together with control H1P ∗ Indication lamp alarm
F1B,F2B,F3B 32gG 40gG 50gG 52HP 100gG switchbox for: WC 16-72HP F8U Surge proof fuse for A1P
Fuses 56HP 125gG F5B,F9B Fuse for the control circuit / secondary of TR1
To controlswitchbox F1B,F2B,F3B Fuses for each circuit
60HP 125gG
F5B 1A F1U,F2U,F3U # Main fuses for the unit
64HP 125gG
F8U 2A A1P PCB: terminal unit
68HP 125gG
F9B 1A
72HP 125gG

3TW53476-4E (3/3)
• Chillers • R-407C • EWWP-KAW1N

10 Sound data
10 - 1 Sound power spectrum
EWWP014-028KAW1N (5-10hp) EWWP035KAW1N (12hp) 3
Sound power level (dB)

Sound power level (dB)


1
10

Linear Linear
Octave band center frequency (Hz) Octave band center frequency (Hz)

4TW57197-1 4TW57197-2

NOTES NOTES
Option low noise = -3dBa Option low noise = -3dBa

EWWP045-055KAW1N (16-20hp) EWWP065KAW1N (24hp)


Sound power level (dB)

Sound power level (dB)

Linear Linear
Octave band center frequency (Hz) Octave band center frequency (Hz)

4TW57197-3 4TW57197-4

NOTES NOTES
Option low noise = -3dBa Option low noise = -3dBa

• Applied Systems • Chillers 47


• Chillers • R-407C • EWWP-KAW1N

10 Sound data
10 - 1 Sound power spectrum
EWWP090-110KAW1N (32-40hp) EWWP120KAW1N (44hp)
Sound power level (dB)

Sound power level (dB)


1
10

Linear Linear
Octave band center frequency (Hz) Octave band center frequency (Hz)

4TW57197-5 4TW57197-6

NOTES NOTES
Option low noise = -3dBa Option low noise = -3dBa

EWWP130KAW1N (48hp) EWWP145-165KAW1N (52-60hp)


Sound power level (dB)

Sound power level (dB)

Linear Linear
Octave band center frequency (Hz) Octave band center frequency (Hz)

4TW57197-7 4TW57197-8

NOTES NOTES
Option low noise = -3dBa Option low noise = -3dBa

48 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

10 Sound data
10 - 1 Sound power spectrum
EWWP175KAW1N (64hp) EWWP185KAW1N (68hp) 3
Sound power level (dB)

Sound power level (dB)


1
10

Linear Linear
Octave band center frequency (Hz) Octave band center frequency (Hz)

4TW57197-9 4TW57197-10

NOTES NOTES
Option low noise = -3dBa Option low noise = -3dBa

EWWP195KAW1N (72hp)
Sound power level (dB)

Linear
Octave band center frequency (Hz)

4TW57197-11

NOTES
Option low noise = -3dBa

• Applied Systems • Chillers 49


• Chillers • R-407C • EWWP-KAW1N

11 Operation range

EWWP014-035KAW1N

1
11

Glycol Water

∗ LWE = Leaving Water Evaporator (°C)


∗ LWC = Leaving Water Condenser (°C)

4TW57193-1

50 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

11 Operation range

EWWP045-065KAW1N
3
90kW (32hp) - 195kW (72hp)

1
11

Glycol Water

LWE = Leaving Water Evaporator (°C)


LWC = Leaving Water Condenser (°C)

4TW53473-1B

• Applied Systems • Chillers 51


• Chillers • R-407C • EWWP-KAW1N

12 Hydraulic performance
12 - 1 Water pressure drop curve evaporator/condenser

EWWP014-035KAW1N

1 Pressure drop evaporator

12
Pressure drop (mH2O)

Water flow rate (l/min)

Pressure drop condenser


Pressure drop (mH2O)

Water flow rate (l/min)

4TW57199-1A

52 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

12 Hydraulic performance
12 - 1 Water pressure drop curve evaporator/condenser

EWWP045-065KAW1N
3
Pressure drop evaporator
1
12
Pressure drop (mH2O)

Water flow rate (l/min)

Pressure drop condenser


Pressure drop (mH2O)

Water flow rate (l/min)

4TW57239-1

• Applied Systems • Chillers 53


• Chillers • R-407C • EWWP-KAW1N

12 Hydraulic performance
12 - 1 Water pressure drop curve evaporator/condenser

EWWP090-130KAW1N (32-48hp)

1 Pressure drop evaporator

12
Pressure drop (mH2O)

Water flow rate (l/min)

Pressure drop condenser


Pressure drop (mH2O)

Water flow rate (l/min)

Warning: Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrate in the technical specifications.

4TW53479-1A

54 • Applied Systems • Chillers


• Chillers • R-407C • EWWP-KAW1N

12 Hydraulic performance
12 - 1 Water pressure drop curve evaporator/condenser

EWWP145-195KAW1N (52-72hp)
3
Pressure drop evaporator
1
12
Pressure drop (mH2O)

Water flow rate (l/min)

Pressure drop condenser


Pressure drop (mH2O)

Water flow rate (l/min)

Warning: Selecting a flow outside the curves can cause damage to or malfunction of the unit. See also
minimum and maximum allowed water flowrate in the technical specifications.

4TW53479-1A

• Applied Systems • Chillers 55


Water-cooled
EWWP014-065KAW1N
16Hp - 72Hp

Daikin’s unique position as a man- ISO14001 assures an effective environmental “The present publication is drawn up by way of information only and
ufacturer of air conditioning equip- management system in order to help protect does not constitute an offer binding upon Daikin Europe N.V.. Daikin
ment, compressors and refrige- human health and the environment from Europe N.V. has compiled the content of this publication to the best
rants has led to its close involve- potential impact of our activities, products and of its knowledge. No express or implied warranty is given for the
ment in environmental issues. For services and to assist in maintaining and completeness, accuracy, reliability or fitness for particular purpose of
several years Daikin has had the in- improving the quality of the environment. its content and the products and services presented therein. Specifi-
tention to become a leader in the cations are subject to change without prior notice. Daikin Europe N.V.
provision of products that have explicitly rejects any liability for any direct or indirect damage, In the
limited impact on the environ- broadest sense, arising from or related to the use and/or interpreta-
ment. This challenge demands the tion of this publication. All content is copyrighted by Daikin Europe
eco design and development of a Daikin Europe N.V. is approved by LRQA for its N.V..”
wide range of products and an en- Quality Management System in accordance
ergy management system, result- with the ISO9001 standard. ISO9001 pertains
ing in energy conservation and a to quality assurance regarding design,
reduction of waste. development, manufacturing as well as to
services related to the product.

Daikin units comply with the European


regulations that guarantee the safety of the
product.
Printed in Belgium by Goekint Graphics

Daikin Europe N.V. participates in the Eurovent


Certification Programme for Air Conditioners
(AC), Liquid Chilling Packages (LCP) and Fan Coil
Naamloze Vennootschap units (FC); the certified data of certified models
are listed in the Eurovent Directory.
Zandvoordestraat 300
EEDEN09-411 - 12/2008

B-8400 Ostend, Belgium


Copyright © Daikin

www.daikin.eu
BTW: BE 0412 120 336
RPR Oostende EEDEN0 9 - 4 1 1

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