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    Cylinder Block: Specifications

    Uploaded by

    Beniamin Kowoll
    The document provides specifications and repair procedures for cylinder blocks and liners of Caterpillar C4.2 and C6.4 engines. It includes tolerances for cylinder sleeves, procedures for boring cylinders, and specifications for main bearing bores and crankshaft height.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Cylinder Block: Specifications

    Uploaded by

    Beniamin Kowoll
    177 views4 pages
    The document provides specifications and repair procedures for cylinder blocks and liners of Caterpillar C4.2 and C6.4 engines. It includes tolerances for cylinder sleeves, procedures for boring cylinders, and specifications for main bearing bores and crankshaft height.

    Original Description:

    cat c4.2

    Original Title

    c4.2

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    © © All Rights Reserved

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    The document provides specifications and repair procedures for cylinder blocks and liners of Caterpillar C4.2 and C6.4 engines. It includes tolerances for cylinder sleeves, procedures for boring cylinders, and specifications for main bearing bores and crankshaft height.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    177 views4 pages

    Cylinder Block: Specifications

    Uploaded by

    Beniamin Kowoll
    The document provides specifications and repair procedures for cylinder blocks and liners of Caterpillar C4.2 and C6.4 engines. It includes tolerances for cylinder sleeves, procedures for boring cylinders, and specifications for main bearing bores and crankshaft height.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    319D L & 319D LN Excavators WBJ00001-UP (MACHINE) POWERED BY C4.2 E...

    Page 1 of 4

    Shutdown SIS

    Previous Screen

    Product: EXCAVATOR
    Model: 319D LN EXCAVATOR WBJ00255
    Configuration: 319D L & 319D LN Excavators WBJ00001-UP (MACHINE) POWERED BY C4.2 Engine

    Specifications
    C4.2 and C6.4 Engines for Caterpillar Built Machines
    Media Number -KENR6740-23 Publication Date -01/02/2014 Date Updated -24/02/2014

    i02980088

    Cylinder Block
    SMCS - 1201

    Illustration 1 g01507813

    (1) Torque for four bolts ... 108 ± 5 N·m (80 ± 4 lb ft)

    (2) Torque for the bolt ... 58 ± 6 N·m (43 ± 4 lb ft)

    https://127.0.0.1:442/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/siswe... 22.11.2023
    319D L & 319D LN Excavators WBJ00001-UP (MACHINE) POWERED BY C4.2 E... Page 2 of 4

    Illustration 2 g01507808

    (3) Measure the amount of the warpage of the cylinder block with a straightedge and feeler gauge.
    Maximum allowable clearance ... 0.05 mm (0.002 inch)

    Repair limit ... 0.20 mm (0.008 inch)

    Resurface the top of the block if the repair limit is reached.

    Illustration 3 g01507814

    (4) Measure the inside diameter of the cylinder sleeve that is parallel to the crankshaft. Measure
    the inside diameter of the cylinder liner that is in a perpendicular position to the crankshaft.
    Measure the top, the middle and the bottom of the cylinder liner. Refer to Table 2 for tolerances of
    the cylinder liner.

    Table 1
    Tolerances of Cylinder Sleeves

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    319D L & 319D LN Excavators WBJ00001-UP (MACHINE) POWERED BY C4.2 E... Page 3 of 4

    Standard at Assembly Repair Limit (1) Service Limit (2)

    Inside
    102.010 to 102.045 mm (4.0161 102.200 mm 102.700 mm
    Diameter
    to 4.0175 inch) (4.0236 inch) (4.0433 inch)
    Out of Round
    N/A N/A
    0.010 mm (0.0004 inch)

    Taper N/A N/A


    0.015 mm (0.0006 inch)
    (1)
    The repair limit is the maximum dimension or the repair limit is the minimum dimension that is specified for a
    part. Repair a part if the repair limit is reached.
    (2)
    The service limit is the maximum dimension or the service limit is the minimum dimension that is specified for a
    part. Replace the part if the service limit is reached.

    Bore the cylinder to the specified oversize dimension if the inside diameter reaches the repair limit
    but the inside diameter does not reach the service limit. Refer to Table 3.

    Hone the liner to +0.25 mm (+0.010 inch) or +0.50 mm (+0.020 inch) oversize. Hone the liner to
    an accuracy within 0.010 to 0.045 mm (0.0004 to 0.0018 inch).

    Determine the oversize dimension that is necessary in order to clean up the cylinder if any liner
    has uneven wear.

    Replace all cylinder liners that are in excess of the service limit.

    Note: Refinish all liners to the same oversize dimension. Use a ridge reamer in order to cut the
    ridge of the cylinder if the liner is in good condition. Hone the cylinder bore.

    Table 2
    Oversize Bore Cylinder Bore Size

    102.260 mm (4.0260 inch)


    0.250 mm (0.0098 inch)
    102.295 mm (4.0274 inch)

    102.510 mm (4.0358 inch)


    0.500 mm (0.0197 inch)
    102.545 mm (4.0372 inch)

    https://127.0.0.1:442/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/siswe... 22.11.2023
    319D L & 319D LN Excavators WBJ00001-UP (MACHINE) POWERED BY C4.2 E... Page 4 of 4

    Illustration 4 g01507815

    (5) Service limit of cylinder liner ... 102.700 mm (4.0433 inch)

    Note: Replace all cylinder liners that exceed the service limit.

    Use the following procedure in order to replace the cylinder liners.

    1. Set up a boring machine on the cylinder block. Align the boring machine with the center of
    the bottom of the cylinder liner with the least worn area.

    2. Bore the liner until the thickness is 0.50 mm (0.020 inch).

    3. Remove the remainder of the liner. Be careful not to damage the cylinder block.

    4. Install a new liner. Align the liner with the top of the cylinder block.

    5. The bore of the cylinder must be 102.000 to 102.035 mm (4.0157 to 4.0171 inch).

    Diameter for the main bearing bores ... 95.000 mm (3.7402 inch)

    Maximum diameter of the main bearing bores ... 95.022 mm (3.7410 inch)

    New height of deck from centerline of crankshaft to deck ... 307.00 ± 0.05 mm (12.086 ± 0.002
    inch)

    Minimum height from the centerline of crankshaft to deck ... 306.70 mm (12.075 inch)

    Copyright 1993 - 2023 Caterpillar Inc. Wed Nov 22 08:38:35 UTC+0100 2023
    All Rights Reserved.
    Private Network For SIS Licensees.

    https://127.0.0.1:442/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/siswe... 22.11.2023

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