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EDN Design Ideas 2009

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designideas

Edited By Martin Rowe


and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Digitally programmable-gain amplifier D Is Inside


50 Circuit indicates
uses divergent-exponential curve ac-mains-fuse failure
W Stephen Woodward, Chapel Hill, NC 52 Isolation MOSFET-driver IC


gets improved power efficiency
DPGAs (digitally programma- ability to accommodate input-signal
at lighter loads
ble-gain amplifiers) are handy amplitude to match and efficiently use
signal-processing components when- ADC span, low-level inputs may not 54 Synthesize variable resistors
ever ADCs must acquire signals with be digitized with adequate resolution, with hyperbolic taper
a wide dynamic range. Without the and high-level inputs may overrange
ETo see all of EDN's Design
Ideas, visit www.edn.com/design
ideas.

the ADC and be lost altogether.


Currently available DPGA designs
typically incorporate a multiplying
DAC into an op-amp-feedback loop,
so that the input code to the multi-
plying DAC sets the amplifier’s closed-
loop gain. Several available monolith-
ic DPGAs, such as Linear Technology’s
(www.linear.com) LTC6910 and Na-
tional Semiconductor’s (www.national.
Figure 1 The behavior of the RC topology is still simple when you replace R com) LMP8100, employ this topolo-
with an active circuit that synthesizes a negative resistance. gy. But the DPGA’s digital-gain-con-
trol bits are sometimes inconvenient
to provide, and these devices’ output
R1 span may be inadequate, for exam-
14.3k VOUT ple, to interface to 610V ADC-input
TO ADC spans. Also, the resolution of these de-
AMPLIFY/
TRACK vices’ available gain settings is usually
11 T=14.4 �SEC
13 X1 A coarse—for example, 2-to-1 per gain
R4
X
14 10 � step—and their power consumption is
2k
VIN 12
X0 ¼ LT1214
8 sometimes large. In contrast, this De-
1/ 9 � sign Idea describes a new DPGA that
3 MAX4053
C employs the concept of the divergent-
R2 R3
0.001 �F 28.7k 28.7k
exponential curve.
No waveform is simpler or more
familiar than the e2t/RC-convergent
exponential—the asymptotic dis-
Figure 2 The divergent-exponential and negative time constants are the core charge to zero of an elementary RC
concepts of the DENT (divergent-exponential-negative-time-constant) DPGA circuit initially charged to the input
topology. edn080821di42882 DIANE voltage, VIN, in which V5VIN/2 at
t5T5log e(2)RC, V IN/4 at t52T,

January 8, 2009 | EDN 49


designideas
VIN/8 at 3T, and so forth. Less famil-
SAMPLE AND
iar, but just as simple, is the behavior CONVERT
SAMPLE AND
CONVERT
of the same RC topology when you T=R4C T=�R1C
replace R with an active circuit that VOUT
synthesizes a negative resistance (Fig-
ure 1). Replacing R with 2R makes 2VIN
the RC time constant negative: 2RC AMPLIFY/TRACK
TRACK AMPLIFY TRACK AMPLIFY
and the waveform function yield the
divergent exponential, VIN3e1t/RC.
Then, instead of converging to zero, Figure 3 When the amplify/track-control bit goes to logic one, the two-times-
the waveform diverges theoretically noninverting gain of the op-amp follower creates a negative time constant.
to infinity, and V52VIN at t5T, 4VIN
at 2T, 8VIN at 3T, and so forth. There-
fore, no matter how small the input
voltage might be, you can amplify it
as much as you desire to any voltage
by simply waiting the right amount of EDN080821DI4288FIG3 MIKE
time5t5log2(V/VIN)T after starting
the negative discharge.
The divergent-exponential and
negative time constants are the core
concepts of the DENT (divergent-
exponential-negative-time-constant)
DPGA topology (Figure 2). When
the amplify/track-control bit goes to
logic one, the two-times-noninverting
gain of the op-amp follower creates a
negative time constant: 2(R11RON) Figure 4 This graph shows the voltage gain versus the time elapsed since the
(C1CSTRAY)5214.4 msec, where RON track/amplify-logic transition.
is the on-resistance of the CMOS
switch, and CSTRAY is the parasitic ca- amps and switches, so it can easily ac- 0.007% of gain-programming error.
pacitance surrounding C (Figure 3). commodate parameters such as I/O- Fortunately, the near ubiquity of pro-
It also creates a diverging exponen- voltage spans—negative inputs and grammable timer/counter hardware
tial: VOUT(t)5VIN32(t/10 msec11). Thus, 10V amplitudes—by choosing appro- in popular microcontroller and data-
gain52(t/10 msec11). The 1-msec timing priate parts and power supplies. The acquisition peripherals usually makes
resolution in the amplify-control bit accuracy and repeatability of the tim- the digital generation of a precisely
provides 1.07-to-150.6 dB533 steps/ ing of exponential generation, ADC repeatable amplify/track control an
decade gain-programming resolution. sampling, and RC-time-constant sta- easy matter. On the analog side, pos-
Figure 4 graphs the voltage gain ver- bility limit the practical performance sibilities exist for self-calibration algo-
sus the time elapsed since the track/ of the amplifier in gain-programming rithms that preserve gain-setting accu-
amplify-logic transition. accuracy and jitter. In the sample cir- racy and relax RC-component-preci-
Unlike monolithic PGAs, DENT cuit, with T514.4 msec, 1 nsec of am- sion requirements, but they lie beyond
uses discrete components, such as op plify-timing error or jitter equates to the scope of this Design Idea.EDN

Circuit indicates ac-mains-fuse failure cases, audible indication is sufficient.


The circuit works with a range of loads,
By Vladimir Oleynik, Moscow, Russia and you can change its components to


Fuses are essential parts of widely available. It is difficult to de- adapt to particular ac mains and load
power-distribution systems be- termine the failure time of fuses with specifications.
cause they prevent fire or damage to ceramic or sand-filled bodies to pre- When a fuse is in good order, the in-
electronic equipment. Fuses have the vent arcing. This Design Idea presents dication circuit is off because the fuse
disadvantage of requiring replacement a simple circuit that solves this prob- shunts it. When a fuse burns out, the
after every burnout, but they have the lem (Figure 1). It visually and audibly indication circuit starts working. Ca-
advantages of being inexpensive and indicates ac-mains-fuse failure; in most pacitor C1 reduces the ac-mains volt-

50 EDN | January 8, 2009


designideas
age, and bridge diode D1 rectifies the ac
voltage. Resistor R1 limits inrush cur-
FUSE
rent when capacitor C1 is discharged. LOAD 60W
Zener diode D2 and capacitor C2 form R2 C1
1M
a dc voltage to operate a buzzer- and 0.15 �F
¼W 400V
blinking-LED network. The blinking R1
LED flashes, and buzzer B1, which has 56
~
a built-in generator, sounds. ~220V
1W
B1
Like most other simple circuits, this 1206X
� �
circuit also has a disadvantage: It is in-
compatible with some load-power and D1
W04M D2 C2 �
ac-mains-voltage values. When a fuse ~10V 100 �F
D1
BLINKING
burns out, the load stays connected to 1W 16V
the ac mains, and the ac voltage di-
vides between the circuit and the load.
When the load is highly resistive or the
ac-mains voltage is 110V rather than
220V, the circuit’s operating voltage Figure 1 This circuit visually and audibly indicates ac-mains-fuse failure.
may be too low to drive the circuit. In
that case, decrease the value of capaci- ponent values in Figure 1, the tested the circuit operates well because, with
tor C1 to 47 or 68 nF, after which the edn080904di43341
circuit operated with resistive DIANE
loads of higher load-power values, the circuit’s
circuit’s resistance rises. With the com- 20 to 200W. With higher-power loads, load resistance is lower.EDN

a bipolar phototransistor, using it as


Isolation MOSFET-driver IC gets IC2 would be less suitable in this case.
improved power efficiency at lighter loads A bipolar phototransistor has a satu-
ration voltage of 0.4V, and, further,
Marián Štofka, Slovak University of Technology, Bratislava, Slovakia the CTR (current-transfer ratio) of a
common optocoupler would decrease


Many modern power MOSFETs resistance to a low value, minimizing significantly when operating close to
reach low values of on-resistance power dissipation (Figure 1). At low output saturation. Pulling the voltage
at 5V even when the gate-to-source switching frequencies, however, the at the adjustment pin to the external
voltage is 5V. For heavy-duty power IC’s high-side, internal 18V clamping voltage-supply level comes into ac-
MOSFETS and, especially, IGBTs (in- dissipates the energy that the IC draws count when the high-side output of
sulated-gate bipolar transistors), how- from the low-side 5V supply (Refer- IC1 has light or negligible loading.
ever, engineers prefer gate-to-source ence 2). At some point, V ISO, the high-
voltages of 12 to 15V because the on- The ADuM5230’s output is, how- side output voltage of IC1, will ex-
resistance of those power switches fur- ever, unregulated. Fortunately, this ceed the value of approximately
ther decreases at higher gate-to-source IC has an adjustment pin that you can VZ(IF)1VFLED~13.5V, where VZ(IF) is
voltages. The 17A-rated IRFR024 use to control the duty cycle of the the voltage of zener diode D1 at IF, the
power MOSFET from International device’s internal PWM (pulse-width forward current of D2, and VFLED is the
Rectifier (www.irf.com), for example, modulator) to reduce the duty cycle minimum forward voltage at D2, the
has an on-resistance of 0.075V (Refer- from a value of 1 to approximately 0.1. LED of IC2. IC1 exceeds this value, cur-
ence 1). When the gate-to-source volt- The default duty cycle has the value of rent starts to flow through the D2, and
age is 12V, the device’s on-resistance 0.55 when the adjust pin is open. The the MOSFET at the output of IC2 be-
drops to 41% of its value compared to lowest value of duty cycle occurs when comes conductive. The manufacturer
a case of a gate-to-source voltage of 5V. connecting the adjust pin to the 5V of IC2 designed it for on/off operation
At a switching current of 10A, the de- supply. IC2, an ASSR-1219 advanced and recommends a forward current of
vice dissipates 6W less when the gate- photo-MOSFET device from Avago at least 0.5 mA (Reference 3).
to-source voltage is 12V. Technologies (www.avagotech.com), At signal-level loading of the MOS-
IC1, an Analog Devices (www.analog. controls the voltage at the adjust pin. FET at the output of IC2, a few tens
com) ADuM5230 IC isolation driver, The photo-MOSFET has 0V satura- of microamperes of forward current
can boost a 5V input to a level that’s tion voltage between its output ter- through the LED cause the photo
high enough to drive a MOSFET’s on- minals. As a classical optocoupler has MOSFET’s on-resistance to change

52 EDN | January 8, 2009


designideas

NC D S
4 IC2 3
ASSR-1219
TURN-
NC OFF G
5 CIRCUIT 2
D2
D1
BZM85C15
6 1
RD
820
GND1 VOA
0V
EXTERNAL 1 16
3.9 �F 100 nF � 13.5V INTERNAL
SUPPLY VISO
5V VDD1
2 15 FLOATING
100 nF 10 �F
� GNDISO SUPPLY
IC3 RA VADJ
� 3 14
AD1580 10k GND1
IC1 NC
4 ADuM5230 13
VIA NC
INPUT 5 12
5V LOGIC RF VIB GNDB NC
CONTROL 100k 6 11
VDD1 VDDB NC
7 10
0V VOB NC
8 GND1 9

INTERNAL DIELECTRIC BARRIER


FOR LONG-TERM USE AT �700V

Figure 1 Connecting optical feedback by opto-MOSFET IC2 in the power-MOSFET-driver IC1 stabilizes the high-side
output voltage to 13.5V at values of loading current down to 3.7 mA. The power efficiency of the circuit increases for
a loading current of less than 7 mA.

from an almost-infinite value to a At heavy loading, the high-side output R e fe r e nce s


value of kilohms. The voltage level at current of IC1 rises to approximately 20 1 “IRFR/U024 HEXFET Power
the adjust pin then increases, and the mA, and the duty factor rises automati- MOSFET,” International Rectifier,
duty factor of both the PWM in IC1 de- cally to a properedn080918di43471
value that’s higher than
DIANE www.irf.com/product-info/datasheets/
creases. This action establishes an iso- at the default supply current.
(PLACED IN 10-2 Thus, the
FOLDER) data/irfr024n.pdf.
lated negative-voltage feedback. Thus, output voltage is roughly 13.5V within 2 “ADuM5230, Isolated Half-Bridge

the temperatures of both the MOSFET the range of approximately 3.7 to 22.6 Driver with Integrated High-Side Sup-
and the LED in IC2 have little effect on mA. The power efficiency of the circuit ply,” Analog Devices Inc, 2008, www.
the properties of the circuit. At lighter is 20% or greater. At an output cur- analog.com/static/imported-files/
loads, the current drain of the 5V sup- rent of 4.5 mA, the power efficiency is data_sheets/ADuM5230.pdf.
ply is much lower than that of IC1 with 20.5%, and the power efficiency for IC1 3 “ASSR-1218, ASSR-1219 and

its adjust pin open. is approximately 15%. At a current of ASSR-1228, Form A, Solid State
Under test, the default supply current 3.7 mA, the circuit reaches 20% effi- Relay (Photo MOSFET) (60V/0.2A/
of the unloaded IC1 was approximately ciency, a value that’s considerably high- 10V),” Avago Technologies, July 18,
94.6 mA. This value decreases to 31.7 er than the 13% in IC1 with its adjust 2007, www.avagotech.com/docs/
mA with the feedback in the circuit. pin open.EDN AV02-0173EN.

Synthesize variable resistors wiper position, 0<a<1, and RP is the


potentiometer’s end-to-end resistance,
with hyperbolic taper then the corner frequencies are recip-
rocal functions of the potentiometer’s
TL Flaig, Clinton, WA wiper position, and the frequency scale


In adjustable, frequency-selec- network. If the adjustable elements compresses at the high end of the ad-
tive RC networks, the recipro- are potentiometers with a linear-con- justment range. This situation is usu-
cal of an RC product, vC51/RC, de- trol characteristic—that is, taper— ally undesirable because it complicates
termines the corner frequencies of the R(a)5aRP, where a is the normalized adjustment of the network at the high

54 EDN | January 8, 2009


designideas
I1 R
R1 ear taper potentiometer and a few 4
7.15k
V1
other components.
Figure 1 shows a simple cir- �
CCW
R1-0(�)
�RP

cuit for producing a ground-refer- R18
LT1007

R2 RP

enced variable resistance having 500k � R8
10k
(1-�)RP the desired hyperbolic-control CW
characteristic. Analysis of this R9
R6 � 10k
circuit yields the following rela- 93.1k LT1007
Figure 1 This simple circuit synthesizes tionship between the control set- �
R7
a grounded variable resistance with a ting and the resistance from Node 93.1k R5
hyperbolic-control characteristic. 1 to ground: R1-0(a)5R1R2RP/ 7.15k

(R 1R 21R 1R P1aR 2R P)0<a<1.


I1
R1 If you use this resistance in se- �
V1 C1 C2
ries or in parallel with a capaci- 0.1 �F 0.1 �F LT1007 VOUT
edn081002di43231 DIANE tor, the resulting corner frequen- VIN �
R2
(PLACED IN 10-2� FOLDER) cy will be a linear function of 392
�RP
RP

a: v C5(R 1R 21R 1R P1aR 2R P)/
(1-�)RP R3 R 1R 2R PC. The minimum and CCW �

R1-2(�) maximum values for R 1-0


are R3 R1A
LT1007
7.68k 500k
R 1-0MIN5R 1R 2R P/(R 1R 21R 1R P1 �
CW
R3 R2RP) and R1-0MAX5R2RP/(R21
R2
� RP).
To design this circuit for spe- Figure 3 The basic circuits of figures 1 and 2

R2 cific values of R1-0MIN and R1-0MAX, have been used in the design of a bridged-T
R1 choose RP.R1-0MAX and then com- notch filter with a variable notch center fre-
V2
pute R15R1-0MAX R1-0MIN/(R1-0MAX2 quency and a linear frequency scale.
I2 R 1-0MIN ) and R 2 5R P R 1-0MAX /
Figure 2 You can realize a floating (RP2R1-0MAX). R1-2MIN and R1-2MAX, choose
edn081002di43233 DIANE RP.R1-2MAX
variable resistance, with hyperbolic You can extend the basic cir- and then compute R1
5R R
1-2MAX 1-2MIN
/
taper, with this circuit. Note that fixed cuit of Figure 1 to produce a float- (R1-2MAX2R1-2MIN) and R25½RPR1-2MAX/
resistors with the same number are ing variable resistance with hyper- (RP2R1-2MAX). Note that the value of
matchededn081002di43232
pairs. bolic taper (Figure 2). The value the R3 resistors does not directly affect
DIANE
(PLACED IN 10-2 FOLDER) of the floating resistance between the value of R1-2(a). You should choose
end. To make the frequency scale lin- nodes 1 and 2 is R 1-2(a)52R1R2RP/ resistors that are large enough to not
ear requires a control element with a (2R 1 R 2 1R 1 R P 12aR 2 R P )0<a<1, excessively load the op-amp outputs.
hyperbolic taper—that is, something and the minimum and maximum val­ Figure 3 illustrates the application
in the form R(a)5RP/(A1aB). Such ues for R 1-2 are R 1-2MIN52R1R2RP/ of the circuits in figures 1 and 2 to
variable resistances are not general- (2R1R21R1RP12R2RP) and R1-2MAX5 the design of an adjustable bridged-
ly available from manufacturers, but 2R2RP/(2R21RP). To design the cir- T notch filter with a linear frequen-
you can synthesize them using a lin- cuit of Figure 2 for specific values of cy scale. The filter has a notch cen-
ter frequency that is adjustable from
1100
50 to 1000 Hz and a notch depth of
1000
220 dB. These requirements and the
900
choice of 0.1-mF capacitors for C1 and
800
C2 dictate that R1-0 varies from 375 to
700
7503V and that R1-2 varies from 6752
f N 600
(Hz) to 135,047V. (A side benefit of using
500
this technique is that it frees the de-
400
signer from the restrictions of the lim-
300 ited number of standard end-to-end
200 resistance values that potentiometer
100 manufacturers offer.)
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Figure 4 plots the Spice-simulated
a notch center frequency for the cir-
Figure 4 The Spice-simulated notch center frequency for the circuit of Figure 3
cuit of Figure 3 against the normalized
versus the normalized wiper position shows that the notch center frequency is
wiper position. The notch center fre-
a linear function of the control position.
quency is a linear function of the con-
trol position.EDN

edn081002di43234 mike
56 EDN | January 8, 2009
designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Increase the range of memorized


voltage for a sample-and-hold device D Is Inside
Yakov Velikson, Lexington, MA 48 Inexpensive self-resetting cir-
cuit breaker requires few parts


Sample-and-hold devices find to handle greater voltage can signifi-
54 Sinusoid generator uses
use in front of ADCs. The basic cantly improve the resolution of an
dual-output current-controlled
sample-and-hold circuit comprises two ADC.
conveyors
op amps, A1 and A2; a switch, S1; and You can increase the memorized
a capacitor, C1 (Figure 1). For many voltage that amplifiers A1 and A2 can 56 Perform timing for micro­
low-power op amps, the values of the reach by using a variable power supply controllers without using timers
input and output voltages can be only (references 1 and 2). This approach
610 to 614V using a standard 615V places additional voltage require- ETo see all of EDN's Design
power supply. Enabling these devices ments on S1, however. To continue Ideas, visit www.edn.com/design
using switches ideas.
15V with the same
15V
range as the
original, you

must add two two parts of the circuit may have in-
� S1 A2 VOUT
A1
switches and dependent power supplies. You apply

VIN independent the same variable voltages to ampli-

C1 control-logic fiers A1 and A2 as you do to control-
�15V
blocks, CL 1 logic blocks CL1 and CL2, respective-
�15V and CL 2 , for ly. When S1 and S3 are closed, S2 is
Figure 1 A basic sample-and-hold circuit comprises two op
switches S1, S2, open, and vice versa.
amps, a switch, and a capacitor.
and S 3 (Fig- The resulting circuit keeps the volt-
ure 2). The ages connected to the gate and sub-
strate for the MOS transistors of each
VCONTROL
switch within the desired 30V range
edn081002di43321 DIANE
(Figure 3). (You derive this value from
V1 CONTROL CONTROL V3 the sum of absolute-voltage values:
V2
LOGIC
CL1
LOGIC
CL2 V4
|V1|1|V2| and |V3|5|V4|.) Volt-
V3 ages V1 and 2V2 connect to amplifier
V1 A1, control-logic block CL1, and the
substrates of the transistors of switches
� S1 and S2. Voltages V3 and 2V4 con-

S1 S3
A2 VOUT nect to amplifier A2, control-logic
A1
VIN
� block CL2, and the substrates of the

C1 transistors of switch S3.
V4 You create the changing voltages
S2
V2 of V1 and V2 using resistor dividers
R5 and R6 and R7 and R8, which con-
nect to the 30 and the 230V power
supplies and the output of amplifier
Figure 2 To continue using switches with the same voltage range as that
follower A1 (Figure 3). Transistors
of Figure 1, you must add two switches and two independent control-logic
Q1 and Q2 create the change to the
blocks.
power supply of amplifier A1. Volt-
edn081002di43322 DIANE

january 22, 2009 | EDN 47


designideas
ages V1 and V2 also supply power to changing voltages V3 and V4. Tran- MOS logic transistors.EDN
control-logic block CL1 and the sub- sistors Q3 and Q4 create the change
strates of the transistors of switches S1 to the power supply of amplifier A2. R e fe r e nce s
and S2. CL1 comprises transistors Q11, Voltages V3 and V4 also supply pow- 1 Velikson, Yakov, “Controlled power
Q12, Q15, and Q16. It creates a control er to control-logic block CL2 and the supply increases op amp’s output-
signal for gates Q5 and Q6 of switch S1 substrates of the transistors of switch voltage range,” EDN, March 15,
and the inverse signal for gates Q8 and S3. CL2 is made up of transistors Q13, 2007, pg 72, www.edn.com/article/
Q9 of S2. Q14, Q17, and Q18. It creates a control CA6421438.
Resistor dividers R9 and R10 and R11 signal for gates Q7 and Q10 of switch 2 Velikson, Yakov, and Igor Ribkin,

and R12 connect to the 30 and the S3. Transistors Q5 through Q10 and “Analog switch, 1385288,” Bulletin of
230V power supplies, and the output Q11 through Q18 of CL1 and CL2, re- Izobreteny (Copyrights and Patents),
of amplifier follower A2 creates the spectively, are complementary pairs of No. 12, 1988.

VCONTROL

Q11 Q12 Q13 Q14


R1 R2

30V

30V R9
R3 Q16 Q17
R5 Q15 V3
Q3
V1 R4 Q18
Q1
R10
R6

� �
A1 Q5 Q6 Q7 A2 VOUT
VIN � �
Q10

R11
R7 Q8 V4
Q9 C1 Q4
V2
Q2
R12
R8
�30V
�30V

Figure 3 You can create the changing voltages of V1 and V2 using resistor dividers R5 and R6 and R7 and R8.

Inexpensive self-resetting circuit edn081002di43323 DIANE


This linear current limiter is effec-
tive for applications in which the max-
breaker requires few parts imum load current, the supply voltage,
or both are relatively small. However,
Anthony H Smith, Scitech, Bedfordshire, England the power that the circuit’s pass tran-


Most readers are familiar with only the load resistance, RL, and the sistor, Q2, dissipates limits the circuit’s
the current-limiting circuit in load voltage, VL, determine the load applicability. For example, if the maxi-
Figure 1, in which the load current, current. However, if the load current mum load current is 200 mA and the
IL, is limited to a value of ILPVBE/RS, increases to a point at which the base- supply voltage, VS, is 24V, a short cir-
where VBE is the base-to-emitter volt- to-emitter voltage is approximately cuit across the load would dissipate al-
age and RS is the sense resistance. Un- 0.7V, Q1 starts to conduct and reduces most 5W into Q2. Q2 must handle this
der normal conditions, in which the Q2’s gate-to-source voltage, VGS, to a power with adequate margin, and ad-
base-to-emitter voltage is too small to level that holds the load current rough- ditional heat-sinking may be neces-
bias Q1 on, P-channel MOSFET Q2’s ly constant at a value you derive from sary to keep its junction temperature
gate resistor, RG, biases Q2 fully on, and ILMAXIMUMP0.7V/RS. at a safe level. Using larger values of

48 EDN | january 22, 2009


designideas
maximum load current, supply RS
If a fault now causes the load
Q2
voltage, or both exacerbates this current to increase to a level at
problem. In many applications, IL which the base-to-emitter voltage
the cost, size, and weight of the VBE is approximately 0.7V, Q1 turns
components necessary to handle VL
on and its collector current rap-
SUPPLY
the short-circuit power dissipa- VOLTAGE �
� Q1 idly charges C1. The input volt-
tion may be prohibitive. VS RL age now quickly rises toward the
However, by adding a few RG Schmitt inverter’s upper thresh-
inexpensive components, you old voltage, VTU, at which point
can adapt the circuit to pro- IC1’s output goes low, turning off
vide effective current limiting Q3 and Q2. The load current now
with none of the power-dis- Figure 1 A conventional two-transistor current falls to 0A and the base-to-emit-
sipation headaches. The re- limiter prevents excessive current from reaching ter voltage falls to 0V, thereby
sulting circuit functions as a the load. causing Q1 to turn off. C1 now
self-resetting circuit breaker begins to discharge through R1
(Figure 2a). Again, Q1 and RS pro- assume that the load current is initial- and R2, and the input voltage slow-
vide a current-monitoring function ly low and the base-to-emitter voltage ly falls toward the Schmitt inverter’s
in which the sense voltage VSENSE5 is less than 0.7V. Under these condi- lower threshold voltage, VTL. At this
IL3RS. In this circuit, however, Q2 is tions, Q1 is off and timing capacitor C1 point, IC1’s output again goes high, Q3
either fully on or fully off and never remains uncharged such that VIN, the and Q2 turn on, the circuit breaker re-
biases into its linear region. Because voltage at the input of Schmitt inverter sets itself, and the process repeats un-
Q1’s base current is normally small, the IC1, is 0V. Thus, IC1’s output
edn081016di43391 is approxi- til you remove the fault.
DIANE
voltage drop across base resistor RB is mately 5V, biasing Q3 on, which in turn The circuit’s waveforms show the
also small, such that the base-to-emit- provides gate bias for Q2 through R4, al- relationship between the input volt-
ter voltage is approximately equal to lowing current to flow from the supply age and the load voltage (Figure 2b).
the sense voltage. voltage into the load through the sense Because load current flows into Q 2
To understand how the circuit works, resistor and Q2’s on-resistance. only during the on-time, the average
power it dissipates is directly propor-
tional to the duty cycle: PAVG∝tON/
RS Q2 (tON1tOFF), where PAVG is the aver-
VSENSE age power in watts, tON is the on-time,
RB
R3 IL and tOFF is the off-time. Provided that
VBE 10k
1k C1, R1, and R2 set a large enough time
Q1 constant, the off-time will normally
RX R4 be much greater than the on-time,
SUPPLY � 5V 10k VL
VOLTAGE � R IC
RL and the resulting power that Q2 dis-
D X C1 1 1
VS sipates will be low. Like the linear-
Q3
current limiter, the sense resistor sets
CX the circuit breaker’s current limit:
R2 VIN C2
2N7002
0V 100 nF ILMAXIMUMP0.7V/RS (A).
R1 and R2 form a potential divider
(a)
that ensures that the input voltage
VTU can never exceed IC1’s maximum in-
VIN put voltage. Select values such that
the input voltage is 5V or less when
VTL Q1 is fully on, where the voltage of
�VS C1 is roughly equal to the supply volt-
VL
tON age. Also, choose values that are large
enough to provide a large time con-
tOFF stant without requiring an excessively
large value of C1. The selection of tran-
(b) 0V sistor Q1 isn’t critical, but you should
select a device with good current gain
Figure 2 Adding a few components turns the current-limiting circuit into a and make sure that its maximum col-
pulser that reduces heat in the pass transistor, Q2 (a). The circuit’s waveforms lector-to-emitter voltage is greater
show the relationship between the input voltage and the load voltage (b). than the supply voltage. When choos-
ing a P-channel MOSFET for Q2, re-

52 EDN | january 22, 2009 edn081016di43392 DIANE


designideas
member that it must withstand the full pacitive loads, and motors that ex- subsides. CX and RX determine a delay,
supply voltage when you bias it off, so hibit a large inrush current can cause after which the voltage on CX even-
make sure that the maximum drain-to- the circuit breaker to trip on power- tually rises to the supply voltage, DX
source voltage is greater than the sup- up. You can avoid these problems by becomes reverse biased, and the cir-
ply voltage. When choosing a value for adding capacitor CX, diode DX, and cuit breaker is then free to respond
the sense resistor, ensure that the base- resistor RX. On power-up, CX is ini- to overcurrent faults. Be prepared to
to-emitter voltage is less than 0.5V at tially uncharged and pulls the input experiment with the values of CX and
the maximum normal value of the load voltage toward 0V through DX. This RX to get the right delay time. Values
current. action prevents the circuit breaker of 10 mF and 1 MV, respectively, are
Loads such as filament bulbs, ca- from tripping until the inrush current good starting points.EDN

Sinusoid generator uses dual-output


current-controlled conveyors IY
IB

Abhirup Lahiri, Netaji Subhas Institute of Technology, New Delhi, India VY Y Z� IZ�


IX
VX X Z� IZ�
Second-generation current con- IZ15IX, and IZ252IX. You can express
veyors feature wide signal band- the parasitic resistance at terminal X
width, linearity, wide dynamic range, as RX5VT/2IB, where VT is the thermal
Figure 1 Second-generation cur-
simple circuitry, and low power con- voltage and IB is the bias current of the
rent conveyors feature wide signal
sumption. Hence, designers employ conveyor that is tunable over several
bandwidth, linearity, wide dynamic
several implementations of current decades. Figure 2 shows the bipolar
range, simple circuitry, and low
mode in these devices for realizing var- implementation of the circuit.
power consumption.
ious functions. A previous Design Idea The circuit provides an extra degree
edn081018di43501 DIANE
introduced a second-generation dual- of freedom in the sense that the con- (PLACED IN THE 10-16 FOLDER)
output current-controlled conveyor to trol over the frequency of oscillation Additionally, you can control the con-
create oscillators (Reference 1). Un- can be through both current and volt- dition of oscillation using the convey-
fortunately, these circuits aren’t avail- age. The circuit in the previous De- ors’ bias currents.
able as ICs, but you build them from sign Idea provides various advantages, Figure 3 shows the proposed si-
discrete components. Figure 1 illus- it this new circuit not only retains all nusoid-oscillator circuit. You can
trates an active building block of such a those essential advantages, it also pro- obtain the characteristic equation
circuit, which the following equations vides an extra feature of voltage con- for the circuits as follows: S 2C1C2
characterize: I Y50, V X5V Y1I XR X, trollability of frequency of oscillation. R X1 R X2 1 SC 2 R X2 2 SC 2 R X1 1 K5 0,

�V

Q13
Q7 Q5 Q6 Q18 Q16 Q15

Q3 Q1

Y X �Z �Z

Q2 Q4
IB

Q9 Q12

Q8 Q11 Q10 Q14 Q17 Q19

�V

Figure 2 A current-controlled circuit uses no internal resistors or capacitors.

54 EDN | january 22, 2009

edn081018di43502 DIANE
designideas
where K is the voltage multiplier. Satis­
fying Barkhausen’s criteria—that the
loop gain is unity or greater and that IB1 IB3

the feedback signal arriving back at Y Z� VIN Y Z� VOUT


the input is phase-shifted 3608—the C1
1 3
X Z� X Z�
required condition for oscillation is
RX15RX2, and the frequency of oscilla-
tion is f51/2p=k/(C1C2RX1RX2).
Clearly, you can use the gain buffer Y X
to vary the frequency of oscillation, IB2
4
which is the area in which this circuit Y Z� K Z� Z�
IB4
differs from the earlier Design Idea. You 2
X Z�
can use both current and voltage to C2
control the voltage multiplier. The cir-
cuit lets you vary the voltage multiplier
Figure 4 This circuit lets you vary the volt-
by adjusting bias currents IB3 or IB4 (Fig-
Figure 3 This configuration creates age multiplier by adjusting bias currents I B3
ure 4). For voltage control over K, you
an oscillator from two current-con- or I B4.
can use another circuit simply by using
a noninverting op amp and replacing trolled conveyor circuits. edn081018di435014 DIANE
the resistors with MOSFETs working in condition (PLACED IN THE 10-16
for oscillation. FOLDER)
Oscillator
that triode region. That approach sim- this figure with the equivalent
edn081018di43503 DIANE value circuits may latch up and never oscil-
ulates voltage-controlled resistors. of I(PLACED
B
, the transconductance
IN THE 10-16 FOLDER) of the bi- late even if you satisfy the Barkhausen
The circuit in Figure 2 underwent polar-transconductance op amp is four criteria.EDN
testing with a PR100N PNP transistor times less than that of a dual-output
and an NPN NP100N transistor of the current-controlled conveyor. Thus, R e fe r e nce s
bipolar arrays ALA400 and a dc supply the power consumption of the cur- 1 Lahiri, Abhirup, “Oscillator uses

of 63V (Reference 2). rent-controlled-conveyor-based cir- dual-output current-controlled con-


The circuit requires only two cur- cuit is about four times less per active veyors,” EDN, Nov 13, 2008, pg 62,
rent-controlled conveyors, two ground- device than that of the op-amp-based www.edn.com/article/CA6611645.
ed capacitors, and a voltage multiplier; circuit. The sensitivity study shows 2 Frey, DR, “Log-domain filtering: an

it requires no floating capacitors and that SωCK;RX1;RX2;C1;C252½; ωc sensitiv- approach to current-mode filtering,”
no external resistors, which makes ities are hence less than unity, which is Circuits, Devices and Systems, IEE
the circuit’s power consumption lower an attractive feature of this circuit. Re- Proceedings G, 1993, Volume 140,
than that of RC oscillators. For a con- member that creating an accurate os- pg 406, http://ieeexplore.ieee.org/
ventional bipolar-transconductance cillator model requires modeling equa- Xplore/login.jsp?url5/iel1/2211/
operational amplifier, the transcon- tions to be nonlinear, and meeting 6397/00250002.pdf?arnumber5
ductance, gm, is IB/2VT. Comparing the Barkhausen criteria is a necessary 250002.

Perform timing for microcontrollers Sometimes, the design requires more


timers without a significant cost in-
without using timers crease. Software timers are not suitable
for time-critical application because
Ganeshkumar Krishnamoorthy, NTERA Ltd, Dublin, Ireland the controller is fully occupied. The


Microcontrollers now circuit in this Design Idea uses
find use in every walk I/O2 INTERRUPT ON CHANGE the I/O “interrupt-on-change”
of life. Their peripherals vary R1 feature that is common in most
1M 1
from the general-purpose I/Os MICROCONTROLLER I/O1 2 microcontrollers to implement
to the USB interface, mak- C1 +
IC
a medium-precision, long-pe-
10 �F 1A
ing them versatile for a range GND LM7414 riod timer with low additional
of products. Timing is one key cost.
part of a typical microcon- Figure 1 The RC filter along with I/O2’s interrupt-on-
The circuit in Figure 1 uses
troller application. Low-cost change feature provides a simple and cost-effective
I/O1, a typical I/O pin, to drive
microcontrollers have one or approach for a variety of time-scale measurements
an RC filter. The circuit feeds
two built-in timers and often from microseconds to minutes.
the output of the RC filter to a
also have a watchdog timer. edn081002di43071 DIANE
Schmitt-trigger inverter whose
(PLACED IN THE 10-2 FOLDER)

56 EDN | january 22, 2009


output goes back to I/O2, trigger-edge interrupt in this
which has the interrupt- case changes from falling-ris-
on-change feature. After ing-falling edge in a cycle.
power-up, I/O1 is low and Most microcontrollers don’t
the output of the Schmitt- require this feature because
trigger inverter is high. any logic change will trigger
After initialization, I/O1 an interrupt. Figure 2 shows
goes high. Capacitor C1 the timing waveform of the
charges up with the time circuit with the ATMEGA64
constant R 1C1. Once it and the 74HC14.
reaches logic-high voltage, The circuit’s advantages
the output of the Schmitt- are its low cost, a microcon-
trigger inverter goes low troller-clock-independent
and triggers an interrupt time period, and the ability
on I/O2. In the ISR (in- to achieve time periods of
terrupt-service routine), a minutes to hours by tuning
counter increments, driv- Figure 2 Channel 1 shows I/O1’s waveform, and Channel 2 resistance and capacitance.
ing I/O1 low. Now, C1 dis- shows the capacitor’s charging/discharging waveform. The For example, with a resis-
charges through R1. The time period of the waveform is 10.4 sec. tance of 10 MV, a capaci-
voltage reaches logic low, tance of 10 mF, and a 16-bit
again triggering an interrupt. As the www.edn.com/090122dia, includes the register as a counter, you can achieve
cycle repeats, the value in the counter software routine for the ATMEGA64 a maximum count of 75.85 days.EDN
indicates time5counter3R1C1. The microcontroller from Atmel (www.
Schmitt-trigger inverter serves as a atmel.com). In the listing, Port D, A c k n o w l e d g m e n t
debouncer. Pin 5 plays the role of I/O1 and Pin This work is part of a system design in a
Listing 1, which is available in the 3, whose alternate function is INT3, project funded by the European Union
Web version of this Design Idea at plays the role of I/O2 in Figure 1. The under the Marie Curie Project.

january 22, 2009 | EDN 57


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Convert signals to proper logic levels D Is Inside


Abel Raynus, Armatron International Inc, Malden, MA 44 DDR-differential-clock source


When designing a test station output to the microcontroller level. on SOC drives two DDR-memory
chips
incorporating a microcontroller, Moreover, the output will follow the
you often face voltages in the test that measured input-signal variations, so it 48 Flying capacitor and negative
exceed the maximum input level per- needs analog-to-digital conversion in time constant make digitally pro-
mitted for the microcontroller. For the microcontroller. grammable-gain instrumentation
example, if a microcontroller uses a A better approach is to use a small- amplifier
5V power supply, then the maximum signal MOSFET in the voltage-re- 50 MOSFET prevents battery
input signal should also be 5V. When peater configuration (Figure 1). You damage
a test voltage exceeds 5V, you might can use the BS107A from On Semi-
think to reduce the voltage with a conductor (www.onsemi.com) for this 51 Voltage doubler improves
voltage divider. A voltage divider can task. You can consider the gate-to- accuracy
influence the DUT (device under source area of the MOSFET as a ca- ETo see all of EDN's Design
test), however. So, a signal condition- pacitor with a value of approximately Ideas, visit www.edn.com/design
er needs high input impedance. Also, 60 pF. To discharge it in the absence ideas.
the signal conditioner’s output signals of the DUT, connect a resistor of ap-
should match the logic levels of the
microcontroller despite some fluctua-
tion of the measured signal. It allows 5V
you to use the regular microcontroller-
input pins instead of ADC ones.
Engineers often use a noninvert- R1
VTHR 10k
ing op amp to bring signal voltages in 5V 3 8 VOUT

line. However, most op amps have dif- FROM DUT
LM393
1 0V MICROCONTROLLER
ferential-input-voltage ranges match- VIN 2 �
12V 4
ing their power-supply voltages. Thus,
you need one more power-supply volt- (a)
age with a higher voltage and several
VIN 12V
extra resistors to lower the op amp’s
12V
VTHR
5V 5V

BS107A D
1 VOUT
FROM DUT
VIN 2
12V 3 VOUT
G 5V
R1 S 5V
MICROCONTROLLER
1M
R2
10k 0V
(b)

Figure 2 Another approach to signal conditioning is to use dual- or quad-


voltage comparators (a). The 5V power-supply voltage acts as the positive-
threshold voltage. The output is 5V for input signals lower than this level. If
Figure 1 You can use a small-signal MOSFET
the input signal exceeds 5V, the output voltage drops to 0V (b).
to provide overvoltage-signal conditioning.

edn081016di43542 DIANE
edn081016di43541 DIANE
february 5, 2009 | EDN 43
designideas
proximately 1 MV between the gate
and ground. Also, the input voltage R2 R3
5V
should be more than the MOSFET’s 200k 200k
gate-threshold voltage, VTHR, of 3V dc
but less than the maximum rated gate- R1
to-source voltage, VGS, of 20V dc. In VTHR 10k
2.5V 2 8 VOUT

this figure, the output voltage never FROM DUT 1 5V
LM393 MICROCONTROLLER
exceeds the power-supply voltage, and VIN 3
12V �
variations of the input voltage have no 4
effect on output as long as they happen
in the saturation region. A drawback
(a)
of this approach is that you must use as
many transistors as the number of test- VIN 12V
points in the DUT. 12V
Another good option is to use any
dual- or quad-voltage comparator. VTHR
2.5V
You can use an LM393 from National
Semiconductor (www.national.com)
because it’s inexpensive and widely VOUT
available. Figure 2 shows a simple con-
figuration with few components. The 5V
5V power-supply voltage acts as the 5V
positive-threshold voltage. The out-
put is 5V for input signals lower than
(b)
this level. If the input signal exceeds
5V, the output voltage drops to 0V. Re-
Figure 3 Use the voltage divider comprising R2 and R3 for the threshold
sistor R1 connects an open collector of
voltage.
the LM393 to the supply voltage.
Sometimes, a zero-output signal is
undesirable. A missing power-supply switching the comparator pins of the common-mode range. The upper limit
voltage, a bad solder joint, or a bro- input and the threshold voltages pro- of common-mode
edn081016di43543 DIANE input voltage for the
ken wire in the test fixture could cause vides an acceptable approach. Howev- LM393 is 1.5V less than the power-
this zero-output signal. Use a logic er, that assumption is invalid because supply voltage, or 3.5V. Thus, you
high level when the signal under test the positive input voltage may exceed should use the voltage divider compris-
is present and logic low when it’s ab- the power-supply level only as long as ing R2 and R3 for the threshold voltage
sent. At first glance, it seems that just the other voltage remains within the (Figure 3).EDN

DDR-differential-clock source on signals CLK and CLK2 from SOC


chip IC1 connect to series resistors R1
SOC drives two DDR-memory chips and R2, respectively. The differential
traces then connect to DDR-memory
Goh Ban Hok, Infineon Technologies, Singapore chips IC2 and IC3 with a 120V termi-


Many system engineers as- (system-on-chip) design dictates the nation resistor near IC2.
sume that a differential-clock need for fewer pins. Such designs typi- Figure 2 shows the equivalent PCB
source should drive just one chip. If cally have only one pair of differential (printed-circuit-board) layout. The
a system design requires driving two signals available for external-memory- PCB comprises a four-layer FR4 ma-
DDR-memory chips, however, the de- chip connection. When the system terial with a ground plane under dif-
sign would inevitably need a differen- design requires more than one DDR ferential lines CLK and CLK2. The
tial-clock buffer. This Design Idea de- chip, designers typically use a clock CLK and CLK2 signals are routed
scribes a circuit that drives two DDR buffer. close to each other and pass through
chips without a clock-source buffer Figure 1 shows an SOC with an em- series resistors R1 and R2, which are
yet does not sacrifice much of the sig- bedded DDR controller, which con- also placed close to each other, to pro-
nal integrity. nects the SOC’s differential clock to vide proper termination. The closely
The cost-saving nature of an SOC two DDR-memory chips. Differential spaced differential signals connect to

44 EDN | february 5, 2009


designideas

R1 CLK
IC1 CLK
R3 IC2
SOC R2 DDR CHIP
CLK� CLK�

CLK
IC3
CLK� DDR CHIP

Figure 1 This circuit for an SOC-differential-clock source Figure 2 The bare PCB shows the differential-signal
drives two DDR chips. traces from the SOC to IC1 and IC2.

IC2 with the 120V termination resis- in. DIANE


edn081030di43641 from the SOC chip to the DDR and R2 are 0V and R3 is unconnected.
tor, R3. The bottom-layer traces are chips. Figures 3 through 7, which are available
necessary to connect the differential The SOC provides DDR differential with the Web version of this Design
signals to IC3. The total length of the clocking. With various values for R1, R2, Idea at www.edn.com/090205dia, show
differential pair is approximately 2.5 and R3, the best results occur when R1 various waveforms for the signals.EDN

Flying capacitor and negative time C to the positive and negative differ-
ential-input terminals, which acquire
constant make digitally programmable- the input voltage, VIN. The transition

gain instrumentation amplifier to the amplify mode isolates C from


the input and initiates regenerative
negative-time-constant exponential
W Stephen Woodward, Chapel Hill, NC amplification of the input voltage.


Numerous and evil are the forc- You control DDENT operation From that point (Reference 1) until
es of darkness that conspire to with the amplify / track-bit mode. the moment when a connected ADC
frustrate accurate analog-to-digital Track mode connects flying-capacitor ultimately samples and converts the
conversion of wide-dynamic-range
analog signals. Among these grem- R1
lins lurk common-mode-voltage noise 14.3k
and signal amplitudes too variable to VOUT
fully use ADC-input span and conver- AMPLIFY/
sion resolution. Proven charms against T=14.4 �SEC TRACK
common-mode noise are differential 11
inputs, and you can exorcise variable 13 X1 A
R4 14 10 �
signal amplitudes by implementing 2k
X
8
VIN 12 LT1214
digitally programmable gain. DPGIAs X0
9 �
(digitally programmable-gain instru- MAX4053
mentation amplifiers) combine both C
0.001 �F
useful features (Figure 1). R4
R3
28.7k
Microcircuit—even monolithic— 2k 2
MAX4053
�VIN
DPGIAs, such as the Linear Tech- X0
15 R2
nology (www.linear.com) LTC6915, 1
X 28.7k
are available. But this Design Idea de- X1 A

scribes a DDENT (differential-diver- 10


gent-exponential-negative-time-con-
stant) DPGIA employing the concepts
of the “flying”-capacitor differential Figure 1 The behavior of the RC topology is still simple when you replace the
input and the DDENT curve, which resistors with an active circuit that synthesizes a negative resistance.
provide an interesting alternative. edn080821di42961 DIANE

48 EDN | february 5, 2009


designideas
output voltage, VOUT/VIN is a diver- curacy of the op amp you choose, the
gent exponential function of time: this new circuit accuracy and repeatability of the tim-
gain52(t/10 msec11). ing of exponential generation, ADC
Building on the assets of that earlier features CMR sampling, and RC-time-constant sta-
design, this new circuit features CMR that neither bility are the only limits on the am-
(common-mode rejection) that nei- plifier’s signal-processing performance
ther resistor-network matching nor resistor-network and precision. In the sample circuit, in
the CMR of the op amp limits. Stray- matching nor which T514.4 msec, 1 nsec of amplify-
capacitance issues impose the only lim- timing error or jitter equates to 0.007%
its, but you can minimize these issues
the CMR of the of gain-programming error.EDN
with careful circuit layout. The circuit op amp limits.
has rail-to-rail inputs, virtually unlim- R e fe r e nce
ited programmable gain, and gain-set 1 Woodward, W Stephen, “Digitally
resolution that only the resolution exemplary LTC6915 and 610V out- programmable-gain amplifier uses
of the amplify-interval timing lim- put-amplitude capability—two to four divergent-exponential curve,” EDN,
its. The circuit also has settling time times greater than that of monolithic Jan 8, 2009, pg 49, www.edn.com/
10 to 100 times faster than that of the DPGIAs. Besides the inherent dc ac- article/CA6625454.

MOSFET prevents battery damage (Figure 2). The MOSFET conducts


only when the battery is correctly con-
Santosh Bhandarkar, Wep Peripherals, Mysore, India nected, which lets the battery charge
or discharge. In this condition, the


Sealed-lead-acid batteries, connected battery. The diode, howev- transistor gets forward-biased, which
which find wide use in power- er, won’t protect a reverse-connected switches on the MOSFET. If the bat-
electronics products, such as UPS battery from the charger circuit. If the tery is reverse-connected, the transistor
(uninterruptible-power supplies), in- charger is on, a potentially dangerous and MOSFET turn off, thus prevent-
verters, and emergency lamps, supply current can flow into a reverse-con- ing current flow. This simple circuit
power to the load whenever utility nected battery. The battery voltage, provides reverse-battery protection in
power is unavailable. When you re- which normally opposes the charging both charger and battery paths, there-
store utility power, a charger supplies voltage, now aids it, which lets a high- by protecting the battery, the charger,
the power to the load and charges the er current flow into the battery. and the load. You can use a microcon-
batteries (Figure 1). If you add an N-channel MOSFET troller to measure battery current and
You can add a diode to protect a load to the circuit, you can protect the bat- make a decision on appropriate action,
from current resulting from a reverse- tery from this damaging condition as well.EDN

FROM V1 TO
CHARGER LOAD
BATTERY R2 �
LOAD 1k
CHARGER 13V BATTERY

R1
10k
CURRENT
Q1
2N2907A SENSE

CHARGING LOAD
PATH PATH Q2
R3
BATTERY 10k IRF150

Figure 1 Batteries provide power to a load when utility Figure 2 MOSFET Q2 protects the battery from exces-
power is off. sive current.
edn081113di4371 DIANE

50 EDN | february 5, 2009 edn081113di43712 DIANE


Voltage doubler improves accuracy verse beta of the bipolar transistors is
small; consequently, the operation of
S Chekcheyev, Tiraspol, Moldova the reversed transistors in Figure 1 is
similar to the operation of the reverse-


The voltage doubler in Figure 1 of the forward-biased diodes in Figure biased diodes in Figure 2. Both cir-
provides more accurate voltage 2. The collector-emitter voltage of the cuits underwent tests with a resistive
doubling than does the conventional saturated bipolar transistors, however, load of 10 kV and a 50-Hz, 2V-ampli-
voltage doubler in Figure 2 because it is substantially smaller than the voltage tude sinusoidal signal applied to the
uses transistors instead of diodes. You can across the forward-biased diodes. Thus, input. The measured output voltage of
express the output voltage of the con- the error of doubling decreases. the conventional voltage doubler was
ventional doubler as VOUTDC52VINAC Transistors Q1 and Q2 are reverse-bi- 2.8V, and the error of doubling was
22VD, where VOUTDC is the output dc ased during the negative and the posi- 232V22.8V51.2V. The measured
voltage, VINAC is the amplitude of the tive half-cycles, respectively. The re- output voltage of the proposed voltage
input ac voltage, and VD is doubler was 3.8V, and the error of dou-
the voltage across the for- bling was 232V23.8V50.2V.EDN
Q2
ward-biased diodes. The C1
error of the conventional 470 �F 470 �F
BC547C 1N4005
voltage doubler is 2VD. R1
VINAC C2 VOUTDC
Transistors Q1 and Q2 in 47k
R2 470 �F
Q1
Figure 1 are saturated 47k VINAC
1N4005 470 �F VOUTDC
during the positive and BC547C
the negative half-cycles,
respectively, of the input
ac voltage. The operation Figure 2 A conventional voltage doubler
Figure 1 An improved voltage doubler uses tran-
of the saturated transistors uses diodes.
sistors for better accuracy.
is similar to the operation

edn081205di43851 DIANE
edn081205di43852 DIANE

february 5, 2009 | EDN 51


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Digital controller compensates


analog controller D Is Inside
David Caldwell, Flextek Electronics, Carlsbad, CA 51 Circuit provides constant-cur-


rent load for testing batteries
Emerging digital ICs for power includes high-side gate drive with cur-
control lack basic features, such rent limiting (Reference 1). However, 52 MOSFET-based, analog circuit
as the built-in gate drive and current the hysteretic-control scheme of this calculates square root
limiting, that you would normally find analog IC is likely to yield questionable
54 “Hippasian” nonlinear VFC
in analog ICs. Digital-power control- performance in some applications due
stretches dynamic range
lers generally have only PWM (pulse- to variable switching frequency and
width-modulated)-logic output, and overshoot, as well as an inability to reg- 57 Decoder lights the way
discrete gate drivers rarely include cur- ulate feedback below the 1.24V refer-
ETo see all of EDN's Design
rent limiting. In addition, most pro- ence. A traditional PID (proportional-
Ideas, visit www.edn.com/design
tected FETs work only in low-frequen- integral-differential)-control scheme
ideas.
cy, low-side applications. can get around these limitations but
The LM3485 IC from National adds considerable complexity.
Semiconductor (www.national.com) The CLZD010 CLOZD (Caldwell-
12V
INPUT-VOLTAGE RANGE: 6 TO 28V

CURRENT LIMIT: 5 �A�48.7k�/0.12=2A

NONDISSIPATION
CURRENT SENSE ANALOG LM3485 48.7k 0.001 �F
1 8
ISNS VIN
2 1.24V 7
GND � GATE
FDC5614P
3 6
NC GND
4 � 5
FBK IADJ
SWITCHED
PWM PULSE POWER
TRAIN TEMPERATURE FEEDBACK

5V 5V CONTROL POWER
LP2950 LM34
PRECISION DIGITAL CLZD010 TEMPERATURE HEATER
LINEAR SENSOR LOAD
REGULATOR 1 HEN 18
FBK A
2 D LEN 17
2.2 �F REF
3 16 100 �F
5k SPT C STA
TEMPERATURE- 4 15
BIP TIM
SETPOINT 5 C 14
GND � � VDD MBRS-
ADJUSTMENT 6 13
PS0 DSP O CS3 140T3
P
7 CS2 12
PS1 W M
8 11
PS2 P CS1
9 M 10
PWM CS0

PWM SETTING: COMPENSATION


31.2 kHz SETTING: 134 SEC

Figure 1 Combine the simple and robust closed-loop control of the digital CLZD010 with the current-limited high-side
gate drive of the analog LM3485 for the best of both worlds.

48 EDN | february 19, 2009


edn080918di43441 DIANE
(PLACED IN 10-2 FOLDER)
designideas
loop-optimization-in-Z-domain) con- rameters, eliminating complex stabil- closed-loop control of the digital
troller-chip IC from Flextek Electron- ity analysis. The circuit requires no PC CLZD010 with the current-limit-
ics (www.flex-tek.com) both broadens interface because you inspect the open- ed high-side gate drive of the analog
and simplifies control applications loop response and then use pin settings LM3485 for the best of both worlds
though the embedded intelligence of to configure the closed-loop compen- (Figure 1). The PWM-logic level of
a digital device (Reference 2). A sin- sation. However, the PWM output is the digital IC overrides the hysteretic
gle time-domain compensator replaces only a logic-level driver. comparator of the analog IC to switch
the three frequency-domain PID pa- Combine the simple and robust the FET. A second comparator at
ISNS, Pin 1 in the LM3485, turns off
250
the FET if the voltage across it exceeds
200 a predetermined value during conduc-
tion to limit current.
150
TEMPERATURE In the thermal-response example
(�F) 100 (Figure 2a), the circuit takes about
OPEN LOOP three minutes for the open-loop tem-
50
CLOZD* perature to reach roughly two-thirds of
0 its final value, so closed-loop compen-
0 1 2 3 4 5 6 7 8 9 10 sation, at 134 seconds, is slightly fast-
TIME (MINUTES)
er in Figure 1. The resultant closed-
* CALDWELL-LOOP OPTIMIZATION IN Z DOMAIN
(a) loop temperature quickly nears its final
14 value due to maximum drive; voltage
12 then decreases to allow the tempera-
10 ture to settle at the setpoint without
8 overshoot (Figure 2b). You can use
VOLTAGE (V) 6 this basic circuit combination to satis-
4 edn080918di43442a DIANE OPEN LOOP fy a broad range of applications in mul-
2
CLOZD*
tiple industries.EDN
0
0 1 2 3 4 5 6 7 8 9 10 R e fe r e nce s
TIME (MINUTES)
1 “LM3485 Hysteretic PFET Buck
(b) * CALDWELL-LOOP OPTIMIZATION IN Z DOMAIN Controller,” National Semiconductor,
September 2004, www.national.com/
Figure 2 In the thermal-response example (a), the circuit takes about three
ds/LM/LM3485.pdf.
minutes for the open-loop temperature to reach roughly two-thirds of its final
2 “CLOZD Loop Controller Chip,
value. The resultant closed-loop temperature quickly nears its final value due
Part CLZD010,” Flextek Electronics,
to maximum drive; voltage then decreases to allow the temperature to settle at
2004, http://flex-tek.com/CLZD010.
the setpoint without overshoot (b).edn080918di43442b DIANE
pdf.

Circuit provides constant-current the battery’s output voltage, using IC1,


IC2, and Q3. Your choice of current
load for testing batteries depends on battery size. You calculate
the sink current of this circuit as ITEST5
Vladimir Rentyuk, Modul-98 Ltd, Zaporozhye, Ukraine 1/R 193[V CC3R 18/(R 41R 18)], where


Suppose that you need to test a dition. A poor battery might produce ITEST is the current you are testing and
1.5V, AA-size alkaline battery. less than 1.2V. Given the load, the VCC is the voltage of resistive divider R4
You can apply a short circuit and mea- output current at 1.2V will be 200 mA and R18.The voltage across R19 should
sure current, or you can measure open- instead of 250 mA. The battery will range from 0.3 to 0.85V for AAA and
circuit voltage, but neither method have just 80% of a full load current. In- AA batteries. Transistor Q3 should be
properly tests the battery. A suitable stead, you can use the circuit in Figure in its active region. Resistor R14 limits
test current of approximately 250 mA 1 to produce a constant-current load. Q3’s base current to a safe level.
gives you a more reasonable test. You The circuit uses a 9V battery and a A suitable choice for the operation-
can use a 6V resistive load at 1.5V, voltage regulator to produce a steady al amplifier, IC2, is also important. You
which produces an output voltage of power-supply voltage of 5V. From that should use a single-supply op amp with
1.46V at an ambient temperature of voltage, the circuit produces a constant a rail-to-rail input and a rail-to-rail
258C if the battery is in excellent con- sink current, which is independent of output, such as Analog Devices’ (www.

february 19, 2009 | EDN 51


designideas
IC1 3
5V 1
VOUT L78L05BUTR VIN
R1 D1 GND
C2
1k 330 nF BAS32L 2 C1 � Q1
R2 100 �F IRLML5103
D2 R3
1.5k 16V
R4 BAS32L 20k
6.8k
1% D3
R5
GREEN
6.8k
TEST
4 D4
� 2
R6 GREEN
OPTIONAL 6.2k IC2A 1 EXCELLENT R7
MULTIMETER BH1 1.46V 3 10k
B1
� R10 9V
ITEST=250 mA R8
510 680k R9 6F22
1.5k �
� 1%
R11
2k BCW33
BATTERY Q2
UNDER TEST
R15 R12
2k 100k
� 9 D5
5 R14 BC817-40
IC2C 8 YELLOW
7 1k
IC2B Q3 1.33V 10 GOOD
6 R16
R21 1.5k
VREF OP484ES
680k
0.825V
R17
R13 OPTIONAL 510
1.6k SELF-TESTING 1% 13 D6
R18 R19 1% 14
IC2D RED
1.2k 3 1.2V 12 POOR
1% 1% 4
0.25W R20
R22
330
4.7k R23
1%
1% 680k

Figure 1 A tester of AA- or AAA-sized batteries uses constant-current load.

test has enough volt- When you connect a battery to test,


tABLE 1 VOLTAGE RANGES FOR LEDs age to be tested. LEDs you should test it for at least 5 seconds.
Battery D4, D5, and D6 indicate LED D3 shines if the battery is in rela-
Condition voltage1 (V) D2 D4 D5 D6 D3 the battery’s condition. tively normal condition. In this case,
Excellent >1.46 Yes Yes No No Yes Table 1 shows the volt- switch Q1 applies power to the bat-
Good >1.33 Yes No Yes No Yes
age ranges necessary for tery tester. The sink-current generator
these LEDs to light. comprising IC2A and Q3 loads the bat-
Poor >1.2 Yes No No Yes Yes Op amps IC2A, IC2C, tery under test, and the resistor-divider
Bad >12 Yes No No No Yes and IC2D work as com- network sets the comparator voltages.
Unable to >12 No No No No No parators with
edn081113di43771 DIANEsome hys-
(SAVED IN THE 12-5 FOLDER)
You can add an optional self-testing
test teresis for operational button for checking the 9V battery to
stability. The resistive ensure that it has enough voltage to
1
Ambient temperature is 258C.
2
This estimated value can be less. divider comprising R5, drive the circuit. You can also connect
R6, R8, R17, and R22 sets a digital multimeter to the multimeter
analog.com) OP484ES or OP496GS. the voltage levels. Diodes D1 and D2 terminals if you need a more accurate
When you connect the battery under are optional but are useful when you measurement. You can use a suitable
test, Q2 turns on, which then turns on need to operate the circuit outdoors, rotary switch or a variable resistor and
Q1, applying voltage from the 9V bat- where temperatures vary widely. Re- change the value of the test current by
tery to the regulator. That action lights sistor R15 protects the inputs of IC2A, changing the value of R4 to test anoth-
D3, indicating that the battery under IC2C, and IC2D. er type or size of battery.EDN

MOSFET-based, analog circuit mean-square) value of an arbitrary


waveform, for example. Hence, design-
calculates square root ers need an effective analog square-
root calculator. Because manufacturers
Abhirup Lahiri, Netaji Subhas Institute of Technology, New Delhi, India do much of the IC fabrication in MOS


Square-root-calculating circuits tion and measurement systems for technology, a MOSFET-based, analog
find wide use in instrumenta- such tasks as calculating the rms (root- square-root calculator seems appropri-

52 EDN | february 19, 2009


designideas Equation for 081002di 4330
Equation 1

ate. This Design Idea describes such a the identical transistors forming the root of the difference of input voltag-
circuit, which uses onlyEquation
MOSFETs 1 to MOS-resistive  1  V and V
1 and
VO =  circuit,
  I O1A, B
es V1 and V2. If you ground V2, then
provide the square-root function (Fig- are control voltages  K1  to the gate the output voltage is proportional to
K 2 applied
ure 1). The design is simple and ver- of the MOSFETs that are working in the square root of input voltage V1.
satile and can provide the output 1 as1  the triode. This approach provides the As noted, control voltages VA and VB
O = 
the square root of theVdifference I O1 ,
two  advantage
of of voltage controllability of can vary the proportionality constant.
 K 2 K1 
voltages. the output; hence, the square-rooting Hence, you have devised a new all-
The circuit uses the nested con- function is voltage-controllable. MOSFET-based, voltage-controllable
Equation 2
nection of MOSFETs Q1 and Q2. Q2 The following equation gives the analog square-root calculator.
works in the saturation region as it is output voltage: You can test the circuit using a va-
diode-connected, forcing Q1 to work riety of commercially available MOS-
in the triode for
region. Equa tion 2MOS-
Alldiother  1 1 1  FETs, such as the 2SK1228, which is
Equation 081002 4330 VO = 2  +   × K(VAVB )(V1V2).
FETs work in the triode region. The  K K K available from many sources; the buf-
 1 2 2 
first part of the circuit, comprising Q3, fer can be a MOSFET-based op-amp
Q4, Q5, and Q6, creating the  current
1 1 1  buffer, such as the BUF04701 from
VO = 2 
IO1, is basically a MOS-resistive +cir-   × K(VAVB )(V1V2). Texas Instruments (www.ti.com). For
Equation 1  K1 K 2 K2 
cuit. The essential equation  govern- the operation of the circuit to be in
ing the circuit operation is: It is evident from this equation that accordance with the output-voltage
the output voltage, VO, is the square equation, the four MOSFETs you use
 1 1  to create the MOS-resistive
VO =    I O1 ,
 K K circuit should be identical
 2 1 
Q3 and should work in the tri-
where K 1 and K 2 represent ode region, for which inputs
the aspect ratios of transis- V1 VA IO1 V1 and V2 should be less than
tors Q1 and Q2, respective- VA2VTH and VB2VTH, re-
ly: KI5(mCOXW)/2LI, where Q4 spectively. The MOSFETs in
I5KEqua
1
5K tion 2
2
. The MOSFETs cre- Q1
the current mirror, Q7 and Q8,
VB
ating the MOS-resistive circuit should be identical, and the
and hence responsible for the 1 V0 diode-connected MOSFETs,
 1 are1identical,
current creation 1  Q5 Q Q1 and Q2, should be differ-
VO = 2  +   × K(VAVB )(V1V2). 2
having the same aspect ratio ent and have different aspect
 K1 K 2 K2  Q 7 Q8
VB
and threshold voltage. The V2 ratios. You can test the circuit
current relates to inputs V 1 onboard using commercially
and V2, as the following equa- Q6 available ICs, or you can sim-
VSS
tion shows: IO15G(V12V2), VA
ulate it on a computer using
where G52K(VA2V B) and any standard version of Spice.
represents the conductance The supply voltage must be in
of the MOS-resistive cir- Figure 1 This circuit uses only MOSFETs to provide accordance with the selected
cuit—k5(mC OX W)/2L—of the square-rooting function. components.EDN

“Hippasian” nonlinear VFC of linear VFC conversion is equal to

stretches dynamic range the full-scale voltage reference, VREF,


divided by full-scale frequency, fFS,
multiplied by the counting interval,
W Stephen Woodward, Chapel Hill, NC edn081002di43301 DIANE
large dynamic range is inevitably as-


Hippasus of Metapontum was extend VFC dynamic range by orders sociated with long counting intervals
a Greek philosopher who lived of magnitude (Figure 1). and slow conversion, even when clever
approximately 500 BC. A disciple Linear VFCs are one of the old- VFC design provides for fast full-scale
of Pythagoras, Hippasus discovered est types of ADCs, and their simplic- frequency.
some interesting properties of square ity and noise rejection preserve their For example: If you use a 3-MHz
roots. This Design Idea describes a popularity. However, their Achilles’ VFC-based ADC, such as Analog De-
VFC (voltage-to-frequency convert- heel is the direct proportionality be- vices’ (www.analog.com) AD7742 with
er) that also uses an interesting prop- tween dynamic range and conversion a 2.5V reference voltage in a design
erty of square roots: their ability to time. Because the voltage resolution that requires 1-mV resolution, then

54 EDN | february 19, 2009


designideas
VDD UNI/BIP PD

GAIN
AD7742
POWER-DOWN
VIN1 LOGIC

VIN2 VOLTAGE-TO- fOUT


INPUT X1/X2 FREQUENCY
MULTIPLEXER MODULATOR FOUT=FFS VIN .
VIN3 � VREF

VIN4

A1
CLOCK 2.5V
A0 GENERATION REFERENCE

5V
RC�VFC COUNTING INTERVAL.
GND CLKIN CLKOUT REFIN REFOUT 4
2 SD1 6 R R
5V 2.5V D1 Q1 �
� 5V A2
10 14
A1 VDD �
SD2 � C
D2 0.1 �F 74AC74 C
2k
12 Q2 9 2FFS 3 CP 5
1 Q1
C
CLOCK 74AC74
11 2k VSS CD1
SOURCE CP2 8
Q2 F 7 1
�12 MHz=4FFS
CD2 VREF=2.5V OUT
FFS 5V
13
5V

0 TO 100% FULL-SCALE 0 TO 4% FULL-SCALE 0 TO 0.04% FULL-SCALE


1 0.1 0.01

0.9 0.09 0.009

0.8 0.08 0.008


LINEAR
0.7 0.07 0.007
HIPPASIAN HIPPASIAN
0.6 0.06 0.006
RESOLUTION
0.5 0.05 0.005

0.4 0.04 0.004


HIPPASIAN
0.3 0.03 0.003

0.2 0.02 0.002


edn090219di4318fig1top mike LINEAR
0.1 0.01 0.001 LINEAR
0 0 0
0 0.20 0.40 0.60 0.80 1 0 0.01 0.01 0.02 0.02 0.03 0.03 0.04 0.04 0 0.0001 0.0002 0.0003 0.0004
VIN/VFS VIN/VFS VIN/VFS

Figure 1 This nonlinear, wide-dynamic-range voltage-to-frequency converter exhibits 25-times improvement in counting time over
other approaches.

you would need a minimum counting f OUT5V IN3f FS/V REF25V IN3f FS/(V REF flop Q2 guarantees this symmetry.
interval of 2.5/1 mV/3 MHz52500/3 3fOUT/fFS), (fOUT/fFS)25VIN/VREF, and The effect on conversion resolu-
MHz5833 msec. That counting inter- fOUT5fFS3(VIN/VREF)1/2. tion of low-level signals is dramatic.
val yields only 1200 conversions per Generating the dynamic, output-fre- To return to the example of a 2.5V
second, which for many applications is quency-proportional reference voltage full-scale, 1‑mV-conversion resolu-
inconveniently slow. is the job of op amps A1, which boosts tion, which requires a 2500-count,
The “Hippasian” VFC avoids this the VFC’s internal 2.5V reference to 833-msec conversion interval with
problem with a semiparabolic-trans- power flip-flop Q1, and Q1 and A2, a linear 3‑MHz VFC, the Hippasian
fer function instead of a linear one. which compose a high-performance version needs only 100 counts and 33
It works by substituting VREF2, which, frequency-to-voltage converter. The msec—a 25-fold improvement. Soft-
instead of the constant VREF of a lin- accuracy of the reference voltage de- ware linearization of the Hippasian
ear VFC, is proportional to the output pends on precise 50-to-50 symmetry of VFC conversion is easy, requiring only
frequency. Then, VREF25VREF3fOUT/fFS, the VFC’s input-clock reference. Flip- one multiplication.EDN

56 EDN | february 19, 2009


Decoder lights the way �

R6
Jean-Bernard Guiot, Mulhouse, France R1 6.8k
D1


10k
To display the status of two digi-
that resolves this problem by display- Q1
tal outputs, you can simply con-
ing four states on four LEDs (Figure
nect an LED and its resistor on each
1). The operator need not understand R3
R2
220
output. You must, however, interpret,
binary coding, and, if no or more than D2 220
B A
or “decode,” the displayed binary code.
one LED lights, it can mean only “no
R4
In addition, when no LED lights, users
power” or “default.” 220
have no way of knowing whether it
The circuit works in the following D3

means that both outputs are off, that


way: If both inputs A and B are low, Q2
R5
the power is off, or that a malfunction
Q1 allows current to pass through D1 10k R7
has occurred. In some applications,
and resistor R2 to A; only D1 will light. 6.8k D4

including industrial and medical set-


Symmetrically, if both inputs A and
tings, an indicator sending an ambigu-
B are high, Q2 passes, and the current Figure 1 This simple circuit dis-
ous signal would be unacceptable. This
can pass from A through R4, Q2, and plays four states on four LEDs.
Design Idea describes a simple circuit
D4; only D4 will light. If both inputs
are on different levels, the current for one LED must drive
edn080918di43511 the
DIANE
Table 1 LED-lighting possibilities only D2 or D3 will light. A and B inputs. Resistors R2, R3, and
IN LED Table 1 shows the possi- R4 are for applying a 12-mA LED cur-
A B 1 2 3 4 bilities; all other displays rent if the power supply is 5V. No com-
point to a default, such ponent is critical. For example, you
0 0 1 0 0 0
as a bad connection, a can use generic transistors, such as the
0 1 0 1 0 0 no-power condition, or a NPN 2N3904 and the PNP 2N3906.
1 0 0 0 1 0 malfunction. You can even use transistors with inte-
1 1 0 0 0 1
A totem-pole output grated base resistors, further reducing
that can sink and source the component count.EDN

february 19, 2009 | EDN 57


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Microcontroller converts digital- D Is Inside


temperature-sensor readings 44 Discrete-component buck

without floating-point arithmetic converter drives HB LEDs


47 Drive a single-coil latching relay
Jordan Dimitrov, Toronto, ON, Canada without an H-bridge circuit


Digital temperature sensors a high-level language and a compiler. EDNswitches
081016di 4256 equations
48 Limit control
combine a sensor, an ADC, Development time is short, and per-
dc-motor H bridge
and a serial interface in a single chip. forming even complex calculations is
They feature wide enough measure- EDN
not a problem. However, compilers 081016 di 4256 equations
50 Implement a clip-detection
ment range, good accuracy and resolu- produce machine code that occupies circuit for BTL Class D amplifiers
Equation 1
tion, no need of external parts, easy in- more memory and runs at lower speed
ETo see all of EDN's Design
terface to microcontrollers, small size, than code from an assembler. Also,
Ideas, visit www.edn.com/design
and low price. In a review of 10 digital compiler IDEs (integrated develop-
Equation 1
ideas. 5 N N  1
sensors from seven companies, all parts ment environments) cost hundreds tC = × NS =  S + S  × .
deliver signed-number data in two’s- of dollars, whereas many companies 80  2 8  10
complement format. They feature tem- offer free assembly-language IDEs. 5 If To get
 NS NS  1readings in degrees Fahrenheit,
perature ranges of 225 to 185 or 240 you work on a tight budget t C =or memo-
× NS =  use +the following
× . equation, which
80  2 8  10
to 11258C, accuracy of 0.5 to 2 or 2 ry-space allotment, assembly language converts degrees 2Celsius into degrees
Equation
to 48C, and output data of 9 to 13 bits is the better option. The problem is Fahrenheit: tF5[(9/5)3tC132]. Re-
with 0.5 to 0.03128C resolution. The to find a simple way to avoid the nec- placing tC from the above equations
devices’ conversion time is 26 to 750 Equation 2 to yields:
essary floating-point calculations
msec, and they use an SPI (serial-pe- convert sensor data into human-un- N
9 5   1
ripheral interface), an I2C (inter-inte- derstandable format, both in Celsius t F = × × NS + 32 =  NS + S + 320  × .
grated-circuit), or a 1-Wire interface. and Fahrenheit. This Design Idea 5 80  (2) 8  10
Power supplies are 1.5 to 3.6 or 3 to presents an effective approach. 9 5  N  1
t = × × NS + 32 =  NS + S + 320  × .
5.5V, and prices range from 80 cents to Consider the TMP121Fsensor 5 80from  8  10
$2.10 (1000). Texas Instruments (www.ti.com).
These sensors connect to microcon- It provides 13-bit data in a 16-bit The benefit of equations 1 and 2 is
trollers; hence, size, speed, and time frame with resolution of 0.06258C/ that you can perform the calculations
to develop firmware are also impor- bit. Hence, the transfer function is with integer arithmetic only. They
tant. The standard approach is to use tC50.06253NS, where tC is the tem- require divisions by powers of two,
perature in degrees which you can replace with shifts,
Celsius and N S is and division by 10, which you per-
VCC
TMP121 68HC11 LCD
the
EDNsensor
081016didata form by introducing a decimal point
4256 equations
after you remove in the display.
SCK SCLK the three meaning- The circuit underwent testing with
SO MISO EDN21.6�C
081016di 4256 equations
CE less least-significant the popular 68HC11 microcontroller
�C OC2 VCC bits. You can
Equation 1 easily from Motorola (www.motorola.com,
PA7 SS rearrange the above Figure 1). Besides a sensor and a
�F equation to: controller, it includes a unit-selec-
Equation 1 tion switch and a dot-matrix LCD.
5 N NS  1
tC = × NS =  S +The display
× . resolution is 0.18. The
80 2
(1) core 8 of 1the0 supporting firmware is an
Figure 1 A small system uses a 68HC11 microcon-
5 N N  1 endless loop in which the 68HC11
t C =data,× NS =  S + S  × .
troller to read a switch and a sensor, to convert
and to display temperature. 80  2 8  10 uses an output-compare function to
Equation 2 generate a square-wave signal with a

Equation 2

9 5  N march  15, 2009 | EDN 43


tF = × × NS + 32 =  NS + S + 320  × .
edn081016di43561 DIANE 5 80  8  10
designideas
period of 1 sec and a duty cycle of reads the switch and the sensor, ma- guage approach with integer arithme-
50%. The OC2 signal connects to nipulates the data, and displays the tic, it needs 2.5 times more memory to
the CE input of the sensor and con- temperature. do the job. The ratio is well above 10
trols its operation: When CE is high, Equations 1 and 2 provide the if the C code goes with equations that
the sensor measures temperature. The basis for two source codes. Listing 1, need floating-point arithmetic. The
HC11 does nothing except display available at www.edn.com/090305dia, benefit is clear: Modified equations
M on the LCD. When CE becomes generates machine code of 981 bytes. 1 and 2 and assembly-language pro-
low, the last measurement latches in Listing 2, also available at www.edn. gramming let you select a microcon-
a shift register inside the sensor. The com/090305dia, generates machine troller with less memory and reduce
HC11 deletes M from the display, code of 392 bytes. Despite the C-lan- the price of your design.EDN

Discrete-component buck converter using only discrete components. It re-


quires two bipolar transistors, a P-chan-
drives HB LEDs nel MOSFET, an inductor, a Schottky
diode, and a few resistors (Figure 1).
Dhananjay V Gadre, Netaji Subhas Institute of Technology, New Delhi, India
When you switch on the battery


HB (high-brightness) voltage, the voltage across
S1
LEDs require a large R1, the resistor in series with
amount of current to operate. the HB LED, is 0V. Thus,
R2
When driving HB LEDs from a 3.9k
transistor Q2 is off, and Q1 is
IRF9540
voltage source, you can set the in saturation. The saturated
R3
required current with a suit- 3.9k
state of Q1 switches on the
able series resistor. If the volt- � BATTERY MOSFET, thereby applying
age source is a battery, then, as � Q1 the battery voltage to the
L1
the battery drains, the LED’s 130 �H LED through the inductor.
BC547 D2
intensity decreases. Also, a se- Q2
1N5819 As the current through resis-
ries resistance has the disadvan- BC547
tor R1 increases, it turns on
tage of power loss through the Q2, which turns off Q1 and
D1
resistor. A better option is to thus turns off the MOSFET.
use a suitable dc/dc converter. During the MOSFET’s off
If the LED’s turn-on voltage is R4 R1 � C1 state, the inductor contin-
470 3.6 10 �F
lower than the battery voltage, 25V
ues to supply current to the
as would be the case with a 6V LED through Schottky diode
sealed-lead-acid battery, then D2. The HB LED is a 1W,
you can use a buck converter white Lumiled (www.philips
Figure 1 A buck converter provides current sufficient
(references 1 and 2). You can lumileds.com) LED. Resistor
to drive a high-brightness LED.
build a simple buck converter R1 helps control the LED’s

edn080918di43581 DIANE

Figure 2 In a SwitchCAD simulation, the upper trace is


the MOSFET-drain voltage, and the lower trace is the Figure 3 In an oscilloscope screenshot, the upper trace is the
base voltage of Q1. MOSFET-drain voltage; the lower trace is Q1’s base voltage.

44 EDN | march 5, 2009


designideas
intensity. Using a larger value for R1 the MOSFET-drain waveform and R e fe r e nce s
reduces the intensity. the voltage at Q1’s base. The circuit 1 Saab, Alfredo H, and Steve Logan,
The SwitchCAD-III software, was wired on a prototyping board and “High-power LED drivers require
which is available as a free download tested for various supply voltages. Fig- no external switches,” EDN, July 19,
from Linear Technology (www.linear. ure 3 shows oscilloscope screenshots 2007, pg 78, www.edn.com/article/
com), simulated the circuit; the simu- for the MOSFET-drain voltage and CA6459061.
lated MOSFET was an International the voltage at the base of Q1. They 2 Gadre, Dhananjay V, “Buck

Rectifier (www.irf.com) IRF9Z24S fairly well match the simulated wave- regulator controls white LED with
instead of an IRF9540 because the form. Conversion efficiencies were optical feedback,” EDN, Oct 25,
model for IRF9540 is not available 60 to 95% for supply voltages of 6 to 2007, pg 72, www.edn.com/article/
in SwitchCAD-III. Figure 2 plots 10V.EDN CA6491146.

Drive a single-coil latching relay the relay in its set position. The relay

without an H-bridge circuit maintains its position even when you


remove the coil current, which saves
power after the relay latches.
Carlos Cossio, Santander, Spain
Latching relays have advantages


Single-coil latching relays find directions. Current flowing from the over classic relays because, as soon as
use in signal-routing, audio, and latching relay’s positive pin to the neg- the relay switches, it remains in that
automotive systems. To maximize their ative pin causes it to latch in its reset position without consuming energy.
usefulness and cut power consumption, position. Current flowing from the Thus, no current consumption means
these coil currents must flow in both negative pin to the positive pin latches less heat, smaller heat sinks, and a dra-
matic increase in battery life for porta-
3.3V 5V 5V ble devices. In some cases, the use of a
40.61.6.005 latching relay lets your greatly simplify
a circuit.
3.3V 3.3V
QE128 4.7k 47 Although latching relays boast sig-
4.7
31 nificant advantages over classic relays,
3
RESET their use appears limited to niche ap-
VDD
100 nF plications because they require more
4
VREFH
attention to design details. In general,
a latching relay’s drive circuit is slight-

100 nF 100 nF ly more complex than that of a clas-
10 �F ULN2003
5
VREFL sic relay. The traditional approach to
18 1 16
PTB0 driving a latching relay is to use an H-
2 15 bridge circuit, which can be costly and
6
VSS difficult to handle. In addition, you
3 14 must design a demagnetization circuit
using a special resistor to limit the cur-
PTB1 17 4 13 rent in compliance with the manufac-
turer’s specifications.
MC9S08QE128 5 12
Figure 1 shows a simple circuit using
6 11 the MC9S08QE128 microcontroller
from Freescale (www.freescale.com)
7 10 5V to drive a Finder (www.findernet.
com) 40.61.6.005 single-coil latching
8 9 relay with a standard ULN2003 Dar-
lington driver with open-drain outputs
and inductive-kickback protection.
Clamping diodes on each ULN2003
Figure 1 You can drive a single-coil latching relay without an H-bridge circuit, output pin catch high-voltage tran-
greatly simplifying hardware design and making the most of the low-power-con- sients that occur when you interrupt
sumption features inherent to latching relays in portable-system applications. the coil current. Because demagne-
tization uses low-value resistors, you

edn081113di43811 DIANE

march 5, 2009 | EDN 47


designideas
must wire at least two open-drain buf- to its set or reset position by turning low to turn off the ULN2003 open-
fers of the ULN2003 to both endings on the corresponding microcontroller drain buffer to ensure the lowest
of the relay coil to ensure enough cur- output for at least 50 msec. The cur- power consumption. You must, how-
rent when the microcontroller pulls rent flows into the ULN2003 open- ever, take into account the set/reset
down. drain output and latches the relay to timing. Pull the microcontroller out-
Listing 1, which is available in the its set or reset position, according to put low only after the required time
Web version of this Design Idea at the direction of the coil current. As has elapsed. Waiting ensures that the
www.edn.com/090305dib, shows the soon as the relay latches, drive the relay will properly latch to its intend-
software procedure to latch the relay corresponding microcontroller output ed position.EDN

Limit switches control



You use limit switches to
dc-motor H bridge switch off a motor if it reach-
es one of its two end positions. Even
Andreas Grün, Wedemark, Germany if you build a microprocessor-based
motor controller, you should switch
off a motor with hardware by build-
ing a safety interlock. Such a circuit
M �V works by inhibiting movement in one
�V �
NC NC direction but allowing movement in
the other direction when the motor
retracts from its end position. Figure
Figure 1 This circuit works by inhibiting movement in one direction but allow- 1 shows the circuit with mechanical
ing movement in the other direction when the motor retracts from its end switches. However, this ancient me-
position. chanical approach may be unsuitable
in some cases because the motor cur-
edn080809di43351 DIANE

M
NC NC
NO NO

Figure 2 This circuit shortens one input of the H bridge Figure 3 This circuit interrupts the connection to the driving
to ground so that movement is possible only in the other circuit of one input and sets the input to low using a pull-
direction by turning on the other input. down resistor.

edn080809di43352 DIANE
edn080809di43353 DIANE
M

Figure 4 This circuit is the same as that in Figure 3, and


it works with phototransistors without modification. Figure 5 This circuit is the same as that in Figure 4; the
value of the resistors depends on the parts you use.

edn080809di43354 DIANE
edn080809di43355 DIANE

48 EDN | march 5, 2009


designideas
rent may be too high, or the switch- input of the H bridge to ground so sets the input to low using a pulldown
es may be closing switches or light that movement is possible only in resistor. The same circuit works with
barriers. the other direction by turning on the phototransistors without modifica-
If you use an H bridge to drive the other input. If the switches are open- tion (figures 4 and 5). The value of
motor, you can achieve the same op- ing at the end positions, the circuit in the resistors depends on the parts you
eration in a more versatile way. The Figure 3 interrupts the connection to use; a value of 10 kV should work in
circuit in Figure 2 shortens one the driving circuit of one input and most designs.EDN

Implement a clip-detection circuit TAS5414/5424, have on-chip clip-


detection circuits, but these ICs use a

for BTL Class D amplifiers common clip-detection pin, compris-


ing hardware ORed inside the IC, for
Dimitri Danyuk and Rich Lenser, Niles Audio, Miami, FL all four channels. Other Class D am-
plifiers lack the clip-detection feature


Clip detection is a convenient (www.st.com) TDA7293, TDA7396, altogether, but you can implement it
feature in Class AB amplifiers. STA7360, and STA540 and the with external components.
It produces a signal from a clip-detec- Toshiba (www.toshiba.com) TA8275 An analog-input Class D amplifier
tion pin that drives an automatic vol- and TB29xx, have on-chip clip-detec- comprises PWM (pulse-width-modu-
ume control, which reduces gain com- tion circuits. Newer Class D automo- lation) logic, gate-drive circuits, and
pression and distortion when the am- tive amplifiers, such as the four-chan- a power stage. The PWM logic trans-
plifier is overdriven. Class AB ampli- nel STMicroelectronics TDA7454 and forms the analog-input signal into a
fiers, such as the STMicroelectronics the Texas Instruments (www.ti.com) PWM signal. The power stage with
VCC

Q3

GATE OUT�
DRIVE Q4

PWM
LOGIC
Q5

OUT� VCC 3.3V


GATE
DRIVE Q6 D1
MMBD4448
R1
D2 100k R4
MMBD4448 10k

BTL-CLASS D-AMPLIFIER IC D3 TO MICRO-


MMBD4448 Q2 CONTROLLER
PGND
R2
10k MMBT2222
D4
MMBD4448
Q1
R5 C2
MMBT2222 100k 10 �F
C1 R3
4.7 nF 10k
TO SECOND
CHANNEL

Figure 1 Adding several components to the BTL-Class D-amplifier IC provides a clip-detection function. A peak detector,
comprising Q2, R5, and C2, is optional.

50 EDN | march 5, 2009


edn081018di43451 DIANE
designideas
the gate drivers transforms the low- R2, and R3 and the voltage drop across the existence of clipping (Figure 2).
power PWM signal into a high-volt- diodes D1 through D4 set this thresh- Capacitor C1 filters the residual of the
age, high-current PWM sequence. A old, which is 0.5V with respect to pow- switching- and high-frequency content
BTL (bridge-tied-load) amplifier ba- er ground, PGND, for the given compo- of the audio signal.
sically comprises two gate-drive cir- nent values. A positive-going pulse ap- A simple application involves fil-
cuits and two power stages, which the pears on the collector of Q1 whenever tering and integrating the pulses with
same PWM signal drives. The signal the output voltage is below the thresh- further automatic reduction and resto-
directly drives one gate-drive circuit old with respect to power ground. This ration of the volume setting using the
and phase-inverts the other. In theo- pulse alerts the host microcontroller to microcontroller’s driven-volume con-
ry, a BTL amplifier can produce trol to counteract the clipping dis-
four times more power into the tortion. You can also implement
same load than a single-ended more sophisticated algorithms
amplifier. (Reference 1). A suitable peak
Figure 1 illustrates the imple- detector comprising Q2, R5, and
mentation of an external clip- C2 allows the circuit to hold the
detection circuit to a BTL-Class short clipping pulses for a longer
D-amplifier IC. The voltage time. You can add LED circuitry
swing on each output is sym- to provide a visual clipping indi-
metrical and is within the range cation.EDN
of voltage drop on the on-re-
sistance of MOSFET Q6 to the R e fe r e nce
common-collector voltage, VCC, 1 Person, Andrew P, and James

minus the voltage drop on the P Muccioli, “Adjustable Clip


Figure 2 A positive-going pulse appears on the
on-resistance of MOSFET Q3. Detec­tion System,” US Patent,
collector of Q1 whenever the output voltage
When the output voltage reach- 5,453,716, Sept 26, 1995, US
is below the threshold with respect to power
es a certain threshold, Q1 turns Patent Office, http://patft.uspto.
ground.
off. The component values of R1, gov.

52 EDN | march 5, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Buck converter uses low-side PWM IC


D Is Inside
L Haachitaba Mweene, PhD, National Semiconductor Corp, Richardson, TX


53 Isolated clock source acts as
The most common switching- The circuit in Figure 2 uses a simple test generator
power topology is a buck con- voltage-level shifter that lets a buck
verter, which efficiently transforms converter control a pass transistor with 54 Class AB inverting amp uses
high voltages to low voltages. Figure a low-side IC that has a ground-refer- two floating-amplifier cells
1 shows a typical buck converter in enced gate drive. Because the level- 56 DPGA conditions signals with
which the N-channel MOSFET, Q1, shifting circuit in the PWM IC does negative time constant
needs a floating-gate drive signal. The not have to tolerate high voltages, you
floating-gate drive is part of the PWM can implement a converter with an 58 Instrumentation amplifier
(pulse-width-modulation) controller arbitrarily high input voltage. compensates system offset
IC. Q1 can be either N or P channel, PWM ICs with low-side gate drivers from single supply
depending on the controller’s design. can power N-channel MOSFETs that
ETo see all of EDN's Design
Unfortunately, the IC’s voltage rating are on when they have a positive gate-
Ideas, visit www.edn.com/design
must be as high as the input voltage, to-source voltage. The circuit in Figure
ideas.
which places a limit on the maximum 2 uses a P-channel device as the high-
voltage it can process. side MOSFET; it’s on when its gate-to-
source voltage is nega-
Q1
tive. Therefore, you ing. It must have a value large enough

L1
� must invert the control to maintain its charge at the switch-
signal from the PWM ing frequency but small enough for
controller. A MOSFET its voltage to follow variations in the
VIN VGATE VOUT
D1 C1 totem-pole configura- input voltage. Resistor R1 and P-chan-
PWM CONTROLLER
tion comprising Q2 and nel MOSFET Q3 charge C2 to a volt-
Q3 will work, although age of VC5VIN2VCC, where VC is C2’s
� �
you can also use an in- voltage, VIN is the input voltage, and
verting-gate driver. VCC is the supply voltage of the Q2 and
Figure 1 A basic buck converter uses a PWM con-
Capacitor C 2 per- Q3 totem-pole configuration and the
troller and a MOSFET.
forms the level-shift- PWM IC. The supply voltage must be
less than zener diode D2’s break-
Q1
� � down voltage. Otherwise, cur-
L1
edn081113di43821 DIANE D2 R1
rent will flow through D2 and C2
VCC 12V 5.11k whenever Q2 is on, which lowers
efficiency. D2 limits C2’s voltage
Q3
to the value in the above equa-
PWM CONTROLLER C2 D1 C1 VOUT tion. When Q3 is on, D2 becomes
VIN PFET forward-biased if the voltage at-
VGATE
tempts to increase. This circuit
applies a 0V voltage between
Q2 Q1’s gate and source when Q3 is
on, and it applies 1VCC when
NFET Q2 is on.
� � Resistor R1 also ensures that
Figure 2 A level-shifting circuit provides low-side control of a buck converter’s high-
Q 1
’s gate-to-source capacitance
side FET.
discharges, which keeps Q1 off
when the totem pole’s output

edn081113di43822 DIANE

march 19, 2009 | EDN 51


designideas
voltage is high. Diode D2 tor R4 and an internal 2-kV
limits Q1’s gate-to-source resistor to generate a ramp
voltage to 12V regard- with a peak-to-peak voltage
less of the circuit’s input of 50 mA3(2 kV15.11
voltage. Capacitor C2 is kV)Q300 mV at the CS
transparent to Q1’s gate- pin, Pin 8. The COMP pin,
drive pulse, so the circuit’s Pin 3, compares this saw-
gate-driving capability is tooth to the output error
just as good as that of the voltage at the COMP pin,
totem-pole circuit itself. which generates the right
The level shifting, there- duty-ratio signal for Q1.
fore, imposes no limita- Figure 4 shows the cir-
tion on the size of the cuit’s switching waveforms.
MOSFET that the circuit Oscilloscope channel 1
can drive. (bottom trace) shows the
Figure 3 shows a prac- gate-drive signal that the
tical buck converter em- LM5020-1 generates. Chan-
ploying this scheme. The Figure 4 Voltage waveforms in the buck-converter circuit of nel 2 (middle trace) shows
converter’s input voltage Figure 3 show clean voltages with short rise and fall times. the corresponding totem-
is 18 to 45V, and its output pole output voltage. Chan-
voltage is 12V at a 1.5A output current. ability in 12.7-kV R3 for 500 kHz; feed- nel 3 (top trace) shows the level-shift-
The converter uses National Semicon- back compensation in C7, C8, and R6; ed totem-pole output voltage between
ductor’s (www.national.com) LM5020- and output-voltage setting in R9 and the source and the gate of Q1. The
1 flyback/boost/forward/SEPIC (single- R10. peak value of Q1’s gate-to-source volt-
ended-primary-inductance-converter) The LM5020-1 provides current- age equals the input voltage, and its
PWM-controller IC. mode control, but, in this circuit, it amplitude is about 8V, the value of the
The figure retains the component implements voltage-mode control. supply signal that the LM5020-1 inter-
designators from the previous figures An internal sawtooth-current source nally generates. All the waveforms are
but adds functions such as input-volt- with a peak value of 50 mA, which clean and have short rise and fall times.
age filtering in C9; input-undervoltage adds slope compensation to a current The full-load efficiency of the circuit is
lockout in R2 and R7; soft-start capabil- signal, serves as a voltage ramp. This 86 and 83% at input voltages of 18 and
ity in C3; switching-frequency-setting current flows through 5.11-kV resis- 45V, respectively.EDN

IRFR9014
P2 Q1 P3
L1
VIN R5 12V AT 1.5A
D2 R1 15 �H
18 TO 45V 10k 12V 5.11k
C9 � R9
470 �F R7 13.3k
C5
63V 133k 0.1 �F
C7
10 OPEN
SS IC1 VIN 1
LM5020-1 2 C8
9 R6
RT VFB 47 nF
10k
8 3
CS COMP
7 VCC 4
UVLO
C6 C2
6 5
GND OUT 1 �F 0.1 �F

Q3 � C1
D1 330 �F
MBRS3100 16V
MMBF2202

R10
R2 C3 R3 C4 R4
Q2 1k
11.8k 100 pF 12.7k 1 nF 5.11k

MMBF2201
P4 P5

GND fS=500 kHz. GND

Figure 3 An alternative buck converter uses a low-side PWM IC to control MOSFET Q1.

52 EDN | march 19, 2009

edn081113di43823 DIANE
HCLP-7101 type that operates at fre-
Isolated clock source quencies as high as 40 MHz, but new

acts as test generator devices, such as the HCPL-77xx in


SMD packages, are fully compatible.
Daniele Danieli, Eurocom-Pro, Venice, Italy These optocouplers have input-to-out-
put capacitance of less than 1 pF, and


Circuits such as PLL synthe- lated clock source using a high-speed they have separate supply pins. If you
sizers, high-dynamic-range optocoupler with low input-to-output do not use common grounds, as in the
ADCs, and timing-sensitive digital capacitance. figure, you establish an optimized ul-
networks require stable and spurious- The circuit uses a quartz-oscillator tralow-power coupling, which provides
free clocks. Testing these circuits is a stage with two NPN transistors in a effective isolation from load conditions
difficult task when you use a master conventional scheme (Figure 1). You and EMI (electromagnetic interfer-
oscillator, even if the signal theoreti- select components C3 and C4 relative ence) that otherwise might modulate
cally matches the application’s phase to the frequency; for 15- to 30-MHz the incoming signal.
noise and spurious responses. Variable frequencies, the corresponding values Note that the left side of the cir-
clock-line loads, typical conditions in are 220 and 100 pF, respectively. You cuit, comprising an oscillator and the
circuits under functional evaluation, can scale up these values for lower fre- input half of the optocoupler, uses a
and power-supply-line interferences, quencies. You can also substitute this dedicated battery to obtain the 5V
again typical in open-board environ- stage with other equivalent circuits. supply voltage. On the right side,
ments on lab desktops, can degrade A level-shift follower uses PNP tran- comprising the output half of the op-
signal purity with jitter or unpredict- sistor Q3; a TTL-compatible signal at tocoupler, all lines directly connect
able phase steps. the output is available. You select re- to the board under test with relative-
You can insulate an oscillator from sistor R7 for the best pulse response; a ly long cables; thus, they cause no
a load requiring a special high reverse- value of 22V is adequate for most ap- disadvantages in the oscillator stage.
attenuation-buffer stage, but it is more plications; however, you can omit the You can use any optocoupler of ad-
difficult to implement this insulation resistor if necessary. equate bandwidth as long as you pay
at frequencies of 10 MHz and more. You now apply a logic-level signal to attention to the correct power-supply
This Design Idea describes a cost-effec- the input pin of a high-speed CMOS voltage and the logic-level compat-
tive approach to implementing an iso- optocoupler, IC2. This design uses an ibility of IC2.EDN

IC1
E 78L05 U
M � C7

9V C6 100 �F
100 nF

C8 R8
C2 C5 100 nF 4.7
R1
100 nF 100 nF
56k R5
220
2N2369
Q1
Q3 1 IC2
2N2369 8 VCC
C3 R7 5V
C1 Q2 2N4423 2 7
C10
33 pF
22 nF
R2 C9 6
R3 CLOCK
100k 22 nF 4
2200 5
R6
3- TO 30-MHz
100
CRYSTAL HIGH-SPEED
OSCILLATOR C4 R4 OPTOCOUPLER
560

TTL-LEVEL SHIFT BOARD UNDER TEST

Figure 1 This circuit provides a cost-effective approach to implementing an isolated clock source using a high-speed opto-
coupler with low input-to-output capacitance.

march 19, 2009 | EDN 53


edn081113di43721 DIANE
designideas

Class AB
600V
POSITIVE AMPLIFIER CELL

inverting amp R6
100k
2W

uses two floating-


Q1

R7 R10 STW8N80

amplifier cells 15V


2 8
100k
2W
100
1W

Joseph Wee Ting, Institute of D1


6.2V
Atomic and Molecular Sciences,
NC
Sinica Academy, Taipei, Taiwan 7
Q2


6
STW8N80
Transistors often find use as C1
4.7 pF
R11
3
three-pin amplifier devices, in 100
1W
which the input and the output share IC2
5
R2 R4 6N136
one pin. Thus, the input and the out- 600k 2k VOUT
put must have the same voltage at this 1W

pin. On the other hand, a four-pin am- R3 C2


plifier could isolate the circuit’s input 330k 2000 pF

and output. Using optoisolators, you


can design a four-pin Class AB ampli- R1 15V R8
100k
VIN
fier. Although the output voltage of an 10k
1

7 2W Q3
optoisolator curtails its usefulness, you 3
IC1 6

can add discrete transistors to form an 4
LM7171
R5
R9 R12 STW8N80
100k
isolated amplifier. �15V
2k 2W
100
1W
Figure 1 shows an example of a 2 8

simple, 1-kV-p-p Class AB inverting D2


6.2V
amplifier that uses two identical float- NC
ing-amplifier cells. The frequency re- 7
Q4

sponse is dc to 20 kHz at full gain. You 6


STW8N80
R13
can achieve higher frequencies but at 3 100
lower gains. The ratio of resistors R2 �15V
IC3
1W

and R1 sets the gain. This circuit elimi- 6N136 5


nates the need for many voltage-shift-
NEGATIVE AMPLIFIER CELL
ing components, which are typical of �600V
a standard circuit design. The positive
and the negative cells are driven out Figure 1 Transistors boost the output voltage and current of optoisolators, mak-
of phase. The 15V and 215V and re- ing an isolated amplifier output.

edn081030di43601 DIANE

Figure 2 The amplifier’s square-wave response at 10 Figure 3 The amplifier’s sine-wave response at 20 kHz
kHz shows some high-frequency cutoff. shows a clean output signal.

54 EDN | march 19, 2009


designideas
sistors R4 and R5 provide the neces- some negative feedback to the output the circuit from destruction.
sary bias to guarantee that the out- transistors. You must mount the four Figure 2 shows the square response
put transistors are always on. Careful STW8N80 N-channel MOSFETs on at 10 kHz. There are no overshoots or
trimming of R4 and R5 can remove the suitable heat sinks to keep them cool. undershoots, and the rising edge is al-
output crossover distortion. Zener di- The circuit requires no active short- most antisymmetric with respect to the
odes D1 and D2 keep the optoisola- circuit protection. One pair of 125- trailing edge. Figure 3 shows the sine-
tor photodiodes back-biased at 6.2V. mA currents across the high-voltage wave response at 20 kHz. Both outputs
Resistors R10, R11, R12, and R13 supply supply lines is sufficient to safeguard are 1 kV p-p.EDN

DPGA conditions signals 


DPGAs (digitally programmable-
gain amplifiers) amplify or atten-
with negative time constant uate analog signals, which maximizes
an ADC’s dynamic range. Most mono-
W Stephen Woodward, Chapel Hill, NC lithic DPGAs, such as the Linear Tech-
nology (www.linear.com) LTC6910 and
the National Semiconductor (www.
national.com) LPM8100, use a multi-
plying DAC in an op amp’s feedback
loop so that the DAC’s input code sets
the amplifier’s closed-loop gain. In-
stead of using a monolithic DPGA, you
can use two op amps and three analog
switches to build a DPGA employing
negative time constants.
You’re no doubt familiar with the e2t/RC
convergent exponential in which a
capacitor in an RC circuit asymptoti-
cally discharges to zero. For input volt-
Figure 1 A negative time constant causes voltage to increase exponentially age, V5VIN/2 at t5T5loge(2)RC,
over time. V5VIN/4 at t52T, V5VIN/8 at t53T,
and so forth. Less fa-
R1 miliar, but just as sim-
7.21k
ple, is the behavior of
GAIN-PROGRAMMING PWM MICRO-
I1 CONTROLLER the same RC topol-
S1 11
3 A T=7.21 �SEC ogy when you replace
69 �SEC=1/14.5 kHz
X1
4 3
R with an active cir-
5 �
VIN
X0
X A1 1
PWM
cuit that synthesizes
R4 AD8606
200 1/3 MAX4053
I1 2 � VO=�2VIN a negative resistance
�5 �SEC
C1
�4 �SEC t (Figure 1). If you re-
0.001 �F 1 MAX4053
R2
17.4k
R3
7.21k 2
/3 AMPLIFY place resistor R with
X0
15 13
9 S3 SAMPLE 2R, you create a posi-
X X1 A
I3 1
X1 A tive RC time constant.
I3 I2
X 14 Thus, you create a di-
S2 12 X0
10 I2
NOTE: 1 MAX4053
vergent exponential,
/3
I1=I2=I3. THEREFORE, IF THE ON-RESISTANCES
C2
750 pF
VINe1t/RC.
5
OF R1, R2, AND R3 ARE EQUAL, THEN
ON-RESISTANCE ERRORS CANCEL.
� A
2 7
Instead of converg-
C3
750 pF 6 �
AD8606 ing to zero, the wave-
form theoretically di-
C1 VOUT verges to infinity, and
C3=C2�
�2 V52VIN when t5T,
V54V IN at t52T,
V58VIN at t53T, and
Figure 2 Positive feedback from amplifier A1 causes C1 to increase in voltage, which exponen-
so forth. Therefore,
tially amplifies the input voltage.
you can amplify the in-

edn081030di43682 DIANE

56 EDN | march 19, 2009


designideas
put voltage by simply waiting the right lent gain resolution even when a PWM
amount of time (t5log2(V/VIN)T) after the near-ubiquity signal has just 8 bits of resolution and
starting the negative discharge. The di- its programmable gain has a range
vergent exponential and the negative
of programmable- greater than 0.2 dB/LSB step. (To view
time constant are the core concepts of timer/counter the log and linear plots of gain versus
the circuit in Figure 2. hardware makes time using the amplify phase, go to
You can program the amplifier’s gain the Web version of this Design Idea at
with a PWM (pulse-width-modula- it easy to digitally www.edn.com/090319dia.)
tion) signal from a microcontroller or generate a HIGHLY The accuracy and repeatability of
another circuit. When the PWM sig- the timing of the exponential signal,
nal goes to logic zero, sample-and-hold repeatable PWM- the ADC sampling, the jitter, and the
capacitor C1 charges to VIN. When the control signal. RC-time-constant stability all limit the
PWM signal cycles to logic one, op amplifier’s gain-programming accuracy.
amp A1 drives the R1C1 positive-feed- In Figure 2, 1 nsec of timing error, or
back loop, creating a negative time Thus, gain52(t/10 msec10.5) and log(gain)5 jitter, produces 0.007% of gain-pro-
constant. The resulting divergent ex- 310.6 dB/msec. At the end of the am- gramming error. Fortunately, the near-
ponential rise of C1’s charge continues plification cycle, when PWM returns ubiquity of programmable-timer/coun-
as long as the PWM signal remains at to logic zero, amplifier A2 captures and ter hardware in microcontrollers and
logic one. That situation creates a net holds the amplified input voltage. data-acquisition systems usually makes
voltage gain of: The logarithmic relationship be- it easy to digitally generate a highly re-
VOUT(t)5VIN2(t/10 msec10.5). tween gain and timing provides excel- peatable PWM-control signal.EDN

Instrumentation amplifier of equal value but of opposite polar-


ity. If the instrumentation amp oper-

compensates system offset ates from a dual-supply voltage, you


can easily provide both positive- and
from single supply negative-correction voltage. Howev-
er, some instrumentation amps oper-
Luca Bruno, ITIS Hensemberger Monza, Lissone, Italy ate from a single supply—for example,
in a battery-powered application—to


Many integrated instrumenta- adds in phase to the output to yield a amplify a signal source or a sensor that
tion amplifiers have architec- gain of one. As a result, you can reset introduces a positive offset voltage. A
tures that permit offset compensation. the output offset voltage by applying sensor such as the AD590 from An-
The reference terminal’s voltage, VREF, to the VREF input a correction voltage alog Devices (www.analog.com), for
example, produces an output current
RG
R4 proportional to absolute temperature,
46.4k
0.1% 0.1%
and you should calibrate it at the
lower reference temperature. In this
R2 case, the output swing of the instru-
46.4k
0.1% C1 5V mentation amp decreases, especially
R1 100 nF with high gain. To prevent this effect,
23.2k
R3 you must apply a negative-correction
0.1% 2
� 46.4k voltage, which you generate from the
IC1A 1
0.1%
6 8 positive power supply. In precision
OPA2333 �
IC1B applications, the application of such a
VA 3 � R5 7
OPA2333 VOUT voltage may cause a problem.
46.4k 5
0.1% � This Design Idea shows you how to
VREF 4 build an instrumentation amp operat-
GND
ing from a single supply that permits
VB you to reset the system offset by ap-
plying a positive-correction voltage
Figure 1 You can build an instrumentation amp operating from a single supply to the VREF input. The circuit in Fig-
that permits you to reset the system offset by applying a positive-correction ure 1 employs the dual high-precision
voltage to the VREF input. OPA2333 op amp from Texas Instru-
ments (www.ti.com). This op amp can

58 EDN | march 19, 2009


VO =  3 +  ( VB1VA )1VREF .
 RG 
designideas
Equation 2 Equation 3

operate from a 1.8 to 5.5V supply and


uses a proprietary autocalibration tech- V =  3 + 92.8 kΩ  ( V 1V )1V . 2R
3+
O B A REF
nique to simultaneously provide a max-  RG  RG
CMRR = ,
imum offset voltage of 10 mV and near-  ∆R 
6 
zero drift over time and temperature. It The amplifier’s differential gain is  R 
also Equations forEquations
offers high-impedance DI4412 (inputs for− DI
12 5 −that
08 issue
4412 (12 )− 5 − 08 kV/R
31(92.8
Equation issue
3 ) G), and the reference
have a common-mode range 100 mV voltage is added, inverted together where DR/R is the resistor’s tolerance.
beyond the supply rails and rail-to-rail with the output signal. Resistor RG sets If the tolerance is 0.1% and with the
or DI4412 for
Equations (12 −DI − 08 issue
54412
output (12 −)swings
that 5 − 08within
issue) 50 mV of the the gain, and, if you do not connect R , minimum differential gain, which is
2R G
rails.Equation
Applying1theEquation superposition 1 of the the gain assumes 3+ the minimum value, three, you obtain a CMRR of at least
RG
effects to the circuit in Figure 1 yields which CMRRis=three; decreasing , the value of 54 dB. With a differential gain of 100,
the following equation: RG to 93V6increases  ∆R  the gain to 1000. you obtain a CMRR of at least 84 dB.
 R 
Equation 1  The V  input  requires a low-im- The VREF input can reduce the sys-
R 4    RR44  R 2   R 4REF   R2 
VO = VB  1 +VO = VB  1 + +  pedance
   +  1 connection
  1 to preserve a tem offset to the lower output-swing
 R 3 R 5 RG  R3 RR35 RR
 good R3   RG
GG  CMRR  
(common-mode-rejec- limit but does not reset it completely
R            
 R   R  R 4   R 2 4 R 2 4  R 4   R 4 4
R R    tion  R ratio);
  otherwise,
 R 4  you can use because, in that case, the output volt-
1V+O = VB4 1 +  +  V4A 1 +2+12V A  1 + 1 +    1VREF +  op-amp
an 1 . Vbuffer
REF  for . better CMRR, age would be unable to reach the sin-

R 3 R 5R G R 3 R R53 RGRG R  
 1RR3 G RGR 3R 1 RRGG  R 3  which
 RR 
G5depends  R 5  on resistor-ratio
mainly gle-supply ground. If you want instead
R 2   R 4 R 2 R4 R4   R4R4  R  matching. In this implementation, to to reset the output offset, you can sub-
VA 1 +  +     1V+REF
     1  .VREF  4  . preserve an acceptable CMRR, you tract this value using an ADC with dif-
R G  R 3R1 RGRG R3   RGR5   R5 
  must use precision film resistors. An- ferential inputs (Reference 1).EDN
ToEquation
achieve 2equal gain for
Equation 2 both the alyzing the circuit, you can calculate
VB and the VA inputs, resistors R2, R3, the worst-case CMRR at low frequen- R e fe r e nce
R4, and R5 must have equal values that cy. With R2, R3, R4, and R5 all of equal 1 Bruno, Luca, “Circuit compensates
Equation 2 are double the9value 2.8 kΩof R1. 9Using the value and double that of R1 and with
2.8 kΩ 
system offset of a load-cell-based
resistor =  3 + in V
VO values O =  (31,
Figure V+Byou 1VA )1V (REF
obtain VB1 A )1
.allVthe VREF . having equal tolerance,
resistors balance,” EDN, Aug 16, 2007, pg 71,
 simplifiedR G  RG 
the following equation: you obtain: www.edn.com/article/CA6466208.
2.8 kΩ  92.8 kΩ 
VO =  3(+VB1VA )1V
( VREF
B1 . VA )1VREF .
RG   R G Equation 3
Equation 3

Equation 3 2R 2R
3+ 3+
RG RG
CMRR = CMRR , = ,
 ∆R   ∆R 
2R 2R 6  6 
+ 3+  R   R 
RG RG
CMRR , = ,
 ∆R   ∆R 
 R  6 
   R 

60 EDN | march 19, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Twin-T power oscillators work


as dc-biased ac sources D Is Inside
56 Diagnose LEDs by monitor-
Tiger Zhou and Robert Dobkin, Linear Technology, Milpitas, CA ing the switch-mode duty cycle


AC test equipment often needs highly frequency-selective as a notch 60 Single pin controls relay,
a low-distortion signal source to filter. The low-dropout regulator am- intermittent buzzer, and
excite the device under test. The com- plifies the signal and drives the load. status LED
mon practice is to use a signal genera- The regulator in this circuit incorpo-
tor to produce a low-distortion refer- rates a current-reference voltage-fol- 62 Simple two-transistor circuit
ence, which you feed to a power ampli- lower architecture. It is unity gain from lights LEDs
fier to drive the device under test. This the Set to the Out pins, and the cur- ETo see all of EDN's Design
Design Idea suggests a less cumbersome rent reference is a precision 10-mA cur- Ideas, visit www.edn.com/
alternative. rent source. The RSET resistor on the designideas.
Figure 1 shows an oscillator that Set pin programs the output-dc level.
generates a low-distortion sinusoidal By connecting a twin-T network be-
signal with power-driving capability. tween the Out and the Set pins, the
The power oscillator consists of two resulting notch filter attenuates both Small-signal analysis of the twin-
major parts: a twin-T network and a high- and low-frequency content, al- T network indicates that the gain is
high-power low-dropout regulator. The lowing the center frequency to freely maximum at the center frequency. The
twin-T network has two T-type filters pass through. The resistors and capaci- twin-T oscillator’s maximum gain in-
in parallel: one lowpass filter and one tors program the center frequency, f0: creases from one to 1.1 when the K
highpass filter. The twin-T network is f051/(2pRC). factor increases from two to five (Fig-

IN
LT3080
VCONTROL

OUT VOUT

SET

1 �F C
R
200 4.7 �F 10
RSET R/K

K�C 2k
R C

Figure 1 This oscillator generates a low-distortion sinu- Figure 2 The twin-T network’s gain changes with the value
soidal signal with power-driving ability. of K from Figure 1.

edn081127di43891 DIANE
(in 12-15 folder)

54 EDN | april 9, 2009


ure 2). The maximum gain decreases
IN when the K factor is larger than five.
LT3080 Therefore, select a K factor of three
VCONTROL
to five for a gain larger than unity
gain. The loop gain must be unity to
maintain a steady oscillation. Thus,
you need a potentiometer to tune the
� loop gain to control the oscillation
amplitude.

The twin-T oscillator can drive in-
VOUT
OUT ductive, capacitive, or resistive loads.
SET
The low-dropout regulator’s current
6.3V, limit, which is 1.1A for the Linear
150-mA
10 �F 47 nF
LIGHT BULB
Technology (www.linear.com) LT3080,
8.45k 10 is the only limit on the oscillator’s drive
4.7 �F
2.21k capability. The load characteristics limit
499k
the maximum programmable frequency.
For example, a 10V resistive load with
220 nF
121 a 4.7-mF output capacitor causes a 7%
8.45k
47 nF THD (total harmonic distortion) at a
frequency higher than 8 kHz, although
THD is 0.1% at 400 Hz in the circuit
of Figure 3. The twin-T oscillator has
the same performance in line and load
regulation as the LT3080. It also works
Figure 3 To automatically control the gain, you can replace the potentiometer
in a wide temperature range.
with a light bulb.
To automatically tune the gain, you
edn081127di43893 DIANE can replace the potentiometer with a
(in 12-15 folder) light bulb (Figure 3) or a voltage-mod-
ulated resistive MOSFET (Figure 4).
IN
LT3080
The light bulb’s resistance increases
VCONTROL with the oscillation amplitude due to a
self-heating effect, so it servos the loop
gain to maintain the oscillation. In
Figure 4, by detecting the peak voltage
� using a zener diode, the MOSFET re-
sistance decreases when the oscillation
� amplitude is high. The loop gain also
VOUT decreases to maintain the oscillation.
OUT
SET Figure 5 shows the test waveform of
100 the twin-T oscillator using a light bulb.
100k The output is tuned to a 4V-p-p volt-
age with 5V-dc bias voltage (Figure 6).
1 �F 47 nF 3.1V The twin-T oscillator has a 400-Hz fre-
10 �F quency and 0.1% THD. The most sig-
8.45k 4.7 �F
2.21k 20k
10 nificant harmonic contribution is from
499k the second harmonic at less than 4
VN2222LL mV p-p. Figure 6 shows the test wave-
220 nF form of the twin-T oscillator using the
8.45k 200 MOSFET. The THD is 1% with a 40-
47 nF
10 �F 20k mV-p-p second harmonic.
Start-up is another important as-
pect of the oscillator. Both circuits ex-
hibit no low-frequency swing, which
is common to other types of oscilla-
Figure 4 You can automatically control the gain by replacing the potentiometer
tors. The waveforms in figures 7 and
with a variable-resistance MOSFET.
8 exhibit little overshoot. The oscilla-
edn081127di43894 DIANE
(in 12-15 folder)

april 9, 2009 | EDN 55


designideas

Figure 5 The test waveform for the oscillator in Figure 3 Figure 6 The test waveform for the oscillator in Figure 4
shows low distortion at a THD of 0.1%. shows low distortion with a THD of 1%.

Figure 7 The waveform for the circuit in Figure 3 shows a Figure 8 The waveform for the circuit in Figure 4 shows a
slow start-up of the light-bulb oscillator. quick start-up of the MOSFET oscillator.

tor using the MOSFET stabilizes faster can use the simple circuit as a dc-bi- Ack n owle d g m e nt
than the one using the light bulb be- ased ac source in applications requir- The authors wish to thank Tony Bonte,
cause the light bulb has a long thermal ing low distortion and power-driving Mitchell Lee, Jim Williams, and Todd
constant due to the heating effect. You capability.EDN Owen for fruitful discussions.

Diagnose LEDs by monitoring the switch-mode duty cycle


Fons Janssen, Maxim Integrated Products Inc, Bilthoven, the Netherlands


Engineers often monitor the forward voltage, VF,
of HB LEDs (high-brightness light-emitting di- LEDs
odes) to assess the LEDs’ health. Big changes in forward RSENSE L
voltage can indicate deterioration or even a complete VIN
failure of one or more LEDs connected in series. For
CIN
several LEDs in series, the sum of their forward voltages
D1
can reach 40V or more, and, if you do not reference
that voltage to ground, it requires a differential mea- 1 6
VIN VCC
surement. In addition to the challenges of high volt-
MAX16820
age and differential measurement, HB LEDs are often
dimmed using PWM (pulse-width modulation). If so, 2
CS� DRV
5
you can’t measure forward voltage during the low por- PWM
DIMMING
tion of the PWM duty cycle when the LEDs are unlit 3 4
DIM GND
and the forward voltage is not present. For a hysteretic
buck-LED driver driving three LEDs in series (Figure
1), you must measure the anode and cathode voltages
of the string when the Dim pin is high.
To avoid the need for a differential high-voltage mea- Figure 1 For a hysteretic buck-LED driver driving three LEDs
surement, you can take the indirect approach of mea- in series, you must measure the anode and cathode voltages
suring the duty cycle at the driver pin, DRV. For this of the string when the Dim pin is high.
LED driver, a first-order estimate of forward voltage for

edn081127di44031 DIANE
(IN 12-15 FOLDER)

56 EDN | april 9, 2009


designideas
LEDs
the LED string is VF5D3VIN, where RSENSE L
D is an internal duty cycle that the VIN
IC’s switch-mode section produces; do CIN
not confuse this duty cycle with that D1
at the Dim pin. You reference the driv- 1 6
VIN VCC
er signal to ground and limit it to the
MAX16820
power-supply voltage, VCC, at 5V. That
2 5
condition allows the use of low-voltage PWM
CS� DRV

ADCs or comparators, which the LED DIMMING


3 4
driver’s VCC output, a maximum of 10 DIM GND

mA, can power. R1 VD



Figure 2 shows how to detect a MAX9141 LED SHORT
short-circuited LED with the aid of a C1
REF �
LE
comparator. Filter R1C1 converts the ac D2
PWM signal at the driver to a dc volt-
age, VD, proportional to D3VCC. You
should sample VD when its value is R2 C2

greater than perhaps 90% of its steady-


state value; this sampling requires a
period of at least 2.3R1C1. Because the Figure 2 Adding this comparator circuit to the Figure 1 circuit provides detec-
comparator’s LE (latch enable) latches tion of shorted LEDs.
the output when LE is low, LE should
assert not earlier than 2.3R1C1 after shorted, its forward voltage drops and
edn081127di44032 DIANE
(IN 12-15 FOLDER)
per LED (Figure 3a), the filtered driv-
the Dim pin goes high. R2, C2, and D2 causes the duty cycle at the driver to er signal (green) stabilizes at approxi-
ensure that LE deasserts immediately drop. VD then drops below the refer- mately D3VCC5(9V/12V)5V53.75V.
after the Dim pin goes low. The value ence, causing the comparator’s output The comparator latches when the fil-
of R2C2 is higher than that of R1C1, to go high, indicating a shorted LED. tered Dim signal (yellow) goes lower
so the comparator enables when the Because the output latches when the than 2.5V, so the comparator begins
input signal reaches at least 90% of its Dim pin goes low, the error signal re- interpreting the filtered driver signal
steady-state value. D2 immediately dis- mains asserted even when the LEDs are after approximately 100 msec. Clearly,
charges C2 after the Dim pin goes low, off. Figure 3 shows the filtered Dim pin VD is higher than the threshold-refer-
which latches the output as soon as the and driver signals for normal operation ence voltage (red) when the compar-
LEDs turn off. versus a shorted-LED condition. ator is active. After one of the LEDs
Because the reference voltage is For a system with an input voltage of shorts out (Figure 3b), VD stabilizes at
lower than D3VIN, the comparator 12V and three LEDs in series, in which approximately (6V/12V)5V52.5V and
output is normally low. If an LED fails the forward voltage is approximately 3V no longer exceeds the threshold. That
condition causes the comparator’s out-
put to go high, indicating that one of
the LEDs has become a short circuit.
The choice of filter constants R1C1
and R2C2 depends on several param-
eters. The cutoff frequency should be
low enough to properly filter the driver
signal yet small enough to allow the fil-
tered signal to stabilize near the steady-
state value achievable within the
(a) (b)
shortest dimming pulse. You can easily
Figure 3 For a system with an input voltage of 12V and three LEDs in series, adjust this circuit to detect open-cir-
in which the forward voltage is approximately 3V per LED (a), the filtered driver cuit LEDs. When an LED breaks and
signal (green) stabilizes at approximately D3VCC5(9V/12V)5V53.75V. The com- stops conducting current, the driver’s
parator latches when the filtered Dim signal (yellow) goes lower than 2.5V, so the duty cycle goes to 100% when the Dim
comparator begins interpreting the filtered driver signal after approximately 100 pin is high. If you then swap the com-
msec. Clearly, VD is higher than the threshold reference voltage (red) when the parator-input connections and put the
comparator is active. After one of the LEDs shorts out (b), VD stabilizes at approxi- reference voltage slightly below VCC,
mately (6V/12V)5V52.5V and no longer exceeds the threshold. the comparator output goes high in re-
sponse to an open LED.EDN

april 9, 2009 | EDN 59


designideas
Single pin controls relay, sign Idea discusses a circuit that con-
trols a device through a relay and an
intermittent buzzer, and status LED intermittent buzzer with only one digi-
tal-I/O pin.
Kartik Joshi and Manik Chugh, Pin PA1 of the digital device controls
Netaji Subhas Institute of Technology, Delhi, India a relay, which switches an appliance on


Switching applications involv- could be in the form of a buzzer that and off (Figure 1). NPN transistor Q3
ing controlling devices or appli- turns on for a few seconds every time activates the relay coil when the I/O
ances using digital-I/O lines through a the line changes state. Designers gen- line is in the high state. Status LED D1
relay often need to indicate the change erally employ an additional I/O pin to connects in parallel to the relay coil
of state of the I/O line and, hence, the trigger the buzzer whenever the state of and turns on when the I/O line is high
connected device. This indication the primary I/O line changes. This De- and off when the line is low.
The buzzer remains on for a small
12V amount of time when the relay chang-
es state. You accomplish this task by
employing a push-pull-inverter topolo-
D1
K1 gy using complementary BJTs (bipolar-
D2 junction transistors) NPN Q1 and PNP
IN4001
R9 Q2. The output of this stage connects
1.5k to a bridge rectifier with a buzzer as a
R7 load because buzzers usually are unidi-
1.5k rectional. The bridge rectifier connects
PA1 Q3
in series both with resistor R12 to regu-
2N2222
R10
MVCC late the maximum current through the
1.5k buzzer and with capacitor C1 to ensure
that the buzzer “fades off.” When the
Q2
BC558A
line is low, transistor Q2 is on, the ca-
BUZZER pacitor charges to a positive voltage,
R11 B1
1.5k and the buzzer operates until the cur-
rent through it is sufficient. When the
Q1 line goes high, transistor Q1 switches
BC547A on, the capacitor discharges to ap-
R12
47 proximately 0V, and the buzzer oper-

C6 ates again for a short duration. The
1000 �F on-time of the buzzer depends on the
values of REQ, the series combination
Figure 1 This circuit controls a device through a relay and an intermittent buzzer of R12 and the buzzer resistance, and
with only one digital-I/O pin. C6. To change the time constant and
hence the on-time of the buzzer, you
should change the value of the capaci-
tor rather than that of the resistor. You
can also design this circuit using only
one BJT instead of two, but the tran-
sistor would always draw some current
edn081030di43371 DIANE at steady state.
This topology is useful when no
separate I/O lines are available for
controlling the buzzer. You can also
employ this topology to indicate the
change of state of any input stage di-
rectly by connecting it to the given
circuit or through a buffer. Figure 2
shows a Spice simulation of the buzzer
circuit. This simulation replaces the
Figure 2 A Spice simulation of the buzzer circuit replaces the buzzer with 50V buzzer with 50V resistance and plots
resistance and plots the current through the buzzer and the status of the I/O the current through the buzzer along
line. with the status of the I/O line.EDN

60 EDN | APRIL 9, 2009


designideas

Simple two-transistor circuit the feedback capacitor and the input-


stage impedance. The circuit oscillates
lights LEDs at 91 kHz with a 48% duty cycle. You
can use almost any common NPN or
Barry A Tigner, Michigan State University, East Lansing, MI PNP transistors, as long as they have
moderate forward-current gain of 50 or


A previous Design Idea de- more and can handle 100-mA col-
scribes a circuit that uses an lector currents.
astable multivibrator to drive an The LED connects across the out-
R2
LED (Reference 1). The circuit in 1k
put transistor because this approach
Figure 1 uses a simpler alternative lets the inductive kickback voltage
approach. The circuit uses a 2N3904 2N3906 L1 add to the battery-supply voltage
180 �H
NPN transistor and a 2N3906 PNP Q1
and makes the LED brighter. This
transistor, which operate as a high- C1 circuit operates well from approxi-
47 pF
gain amplifier. B1 � mately 0.8 to 1.6V, which is the use-
The 1-MV resistor supplies bias 1.5V AA ful range of an alkaline battery. The

current. The 1-kV resistor helps LED-light output decreases as the
R1 Q2
linearize the oscillator waveform 1M
LED1 supply voltage decreases from 1.6 to
into one that is close to a square 2N3904 0.8V.EDN
wave with about a 50-to-50 duty
cycle. The capacitor supplies posi- R e fe r e nce
tive feedback from the output of the 1 Bruno, Luca, “Astable multivibra-

amplifier to the noninverting input. Figure 1 This two-transistor circuit oper- tor lights LED from a single cell,”
The frequency of oscillation de- ates as a high-gain amplifier to light LEDs. EDN, Aug 21, 2008, pg 53, www.
pends mostly on the RC constant of edn.com/article/CA6586223.

edn081215di44101 DIANE
PLACED IN THE 2-1 FOLDER

62 EDN | APRIL 9, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Simple method uses PSpice


for Thevenin-equivalent circuits D Is Inside
David Karpaty, Analog Devices Inc, Wilmington, MA 48 DAC and flip-flops form


constant-current source
Thevenin- and Norton-equiv- must produce the same current through
alent circuits, among the most the load. The total resistance in the 52 Convert negative inputs
fundamental circuit-analysis theorems, Thevenin circuit is RTOTAL5(V TH/ to positive outputs
can be useful for determining a load re- ILOAD)5(374.095 mV/60.301 mA)Q ETo see all of EDN's Design
sistance for maximum power transfer, 6.203 kV, where RTOTAL is the total re- Ideas, visit www.edn.com/design
simplifying circuit models, and a variety sistance. Therefore, the Thevenin resis- ideas.
of other analysis techniques. Unfortu- tance is simply [(VTH/ILOAD)2RLOAD]5
nately, calculating the Thevenin volt- (RTOTAL2RLOAD)56.203 kV22 kVQ
age and resistance can become difficult 4.203 kV, where VTH is the Thevenin
as circuit complexity increases. Figures voltage and ILOAD is the load current. Without the aid of simulation, you
1, 2, and 3 illustrate a simple method Figure 4 shows
Equation the Thevenin-
for di4349 (12-5-08 issue)can calculate VTHEVENIN and RTHEVENIN
for obtaining the Thevenin voltage equivalent circuit, and Figure 5 shows as follows. The array for the loop cur-
and resistance—and, subsequently, the the Norton-equivalent circuit. Note rents in Figure 2, assuming a clock-
Norton equivalence—with the aid of that, because the net current through wise current flow in each loop, gives
Equation 1
simulation. First, you choose an arbi- the load flows to the left, the posi- the current through the load resis-
trary load resistance, RLOAD—2 kV in tive Thevenin terminal is grounded. tance (Equation 1).
this example—and run the simulation
to get the current through the load re- +(6k)I1 (2k)I2 (0)I 3 (2k)I 4 (0)I 5 (0)I6   1V 
(2k)I +(9.5k)I (2k)I
sistance. Next, you remove the load re-  1 2 3 (0)I 4 (2k)I 5 (0)I6   0 V 
sistance and simulate the open-circuit  (0)I1 (2k)I2 +(15k)I 3 (0)I 4 (0)I 5 (3)I6   0 V  (1)
voltage across nodes A and B to obtain   .
  (2k ) I1  (0)I 2  (0)I 3 +(4k)I 4 (2k)I 5 (0)I6   5V 
the Thevenin voltage. You obtain the
 (0)I (2k)I2 (0)I 3 (2k)I 4 +(14k)I 5 (2k)I6  2V 
Thevenin resistance from those two  1  
values.  (0)I1 (0)I2 (3k)I 3 (0)I 4 (2k)I 5 +(17k)I6   2V 
The Thevenin-equivalent circuit
R1 R3 R8 R1 R3 R8
2k 3.5k 8k 2k 3.5k 8k

V1 R2 R5 Equation 2
R12 V1 R2 R5
1V 2k 2k 1V LOOP 1 LOOP 2 LOOP 3 R12
2k 2k 2k
2k
R6 RLOAD R11
R6 RLOAD R11
2k 2k 3k
2k A 2k B 3k
V2 +(6k)I1 (2k)I2 (2k)I 3 PROBE (0)I 4
1
(0)I 5   1V 
(2k)I +(4k)I (0)I 52V2  5V 
V
2V
R14  1 2  (2 k)I 3 (0)I 4
(2k)I1 (2k)I2 LOOP R14
4 5(2k)IR5   2V  .6
2k +(19.5k)I
R7 R10 4 3 R(2k)I
LOOP LOOP
2k
2k 2k  7 10  
V4 R9 R13  (0 )I1 (0)I 2  (2k)I 3 +(15k)I
2k 4  (3k)I 5 
2k 0V 
5V V4
8k 10k  (0)I (0)I2 5V(2k)I 3
 (3k)I8k49 +(14k)I 5   10k
R R
2V13 
 1 
Figure 1 To calculate Thevenin-equivalent
circuits, you first choose a load resistance— Figure 2 The simulation for current through the load resistance yields
2 kV in this circuit. 260.3 mA.

edn081205di43491 DIANE
edn081205di43492 DIANE
APRIL 23, 2009 | EDN 47
designideas
XMM1 RTHEVENIN
4.203k
� � PROBE 1

VTHEVENIN RLOAD
R1 R3 R8 0.374095V 2k
2k 3.5k 8k

Equation for di4349 (12-5-08 issue)


V1 R2 R5
1V LOOP 1 2k 2k LOOP 4 R12
LOOP 3 2k
Equation 1 R6 R11 Figure 4 In the Thevenin-equivalent
2k A B 3k circuit, current flows to the left, so
the VTHEVENIN terminal is grounded.
V2 edn081205di43494 DIANE
+(6k)I1 (2k)I2 (0)I 3 (2k)I 4 2V (0)I 5 (0)I6   1V 
(2k)I +(9.5k)I R14
 1
LOOP 2
2  R7(2k)I 3 (0)I 4 R(2k)I
10 5 (0)I62k  0 V 
LOOP 5

 (0)I1 (2k)I 2k
V4 2 +(15k)I 3  (0)I 4 2k(0)I 5 (3)I6   0 V  PROBE 1
 5V
R9 R13  .
(2k)I1 (0)I2 (0)I 3 +(4k)I
8k 4 (2k)I10k5 (0)I6   5V  INORTON RNORTON RLOAD
 (0)I (2k)I2 (0)I 3 (2k)I 4 +(14k)I 5 (2k)I6  2V  8.9�005A 4.203k 2k
 1  
(0)Isimulation
Figure 3The 1 (0)Ifor
2 the (3k)I 3 (0)I
open-circuit voltage (2k)I
4 yields 5 +(17k)I6   2V 
approximately
2374 mV.

From Equation 1, you can calcu- currents in Figure 3 without the


late I2 and I5: I2Q217.77 mA, and load resistance,
edn081205di43493 as Equation 2 shows.
DIANE
Figure 5 In the Norton-equivalent
I5Q157.47 mA. Thus, I 2I Q60.3 mA, From Equation 2, you can calculate circuit, R NORTON is 4.203 kV.
Equation 2 2 5
assuming a leftward flow through the the following currents: I 1Q807.92
load resistor. mA, I2Q1.744 mA, I3Q179.87 mA, Thus, VA 52V 4 1[(I 2 2I 3 )3R 7 ]Q
edn081205di43495 DIANE
You calculate the array for the loop I 4Q53.64 mA, and I 5Q148.27 µA. 21.8719V, where the net current flows
downward. Further, V B5 [(2V 41
+(6k)I1 (2k)I2 (2k)I 3 (0)I 4 (0)I 5   1V  (I 3 3R 9 ))1((I 3 2I 5 )3R 10 )1V 2 ]Q
(2k)I +(4k)I
 1 2 (2k)I 3 (0)I 4 (0)I 5   5V  21.498V, where the net current in R10
(2) flows downward. Thus, VTHEVENIN5
(2k)I1 (2k)I2 +(19.5k)I 3 (2k)I 4 (2k)I 5  2V  .
   VA2VBQ2374 mV, and you can cal-
 (0)I1 (0)I2 (2k)I 3 +(15k)I 4 (3k)I 5   0V 
culate RTHEVENIN according to the pre-
 (0)I (0)I2 (2k)I 3 (3k)I 4 +(14k)I 5   2V 
 1 vious description.EDN

DAC and flip-flops form rent pin (Pin 19). The AD5422’s in-
ternal shift-register data moves into
constant-current source the data register at every low-to-high
transition of the latch signal (Pin 7).
Marián Štofka, Slovak University of Technology, Bratislava, Slovakia
The device interprets this alternating


The Analog Devices (www. cal pushbutton switch (Figure 1). bit sequence as a control command
analog.com) AD5422 16-bit The AD5422’s programming uses a during the 23rd time you press and re-
serial-input DAC lets you program 24-bit word in which the upper eight lease the switch after IC1’s power-up.
for a voltage output or a current out- bits form an address for a control regis- After that sequence, the SCLK signal
put. To communicate with the DAC ter and the lower 16 bits set the DAC’s can remain idle (Figure 2).
and produce a variable output, you output range, slew-rate step, and slew- Flip-flop FF1, configured as a familiar
need a data SERDES (serializer/dese- rate clock (Table 1, pg 52). Program- divide-by-two counter, produces the
rializer). If your design needs a con- ming a 24-bit 0101 ... 01 pattern into desired alternating sequence. Manually
stant 4-mA output, however, you can the AD5422 sets it to the bottom of pressing and releasing the pushbutton
program the device with two flip- the simultaneously selected current switch, you cause the generation of an
flops and test it with S1, a mechani- range, 4 to 20 mA at the output-cur- SCLK signal. You must use a debounc-

48 EDN | APRIL 23, 2009


designideas
er because the circuit requires a clean by using the SN74HC74-class flip-flop. due to loads appear at the initializing
logic signal for SCLK with level tran- The Q output of FF1 in IC2 connects to state, at clocking in the control word
sitions that do not exceed a few 10s of the SDIN input of IC1. The level tran- to IC1, or in a faulty state when the
nanoseconds. FF2 acts as an asynchro- sitions at the SDIN input must have open-drain FAULT output of IC1 is ac-
nous set/reset flip-flop that debounces preset and hold times of at least 5 nsec tive. Fortunately, either the output cur-
the signal from the button. with respect to low-to-high transitions rent (Pin 19) is not yet flowing, or an
For the circuit to work properly, of the SCLK signal. You can derive the overtemperature condition or an ex-
the active low-to-high transition of supply voltage of 5V for the pull-up re- cessive value of the load resistor causes
the latch signal must occur at least 13 sistor at the FAULT output of IC1 (Pin external damage to the precision of
nsec after the low-to-high transition of 3) for IC2 from the AD5422’s precision this current. In either case, the exter-
SCLK. You can fulfill this requirement 5V reference. The tiny current surges nal loading of the internal reference

FAULT LOGIC OUTPUT 15V


MSB LSB
D23 D15 D11 D7 D4 D2 D0 100 nF

0 1010 101 0 10 1 0 101 010 10 10 1


IC1
1 AD5422 24
ADDRESS SLEW- SLEW- OUTPUT- AVSS AVDD
RATE RATE RANGE 2 23
NC DVCC �VSENSE NC
CLOCK STEP SELECT
10k
3 22
FAULT �VSENSE NC
NOTE:
LSB ENTERS THE INTERNAL SHIFT REGISTER AS A LAST BIT. 4 21
GND VOUT NC
5 20
Figure 2 Although the control-command sequence CLEAR SELECT BOOST NC
is at least 23 clock pulses wide, you can easily IOUT
6 19
CLEAR IOUT
generate the alternating bit pattern. 18
7 RL
LATCH NC NC
�1200
8 17
SCLK CCOMP NC
9 16
SDIN DVCC SELECT NC
10 15
SDO REFIN
11 14
AGND REFOUT
12 13
GND RSET NC
edn081127di43932 DIANE
(PLACED IN THE 12-15 FOLDER)
5V

14 13 12 11 10 9 8
VDD

D S Q

CLK
Q
IC2 R
SN74HC74 FF1
D S Q 47 nF
470k 470k
S1 CLK
Q
R
FF2
GND

1 2 3 4 5 6 7

0V

Figure 1 After you press and release S1 23 times, the DAC produces a constant-4-mA-current output.

APRIL 23, 2009 | EDN 51

edn081127di43931 DIANE
(PLACED IN THE 12-15 FOLDER)
designideas
source, which is no more than a few you can measure a voltage of 0.400xV tivity to temperature, immunity to sup-
10s of microamperes, is harmless to the on this resistor, where xm4, confirming ply-voltage variations, and high initial
precision of the reference source. the high-precision, constantly flow- accuracy. Current-output DACs also
By connecting a high-precision, ing current of 4 mA. The actual full- exhibit output resistance in the 10s of
100V resistor between the IOUT pin and scale-range error of IC1 is far below its megohms.
ground and generating 23 clock pulses, guaranteed worst-case value of 60.3% This circuit uses S1 to generate
full-scale-range error (Ref- the SCLK signal for testing purposes
TABLE 1 Effects of the single erence 1). Hence, you must only. For power-on-the-go applica-
bits of the control command divide the observed relative tions, you can use a free-running clock
D2D1D0=101 Selects 4- to 20-mA current range error of the 4-mA current, with a frequency as high as 200 kHz.
D3=0 Disables daisy-chain operation with a value not exceeding You can supply the pull-up resistor at
0.1%, by four because the the FAULT output and IC2 from the
D4=1 Enables slew-rate control current scale is 20 mA24 AD5422’s DVCC pin.EDN
D7 to D5=101 Selects slew-rate size of 4 LSB mA516 mA. The total
D11 to Selects slew-rate update-clock full-scale-range error of the R e fe r e nce
D8=0101 frequency of 69.444 kHz DAC in this case is thus less 1 “Single Channel, 12/16-Bit, Serial
D12=1 Enables outputs
than 0.1%/4, or 0. 025%. By Input, Current Source and Voltage
using the constant-current Output DACs, AD5412/AD5422,”
D13=0 Deactivates external-resistor pin source employing a mono- Analog Devices, 2008, www.analog.
D14=1 Increases output voltage by 10% lithic DAC, you get high com/static/imported_files/data_
D =0 Concerns only the voltage output resolution, negligible sensi- sheets/AD5412_AD5422.pdf.
15

Convert negative inputs Current through R1 and R2 should be

to positive outputs at least 2 mA. The IC1 output, which is


IC2’s input, is 10.5V higher than 25V,
Shane Chang and Budge Ing, Maxim Integrated Products, Sunnyvale, CA which is 5.5V with respect to common
ground.


You can obtain a precise, posi- 25V when its VCC pin connects to IC2, a linear regulator whose ground
tive-output voltage from a nega- common ground—that is, the ground pin connects to the common ground,
tive-voltage supply with a boost con- of the negative-power-supply input. accepts input voltages as high as 6.5V.
verter and a linear regulator. The input Voltage divider R1/R2 at IC1’s output Its output is factory-set at 3.3V. Figure
and output capabilities of the circuit in provides feedback that sets the output 2 shows the output voltage versus the
Figure 1 depend on the allowable I/O voltage 10.5V above IC1’s ground pin. output current for the circuit in Figure
voltages of IC1 and IC2. In this case, With the feedback-threshold voltage 1 with input voltages of 24.5, 25, and
IC1 and IC2 convert a 25V input volt- factory-set to 1.226V, you can choose 25.5V.EDN
age to a 3.3V output voltage. values for R1 and R2 using this equa-
IC1 is a boost converter that accepts tion: (1.226V/R2)3(R11R2)510.5V.

22 �H 3.3V
OUT
IC2
D1 MAX8875EUK33
CMDSH2-3
100k
SW LX IN
IC1 R1
4.7 �F 10 pF
MAX8574EUT 2.1M POK
SHDN
VCC FB 1 �F
R2
GND
287k
1 �F
SHDN GND
POWER OK
1 �F

Figure 2 The circuit’s output volt-


�5V COMMON age drops as current increases.
Plots indicate source voltages of
Figure 1 A two-IC circuit converts a 25V input to a 3.3V output. 24.5, 25, and 25.5V.

52 EDN | APRIL 23, 2009


edn081205di43911 DIANE
(PLACED IN THE 12-15 FOLDER)
designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

CMOS-NAND gates control D Is Inside


sump pump 32 Use an LED to sense and emit
light
V Gopalakrishnan, Indira Gandhi Center for Atomic Research,
Kalpakkam, India 34 Two instrumentation amps


make accurate voltage-to-current
With just a few NAND gates, When the tank is empty, sensors L1 source
you can control sump pumps and L2 and Gate D are at low levels
and other pumps that keep your base- because the outputs of gates B and A 36 Simple circuit indicates health
ment from flooding and maintain are high. When the water level rises of lithium-ion batteries
water levels in tanks. The circuit in and shorts 12V through L1, the gate
ETo see all of EDN's Design
Figure 1 receives 12V signals from outputs remain the same. When the
Ideas, visit www.edn.com/design
L1, the lower water level, and L2, the water level further rises and shorts
ideas.
upper level, of an underground tank. 12V with L2, then the output of Gate
You adjust the gap between these two A becomes low, which forces Gate D
levels to avoid short cycling of the to a high level. That action, in turn, sounds the piezoelectric buzzer.
pump. When the water level touches latches Gate B’s output low. A low When the water level lowers below
the maximum level of L2, the pump output on Gate B pulls down the SSR level L2, the pump remains on because
switches on to fill up the overhead (solid-state relay), which turns on the of the latched B and D gates. If the
tank. When the water level falls sump pump (Reference 1). Simul- water level falls below sensor level L1,
below the low level of L1, the pump taneously, the high output of Gate the output of Gate B becomes high,
switches off. D turns on the gated oscillator and which turns off the pump. This action
12V
R2
10k 0.37-kW, 230V-AC
NAND GATES HCF4093B PUMP MOTOR FUSE
L2 1 14 M
3 13
2 11 �
R1 12
480V-AC, 16A RDN 275/14
560 A
D SOLID-STATE METAL-OXIDE
12V 230V AC
RELAY VARISTOR

R2 B
5
560k 4
6
L1 7
PIEZOELECTRIC
C BUZZER
8
10
9 12V
TANK
12V
R1
100k

C
0.01 �F

Figure 1 A sump-pump controller uses a quad-NAND gate to drive a solid-state relay.

edn081215di44041 DIANE
PLACED IN 2-5 FOLDER

28 EDN | may 14, 2009


designideas
makes the output of Gate D go to a low tank in which you want to maintain a
level, which stops the oscillator and The parallel sen- level of water or any conductive liquid.
thus the piezoelectric buzzer. Mount sensors L1 and L2 in the tank the
The circuit uses HCF4093B Schmitt-
sor wires avoid same as those in Figure 1. Switching
trigger-input NAND gates to square the chance of a on the power supply causes the pump to
the slow signals. The input resistor,
R1, has a value of 560 kV. Checking
moisture interface begin to fill up the liquid in the tank.
When the level reaches L2, the pump
the circuit with a glass of filtered water between the wires turns off. The pump remains off until
shows an improved conductivity for when the water the level falls to L1. When the level falls
ground water. Raising the value of the below L1, the pump again starts filling
input resistor to a higher value is also level falls below the tank until it reaches L2. The piezo-
not objectionable after you account the sensors. electric buzzer announces that the pump
for pickup and the voltage drop across is running.
the resistor due to the input leakage You can also control pumps with
current. This circuit uses sheathed, single- three-phase motors using a three-
The solid-state relay may have back- strand, thick-gauge, edge-stripped phase SSR or adding one appropriate-
to-back connected SCRs (silicon-con- copper wires as sensors. You can con- ly rated single-phase SSR to this cir-
trolled rectifiers), random turn-on, nect the sensor wires in two-way por- cuit. In this case, you can connect the
and snubber circuitry to handle the celain connecters, which you house inputs of the two SSRs in series. One
motor load (Reference 2). Choose an in a box and place at the top of the SSR on each phase controls two of the
SSR with a voltage rating that is dou- tank. The parallel sensor wires avoid phases, and you directly connect the
ble the working voltage and five to 10 the chance of a moisture interface be- third phase.EDN
times the current rating of the motor tween the wires when the water level
for withstanding dV/dt and the surge falls below the sensors. You can also R e fe r e nce s
current. You should also use fast-blow use any other high-conductivity and 1 “Solid-state relay applications,”
fuses or semiconductor fuses with less noncorrosive wire material in some Western Reserve Controls, www.
than the I2t rating of the SSR, where configurations. The power supply is wrcakron.com/applications/SSR_
I is the current and t is the duration floating. applications.pdf.
of current flow in seconds. Choose ap- With few modifications, the circuit in 2 “Single-phase SSRs,” ERI Solid

propriate SSRs for different ratings of Figure 2 can perform a slightly differ- State Relays, 2007, www.electronic
pump motors. ent function. Assume that you have a relaysindia.com/prod_001sjk_3.html.

12V

NAND GATES HCF4093B


L2 1 14
3 13
2 11
R1 12
560k A
D
12V R2
0.37-kW, 230V-AC
10k
PUMP MOTOR FUSE
M
R2 B
5 �
560k 4 480V-AC, 16A RDN 275/14
6 SOLID-STATE METAL-OXIDE 230V AC
L1 7 RELAY VARISTOR

PIEZOELECTRIC
TANK C BUZZER
12V 8
10
9 12V

R1
100k

C
0.01 �F

Figure 2 Connecting the potentiometer to NAND Gate B creates a water-level controller.

edn081215di44042 DIANE
PLACED IN 2-5 FOLDER
may 14, 2009 | EDN 31
designideas
Use an LED to sense and emit light portional to ambient light. The circuit
comprises a PWM (pulse-width modu-
Rafael Camarota, Altera Corp, San Jose, CA lator) for driving the LED, a light-in-
tensity-measurement block, and a con-


LEDs in portable devices often programmability of the CPLD makes it trolling state machine and timer.
show power status, battery sta- easy to quickly adjust the parameters The state machine includes one hot
tus, or Bluetooth-connection activity. of the circuit to the characteristics of state comprising an 8-bit shift register
LEDs can be major factors in determin- any LED. initialized to the 00000001 binary. The
ing battery life because their intensity You can reduce the power consump- carryout of Count 12, a 12-bit coun-
is directly proportional to power drain. tion of a flashing LED by increasing the ter, generates an 8-Hz enable signal
Using a simple circuit, the MAX IIZ flash period, decreasing the flash pulse for state machine Shift 8. Thus, each
CPLD from Altera (www.altera.com) width, or decreasing intensity. Control- of the eight states of the state machine
can measure the analog-light level of ling the LED intensity based on ambi- is active for 125 msec. In State 0, the
its environment and then drive an ent light reduces LED energy usage by reset state, PWM Count 4 block and
LED at a proportional analog intensi- more than 47% without affecting ap- light-measurement block Count 8 are
ty level. A single LED can both sense pearance. Figure 1 shows a circuit that reset. State 1 is the light-intensity-
and emit light with the same LED and uses an Altera EMP240ZM100C7N measurement state, which enables a
bias resistor. The circuit in Figure 1 re- CPLD, LED, resistor, and clock source frequency counter, Count 8. Enabled
quires only 45 logic elements, and the to blink an LED with an intensity pro- for 125 msec, Count 8 counts the cy-

PWM
VCC
COUNT 4 4-BIT ADDER
CIN
UP COUNTER
CLOCK PWM[3..0] DATAA[3..0]
Q[3..0] A RESULT[3..0]
STATE 2 DATAB[3..0] A+B
CNT_EN
B
ACLR
STATE 0 COUT
COUNT 4
ADDER
NAND2
OUTPUT
CATHODE

INSTA INTENSITY[7..4]

STATE 2
COUNT 8
OR2 NOT
OSCILLATOR 1 UP COUNTER
CLOCK
INTENSITY[7..0]
LED INSTB STATE 1 AND2 Q[7..0]
OR2 INSTD
CNT_EN
COUT
ACLR
ALT_ DFF INSTF
BIDIR IOBUF INSTC NOT COUNT 8
ANODE PRN
PIN 1 STATE 0
D Q
NOT
INPUT
INSTE
BUFFER

CLRN
INSTG
DFF
LIGHT-INTENSITY MEASUREMENT STATE 1

RESET COUNT PWM WAIT


COUNT 12
SHIFT 8 FREQ
UP COUNTER
32-kHz INPUT LEFT SHIFT
OSCILLATOR CLOCK Q[11..0] CLOCK
ASET 1 STATE 0 STATE 1 STATE 2 STATES
COUT ENABLE 3 TO 7
SHIFTOUT
COUNT 12 SHIFTIN Q[7..0] STATE MACHINE AND TIMER
8-Hz STATE[7..0]
OSCILLATOR ASET

INPUT STATE MACHINE


RESET

Figure 1 This simple MAX IIZ circuit uses an LED as an emitter and a sensor.

32 EDN | may 14, 2009


designideas
cles exiting the light sensor. The cir- State 2 is the LED’s blinking state. at carryout when Count 4 is zero to
cuit senses the light by biasing the LED This state blinks the LED for 125 msec seven and a logic one when Count
and current-limiting resistor such that at an intensity that a PWM controls. 4 is eight to 15. This 50% duty cycle
the cathode lead of the LED is at logic In State 2, the cathode and anode is a medium-intensity level.
one. The anode connects to a relax- pins are bias to the emitter mode. The • A 15 from the intensity measure-
ation oscillator that starts with anode emitter mode forces the anode signal ment results in no logic zero at car-
at logic zero. The LED pulls up the to VCC. The cathode node connects to ryout for any Count 4 value and
anode in proportion to the amount of the PWM output. A logic zero on the a logic one when Count 4 is zero
light hitting the LED. The reverse-bi- cathode node lights the LED, and a through 15. This 100% duty cycle
ased LED acts as a solar cell with out- logic one turns it off. The cathode sig- is a full-intensity level.
put current proportional to light. Once nal is the inverted form of the PWM The only function of states 3 to 7 is
the slow-rising anode signal reaches output. to wait for the next LED-flash cycle.
the threshold of the input buffer, the In this example, the PWM is a 4-bit- You can add or remove states to change
Pin 1 signal becomes a zero, and the D resolution PWM, but you can use more the flash rate.EDN
flip-flop, DFF, toggles to zero and drives or fewer bits. The PWM comprises bi-
the anode signal to zero, making Pin 1 nary counter Count 4 and a binary, 4- R e fe r e nce s
a logic one and tristating the input buf- bit adder. The Count 4 counter is en- 1 Nicholls, Geoff, “Red LEDs function
fer on the next clock cycle, allowing abled in State 2, and the cycling output as light sensors,” EDN, March 20,
the anode signal to rise again. connects to the A input of the 4-bit 2008, pg 90, www.edn.com/article/
The frequency of Oscillator 1 is pro- adder. The B input of the adder con- CA6541376.
portional to light intensity, with typi- nects to the four MSBs (most signifi- 2 Myers, Howard, “Stealth-mode

cal frequency for bright light of ap- cant bits) of the light-sensor-frequency LED controls itself,” EDN, May 25,
proximately 2000 Hz. The Oscillator counter. The carryout of the adder is 2006, pg 98, www.edn.com/article/
1 signal drives the clock of Count 8. the PWM output. The carry-in of the CA6335303.
Count 8 resets in State 0 and then is adder is a constant logic one. 3 Gadre, Dhananjay V, and Sheetal

enabled in State 1 for 125 msec. In The following examples show how Vashist, “LED senses and displays
bright light, Count 8 might count to the PWM works: ambient-light intensity,” EDN, Nov 9,
250 at the end of the measurement, • A logic zero from the intensity 2006, pg 125, www.edn.com/article/
and, in low light, it might count to measurement results in a logic zero CA6387024.
only 16. The counter’s COUT signal at carryout when Count 4 is zero 4 Dietz, Paul, William Yerazunis, and

feeds back to the enable so that the through 14 and a logic one when Darren Leigh, “Very Low-Cost Sens-
count will saturate at a count of 255 Count 4 is 15. This 6.25% duty ing and Communication Using Bidi-
and prevent high-intensity light from cycle is a very low-intensity level. rectional LEDs,” Mitsubishi Research
wrapping the counter back to zero and • A value of seven from the intensity Laboratories, July 2003, www.merl.
taking a false measurement. measurement results in a logic zero com/reports/docs/TR2003-35.pdf.

Two instrumentation amps make accuracy, even while delivering as


much as 90 mA of output current. The
accurate voltage-to-current source AD620 low-power, low-drift instru-
mentation amplifiers from Analog De-
Frank Ciarlone, Analog Devices, Wilmington, MA vices (www.analog.com) provide cir-


Many designs require precise provide currents that are not directly cuit control and error correction but
voltage-controlled current proportional to the input voltage. The are not part of the output circuit. Thus,
sources, especially in the presence of voltage-to-current converter in Figure you can substitute higher-power tran-
variable loads. Common approaches, 1, for example, relies on the fact that sistors for Q1 and Q2 to achieve high-
which use a few op amps and a hand- the collector current is approximately er output currents. You can configure
ful of passive components, have in- equal to the emitter current and pro- the instrumentation amplifiers for any
herent errors due to nonideal com- vides current in only one direction. gain of one to 10,000 to accommodate
ponent characteristics, such as finite With two instrumentation amplifi- input signals lower than 1 mV. Simply
open-loop gain, common-mode rejec- ers and two transistors, you can build connect a resistor across the inputs of
tion, bias current, and offset voltage. a 0.01%-accurate voltage-controlled both IC1 and IC2 to achieve the desired
Designs using operational amplifiers current source (Figure 2). This current gain.
may require precision resistors to set source features a 610V input-voltage The first instrumentation amplifier,
gain and additional capacitors for sta- swing that is directly proportional to IC1, controls the base voltage of the
bility. In addition, some circuit designs the output current. It maintains high push-pull output stage. The resistors

34 EDN | may 14, 2009


designideas
Equations for DI4439 PLACED IN THE MARCH 5 FOLDER

and diodes provide bias to Q1 and Q2 VDD 15V

to eliminate
Equations crossover
for DI4439 distortion.
PLACED ICIN2
THE MARCH 5 FOLDER 15V

provides error correction


Equation 1 and accounts VIN V�IC1
� IC
R1 VOUTIC1
for deltas in the base-to-emitter volt- 1
AD620BN R1
Equations for DI 4439 PLACED IN THE MARCH 5 FOLDER

V
age. The error voltage, which you mea-
( )
IC1

+ VREFIC1 5 .FOLDER


� 5k
Equations
sure forVIN
OUT
differentiallyDI 4439
ICfrom
VI+CD
= PLACED 1 V A IC1MARCH
INjunc-
/DIC 1 THE
ions for DI4439 PLACED
Equation 1 THE 1  the
MARCH 1 52FOLDER  IC
VREFIC1
Q1
tion to the output voltage, feeds into �
�15V
D1 2N2222
PLACED IN THE MARCH 5 FOLDER
the reference pin offorICDI , summing it Q 1N4148

( )
VOUT RL
Equations 1 4439 PLACED IN  THE MARCH 5 FOLDER
1

withVEquation
the
OUTinput = 1voltage.
V + VIC1 result

A IC1 is +V anREFIC1  . �
1  IC12 The
ICEquation
IE D2 IOUT
Equations for Equation
DI 4439 current
output PLACED
1 that INisTHE MARCH
directly propor- 5 FOLDER
ion 1 VIN 1N4148
tionalVto the input
achieves OUTIC
a
=  V=I+CV1
V1REF
0.01% 
voltage.
IC1 typical OUTIC (This circuit
V1 =AV
dc ICI1C+
+ 
2 accuracy 2 V
VREF  .
21A
ICIC )(
 IC25 +FOLDER
VREFIC 2 . ) 15V Q2

(
Equations for
)
DI 4439
( PLACED IN THE
) MARCH
IC R2
Equation
= 610V 2 V1 A
Equation .
 +
TIC1 =  VIC1VIC
V 1 A
across
OUT 1 a1 
ICIC
+V VI+REF
C1 input
IC. 1 span + VREF
IC1 and 1.5% 
IC1 
5k 2N2904
IC 1 V�IC2

)
Figure 1 The voltage- VOUTIC2 �
Equation 1 
typical ac accuracy at 1 kHz with an IC2
C1 A IC1 + VREFIC1  .V
 Equation
output = VOUT
VEquation
voltage
REF IC1 OUT of1 =65V
2IC  V
IC
= +V + 
( (
V A
C1IC2VIC1 ICA2IC1 IC
23 Ip-p.
+ 2VREF VREFIC
+to-current

IC1 
) )
. 2 . converter
relies on the fact that
AD620BN V�

IC2 �15V

ion
VOUT2 =  Equation
Equation
+ 
( )
The1equations
2
1 VICcurrent
 VICoutput 1 A IC1 are:
for calculating the
+ VREF  . the collector current
VREFIC2
IC1
V REFICV =V
1 OUT OUT=V ICOUT
( ( ) )
IC1 
V= + +
= VICIC12 VIC
IC1IC2

V A + V
IC12is

1 + ICV
Aapproximately
ICREF (  ) + VREF ,
2 IC2
. +
VIC2 A IC2
equal
 �15V

( ( )
 ( ) )  and provides current Figure 2 This handy voltage-to-current converter deliv-
2 IC 2
= VOUTIC 2 =VV + Equation
 =VV + A
3 =2 +
Equation
+VV  V .

A  + V to the
. emitter current
C1
V
REF
OUT 211= ICV
ICICIC OUT
2IC1ICICV A2ICIC12 +ICV2REFIC
2 2 IC1 IC
REF 2 . REFedn090305di44391
IC1  IC 2 DIANE
+ V 2 A
Equation
VIC2 ) IC2 VEquation

IC2 + V REF
OUTV=
.
REF
VOUT
3 = VOUT
Equation IC 2
4= ( VIC =1( VI+C2
+ V
IC1
) AV IC1)+Ain(ICVonly
2IC+2 VREF ). IC2
+  one 
V direction.
A
IC1

IC2
(PLACED IN THE 4-23 FOLDER)
+ VREFers ,high accuracy over a range of conditions.

IC2 IC 2
IC1 IC 2 IC 2

OUT = ( V2IC2V ) AIC2 + VREF A. A= A + =V1+; VV = A0. + V ,


ion
VREF Equation +3
3 = V Equation 

1OUTIN ( VIC10; V IC1) IC1IC2( IC2 REF ) IC2


IC2
IC1 IC 2
VOUTV=IC +V = V , =V +=   IC 2  
IC1 IC1 REF 1 IC
IC 22

T = VOUT =V(REF ) ( ( ) ) +2V(+VVIC )


IC1 IC 2

( IC2IC2 ) IC2 REF


VVOUT+  Equation
=VVOUT 4 = 3+ + +V
Equation  A + V
  A IC2 + VREF , 
IC1
IC1
= OUT A =
IC1
IC1 +
V V V
IC1 
V
IC1
V A A
IC 1
IC + 2
REF .
IC
IC2 1
IC 2,
IC 2 IC 2
IC2 IC 2

) ( )
IC1 IC 2
+ V 3A + V
VEquation
 
+ A IC=2 +
=IC( 1VIC1 ICV2 = 1);A IC1 ( IC2 ) AIC2 + VREF ,
V + VREF =+, A
IC2 
IC1 = VREF+ =V0+. V
IC 1 VIN ,4V
IC1 IC1 IC2VEquation
VEquation OUT = VOUT 5 0; A IC1 IC 2 
IC1 IC 2

IC2
edn090305di44392 DIANE
IC1 IC 2(PLACED IN THE 4-23 FOLDER)

= ( V3IC1V ) A IC1 + ( VIC2V ) A IC2 + VREF ,


ion 4 where
Equation
Equation +4  + 
VOUT = VOUT IC1 IC2 0.1
+ =V ,V
IC1 
= 0; A IC1 = A IC2 = 1; VREF = 0. IC 2
VIC IN IC1
IC11 ==(0A )+, = 0. ) AIC2 + VREF ,
1
Equation 5 =4V + + V + V IC 2

2 ==1(;VVIC 1V ) A IC1 + ( VIC2V



+ = V Equation V = 0;+REF 
A, IC
VOUT AIC IC22 = 1; VREF

= VIN , V =V0V OUT
A1IC=1V=IN
; IC
IC1 OUT IC1 . IC 
IC1
IC2
IC 2

IC2
IC1 IC 2 ERROR IC 2
Equation
A 4 2 = 1Therefore,
IC1 = A IC ; VREFIC 2 = +0. 
(%)
VIC1 +=5 VIN , V+IC1 = 0
Equation ; A IC1 = A IC2 = 1; VREFIC 2 = 0.

V
Equation
ion+ 5 = V , Equation

=
VOUT =Equation
0; 4
A
5 V
=
IC1
A
+ V
=
6 IC2VIC2 ,
1; V = 0 .
( 0.01
)
VIC1 IN IC1 IC1 IC2 REFIC 2 R LOAD =1 k� R LOAD =100�
or
+ = VVOUT , V  = VIC
Equation
I OUT=
+ +
0
5VINV.IC
=;1 A
+ V ,
=2A ICIC 2 (
2 = 1; VREFIC 2 = 0.
)
= V
TEquation
+ +
V
VIC
IC1 5 IC2 (
+VVEquation
1
OUT
= + +6 + R
IC
IN
2 V ,IC
IC
1
1
) V IC 
2
IC
LV
1
(
IC 2 ,
0.001)
) 0.01 0.1 1 10 100
V This circuitVIN provides a wide output
IC2 ,
I OUT
range,
Equation
EquationV=OUTas
5as well R L output
+
6 =. VIC1 +current +
VIC2

VIC2is ,
that ( ) IOUT (mA)

ion
VOUT IC1
Equation
6 = V +directly
+ +
age and
(6
VIC2proportional

VIC2 ,
high VIN )
to the input volt-
Figure 3 The circuit in Figure 2 provides a wide output range, output current
I OUT = linearity
. and precision
that is directly proportional to the input voltage, and high linearity and precision.
V
= IN .
RL
(FigureV+IN3).
OUT ==VIC1 +
VIOUT
RL
EDNR+ 6 
Equation
. VLIC 2 (
VIC2 , ) EDN090205DI4439FIG3 MIKE
Equation 6
VIN
I OUT = .
RL
VINEquation 6
I OUT = .
RL
V
I OUT = IN .
Simple circuit indicates health situations occur. This fact doesn’t
mean, however, that all cells are bad.
RL
of lithium-ion batteries In most cases, you can replace the dis-
charged battery and increase your de-
Fritz Weld, Friedberg, Germany vice’s lifetime. Figure 1 shows the cir-


Lithium-ion batteries are sensi- cell below the margin that the manu- cuit for testing battery packs.
tive to bad treatment. Fire, ex- facturer defines. Modern battery char- When the supply voltage is lower
plosions, and other hazardous condi- gers can manage the hazardous condi- than 2.6V, no current drives the base
tion may occur when you charge the tions and deny operation when il­legal of the transistor. LED1 lights up, and

36 EDN | may 14, 2009


designideas
LED2 is off. When the volt- device as a permanent display,
age exceeds 2.6V, the transis- � especially when it is in storage.
tor begins to short LED1, turn- LED2
Although a fully charged 32-
ing it off and lighting LED2. 1k Ahr cell will expire after about
This condition indicates that BATTERY
a year, an empty battery of the
the battery is below the allowed 1N4148 same size but slightly higher
UNDER
limit for recharging. The volt- TEST than the allowed margin for
1k
age margins highly depend on charging will expire after one or
LED1
the type or color of the cho- two days.
sen LEDs. A standard red LED 2N3904 You can build an array of in-

has a forward voltage of 1.7V; a dicators in one test module. By
green LED, about 2.1 or 2.2V. connecting to the measuring/
Figure 1 LEDs indicate the health of a battery
The circuit in this design uses balancing port of the pack, you
based on its voltage.
red LEDs with forward voltag- can easily inspect a whole pack
es of approximately 1.6V at 2 with one view. Adding zener di-
mA. Other LEDs may require a simple of operation. Although this simple de- odes in series to the LEDs also makes
redesign, mostly resulting in the re- vice draws little current, you cannot this circuit a simple indicator for high-
quirement for a Schottky diode instead expect a long battery life if you use the er voltage levels.EDN
of the 1N4148 in this circuit. Even
white or blue LEDs with 3V or more
TABLE edn081127di43941
1 Possible LEDDIANE conditions for battery voltages
forward voltage make sense for certain
(IN 12-15 FOLDER)
applications. LED1 LED2 Indication Condition
Lower-value resistors increase the Off Off 0 to 1.6V Battery is empty, defective, or unusable.
brightness of the LEDs but increase the On Off 1.7 to 2.5V Battery is below allowed limit for recharging.
supply current, as well. Table 1 shows
how this indicator provides three states Off On More than 2.6V Battery is OK and can be charged.

38 EDN | may 14, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Current-sense monitor and D Is Inside


MOSFET boost output current 47 Multiplexed, programmable-
Gyula Diószegi and János Nagy, Divelex Ltd, Budapest, Hungary gain, track-and-hold amplifier has
instrumentation inputs

A previous Design Idea des­ es. However, you may find it difficult
cribes a programmable current to purchase BCD switches that can 48 Simple circuit smoothly drives
source that used a three-terminal Na­ handle more than 25 mA, limiting stepper motors
tional Semiconductor (www.national. the circuit’s output current. By apply­ 52 Excel spreadsheet yields RLC
com) LM317 adjustable regulator ing the simple, four-pin Zetex (www. best-fit calculator
(Reference 1). Although that circuit zetex.com) ZXCT1010 current-sense-
lets you program the output current, monitor chip, you can boost current 54 Automatically turn
the load current flowed through the because it doesn’t flow through BCD secondary lamp on or off
BCD (binary-coded-decimal) switch­ switches (Figure 1). The load cur­ ETo see all of EDN's Design
Ideas, visit www.edn.com/design
RSENSE ideas.
VIN

5
IRF520

VIN
rent results in a voltage on the sense
LOAD 10k
4 resistor RSENSE. The voltage on R1, the
100V resistor, is the same as that on
R1
100
� � RSENSE, generating an output current
on R1: IOUT31005ILOAD3RSENSE, and
VOUT5 IOUT3ROUT, where IOUT is the
4.7 nF output current, ILOAD is the load cur­
IOUT
rent, and VOUT is the output voltage.
VOUT RLOAD
2 GND 3 � You can apply the output voltage as
TLC271 a control voltage to regulate the load
ZXCT1010 VREF � current.
One application for this circuit
0.25k 0.5k 1k 2.5k 5k 10k 25k 50k 100k would be to refill accumulators in
portable devices. In this case, the
0.125k 1.25k 12.5k
circuit works at 18V. The Fairchild
8 4 2 1 8 4 2 1 8 4 2 1 Semiconductor (www.fairchildsemi.
0 0 0
com) IRF520 is an N-channel, power-
9 1 9 1 9 1
2 2 2
MOSFET chip in an aluminum heat
8 8 8
sink with as much as 9.2A current
7
3
7
3
7
3 and 0.27V drain-to-source resistance
6 5
4 6 5
4 6 5
4 to connect the load current. An op
amp controls the IRF520 in the feed­
100 TO 10 TO 1 TO
900 mA 90 mA 9 mA back of the load current. In this appli­
cation, the maximum output current
is 1A, and the value of the sense resis­
tor is 0.1V. The PCB (printed-circuit
Figure 1 Passing current through a MOSFET and regulating it with a current-
board) can also have this small resis­
sense monitor bypasses the BCD switches, letting you increase load current.
tance value, which you calculate using

44 EDN | may 28, 2009 edn090423di44401 DIANE


(PLACED IN THE MAY 1 FOLDER)
designideas
the cuprum material’s 35-micron-thick equation becomes R05100/ILOAD. the output current is only 1 mA, and,
layer. The BCD switches are in paral­ Applying this equation, you can cal­ if the load current is 1 mA, then the
lel and connect from 125V to 100 kV culate the four weighting resistors of output current is only 1 mA. Note that
to adjust the output voltage on the the three BCD switches, which you the IRF520’s surface is on the drain
op amp’s negative input. The equa­ can determine when the current flows potential.EDN
tions to calculate resistor values are: through only that resistor. For currents
VSENSE5RSENSE3ILOAD, IOUT5RSENSE3 of 800, 400, 200, 100, 80, 40, 20, 10, R e fe r e nce
ILOAD/100, and R05VREF3100/(RSENSE3 8, 4, 2, and 1 mA, the corresponding 1 Guy, John, “Programmable current
ILOAD). If you choose a value of 0.1V resistances would be 0.125, 0.25, 0.5, source requires no power supply,”
for the sense resistor and a value of 1, 1.25, 2.5, 5, 10, 12.5, 25, 50, and EDN, June 12, 2008, pg 70, www.
0.1V for the reference voltage, the 100 kV. If the load current is 1A, then edn.com/article/CA6566536.

Multiplexed, programmable-gain, gain equal to 2(11t/10 msec).


Building on the assets of that earlier
track-and-hold amplifier design, this new circuit has the desirable
features of multiple instrumentation-
has instrumentation inputs style differential inputs. Also, neither
resistor matching nor the CMR (com­
W Stephen Woodward, Chapel Hill, NC mon-mode rejection) of the op amp
limits the circuit’s CMR. Stray-capaci­


ADCs need adequate signal- til the point when hold reasserts and a tance issues do have an effect on CMR,
acquisition analog interfaces to connected ADC samples and converts but you can minimize this capacitance
perform at their best. The classic gen­ the output voltage, the input voltage by careful circuit layout. The circuit
eral-purpose ADC front end includes and the output voltage are divergent also has rail-to-rail inputs and virtually
multiple channels of differential in­ exponential functions of time, with a unlimited programmable gain. Further,
put, digitally programmable gain, and
track-and-hold capability. This Design R1
Idea presents a new, complete, high- 12.1k VOUT
performance, low-parts-count ADC MAX4051
TO ADC

front end that implements the stan­ 13 CH0 R4 T=14.4 �SEC


14
dard ensemble of functions (Figure VIN
15
CH1
3
2.21k 3
CH2 COM
1). However, it also incorporates the 12

6
CH3 LT1022A
concepts of the flying-capacitor differ­ 1
CH4 A
11 C1 2

5 10 0.001 �F
ential input and the divergent-expo­ 7
CH5 B
9
R3
C 28.7k
nential negative-time constant that an 4
CH6
8
CH7 EN
earlier Design Idea describes (Refer- R2
ence 1). This Design Idea adds to that 28.7k
GROUND
circuit multiplexed inputs and a versa­ 13
MAX4051
REFERENCE
CH0
tile track-and-hold function. �VIN 14 JUMPER FOR
CH1
The multiplexer address and the state 15
CH2 COM SINGLE-ENDED
of the hold-mode bit control signal ac­ 12
1
CH3
CIRCUITRY

quisition and conditioning. With a hold CH4 A 11


5 10
CH5 B ADDRESS (0=AMPLIFY)
state of zero and the multiplexer’s ad­ 7
CH6 C
9
dress equal to the selected input chan­ 4
CH7 EN
8

nel, the flying capacitor, C1, connects HOLD


to the positive and negative differen­
tial-input terminals, which acquire the OPTIONAL DIFFERENTIAL-
INPUT CIRCUITRY NOTES:
input voltage. Moving the hold state to NEGATIVE TIME CONSTANT=T=(R1+R4+2RON)(C+CSTRAY).
VOUT =VIN[1+(R3/R2)E(t/T)] =VIN2(1+t/10 �SEC).
one isolates C1 from the input. Then,
the multiplexer’s address becomes ze­
ro, and the hold state returns to zero,
initiating regenerative negative-time- Figure 1 This high-performance, low-parts-count ADC front end implements the
constant exponential amplification of standard ensemble of functions.
the input voltage. From that point un­

edn081002di43061 DIANE
PLACED IN THE 10-16 FOLDER

may 28, 2009 | EDN 47


designideas
only the resolution of the SAMPLE AND SAMPLE AND
amplify interval’s timing T=R4C
HOLD
T=�RC
CONVERT HOLD
T=R4C
HOLD CONVERT HOLD
T=�RC
limits gain-set resolution
VOUT ACQUIRE AMPLIFY T
(figures 2 and 3). This cir­ N ACQUIRE AMPLIFY

cuit also has 610V output-


amplitude capability—two 2VIN
N

to four times greater than


that of monolithic digitally MULTIPLEXER ADDRESS ADDRESS=N ADDRESS=0 ADDRESS=M ADDRESS=0
programmable-gain instru­
t=
mentation amplifiers. LOG2(GAIN)�1
The inherent noise and HOLD
dc accuracy of the chosen
op amp, the accuracy and Figure 2 Only the resolution of the amplify interval’s timing limits gain-set resolution.
repeatability of the timing
of exponential generation, ADC sam­
64
pling resolution, and RC-time-con­ 60
stant stability are the main limits on 56
signal-processing performance and the 52
48 edn081002di43062 DIANE
amplifier’s precision—for example, its 44 PLACED IN THE 10-16 FOLDER
gain-programming accuracy, dc error, 40
noise, and jitter. In the circuit, 1 nsec GAIN 36
32
of the amplify-interval timing error or 28
jitter equates to 0.007% of gain-pro­ 24
20
gramming error.EDN 16
12
R e fe r e nce 8
4
1 Woodward, W Stephen, “Flying 0
capacitor and negative time constant 0 10 20 30 40 50
make digitally programmable-gain in- TIME (�SEC)
strumentation amplifier,” EDN, Feb 5,
Figure 3 This graph of input- and output-voltage gain shows the time elapsed
2009, pg 48, www.edn.com/article/
since the track/amplify-logic transition.
CA6632372.

Simple circuit smoothly EDN090528DI4306FIG3 MIKE

drives stepper motors


Uwe Schüler, Institute of Physiology,
Tübingen, Germany


The circuit in this Design Idea drives low-
power, unipolar stepper motors using only a
shift register, a few resistors, and low-power transis­
tors. Adding an inexpensive 4053 analog switch al­
lows bidirectional switching. Compared with other
simple stepper-motor-drive circuits, it has better-
than-half-step characteristics (Figure 1).
After power-up, all shift-register outputs are in a
zero state. Pin QP3 feeds back to the serial input
through an inverter—transistor Q5 in Figure 2 and
analog-switch IC2 in Figure 3. The circuit generates
a sequence of four ones and then four zeros. You can
use this pattern to drive, for example, NPN tran­ Figure 1 An oscilloscope snapshot shows the base voltages of Q1
sistors with emitters that tie to ground and collec­ and Q2 in figures 2 and 3.
tors that tie to the stepper-motor coils. However,

48 EDN | may 28, 2009


designideas
to achieve smoother drive character­ These DACs can generate output of Q1 and Q2 (Figure 1). They come
istics, the shift-register outputs drive voltages of 0, 2.5, and 5V to drive four close to a quarter-step drive pattern.
four simple DACs, each comprising emitter followers. A snapshot from an The circuit can use almost any 8-bit
two identical resistors. oscilloscope shows the base voltages shift register.EDN

5V

R1
4.7k

FEEDBACK 5V
Q5
R2
BCR133 4.7k
Q1
R3 BC846B
4.7k
9 5V
QS1
10 R4
QS2
2 4 4.7k
D QP0 Q2
1 5 R5
5V STR QP1 BC846B
15 IC1 6 4.7k
OE QP2 5V
3 4094 7 FEEDBACK
STEP_CLOCK CP QP3 R6
14
QP4 4.7k
Q3
QP5 13
12 R7 BC846B
QP6 4.7k MOTOR
11 5V
QP7
R8 COIL 1 COIL 1 COIL 2 COIL 2
4.7k LEFT TAP RIGHT TAP LEFT TAP RIGHT TAP
Q4
R9 BC846B
4.7k

Figure 2 This circuit drives low-power, unipolar stepper motors using only shift-register IC1 and a few resistors and
transistors.

IC2A
4053
1
IN1
15
OUT

IN0 2 5V
CTL EN edn090305di44141
R20 DIANE
10 6 (SAVED 4.7k
IN 3-19 FOLDER)
5V
FEEDBACK
R21
4.7k
9 Q1
QS1
10 R22 BC846B
QS2
2 4 4.7k 13
D QP0 IN1 5V
1 5 R23 IC2B
5V STR QP1 14
15 IC1 6 4.7k 4053 OUT
OE QP2 12 Q2
3 4094 7 FEEDBACK
STEP_CLOCK CP QP3 IN0
R24 BC846B
14 EN CTL
QP4 4.7k
5V
QP5 13 6 11
TO MOTOR
12 R25
QP6 4.7k
QP7 11 Q3
R26 BC846B
4.7k 3
IN1 5V
R27 IC2C
4
4.7k 4053 OUT
5 Q4
IN0
BC846B
EN CTL
6 9

DIRECTION

Figure 3 This circuit enhances the one in Figure 2 by adding an inexpensive 4053 analog switch, allowing bidirectional
switching.

50 EDN | may 28, 2009

edn090305di44142 DIANE
designideas
Excel spreadsheet yields RLC best-fit calculator
Alexander Bell, PhD, Infosoft International Inc, New York, NY


Commercial off- ern RIA (rich-Internet-
the-shelf software application) concept and
such as Microsoft (www. corresponding develop­
microsoft.com) Excel lets ment tools, available on
you automate engineer­ the market, let you build
ing functions (references Web applications with
1 through 3). This De­ the level of interactivity
sign Idea explains how and responsiveness close
you can use Excel to cal­ to those of the desktop
culate the values of two application. A Web-based
passive components—re­ application provides for
sistors, inductors, or ca­ easy implementation and
pacitors—from the stan­ maintenance. The user
dard E-Series, which Figure 1 In the user interface, you enter the user-defined functions needs only a Web brows­
comprises E6, E12, E24, FitR 1234, P, or E192 into any cell of the Excel worksheet. er. Web applications are
E48, E96, and E192, that essentially platform-inde­
you can use in circuits such as filters. values of R1 and R2 in commonly used pendent and globally accessible. Web-
The application’s results depend on electrical-engineering format by apply­ based applications of the RLC calcu­
whether you select a parallel- or a se­ ing a scientific-to-engineering format- lator don’t require the user’s machine
ries-connected topology. conversion function, E2BOM(). to have MS Office. You can also place
The calculations appear in an Excel The computation engine for electri­ the application in password-protected
spreadsheet that you can download cal resistance and inductance compo­ directories from which you can control
from the online version of this Design nents uses the same formulas: a simple access to them. A demo version of an
Idea at www.edn.com/090528dia. The sum of the resistance for the series con­ online RLC best-fit calculator incorpo­
VBA (Visual Basic for Applications) nection and a sum of conductance for rates the latest set of Microsoft tech­
source code for this project resides in a parallel topology, whereas, in the case nologies, such as ASP.NET, C#, and
single code module (Listing 1, which of the capacitors, the formula is vice Ajax, providing a rich user experience
is also available with the online ver­ versa. You can also fine-tune the func­ with high interactivity and responsive­
sion of this article). It contains three tions by changing the constant values ness (Reference 4).EDN
main public functions, FitR(), FitL(), corresponding to the upper and lower
and FitC(), and several private aux­ search limits (Listing 1). Thus, you R e f e r e n c e s
iliary functions. The key algorithm can extend the search range and in­ 1 Bell, Alexander, “Add CAD func-
loops through the range of values, try­ crease the accuracy, although this pro­ tions to Microsoft Office,” EDN,
ing to find the best fit for the target. cess requires more computation time. March 21, 2002, pg 94, www.edn.
There is an inner loop for the first If you use Microsoft Office 2007, you com/article/CA200384.
value of RLC and an outer loop for must contend with an increased secu­ 2 Bell, Alexander, “Simplify com-
the second one. rity level and set the proper permission puter-aided engineering with scien-
Figure 1 shows the user interface. level to run the VBA content of the tific-to-engineering conversion,” EDN,
You can enter the user-defined func­ Excel workbook. Sept 30, 2004, pg 94, www.edn.
tions FitR 1234, P, or E192 into any This approach is essentially a desk­ com/article/CA454644.
cell of the Excel worksheet. The cells top application, extending the func­ 3 Bell, Alexander, “Voice feedback
accept four arguments and return a text tions of the popular Excel application. enhances engineering calculator,”
string containing the best-fit values, You can install the application on ei­ EDN, July 11, 2002, pg 108, www.
R1 and R2 in this case, and the relative ther a computer or a network. To fur­ edn.com/article/CA231578.
error of approximation. Table 1 shows ther extend its accessibility and bring it 4 Bell, Alexander, “Best Fit RLC Cal-
the functions’ parameter list. For better to the global level, you should consider culator,” www.alexanderbell.us/RLC/
readability, the spreadsheet returns the an online Web application. The mod­ RLC.aspx.
Table 1 functions fitR(), fitL(), and FITC() parameter list
No. Parameter Description Required
1 R Target value Yes
2 ParSer Topology: parallel or serial connection Yes
3 ESeries Standard series: E6, E12, E24, E48, E96, or E192 No: Default value is E24
4 ExtSearch Flag to use preferred search limit or extended No: Default is preferred search range

52 EDN | may 28, 2009


designideas
Automatically turn (single-pole/double-throw) commuta­
tion of 240V ac under a 40A load.
secondary lamp on or off Using an SPDT relay adds flexibility
in controlling the spare load. It lets you
Vladimir Oleynik, Moscow, Russia the main load’s current needs. In this switch a load on or off with no need for
circuit, a 220V, 50-Hz ac voltage ap­ additional electronic components. In


You may sometimes need to turn pears at Winding 2. the figure, a spare lamp turns on when
on a secondary device, such as a Connect a relay to Winding 2 so the main lamp burns out because the
lamp or an alarm, when a device that is that the secondary loss connects to the secondary load connects to the relay’s
normally on loses power. You can build relay’s NC (normally closed) terminal. NC contact.
a simple circuit using just a transformer Use a relay with a winding that can op­ Select a transformer whose second­
and a relay for this purpose. In the cir­ erate at 220V, 50 Hz for your ac-mains ary winding (Winding 1 in the figure)
cuit, a primary load is in series with an voltage. For example, you can use a has a low-rated voltage that provides
ac-mains transformer (Figure 1). The TR91-220VAC-SC-C relay from Tai- sufficient current for the main load—
transformer connects in an unusual Shing Electronics Components Corp the lamp. Match the relay’s rated coil
way. Its usual secondary low-voltage (www.tai-shing.com.tw). This relay’s voltage to the ac-mains voltage and
winding is Winding 1, and its primary coil operates at a 220V, 50-Hz, SPDT frequency specifications.EDN
ac-mains winding is Winding 2. Under
these conditions, the main lamp’s volt­ MAIN
SPARE
age is slightly less than during its ordi­ LOAD
T1 LOAD
nary operation—the ac-mains voltage NC
minus the voltage drop over Wind­ AC MAINS 1 2 NO SPARE-LOAD
ing 1. That situation is acceptable in COM POWER SUPPLY
most cases because the lower voltage
doesn’t greatly affect the operation of Figure 1 A transformer and a relay are all you need to control a secondary load
the load—that is, the luminosity of the should the main load fail.
main lamp. Select Winding 1 to match

edn081205di43881 DIANE

54 EDN | may 28, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Fast 10-line-to-one-line data selector/


multiplexer comprises only two ICs D Is Inside
Marián Štofka, Slovak University of Technology, Bratislava, Slovakia 42 Implement a simple digital-


serial NRZ data-recovery algo-
When dealing with logic opera- ers, IC1 and IC2. The A, B, and C bits rithm in an FPGA
tions over BCD (binary-coded- of the address input of IC1 connect to
decimal) numbers, you often need a corresponding address bits—A, B, C, 44 LED strobe has independent
10-line-to-one-line data selector/mul- and D—of the main address input. The delay and duration
tiplexer. In the past, you could use eight data inputs, D0 to D7, of the cir-
48 Cancel sensor-wiring error
the famous 16-line-to-one-line 74150 cuit are identical to the equally denot-
with bias-current modulation
multiplexer IC. Nowadays, however, ed data inputs of IC1.
when you look at the Web sites of the Whenever the main address is a bi- 50 Simple FSK modulator enables
renowned semiconductor houses for nary-coded eight or nine, when A, B, data transmission over low-speed
the 150 and similar 16-to-one multi- C, and D5eight, the data input, D4 link
plexers, such as the 250, the 850, or the of IC2, is active. When A, B, C, and
ETo see all of EDN's Design
851, you find that vendors have labeled D5nine, D5 of IC2 is active. This
Ideas, visit www.edn.com/design
them obsolete or no longer available. shift in addressing of IC2’s data in-
ideas.
On the other hand, the eight-line-to- puts is due to the IC’s modified ad-
one-line multiplexers not only have dressing: Address bit C connects to
survived but also are parts of advanced the MSB (most-significant bit) D of
logic families, such as HC (high-speed the main address input. The A and B
CMOS) and AC (advanced CMOS). are common to IC1 and IC2, respec- of IC1 to data inputs D0 through D3
The circuit in Figure 1, a 10-line- tively. To unite their outputs without of IC2. The eight lowest values, zero
to-one-line data selector/multiplexer, using any additional logic, you must through seven, of the address always
comprises two eight-to-one multiplex- connect the noninverting output, Y, activate a signal of D0 through D3 in

OUT

Y2 W2
Y W Y W
G G
A
A IC1 A IC2
B
B CD74AC151 B CD74AC151
ADDRESS C
C C
INPUTS D
D0 D1 D2 D3 D4 D5 D6 D7 D0 D1 D2 D3 D4 D5 D6 D7

D0 D7 D8 D9

DATA INPUTS

Figure 1 The maximum worst-case propagation delay of this 10-line-to-one-line data selector/multiplexer is 27 nsec,
whereas the typical value is only 6.8 nsec. The circuit can also serve as a 12-to-one multiplexer.

june 11, 2009 | EDN 41


designideas
IC2. The output signal of IC1 passes less than 2313.5 nsec527 nsec for the are idle in this circuit. In such a case,
through one of these data inputs to CD74AC151 with a 5V supply. The you attribute another notation of D10
the main output, Y2. If necessary, you typical delay is only 6.8 nsec. to the D6 input of IC2, and D11 holds
can also use the W2 inverting output. Note that you can also use the cir- for D7 one. Simultaneously, you must
Although the propagation delay from cuit as a 12-line-to-one-line data selec- code the A, B, C, and D address in duo-
D0 through D7 to Y2 output is twice tor/multiplexer by using the remaining decimal code and, eventually, hexadec-
that from D8 and D9 to Y2, it is still data inputs, D6 and D7 of IC2, which imal code, instead of BCD.EDN

and some buffering registers. The al-


Implement a simple digital-serial NRZ gorithm runs at eight times the serial-
data-stream speed, without a known
data-recovery algorithm in an FPGA phase relationship between both. It
clocks the data into the shift register,
Jef Thoné and Bob Puers, ESAT-MICAS, which implies that, after eight clock
Katholieke Universiteit Leuven, Leuven, Belgium cycles, the shift register will contain a


Serial-data links embed clocks edge detection, a 7-to-1 multiplexer rising edge; a falling edge; or, when the
in their data streams, and those with decoding for multiplexing the input data remains the same, no edge.
clocks must be recovered at the receiv- right-shift-register bit to the output, The multiplexer does not take into ac-
er end. This Design Idea de- count cases in which the shift
scribes a data/clock-recovery CLK CLK OUT register contains no edges or
CLK/8
algorithm for an NRZ (non- GATING more than one edge.
return-to-zero), 1.5-Mbps da- The edge location is checked
ta stream in a Xilinx (www. in the shift register using the
DATA OUT
xilinx.com) Spartan XC3S200 7-TO-1 MULTIPLEXER/XOR XOR-port array, which compares
FPGA. The algorithm em- DECODER/COUNTER-BACKUP
REGISTERS
shift-register bit 0 with bit 1, bit 1
ploys a modified data-recovery with bit 2, and so on. Depending
application note (Reference on the output of the XOR array,
1). The application note uses CLK IN showing where the edge occurs,
the DCM (digital-clock man- DATA IN b0 b1 b2 b3 b4 b5 b6 b7 a certain bit of the shift register
ager) on the Xilinx Spartan multiplexes to the output. This
and Virtex models, but this action ensures that the output
application uses a simplified clock always toggles around the
algorithm that compares the middle of the output-data bits.
data edges, if any, with inter- When there are slight differ-
nally generated clock edges, ences in clock speed and serial-
dynamically changing the input-data speed—for example,
data-input-to-data-output de- in the case of clock jitter or
lay. The simplified algorithm clock tolerances—the data-in-
allows integration in smaller put phase continuously changes
CPLDs or FPGAs that lack a with regard to the output-clock
DCM (Figure 1). phase as the algorithm tries to
The algorithm uses a 3-bit, track the input-data phase. In
free-running counter to gener- this case, the multiplexer has an
ate the output clock, an 8-bit Figure 1 A clock-recovery circuit in an FPGA recov- overflow, which happens when
shift register to sample the se- ers data in a 1.5-Mbps data stream. shift-register bit 7 multiplexes
rial data, seven XOR ports for to the output, the next bit is

edn081215di44161 DIANE
PLACED IN THE 2-5 FOLDER

Figure 2 Doubling a clock output prevents a backward phase jump.

42 EDN | june 11, 2009


designideas
shift-register bit 1, or vice versa. doesn’t miss a data bit (circled area in will clock at the output (circled area in
If bit 7 is output first—that is, the Figure 2). Figure 3). You can solve the overflow-
signal edge_select is 0100 0000—and When bit 1 is output, with an edge_ phase jumps by gating the output clock
the next selected bit is bit 1, with an select of 0000 0001, and the multiplex- using combinatorial logic.EDN
edge_select of 0000 0001, a sudden er jumps to bit 7, with an edge select of
phase jump in output data occurs. This 0100 0000, a sudden phase jump in out- R e fe r e nce
phase jump is 2360837/8, or 23158. put data of 360837/8, or 3158, occurs. 1 Sawyer, Nick, “Data Recovery,”
Because the next input-data bit already Because the shift-register data bit 7 is a Xilinx Application Note XAPP224,
had shifted in completely in the shift delayed version of the last clocked bit, Version 2.5, July 11, 2005, www.
register, you need to employ a double- b1, the output clock must be stalled for xilinx.com/support/documentation/
output clock once, so that the register one cycle. Otherwise, one bit too many application_notes/xapp224.pdf.

Figure 3 Stalling the output clock prevents a forward phase jump.

LED strobe has independent intense. With a bank of six injectors

delay and duration with isolation panels, the reflection off


a person’s shirt or the wall behind him
would interfere with the visual inspec-
Michael C Page, Chelmsford, MA
tion. So the application instead used


The circuit in Figure 1 is not tors for quality and consistency. In this white HB LEDs (high-brightness light-
complex, but it saved the day in application, xenon strobe lights did not emitting diodes) on “gooseneck”-type
an application involving visual inspec- work because they take up too much stands for adjustability in the cham-
tion of the spray pattern of fuel injec- space, and the light they emit is too ber sections. Although the applica-

5V
R3
100 LED�

R2 BOOST LED2
1k WHITE

LED�
14
LED1 R3
5 VDD 6.8k
GREEN D 1
Q Q1
1 2 3
CLK IC2
CD4013 2 CW 100% 2N2222
4 Q2
IC1A R Q
D1
1N4148 74HC14 6 P2
S D2 2N2222
MAIN CLOCK 50k
1N4148
P1
50k DURATION
GROUND C1 DELAY
0.05 �F
6 5 4 3
CW 100%

R1 C2
IC1C IC1B 0.02 �F
470 74HC14 74HC14

Figure 1 This circuit employs HB LEDs for a visual-inspection application.

44 EDN | june 11, 2009


designideas
tion could have used
the trusty old 555 timer, DELAY
the delay and duration 5
duty-cycle controls in-
teract, which is an awk- 4
ward situation.
The circuit in Figure VOLTAGE 3
1 shows the main-clock (V)
input; the delay and du- 2
ration potentiometers,
P1 and P2; and the HB- 1
LED output. The cir-
cuit also includes an on- -0
0 1 2 3 4
board general-purpose 1 mSEC/DIV
LED for bench testing
Figure 2 With a main-clock input of 650 Hz, the delay is approximately 250 msec, with P1 at
to indicate an input sig-
10%, and the duration is approximately 600 msec, with P2 at 75%. The top trace (blue) repre-
nal, although, when the
sents the strobe delay, the lower trace (green) represents Q1’s base duration, and the 5V trace
circuit is operating at
(red) represents the main clock.
high speeds, this LED is
useless. The main-clock
input is a 5V pulse of
approximately 30 msec
coming from the fuel- DELAY

pump index. Delay po- 5


tentiometer P1 adjusts
4
the on-time delay of the
LED from about 40 msec VOLTAGE 3
to 2 msec, and duration (V)

potentiometer P2 adjusts 2
the LED-on, or flash,
time with a range of ap- 1
proximately 15 msec to
0
15 msec. 0 1 2 3 4
1 mSEC/DIV
The circuit applies
a 5V pulse, the main
clock, to diode D1 and Figure 3 An adjustment change of delay occurs with the same duration as in Figure 2. The top
capacitor C1 to form a trace (blue) represents the strobe delay, the lower trace (green) represents Q1’s base duration,
peak-hold circuit. C 1 and the 5V trace (red) represents the main clock.
then discharges at a rate
that P1 sets. Schmitt trigger IC1A moni- output of IC2 to low. Because IC2 re- start of another in the chamber during
tors C1’s voltage, and, when it reaches quires an active-high signal, you can the same flash period without encoun-
the low threshold of IC1A, it outputs a omit IC1B and IC1C, but you should use tering an error. The circuit also has a
high level to IC2’s clock input, setting a Schmitt trigger following an RC cir- boost switch for a momentary intensity
the Q output high. With IC2’s Q out- cuit for repeatability, especially on slow increase; otherwise, R3 normally limits
put high, the Darlington-transistor pair capacitor-charge/discharge times. the current to approximately 40 mA.
comprising Q1 and Q2 turns on, driv- Figure 2 shows the results of the cir- When you press the boost switch, the
ing the output to the HB LED low at cuit running with a main-clock input Darlington pair, two 2N2222 transis-
the output, lighting the LED. At this of 650 Hz and a delay of approximately tors with current of approximately 400
time, capacitor C2 charges at a rate 250 msec, with P1 at 10%, and a dura- mA, still limits the current, but long-
that P2 sets. When this voltage reaches tion of approximately 600 msec, with term use of the switch will shorten the
the upper threshold of IC1B, IC1C’s out- P2 at 75%. Figure 3 shows an adjusted LEDs’ life. You should tailor the values
put switches to high, resetting flip-flop change of delay with the same dura- of C1, C2, P1, and P2 to the application.
IC2’s output back to low and turning off tion setting as in Figure 2. The new Calculations will vary depending on
the HB LED. The circuit is now ready flash period overlaps the following the logic family you use, but, generally,
for another round. Diode D2 ensures fluid burst. You could, depending on T50.73R3C, where T is the time in
a complete discharge of capacitor C2 the injector nozzle, see the end of one seconds, R is the resistance, and C is
for repeatability when you reset the Q fuel burst of calibration fluid and the the capacitance.EDN

june 11, 2009 | EDN 47


designideas
Cancel sensor-wiring error ble popularity of this—to use the polite

with bias-current modulation term—“mature” technology.


A complicating factor and poten-
W Stephen Woodward, Chapel Hill, NC tial error source affecting these sen-
sors arises from their need for bias-cur-


The approximately 22-mV/8C Diode temperature sensors are com- rent excitation, however. The resulting
temperature coefficient of pact, stable, robust, sensitive, and in- contribution of ohmic IR (current/re-
diode junctions is a popular means of expensive, and, unlike thermocouples, sistance)-voltage drop in the wiring
temperature measurement, especially they require no reference junction. All and the connectors’ resistance to the
in cryogenic applications (Figure 1). of these benefits help explain the dura- sensor’s output voltage create spurious
and temperature-sensitive voltage off-
1.8 sets. These offsets can introduce un-
1.6 acceptably large measurement error.
This situation is especially likely when
1.4 you use small and, therefore, high-re-
1.2 sistance-gauge wire for sensor cabling,
VOLTAGE 1
such as in cryogenic applications. In
(V) those cases, designers prefer exception-
0.8
ally fine-gauge wire to minimize ther-
0.6 mal conductivity and leakage.
0.4 The usual solution to the IR prob-
lem is to employ four-wire “Kelvin”-
0.2
interconnection topologies, in which
0 one pair of conductors carries the sen-
0 100 200 300 400
sor’s bias current and a separate, inde-
TEMPERATURE (K)
pendent pair differentially senses the
Figure 1 The typical 22-mV/8C-voltage-versus-temperature coefficient of diode sensor’s output voltage. This approach
sensors is large and nearly constant over a wide range of temperatures. prevents corruption of the sensed volt-
age by IR drop in the bias pair. This
15V traditional fix works well but compli-
ONE SECTION cates the wiring and doubles undesir-
1M* LTC1043 able thermal leakage due to the extra
14
12 wires, thus defeating much of the point
EDN090611DI4425FIG1 MIKE
of using fine-gauge cabling in the first
13 place.
Figure 2 illustrates a circuit that
1M* ONE SECTION 15V
implements a different approach. It
LTC1043
IB1 IB2
8 �
cancels the wiring-resistance error
11
C2
A1 VOUT and needs only two conductors in the
LTC1043 1 �F � sensor cable. It takes advantage of the
OSCILLATOR 16 7
fact that IR-voltage drop is directly
RW2 0.01 �F
1 �F
proportional to current, but the sensor
10k* voltage is mostly constant. It works by
CRYO-CON TEMPERATURE alternating the magnitude of the ex-
10k*
S400BB SENSOR citation current, IB, between two val-
RW1 ues, IB1 and IB2, where IB152IB2. The ac
15V
component of the resulting signal is
� thus approximately IBRW, where RW is
*FILM RESISTOR
A2 the total wiring resistance plus a minor
NOTES: CIRCLED NUMBERS ARE

contribution from nonzero sensor
LTC1043 PIN NUMBERS.
RW=RW2+RW1= TOTAL WIRING
C1
1 �F
impedance.
RESISTANCE. The clock for both IB1/IB2 excitation
IB1= 2IB2.
modulation and synchronous demodu-
Figure 2 This circuit cancels the wiring-resistance error inherent in diode tem- lation of the resulting response is the
perature sensors and requires only two conductors in the sensor cable. internal oscillator of the LTC1043,
which you set to approximately 500

48 EDN | june 11, 2009


edn090423di44252 DIANE
(PLACED IN THE 5-1 FOLDER)
designideas
Hz by connecting the external 0.01- The other side of the LTC1043 syn- nal, producing an output voltage inde-
mF capacitor to Pin 16. The resulting chronously rectifies the IBRW ac com- pendent of cabling-resistance offset.
toggling of the excitation ballast resis- ponent, storing the IB1RW5VC1 phase One downside of the technique is that,
tance between 1M and 1M11M52M on C1 and the IB2RW5VC2 phase on C2. due to sensor-impedance effects on
creates the 2-to-1 current modulation Op amp A2 buffers VC1 and inputs it the order of 20 mV, the thermometric
and an ac-signal component propor- to the resistor network and A1, which diode usually requires custom tempera-
tional to wiring resistance: IBRW. subtracts it from the average sensor sig- ture calibration.EDN

Simple FSK modulator enables age across the resistor is 2VCC/2.


Select the values of R1, R2, and R3
data transmission over low-speed link so that the current pulses have mag-
nitudes proportional to samples of sin
Israel Schleicher, Prescott Valley, AZ 30, 60, and 908, respectively. Setting
all the outputs of IC1 to off produces
VCC the sample of sin(08), and no current
5V
flows through the resistors. Thus, start-
ing with all outputs of IC1 at off and
C4
R4 10 nF consecutively and periodically setting
C1
100 nF
20k GP0, GP1, and GP2 to high and then,
1%
3
� IC
8 R7 R8 in reverse order, setting GP1 and GP0
10k 10k
DATA IN
R5
2A
MCP6002
1 5
� IC high again generates the positive half
2 � 2B 7
20k MCP6002 of a sine wave. Repeating the process
1% 4 6 FSK
1
GP0 GP3
6 �
OUT
but setting the outputs to low generates
2
C3 the negative half of the waveform.
VDD 5 R3 2.2 nF
VSS IC1
49.9k
R6
12k
This scheme produces a sampled
PIC10F200T
3
GP1 GP2
4 1% sine waveform with 12 samples per
R2 C2 cycle. In addition to the desired fre-
57.6k 3.9 nF quency component, f0, this waveform
1%
contains higher-frequency components
R1
at (12k11)f0 and (12k21)f0, k51,2,3,
100k and so forth. The lowpass filter com-
1%
prising IC2B, R7, R8,
C3, and C4 easily fil-
ters out these unde-
Figure 1 This microcontroller-based cir-
sired components of
cuit generates Bell 202-compatible FSK
smaller amplitude.
modulation.
Listing 1, which is
available with the


FSK (frequency-shift keying) is Web version of this
a type of signal modulation for Design Idea at www.
transmitting digital data over an analog edn.com/090611dia,
communication link. An FSK modu- is the assembly-pro-
lator comprises a digitally controlled gram code that im-
sine-wave generator whose frequency Figure 2 The FSK modulator’s output changes fre- plements the Bell 202
edn090514di44451 DIANE
shifts between two predetermined
(PLACED fre-
IN THE 5-28 FOLDER) quency based on a digital input. FSK standard. When
quencies in response to the two logic the control input
levels of the digital data. The circuit outputs GP0, GP1, and GP2 of micro- Data In is high, the output frequency is
in Figure 1 generates a sine wave by controller IC1 produce nonoverlapping 1200 Hz; when the control is low, the
continuously sampling a single sine pulse trains. When you set either out- output frequency is 2200 Hz. The tran-
cycle. The output of IC2A is propor- put high or low, the others are off— sition from one frequency to the other
tional to the currents through R1, R2, that is, at high impedance. When you occurs in a manner that retains phase
and R3. These resistors connect togeth- set an output high, the voltage across continuity. Figure 2 shows the FSK-
er at one end to the inverting input of the resistor that connects to it is VCC/2. modulator output (CH1) in response
IC2A, which is biased at VCC/2. The When you set the output low, the volt- to a modulating signal (CH2).EDN

50 EDN | june 11, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Create a swept-sine function


in LabView with just one virtual D Is Inside
44 Charlieplexing at high duty
instrument cycle
Sean McPeak, University of California—San Diego 48 Serial port tests digital circuits

 Swept sine waves are useful The LabView software calculates 51 DAC calibrates 4- to 20-mA
when you want to test a prod- an array of numbers that represent output current
uct over a wide frequency range. A the swept-sine-wave time series at 51 Alarm tells you to close the
large research project included the re- each sample point as the frequency refrigerator door
quirement to determine wave propaga- either increases or decreases, depend-
tion in the open ocean. This applica- ing on the direction of the sweep. You ETo see all of EDN's Design
tion required the generation of a swept must handle the frequency change of Ideas, visit www.edn.com/design
sine wave to drive an acoustic trans- the output on a point-by-point ba- ideas.
ducer. Although many waveform gen- sis. The basic form of the equation is
erators have a built-in function for this Y(I)5V3sin((A3I2)/21B3I), where
requirement, you must program it your- Y(I) is the amplitude of the swept sine
self if you want to implement a swept wave as a function of the sample point, and stop frequencies, you must change
sine with a multifunction data-acqui- I is the integer that steps through the the unit to cycles per sample. You ac-
sition card. You can create a swept- time series, V is the peak voltage, and complish this task by dividing the f1
sine function in National Instruments’ A and B are variables. You define A as and f2 frequencies in hertz by the sam-
(www.ni.com) LabView with just one 23p(fSTOP2fSTART)/N, and you define ple rate. You determine the sample rate
VI (virtual instrument). Using this B as 23pfSTART, where N is the number by deciding how smooth of a transition
function, you can control start and stop of samples, fSTART is the normalized start you want to represent your swept sine
frequencies, sample rate, and the over- frequency, and fSTOP is the normalized wave. A good rule of thumb is to have
all duration of the sweep (Figure 1). stop frequency. To normalize the start at least 10 samples/cycle at the high-

Figure 1 With just one LabView virtual instrument, you can control start and stop frequencies, sample rate, and the overall
duration of the sweep.

june 25, 2009 | EDN 43


designideas
est frequency. When setting the sample Nyquist criteria, given the sample rate this simple program. One idea would
rate, you need to take into account the and highest frequency you require. be to use the output array, which is
overall frequency span you are sweep- This approach drives a simple Bool- nothing more than the time series
ing and the duration of the sweep itself. ean variable to alert the user about representing a predescribed frequency
It is also helpful to compare the results whether the design meets the Nyquist sweep, to feed a loop that would drive
and performance of the LabView data- criteria. You set the “for” loop to run a data-acquisition module. The out-
acquisition-system implementation of for the total number of samples you put of the module should accurately
the swept sine wave with those of an want to calculate. You determine this represent the frequency sweep, as long
AWG (arbitrary-waveform generator). value by multiplying the duration in as the module’s output sample rate is
You use two methods of comparison. seconds by the sample rate in samples the same as the sample rate you use for
First, you compare the output of both per second. To guarantee that the loop generating the frequency-sweep time
the data-acquisition and the AWG processes all of the generated samples, series. You should then be able to track
swept sine wave on a spectrum analyz- you must add one, because the loop the output samples and, when they are
er. Second, you run them both through stops at N21. complete, reverse the frequency-sweep
an audio-amplifier/speaker system and You implement the output function array. You then again feed this new
simply listen to the output. This meth- in the “for” loop with simple algebraic flipped array to the data-acquisition
od is useful in determining sweep rate, operators and the sine block. The out- module. Depending on the maximum
duration, and stop and start frequen- put is an array that reaches the perim- and minimum frequencies, sweep dura-
cies. This type of comparison is valid eter of the “for” loop. It is important tion, and sample rate you use, it may be
only if the frequencies involved are to enable indexing at this node. This difficult to flip the array and configure
in the audible range. The LabView VI action allows the circuit to individu- the module quickly enough to not miss
employs simple array manipulation and ally handle each element in the array a sample. In that case, you can prefill a
uses a “for” loop. The input duration at the output of the “for” loop. You can frequency-sweep array for a set number
is in seconds, the sample frequency is also add a simple gain stage to set the of passes.
in samples per second, and the start- peak-to-peak value to whatever point These modifications allow the
ing and ending frequencies are in hertz. you want. Finally, you use the “rotate- sweep to continue back and forth for
Dividing the sample rate immediately 1D-array-block” case structure to flip a set period. Another improvement
converts the start and end frequencies the array if the ending frequency is would be to add some real-time FFT
to cycles per sample. A maximum/min- lower than the starting frequency. This (fast-Fourier-transform) capability so
imum block takes the normalized end- approach handles cases in which you that the user can see the sweep in the
ing and starting frequencies as its inputs want a frequency sweep that starts out frequency domain. This approach also
and uses the maximum output of the in a higher frequency and descends to adds an increased level of insurance
input pair. You use this method to de- a lower frequency. that the circuit properly meets the
termine whether your design meets the You can easily modify and expand sweep definition.EDN

Charlieplexing at high duty cycle ICs using the technique (Reference


2). Allen used the high-impedance
third input state available to most mi-
Luke Sangalli, Digital Designs, Melbourne, Australia
croprocessors for turning off LEDs in a


A few articles have re- matrix; the LEDs’ respective
cently appeared describ- Table 1 No. of leds and duty cycles microprocessor pins’ high or
ing novel ways to increase the No. of No. of Charlieplexing Standard multiplexing low states individually turn
number of LEDs a micropro- pins LEDs duty cycle (%) duty cycle (%)/no. of pins on these LEDs. Using this
cessor can drive with a limit- Three Six 33.3 50/five
method, you can drive nine
ed number of pins (Reference seven-segment LED displays
1). The standard multiplex- Four 12 25 33/seven using only nine microproces-
ing technique made popular by Five 20 20 25/nine sor pins rather than the usual
multidigit seven-segment dis- Six 30 16.6 20/11 17. For N pins, you can indi-
plays has, in pin-scarce designs, vidually address N3(N21)
given way to “Charlieplexing.” Seven 42 14.2 16.6/13
LEDs using Charlieplexing.
Charlie Allen devised this Eight 56 12.5 14.2/15 One of the gripes people
technique while working at Nine 72 11.1 12.5/17 often level at Charlieplexing
Maxim (www.maxim-ic.com), regards its poor duty cycle. A
10 90 10 11.1/19
which has since introduced previous Design Idea com-

44 EDN | june 25, 2009


designideas
pares the standard multiplexing meth- view, consider that, by the time you get
od with Charlieplexing (Reference 3). by the time you get to 90 LEDs, the PCB (printed-circuit-
Using Charlieplexing, the maximum board) real estate and cost of the addi-
duty cycle for a 20-LED display is only to 90 LEDs, the PCB tional 10 transistor/resistor sets pale in
5%. The poor duty-cycle figure is due real estate and comparison to the display itself.
not to the method, however, but rath- Examining the circuit in detail,
er to the driving capability of the mi-
cost of the you’ll notice that it has five micropro-
croprocessor and the parasitic-leakage 10 transistor/ cessor pins, P1 through P5, available, for
paths. A single pin cannot usually sink resistor sets pale a total of N3(N21)520 LEDs. When
the current a number of LEDs require P3, for example, is high, the emitter of
to effectively light up, so these designs in comparison to Q3 is at approximately 4.4V, and you
often require one source pin and one the display itself. can turn off D13, D23, D43, or D53 if you
sink pin to light only one LED at any make P1, P2, P3, or P5 low. Any pin that
time. However, adding a transistor or you set to input, or high impedance,
two resistors allows you to circumvent five pins instead of nine (Table 1). alternatively turns off the correspond-
these issues. One of the drawbacks of adding the ing LED. When P1 and P4 are low, P3 is
If you rearrange the LEDs in the fa- transistor and resistors to each column high, and P2 and P5 are in high-imped-
miliar cross-point array and add a tran- is that you need additional components ance states. With P3 high, transistor Q3
sistor to each column to carry the com- to achieve a reasonable LED bright- biases on, all the other transistor bases
mon current, you’ll see the duty cycle ness when a large number of LEDs is are either low, which ensures that no
of the Charlieplexing method does not involved. This approach, however, is a current will flow, or high-impedance,
differ much from standard multiplexing better alternative to using a costly IC which supplies no current into the base
(Figure 1). For a 20-LED, five-column and no worse than standard multiplex- to allow the transistor to conduct. All
matrix, each LED remains on for 20% of ing or “Gugaplexing,” which also re- the diodes in the third column can turn
the time compared with 25% for stan- quires additional transistors and resis- on, but only D13 and D43 have a path
dard multiplexing, but now using only tors. From a cost and benefits point of directly to ground through P1 and P4,
which are low and through the 100V
5V 5V 5V 5V 5V
current-limiting resistors.
D23 and D53 connect to the high-im-
470 pedance input pins and can conduct
Q5 BC337
470 only through the 100V resistors at-
Q4 BC337 tempting to turn on Q2 and Q5. Be-
470
Q3 BC337 cause of their forward-voltage drop—
470 typically, 2.2V—the emitters of Q2 and
Q2 BC337
Q5 will be less than 1.6V, as the fol-
470
Q1 BC337 lowing equation shows: 5VCC20.6V
D12 D13 D14 D15 (Q3)22.2V (D23 or D53)20.6V (Q3 or
Q5)2ILED3100V,1.6V, where ILED is
100 the current of the LEDs. This scenario
P1
D21 D23 D24 D25 does not allow any LED in Column 2 or
Column 5 to light up to any level that
P2
100 would have an undesirable effect.EDN
D31 D32 D34 D35
R e fe r e nce s
100 1 Lancaster, Don, Tech Musings,
P3
D41 D42 D43 D45 August 2001, www.tinaja.com/glib/
muse152.pdf.
100 2 “Charlieplexing—Reduced Pin-
P4
D51 D52 D53 D54 Count LED Display Multiplexing,” Ap-
plication Note 1880, Maxim, Feb 10,
P5
100 2003, http://pdfserv.maxim-ic.com/
en/an/AN1880.pdf.
3 Gupta, Saurabh, and Dhananjay V

Figure 1 Arranging LEDs in a cross-point array and adding a transistor to each Gadre, “Multiplexing technique yields
column show that the duty cycle of Charlieplexing is similar to that of standard a reduced-pin-count LED display,”
multiplexing. EDN, Oct 16, 2008, pg 68, www.
edn.com/article/CA6602447.

46 EDN | june 25, 2009

edn090305di44191 DIANE
designideas
Serial port tests digital circuits the manufacturers’ data sheets. Place
bypass capacitors as close as possible to
the IC’s power and ground. You can re-
Yury Magda, Cherkassy, Ukraine
place the MAX232 with a MAX225 or


A PC’s serial port provides sig- will run on the 2005 version, as well. MAX233.EDN
nal lines that you can use to To create the application, select the
read voltage levels of digital circuits. “Windows Form Application” from the R e fe r e nce s
You can use the port to test digital templates in the project wizard. Place 1 “MAX220-MAX249 15V-Powered,
TTL (transistor-to-transistor-logic)- the text-box, label, and button compo- Multichannel RS-232 Drivers/Receiv-
level circuits. You just need to convert nents on the project’s main form and ers,” Maxim, January 2006, http://
the TTL levels to RS-232 voltages, and assign titles for them. You should place datasheets.maxim-ic.com/en/ds/
you can add a multiplexer to increase the serial-port component on the de- MAX220-MAX249.pdf.
the number of signals that the serial sign area of the project. Then, set the 2 “CD54/74HC4051, CD54/

port can sense. appropriate parameters for the serial- 74HCT4051, CD54/74HC4052,
The circuit in Figure 1 uses a port component, including the port CD74HCT4052, CD54/74HC4053,
MAX232 IC from Maxim (www. number, baud rate, data bits, parity, CD74HCT4053 High-Speed CMOS
maxim-ic.com) to convert RS-232 and stop bits. Logic Analog Multiplexers/Demulti-
voltage levels to TTL levels (Reference When you build the circuit, follow all plexers,” Texas Instruments, 2004,
1). A 74HC4051 from Texas Instru- precautions concerning the MAX232 http://focus.ti.com/lit/ds/symlink/
ments (www.ti.com) lets you select any and 74HC4051 wiring according to cd74hct4053.pdf.
of four digital inputs and route them to
DIGITAL INPUTS
the serial port (Reference 2). Listing
5V A3 A2 A1 A0 5V
1, which is available with the online
version of this Design Idea at www.edn.
com/090625dia, lets you control the 16
RTS (ready-to-send) and DTR (data- 16
13
1 X0
terminal-ready) pins in the serial port 14
X1
that selects the signal under test. The C1 � C3 15
X2
CTS (clear-to-send) pin then reads the 1 �F �1 �F 12
3 2 X3
signal under test into the PC. 1
X4
4 6 5
The four digital-input signals, A0 PC COM PORT C4
X5
X
3
C2 � MAX232 2
through A3, from your device under DB9
1 �F
1 �F 4
X6
� X7
test connect to the first four inputs, X0 1
6
5
2 74HC4051
through X3, of the multiplexer. Only 3
7 RTS 13 12
11
one of those signals can pass through to 4
8 CTS 14 11 S0
9 DTR 8 9 10 S1
the X output, Pin 3, at a time. By set- 5
9 S2
ting the appropriate binary code on the 15 6
E
serial port’s RTS and DTR lines, you 7
VEE
can select the signal to pass through
8
the multiplexer (Table 1).
The PC software, running on Win-
dows XP, sequentially sets those binary
combinations on the port’s RTS and Figure 1 This circuit lets you pass up to four TTL-level signals to an RS-232
DTR lines and reads the digital signal port to read their status.
on the CTS line. The software then
reads the status of the selected bit and
displays it when you press the “check-
status” button (Figure 2). The code is
written in Microsoft C# 2008, but it
edn090305di44201 DIANE
(PLACED IN THE 4-23 FOLDER)
TABLE 1 INPUT SELECTION
Signal to X pin RTS bit DTR bit
A0 0 0
A1 1 0
A2 0 1 Figure 2 A main window of the running application shows that input lines A0—
A3 1 1 A2 have high logic levels and A3 has a low logic level.

48 EDN | june 25, 2009


designideas
DAC calibrates the negative input equal to that on its
positive input. The output current de-
4- to 20-mA output current pends on the value of the sense resis-
tor, the gain of the current-sense am-
Ronald Moradkhan and Steven Lau, plifier, and the control voltage.
Maxim Integrated Products, Sunnyvale, CA The DAC provides the control volt-


Industrial controls make heavy where I OUT is the output current, age that lets you automate the calibra-
use of 4- to 20-mA current loops VCONTROL is the control voltage, RSENSE tion procedure. By selecting the right
to transmit process measurements be- is the sense resistance, and KCSA is the value for the sense resistor and by using
cause current loops retain information gain of the current-sense amplifier— a suitable resistor divider for R1 and R2
in the presence of noise and changes in 20 in this case. The circuit comprises at the output of the DAC, you can ad-
loop voltage. The loop circuit requires IC2, a Maxim (www.maxim-ic.com) just the circuit’s output to 4 mA when
properEquation for 090514
calibration di 4554
to ensure (in 5 − 23
accurate folder) DAC; IC3, a MAX4376T
MAX5304 the DAC’s digital input is zero-scale
readings. The circuit in Figure 1 cali- current-sense amplifier; IC 4 , a and 20 mA when the digital input is
brates the loop by generating a current MAX420 op amp; and Q1, an N-chan- full-scale. Figure 1 shows the compo-
in response to a control voltage: nel IRFL4105 MOSFET. The op amp nent values you need to achieve that
VCONTROL lets the control voltage set the output condition.
I OUT = , current because it forces the voltage on With a zero-scale digital input, the
R ×K
SENSE CSA
DAC output is 0V and the resistor di-
10V vider produces 0.6V at the op amp’s
10V
R3 positive input, forcing the output cur-
15
C4 rent to 4 mA. With a full-scale digital
R4 0.1 �F input, both the DAC output and the
15 midpoint of the resistor divider are at
Q1 the 3V reference voltage, forcing the
C3
0.1 �F RS� RS� R5 IRFL4105
output current to 20 mA. A transfer
2k
VCC IC3 curve relates the output current to the
MAX4376T OUT
0.1 �F control voltage (Figure 2).EDN
LOAD
5V GND
V�
VREF
IC1 3V INPUT�

IC4 OUTPUT
IN OUT
MAX420
R1 INPUT�
C1 GND �
10.2k CCXTD
0.1 �F
V� 0.1 �F

VCONTROL CCXTD
R2 0.1 �F
C2 255k
0.1 �F

VDD REF FB
IC2
SPI CONTROL MAX5304 OUT

GND

Figure 2 The circuit in Figure 1


Figure 1 This DAC-controlled 4- to 20-mA transmitter allows digital control produces a linear output current
of the loop current. versus digital control voltage.

Alarm tells you edn090514di44541 DIANE


(PLACED IN THE 5-28 FOLDER)
circuit that this Design Idea describes,
and the gadget still operates with the

to close the refrigerator door original 9V battery. The circuit oper-


ates by sensing a decrease in resistance
Boris Khaykin, TRW Automotive, Livonia, MI of photocell PC1 that results from
light in the refrigerator when its door


The circuit in Figure 1 is a sim- ilar one I recently read about (Refer- is open. A counter is in a reset state
pler and safer device than a sim- ence 1). A few years ago, I built the when PC1 is in the dark, and its resis-

june 25, 2009 | EDN 51


designideas
tance is greater than 30 kV. Usually, resistance is lower than 15 kV—that is, state is approximately 2.5 mA.
the dark resistance is greater than 200 when the light bulb in the refrigerator You can use almost any photocell,
kV, and current consumption at this is on. Then, in 20 seconds, it turns on such as the Jameco (www.jameco.
state is less than 40 mA. Oscillator- a buzzer for 20 seconds or until some- com) 202403 CDS0018001 with 200-
counter IC1 starts counting when PC1’s one closes the door. The current at this kV dark and 3-kV light resistance.
This circuit uses a Ra-
dioShack (www.radioshack.
16
com) 273-074 buzzer. You
can use any similar piezo-
VDD D1 electric buzzer with an op-
9 1N914
OUT2 2 erating dc voltage of 1.5 to
Q13
C1 R2 � 15V. V1 can be as low as 3V.
� 270k BUZZER
R1 10 nF 10
OUT1
The trade-off is that using a
V1 20k IC1
9V
voltage this low gives you
4060

11 longer battery life but lower
CLK
volume of sound.EDN
5
12 Q5 R e fe r e nce
RES
VSS 1 Babu, TA, “Alarm
PC1 8 Sounds When Refrigerator
Door Remains Open Too
Long,” Electronic Design,
March 26, 2009, pg 46,
Figure 1 This gadget, placed inside a refrigerator, sounds an alarm when the refrigerator http://electronicdesign.
door is open for more than 20 seconds. com/Articles/ArticleID/
20806/20806.html.

edn090611di45191 DIANE
(PLACED IN THE 6-25 FOLDER)

52 EDN | june 25, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Illumination ring provides


D Is Inside
focused intensities 43 Digital variable resistor com-
William Grill, Honeywell Aerospace, Olathe, KS pensates voltage regulator


If you use a camera-based in- Based on a seven-LED set, you se- 44 Hot-swap switch provides
spection or soldering fixture, lect three consecutive LEDs; the sec- easy thermal protection
you need to see images in a small area. ond-tier settings will define the three
47 Add headphones to a Class D
Often, side lighting produces shadows LEDs’ intensities (Figure 1). The re-
on an image that result in contrasting maining displays are maintained at a amplifier
colors and poor quality. Thus, your mon- base-tier-intensity setting. Using four 50 Circuit eases power-sequence
itor views may be difficult to clearly see pushbutton switches, the Microchip testing
or interpret. Centering a light ring on (www.microchip.com) 16F505 rotates,
the image provides illumination on all distributes, and provides PWM (pulse- ETo see all of EDN's Design
sides of the object and may illuminate width-modulation) control of these Ideas, visit www.edn.com/
everything you need to see. In a camera two power tiers across the seven LEDs. designideas.
application for controlling a light ring, Two of the buttons increase or decrease
this implementation not only controls intensity, or they group or ungroup the
the light, but also enables you to direct tier-intensity settings; the other two vide light level, state maintenance,
the light intensity by maintaining two buttons rotate the resulting second-tier and PWM control. The application
levels of control. It also lets you main- display clockwise or counterclockwise. debounces the buttons and indexes
tain and rotate the second-tier levels The implementation uses just a few the intensity controls. An eighth LED
about the illuminated object. parts, exploiting the controller to pro- indicates tier-grouped or -ungrouped

5V

1 200
10k 10k
10 200
9
200
2 8 470
D OPTICAL- MODE
3 7 ILLUMINATION
200
C 4 PIC16F505 6 RING
B 11 5
A 13 200
GREEN
12 200 LED
200

14
WHITE LEDs
LTW-2S3D7

Figure 1 An LED illumination ring provides directed light intensity.

edn090205di44221 DIANE
(PLACED IN THE 4-23 FOLDER)

42 EDN | july 9, 2009


mode. When you group the tiers to- levels the button sets, in defined and The controller provides about 8 mA
gether, their intensity-setting index- maintained register masks and inten- of current to each of the LEDs. By
ing is common, but their register limits sity values. The controller provides constraining the total power, surface-
remain independent. You can down- six bits of intensity, corresponding to mount or other LED configurations
load Listing 1, the assembly code for 64 levels of resolution, although 8-bit are possible.
the circuit, from the online version resolution is available. The operating You can lay out the four momentary-
of this Design Idea at www.edn.com/ voltage is 5V. You can reconfigure the action pushbutton switches for opera-
090709dia. controller, the display, and their limit- tion by the left or the right hand. With
The controller provides a PWM pe- ing resistors to operate at voltages as one representing the pushbuttons’ as-
riod of approximately 7.5 msec to all low as approximately 3.1V. High-mil- serted position, the controller’s coded
the LEDs. It also controls each LED’s licandle, white, 5-mm, T1¾ through- sequences provide the button-control
duty cycle, according to the registered hole LEDs provide the light source. functions found in Table 1.EDN

TABLE 1 PUSHBUTTON-CONTROL FUNCTIONS


A B C D
1 1 No function 1 1 Alternate between common-tier mode and second-tier
mode
1 0 Select second-tier mode, rotate 1 0 Increment all or second tier if in second-tier mode with
Tier 2 LEDs counterclockwise autoindexing
0 1 Select second-tier mode, rotate 0 1 Decrement all or second tier if in second-tier mode with
Tier 2 LEDs clockwise autoindexing
0 0 No function 0 0 No function

Digital variable resistor compensates nominal in this circuit. These num-


voltage regulator bers are respectable, but you can im-
prove them. First, incorporate a digi-
Jason Andrews, Maxim Integrated Products Inc, Dallas, TX tally controlled variable resistor, such
as a DS1859, into the regulator circuit


A variable resistor that inte- ther a preset 3.3V or any user-defined of Figure 1 by placing it in parallel
grates a programmable, tem- output within its operating range. with R2 (Figure 2). A temperature-
perature-indexed look-up table can For most regulator circuits, the out- indexed look-up table in an internal
compensate for the temperature drift put voltage varies slightly with tem- nonvolatile memory controls the 50-
of a voltage regulator. In this case, the perature, from 97.6 to 101.5% of kV digital resistor, allowing you to
look-up table can change program a different re-
the resistance every 28C VCC sistance value for each
over a range of 240 to 28C window.
11028C, thereby null- You can program the
ing any regulator-output look-up table to pro-
changes that would oth- IN OUT LOAD� vide any resistance-ver-
erwise occur because of sus-temperature profile.
C2 �
temperature. A typical 10 �F GND GND In this example, the
MAX604 R1
regulator circuit compris- look-up table flattens
GND GND �C
es a regulating element, a 3 the regulator’s normal
10 �F
feedback-resistor divider, OFF SET
curve over tempera-
and capacitors to provide ture. These look-up ta-
filtering and regulation R2 bles, therefore, provide
against transients and a positive resistance
load-switching conditions LOAD� slope with respect to
(Figure 1). The ratio of temperature. The resis-
the two feedback-divider tor has 256 programma-
resistors sets the regula- Figure 1 A typical voltage regulator lets you set the regulated ble resistance settings
tor-output voltage. The output level by adjusting the R1/R2 divider. of 0 to 255 decimal,
regulator can generate ei- and each one accounts

july 9, 2009 | EDN 43


designideas
VCC

VCC
4.7k 4.7k
DS1859
SDA VCC IN OUT LOAD�
SCL H1 �
C1 C2
OUT1 L1 0.1 �F 10 �F GND GND
MAX604 R1
IN1 H0
GND GND �C
OUT2 L0 3
10 �F
IN2 MON3 OFF SET
WPEN MON2
GND MON1 R2

LOAD�

Figure 2 Connecting one-half of a dual variable resistor in parallel with R2 to the circuit in Figure 1 lets you temperature-
compensate the regulated output voltage.

for approximately 192V. In this ex-


ample, the look-up table was pro- 3.4
grammed with a setting of 143 deci-
mal at 2408C. The settings were in- 3.38
UNCOMPENSATED
cremented by one for every 4 to 68C 3.36
change in temperature, resulting in a
value of 152 decimal for ambient and 3.34
158 decimal for 1858C. OUTPUT
As illustrated in Figure 3, the re- 3.32
VOLTAGE edn090514di44702 DIANE
sult of this regulated perform­ance over (V) (PLACED IN THE 5-28 FOLDER)
3.3
temperature is a drastic increase in
COMPENSATED USING DS1859
precision: The variation from 245 to 3.28
1858C is now only 62 mV. For com-
parison, note the response of the stan- 3.26
dard regulator circuit in Figure 1 (the
black curve). The digital-resistor IC 3.24
�45 �35 �25 �15 �5 5 15 25 35 45 55 65 75 85
of Figure 2 includes three ADC in-
puts for monitoring external voltages. TEMPERATURE (�C)
An alternative, the DS1847 dual vari-
able resistor, offers similar performance Figure 3 These curves compare regulated outputs versus temperature for the
without the ADC monitors and at Figure 1 circuit (black) and the compensated Figure 2 circuit (pink).
lower cost.EDN

Hot-swap switch provides necting system power when a temper-


ature exceeds a safe limit. The circuit
easy thermal protection in Figure 1 uses a hot-swap switch to
monitor overvoltage, undervoltage,
Donald Schelle, National Semiconductor Corp, Santa Clara, CA
and overcurrent conditions. When the


It is often difficult to design matters by generating hot spots at ambient temperature exceeds a preset
an effective thermal-manage- varying locations on a PCB (print- threshold, a carefully placed tempera-
ment scheme that minimizes the risk ed-circuit board). A hot-swap switch ture sensor, IC1, forces the hot-swap
of meltdown or fire. System orienta- and carefully placed temperature sen- controller, IC2, to disconnect system
tion, placement, or both complicate sors mitigate thermal issues by discon- power. You can use multiple tempera-

44 EDN | july 9, 2009


designideas
Q1
5V DC SI7850 PROTECTED
IN FROM 5V
AC/DC C2 RSENSE CL OUT TO
ADAPTER CIN
0.1 �F 0.01 100 �F SYSTEM
10 �F R1
10k 1% VPGOOD
1%
2 1 10 9
4 IC1 5 RPG
V� OS VIN SENSE GATE OUT
LM26 3 100k
C1 1 UVLO 1%
0.1 �F HYST R2 8 TO �C POWER-
VTEMP 3 PGD
2.15k GOOD INPUT
2
GND 1%
4 IC2
OVLO PWR 7
LM25069
R3 RPWR
2.87k 31.6k
1% 5 1%
GND
4 ICN 5 6
V� OS
CN LM26
1 TIMER
0.1 �F HYST CT
VTEMP 3 0.47 �F
2
GND

Figure 1 Carefully placed low-cost temperature sensors disconnect system power when an overtemperature thermal event
occurs.

ture switches to isolate hot spots when


you mount the system in varying ori-
entations. The circuit requires neither
a microcontroller nor a costly temper-
ature-monitoring IC. Thermal events
cut power to the system using a robust, edn090514di44811 DIANE
nondestructive technique. (PLACED IN THE 5-28 FOLDER)
In a typical overtemperature condi-
tion (Figure 2), a thermal event (upper
trace) causes the LM26 to trip, forcing
the LM25069 to disconnect power
from the system (middle and lower
traces). When the system temperature
decreases below the LM26’s trip point,
system power returns. Incorrect place-
ment or orientation can cause over-
temperature events, forcing the system
to turn on and off like clockwork; sup-
port personnel can easily diagnose this
symptom. Inexpensive temperature
sensors and an innovative power-lim- Figure 2 As the temperature rises above the threshold (top trace), the output of
iting hot-swap controller reduce the the temperature sensor (middle trace) goes low, forcing the hot-swap switch to
cost of this circuit to approximately $2 disconnect power (bottom trace) from the circuit.
in low-volume applications.EDN

Add headphones to a Class D amplifier outputs on each channel. If the ampli-


fier drives separate speakers, you can
Hiroshi Fukushima, Technical Research Center, use an attenuator circuit (Figure 1). A
D&M Holdings Inc, Kawasaki City, Kanagawa, Japan problem arises, however, with ground-


The MAX9704 from Maxim chip to directly drive speakers. Some- ed headphones: Stereo headphones use
(www.maxim-ic.com) is a small times, though, you want to have a three-pole plugs with which the nega-
and efficient Class D audio power am- headphone output to keep the office tive side of each speaker connects to a
plifier. Its fully balanced inputs and environment. Class D power amplifi- common ground. Thus, you may think
Class D outputs make it a convenient ers usually have fully balanced, bridged that you can’t directly connect head-

july 9, 2009 | EDN 47


designideas


R5 LEFT
� �
LEFT �
LEFT R3 SPEAKER
R2 R3 R2 R5
� �

R4 HEAD-


� �
LEFT RIGHT PHONES
� �
RIGHT
RIGHT R6 SPEAKER
R1
R4 R1 R6
� �

RIGHT

Figure 1 A Class D amplifier has separate
drivers for each speaker.
Figure 3 This speaker configuration lets you connect headphones
with a common ground to a Class D amplifier.
edn090611di45061 DIANE
(PLACED IN THE 6-11 FOLDER) phones to a Class D amplifier without nel’s drivers. Resistors R3 and R2 con-
OUTL� using a transformer. nect to the left output terminal. Re-
To solve the problem, look at the sistors R4 and R1 connect to the right
OUTL� output waveform of the MAX9704 output terminal. The inactive chan-
as it swings (Figure 2). Each channel nel’s output
edn090611di45063 DIANE voltage must be the same
output alternates between high andIN THE
(PLACED voltage, which means that R4, R1, and
6-1 FOLDER)

OUTR�
low. You can take advantage of the R6 connect to the same voltage when
fact that the channels aren’t on at the the left-channel output is active. R3,
same time by configuring your circuit R1, and R5 connect to the same volt-
OUTR� like the one in Figure 3. age when the right-channel output is
Figure 4 shows the circuit details. active. The values of R1 and R2 affect
Figure 2 The MAX9704 applies Because the MAX9704 alternates the how much crosstalk you get between
power to one channel at a time. outputs of each channel, the R3/R6 channels. The values in Figure 4 pro-
combination doesn’t affect the chan- vide sufficient channel separation.EDN

0.47 �F J1
10 32
LEFT STEREO INPUT INL� OUTL�
9
edn090611di45062 DIANE INL� OUTL� 31 LEFT
0.47 �F
(PLACED IN THE 6-11 FOLDER) 16 30 SPEAKER
RIGHT STEREO INPUT INR� OUTL�
15 29
INR� OUTL�
0.47 �F 0.47 �F IC1
MAX9704 J2
28
OUTR�
27
OUTR� RIGHT
AGND
26 SPEAKER
OUTR�
25
OUTR�

R1 R2 R3 R4 R5 R6 J3
100 100 470 470 470 470

HEADPHONES
T

Figure 4 With the resistors in place, you can connect headphones to the MAX9704 amplifier.

48 EDN | july 9, 2009


designideas
Circuit eases power-sequence testing C3 is 33 mF and R3 is 11 kV for a
400-msec delay between powering the
Goh Ban Hok, Infineon Technologies Asia Pacific Ltd, Singapore two supplies. The timer triggers with a


Systems on chip (SOCs) nor- for IC3, and VOUT25VREF(11R6/R7) for negative pulse at Pin 2 of IC1. It pro-
mally require one power supply IC4. The reference voltage is 1.22V. duces a positive pulse at Pin 3 of IC1.
for the core and another for I/O. To In the circuit, R5 and R7 are 30 kV. The output becomes inverted at IC2A
properly apply power to the device, you Variable resistor R4 is 7 kV for the 1.5V before passing to IC6’s Pin 11. IC5 and
often need one supply to apply power supply, and R6 is 50 kV for the 3.3V IC6 are the latched circuits. The set
before the other. The circuit in Figure supply. Green LED D2 lights when the pin, S, connects to the 5V supply, and
1 lets you test the power sequencing of 3.3V supply is present, and red LED the reset pin, R, connects through re-
the SOC. Two TPS75501 linear regu- D1 lights for the input-supply voltage. sistors R2 and R10 and capacitors C4 and
lators, IC3 and IC4, generate two power Pin 1 of the TPS75501 is the enable C7 to ensure that the Q output is high
supplies. The TPS75501 adjustable reg- pin. When low, it enables the output during the initial power-up stage. Reg-
ulator provides output voltages of 1.22 voltage at Pin 4. Switch S2 selects the ulators IC3 and IC4 are initially off.
to 5V from a maximum input of 6V. sequence of the power supplies. IC1 is When analog switch S2 is in the on
The circuit uses 5V as the input source, a 555 timer operating as a monostable position, the sequence of the 1.5V
and it can supply as much as 5A. The circuit. It provides the delay between power supply starts first, and the 3.3V
SOC requires 3.3 and 1.5V. The fol- the two power supplies. You can adjust supply follows. To start the power-se-
lowing equations describe how to set the delay by using the time constant of quence testing, press and release trig-
the voltages. VOUT15VREF (11R4/R5) R3 and C3: Delay51.13R3C3. ger switch S1 to momentarily produce

IC2B
3 4
74LSU4N

VIN VOUT1
5V 1.5V
VIN 2 R4
IC2A 4 5 5 10k
1 2 S 1 IC3
74LS04 4 1 3 D1
R1 R2 3 C IC EN TPS75501 V
� 13 RED
10k 40k 2 5 OUT 2
D 7474N 6 GND 3 1.5V
12
1 11 C5 R5
1 R 30k R8
2 R3 47 �F
2 TR 16
Q 3 10k
15 1k
C4 14
4 IC1 7 0.01 �F VOUT2
R DIS R10 10 9 S2
2 LM555N S 3.3V
5 6 3 10k 11 VIN 2 R6
S1 4 CV THR C IC
6 1 IC4 5 50k
DT6 1 GND 12 1 3
C2 C1 V+ 8 D 7474N 8 MABSA 4
0.01 �F 0.01 �F C3 C7 13 EN TPS75501 2
D2
R V GREEN
33 �F 0.01 �F GND 3 3.3V OUT
C6 R9
R7
47 �F
30k

Figure 1 A configurable sequencing circuit uses a 555 timer to delay one power supply.

edn090514di44861 DIANE
(PLACED IN THE 6-11 FOLDER)

Figure 2 The 1.5V power supply (green trace) comes Figure 3 The 1.5V power supply (green trace) comes on
on first, and the 3.3V supply (red trace) and 555 timer first, and the 3.3V supply (red trace) and 7474 latch-cir-
follow. cuit input follow.

50 EDN | july 9, 2009


designideas
a low pulse. This pulse triggers the ply. Because IC3’s enable pin imme- timer delay (figures 2 and 3).
555 timer, IC1, which produces a pos- diately receives the enable signal, it Switch S2 connects to pins 13 and
itive pulse. This pulse in turn produc- produces the 1.5V without delay. IC4’s 16. When S2 is off, the power sequence
es a delay before enabling IC4’s power enable pin, which receives a signal af- changes. In this case, the 3.3V supply
3.3V supply. When you press and re- ter the delay by the 555 timer, later powers up first, and the 1.5V supply
lease S1, another signal goes to invert- produces the 3.3V, thus achieving follows (figures 4 and 5). When you
er IC2B before passing to the latch pin, the power sequence. The 1.5V power press S1, the 3.3V power supply comes
Pin 3 of IC5. There is no delay for the supply comes first when you press S1, first, and the 1.5V supply follows after
1.5V regulator that connects to this and the 3.3V power supply comes on the 555 timer delay.EDN
pin. It enables IC3’s 1.5V power sup- only after the 555

Figure 5 The 3.3V power supply (red trace) comes on


Figure 4 The 3.3V power supply (red trace) comes on first, first, and the 1.5V supply (green trace) and 7474 latch-
and the1.5V supply (green trace) and 555 timer follow. circuit input follow.

52 EDN | july 9, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Quasiresonant flyback converter easily


D Is Inside
charges energy-storage capacitors 42 First-event detector has
Todor Arsenov, Toronto, ON, Canada automatic-reset function


Designers often use chargers The classical flyback capacitor char- 43 Signal-powered linear
with flyback topologies to ger operates in CCM (continuous-con- optocoupler provides isolated
quickly charge energy-storage capaci- duction mode). Flat-topped, short-du- control signal
tors (references 1 and 2). In a flyback ration current pulses on the transform- 45 Dark-activated switch needs
topology, the energy transfer takes er’s secondary charge the storage ca- only threeforcomponents
place only when the charger’s power pacitors (Reference 3). Unfortunately, Equations DI4484 (in 5 − 23 folder )
MOSFET is off, which effectively iso- this charging strategy requires complex ETo see all of EDN's Design
lates the power switch from the load, control circuitry to limit both the sec- Ideas, visit www.edn.com/
comprising high-energy storage-ca- ondary current and the capacitor volt- designideas.
Equation 1
pacitor banks. Thus, the voltage levels age. Most circuits use a specialized
on the circuit transformer’s secondary PWM (pulse-width-modulation)-con-
can vary from zero to a predetermined troller IC, which increases the overall 1
value and corresponding energy level cost of the charger. Another disadvan- ∆W = × (L P × I2P L P × I2P ),
2 PK OFFSET
without any significant stress on the tage of the CCM is the small portion
components on the primary side of the of energy that accumulates during the where IP2 signifies the initial non-
OFFSET

transformer. on-time of MOSFET conduction: zero primary current at the beginning


Equation 2
OPTIONAL RESISTOR-
CAPACITOR-DIODE
D1
SNUBBER
1
STTH512
380V DC ∆W = × L P × I2P . 400V
2 PK
C1 � � C2
R1 C3 T1 2000 �F
2000 �F
D3

15V
� �
C4 C5
R3
2000 �F 2000 �F
C8 � 56k
22 �F 1
450V R4 INV IC1 VCC 8 �400V
13k R5 R6 D4
L6565
51k 10 STTH512
2 7
COMP GD
Q1
3 6 STP4N150N
VFF GND
R7 4 CS 5
C6 ZCD
51k
330 nF R8
R9 1k
10k
R10
C7 0.5
470 pF 1W

Figure 1 A flyback capacitor charger uses BCM operation.

40 EDN | july 23, 2009


of the on-time interval.
Equations for DI4484 (in 5 − 23 folder )
Only this limited portion of ener-
gy transfers from the primary to the
secondary sides and enters the stor-
Equation
age capacitor. 1
Therefore, you can
considerably increase the amount of
energy transferable to the capacitive
load if the 1
converter
∆W = × (L Pcan
× I2Poperate
L P × Iin
2
POFFSET
),
BCM (boundary-conduction
2 PK mode).

The secondary current becomes zero,


the power MOSFET turns on, and
the primary current builds from zero.
Thus, a bigger portion
Equation 2 of energy ac-
cumulates during every consecutive
on-time interval:
1
∆W = × L P × I2P .
2 PK

With all other conditions equal,


BCM operation ensures faster accu-
mulation of a predetermined amount
of energy because of the bigger stored Figure 2 When the secondary current reaches 0A, the MOSFET turns on, and
portions of energy during the on-time the primary current increases from 0A.
intervals. Many converter circuits
that operate using BCM incorporate
PWM controllers that implement
BCM operation for capacitor charg-
ing. These circuits often use Maxim
(www.maxim-ic.com) MAX8622 or
Linear Technology (www.linear.com)
LT3468 ICs. These ICs are special-
ized devices to accommodate BCM
operation.
You can, however, implement fly-
back BCM operation without these
specialized parts. Manufacturers imple-
ment BCM in the variable-frequency
versions of flyback converters, which
are quasiresonant, ZVS (zero-voltage-
switching) converters that commonly
find use in TV SMPS (switched-mode-
power supplies). For example, you can
use the STMicroelectronics (www.
st.com) quasiresonant-SMPS-control-
ler L6565 to build a flyback capacitor
charger working in BCM (Reference
Figure 3 The output-capacitor voltage reaches its full level in about 3 seconds.
4). Doing so eliminates the need for
using a specialized chip for capacitor
chargers. Q1. When the circuit interrupts the duces the charging time of the storage
Figure 1 shows the power stage of a secondary current—indicating full de- capacitors.
charger using the ST L6565. It achieves magnetization of T1—it detects the At the beginning of the charging
the BCM using a second primary wind- minimum of the first valley of ringing, sequence, the output voltage is low
ing on T1 that feeds the transformer- and the L6565 turns on the MOSFET. because of the large capacitance val-
sensing input at the ZCD pin of the This action eliminates the idling and ues. The secondary current decreases
L6565. The voltage of this winding zero-phase-time intervals, thus estab- slowly. The reflected voltage on the pri­
is a scaled-down replica of the drain- lishing BCM. The elimination of the mary side is too low to trigger the ZCD
to-source voltage of power MOSFET zero-phase-time intervals greatly re- pin of the L6565. Thus, the L6565’s

july 23, 2009 | EDN 41


designideas
initial starting timer sets the switch- 3 are evaluation measurements of Calculations for Flybacks,” Power
ing frequency to 2.5 kHz at the start a prototype capacitive charger us- Electronics Technology, January
of charging. The output voltage across ing the L6565 and power MOSFET 2008, http://powerelectronics.com/
the storage capacitors increases to a STP4N150. A low-power PFC (pow- passive_components_packaging_
point at which the switching frequen- er-factor-correction) stage, using tran- interconnects/magnetics/transformer-
cy becomes variable because of the de- sition-mode-PFC controller L6562, calculations-defibrillator-capacitors-
magnetization of the transformer core. delivers the input-bus voltage of 0108.
Figure 2 shows that, as soon as the sec- 380V dc. This configuration ensures 3 Sokal, NO, and R Redl, “Control

ondary current (Channel 2) becomes not only the dc-voltage bus for the algorithms and circuit designs for op-
0A, the power MOSFET turns on, and power stage of the charger, but also a timally flyback-charging of an energy
the drain-to-source voltage decreases high power factor during the charging storage capacitor (e.g., for flash lamp
(Channel 1). At that time, the pri- phase.EDN or defibrillator), IEEE Transactions on
mary current again increases (Channel Power Electronics, Volume 12, Issue
4). At the output voltage close to full R e fe r e nce s 5, September 1997, http://ieeexplore.
charge, the switching frequency is ap- 1 Lan, Rayleigh, and Hunter Chen, ieee.org/xpl/freeabs_all.jsp?tp5&ar
proximately 100 kHz. Figure 3 shows “Flyback Charge Xenon Flash Capac- number5623007&isnumber513547.
the total voltage of 750V across C1, C2, itors,” Power Electronics Technology, 4 “L6565 Quasi-Resonant SMPS

C4, and C5 within a 3-second charging March 2007, http://powerelectronics. Controller,” STMicroelectronics,
time. com/mag/703PET24.pdf. http://eu.st.com/stonline/products/
The waveforms in figures 2 and 2 Creel, Kirby, “Expedite Transformer literature/ds/7587/l6565.pdf.

First-event detector has no other player can change the situa-


tion by pressing a pushbutton because
automatic-reset function switching on any other optoisola-
tor requires a voltage exceeding 3.9V.
Vasil Borodai, Zaporozhje, Ukraine Resistor R1 depends on VPS such that


The circuit in Figure 1 lets you LED. The LED remains on after the R15(VPS2VD1)/IOPTOLED, where VPS is
indicate which game player player releases the pushbutton. The the power-supply voltage, VD1 is the
presses a button first. Each button has voltage at Point A pulls down to near- voltage of diode D1, and IOPTOLED is the
a corresponding LED that indicates ly 3.7V, which you determine by add- current of the optoisolator LED. Thus,
the pressing of the button. All other ing the forward voltage of the optoiso- for a 9V power supply, R1 has a value of
LEDs remain locked out until some- lator’s internal LED, the phototrans- 1.5 kV. When a player presses the reset
one presses a reset button. When a istor’s voltage, and the LED’s voltage: button, the player LEDs turn off, and
player presses a pushbutton, the corre- 1.310.611.8V53.7V. The green LED the green LED illuminates. The volt-
sponding optoisolator turns on, which then turns off. age at Point A returns to 9.2V (time
illuminates the appropriate indicator Beginning at time T1 (Figure 2), T2 in Figure 2).
VPS
9V

R1
1.5k IC1 R3 � C
A 2 300k 14 2
3 5 6.8 �F
1 4
6
D2 R4 7 IC1
1.5k CD4093B

C1 �
100 �F
GREEN
RESET S1 S2 LED1 S3 LED2 SN+1 LEDN LED

PLAYER 1 PLAYER 2 PLAYER N

D1
3.9V
R2
5k

Figure 1 This circuit lets you indicate which game player presses a button first.

42 EDN | july 23, 2009


VPS VPS
9.7V 9.7V
VA
9.2V

6.2V

VC1
VA
3.7V

0 0
T1 T2 TIME T1 T2 TIME
PLAYER N RESET PLAYER N AUTO
PRESSED PRESSED PRESSED RESET

Figure 2 When a player presses the reset button, the Figure 3 When Point A drops to 3.7V, the inputs at IC1,
player LEDs turn off, and the green LED illuminates. The pins 1 and 2, go low, and the output at Pin 3 goes high,
voltage at Point A returns to 9.2V. charging C1.

You can also add an auto-reset feature ure 3), C1 has enough voltage to force rent in any optoisolator LED. As a re-
edn090611di44522
to the circuit. When Point A drops to DIANEIC ’s Pin 4 low. R and C determine sult, the circuit
edn090611di44523 automatically resets,
DIANE
(PLACED IN THE 6-25 FOLDER) 1 3 1
(PLACED IN THE 6-25 FOLDER)
3.7V (time T1 in Figure 3), the inputs the charging time. A pulse of current and the green LED lights. IC1’s Pin 3
at IC1, pins 1 and 2, go low, and the flows through C2, which forces the goes low, which discharges C2 through
output at Pin 3 goes high, charging C1. voltage at Point A to nearly 2V. That R2, resetting the circuit to its original
After about 30 seconds (time T2 in Fig- action momentarily interrupts the cur- state.EDN

Signal-powered linear optocoupler photodiode. A feedback loop around

provides isolated control signal the emitting side of the optocoupler


keeps the feedback current in propor-
Mitja Rihtarsic, Škofja Loka, Slovenia tion to the transmitted signal. When
the feedforward current and the feed-


The circuit in Figure 1 pro- rent IFF, is the output current, and you back current are equal, the output cur-
vides an isolated control volt- must set this current in proportion rent is proportional to the transmitted
age, such as 0 to 10V. In the low part to the transmitted signal voltage, V1. signal.
of the range, 0V to approximately 2V, This current equals the feedback cur- The hidden cost, however, is a power
the controlled device is off. There- rent, IFB, through the transmitter-side supply. You need some power on both
fore, the upper part of the range must
be as linear as possible. You can meet VC
this requirement using a linear opto-
coupler, such as Vishay’s (www.vishay. R2 IFF
com) IL300 or Avago Technologies’ IR1 220
6 R4
(www.avagotech.com) HCNR200 or R1
�2 IC1
18k
IL300 VBE3
HCNR201. 150k
Q2 5
These optocouplers each comprise V1 IB3
�1 K2
IB1 BC857 Q3
an LED and a photodiode on the trans- A V2
Q1
mitting side and an identical photodi- IFB VBE1 BC847 2 R3 �3 BC857
3
ode on the receiving side. Because of C1 IC1 K1 IC1 150k
IL300
this construction, the emitted light 10 nF IL300 4 1
from the LED should cause the same ILED

current to flow in both photodiodes.


The current through the photodiode Figure 1 Optocoupler IC1 isolates the control circuit’s input and output.
on the receiving side, feedforward cur-

july 23, 2009 | EDN 43


edn090611di44711 DIANE
(PLACED IN THE 6-25 FOLDER)
I 1 K2
K 2I FF =FF
=Equation(V1.V2BE1) × × ; K 2β1β2 >> 1. 1 K2

designideas
I FB I R1 K1 I FF = (V1VBE1) × × ; K 2β1β2 >> 1
K1 = , LED Equation 7 R 1 K1
I FF Equation I LED1 K
K2 = . K3 = 2 .
I LED K1
I FF
K2 = 3 7 .
Equation
Equation
I FB 2 I LED K Equation 7
KEquation
1= , K3 = 2 .
Equation 3 I LED K1
Equation 8
V1VBEK1 2
= =. I 3 + I .
KEquation K
I R3 K1 FB B1 K3 = 2 .
K 2 = FF
Equation 2 1.
Equation 8 K1
V1VBE1 I V2 = (I FF + I B 3) × R 3 + VBE 3 .
= I FB + I B1.LED
R1
V1VBE1
K 2 = Equa
I FF Equation
. tion
8 = I FB + I B1.
R4 V2 = (I FF + I B 3) × R 3 +Equation VBE 3 . 8
I LED 3 1
Equation Equation 9
Equation 4
I LEDV2 == β(I1FF β2 + × I B13.) × R 3 + VBE 3 .
Equation Equation 4 Equation 9 V2 = (I FF + I B 3) × R 3 + VBE 3 .
V1VBE31  
= I FB + I B1. 1
I LED = β1β2 × I B1. R1 I FF =  (V1VBE1) × I B1  × K 3 .
 R 1 
V1VBEEquation Equation 5β9β × I .
1 =IILED+ = 1 2 B1  Equation  9
FB I B1 . 1
R1 I =  (V1VBE1) × I B1  × K 3 .
Equation 5 Equation 4 Figure 3 AnFF XY plot of the circuit’s R1 inputand output

Figure 2 The output voltage (upper trace) turns off when voltages shows linearity once Equation
the 10 is high
input voltage
Equations for DI 4471 ( Saved int o the June 25 
folder ) 1 1 K 2β1β2
the input voltage (lower trace) gets too low. I Equation
= (
I = (V  V  V 5 ) ×
V ) ×to power
enough × I 1the .
× circuit.
K .  1 
EquationFF4FF 1 1BE1 BE1R1 RK1β1B β2 + 1 3 I FF =  (V1VBE1) × I B1  × K 3 .
Equations for DI 4471 ( Saved int o the June 25  )
folder 1 R
Equations Equations for DIo4471 (Saved int o I LED the 1June= β1βK 25×βfolder
I Bβ12. ) Equation 10  1 
sidesforofDI
the4471 signal (Saved
path. int theI June
The circuit FF =in (V25 1
folder
VBE1))×
When × 2 2 1of
the product feedback
. gain K1 R3  R3 
Equation
this DesignEquations
Idea uses power 1 R K β β + 1 V = V K + V
3  BE 3 V K3  + R
for DIfrom 4471 signal (Saved and int oItransistor gains b and ) V b2)is× much
1 1 1 2 1 K 2β1β2 2 1  BE1
the =June
LED β1β2I× 25IB=1folder
. (V1  × . R 1  R 1 
voltage VEquation
to supply1 a feedback loop in greater than Equation
one, FF you
Equation 6 110 canBE cancel
1
R1outK1β1β2 + 1
1
Equation 1 Equation 5gains, yielding a char- R3  EquationR10 
Equation the1transmitting side similar to the way the transistors’
V2 = V1 K 3 +  VBE 3VBE1 3 K 3  + R 3(I B 3I B1K 3).
some circuits in aIF4-B to 20-mA loop Equation 6 Equation
get acteristic that5 is linear: R1 R1
K Equation
= loop 1,forcurrent.   (10)
power from 1 the
Equations DI4471 Both (Saved int o the June 25 folder) 1 K Equation 11
I
I FLED I Equation
= ( V  VR 3 6 ) ×  × 2 ; K β R
β 3 >> 1.
I photodiodesK1K=operate BI FB, in reverse-biased, FFV = V 1 BE1K1 + KV β β V 2 1 2 K 3  + R 3(I B 3I BR1K ).  R 
K1 = Fphotoconductive
B , 1 I=LED , I FF = (V1 2
VBE11)R×1 3× R1 2BE1K3(6) 12 .BE1 R
1  V2 = V1 3 3K 3 +  VBE 3VBE1 3 K 3  +
I LED I mode.
LED The currents 1 K 2 ; )K× β1 β× R1 K 2K β11ββ21β 2. + 1
Equation 11 R1  R1 
I B = (V1VBEI1FF) ×= (V1
toIFFinci- × VBE 1 2 1 2 >> 1.
through them K1 =are Fproportional
Equation
Equation 21, R1 K1 R1 K1β1β2 + 1 In the first V 2 ≈ Kin
term 3 ×Equation
V1. 10, the
dent-light flux, which I LED feedback gain K1 1 K 2 ratio of resistors R and R is approxi-
EquationI FF = (7V1VBE1) × × ; K 2β1β2 >> 1. 3 1
Equation
and forwardEquation 2
gain K2 describe.2 ratio of 6feedback gain K1 1andK1 mately 1-to-1.Equation
TheEquation Equation 11 R You must11 be careful with
Equation 2 V2 ≈ K 3 × V1.
forward gain K is transfer gain K3. Be- the transfer gain, K3, which is the rea-
K = IIFF
FB , Equation
(1) cause 7 Equation 6 2
Equation
K2 = I
1 2. K 1
and K2 are similar, K3 is ap- son that K3 remains in Equation 11.
K 2 reality, K may de-
IIFFLED
LED
I FF.
proximately K 3one. 2 ≈In
V=Equation K.3 × V71. 3
Iwhere K = = K1 )less 1K K 2 V2 ≈ K 3 × V1. (11)
. ILED is the
K LED’s current, and
. viate,IFF but=it(Vchanges 1 than 2×; KKβ or2βK12β2 >> 1.
2
I FF = (V1VBE1) ×1 × ×V 1; K
K2 = FF 2 I LED 1  BE
I K R1K K1 2 1β 2 >> 1 .
I LED I
LED
K3 = 2 . alone: R 1 1 When K 3
is one, voltages V BE1
and
K 2 = FF 32.
Equation
Equation (2)K1 V cancel each other to some degree.
I LED K BE3
EquationK 3 = 82 . (7) Therefore, Equation 11 omits the sec-
Equation 3 K1
Equation A3 description Equation 3
of the circuit begins with Equation7 7
Equation ond term in Equation 10. Base cur-
a sum of theVdc  V I
currents
FF at Node A.
Equation Equation
8 6 subtracts the base-to-emit- rent IB3 depends on resistor R4 and the
K12 = BE1 =
Equation 3. I FB + I B1. ter voltageVfrom (Ithe input voltage. Al- output load. When you can set both
V1 VR1I LED 2 =EquationFF + I B 38) × R 3 + VBE 3 .
K 2Kbase-to-emitter
V1VBE1 V  BEV 1 = I + I . (3) though K3 = the voltage is base currents to be equal, the last term
K 3 =K1 .2 .it is desirable to remove would cancel out, too. The values of re-
1 BE1 = FBI FB + B1I B1.
= I FB + I BR 1.1R1 V = ( I not
+ I constant,
) × R + V .
R1 2 FF B3 K
3 1 BE 3
V1VBE1 it. You accomplish this task using the sistor R2 and capacitor C1 must be small
Equation
Equa t ion 43= I FB + I B1. Equation 9 + I )× R + V .
The gains of both R1 transistors amplify emitter follower V2 in = (Ithe FF receiving
B3 3 cir- BE 3enough so that transistors Q1 and Q2
current IEqua into
tion the 4 base of Q . The cuit. Equation
The 8
output voltage, V , is a sum don’t saturate. C1 enhances stability.
B1 Equation 4 1Equation 9
Equation 4 Equation 8 R and the2 base-to-
amplified current then flows through of voltage across Figure 2 shows the necessary voltage
V1V=BE β11β2= ×I I B1+. I .  Q. 9
3
1  for the circuit to begin operation. The
the LED. IEqua LED tion 4 emitter voltage I = of
Equation
( V V ) × I × K
R1
FB B1
V2 = (I FFFF+ I B3) × 1R 3 +BE 
3
1 3.
VBE  B1  3.
I LED = β β × I .  R1  output voltage (upper trace) has flat-
I LED = β1β2 × I B1. I LED = β1β2 × I B1.
1 2 B1 (4) V2 = (1I FF + I B3) × R 3 + VBE 3 . (8) ness at its lowest voltages as opposed
I FF =  (V1VBE1) × I B1  × K 3 .
Equation R1 to the input voltage (lower trace).
I LED = β1β52 × I B1.   1
Equations Equa 1 throughtion 4 4 yield the out- You Equation can use 9
aIFF
Equation different
= 10 VBE1) × to
(V1equation  × K 3 .3 shows the two signals’ linear-
I B1Figure
Equation
Equation 5 5  R1  Dividing the measured maximum
Equation 5put feedforward current: yield the
Equationfeedforward 9 output current: ity.
1 Equation K 2β1β210 of voltages V1 and V2 yields 0.91V. A
IIEquation
FF = (=Vβ1 β5VBE × I1) ×. × . I =  (V V ) × 1 I  × K . test circuit uses an IL300, which has
LED 1 2 B1 R1 K1β1β2 + 1 FF 1 BE 1
R 3 R110   B 1 3
 of 0.851 to 0.955. The mea-
I FFI 1= (=V1( V ) ×
1 1 K 2K
×
β1ββ2 β
.  V =Equation
 V K +  V  V(9) Ra3gain K  + R 3(I B 3I B1K 3).
VK 2
 βBEV
1 β
12 ) × × (5) 2 1 2 . 2 1 3 1 BE 3 BE 1 3
I FF = (V1VBE1) × FF × 1 BE1 .R1R K1K β1ββ2 β+ 1+ 1 I FF =  (V1VBE R11) × I B1  × K 3 . Rsurement 1  meets the requirements of
R1 K1β1β2 + 1 1 1
KV
1 1
β1R
2
βYou3 K can  rearrange
 R 3 R1 8 and  9 Equation 11 despite the equation’s
V = 2 2 + V
 BE 310 BE1 V equations K + R (I I K ).
IEquation
FF = (V1
Equation 65VBE1) × R ×2K β 1β Ras: .3Equation  3 3 B 3 B1 3
R1R   simplifications.
1 1 1 2+ 11  3 R  EDN
Equation 6 EquationV2 = V11 1 K 3 +  VBE 3VBE1 3 K 3  + R 3(I B 3I B1K 3).
Equation 6 Equation 6 Equation 10 R1  R1 
11 K K 2β1β2 R3  R3 
= ((V
IIEquation V1 VBE1))×× Equation × 2 11 . V2 =1.V1 K 3 +  VBE 3VBE1 K 3  + R 3(IB 3IB1K 3).
FF =
FF 1 6VBE 1 R × K1β; 1K β22β+1β12 >> R1 R1
44 EDN | july 23, 2009 1R111 K K 2K; 2K β β >> 1. V2 ≈Equation
1 K 3 × V1. 
I FFI 1= (=VK  V )
BE1 1) ×× ×  11 
I FF = (V1VBE1) × FF × (V21 ; KV2BE .×1K ; K 2β1β2 >> 1. R R
1 2 1 2
β1β2R>> 1R11K V2 = V1 3 K 3 +  VBE 3VBE1 3 K 3  + R 3(I B 3I B1K 3).
R K 1
Dark-activated switch needs voltage level of approximately 40V.
To achieve this level, the circuit uses a
only three components voltage divider comprising a photocell
and resistor R1. When you light the
Abel Raynus, Armitron International, Malden, MA photocell, its voltage drop is lower than
the triggering level of the threshold


Assume that you have a device Electronics (www.teccor.com) origi- voltage, and Q1 is locked, so the load
that receives its power from the nally developed. The primary purpose disconnects from the ac line. When it
main 120 or 220V-ac line and you need of any triac is bidirectional-ac switch- becomes dark, the peak voltage ampli-
to add a switch between the ac line and ing. The Quadrac triac has a built-in tude on the photocell increases to 40V,
the device so that the device works triggering device with the threshold- opening Q1 and making the load con-
only when it is dark. Although you may nect to the power line.
LOAD
think this task would be trivial, it is dif- The choice of Q1 depends on
R1 LOAD
ficult to find a workable approach be- 47k 2 the load current and ac-line volt-
cause most of the published schematics 1W 3
Q1 age. This circuit uses the Q4004LT
1 Q4004LT
need 6 to 12V-dc power supplies and re- 120V AC from Littelfuse (www.littelfuse.
lays. Several off-the-shelf dark-activat- 120V AC com) with a maximum current of
ed switches, such as devices from Suns 4A rms and a voltage of 400V. You
International (www.suns-usa.com), are can use any photocell, but this cir-
available, but they’re expensive for a PHOTOCELL
cuit uses an off-the-shelf model
consumer product. After looking at and accordingly uses a value of
products from dozens of Web sites, you Figure 1 This dark-activated switch 47 kV for R1 to achieve reliable
may decide to make your own. The so- needs only a photocell, a resistor, and switching. For an inductive load,
lution is simple and inexpensive. a triac to switch between the ac line and add a 100V resistor in series with
The circuit in Figure 1 employs an the device. a 0.1-mF capacitor between pins 1
internally triggered triac, which Teccor and 2 of Q1.EDN

edn090625di44671 DIANE
(PLACED IN THE 6-25 FOLDER)

july 23, 2009 | EDN 45


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

High-speed op amp enables


IR-proximity sensing D Is Inside
44 Set your lights to music
Arpit Mehta, Maxim Integrated Products Inc, Sunnyvale, CA


48 Current limiter allows
IR (infrared)-proximity sensors modulate the LED’s IR signal with a large USB bypass capacitance
can sense the presence of an ob- convenient frequency and then de-
ject, its distance from a reference, or tect only the IR with that modulation, 50 High-speed pulse modulator
both. Applications include speed de- which identifies it as a reflection from retains signal envelope
tection, sensing of the hand in auto- the object.
EWhat are your design problems
matic faucets, automatic counting or This Design Idea describes an IR-
and solutions? Publish them here
detection of objects on conveyer belts, proximity sensor with simple transmit-
and receive $150! Send your
and paper-edge detection in printers. ter and receiver sections (Figure 1).
Design Ideas to edndesignideas@
The latest-generation smartphones, for The transmitter consists of an Ever-
reedbusiness.com.
example, can turn off the LCD touch- light (www.everlight.com) 940-nm
screen to prevent the accidental acti- IR11-21C IR LED, which turns on and ETo see all of EDN’s Design
vation of buttons when you press the off using a 10-kHz oscillator frequency. Ideas, visit www.edn.com/design
screen against your chin or your ear. By varying the LED’s current, you con- ideas.
To sense an object, a proximity sen- trol the level of transmitted power and,
sor transmits IR pulses toward the ob- hence, the detection range. To save
ject and then “listens” to detect any power, the transmitting pulses have a
pulses that reflect back. An IR LED typical duty cycle of only 10%. tects; the photodiode’s peak sensitivity
transmits the IR signals, and an IR The receiver circuit demodulates occurs at 940 nm. The photodiode out-
photodetector detects the reflected sig- and amplifies the IR signals that the put ac couples to the op amp’s nonin-
nal. The strength of this reflected sig- Everlight PD15-22C photodiode de- verting input. This coupling allows the
nal is inversely proportion- 10-kHz signal to pass, but
al to the distance of the ob- the coupling capacitor sets
ject from the IR transceiv- a 300-Hz cutoff frequency
OBJECT TO BE DETECTED
er. Because the reflected that prevents dc noise and
IR signal is stronger when background IR from reach-
the object is close, you can ing the amplifier.
calibrate the output of the Low noise, high band-
photodiode detector to de- width, and rail-to-rail-I/O
termine the exact trigger capability make the op amp
distance of an object. The a good choice for demodu-
trigger distance indicates IR LED PHOTODIODE lation and amplification in
the threshold for making a this circuit. In addition, its
decision on whether an ob- IR-SIGNAL- RF immunity prevents the
ject is present. DETECTION annoying 217-Hz audio
BIASING-
AND
The photodiode detects CIRCUITRY
-AMPLIFICATION
buzz that you commonly
IR not only that the object TRANSMITTER find in GSM (global-sys-
RECEIVER
reflects, but also from the tem-for-mobile)-commu-
ambient conditions. You nications cell phones. For
must filter out this IR noise Figure 1 An IR-proximity sensor detects an object by receiving the IR receiver, the op
to prevent false detections. reflected light. amp acts as a gain-of-100,
A common method is to second-order bandpass fil-

august 6, 2009 | EDN 43


edn090611di45211 DIANE
(PLACED IN THE 6-25 FOLDER)
designideas
470 pF
5V
2.5V 475k
5V PEAK DETECTOR
180 5V
2.49k 470 pF
4
IR11-21C �
IR LED OUT
MAX4230
PD15-22C 470 pF

OSCILLATOR 3 1 �F 100k
50k
1M
2

IR TRANSMITTER
2.5V
AMPLIFIER AND
IR DEMODULATOR
RECEIVER

NOTE: CIRCLED NUMBERS REFER TO THE OSCILLOSCOPE TRACES IN FIGURE 3.


Figure 2 An IR transceiver detects the presence of an object and provides an approximate distance from the transceiver.

ter with a center frequency of 10 kHz.


Thus, the op amp amplifies the incom-
ing IR signals and demodulates them
with a bandpass filter.
With no input IR signal present,
the op amp is biased at 2.5V. With a
edn090611di45212 DIANE
10-kHz IR signal incident, its output(PLACED IN THE 6-25 FOLDER)
varies around 2.5V with a dynamic
range of 5V. The output drives a sim-
ple diode detector, which rectifies the
10-kHz signal and provides a dc sig-
nal proportional to its amplitude. This
analog-output signal is proportional to
the distance of the object from the IR
transmitter. You can use it as is or feed
it to an ADC for further processing.
Figure 2 shows circuit operation at
three nodes for objects at 1.2 and 1.4
in. from the IR transceiver. The circled
Figure 3 Different distances produce received waveforms of different
numbers in Figure 2 refer to the oscil-
amplitudes.
loscope traces in Figure 3.EDN

Set your lights to music Its output (DOUT), which the rising
edges of SCLK clock, comprises four
Hanif Saeed, Maxim Integrated Products Inc, Sunnyvale, CA
leading zeros followed by the 12-bit


As one of many ways you can audio signal you want to display to conversion result, MSB (most-signifi-
implement a light show, the IC1, a 12-bit ADC. The signal rang- cant bit) first. Thus, one conversion re-
circuit in this Design Idea selectively es from 0 to 2.048V, causing the first quires 16 clock pulses at SCLK.
activates various subsets in a group of string of lights to come on at 2 mV. A vertical stack of six switched out-
six strings of lights, causing them to Although the circuit controls six ac lets, in which the top outlet repre-
flash on and off according to the level outlets, you can expand it to control sents the MSB, powers the display. You
and tempo of music you are playing. 12 outlets. might, for example, plug a separate
The stand-alone circuit requires no A short positive pulse at the CNVST string of lights into each outlet. During
microcontroller, no software, and no pin of IC1 triggers it to initiate a con- operation, the circuit scans each con-
trimming (Figure 1). You apply the version, which the SCLK signal clocks. version result as it is generated (MSB

44 EDN | august 6, 2009


designideas

C4
100 pF VCC VCC
Q7 Q7 A D
CTC
R5 MR Q6 B PB1
10k SH_CP Q5 C E
RTC Q4
IC4 ST_CP
R4
74HC4060 Q3
22k DS VCC
RS Q2
IC5 IC6 A D
Q9 74HC595 Q1 74C901 B PB2
Q0
Q4 C E
C3
100 pF MR GND OE GND
C2
100 pF A D
B PB3
VCC C E
IC2 VCC
Q7 Q7
74HC132
MR Q6
SH_CP Q5 A D
R3 ST_CP Q4 B PB4
10k D2 Q3 C E
DS
1N4148 Q2
IC5
GND
74HC595 Q1
C5 Q0
A D
220 pF
OE GND B PB5
R2 GND C E
10k

D1 C6
10 �F A D
1N4148
B PB6
5V
7 4 C E
VL VDD EMI
IC1 FILTER
MAX1276
10 9 ISOLATION POWER BLOCK A2
SCLK CNVST D
BARRIER Q1
12 A D3
� AIN� 6 T1 R6
IN5817
4 18.5 G
1 8 V 1
� AIN� DOUT B SD CC D1
C7 C8 R7
2 IC7 0.1 �F
REF 22 �F 7.8 A1
C1 R1 MAX253
E
10 �F 3 RGND GND 10k 3
FS D2
8
6 GND1 GND2 NOTE:
D4
0 2 7 1CT:1CT IN5817 TRIAC IS MOUNTED
TO INSULATED HEAT SINK.
C

(a) (b)

Figure 1 Driven by a 0 to 2.048V music signal at pins 12 and 1 of IC1, this circuit activates the six ac outlets according
to the music amplitude, in a logarithmic thermometer-code format (a). The power block (b) represents each of the power
blocks, PB1 through PB6.

first, as described previously) and notes down (a 12.04-dB increment) is either a value of one charges C5 through D1
the first bit to assume a value of one. It quadruple or one-fourth the immediate to the logic-one level. The voltage on
then turns on the corresponding outlet value. Although the number of steps C5 connects to the data input (DS) of
and all those below it in the stack. The available equals the ADC’s resolution
edn090423di44491 DIANE
the first of two cascaded 74HC595 ICs,
result is a logarithmic column, in which of 12 bits,(PLACED
this circuit
IN THEuses only every
7-9 FOLDER) which together form a 16-bit shift reg-
the change of input voltage necessary other one to drive the six outlets. ister. The signal that clocks the ADC,
to move the column one step up or At DOUT, the first output bit with slightly delayed, also clocks this shift

august 6, 2009 | EDN 47


designideas
register through the NAND gates in IC4, a 74HC4060, serves as a clock This circuit operates at lethal voltag-
IC2 and thereby inserts into the shift and timing-sequence generator, and es and requires proper handling. Note
register the value present at its input. IC2, a 74HC132, provides some nec- that the transformer must withstand a
At the end of a conversion, the voltage essary glue logic. For each connected line level of 120V ac. It operates with
stored on C5 forces to one all the bits 74HC595 output, the signal, which incandescent light bulbs; you should
following the first one that exhibits a IC6 inverts, activates the correspond- not use any other type of light bulb.
value of one. ing MAX253 transformer driver, IC7 Even though the outlets are standard
At the completion of each conver- in one of the six power blocks. A 1- 120V-ac outputs for use with commer-
sion, a negative pulse applied to the to-1 transformer isolates this driv- cial incandescent lights, fast switching
ST_CP inputs of both 74HC595 ICs er signal, which then triggers solid- in the TRIACs makes them unsuitable
transfers these shift-register contents state TRIAC (triode for alternating for driving other types of loads, such
to a parallel-output register, IC6. The current), Q1, to its on state. For the as appliances, electronics, or ac adapt-
same pulse discharges the storage ca- component values in the figure, the ers. Transformer T1 is a TGM-350NA
pacitor through diode D2, leaving the circuit has a display-sampling rate of from Halo Electronics Inc (www.halo
circuit ready for the next conversion about 2.5 kHz and uses the 12th, 10th, electronics.com), and TRIAC Q1 is
scan. The parallel-register outputs then eighth, sixth, fourth, and second bits a T1235-T from STMicroelectron-
serve as drivers for the 12-bit logarith- to control the six outlets. The result- ics (www.st.com). For a video of this
mic column, with the MSB driving the ing light show adds an extra dazzle to circuit in action, go to www.edn.com/
top outlet. the music you are playing. 090806dia.EDN

Current limiter allows rent-sense amplifier, IC1, to limit in-


rush current below the specified maxi-
large USB bypass capacitance mum, allowing the device to use more
capacitance when necessary.
Daniel Morris, Group IV Technology, Renton, WA The LTC6102 usually translates the
voltage across a current-sense resistor


The USB (Universal Serial Bus) age drop at the device as inrush cur- to a larger ground-referenced voltage
specification requires a connect- rent charges its capacitance. Occasion- in an output resistor. The part features
ed USB device to present a load to the ally, a bus-powered device needs more an amplifier with low offset voltage,
host or hub of no greater than 10 mF than 10-mF bypass capacitance to pro- letting you use low-value sense resis-
in parallel with 44V, including the ef- vide an adequate reservoir for current tors. In the usual circuit configura-
fects of any bypass capacitance visible spikes. The circuit in this Design Idea tion, output current flows through an
through the device’s voltage regula- repurposes a Linear Technology (www. onboard FET whose source connec-
tor. This limit avoids excessive volt- linear.com) LTC6102 precision cur- tion connects to a force pin separate
USB
from the amplifier in-
R1
VBUS 0.02
put pin to minimize er-
rors across trace and pin
Q1 resistances.
R2 R3 R7 SI2323DS This circuit grounds
10k
402 402 C2
1 nF
the LTC6102’s output
8 1 pin and uses the on-
board FET as a source
follower to drive the
� �
5 7

C3
C1 � gate of an external
200 �F LOAD
6
100 nF current-limiting FET
(Figure 1). The feed-
3
R5 R4 2 back loop around the
249k 1M
LTC6102 maintains
HIGH-POWER
Q2 equal voltages at the
BSS123
ENABLE IC1 positive and negative
4
LTC6102 inputs of the amplifier,
R6
10k pins 8 and 1 of IC1. Re-
USB
GND sistor divider R2/R4 sets
the positive input of
Figure 1 This circuit limits USB-device current both at connection and after configuration. the amplifier, IC1’s Pin

48 EDN | august 6, 2009


designideas
8, approximately 2 mV below the 5V pensate the feedback loop against os- tive load to the USB host equal to
USB-voltage rail. With Q1 initially cillation and slow the turn-on of Q1, R1(R21R4)/R4549.8V, lighter than
off at device connection, the negative preventing an initial current spike the 44V maximum requirement. Af-
amplifier input, IC1’s Pin 1, is higher when the device connects to the bus. ter C1 charges, the circuit continues
than the positive input, causing the Capacitor C3 bypasses a regulator on to limit current below the 100-mA
amplifier’s output to go low. As the IC1. Resistor R7 meets the allowed maximum permitted to a low-power
amplifier’s output drops, the onboard maximum 1-mA current through the USB device. Upon configuration, the
FET follows, pulling the gate of Q1 low FET on IC1. Q1 turns on at a gate volt- device can raise the current limit to
and turning it on. Current increases in age low enough that it does not exceed the 500-mA maximum permitted to a
Q1 until the voltage drop across sense the input range of 4V positive voltage high-power device by turning on FET
resistor R1 matches the drop across to IC1’s Pin 7 to Pin 2. Q2 to place R5 in parallel with R4, in-
resistor R2. Instead of the large capacitive load creasing the voltage maintained across
Resistor R3 and capacitor C2 com- of C1, the circuit presents a resis- sense resistor R1.EDN

The circuit uses just one and one-half


High-speed pulse modulator retains ICs from Analog Devices (www.analog.
com). IC1 is a triple video amplifier, the
signal envelope ADA4856-3 with a gain of two (Ref-
erence 1). Amplifier A1 acts as a volt-
Marián Štofka, Slovak University of Technology, Bratislava, Slovakia
age follower, which gives a maximally


The circuit in Figure 1 enables and its mean value approaches zero. smooth and flat frequency response.
you to convert an arbitrary, rela- This situation holds true for any input Amplifier A2 acts as an inverter, hav-
tively slowly varying voltage waveform waveform, even a dc voltage. The near- ing a voltage gain of negative one, and
to a new waveform in which the instan- ly zero dc component of the output of A3 serves as an impedance converter
taneous values of the original waveform the circuit in conjunction with the up- with a voltage gain of one.
alternate with positive and negative conversion of the frequency band lets IC2, an ADG772 high-speed 2-to-1
signs. The new waveform retains infor- the modulated waveform pass easily multiplexer (Reference 2), alternately
mation about the original waveform, through a transformer (Figure 2). switches the outputs of A1 and of A2 to
the input of A3. You must keep
LOGIC INPUT, the duty cycle of IC2’s logic-con-
FREQUENCY,
NOTES:
VS
2.4V
VDD
1.2V DUTY CYCLE=0.5 trol signal, IN2, close to 0.5 to
INx=LOW=�VS: ensure the “zero” mean value
B CHANNEL CONNECTED.
INx=HIGH=�VDD: of the output voltage, even at
A CHANNEL CONNECTED; x=1,2. 100 nF VDD IN2 IN1 �VS
a nonzero input voltage. At
IC2 a modulation rate, or the fre-
ADG772
IN
LOGIC INPUT
quency of the logic-control sig-
16 15 14 13
NC NC
REFERRED nal, of approximately 6 MHz,
TO �VS
IC1
S2B S1B the output voltage’s dc compo-
ADA4856-3 nent shifts negligibly only from
1 12
NC
D2 D1
the low-frequency mean-offset

A1 voltage of the circuit, which is
S2A GND S1A
2


less than 4 mV.
0V
A2 11 Experiments have confirmed

this value for an input voltage
100 nF 3
NC
� 10 of 0V and for the precise refer-
A
� 3 ence dc voltage of 0.8188V. At
4 �V 9 a frequency of 60 MHz, the dc
PD S
component of the output volt-
�VS
100 nF
age remains at about 4 mV for
5 6 7 8
OUT
an input voltage of 0V and rises
to approximately 175 mV for an
input voltage of 0.8188V. This
�1.2V result is still remarkable because
Figure 1 Video amplifiers and a switch pulse-modulate analog waveforms.
the ADG772 is a BBM (break-
before-make) type of multiplex-

50 EDN | august 6, 2009


designideas
er/switch. During time interval longer, and the difference in
INPUT-VOLTAGE
tBBM, which is typically 5 nsec, VP WAVEFORM turn-on times of the A and B
both the S2A and S2B switches VIN(t) channels will be less signifi-
are temporarily off. Thus, the 0V cant. To prevent short over-
(a)
corresponding switch is on for t loading of amplifiers A1 and
approximately 8.2 nsec within A2, you can place SMD resis-
a half-period of a 60-MHz con- VP
OUTPUT-VOLTAGE
tors of about 20V to the out-
trol signal, yielding an on-state WAVEFORM puts of A1 and A2 when using
duration of only 3.2 nsec. An 0V VOUT(t) an MBB multiplexer.EDN
eventual 320-psec difference
of the turn-on times of switch- �VP t R e fe r e nce s
es S2A and S2B would cause a (b) 1 “ADA4856-3 Single-Sup-

shift in the dc component of ply, High Speed, Fixed G


81.88 mV. The corresponding Figure 2 The pulse-modulated waveform can pass 5 12 , Rail-to-Rail Output
dc components of output volt- through a transformer, providing signal isolation. Video Amplifier,” Analog
ages for an input voltage of 0V Comparing the input waveform, V (t) (a) with the Devices, 2008 to 2009,
IN
and an input voltage of 0.8188V output waveform, V (t) (b) shows that the frequency www.analog.com/en/
ation
ation
uationfor
for
forDI
DI
DI4508
4508
4508 ((Saved
differSaved
(Savedin
ininthe
by about the
theJune
175JunemV25
June 2525
asfolder
folder
re- make
afoldermake
makeflush
flush
flushleft
left
leftfor
for
forwe
webbOUT
we ))b) audiovideo-products/video-
spectrum of the output waveform upconverts while its
sult of the difference in turn-on dc component becomes zero. ampsbuffersfilters/ada4856-
times of S1A and S1B. You can es- 3/products/product.html.
Equation
Equation
timate this difference
Equation 11 1 the follow-
using Thus, this application calls for an 2 “ADG772: CMOS Low Power
ing equation: analog multiplexer
edn090801di45082 DIANE having the speed Dual 2:1 Mux/Demux USB 2.0 (480
and bandwidth of the ADG772, and it Mbps)/USB 1.1 (12 Mbps),” Analog
175
175 mV mV should operate as an MBB (make-be- Devices, 2007 to 2008, www.analog.
320
320
320ppsec
psec ××× 175 mV≅≅≅
sec 81
8181..88
88 mV
mV
.88 mV fore-break) type. At a switching rate of com/en/switchesmultiplexers/analog-
684
684 ppsec.
sec. 60 MHz, the channels of such a multi- switches/adg772/products/product.
684 p sec.
plexer will conduct almost three times html.

52 EDN | august 6, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Triac tester allows for manual D Is Inside


or automatic operation 41 Handheld DMM copes
with logic nanosecond-pulse-
Abel Raynus, Armatron International, Malden, MA width waveforms


Triacs are bidirectional ac switch- ly attractive for micro­controller-driven 42 Build a simple complementary-
es that can control loads with devices. You can activate a triac direct- bracket-pulse generator
currents as high as 25A rms at voltages ly from microcontroller-output ports
as high as 600V. They find wide use in because of the triac’s trigger current of 44 Power-miserly voltage
motor-speed, heater, and incandescent- only 3 to 10 mA. As with any electron- reference needs just one pin
lamp controls. Logic triacs are especial- ic device, triacs can have some internal ETo see all of EDN’s Design
problems that you can de- Ideas, visit www.edn.com/design
tect before using them in a ideas.
TRIAC
9V design.
UNDER
TEST Figure 1 shows a simple
LED and inexpensive test fixture this idea to SMDs (surface-mount de-
1 2 3 S2 that tests the L2004F31, vices), provided that you can find or
S1 TRIGGER L2004F61, L2004L1, and create an appropriate test socket. Po-
POLARITY L4004V6TP triacs from larity switch S1, a DPDT (double-pole/
R1 R2 NC
1k 1k Littelfuse (www.littelfuse. double-throw) device, lets you check
NO
COM com), but you can use it conductivity in both directions. Trig-
to test any other leaded ger switch S2, a momentary SPST (sin-
triac because all the stan- gle-pole/single-throw) pushbutton de-
dard packages, including vice, activates the triac under test by
TO-220AB, TO-202AB, connecting the gate (Pin 3) with MT2
NC=NORMALLY CLOSED TO-251, and IPak, have (Pin 2) through resistor R2 (Figure 1).
NO=NORMALLY OPEN the same pin layout. An The test takes less than 5 seconds
IC socket provides easy and comprises four steps (Table 1). An
Figure 1 A triac tester uses a switch to reverse
insertion of a triac under LED indicates the result of each step
the polarity of the test signal.
test. You can also apply to the test operator. A triac is good if
NEON
TRIAC UNDER R1 TRIAC UNDER TEST R3
LAMP
TEST 4.7k 4.7k
LOAD LOAD
MT2 MT2
LED1 LED2 LED1 LED2
G MT1 G MT1 R2
R1 30k
100
edn090625di44951 DIANE
(PLACED IN THE 6-25 FOLDER)
LOAD LOAD
C1
0.047 �F 120V AC
120V AC
120V AC 120V AC

Figure 2 With a resistive load, the tester uses two Figure 3 For an inductive load, add a neon lamp to minimize leak-
LEDs to indicate pass and fail in both directions. age current.

august 20, 2009 | EDN 39


edn090625di44952 DIANE edn090625di44953 DIANE
(PLACED IN THE 6-25 FOLDER) (PLACED IN THE 6-25 FOLDER)
designideas
NEON 5V
LAMP
TRIAC UNDER TEST 606-A1C R3 OPTOCOUPLER
4.7k PS2501-2
LOAD
MT2
8 2 3 6
G MT1 R2
R1 30k
100 MICRO-
CONTROLLER
7 1 4 5
LOAD PA0
C1 PA1
0.047 �F 120V AC R4 R5
10k 10k
120V AC

Figure 4 An optocoupler isolates the triac from ground.

NEON 5V
LAMP
TRIAC UNDER TEST 606-A1C R3 OPTOCOUPLER
4.7k PS2501-2
LOAD
MT2
8 2 3 6
G MT1 R2
R1 30k edn090625di44954 DIANE
100 MICRO-
(PLACED IN THE 6-25 FOLDER)R6 CONTROLLER
7 1 4 5 100k
LOAD ADC0
C1 ADC1
0.047 �F 120V AC R4 R5 R7 � C2 � C3
10k 10k 100k
2.2 �F 2.2 �F
120V AC

Figure 5 RC filters let you use PWM signals.

it passes all four tests. You should per- ac is closed, both LEDs should be off. lel with the triac (Figure 3). Unfortu-
form another triac test during manu- When it is open, both LEDs should be nately, the snubber circuit introduces
facturing to ensure that there is no on. In the case of an inductive load, a small current leakage into the test
problem with the subassembly board such as a motor, use an RC snubber circuit even when the triac is closed.
and that the triac works properly. This circuit comprising C1 and R1 in paral- The circuit in Figure 3 shows you how
test saves time and labor in case you
detect a problem after assembling the TABLEedn090625di44955
1 TEST FOR TRIACS
DIANE
entire product. You perform this test (PLACED IN THE
Step no. 6-25 FOLDER)
Operations LED status Result
with the triac soldered into place on Off OK
Insert triac under test into
the board. You use the nominal pow- 1
the socket; turn on power On Shortage inside triac
er-supply voltage of 120/220V ac. The
test should have minimal influence on Off Break inside triac
the DUT and should use minimal time Push and release trigger Stays on OK
and labor. This test uses the triac tes- 2
switch S2
On but goes off Bad “hold” function
ter in place of a load. The connection after you release S2 in triac
from the tester to the DUT can vary,
and be sure to take some safety mea- Move polarity switch S1 Off OK
3
sures when connecting 120/220V ac. into another position On Shortage inside triac
You use a different test fixture for Off Break inside triac
triacs that drive a resistive load, such
Push and release trigger On OK
as an incandescent lamp or a heater 4
switch S2
(Figure 2). Each LED checks conduc- On but goes off Bad “hold” function
tivity in one direction. When the tri- after you release S2 in triac

40 EDN | august 20, 2009


to avoid this problem using resistor R2 and more complicated software. Inter- signal period and duty cycle. The mea-
and a neon lamp with an ac break- facing the triac under test with the mi- surement in the chain of tests should
down voltage of 95V. crocontroller creates no problem if the start no earlier than 325t. Using the
The indicators of the test result in triac’s MT1 pin is grounded. In most microcontroller’s ADC requires addi-
figures 1, 2, and 3 are LEDs. Some- cases, MT1 and MT2 are isolated from tional firmware. To avoid this require-
times, the triac test is part of a multi­ the ground. When this scenario occurs, ment, you can compare the voltage af-
tasking test system that checks oth- you can use an optocoupler, such as the ter the filter with a reference voltage
er components or parameters of the PS2501-2 from California Eastern Lab- with a comparator, such as the LM393
whole device, which includes the triac. oratories (www.cel.com, Figure 4). It from National Semiconductor (www.
This test involves a sequence of mea- comprises two optically coupled isola- national.com), to produce a logic-high
surements, and a system operator gets tors containing LEDs and NPN pho- level for the microcontroller’s input.
only one of two possible signals: pass or totransistors with a maximum voltage Reference 1 describes an alternative
fail. These tests use a microcontroller- of 80V. approach with minimal external com-
based system. Thus, all the interface If the triac output comprises a se- ponents for the expense of the firm-
signals should be in digital format: high quence of pulses, such as a PWM ware complication.EDN
or low. (pulse-width-modulated) signal for
You can also use analog signals by ac- motor-speed or lamp-brightness con- R e fe r e nce
tivating the microcontroller’s ADCs. trol, then use a lowpass RC filter be- 1 Raynus, Abel, “Microcontroller
This approach is less preferable, how- fore the microcontroller’s ADC inputs detects pulses,” EDN, July 24,
ever, because of the limited number (Figure 5). The time constant of this 2008, pg 58, www.edn.com/article/
of ADCs in low-end microcontrollers filter, t5R63C2, depends on the PWM CA6578137.

5 kHz. For a rough estimation of band-


Handheld DMM copes with logic width for measuring at a pulse width
this(pulse a 6 folder))
nanosecond-pulse-width waveforms of 100 nsec, consider
Equation for DI4413 placedtoinbe8 −
half-period of a square-wave signal. Use
the following equation to calculate the
Marián Štofka, Slovak University of Technology, Bratislava, Slovakia
required bandwidth:


When testing sequential-logic waveform is either close to zero or is ap- 1 1
circuits, you may find that, al- proaching one—in other words, when B≈ = = 5 MHz.
2TW 2 × 107
though the repetition frequency of a the width of a pulse—high or low—is
logic signal is within the range of your much narrower than the repetition pe- This frequency is well beyond the
DMM (digital multimeter), you can’t riod of these pulses. This problem occurs bandwidth of most DMMs. The second
measure it. The displayed frequency because you can’t expect a DMM with cause of failing to measure the repeti-
value is either dubious or chaotically an upper frequency limit of perhaps 200 tion rate of logic waveforms with too-
changing in time. The DMM may also kHz to measure 100-nsec-wide pulses, low or too-high duty cycles lies in the
behave as if there were no signal. Any even if the repetition rate of these puls- internal ac coupling of the DMMs dur-
of these undesired states might appear es is well below the upper limit of the ing frequency measuring. Due to this
when the duty cycle of the measured DMM’s frequency range—perhaps just coupling, the decision threshold of an
internal comparator, which you derive
from the mean value of the measured
POWER-SUPPLY TERMINAL
DMM
waveform, is close to either the low or
7 8
C1 the high level of this waveform. In the
PRE VDD
100 nF 2
D 5 case of narrow pulses, the operation of
IC1 Q
SN74AUC1G74
the internal comparator becomes am-
R1
100 1 FLIP-FLOP 3 biguous, and any noise in the measured
LOGIC SIGNAL CLK Q waveform or that the comparator itself
CLR GND generates may cause an error.
6 4 You can address the problem by plac-
GND ing a binary divider between the source
LOGIC CIRCUIT UNDER TEST
of a logic signal and the DMM. The bi-
nary divider comprises IC1, a positive-
edge-triggered, D-type flip-flop (Figure
Figure 1 A binary divider turns low- or high-duty-cycle waveforms into square
1). The supply pin of IC1 connects to
wave so that you can measure their frequencies.
the supply terminal of the tested logic

august 20, 2009 | EDN 41

edn090723di44131 DIANE
designideas
circuit. Therefore, you can run nal. You have only to mul-
INPUT LOGIC SIGNAL
the logic at any industry-stan- tiply the displayed frequen-
dard supply voltage of 1.2, 1.5, SMALL DUTY CYCLE cy value by two to obtain
1.8, or 2.5V. In testing 3.3V the correct frequency. Due
logic, use an external 2.5V Q to relatively low values of
source to supply IC1. The in- R1 and of the input capaci-
ternal protective diodes at Pin tance, approximately 2.5
1 of IC1, along with resistor pF, at the clock input of the
INPUT LOGIC SIGNAL
R1, reduce the voltage swing flip-flop, you need not worry
at Pin 1 to an acceptable level LARGE DUTY CYCLE about frequency compensa-
in such a case. tion. The time constant of
A square-wave signal is at Q
R13CIN is merely 0.25 nsec.
the output of the binary di- The width of pulses—either
vider (Figure 2). The DMM low or high—at the input of
no longer sees nanosecond Figure 2 The flip-flop output, Q, produces a signal with a the circuit can decrease to
pulses at its measuring termi- 50% duty cycle. 1 nsec.EDN

edn090723di44132 DIANE
(PLACED IN THE 8-6 FOLDER)

Build a simple complementary- to form the desired outputs (Table 1).


Because IC1 is an analog demultiplex-
bracket-pulse generator er, you can set its outputs either active
high or active low with pull-up or pull-
Horst Koelzow, Global Thermoelectric, Calgary, AB, Canada
down resistors. You determine the high


When building push-pull open-loop control. Figure 1 shows how or low inactive state by tying the X or Y
switching power converters or you can build such a generator with just pins to either the power-supply voltage
motor controllers, you often need alter- two common ICs. As a bonus, both the or ground. Depending on the state of
nating pulses with a small amount of overlapping, P-channel drive and the IC1A’s A and B inputs, internal switches
dead time between them to minimize nonoverlapping, N-channel drive are in IC1 close between X and X0 to X and
simultaneous conduction in output- available simultaneously. X3, as well as from Y and Y0 to Y and
switching devices. Switching control- The circuit’s input, Pin 10 of IC1, Y3. Buffers IC2B through IC2E buffer and
ler ICs have this feature, but they usu- comes from clock generator IC2F. A invert the resulting outputs. You can
ally operate within closed loops to min- slightly delayed and inverted version use the remaining gate as a variable-
imize IC pin count. When optimizing occurs at IC1’s Pin 9 from IC2A. IC1 then frequency or variable-duty-cycle gen-
switching output stages, you may need decodes the original and delayed inputs erator. You determine the dead time,

VCC VCC
RV
R3 IC2D NONOVERLAPPING
R4
IC1B 10k 10k CD4584
RT CD4052 9 8
VARIABLE 12
X0
FREQUENCY VCC
13 12 14
13 X1
X 15 11 10
IC2F 16 X2
CT CD4584 INPUT 10 VCC 11
A X3 IC2E
OR CD4584
D1 R1
1N4148 IC1A IC1C
10k
CD4052 VCC CD4052 IC2B
VARIABLE 1 2 9 1 CD4584
B Y0
DUTY CYCLE 5 3 4
RV D C1 IC2A INH VEE VSS 3 Y1
2
1N4148 100 pF CD4584 Y 2
6 7 8 Y2
RT 4
Y3 5 6
13 12
R6 R7 IC2C
IC2F 10k 10k CD4584
CT CD4584
OVERLAPPING

Figure 1 You can build a simple pulse generator with just two commonly available ICs.

edn090723di44091 DIANE
42 EDN | august 20, 2009 (PLACED IN THE 8-1 FOLDER)
designideas
which is independent of frequency or TABLE 1 original and manufacturers, including Texas Instru-
duty cycle, using the time constant of delayed inputs ments (www.ti.com, Reference 1) and
R1 and C1. Depending on output-device On Semiconductor (www.onsemi.com,
Pin 9 Pin 10
characteristics and switching frequency, Reference 2).EDN
(Input (Input
output buffers may require an addition- B) A) Sequence
al stage, or you can replace them with R e fe r e nce s
0 1 Phase A
MOSFET-gate-driver devices. Sup- 1 “CD4051B, CD4052B,
ply voltage is not critical but should 1 1 Dead time CD4053B,” Texas Instruments, Octo-
be high enough to guarantee that out- 1 0 Phase B ber 2003, http://focus.ti.com/lit/ds/
put devices fully turn on. In general, a symlink/cd4052b.pdf.
0 0 Dead time
higher supply voltage allows for higher- 2 “Semiconductor and Integrated

speed operation. The MC14xxx series at lower supply voltages, then use the Circuit Devices,” On Semiconductor,
of ICs is the same as the CD4xxx series. 74HC4xxx-series devices. All of these www.onsemi.com/pub_link/collateral/
If you need higher-frequency operation ICs are available from a number of mc14584b-d.pdf.

Power-miserly voltage reference lations of initial watt-seconds minus


watt-seconds used yield even lower
needs just one pin values. Subtracting these fixed, repeat-
able losses from the initial steady-state
Peter T Miller, Applied Inspirations LLC, Bethlehem, CT 1.225V yields a new reference voltage
 The supply rail normally pow-
ers a microcontroller’s voltage- GP1/AN1/VREF
of 1.225VREF20.020V shutdown
drop20.080 IR drop51.145V.
reference source. In power-critical bat- 6 Allowing 75 msec to do the an-
tery-operated applications, the con- R1
alog-to-digital conversion, store
stant drain, even of a few 10s of micro­ 10k the value, and set up for the next
amps, can be prohibitive. This situa- PIC12F675 conversion on another channel,
MICROCONTROLLER
tion requires adding a pin to turn the 3 11 conversions will result in the
reference voltage on and off. By adding 1 last one’s reference voltage being
NC
a 0.1-mF capacitor in parallel with the C1 lower by 22.5 mV—that is, 10
ZXRE4041 0.1 �F
2
voltage reference and a simple bit of 1.225V conversions375 msec3(60 mV/
software that you can download from 2000 msec). This error is only
the online version of this Design Idea 1.9% compared with the first
at www.edn.com/090820dia, you’ll Figure 1 A voltage reference and a capaci- conversion’s results.
need just one pin to both power and tor provide a reference voltage for a micro- If you just need an approxi-
read the reference voltage. controller. mate voltage for a consumer
When you connect the voltage refer- product, for example, to warn
ence as in Figure 1, the software con- poses, you can consider it linear for this of low battery voltage, you can use an
figures the Microchip (www.micro- short time window. LED instead of the ZXRE4041. Just
chip.com) PIC chip’s VREF (reference- You must also consider that the change the value of R1 to 300V to pro-
voltage) pin as a switched-on output. ADC also draws current through the vide sufficient current to turn on the
After approximately 300 msec, the 10-kV resistor during conversion, caus- LED. Although LEDs lack the tem-
voltage across the capacitor stabilizes ing voltage drop. Although Microchip perature stability of dedicated voltage-
at 1.225V. doesn’t characterize this
edn090820di45021 voltage drop reference chips, the variation may be
DIANE
There is an initial overshoot when in its(PLACED IN THE 9-3 FOLDER)
documentation, tests consistently acceptable for the application because
the ZXRE4041 powers up. The pin is measured a drop of 80 mV for sever- most consumer products find use with-
then reconfigured as an analog input al devices, giving a calculated current in the comfort range of humans. If an
for the ADC’s reference-voltage source. of 6.67 mA. Using a conservative in- LED is already part of the system, then
The reference voltage quickly drops ternal 4-MHz clock and allowing an the voltage-reference cost is only that
by 20 mV in the next 50 msec as the ADC clock of frequency oscillation di- of the software. Using this technique,
ZXRE4041 shuts down. With a 0.1-mF vided by 16 for operation at the min- an LED can now provide status-indica-
capacitor, the voltage then slowly drops imum operating voltage, one conver- tor, photodetector, and voltage-refer-
60 mV over 2 msec because of leakage. sion takes 45 msec. This action slightly ence functions and enter a zero-power
Although this delay is exponential, the drains the capacitor, but this drainage state using only software to reconfigure
rate is so slow that, for practical pur- appears to be only 2 or 3 mV. Calcu- the changes.EDN

44 EDN | august 20, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Turn a set/reset latch into an D Is Inside


astable/monostable multivibrator 45 555 timer eliminates LED
Luca Bruno, ITIS Hensemberger Monza, Lissone, Italy driver’s need for microproces-
sor control


This Design Idea describes a sign requires when absolute precision
46 Smart photoresistor timer
simple way to form a reliable isn’t an issue. You can use a set/reset
needs few components
astable or monostable multivibrator latch either with active-low or active-
from a set/reset latch. You may find it high inputs, which you can build with 48 High-performance adder
useful because it lets you minimize the two NAND or NOR logic gates. You uses instrumentation amplifiers
number of standard digital ICs your de- can also use integrated set/reset latches
50 Nonvolatile standby/on
switch remembers its state
D1
1N4148 ETo see all of EDN’s Design
Ideas, visit www.edn.com/
R1
designideas.

C1
S Q CLOCK OUT
or any type of flip-flop that comes with
TH TL
CMOS asynchronous preset and clear inputs
TH=R2C2 ln(VDD/VDD�VTH).
C2 LATCH because they have the same function
CLOCK OUT TL=R1C1 ln(VDD/VDD�VTH).
R Q as the set/reset inputs when the clock
R2 and data inputs are grounded. This
method functions only with CMOS-
logic families that offer the benefits of
high input impedance; a quasi-ideal
D2
(a) 1N4148 voltage-transfer characteristic with a
threshold voltage, VTH, typically equal
to the drain-to-drain voltage, VDD, di-
D1 vided by two; and low power consump-
1N4148
tion. This concept has undergone test-
ing with a 74HC00 quad NAND, a
R1 74HC02 quad NOR, a CD4001 quad
VDD NOR, a CD4011 quad NAND, and a
C1 CD4013 dual-D-type flip-flop.
VDD S Q CLOCK OUT TH TL Connecting two RC networks be-
CMOS tween the complementary outputs Q
C2 LATCH TH=R2C2 ln(VDD/VTH).
R Q CLOCK OUT TL=R1C1 ln(VDD/VTH). and Q and set and reset inputs enables
astable operation (Figure 1). Due to
R2 complementary outputs, the circuit has
no stable state, and it toggles continu-
ously, generating an output clock. The
D2 time constants R2C2 and R1C1 set the
(b) 1N4148 high and low time periods, TH and TL,
respectively, and also the duty cycle.
Figure 1 Capacitors that connect to ground or VDD depend on active-high (a)
Diodes D1 and D2 quickly discharge ca-
or active-low (b) inputs.
pacitors C1 and C2 so that, on the next

42 EDN | september 3, 2009


cycle, they will recharge from 0V.
In monostable mode, connect one
RC network (Figure 2), depending
whether you need a positive-pulse or a TRIGGER IN S Q PULSE OUT TW
negative-pulse trigger. When an input CMOS
C1 LATCH
trigger pulse occurs, it sets the output R Q PULSE OUT
pulse, TW, which remains in this state
until the RC network activates the R1
TW
reset pin. The RC time constant sets
the output-pulse width. For correct op- TW=R1C1 ln(VDD/VDD�VTH).
eration, the trigger pulse must be short- D1
(a)
er than the output pulse. Diode D1 re- 1N4148
duces recovery time.
The threshold voltage has the typi-
cal value VDD/2, but it may change from
0.33 to 0.67 of VDD for the CD4000 TRIGGER IN Q PULSE OUT
S TW
CMOS family. The parameters of the VDD CMOS
generated output signals of the cir- C1 LATCH
PULSE OUT
cuits in figures 1 and 2 present varia- R Q
tions from unit to unit as a function of R1 TW
threshold-voltage shift. On the other
hand, the threshold voltage presents TW=R1C1 ln(VDD/VTH).
good stability with supply voltage and
D1
temperature variations. (b) 1N4148
For best accuracy, the timing ca-
pacitors for both astable and mono­ Figure 2 The leading edge of the trigger pulse depends on active-high (a) or
stable circuits should be nonpolarized, active-low (b) inputs.
have low leakage, and be much larger
than the inherent stray capacitance
in the circuit, and the timing resis- CMOS on-resistance in series with the supply voltage for safety to prevent
tors for both astable and monostable them, which typically is hundreds of voltage spikes, which may disturb the
circuits must be much larger than the ohms. In addition, you must decouple circuits.EDN

edn090820di45372 DIANE
(PLACED IN 9-3 FOLDER)

555 timer eliminates LED driver’s 


LEDs find their way into appli-
cations that range from high-
need for microprocessor control end video displays to low-end light-
ing applications. Designers often need
Michael Day, Texas Instruments, Dallas, TX only some of the functions of a dedicat-
ed LED driver but can’t afford the cost
VCC
C2 VCC
0.1 �F IC1 IC2
555 C4 TLC5917 HIGH-POWER
R1 10-kHz CLOCK 0.1 �F LED
8 16 5
37.4k VCC VDD OUT0
4 3 3 6
RESET OUT CLK OUT1
4 7
7 DISCH LE(ED1) OUT2 OUTPUTS CONNECT
R2 13 8
6 ON/OFF CONTROL (ED2)OE OUT3 IN PARALLEL
20k THRES 2 9
ON/OFF SDI OUT4 FOR 842-mA
2 5 14 10 LED CURRENT
TRIG CONT SDO OUT5
1 15 11
GND C3 R-EXT OUT6
C1 R3 1 12
0.1 �F GND OUT7
1500 pF 178

Figure 1 A 555 timer provides the necessary pulses for configuring an LED driver.

september 3, 2009 | EDN 45


edn090820di45341 DIANE
(PLACED IN 9-3 FOLDER)
designideas
of the microprocessor to control them.
Microprocessors typically control ded-
icated LED drivers, enabling features
such as analog or PWM (pulse-width
modulation) for LED-current control,
independent control of each LED, and
reading LED status and faults. If your
design requires a constant-current
LED, such as those in LED lighting
or luminaires, then you may not need
these advanced features. In these ap-
plications, a 555 timer can replace the
microprocessor and still allow accurate
control of LED current independently
of input voltage, temperature, and LED
forward-voltage drops. Figure 2 The LED current (lower trace) ramps up and down in eight steps.
IC 2, a TLC5917 dedicated LED
driver, controls eight independent At power-up, the internal on/off can pull to the power-supply voltage,
constant-current sinks (Figure 1). It latches that turn each output on or off which continuously clocks in all ones
normally requires a microprocessor to default to zero, so you must set these to turn on the outputs. Alternatively,
drive four digital-input signals. The latches to one before the outputs turn it can pull to ground, which continu-
command OE (output enable) enables on. The 555 timer replaces the micro- ously clocks in all zeros to turn off the
and disables the IC. Data on the SDI processor for this function. The clock outputs.
(serial-data-input) pin clocks into the and latch lines both connect to the The 555 timer’s clock speed deter-
IC’s input shift registers on the rising 555 timer’s square-wave output. At mines how fast the LEDs turn on and
edge of the clock. The data in the shift each rising edge of the clock, the SDI off. The LED current ramps from 0 to
registers transfers into internal on/off shifts into the TLC5917’s input shift 100% in eight clock pulses as each fall-
latches on the falling edge of the LE register. This data latches into the on/ ing edge of the latch pin latches the
(latch). off latch at the falling edge of the latch SDI data into another of the eight in-
Either the TLC5917 outputs can signal. Because shifting the data and ternal on/off latches, turning on or off
drive eight independent LEDs, or you latching the data occur at different another one of the eight outputs. Fig-
can parallel its outputs to increase the clock edges, the clock and latch pins ure 2 shows the resulting stair-stepped
current to drive one higher-power can connect to the same input clock LED current increasing and decreasing
LED. Its internal current-setting reg- signal. Hard-wiring OE to ground per- with each successive falling edge of the
isters have default values at start- manently enables the IC. You can latch. Even a relatively low clock speed
up. These values, along with exter- connect SDI to the power-supply of 10 kHz results in an off/on and on/off
nal current-setting resistor R3, set the voltage to automatically turn on the transition of only 0.8 msec, which the
LED current. In this application, R3 LED at power-up. This connection human eye perceives as instantaneous.
sets each output’s current to 105 mA: continuously clocks in ones to turn on You can achieve gradual turn-on and
18.75V/R3518.75A/178V. Connect- all outputs. You can also connect SDI turn-off with low clock speeds. Setting
ing all outputs in parallel yields 842 to a switch or a digital input to allow the clock to 0.1 Hz gradually turns the
mA of LED current. for LED on/off control. Then, SDI LED on and off in 0.8 sec.EDN

Smart photoresistor timer needs goals by using a voltage comparator


and dual timers with an RC-timing

few components network, but an inexpensive, 8-bit mi-


crocontroller with a built-in ADC pro-
Abel Raynus, Armatron International Inc, Malden, MA vides a more elegant approach. You can
perform all the functions in firmware.


An application required a photo off until an operator manually reacti- Listing 1, which is available at www.
timer with some unusual func- vated the timer. The timer had to re- edn.com/090903dia, contains down-
tions. It had to switch on the load, a side between the main 110/220V-ac loadable source code.
lamp, an hour after sunset. After work- line and the load. And, as with any Figure 1 shows the circuit, which
ing for three hours, the timer should other consumer product, it had to be uses an eight-pin MC68HC908QT2
turn the load off, which had to remain cost-effective. You can achieve these microcontroller from Freescale Semi-

46 EDN | september 3, 2009


designideas
D1
R1 R2 current and main voltage.
BLACK 4.7k 1N4003 1k
120V
LOAD The L2004F31 requires
AC 1 Q only 3 mA of dc-gate-trig-
WHITE 1 R4 1

(NEUTRAL) R 3 430 3 2
L2004F31 ger current, and it conducts
3
� � C 20k MC68HC PA4 4A rms at 200V ac. The
C1 D1 2 908QT2
100 �F 1N4733 22 �F
IC1
VT90N1 photoresistor
16V 2 PA0 7 from PerkinElmer (www.
ADC3
LED
4
optoelectronics.perkin
RST
RESET elmer.com) has a dark re-
8 sistance of 200 kV, which
drops in light to 10 kV or
Figure 1 This circuit uses an eight-pin microcontroller and a logic switch to provide a smart less. The LED indicates the
photoresistor. status of the timer: It is on
when the timer is ready for
work and waits for darkness. It blinks
POWER
during the delay, and it is off when
DARK RESET
ON the timer waits for reactivation (Fig-
LOAD
LOAD IS ON
TIME ure 2). The W934GD5V LED from
Kingbright (www.kingbright.com) has
a built-in resistor that minimizes the
LED
ON ON
TIME
number of necessary components. To
edn090723di45201 DIANE reactivate the timer, press the pushbut-
(PLACED IN THE 8-6 FOLDER) ton reset switch. All time delays are set
ONE HOUR THREE HOURS
in firmware, and you can easily change
them.EDN
Figure 2 The LED is on when the timer is ready for work and waits for darkness.
It blinks during the delay, and it is off when the timer waits for reactivation. R e fe r e nce
1 Raynus, Abel, “AC line powers
conductor (www.freescale.com). Ref- triac from Littelfuse (www.littelfuse. microcontroller-based fan-speed reg-
erence 1 describes a microcontroller’s com), switches the load on and off; the ulator,” EDN, Nov 9, 2006, pg 128,
power supply. Q1, an L2004F31 logic type you use depends only on the load www.edn.com/article/CA6387025.

the source impedance of the driving


High-performance adder uses signal is large or requires the design of
low-impedance driving sources. This
instrumentation amplifiers circuit also has no common-mode-re-
Moshe Gerstenhaber and Michael O’Sullivan, jection capability, so inputs must be
Analog Devices, Wilmington, MA single-ended. The channel with the
edn090723di45202 DIANE largest gain limits the performance of


(PLACED IN THE 8-6 FOLDER)
As instrumenta- the entire system. Higher gain
tion amplifiers be- 10V P-P, 1-kHz on one channel results in lower
SINE WAVE
come less costly, they can 10 10k
bandwidth, higher distortion,
provide improved per- and increased system noise on
formance in applications all channels. To limit these ef-
that operational amplifiers fects, even low-performance ad-
10k
traditionally served. The � SINE-WAVE
ders require high-performance,
OUT
op-amp adder in Figure OP27 OUTPUT high-bandwidth op amps.
10V P-P, 1-kHz �
1 has a few shortcomings. SINE WAVE
The noise gain of this op-
First, the inputs have low amp adder is 1110,000/
to medium input imped- (10||10,000). The input signal
ance, which the input re- with the highest gain and 10V
sistor of each signal deter- Figure 1 A typical adder configuration uses a single op
input dominates the noise gain,
mines. This arrangement amp.
but all inputs suffer increased
causes gain errors when offset voltage, gain error, noise,

48 EDN | september 3, 2009


edn090820di45401 DIANE
(PLACED IN THE 9-3 FOLDER)
designideas
and distortion. You can RGAIN
mentation amplifier to a
increase input impedance different gain.
and improve common- This system has several
10V P-P, 1-kHz
mode rejection by using SINE WAVE R G � R G � advantages over the sim-
instrumentation ampli- ple op-amp adder. For ex-
IN�
fiers. The output voltage � ample, each input has ex-
of an instrumentation AD8221 OUT SINE-WAVE tremely high input imped-
OUTPUT
amplifier is proportional IN� ance and has independent

to the voltage difference REFERENCE common-mode rejection,
between the positive and which the instrumenta-
the negative inputs. You tion amp connected to
can amplify this signal that channel determines.
by connecting a resistor, 10V P-P, 1-kHz The higher the channel
SINE WAVE RG� RG�
RGAIN, to the RG pins (Fig- gain, the higher the com-
ure 2). The output volt- IN� mon-mode rejection, and

age is generated between AD8221 OUT the smaller the resulting
the reference pin and the IN� error. You can also easily

output pin. This arrange- REFERENCE
add or subtract signals by
ment allows you to use the using the inverting or non-
reference pin to cascade inverting terminals of the
multiple signals together instrumentation amplifier,
Figure 2 Two instrumentation amplifiers provide increased input
in an adder configuration. and the amplifier enables
impedance in this adder circuit.
You can set each instru- the use of differential input
signals if you wish. Further,
the distortion, noise gain, and band-
width of each signal are independent
of the other signals, leading to lower
offset voltage, gain error, noise, and
edn090820di45402 DIANE distortion. Figure 3’s THD1N (total-
(PLACED IN THE 9-3 FOLDER)
harmonic-distortion-plus-noise) plot
demonstrates five times less distor-
tion for the instrumentation-amplifier
adder than that of the op-amp adder,
even though the instrumentation am-
plifier has 1-MHz bandwidth and op-
Figure 3 The instrumentation-amplifier configuration shows improved THD1N
erates at 1 mA, whereas the op amp
at frequencies greater than 300 Hz.
has 8-MHz bandwidth and operates at
4.5 mA.EDN

single-bit nonvolatile-memory cell. To


Nonvolatile standby/on switch remember the state of the standby/on
switch, this circuit programs IC4’s out-
remembers its state put voltage high or low and can repro-
gram it at least 50,000 times. IC1 is a
Anatoly Andrusevich, Maxim Integrated Products Inc, Moscow
low-dropout linear regulator with reset


You can use the standby/on cuit can lose its state if leakage current output and a wide input-voltage range
switch in Figure 1 for indus- drains the battery. Another alternative that extends to 72V. A microproces-
trial or telecom applications in which involves the use of a microcontroller sor supervisor, IC 2, debounces the
the circuitry must somehow “remem- and EEPROM, but that approach re- standby/on pushbutton and supports
ber” its state—standby or on—after a quires software plus a provision for the programming of IC4 by increasing
power failure that occurs when no op- start-up time. Also, a stand-alone the pause length between pulses. IC4’s
erator is present. An alternative ap- EEPROM for this application has an output drives IC5, an inverter with
proach uses a battery or a supercapac- awkward interface. Schmitt-trigger input, which in turn
itor and a flip-flop. This approach is You can use an electronically pro- drives the gate of transistor Q2 to con-
less reliable, however, because the cir- grammable voltage reference, IC4, as a trol the main power supply.

50 EDN | september 3, 2009


designideas
Flip-flop IC3 helps to change the sets IC1’s reset time-out to be longer 1.32V input-threshold voltage of IC5
standby/on state with each press of the than IC2’s reset time-out. The thresh- guarantees the standby position at first
control button. At the end of IC4’s pro- old voltage of IC2, 2.9V, is also lower power-on because the factory-preset
gramming cycle, a low-to-high edge at than that of IC1, 4.6V. The worst-case output for IC4 is only 1.2V.EDN
IC3’s clock input sets
the flip-flop to its op- 5.5 TO 72V
posite state, thanks IC1
VIN
MAIN
5V
to the feedback from MAX6766TTLD2 POWER
SUPPLY
the inverter. IC 2’s IN OUT
UVLO
TIMEOUT R1
reset triggers this C1 ENABLE C3 100k
1 �F 10 �F
action at power-up GND RESET C2
0.47 �F
to ensure that the
Q1B
switch is ready to 5V R2 R3
NTZD5110N 5V
change state. Tran- 100k 5.1k
sistor Q1B and IC1’s C4 C5
0.1 �F
reset output prevent Q1A 0.1 �F
NTZD5110N
the programming of IC2
MAX6468XS29D3
IC4
DS4305R
incorrect states by STANDBY/ON VCC
IC3
IC5 Q2
74LVC1G79 VCC VOUT
blocking IC4’s adjust MR RESET ADJ 74LVC1G14 BSS123L
CLK
input during start- GND
Q VIN VOUT
D
up and power-fail GND

conditions. D1
R4
510
You must block the
effect of IC2’s power- STANDBY

up or -down reset
pulse on IC4’s adjust Figure 1 The circuit remembers its standby or on state if power fails with no operator present.
input; C2 therefore

edn090820di45431 DIANE
(PLACED IN 9-3 FOLDER)

52 EDN | september 3, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Missing pulse detects position


or produces a delay D Is Inside
Michael C Page, Chelmsford, MA 47 Emulate SPI signals


with a digital-I/O card
Consider an application that apart. Because the application uses
needs a series of pulses to indi- this wheel just to trick the computer 48 Resistive DAC and op amp
cate position in which the lack of a by simulating an operating engine, form hybrid divider
pulse “indexes” the count. To achieve the application’s designers replaced
that goal, the application uses a rotat- the rotating gear with a simulator cir- 49 Connect two buttons
ing, 36-tooth sprocket with one miss- cuit (Figure 1). Given the rotational with just two wires
ing tooth. Rotational speed ranges speed and number of teeth, the maxi- ETo see all of EDN’s Design
from 500 to 7000 rpm. The mecha- mum pulse frequency is 7000/60336, Ideas, visit www.edn.com/design
nism uses an inductive pickup to sense or 4200 Hz. The circuit works well ideas.
the sprocket’s teeth. With one of the from single stepping to more than 1
sprocket’s 36 teeth missing, the detec- MHz before starting to break down.
tor senses 35 pulses, and then a pulse The maximum frequency depends
disappears. on the logic family and construction running at 100 Hz and 1 MHz, respec-
Unfortunately, the mechanism fre- methods you use. tively. At power-up, capacitor C1 re-
quently breaks down or simply breaks Figures 2 and 3 show the outputs mains the same, which forces RST on

SIGNAL IN
R6 IC4B
R7
1k HC08 SENSE
1k

IC1A IC1B
R3 HC14 HC14 IC4C
1k R4
HC08 3.3k DETECT

CLOCK
� D4 D1 R2 R5
BZD23-4V7 D1N4148 1k 6.8k
1

CLK D2
Q0
D1N4148 D SET Q
RST Q1 IC3A
2 C1
Q2 4013
QN 1 nF
IC2 Q3 RST POWER
4024
D3 RESET � 5V
Q4 V1
D1N4148
Q5
32
Q6 R1
1k

IC4A
HC08

Figure 1 IC2 combines with three diodes to produce a stream of 36 pulses before resetting.

september 17, 2009 | EDN 45


designideas
5

VOLTAGE 3
(V)
2

0
0 50 100 150 200 250 300 350 400
TIME (mSEC) 50 mSEC/DIV

Figure 2 Operating at 100 Hz, the circuit signals include the clock-sine-wave signal (red), the sense-square-wave signal
(green), and the detect signal (blue), which indicates the missing pulse.

5 EDN090917DI4503FIG2 MIKE

3
VOLTAGE
(V) 2

0
0 5 10 15 20 25 30 35 40
TIME (�SEC) 5 �SEC/DIV

Figure 3 The pulse train at a clock frequency of 1 MHz still shows the missing 36th pulse along with the power-reset
signal (blue).

IC3A low. That action puts the D flip- in.” Diodes D1, D2, and D3 pull up to As clock pulses continue into IC2
flop into a known state. As C1 chargesEDN090917DI4503FIG3
5V through R2 and
MIKEform an AND gate and when outputs Q0, Q1, and Q5 are
through R1, the voltage at the power to select the desired count. Coun- all high, with a count of 35, IC3A’s D
reset falls, letting clock pulses set IC3A’s ter IC2’s outputs are binary, so, for a pin pulls high through R2. On the next
outputs. You must keep the small val- 36-tooth sprocket with one missing clock pulse, the Q output of IC3A goes
ue for the C1/R1 combination if you tooth, outputs Q0, Q1, and Q5 cor- high and the QN output goes low, stop-
use a high input frequency with a low respond to 112132535. ping the pulses from passing through
count rate. As Figure 3 shows, the de- You can produce any count as high IC4B. This action indicates the missing
sired count must exceed the duration as 128 by adding the appropriate di- tooth and produces the sense condition
of the power reset. The values in Fig- odes on the Q outputs on IC2. In oth- (the missing pulses in figures 2 and 3).
ure 1 provide a time of approximate- er words, you need to generate one Meanwhile, the Q output of IC3A’s out-
ly 0.6631 kV (the value of R1)31 nF missing pulse of 36 to simulate the put goes high, yielding a single detect
(the value of C1), or 0.66 msec, leav- 36-tooth sprocket. Thus, you select a pulse at IC4C through R4 and R5. On
ing a minimum count of approximately count of 35; the circuit automatically the next clock pulse, with IC3A’s Q
three at 1 MHz. adds a count of one due to the one- output high, IC2 resets logic zero and is
For the clock signal, the circuit clock delay of the counter. Because ready for the next count cycle. R4 and
uses a sine-wave signal with an am- you reset IC2 at power-up, all outputs R5 halve the clock signal just to make
plitude of 5 to 10V from the system. are low, keeping the D input of IC3A the graphics clear at “detect.”
The clock signal goes through R3 to low, with a count of zero. The 4024 is an eight-stage binary-
D4 and IC1A to produce a 5V square- ripple counter. You can replace it with
wave signal. The signal goes to coun- a 4040 counter to achieve a count of
ter IC2 and to one input of AND gate
the circuit auto- 2048, and you can cascade counters to
IC4B. With the other input of IC4B matically adds a get longer counts or delays. The 4040’s
coming from IC3A’s QN output, which count of one due pinout differs from that of the 4024,
is high from power reset at start-up, but their operation is identical. Some
the input-pulse train passes through to the one-clock systems have an extra tooth instead of
IC4B, which simulates sprocket teeth delay of the a missing tooth, and some have mul-
at the sensor. Resistors R 6 and R 7 tiple missing teeth at odd locations
halve the clock-signal amplitude just counter. around the sprocket, all waiting for re-
to make the graphics clear at “signal placement by this simple circuit.EDN

46 EDN | september 17, 2009


Emulate SPI signals in/slave-out) lines. The clock line is a
signal from the master to the slave. All
with a digital-I/O card SPI signals are synchronous with this
clock. The SS line selects the slave for
Andy Street, Autoliv Electronics, Lowell, MA communication. The SPI specification


A design-verification tester for defines four modes of operation, which
millimeter-wave SOC (system- you can store effectively specify the clock edges for
on-chip) devices needed to combine toggling and sampling and the clock-
switching, electrical measurements, a maximum of 32 idle level. The specification makes no
temperature measurement, a parallel- traces in the pat- requirements on voltage levels or data
digital interface, and a serial-digital in- rates, and many SPI implementations
terface into one instrument. To mini- tern RAM per bank. can clock in excess of 10 MHz. Fig-
mize rack space, the circuit uses an Agi­ ure 1 shows a block and timing dia-
lent Technologies (www.agilent.com) gram of the 34950A’s Bank 1, config-
34980A multifunction mainframe be- However, the card’s handshake lines ured for synchronous, buffered output.
cause its plug-in cards could support a provide insufficient control for imple- H0 through H2 denote the handshake
force/sense dc matrix and multiplexed menting SPI transactions. To get ade- lines. The figure also shows an 8-bit
temperature measurements. The ad- quate control, you can emulate the SPI SPI transaction for reference.
dition of an Agilent 34950A 64-bit bus using three of the data-I/O lines. You cannot use the 34950A’s hand-
digital-I/O card formed the basis of a Motorola (www.motorola.com) shake lines to emulate all modes of the
system that could provide both an SPI micro­controllers first used the SPI SPI bus because the bus latches data
(serial-peripheral-interface) bus and a master-slave protocol. Today, it’s be- on the falling edge of the clock, mak-
simple parallel bus. The 34950A groups come the control interface in a va- ing the bus unsuitable for slaves that
its I/O lines into two banks of four 8- riety of ICs, including PLLs (phase- use the rising edge. Inverting the clock
bit channels. It provides 64 kbytes of locked loops) and RF ASICs (refer- polarity is not a solution because you
memory per bank for pattern genera- ences 1 and 2). The SPI bus uses the may lose the last data bit. Furthermore,
tion or signal capture. It also has three clock, SS (slave-select), MOSI (mas- if you write a number of transactions
I/O lines per bank for handshaking. ter-out/slave-in), and MISO (master- to a slave, you must store each trans-
action as a separate
SPI PROTOCOL trace memory in the
34950A. Although
CLOCK each bank supports
D CLK
64k38 bits, you can
store a maximum of
34950A SLAVE
BANK 1 SELECT 32 traces in the pat-
D00
D SS tern RAM per bank,
8 CH 01 thereby limiting the
D07 number of SPI trans-
D08 MASTER
D DATA bO7 bO6 bO5 bO4 bO3 bO2 bO1 bO0 OUT/ actions. In addition,
8 CH 02
D15
SLAVE IN the card lacks a se-
D16 quencer, so you can-
8 CH 03 not download a num-
D23
D24
ber of bit patterns and
8 CH 04 34950A SYNCHRONOUS BUFFERED OUTPUT then play them in se-
D31 quence. You must load
H0 H0 each pattern into the
H1 S TART /
H2 S TOP I/O card’s memory
T/2 T
and then play each
H1
pattern under SCPI
S TROBE (standard commands
T PD
for program­mable in-
struments) from a
DATA IN VA LID VALID VALID VALID VALID VALID VALID VALID VALID host computer, slow-
ing transactions.
Figure 1 The 34950A synchronous buffered output uses the falling edge, making it unsuited to
Instead of using the
rising-edge SPI implementations.
handshake lines, this
solution uses three da-
EDN090917DI4507FIG1 MIKE

september 17, 2009 | EDN 47


designideas
ta-I/O lines to emulate the SPI clock, rithm in pseudocode, which translates with two bits of overhead for the SS
SS, and MOSI. The software driver for a hexadecimal string, DH, of characters prefix and postfix, the 64-kbyte mem-
the I/O cards then has the responsibil- to an SPI signal. LD, LSS, and LCLK ory can support more than 1000 SPI
ity of translating the data to be sent are integers to define which data out- transactions. The approach has two
into an SPI-compatible bit stream. puts represent the MOSI, CLK, and SS, additional advantages: The three lines
Listing 1, which is available at www. respectively. that form the SPI bus are under soft-
edn.com/090917dia, contains the algo- Assuming a 24-bit register write ware control, which provides cabling
flexibility, and the implementation
can support multiple slaves through
the use of additional SS lines. Fig-
ure 2 shows an MSO (mixed-signal-
oscilloscope) screen that shows the
SPI transaction. The SPI clock rate is
5 MHz, which the 34950A’s internal
10-MHz clock limits. The different
payload sizes correspond to writing
data toEquations for DI4530
16- and 24-bit (placed
registers in 8 − 20 folder)
within
the slave.EDN
Equations for DI4530 (placed in 8 − 20 folder)

R e fEquation
e r e n c1 e s
Leens,1Frederic, “An Introduction
Equation 1

to I²C and SPI Protocols,


1024D” IEEE In-
R WA (D) = × R AB ,
strumentation & Measurement,
1024D1024
R WA (D)12,
Volume = No. 1, February
× R AB , 2009,
1024
pg 8, www.imm.ieee-ims.org/docs/
ColumnsFebruary2009.pdf.
Equation 2
Equations for DI4530 (placed in 8 −220“SPI
folder) Guide V04.01,” Freescale
Block
Equation 2
Semiconductor, JulyD2004, www.
) (D) = 1024 × R AB .
R WB
freescale.com/files/microcontrollers/
Equations for DI4530 (placed in 8 − 20 folder
Figure 2 An MSO screen shows the SPI transactions using the digital-I/O lines. D
Equation 1 doc/ref_manual/S12SPIV4.pdf.
R WB (D) = × R AB .
1024
Equation 1 1024D Equation 3
R WA (D) = × R AB ,
1024
Equation 3
Resistive DAC and op amp R WA (D) =
1024D
1024
× R AB , R WA data
TheApotentiometer’s
V = 1+
R
=
1024sheet pro-
.
vides the R 1024 Dparasitic ca-
ground-referred
form hybrid divider WA WB
Equation 2 A V = 1 + at the
= .
pacitancesR WB A, D B, and W termi-
nals of the potentiometer. Thorough
Marián Štofka, Slovak University of Technology, Bratislava,
Equation 2 D Slovakia measurement
Equation of
4 the capacitances at
R WB (D) = × R AB .


A resistive DAC in a resistive- tween the ends of1024 the digital potenti- these terminals provides enough data
D Equation 4
feedback loop of an op amp lets ometer. The(Dcircuit
R WB ) = uses × Rresistance RWA to determine capacitances
1024 between the
AB . =V
you create an analog-digital-analog as a feedback resistor, 1024 and resistance VOUTAn
terminals. IN ×
evaluation .
Equations for DI
DI4530
4530 in 88−−20 1024 D of the mea-
divider. The resistance,
Equations for RWA((placed
,placed
between
in 20
RWBfolder
))
Equation
connects
folder 3
between the inverting sured
V data shows that. the direct capaci-
OUT = VIN ×
the W and A terminals of the Analog input of the op amp and ground. The tance between the D A and W terminals
Devices (www.analog.com) AD5293 voltage gain of 3the
Equation R noninverting
1024 am- at theEquation
midscale 5position of the wiper is
Equation A V = 1 + WA = .
(Figure
Equation 11
1) decreases linearly with in- plifier becomes R WB D just 2.4 pF:
creasing the digital-control data, D: R WA 1024 Equation 5
AV = 1 + = . C AW (X = ½)  2.4 pF.
1024D
RRWA D))==1024D ××RR AB,,
WA((D
R WB D
1024 AB If you
C AW = ½)  2that
(X assume .4 pFthe
. five segments
1024 Equation 4
The output voltage is of the potentiometer are ordered topo-
and the value of the RWB, the resistance Equinto
logically ationa6chain, then the direct
Equation 4 1024
between the W2and B terminals of the
Equation VOUT = VIN × . intercapacitance
Eq uation 6 between the A and B
Equation 2 D
DAC, rises proportionally to D as ends of (X = ½)  ½isC AW (X = ½)  1.2 pF.
potentiometer
C AB
Both the input 1024
D VOUT = Vvoltage
IN ×
and. the digital-
C AB (X = ½)  ½C AW (X = ½)  1.2 pF.
RRWB D))== D ××RR AB..
WB((D input data can be time D variables, and
1024 AB
1024 Equation 5 for fetching digital-
the clock frequency The capacitance
Equation 7 per segment of the
RAB is a constant value of resistance be- input data can be as high as 50 MHz. five segments of the potentiometer is
C AW (X =5 ½)  2.4 pF.
Equation Equation 7
Equation 33 C SEGM  5C AB (X = ½)  6 pF,
Equation
C AW (X = ½)  2.4 pF. C SEGM  5C AB (X = ½)  6 pF,
48 EDN A
| septemberRR WA 17,
1024
1024
2009 Equation 6
A VV ==11++ RWA == D .. Equation 8
R WB
WB D
Equation 8
Equuation 6
C AB (X = ½)  ½C AW (X = ½)  1.2 pF.
n6
C AB (XEqu
= u½ation
)  ½6C AW (X = ½)  1.2 pF.
= ½)  ½C AW (X =Equation
½) C1.2 7pF
(X. = ½)  ½C = ½)  1.2 pF.
AB AW (X
Equation 7
C SEGM  5C AB (X = ½)  6 pF,
AD5293 AD8677
n 7 Equation
C
where 1 5C
 (7X = ½)  6 pF,
X5 ⁄2 denotes
SEGM AB the midscale of 5 OR 3.3V 15V

the resistive
 5C AB (X = ½)  6Equation
DAC.
pF, C 8  5C (X = ½)  6 pF,
VLOGIC
The five-step
SEGMdistributed
AB RC line of
theEquation
potentiometer
8 has a time constant RESET
R
of τSEGM = AB × C SEGM = R AB × C AB =DIGITAL
24 NSEC
INPUT,
n 8 5 8
Equation CA 100 nF
R 8 6 1 3
τSEGM = AB × C SEGM = R AB × C AB = 24 NSEC, Y 10 A
R AB 5 SDIN VDD 47 pF
= × C SEGM = R AB ×τ C AB ==24R AB
NSEC 11 NC
5 Equation
SEGM9 × C,SEGM = R AB ×SPI
C AB = 24 NSEC,12 SCLK
5 SYNC NC
where RAB is9 20 kV. The ground-re-
Equation
13
SDO
1
8
W 4 2 7
τWwiper
ferred  R WB × CW .
capacitance, CW, of 40 pF NC
14 � 5
RDY CW 6
EXT_CAP OUT
n9 is much higher than the intercapaci- 7
τW  REquation 9 3
WB × C W .
tances and creates a time constant: GND VSS B � 4
1 �F 100 nF
9 2 5
WB × C W . τW  R WB × C W . CB
ANALOG INPUT 100 nF
The feedback network of the amplifier X
is frequency-compensated for tSEGMQ
tW. Thus, you can calculate the value
of RWB as 600V, meaning that the volt- �15V
age gain of the amplifier, AV, is 32.3.
For gains higher than 32.3, the effect of Figure 1 The resistive DAC-potentiometer forming the feedback for an op amp
CW becomes negligible, and you need controls the op amp’s gain as inversely proportional to the digital-input-data
not bother about amplifier stability. To word. The circuit thus becomes a two-quadrant divider.
suppress the derivative behavior of the edn090820di45301 DIANE
amplifier for gain values of two to 32.3, dard SPI (serial-peripheral interface).
(PLACED IN which equals 0110, and you put the
9-3 FOLDER)
you can add a 40-pF compensating ca- After power-on, you must initially neu- desired C2 and C1 values at data po-
pacitor in parallel to feed back part of tralize the write-in protection of the sitions D2 and D1. After performing
the potentiometer. The amplifier thus resistive DAC. You have to first pro- these steps, you change the wiper posi-
has an integrating character for all gram the control bit C1 to the value of tion in which the control bit is C3, C2,
gains down to a value of two. one, whereas it is zero by default. You C1, and C0, which equals 0001, and the
You fetch the divisor, Y, which is a achieve this task by clocking in the data bits, D9 to D0, represent the gain
digital-data word, D, through a stan- word containing C3, C2, C1, and C0, as 1024/D.EDN

Connect two buttons


VCC

with just two wires IC1


4N35 6
R3
10k
R4
10k
DOUTS1
1
Fikret Yilmaz, Mobil Elektronik, Istanbul, Turkey 5


R1 DOUTS2
1 T1 1k
Sometimes, you need to read the status of 13 2 4
12 TO �12V
pushbuttons that are as much as 5m away AT 30 mA
7
from your electronic circuit. That task is easy if 9
R2
IC2
4N35 6
you have just one button. You simply design a 1k
1
constant-current source, connect the current line 5

from your button, and measure the current in the 2 4


line. If you press the button, current flows through S1
it. Otherwise, current does not flow.
Problems occur, however, when you need to 1 2 D1
1N4004
read two or more buttons. Several approaches S2

to this problem are available. For example, you 1 2 D2


1N4004
could use an RS-485 interface with two wires
for communication and two for power. Alterna- Figure 1 You can connect two buttons using diodes.
tively, you could use a single-wire connection

edn090903di45311 september
DIANE 17, 2009 | EDN 49
(PLACED IN THE 9-17 FOLDER)
designideas
VCC
with one wire for communication and
two for power. Another option is to
IC1 R3 R4 use separate wires for each button.
4N35 10k 10k
1
6
DOUTS1 In that case, you would use one more
R1
5 DOUTS2 wire than there are buttons. Finally,
1 T1 1k you could use a POE (power-over-
13 2 4
12 TO �12V
AT 30 mA
Ethernet) approach, employing four
7 9
R2
IC2 wires for communication and power.
4N35 6
1k
1
All of these approaches require a but-
5 ton reader or a controller, which you
2 4 VCC must program, adding complexity and
cost.
S1
The circuit in Figure 1 shows you
1 2 D1 IC3
4N35
R7
10k
R8
10k
how to connect two buttons using di-
1N4004 6
S2 1 DOUTS3 odes. Because the diodes steer the cur-
1 2 D2 R5
5
DOUTS4 rent, the circuit needs just two wires.
1N4004 1k 2 4 On a positive cycle from the trans-
former secondary and with switch S2
R6
IC4
4N35 6
closed, current flows through IC1, R2,
S3 1k 1 and D2. Thus, output DOUTS2 pulls low.
5
1 2 D3
Conversely, if S1 closes on a negative
1N4004 2 4 cycle, then current flows through D1
S4
to R1 and IC2, which pulls DOUTS1 low.
D4
1 2
1N4004 The circuit in Figure 2 extends the
concept to four pushbutton switches
Figure 2 By adding a third wire, you can connect four pushbutton switches. by adding a third wire.EDN

edn090903di45312 DIANE
(PLACED IN THE 9-17 FOLDER)

50 EDN | september 17, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Unused port adds a PWM/analog D Is Inside


channel to a microcontroller 44 Capacitance meter uses PLL
for high accuracy
Vishwas Vaidya, Tata Motors Ltd, Pune, India 50 Resistor compensates


Low-cost, 8-bit, single-chip signer to sacrifice a capture/compare or for instrumentation-amp gain
micro­controllers are stingy timer channel because the PWM chan- drift
when it comes to on-chip PWM (pulse- nel shares the same on-chip hardware. ETo see all of EDN’s Design
width-modulation) resources. The use This Design Idea describes how you Ideas, visit www.edn.com/design
of a PWM resource often forces a de- can use an on-chip unused synchro- ideas.

OTHER I/O
INTERFACES
PWM OUTPUT ON nous serial port to generate PWM sig-
SYNCHRONOUS nals and convert them to a slow-mov-
TRANSMIT DATA ANALOG ing analog signal (Figure 1). Many
OUTPUT
MICROCONTROLLER microcontroller-based stand-alone
PULSE-WIDTH electronic units don’t use the synchro-
DEMODULATOR
RC-LOWPASS-FILTER nous serial port. Thus, you can use the
NETWORK microcontroller’s baud-rate generator
and parallel-to-serial-converter blocks
to generate bit patterns to form a 256-
Figure 1 You can use an on-chip unused synchronous serial port to generate bit PWM pattern. You can then filter
PWM signals and convert them to a slow-moving analog signal. the PWM output with an RC filter to
extract an analog signal (Reference 1).
The synchronous com-
munication is devoid of
edn090820di45451 DIANE the start and stop bits
(PLACED IN THE 9-3 FOLDER)
256-BIT PWM CYCLE1 of asynchronous mode,
so the bit pattern can
TOTAL BYTES=20 ON-STATE BYTES+TRANSITION BYTE+11 OFF-STATE BYTES=32
generate long periods of
high or low level.
20 ON-STATE BYTES WITH VALUE 0�FF2 TRANSITION BYTE3 OFF-STATE BYTES 0�004 You can generate raw
00011111B data with a decimal
value of 165 using this
concept (Figure 2). A
PWM-conversion cy-
cle consists of generat-
1
RAW DATA=165; ON-STATE=5V; OFF-STATE=0V. ing 256 bits—that is,
2
NUMBER OF ON-STATE BYTES=165/8=20 (INTEGER DIVISION). 32 bytes. The number
REMAINDER=165�(8�20)=165�160=5.
3
TRANSITION BYTE=00011111B=0�1F (NOTICE FIVE ONES FROM LSB SIDE).
of “on” bits corresponds
4
NUMBER OF OFF-STATE BYTES=TOTAL 32 BYTES�ONE TRANSITION BYTE to the value of the raw
�20 ON-STATE BYTES=32�1�20=11 BYTES.
ANALOG OUTPUT AFTER LOWPASS FILTER=(165/256)�5=3.22V.
data to convert into
PWM. Hence, for 165
Figure 2 You can generate raw data with a decimal value of 165 using this concept. bits as the raw data,
165 bits are on and 91

OCTOBER 8, 2009 | EDN 43


designideas
period. In this case, the circuit needs
five more on bits: 160155165.
COMPUTE VALUES FOR VARIABLES FOR PWM GENERATION
Hence, the transition byte should have
ON-BYTE COUNT=RAW DATA/8 a 00011111b pattern (byte5031f).
REMAINDER=RAW DATA�8�(ON-BYTE COUNT) Figure 3 illustrates the process in
FORM TRANSITION BYTE BASED ON REMAINDER VALUE1
OFF-BYTE COUNT=31�ON-BYTE COUNT2
flow-chart form. You can tailor the
PWM frequency to your application
by selecting a crystal, PLL (phase-
locked loop), and baud rate. A simple
OUTPUT 0�FF BYTES (TOTAL NUMBER=ON-BYTE COUNT) ON
SERIAL-TRANSMIT OUTPUT PIN, FORMING THE BULK OF THE RC filter can convert the PWM into
ON-PERIOD OF A PWM DUTY CYCLE a slow-moving analog value. Although
this idea describes an 8-bit PWM, you
can increase or decrease resolution by
OUTPUT THE SINGLE TRANSITION BYTE, MARKING THE changing the total bits per PWM cy-
TRANSITION FROM ON-PERIOD TO OFF-PERIOD OF THE PWM cle. You correspondingly increase or
decrease the conversion time.
Listing 1, which is available at www.
OUTPUT OFF-PERIOD BYTES 0�00 (TOTAL NUMBER=OFF-BYTE edn.com/091008dia, provides a sample
COUNT) code for illustrating the concept. The
code uses the Microchip (www.micro
chip.com) PIC18F4525, which has a
END OF PWM CYCLE 4-MHz crystal and 10-kHz baud rate
for the synchronous serial communica-
tion, yielding 10,000/256539.31 Hz of
1
TRANSITION BYTE CONSISTS OF A NUMBER OF ONE BITS STARTING FROM LSB. PWM frequency. You can filter it with
REMAINING BITS ARE ZERO. THE VALUE OF THE REMAINDER DECIDES THE
NUMBER OF ONE BITS. IF THE REMAINDER IS THREE, THE TRANSITION BYTE IS a 0.1-sec RC filter, which is sufficient
00000111B. FOR A REMAINDER OF FIVE, THE TRANSITION BYTE IS 00011111B. for slow-moving analog signals, such
THE LSB TRANSMITS FIRST. as speed setpoints for motion-con-
2
FOR A SINGLE PWM CYCLE, TOTAL BITS=256 AND TOTAL BYTES=256/8=32. trol applications. By using a 20-MHz
BECAUSE THE TRANSITION BYTE OCCUPIES 1 BYTE, THE OFF-BYTE COUNT= crystal, you can achieve synchro-
31�ON-BYTE COUNT.
nous serial baud rates greater than 1.5
MHz and PWM frequencies of a few
Figure 3 You can tailor the PWM frequency to your application by selecting kilohertz.EDN
a crystal, PLL, and baud rate.
R e fe r e nce
bits are off. To generate a 165-bit on- ing the 21st, or transition, byte. This 1 Mitchell, Mike, “Make a DAC with a
period, the first 20 bytes—that is, 160 byte has some of its LSBs (least signifi- microcontroller’s PWM timer,” EDN,
bits—transmit as 03ff on-state bytes. cant bits) as ones and the rest as zeros Sept 5, 2002, pg 110, www.edn.
The trick lies in judiciously compos- to form the required length of the on- com/article/CA240913.

Capacitance meter uses PLL with the PLL (phase-locked loop). IC1,
an Analog Devices (www.analog.com)
for high accuracy AD8033 op amp, does the job because
of its 1000-GV input impedance and
Jim McLucas, Broomfield, CO 1.7-pF input capacitance. It also has
only 50 pA of input bias current over


An old Electronics Designer’s 10 pF to 10 mF with high accuracy. It temperature. Its 80-MHz bandwidth
edn090820di45453 DIANE
Casebook described a(PLACED
circuit IN
that needs
THE 9-3 no microprocessor; thus, it needs
FOLDER) and 80V/msec slew rate are more than
provided capacitance measurements of no code. Even in the 1- to 10-pF range, enough for this application. It can op-
10 pF to 1 mF with 1% accuracy (Ref- the circuit is accurate to about 61 pF erate with just an 8V power supply.
erence 1). A number of issues emerged when reading values as low as 5 pF. Unfortunately, the AD8033 is avail-
with the circuit during testing, and this The circuit requires a high-input- able only in surface-mount packages,
Design Idea describes an improved cir- impedance device to interface with which makes breadboarding some-
cuit. The meter circuit in Figure 1 (pg the high-value resistors, R6, R8, R9, and what tedious. IC2, an Analog Devices
48) lets you measure capacitance from R10, and a fast comparator to interface ADCMP601 comparator, interfaces

44 EDN | OCTOBER 8, 2009


designideas
with the AD8033 op amp and IC3, a comprising IC13F, Q4, and associated ing a capacitance of a known value
74HC4606A PLL. The comparator components, applies a positive volt- of approximately 1000 pF, with S2 at
has a typical propagation delay of only age of approximately 2V to the VCO’s the low-capacitance position and S1
4.3 nsec. It has built-in hysteresis and input, which forces the VCO to os- at the 100- to 1000-pF/0.1- to 1-mF
needs only a 5V supply. It is also avail- cillate. After the VCO starts, D4 be- position. Set R22 at its midposition,
able only in surface-mount packages. comes back-biased, which disconnects connect a frequency counter to Pin 6
The capacitance meter generates the start-up circuitry from the VCO’s of IC5F, and set the meter to measure
two signals; one of them lags the oth- input pin. If the VCO is running but the period of the signal. Adjust R12 for
er by 608. A 3-bit, self-correcting, di- hung with its input stuck high or low, a period whose digits agree with the
vide-by-six twisted-ring counter com- one-shot IC12A detects that it’s not known value of capacitance. Next,
prising IC6, IC7, and IC13B provides the phase-locked by responding to pulses use a capacitance of approximately
lagging signal. The lagging signal con- 100 pF and set S1 to the 10- to 100-
nects to the COMP input of the PLL pF/0.01- to 0.1-mF position. Record
(Pin 3), and the other signal is applied The 74HC4046A the measured value of the capacitor.
to an RC circuit, which provides a 608 PLL may not start Then, using the same capacitance of
phase lag before it gets to the SIG in- approximately 100 pF, set S1 to the
put of the PLL (Pin 14). The PLL ad- when you apply 100- to 1000-pF/0.1- to 1-mF position
justs the frequency of its VCO (volt- power. and adjust R22 to get the same value
age-controlled oscillator) so that the as you obtained on the 10- to 100-pF/
two input signals are in phase. The 0.01- to 0.1-mF position. The R22/C13
resulting period of the VCO’s output from Pin 1 of IC3. The one-shot then combination provides a small variable
signal (Pin 4) is proportional to the issues a 1.5-sec pulse that causes IC12B delay relative to the signal at Pin 14
measured capacitance. to produce a 0.5-sec pulse that causes of IC3. This fine adjustment improves
On the low-capacitance range, sig- either a positive pulse at the inhibit accuracy in the lower range.
nals with frequency FO are applied to pin or a low pulse at the VCO’s in- Employing measurements made
the PLL. On the high-capacitance put pin, depending upon whether the with the available equipment, which
range, the frequency is FO/1000. IC8 PLL is low or high. After the 0.5-sec did not include an accurate, high-res-
through IC 10 provide the division, pulse ends, the pulse from IC12A con- olution capacitance meter, this me-
and S2, IC4B through IC4D, IC5D, IC5E, tinues for 1 sec, giving the PLL time ter is accurate to approximately 62%
and the associated components pro- to lock. LED D7 indicates phase lock. over 100 pF to 10 mF (Table 1). The
vide the high-capacitance/low-capac- If the PLL phase locks, all is well. If accuracy degrades over 10 to 100 pF
itance range switching. The VCO of it does not, the IC12A/IC12B one-shots because of the input capacitance of
the PLL runs at 6FO. The circuit di- continue issuing pulses. Experiments the op amp and the associated para-
vides this signal by three to provide determined these methods for recov- sitic capacitance at IC1’s Pin 3. R7 and
an output with a period that’s propor- ering from the anomalous states. It’s C6 provide some compensation at the
tional to the measured capacitance. possible that the circuit won’t always 10- to 100-pF range for the inherent
It provides the correct digits when recover, but these methods have been capacitance at that node. R5 and C5
you measure with a frequency coun- effective on the test unit. provide compensation at the 1- to
ter that you set to measure the peri- The circuit applies the 6FO signal, 10-pF range.
od. You can calculate FO or FO/1000 divided by three, to buffer IC5F’s Pin You can also measure the inherent
from 0.1505/RXCX, where RX is R6, R8, 5. This action provides an output fre- capacitance and then subtract it from
R9, or R10, depending on the selected quency whose period is proportional the reading on the two lower ranges.
range. to the value of the measured capaci- If you take this approach, omit R5, R7,
The 74HC4046A PLL can exhibit tance. The output provides the correct C5, and C6 from the circuit. Then, with
several problems. For example, it may digits without regard to the location of S1 at the 1- to 10-pF range and S2 at
not start when you apply power, or the decimal point. To determine the the low-capacitance position, you can
it may hang with the VCO running value of the unknown capacitance, measure the capacitance at that node
with the VCO-input pin (Pin 9) stuck observe the setting of S1 and S2. with no external capacitance. The in-
high or low. The start-up circuitry, You can calibrate the circuit by us- (continued on page 50)

TABLE 1 capacitance measurements


Range 1 to 10 pF 10 to 100 pF 100 to 1000 pF 1000 to 10,000 pF 0.01 to 0.1 mF 0.1 to 1 mF 1 to 10 mF
Capacitance 5.24, 10.04, 23.22, 102.68, 1022.1, 5226.9, 0.01014, 0.10052, 1.034,
10.04 47.6, 102.68 469.32, 1022.1 10,140 0.10052 1.034 10.07
Measurement 18.85, 6.37, 14.78, 10.86, 12.5, 10.89, 11.28, 0 0.89, 0.88 2.27, 2.03,
error (%) 2.89 13.68, 10.61 10.7 10.87 1.24

OCTOBER 8, 2009 | EDN 47


designideas
R5
C5
270k
4.7 pF
1%

R6
301k
1% S1
8V C7
1 TO 10 pF 1 �F 5V 5V
R7 C10
5V C6 R11
270k C8 0.1 �F
4.7 pF 510
C4 1% 0.001 �F
0.1 �F
R8 R12
30.1k 500 6�
1% 4
Q2
5 � ADCMP601
4� � IC2 1
C2 R3 1 3
10 TO 100 pF/0.01 TO 0.1 �F IC1 5
39 pF 4.7k FO OR 2N3906 3 �
R9 � AD8033

FO/1000 � R13 2
3.01k 2 C9
C3 R4 AT 0� 1.5k
2N3904 1% 100 pF R14
39 pF 4.7k
82k
Q1 100 TO 1000 pF/0.1 TO 1 �F CX
R10
301
1% R22 IC13D IC13E
1k 74HC04 74HC04
IC13A 13 12 9 8
74HC04 1000 TO 10,000 pF/1 TO 10 �F
C13
6 5
IC13B 47 pF
74HC04
2 IC13C
1
74HC04 C14
6FO OR 6FO/1000 4 3 R24 2N3904
0.22 �F 4.7k
11 10 Q4
5V D3 R25
IC13F
R21 4 1N914 4.7k
IC6 74HC04
2.2k PRE
74HC195 2 5
1 D IC Q
7A
MR 74HC74 6
9 3
PE CLK Q
10 CLR
CP
2 J 1
3
K
4 15 10
D0 Q0
5 14 PRE
D1 Q1 IC8 IC9
6 D2 13 12 9
Q2 D IC Q 74HC192 74HC192
7 D3 12 7B
14 14
Q3 74HC74 8 MR MR
11 11
Q3 CLK Q 5 5
CPU CPU
4 4
CLR CPD CPD
11 11
13 PL 12 PL 12
TCU TCU
13 13
TCD TCD
15 3 15 3
D0 Q0 D0 Q0
1 1
AMIDON FB 101 D1 Q1 2 D1 Q1 2
10 6 10 6
FERRITE BEAD L1 D2 Q2 D2 Q2
5V 9 7 9 7
IC5D IC4C D3 Q3 D3 Q3
74HC04 74HC00 IC4D
9 8 5 74HC00
HIGH LOW 6 13
CAPACITANCE CAPACITANCE IC5E IC4B 4 11
S2 74HC04 74HC00 12
R 11 10 2
26
18k 3
1
6FO/1000
C16 R27 C17 6FO
0.1 �F 47k 0.01 �F

Figure 1 A capacitance meter connects to a frequency counter measuring pulse width to provide a capacitance measurement.

ed
(PL
48 EDN | OCTOBER 8, 2009
5V

IC3 D2
74HC4046A 5V R18
1k 1N914
VCC 16
PLL �
2 4 3
PC1
14
SIG PC2 13 IC5A
FO OR FO/1000 1 74HC04
PCP R15 2N3904
AT �60� 3
COMP PC3 15 22k D1
Q3
C1 1N914
1300 pF VCO 9
6
5% C1A VCO 4 8
5V 7
C OUT C12 R19 10
11 1B 0.22 �F 2k 5V
R1 IC4A
12 DEM 10 R17 R20
R2 74HC00
R23 9 OUT 100k 4.7k
R1 VCOIN
82k R2 5
3.4k INH
1M 8 R16
1% VSS D5
56k C11 1N914
0.47 �F
IC5B
D6
D4 74HC04
1N914
1N914 1 2

5V
IC12A HLMP-1321
C15
R33 74HC4538
0.22 �F 6FO R32 LOCK
220k
220k 2 RX/CX INDICATOR
C20 D7
R31 20 �F
R30 220k
10k 10%
5V � 1 CX R34
5V IC5C 330
R29 74HC04 S
R28 6
2.2k 12 13 4 A Q
2.2k
5 B T
7
C18 C19 Q
IC10 IC11 R
0.01 �F 100 pF
74HC192 74HC163
14 1 3 R
MR R
5 9
CPU PE IC12B
4
CPD 7 74HC4538
11 CEP
PL 10
12 CET 14 RX/CX
TCU 2 CP
13 C21
TCD DIVIDE BY 3 6.8 �F
15 3 3 14 10%
D0 Q0 D0 Q0 15 CX
1 4 13 �
D1 Q1 2 D1 Q1
10 6 5 12
D2 Q2 D2 Q2 S
9 6 D3 11
D3 Q3 7 Q3 12 A Q
10
15 T
TC 11 B 9
Q
R
13 R
C22 �
20 �F
6FO 10%
IC5F
74HC04
5 6 2FO TO COUNTER (MEASURE THE PERIOD)

dn090820di45441 DIANE
LACED IN THE 9-17 FOLDER)
OCTOBER 8, 2009 | EDN 49
designideas
(continued from page 47) protection, so be sure to discharge the performance of the meter. You must,
trinsic capacitance of the test circuit is capacitors before connecting them to however, maintain the 5V supply at
2.8 pF. Using this correction, the val- the capacitance meter and use an ESD a constant, accurate value. Note that
ues you obtain on the lowest two rang- wrist strap to avoid damaging the cir- all of the ICs except IC1 have 0.1-mF
es are accurate to approximately 62%, cuit. For best results, you need accu- bypass capacitors from their 5V pins
or 61 pF. rate and stable 5 and 8V power sup- to ground.EDN
You must observe capacitor polarity plies. Both supplies should be accurate
when measuring electrolytic capaci- to 62%. You can raise the 8V supply R e fe r e nce
tors. Connect the negative end of the to 9V and relax the accuracy to 5%. If 1 Pyle, Ronald E, “Phase-locked loop

capacitor to the grounded terminal. you use a 9V battery to supply the 8V, aids in measuring capacitance,” Elec-
Also, the circuit provides no overvolt- you can let the voltage drop to about tronics Designer’s Casebook, No. 4,
age or ESD (electrostatic-discharge) 7.9V before adversely affecting the pg 32.
Equations for DI4523 (placed in the 9 − 3 folde

Resistor compensates Equation 1


sheet (Reference 1) is

for instrumentation-amp gain drift GAIN = 1for


Equations
49, 400
+ DI4523
RG
. (placed in the 9 − 3 folder
Kenneth Gustafsson, Karlskoga, Sweden
From this gain-set equation, you can


Some instrumentation amplifi- As an example, Analog Devices’ assume Equations
that the for chipDIuses
4523 (placed
two in the 9 − 3 folder)
24.7-kV
Equation
Equations
Equation 12 for DI4523 (placed in the 9 − 3 fo
ers use external resistors to set (www.analog.com) AD8295 has a drift resistors with the external gain resis-
Equations for DI4523 (placed in the 9 − 3 fo
their gain. Unfortunately, the lack of of as much as 250 ppm/8C, even if for
Equations youDI4523
tor, R(placed
G
, to setinthe
the49amplifier’s
3 foldergain.
9 ,−400 ) The
temperature-coefficient matching be- use a zero-drift gain-setting resistor. In chip has Equation
GAIN 11+ 20-kV
two =more 49, 400 . resistors.
(1 + ∆)  Be-
 2 × RA
tween the external and the internal this Design Idea, you can compensate cause all GAIN
of = 1 +chip
Equation
these 1R G resistors are  1of+
Equation  1 they R G  20, 000 (1 + ∆)
resistors results in a high gain drift. If, this drift with an extra zero-drift resis- the same magnitude, 49, 400 probably
Equation 1 GAIN = 1 + 49,.400
however, another on-chip resistor is tor in combination with an internal will have good temperature-coefficient
GAIN = 1R+G49, 400 .
available, you can use it to compensate chip resistor. matching, and you
Equation
GAIN 2= 1can
+ use R G this. match-
for gain drift as a result of temperature. The gain-set equationGAINfrom the 49, 400 for Equation 3 RG
= 1 +data ing . compensation. If the amplifier
R G resistance, R , and the gain resistor are
Equation A  49, 400 (1 + ∆)   2 × RA 
GAIN
zero-drift 400= 21 +R
49,resistors  1 +
Equation= (Figure
2A , 1), then 
REquation
G
 10,2000 R G   20, 000 (1 + ∆) 
VS A2�IN A2�IN
Equation 2  49, 400 (1 + ∆)   2 × RA 
16 15 14 13 GAIN = 1 +  49, 400 (1 +∆ 1 )+  2× R ,
GAIN = +
  49,G400 (1 +
1 R 
 ∆)   201 ,
+ 000 (1 + ∆)A
2 × R A
AD8295  49, 400 (1 + ∆
GAIN34= 1 +
Equation
Equation
)  2 × R A RG
RG  1 + 20, 000 (1 +
GAIN = 1 +  1 + ,   20, 000 (1 +
�IN 1
12 A2 OUT 

+ ∆

 R G 49, 400 20 , 000 (1 ) 


A2 Equation=349R , 400
A ,
2
INSTRUMENTATION where RD RG
G =
is the
Equation drift
10, 000 3 of ; the internal
AMP EquationGAI 3N11

matched resistors.
49, 400 RA If
Equation 3
R 49,=400 R,
RG
11 G49, 400 ,=000R A ,
10
EquationR G 45= 10, 000 A ,
49, 400 RA Equation
� RG 10, 000
=

10 ,
RG 10, 000 then the first-order drift of the gain
49 , 400
( )
3 A1 R1
Equation
cancels,
RRGand the4, 000
gain splits equally
11 . be-
20k A== 10 GAIN
;
� Equation
tween theEquation GAIN411
instrumentation amplifier
�IN 4 4
R2 9 and A1. Solving 49, 400
for RG and RA yields
20k Equation 4 RG = 491 ;
, 1400
R GGAI
Equation = 6N 49 , 400 ;
5 6 7 8 Equation
R G = 5 GAIN11;
RA 49 , 400 GAI N 1 1
�VS RG = ;
GAIN11
A = 10=
Equation
RGAIN ,5000
1 + GAIN11 .  (
 49, 400 (1 + ∆))   2 × R A
) 
=
Equation  5 RG   20, 000 (1 + ∆) 
For gainEquation
greater 5than 100, the am-
OUT
Equation 5 A = 10, 000becomes
plifierRresistance GAIN ( 11 . than )
(( ))
greater
R A =610, 000 GAIN11 .
Equation
Figure 1 In this configuration, the first-order drift of the gain cancels, and the 90 kV, whichR A =can 10, 000 be problematic.
GAIN11 .In
gain splits equally between the instrumentation amplifier and A1. R = 10, 000 GAIN
A
this 1 1(
case,.
ing configuration
Equation 6 49
)
you can use A1 in an invert-
with, 400a (gain
1 + ∆))of
 21 2 × R A  
GAIN = 1 + 6
Equation  =
edn090903di45231 DIANE Equation 6 RG   20, 000 (1 + ∆)  
(PLACED IN THE 9-3 FOLDER)
Equation 6  49, 400 (1 + ∆))   2 × R  
GAIN = 1 +  49, 400 (1 +∆))   2A× R  = 
GAIN R
 = 1 + 49,G400 (1 + 20 , 000 (1 +
 ∆))   2 × R A ∆ )A
50 EDN | OCTOBER 8, 2009
GAIN = 1 + RG 20, 000 (1 + ∆)
 49
 49, 400 (1 + ∆))   2 × R A  
R G 1   20 000 (1 + ∆)
, 400
GAIN = 1 +  = + .
N11 Equation 5

designideas
( ) R A = 10, 000 GAIN11 .

0 ( GAIN11 . ) (Figure 2). With


Equation 6 an amplifier resis-
tance of 10 kV, A2�IN A2�IN
VS
 49, 400 (1 + ∆))   2 × R A   1 49, 400  16 15 14 13
GAIN = 1 +  = + .
 R  20, 000 (1 + ∆)   (1 + ∆) RG
AD8295 
G

49, 400 (1 + ∆))   2 × R A   1 49, 400  �IN 1 � 12 A2 OUT


+  = + .
RG  20, 000 (1 + ∆)   (1 + ∆) RG  INSTRUMENTATION
A2
2
AMP
This case sizes RG using a value from

the data-sheet formula. If the gain is 50,
RG
the internal matching and the negative 11
drift compensate the “49” part of the � �
10
gain, and the “one” part is just the drift
3 A1 R1
divided by 50 in the total gain, result- 20k
ing in a typical figure of 21 ppm/8C. �
�IN 4
In both cases, the resulting gain tem- R2 9
20k
perature coefficient can be less than 5
ppm/8C, which is 10 times better than 5 6 7 8
the original outcome.EDN �VS RA

R e fe r e nce
OUT
1 “AD8295: Precision Instrumentation
Amplifier with Signal Processing Ampli-
fiers,” Analog Devices, www.analog. Figure 2 For gain greater than 100, the amplifier resistance becomes greater
com/en/amplifiers-and-comparators/ than 90 kV, in which case you can use A1 in an inverting configuration with a
instrumentation-amplifiers/ad8295/ gain of 21.
products/product.html.
edn090903di45232 DIANE
(PLACED IN THE 9-3 FOLDER)

52 EDN | OCTOBER 8, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Astable multivibrator gets hysteresis D Is Inside


from positive-feedback stage 45 Class B amplifier has
Robert Larson, Seattle, WA automatic bias


Many designs exist for logic- ues, and the process repeats. The tim- 48 Cable tester uses
based astable multivibrators, one ing depends on both the RC time con- LEDs to find faults
of the simplest being an RC feedback stant and the hysteresis resulting from 48 Dual-coil relay driver uses
loop around a single inverting Schmitt the spread between the two threshold only two MOSFETs
trigger inverter (Figure 1). The out- values (Figure 2). Unfortunately, al-
put charges the capacitor to the upper though inverter manufacturers speci- ETo see all of EDN's Design
switching threshold, at which point fy the hysteresis voltages in their data Ideas, visit www.edn.com/design
the output switches to its opposite sheets, the devices have a fairly large ideas.
state, the threshold switches to a dif- range. In addition, they likely have
ferent value, and the capacitor’s charg- some temperature dependence. These
ing current reverses direction. When uncertainties make it difficult to design teresis to let it overshoot the nominal
the capacitor’s voltage crosses the low- the circuit to have a predictable oscil- threshold, charges the capacitor to the
er threshold, the output and threshold lating frequency. threshold voltage and stops in its nar-
both toggle back to their original val- A simple inverter, without the hys- row linear region. At this point, the
negative feedback
TABLE 1 74VHC04 results from the invert-
Expected results Measured results ing output to the
Hysteresis Total Total input regulates
Timing ca- capaci- Hysteresis time Hysteresis time Total time the output to the
Resis- pacitance tance voltage period voltage period differential threshold voltage.
tance (kV) (pF) (pF) (V) (nsec) (V) (nsec) (%) Adding another
10 470 100 0.88 3462 0.75 2930 18 inverting stage in-
jects hysteresis of
10 470 220 1.59 6850 1.8 7340 17
a different form by
10 12,000 12,000 2.5 333,526 2.6 364,800 19 means of positive
0.3 220 220 2.5 221 1.75 240 18 feedback, which
1 12,000 12,000 2.5 34,086 2.5 36,000 15 external passive

R CAPACITOR VOLTAGE (V) OUTPUT VOLTAGE (V)


10k

A1 HYSTERESIS RANGE
VC
VOUT UPPER THRESHOLD

LOWER THRESHOLD
CT
100 pF

3.24 3.33 3.42 3.51 3.6 3.64 3.78 3.8


Figure 1 A basic astable multivibrator
TIME (�SEC)
uses a Schmitt trigger and an RC
network. Figure 2 A part’s hysteresis, in large part, determines switching thresholds.

edn090903di45261 DIANE EDN091022DI4526FIG2


(PLACED IN THE 9-3 FOLDER)
october 22, 2009 | EDN 43
designideas
parts determine (Figure 3). Thus, the relaxation time constant is diction then depends only on passive-
Whenever Stage 1 crosses its thresh- R(CT1CH) and the relaxation voltage component values and their toleranc-
old, the extra Stage 2 injects an addi- is either VCT5(VTHRESH1VHYST2VLOW) es, temperature, and aging coefficients.
tional charge through a feedback ca- exp(2t/R(CT1CH)) or VCT5(VHIGH The series combination of CT and CH,
pacitor to make the timing capacitor’s 2 ( V T H R E S H 2 V H Y S T ) ) e x p ( 2 t / however, presents a capacitive load to
voltage jump past the threshold. The R(CT1CH)), depending on which half- Stage 2. This load affects Stage 2’s rise
RC charging current reverses direction cycle is occurring. You calculate the time and fall times, the sum of which you
to get back to the threshold voltage. from VTHRESH1VHYST back to VTHRESH as must add to the total period, T.
When it gets there, the hysteresis-in- t152R(CT1CH)ln((VTHRESH2VLOW)/ In the case of CMOS parts, such as the
jection circuit again jumps the voltage (V THRESH1V HYST2V LOW)). For the 74VHC04 from Fairchild Semiconduc-
past the target so that the RC timing other half-cycle, t 252R(C T1C H) tor (www.fairchildsemi.com), rise and
circuit must again reverse the charg- l n ( ( V H I G H 2 V T H R E S H ) / ( V H I G H 2 fall times depend on the output resis-
ing current to seek the threshold volt- VTHRESH1VHYST)). tance of the part as well as on the exter-
age (Figure 4). This process continues You should add the total propagation nal components. If you model the Stage
endlessly at a fairly predictable rate. time (tPLH1tPHL) through stages 1 and 2 output as an RC circuit, you can esti-
In the equations, CT is the timing ca- 2 to the total period. Unless you want mate the 10 to 90% exponential rise and
pacitor, CH is the hysteresis capacitor, the circuit to operate at its maximum fall times as tRISE25tFALL252.2RO(CTCH/
VTHRESH is the threshold voltage, VLOW frequency, these propagation times be- (CT1CH))1tO, where tRISE2 is the rise
is the low output voltage, and VHIGH is come insignificant. The period pre- time, tFALL2 is the fall time, RO is the out­
the high output voltage. put resistance of the part—30V for
You can view the hysteresis-over- CH the 74VHC04—and tO is the no-load
shoot voltage, VHYST, as the result 100 pF rise time—in this case, 4.5 nsec for
of a capacitive voltage divider that the VHC04. Thus, the total period is
R
timing capacitor CT and hystere- VCH t11t212(tPLH1tPHL)1tRISE21tFALL2.
10k
sis capacitor CH form. When Stage Also note that the timing depends
1 toggles Stage 2, its output jumps VCT on inverter output voltages and the
from a low value to a high value or VSTAGE1 VSTAGE2 location of the threshold voltage
from a high value to a low value by within that range. For example, a
an amount of V HIGH2V LOW, and STAGE 1 STAGE 2 CMOS part whose outputs are close
CT
the voltage of the timing capacitor 470 pF
to the power rails is more predictable
jumps by VHYST5(VHIGH2VLOW)(CH/ than a TTL (transistor-transistor-log-
(CH1CT)). Second, the voltage of the ic) part, and a 74HC part with a mid-
timing capacitor relaxes back toward point threshold voltage has a more
Stage 1’s output voltage by drawing Figure 3 The addition of a positive- symmetric output than an HCT part
current through both the timing ca- feedback stage provides hysteresis to a whose threshold voltage is offset for
pacitor and the hysteresis capacitor. simple inverter stage. TTL interfacing.

edn090903di45262 DIANE
(PLACED IN THE 9-3 FOLDER)

Figure 4 Hysteresis results from a charge burst from Stage 2 that jumps the timing-capacitor voltage past the switching threshold
by a known, fixed amount.

44 EDN | october 22, 2009


For higher frequencies, you must
use smaller resistor values, smaller
timing-capacitor values, or both. For
predictable results, the value of the
timing capacitor should be no less
than 10 times the inverter’s input ca-
pacitance, which ranges from 3 to 10
pF for a typical CMOS, and R should
not be so low that it significantly
loads down the output. As a precau-
tion, the value of the hysteresis ca-
pacitor should not exceed that of the
timing capacitor so that it does not
exceed the maximum input voltage
on Stage 1. If the value of the hyster-
esis capacitor were much greater than
that of the timing capacitor, then the
threshold voltage and the hyster-
esis voltage would approach 7.5 and
22.5V, respectively. The 74VHC04
part proves the calculations using 5%
resistors and 20% capacitors.
Table 1 summarizes the results,
which are within the component tol-
erances. Figure 5 shows a typical input
Figure 5 The circuit is well-behaved at low frequencies.
and output plot.EDN

Class B amplifier has automatic bias Q2, VBEQ3 is the base-to-emitter voltage
of Q3, and VBEQ1 is the base-to-emitter
Pierre Corbeil, Paradox Innovation, Montreal, PQ, Canada voltage of Q1. Q1 and Q2 mirror this
current because Q1 and Q3 share the


Class B amplifiers are prone nal. Emitter current for Q3 is (VCC2 same base current, as do Q2 and Q4.
to crossover distortion, which VBIAS2VBEQ32VBEQ1)/R1, where VCC is Assuming that the four transistors are
occurs in the output stage in which the power-supply voltage, VBIAS is the perfectly matched, all of them have the
conduction transfers from one transis- dc voltage on the emitters of Q1 and same base current and the same collec-
tor to the other. To prevent crossover
distortion, a bias current must flow in VCC VCC
both transistors simultaneously. The
bias current prevents both transistors
R1
from turning off in the transition re-
gion. Classic bias circuits keep a con-
stant dc polarization voltage between
the bases of the two transistors. Often Q3 Q1

manually adjusted, it keeps the two


C2
transistors on the edge of conduction
when there is no signal present. Such a R2 R3
C3 C1
circuit is sensitive to temperature and
needs some form of compensation to VBIAS
� Q4 Q2
prevent thermal runaway, which can IC1
lead to failure. Figure 1 shows an ap- �
proach in which automatic bias elimi-
nates the problem.
In this Class B amplifier, R1 sets the Figure 1 A bias current flows in the transistors that prevents Q1 and Q2 from
bias current at idle mode with no sig- being off simultaneously.

october 22, 2009 | EDN 45


edn090820di45361 DIANE
(PLACED IN 9-3 FOLDER)
designideas
VCC VCC VCC VCC

R1 R1

Q3 Q1 Q3 Q1

C2 C2

C3 R2 R3 C1 C3 R2 R3 C1
VBIAS VBIAS
� Q4 Q2 � Q4 Q2
IC1 IC1
� �
(a) (b)

Figure 2 On a positive half-cycle, current flows from Q1 through C1 to a load (a). On a negative half-cycle, current flows
through Q2 (b).

edn090820di45362
12V DIANE
(PLACED IN 9-3 FOLDER) tor current, so the emitters of Q1 and
Q2 precisely mirror the current in R1.
Transistor matching is unnecessary,
R1
1.5k however. With unmatched transistors,
2N2907A 2N2222A either Q3 or Q4 must operate in satura-
Q3 Q1 tion, and, because the mirror effect de-
R2 R3 C2 C1 pends on the transistors’ current gain,
100 �F 470 �F
20k 20k hFE, the difference between Q1/Q2 bias
IN C3 12V OUT current and the current in R1 can be
1 �F R4
7
2N2907A significant. This circuit automatically
20k 2 �
IC1
Q4 Q2 adjusts the voltage on C2 to compen-
6
3
TLV271
2N2222A
sate for temperature and the transis-
2V �
4 tors’ characteristics.
When a signal is present, the cur-
rent gain is the hFE of output transistor
Figure 3 A typical application of this Class B circuit is a headphone amplifier.
Q1 or Q2 (the same as for a classic Class
B amplifier). On the positive part of
the signal, Q1 carries the load current.
Because the base current increases, Q3
0.25 edn090820di45363 DIANE
(PLACED IN 9-3 FOLDER)
enters saturation. On the negative part
0.2
of the signal, Q2 carries the load cur-
rent and Q4 saturates.
0.15 Figure 2 shows the ac-current path.
DISTORTION The maximum average load current is
(%) 0.1 the idle current in R1 times the current
gain of Q1 times two. The op amp must
0.05 be able to sink the base current of Q2
(load current/hFE)1((VCC2VBE34)/
0
10 100 1000 10,000 100,000
R1). A typical application of this Class
FREQUENCY (Hz) B amplifier delivers 0.25W into 8V
(Figure 3). Figure 4 shows the total
harmonic distortion over the 45-Hz
to 50-kHz band—that is, 1V rms into
Figure 4 This graph shows distortion as measured on the circuit of Figure 3. 8V.EDN
EDN091022DI4536FIG4 MIKE

46 EDN | october 22, 2009


designideas
Cable tester uses LEDs to find faults
Pavel Šádek, Apri, Rožnov pod Radhoštěm, Czech Republic


This Design Idea describes a binary number from zero to 15 (0000
simple cable-test machine that to 1111). You can generate the num-
visually shows continuity issues on a bers with a 555 timer and a binary
16-wire cable harness for ultrasonic- counter, but this circuit uses a tiny,
parking-aid systems. A subcontractor eight-pin microcontroller. A four-
produces the harness in low volumes, wire bus sends the digits to two four-
making it impractical to use an auto- to 16-line 74HC154 decoders, which
mated tester. For simplicity, the test generate active-low signals on their Figure 2 The cable-harness tester
signal drives LEDs for a visual indica- 16 lines. Inverting the outputs of the uses LEDs to indicate good
tion of continuity. driver decoder with a 74HC04 invert- connections.
The circuit in Figure 1 generates a er provides a drive signal for an LED
and current-limiting resistor on each
harness wire.
MICROCONTROLLER- OR 555-TIMER-
DRIVEN BINARY-NUMBER-ZERO-TO-15 The tester should produce one and
GENERATOR only one illuminated LED for a good
wire as the circuit scans the harness. If
4 the scan is fast enough, all LEDs will
4 all appear to be on, although each is
4 on for just one-sixteenth of the time.
16 LEDs Figure 2 shows the completed circuit
with eight LEDs, but it has room for
74HC04 16 LEDs.
INVERTER
Broken wires in a harness, wrong
wire positions, or other continuity
74HC154
CABLE UNDER
74HC154 failures lead directly to the turn-off
FOUR- TO FOUR- TO
16-LINE TEST 16-LINE of the corresponding LED. Swapped
DECODER/ DECODER/ wires can also lead to the turn-off of
DEMULTIPLEXER 74HC04 DEMULTIPLEXER
INVERTER two LEDs. Meanwhile, only one cath-
ode is driven high, whereas the others
are driven low, and only the cathode’s
anode is driven low, whereas the others
74HC04
are driven high. So only correctly con-
INVERTER nected wires could pass this test.
If you need to test harnesses with
more that 16 wires, you can cascade
Figure 1 A pair of four- to 16-line demultiplexers selects cable-harness wires additional decoders. You can also use a
for testing. high-pin-count microcontroller in the
same way.EDN

pulse to the coils is sufficient for oper-


Dual-coil relay driver uses
edn090820di44731 DIANE
(PLACED IN THE 9-3 FOLDER)
ating the relay. Many relays can oper-

only two MOSFETs ate with a continuous coil current, and


some dual-coil relays have internal
Mehmet Efe Ozbek, PhD, Atlim University, Ankara, Turkey contacts that interrupt the coil current
after it completes a state change. Con-


Latching relays change their circuit. In one type of latching relays, tinuous coil voltages can drive such
states when you apply a short you can alternately energize dual coils relays if energy efficiency is not a big
voltage pulse to their coils. Because to change the relay state. Simply apply concern.
these relays require no continuous coil voltage to one coil for the set state and The need to differentially drive the
currents to keep their states, you can to the other coil for the reset state. Ap- coils results in crowded drive circuits
save considerable power in the driver plying a 25- to 50-msec-wide voltage for dual-coil relays. Drivers usually in-

48 EDN | october 22, 2009


designideas
clude logic elements to make sure to
VDD
energize only one coil at a time. The 24V DC
design in Figure 1 uses only two MOS-
FETs to drive a dual-coil RF relay. The
Agilent Technologies (www.agilent.
com) N1810UL RF switch has dual
24V coils and internal current-inter- L1 L2

rupting contacts. R1
When logic input is high, Q1 con- 10k
ducts and changes the relay state by N1810UL
activating L1. The states of the cur-
rent-interrupting contacts also change.
Meanwhile, Q2 is off because Q1 pulls
down its gate, which avoids fighting 1N4007 1N4007
between the coils. If you then apply a VDD
low signal to the logic input, Q1 turns
off and keeps the L1 coil inactive. Be-
cause R1 pulls up Q2’s gate, Q2 turns on LOGIC
and energizes L2. The 1N4007 diodes INPUT
prevent inductive kickback. The idea Q1 Q2
is applicable to dual-coil relays with
BS107 BS107
continuously rated coils or with cur-
rent-interrupting contacts. In the ab-
sence of current-interruption contacts,
L1 can serve as a pullup, and R1 there- Figure 1 Using two MOSFETs to differentially drive a dual-coil latching relay
fore becomes redundant.EDN eliminates the need for any logic components.

edn091022di44901 DIANE
(PLACED IN THE 10-22 FOLDER)

50 EDN | october 22, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Negative-to-negative switch-mode
converter offers high current and D Is Inside
high efficiency 46 ADC for programmable logic
uses one capacitor
Budge Ing, Maxim Integrated Products Inc, Sunnyvale, CA


When converting a negative- verter depends on the accuracy of its 51 Use two phases to cut current
output power supply to one with negative input supply voltage. The cir- and improve EMI
less-negative output, you must ensure cuit in Figure 1 lacks that limitation. 52 Fader switch uses
that variations in input voltage don’t Delivering output currents as high as inexpensive controller
affect the output voltage. All such sup- 4A with efficiencies better than 90%,
plies include an internal reference volt- it generates a negative output with the ETo see all of EDN’s Design
age that enables output-voltage regula- help of an op amp and a switch-mode Ideas, visit www.edn.com/design
tion. You usually refer this reference to boost converter. Closed-loop feedback ideas.
the most negative rail, which is ground. regulates the output voltage with re-
Thus, the output voltage of such a con- spect to ground, the most positive rail,

0V
�3.86V

C7
R4 R5 0.1 �F
D1 C5 5.76k 1.96k
EC31QS03L 10 �F
L1
2.2 �H � C6 3 5 �5.2V
� MAX4322
NEC/TOKIN 220 �F IC2
MPLC0730 4 1

2 �3.95V
R6
R1 OR 1.25V
5.76k R7
10 ABOVE
1.96k �5.2V
�3.6V �3.6V
Q1 4A
8
FDMS8690
C1 9 EXT
� VCC �3.86V
47 �F 6
10 SHDN CS+

IC1 R3
C2 MAX668 0.02
10 �F 7 R8
PGND
1 LDO 2k
5
FB
4
REF
3
GND C8
FREQ 0.47 �F
C3 2
1 �F C4 R2
0.22 �F 100k
500 kHz
�5.2V INPUT

Figure 1 A switch-mode converter generates a regulated negative supply voltage from a more-negative input voltage.

november 12, 2009 | EDN 45


designideas

Figure 2 Output voltage for the circuit in Figure 1 varies with Figure 3 Conversion efficiency for the circuit in
output current. Figure 1 varies with output current.

which is also the node from which cur- put voltage. Making R4 and R5 equal R6 and R7: VOUT52VREF(R6/R7), where
rent is delivered to the load. and making R6 and R7 equal improves VREF is the 1.25V nominal reference
The circuit converts a 25.2V sup- the common-mode performance. The voltage of IC1, R45R6, and R55R7.
ply voltage to 23.6V. The boost con- ratio of R4 to R5 determines the voltage The component values in Figure
verter, IC1, regulates its output volt- level at the positive input of op amp 1—for example, 1.96 kV for R5 and R7
age to maintain its feedback voltage IC2, whose closed-loop configuration and 5.76 kV for R4 and R6—produce
at 23.95V—1.25V above 25.2V. Re- ensures that the same voltage appears an output voltage of 23.76V. Graphs
sistor R8 and capacitor C8 form a low- at its negative input. Knowing IC2’s of output voltage versus output current
pass filter that stabilizes the voltage at output voltage, 23.95V, and its nega- (Figure 2) and efficiency versus out-
FB. You must then select the R4/R6 and tive input voltage lets you determine put current (Figure 3) illustrate this
R5/R7 pairs to produce the desired out- the output voltage using the values of circuit’s performance.EDN

ADC for programmable logic



Many electronic devices require
uses one capacitor user input for setting the appli-
cation properties. Typical input devices
Jef Thoné and Robert Puers, include pushbuttons, potentiometers,
Katholieke Universiteit Leuven, Leuven, Belgium and touchscreens. To minimize over-
all project cost, you may have to select
fCLK
low-range microcontrollers, FPGAs
VDD (field-programmable gate arrays), or
CLK_IN
PLDs (programmable-logic devices).
R
These devices don’t provide a wide
range of peripherals and often lack an-
I/O alog-to-digital-conversion capability,
which can prove annoying when try-
COUNTER
AND LOGIC
ing to acquire user input. This Design
Idea describes a method for adding a
C LED1 LED2 LED8 low-end ADC to a single programma-
ble-logic I/O pin. The circuit charges
a capacitor through a resistor while
measuring the time to charge the ca-
CPLD/FPGA/MICROCONTROLLER pacitor to a certain voltage.
Before each measurement, the ca-
Figure 1 This circuit charges a capacitor through a resistor while measuring the
pacitor discharges to 0V. A single
time to charge the capacitor to a certain voltage.
I/O pin can perform both the dis-

edn090903di45291 DIANE
46 EDN | november 12, 2009
(PLACED IN THE 9-17 FOLDER)
designideas Equations for DI4529 ( placed in the 9 − 3 folder )

charging and the timing. For an Equation 1


FPGA or a PLD, you can per-
form a discharge by setting the
I/O as an output pin and forc-  t 
ing a zero at that pin. You can VTH = VDD × 1e ×C 
 R
   V 
charge the capacitor by setting   COUNTERVALUE =fCLK × R × C × ln  1 TH  .
the I/O as an input pin, which COUNTERVALUE  VDD 
gives it a high impedance. The T=
fCLK
capacitor charges through the
potentiometer (Figure 1).
Meanwhile, a counter starts,
and the CPLD monitors the Figure 3 In this application, a 10-kV potentiom-
input voltage. As soon as the FigureEquation
2 The application
2 uses a eter in series with a 1-kV resistor charges a
capacitor voltage reaches the Xilinx XC9500 XL CPLD. 22-nF capacitor.
threshold, the counter stops at
a value that is a measure of the charg- C trollers is temperature measurement.
Equations for DI4529 ( placed in the 9 − 3 folder )
ing time. The charging time or coun- t DISCMIN = VTHRESHOLD × I . By replacing the pullup resistor with
SHORT
ter value relates to the clock frequen- a PTC (positive-temperature-coef-
cy, the value of the resistor, the value The discharge delay can be real- ficient) or an NTC (negative-tem-
of theinEquation
capacitor,1
s for DI4529 ( placed the 9 − 3 and
folderthe
) input thresh- ized with a small counter. After the perature-coefficient) resistor, you
old voltage: discharge time, the I/O pin acts as an can derive the temperature from the
e 9 − 3 folder )
input, which causes the capacitor to charging time after calibration. You
 t  charge through a pullup potentiom- can also use these devices to make
1
VTH = VDD ×  1e R×C  eter. Meanwhile, the internal coun- true analog-to-digital measurements.
  ter starts. When the capacitor  VTH By
voltage  replacing the pullup resistor with
  COUNTERVALUE =fCLK × R × C × ln  1 .
reaches the input threshold voltage,  V DD a voltage-controlled current source,
COUNTERVALUE
 t  T= the counter stops. Eight LEDs show an input-voltage change causes a
 R× C  fCLK the 8-bit value. In this application, a linear change in the charging time,
DD ×  1e 
  VTH 
  COUNTERVALUE =fCLK × R × C ×10-kV ln  1 potentiometer
. in series with a providing a real analog-to-digital
1-kV VDD  charges a 22-nF capaci- conversion.EDN
 resistor
UNTERVALUE  V 
NTERVALUE =fCLK × R × C × ln  1 TH  . tor. The input clock of the PLD is
fCLK
Equation 2  VDD  1.8432 MHz. The input threshold is R e f e r e n c e s
1.5V at a supply of 3.3V. This arrange- 1 Eggers, Torsten, and Thomas
If you assume that the capacitor ment allows a measurement range be- Schmidt, “AN10187 Low-cost A/D-
value, the input threshold voltage, C tween a counter value of 25 and 270, Conversion with Philips LPC Micro-
2 and the t DISCMIN = VTHRESHOLD
clock frequency remain× fair- equivalent
. to a resolution of almost controllers,” Philips Semiconductors,
I SHORT
ly constant over the operating range, 8 bits. Figure 3 shows the capacitor Oct 4, 2002, www.nxp.com/acrobat_
the charging time is linearly depend- charging/discharging waveform. download/applicationnotes/
ent on C the value of the resistor. If you Every IC’s I/O pin has a certain bias AN10187_1.pdf.
N = VTHRESHOLD ×
replace .
the resistor with a potentiom- sink or source current, causing a volt- 2 “Using an I/O Port Pin as an
I SHORT
eter, a counter value depends on the age drop over the charging resistor. A/D Converter Input,” Holtek, www.
. poten­tiometer position. The applica- This situation limits the charge volt- holtek.com.tw/english/tech/appnote/
T
tion uses a Xilinx (www.xilinx.com) age to VDD2RCHARGE3IBIAS. In other uc/pdf/ha0128e.pdf.
XC9500 XL CPLD (Figure 2). The words, if the charging resistance is 3 “AVR400: Low Cost A/D Convert-
I/O, which VHDL (very-high-speed- too large, the capacitor doesn’t charge er,” Atmel, www.atmel.com/dyn/
IC hardware-description language) above the input-pin threshold volt- resources/prod_documents/
declares as a tristate buffer, first shorts age, stopping the circuit’s operation. doc0942.pdf.
the capacitor. Hardware limits the Similar applications for microcontrol- 4 Quiring, Keith, “Implementing An
output short-circuit current of the lers or PLDs (references 1 through Ultralow-Power Thermostat With
I/O pins to 610 mA, so the capaci- 5) include adding multiple inputs to Slope A/D Conversion,” Texas Instru-
tor’s shorting should last long enough a single I/O pin and using a different ments, Jan 2006, http://focus.ti.com/
to guarantee a full discharge. You can pullup-resistor value for each input. lit/an/slaa129b/slaa129b.pdf.
calculate the minimum shorting time By discriminating the charging times 5 “CoolRunner-II Low Cost, Low
using the capacitor value, short-cir- for each resistor, the PLD can decide Power Thermometer for Embedded
cuit current, and discharge voltage, which resistor or combination of resis- Designs,” Xilinx, Nov 29, 2004, www.
assuming that the threshold voltage tors the user has actuated. xilinx.com/support/documentation/
must discharge from the capacitor: Another application for microcon- application_notes/xapp438.pdf.

48 EDN | november 12, 2009


designideas
Use two phases to cut current of 14A. Even though the circuit uses
four low ESR (equivalent-series-re-
and improve EMI sistance) output capacitors, output-
voltage ripple is still 110 mV p-p. The
Goran Perica, Linear Technology, Milpitas, CA aluminum output capacitor, COUT2,
doesn’t help much in reducing the
5 TO 20V output ripple due to its much higher
VIN ESR. COUT2 mainly helps reduce load
transients by adding bulk capacitance
L1
R1 CIN DRQ127-4R7 to the output rail.
66 �F
R5
274k
25V
L1A D1 Figure 3 (pg 52) shows a two-phase
PDS1040
133k
1 10 12V
converter, which is similar to the sin-
RUN SENSE
RC1
CDC
AT 3A gle-phase converter in Figure 1 except
33k 2 IC1
ITH LTC1871-1 VIN 9
CVCC
20 �F COUT1 for the addition of an identical second-
25V 132 �F
CC1
3 4.7 �F phase power stage. The second phase
1 nF VFB INTVCC 8 Q1
RT HAT2169 L1B
COUT2 �
halves the peak inductor, MOSFET,
80.6k 4
FREQ G
7 150 �F and output-diode currents. The 50%
5 6
R8
0.005
lower peak output-diode currents pro-
MODE GND
duce 50% lower output ripple (Figure
4, pg 52). Also, the output-ripple-cur-
R3 R4
rent frequency doubles, thus making it
12.4k 110k easier to filter out with an additional
LC filter if necessary.
Figure 1 A single-phase SEPIC has low input ripple currents and is suitable The benefits of using a dual-phase
for power levels of 5 to 50W. converter become clear when you con-
sider output-capacitor ripple current


In dc/dc-converter applications the same power components, resulting (Figure 5, pg 52). The two-phase con-
in which the input voltage may in
edn090625di45121 twice the output power in the two- verter’s output-capacitor ripple current
DIANE
be lower or higher than (PLACED the output phase design.
IN THE 7-9 FOLDER) is always lower than that of an equiva-
voltage, you can use either a flyback The single-phase SEPIC circuit can lent single-phase converter. Depending
converter or a SEPIC (single-ended- generate 3A of output current (Fig- on the duty cycle, the two-phase con-
primary-inductor converter). SEPICs ure 1). SEPICs are typically 1 to 2% verter’s output-capacitor ripple current
offer lower input-current ripple and more efficient than flyback convert- can approach 0A at a 50% duty cycle.
higher efficiency than do flyback de- ers. Figure 2 shows the output diode’s Inductor ripple current is still present,
signs. Both converters suffer from rela- current (bottom trace) at minimum and you can reduce it by using larger
tively high output-current ripple, espe- input voltage and maximum load and inductors.
cially at high load currents and low in- the output-voltage ripple (top trace). Using a two-phase converter means
put voltages. As output-current ripple The circuit’s output capacitors must that you can use smaller inductors,
increases, so does the circuit’s output- handle the peak output-diode current MOSFETs, output diodes, and output
filter-capacitance require- capacitors than you can use
ment, which increases size in an equivalent single-phase
and cost. You can reduce converter. Because high-
output-current and -volt- power designs may need to
age ripple without increas- use more than one MOSFET
ing the application size and anyway, a dual-phase design
cost by using a multi­phase may need only one addition-
SEPIC or flyback converter. al smaller inductor and one
Using a multiphase flyback smaller diode. Output LC
circuit also greatly reduces filters can also be smaller be-
the input-current ripple. cause of the doubling of the
To evaluate the benefits of output ripple frequency. Fi-
a dual-phase versus a single- nally, the EMI performance
phase SEPIC, this Design of a dual-phase SEPIC should
Idea compares two designs be better than that of a single-
running at 300-kHz switch- Figure 2 The single-phase circuit in Figure 1 has a peak phase converter because of
ing frequency. For consis- capacitor output current of about 14A (bottom trace). lower current slew rates and
tency, both examples use smaller current loops.EDN

november 12, 2009 | EDN 51


designideas
5 TO 20V
INPUT

T2A T2B
DRQ127-4R7 DRQ127-4R7

CS1
1 nF HAT2169 20 �F
1 D 24
MAX 3V8
2 10
SLOPE SENSE1� 23
10 nF D1
3 BLANK SENSE1� 22
24.9k PDS1040
4
PHASEMODE RUN 21 0.006k
66.5k 84.5k 66 �F 132 �F
5
FREQ VIN 20 12V
10 nF 4.7 �F 1 �F 6A OUTPUT
6 SS INTVCC 19
IC1 � COUT2
6.8k 7 I LTC3862 0.006k
G1 18 150 �F
TH
8
10 nF 100 nF FB PGND 17
9 HAT2169 D2
SGND G2 16
10 PDS1040
12.4k CS2
CLKOUT NC 15
20 �F
11
107k SYNC SENSE2� 14
VOUT 12 10 nF
PLLFLTR SENSE2� 13
10
T1A T1B
DRQ127-4R7 DRQ127-4R7

Figure 3 By adding second power stage and shifting the phase by 1808, you can reduce the output ripple currents by
more than 50%.

edn090625di44123 DIANE
(PLACED IN THE 7-9 FOLDER)

Figure 4 The output ripple current is 50% lower for a two-phase Figure 5 The normalized output-capacitor ripple
SEPIC. The output ripple voltage is 50% lower than that of a current for single- and dual-phase SEPICs shows
single-phase design with the same output capacitors. lower output ripple with a two-phase design.

Fader switch uses multiple-cycle, 470-Hz, PWM (pulse-


width-modulated) output to drive
inexpensive controller LEDs or incandescent lamps. The
circuit includes a MAX16823 (www.
William Grill, Lenexa, KS maxim-ic.com) IC that drives multi-


Customizing a model or a simu- microcontroller, the circuit in Figure ple LEDs.
lator with a bit of illumination 1 provides dual-rate fader control for The microcontroller produces 64
is a nice touch. Rather than a simple a push-on/push-off switch, a momen- linear steps of a PWM signal between
on or off, you can add a touch of both tary pushbutton switch, or a simple on/ 0 and 100% duty cycle. The control-
refinement and control to your display off SPST (single-pole/single-throw) ler maintains each pulse width for a
with fading light. Employing a Micro- switch. The circuit monitors and de- variable number of cycles employing a
chip (www.microchip.com) 10F20x bounces the switch and generates a table in the assembly code (Listing 1,

52 EDN | november 12, 2009


designideas
VIN
MAX16823
7 2
IN OUT1
8
IN 1
9 OUT2
2
IN
8 3 5 16
DIM2 OUT3
4 10F200 3 DIM1
5 4 DIM3
6
7 LEDGOOD
15
10 CS1
LGC 14
11 CS2
REG 13
CS3
22 �F GND R1 R2 R3
12

Figure 1 A microcontroller provides pulses with adjust- Figure 2 A table in the microcontroller code lets you run
able widths to create fading in LEDs. fast- or slow-fading profiles.

which you can download at the online output at Pin 3 of the 10F200, you ac- plex the design or use it in multiple
version of this Design Idea at www. cess the tabled number of dwell cycles configurations. The mode control is
edn.com/091112dia). You can modi-
edn090917di44961 DIANE
from the first table entry to the last on Pin 5 of the controller, and the
fy the code to build profiles
(PLACED of FOLDER)
IN THE 10-8 LEDs for a high final state or from the last rate control is on Pin 4. The applica-
or incandescent lamps by applying entry to the first to arrive at the final tion exploits the controller’s internal
a settable dwell time to each PWM low state. 4-MHz clock and the configurable
step. The code contains two tables Fade-transition timing is user-se- pullup resistors on the monitored in-
to set fast- and slow-fade characteris- lectable for either a 3- or a 9-second puts. A prototype of the circuit uses a
tics. The fade values provide a cubed period. The circuit periodically sam- 10F20x in an eight-pin DIP, but the
index that produces a 3-to-1 fade ratio ples both the fade rate and button or controller is also available in a smaller
(Figure 2). Using the final state of the switch mode, allowing you to multi- SOT-23 package.EDN

54 EDN | november 12, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Inspect solar cells D Is Inside


without a microscope 43 Solar-powered sensor
Chun-Fu Lin and Tai-Shan Liao, controls traffic
National Applied Research Laboratories, Hsinchu, Taiwan 46 Self-oscillating H bridge lights


Solar cells convert light energy cell’s electroluminescence signature white LED from one cell
into electricity, making them to find defects on a solar cell. A cell’s 48 Low-cost LCD-bias genera-
a renewable energy source. Solar-cell light has a wavelength of about 1.1 mi- tor uses main microcontroller
manufacturers often use SEMs (scan- cron, which results when you apply a as control IC
ning electron microscopes) to detect forward bias voltage and forward op-
defects in solar cells while they’re still erating current of at least 7A to the ETo see all of EDN’s Design
in wafer form. Although SEMs can see cell. An SWIR sensor can provide an Ideas, visit www.edn.com/
down to a solar cell’s grain structure, image of an entire wafer, eliminating designideas.
they can be slow because their scan ar- the need to scan the wafer. The sensor
ea is small. A SEM must scan a wafer identifies defects by detecting a wafer’s
many times to cover it. electroluminescence. ficient for an ADC in a digital-process-
Instead of using a SEM, you can use Figure 1 shows the system, which ing module to digitize the analog signal
an SWIR (shortwave-infrared) cam- uses an SWIR sensor that converts an at 10M samples/sec.
era system to detect defective cells. image into an analog voltage. A pre- The ADC’s digital output travels
You can take advantage of a solar amplifer boosts the signal to a level suf- through an LVDS (low-voltage-dif-
ferential-signaling) data interface to a
Dalsa (www.dalsa.com) frame-grabber
5 AND 3.3V
PREAMPLIFIER
POWER-SUPPLY
card in a computer. Custom image-
CIRCUIT
CIRCUIT processing software, written in C11,
900- TO 1700-NM processes the data, producing an image
SWIR AREA
CHARGE-COUPLED
of the entire wafer on the computer’s
DEVICE IMAGE-DATA GRAB screen.
The board containing the sensor,
IMAGE-GRABBING
ADC CARD
preamplifier, and ADC also has a mi-
TIMING-DRIVER (LVDS INTERFACE) crocontroller, which generates a clock
CIRCUIT signal for the timing of the sensor and
the ADC. An RS-232 communica-
FOUR-PIN INTEGRATION-TIME
COMMAND PORT CONTROL

TIMING-GENERATOR MAIN CLOCK MICROCONTROLLER


CIRCUIT CIRCUIT (RS-232 INTERFACE)

CHARGE-COUPLED-DEVICE FOCAL-PLANE ARRAY

DIGITAL PROCESSING

POWER
Figure 2 An electroluminescence
Figure 1 An ADC digitizes an analog signal from an SWIR sensor and sends image of solar cells shows dark
the signal to a frame grabber for processing. areas that indicate failed cells.

42 EDN | november 26, 2009


tions port on the Atmel (www.atmel. the clock signal to the SWIR sensor. for a high-quality solar cell, but solar
com) microcontroller allows it to com- Figure 2 shows the image from the cells always show some inconsistencies.
municate with a PC to get commands SWIR camera circuit. This image All defects resulting in a local reduc-
from the user who set parameters shows the intensity distribution of the tion of the carrier concentration are
such as the SWIR sensor’s operating cell’s light output. A homogenous in- visible on the electroluminescence im-
mode. A timing-driver circuit sends tensity-distribution image is essential age as dark bars.EDN

Solar-powered sensor controls traffic


Larry K Baxter, Capsense, Lexington, MA


Th is de
s ig n w
as
Have you ever sat in your car dumb, with relays, cams, and switch- winning
ent r
waiting for the light to turn es, although they now may include EDN’s rec
ent onli
y in
green when nobody’s using the cross software that accepts data from local IRon ne
Designe Circuit
r
street? This wait is due to the fact sensors, automobile-sized inductive see the contest;
that the sensors controlling these traf- loops buried in the asphalt. Modern design at complete
w
com/091 ww.edn.
fic signals—in one large-suitcase-sized controllers have gained some intel- 126dia
box per intersection—are classically ligence. For example, they may share

6V, 900-mA BQ24083R 3V, 19-AHR LOW-DROPOUT


SOLAR CELL BATTERY CHARGER LITHIUM BATTERY REGULATOR, SWITCH

MEASURE VOLTAGES SWITCHED


3V
3V
TWO
STRIP-DETECTOR INSTRUMENTATION
PRESSURE 2.4-GHz
PNEUMATIC AMP INA333
SENSORS CC2500
MOVING WIRELESS
WEIGHT TMP102 TRANSCEIVER
1.5V OPA333
TEMPERATURE
GENERATOR
SENSOR

WEIGHT
WIM-DETECTOR
CAPACITIVE CAPACITIVE
DRIVE
CAP PAD SENSOR

IR-BEAM
INTERRUPT
940-nm LED FET MSP430
F248
DAC6311 MICROCONTROLLER
SWITCH,
PIN OPA364 DAC LED
PHOTODIODE AMP

PGA112
PROGRAMMABLE-
GAIN AMP

PASSIVE- OPA364
INFRARED AMP
DETECTOR MOVING IR

NOTE: ITEMS IN BOLDFACE ARE ON THE IRON CIRCUIT DESIGNER


CONTEST APPROVED-PARTS LIST.

Figure 1 Most of the circuit amplifies outputs from four sensors, digitizes them with the MSP430’s 12-bit ADC, does some
preprocessing, and messages the controller.

november 26, 2009 | EDN 43


designideas
data with nearby inter-
P3
sections, respond to radio
requests from emergency CAP PAD RC=100 �SEC
R14
J4
vehicles, and sometimes 100k
R15
2k CAP PAD
4
take commands from a
traffic-control center. This 3
D1
C13
T=R�CP
220 pF EMS
Design Idea describes the CP 2 1N5333
D
24 nF
TSP (traffic-sensor post), 1
Q1
G CAP DRIVE
a more accurate, effective, ESD
S QMN-2N7002
inexpensive, and easy-to-
install approach to moni­ 10-mSEC MINIMUM PULSE
863-1N5228BG

t­oring traffic flow. These 30-mV CAPACITIVE SENSOR


sensors measure vehicle lo-
cation and speed in four or Figure 2 The Cap Pad sensor has a nominal capacitance of about 24 nF at rest, with a
more streets at an intersec- change of about 7% full-scale when a truck passes.
tion or at a distance from
the intersection for early warning. A the deep-IR band for moving IR sourc- tion. You use multiple pads to handle
second application of this technology, es. This technology finds use in inex- multilane roads. The Cap Pad can be
the WIM (weight-in-motion) sensor, pensive motion-detecting lamp con- fastened to the asphalt with adhesive
edn091126newone DIANE
weighs moving trucks. trols and senses vehicles from 30 feet or pavement tape or buried under as
(PLACED IN THE 11-26 FOLDER)
The circuit comprises a wireless, away. The detection range is good, the much as an inch of asphalt for protec-
solar-powered sensor array that handles parts are cheap, and the beam can see tion. Its materials cost is only a couple
all the data collection at an intersec- through a layer of dirt. It can’t measure hundred dollars, a huge saving over the
tion (Figure 1). Cities can install these speed, distance, or direction. piezoelectric WIM sensors currently in
sensors at each of the four corners of The TSP also uses conventional use.
an intersection for full coverage. The pneumatic tubes. Rubber tubes are sta- The TSP also uses a near-IR trans-
sensors send data to the single control- pled to the asphalt and feed two pres- mitter/receiver using a pulsed LED for
ler box over IEEE 802.15.4 in a star sure sensors. This approach accurately transmission and a PIN (positive-in-
network. The approach combines four measures speed, but permanent instal- trinsic-negative) photodiode for re-
sensors in an inexpensive, low-mainte- lations cannot use it because it gets ception. Both need cylindrical lenses
nance, 6-in.-diameter, 6-foot-tall post. damaged easily. Municipalities often to focus the beam to a 28-wide, 58-high
You can build the circuit into the post deploy pneumatic tubes to measure ellipse that covers a remote retrore-
that holds the traffic lights, or you can traffic volume in road construction. flective screen, as in highway signs, or
use it stand-alone. Not all TSPs require The Cap Pad comprises a 10-in.312- to the IR sensors on another TSP. A
all four sensors; you can select those foot sandwich of three 0.05-in.-thick multilayer optical bandpass filter that
that your application needs based on stainless-steel sheets separated by two removes visible light further improves
usage. The TSP is the first wireless ap- 0.05-in.-diameter closed-cell urethane- the range.
proach to this problem, and one of the foam layers (Figure 3). You capacitive- Precision capacitive sensors can mea-
sensors, the Cap Pad, provides a huge ly measure the 0.025-in. deflection of sure an air gap between adjacent metal
advantage over current expensive and the pad under a truck’s tire to weigh plates to subnanometer accuracy. Un-
inaccurate WIM sensors (Figure 2). the axle. One Cap Pad can handle fortunately, accuracy in the WIM appli-
The TSP uses a PIR (passive-infra- the WIM requirements, and using two cation requires flat and parallel surfaces,
red) sensor that looks 10 microns into can add speed and direction informa- and the Cap Pad has neither. Capaci-
tive sensors can also accurately measure
STEEL a force on adjacent flat plates with a re-
storing spring, but flatness and parallel-
ism are still requirements. Maintaining
parallelism over a 10-in. pad would be
0.25 IN.
difficult, and roads are seldom flat.
If compression of the air pockets in
closed-cell foam provides the restor-
CLOSED-CELL
URETHANE FOAM ing force, however, the resulting spring
constant changes from the convention-
Figure 3 The Cap Pad sensor is a 10-in.312-foot sandwich of three 0.05-in.- al F5K3x of springs or cantilevered
thick stainless-steel sheets separated by two 0.05-in.-diameter closed-cell beams to F5P03H/(H2x), where F
urethane-foam layers. is force, P0 is atmospheric pressure,
H is the starting gap, and x is the dis-

44 EDN | november 26, 2009


designideas
placement. The result of this equation as well as the Cap Pad and the PIN and, because you can clock the timer at
is that the capacitance of the pad var- sensor, has a quiescent level with no 12 MHz, the resolution is 1%. You can
ies linearly with applied force, and the traffic. A timer detects the no-traffic get increased resolution by timing out
surfaces of the Cap Pad no longer need state and stores this level in RAM, up- the nominal quiescent pulse width and
to be parallel or flat. It accurately mea- dating every second to follow slow off- capturing the pulse’s level at that point
sures a force regardless of its size. set drifts from environmental factors, with the 12-bit ADC.
Most of the circuit amplifies out- so sensor offset accuracy is not critical. The Cap Pad’s sandwich construc-
puts from the four sensors, digitizes The pressure sensor’s scale accuracy— tion shields the active element from
them with the MSP430’s 12 bit-ADC, at approximately 30%—is relative- electromagnetic interference, but a
does some preprocessing, and messag- ly uncritical, but the Cap Pad’s scale 3W zener diode cleans up any remnant
es the controller. The 6V solar panel, accuracy should be a few percentage lightning strokes. The IR LED drive is
40 IXYS (www.ixys.com) solar cells in points or less. All sensors must have a 20-to-1 current mirror to handle LED
series, charges a 19-Ahr, 3V, lithium- good resolution. voltage variation. A DAC handles the
polymer battery through IC1. Low- IC5 handles accurate temperature PIN photodetector’s offset because the
dropout regulator/switch IC2 regulates measurements, which are necessary extreme night-to-day dynamic range
battery output at 3V. The battery gen- for the Cap Pad, whose temperature would overrange the 12-bit DAC. The
erates more than 4V at full charge and dependence results from the elastic PIR sensor turns moving deep-IR tar-
3.2V at the end of charge, and the modulus change of polyurethane. The gets into bipolar millivolt voltage puls-
low-dropout regulator at 42 mA gen- Cap Pad has a nominal capacitance of es with its special segmented lens and
erates only 50 mV. IC2 also switches about 24 nF at rest, with a change of dual-element pyroelectric detector. A
active-mode 3V power. approximately 7% full-scale when a PGA (programmable-gain amplifier)
The road-strip sensor senses the 0.1- truck passes. The Cap Drive pulse dis- selects and variably amplifies the PIR
to 1-psi pulse when a car drives over charges this capacitance at a 700-Hz sensor’s signal and the PIN signal. The
the pneumatic tubes. A 400V silicon rate, and a 100-kV resistor charges it timer uses standard connections.
bridge sensor differentially outputs ap- to 3V with a 240-msec time constant. For a power budget, more schemat-
proximately 50 mV. Instrumentation A timer times the number of pulses it ics, and more details of this circuit, see
amplifiers IC3 and IC4 boost the out- takes to cross the internal VDD/2 ref- the Web version of this article at www.
put to a few volts. The pressure sensor, erence using the internal comparator, edn.com/091126dia.EDN

Self-oscillating
H bridge lights
VBAT
S1

white LED from R4 R3 ON/OFF � BT1

one cell Q4
3.9k 3.9k
Q3
1.5V
SINGLE
CELL
Luca Bruno, ITIS Hensemberger BC557C BC557C
Monza, Lissone, Italy D1


BYV1030
VBAT VBAT
You can build a self-oscillating
H bridge by replacing the pull­ R5 R6
15
up collector resistors of a classical BJT 15 R1 R2
C2
C1 5.6k 5.6k C3 C4
(bipolar-junction-transistor) astable 1.5 nF 1.5 nF 1 �F D3 1 �F
multivibrator with PNP BJTs (Fig-
ure 1). Because this circuit oscillates
WHITE LED D2
at supply voltages as low as 0.6V, you
BYV1030
can use it in general low-voltage, low- Q1 Q2
power push-pull applications. You can, BC550C BC550C

for example, drive a diode-capacitor


charge pump to generate negative sup-
ply voltage in battery-powered systems.
This Design Idea shows how to use it to Figure 1 Resistors R1 and R2 and capacitors C1 and C2 set the oscillation fre-
light a white LED from one cell with- quency.
out an inductor.

46 EDN | november 26, 2009


designideas
Transistors Q1, Q2, Q3, and Q4 form spikes that a push-pull output stage can
the H bridge, which acts as a simple produce.
charge-pump converter and requires Choosing the astable oscillator’s fre-
only two small, inexpensive ceramic quency involves a trade-off between
capacitors, C3 and C4, to perform its the time necessary to charge capacitors
function. When Q2 and Q4 are on, ca- C3 and C4 and the need to reduce their
pacitors C3 and C4 charge to the bat- discharge. For a given capacitance val-
tery voltage through forward-biased ue of C3 and C4, you must experiment
Schottky diodes D1 and D2. When Q1 to find the optimum frequency. With
and Q3 are on, they discharge the ca- the component values in Figure 1, the
pacitors through resistors R5 and R6 frequency and the duty cycle are about
and the LED. Because this process re- 66 kHz and 50%, respectively, and the
peats at a high rate of speed, the LED LED’s drive current is a square-wave
appears always on. signal with 20-mA peak value and 10-
The circuit oscillates with a frequen- mA average value. The LED dims grad-
cy based on time constants R1C1 and ually as the battery voltage decreases,
R2C2. During discharge, the voltage and the LED is off when the battery
that develops across resistors R5 and R6 voltage falls below 0.9V. For high effi-
and the LED remains approximately ciency, use small-signal transistors with
constant because of the high switch- high dc current gain and low collector-
ing frequency. The measured value, to-emitter saturation voltage. Note
for a nominal 1.5V battery voltage, is that the circuit can drive any type of
3.8V—enough to drive a white LED LED; in this case, you should increase
with a forward voltage of 3 to 3.5V. current-limiting resistors R6 and R5 to
Resistors R5 and R6 set the LED’s peak achieve the LED-drive current your
current and limit the possible current application requires.EDN

Low-cost LCD-bias generator uses


main microcontroller as control IC
Tom Hughes, Dannemora, Auckland, New Zealand


LCD circuits often require a you download the source code, which
210V voltage at 2 to 15 mA to uses only 4.8% of the total CPU time
bias a graphics-LCD-driver IC. You can to achieve the stated regulation, even
usually accomplish this task with an ex- with a relatively low-speed clock fre-
ternal charge-pump IC, such as Max- quency of 1.6 MHz.
im’s (www.maxim-ic.com) ICL7660, To minimize CPU time, the soft-
but that approach adds cost to the de- ware uses the 8-bit on-chip PWM
sign. Instead, you can control a buck- (pulse-width modulator) to drive Q1.
boost switch-mode regulator using the With the on-chip ADC in free-run-
same microcontroller that sends data ning mode, the microcontroller gener-
to the LCD. In addition, you can se- ates a hardware interrupt with a period
quence the power rails under software of 7.69 kHz. The interrupts have one
control, as some types of LCD control- drawback: If they stop, the circuit can
lers require. go out of regulation. Thus, you must
The circuit includes IC1, an Atmel take care when using interrupts with
(www.atmel.com) Attiny15 micro- long processing times. The Attiny15
controller (Figure 1), which provides uses an on-chip, 163 PLL (phase-
regulation with 200-mV-p-p ripple at locked loop) to drive the PWM timer.
a 30-mA load current when supplying You can achieve a PWM carrier fre-
210V. Listing 1, which is available quency of 100 kHz, which allows the
in the online version of this Design use of a relatively low-capacitance fil-
Idea at www.edn.com/091126dib, lets ter capacitor, C1.

48 EDN | november 26, 2009


Two constants in the source code let (R41R5)]R5}, where VMAX is the maxi- VOUT and V IN are the output and
you alter the bias voltage of the circuit’s mum desired output voltage and VCC input voltages, respectively. In prac-
output voltage. These constants em- is the supply voltage. To achieve opti- tice, however, if you keep the current
ploy basic buck-boost-converter theory mum operation, increase the PWM sig- at less than 2 mA, this requirement is
(Reference 1). The following equation nal’s duty cycle when you need higher less important.
defines the maximum 8-bit constant, voltages. Use the following equation The circuit can deliver currents that
or threshold, that the ADC reads on to determine the 8-bit PWM’s value: Q1’s collector current predominantly
the chip: 51.23{VCC2[(VCC2VMAX)/ 2552VOUT/(VOUT2VIN)3255, where delivers. This current is the peak output
VCC
current that the circuit can safely de-
5V liver. The following equation calculates
the current: IOUTMAX5(VIN30.08)/VOUT,
R5
where IOUTMAX is the maximum output
C4 R1
10k current. If your design needs higher cur-
100 nF 10k
rent, then substitute a BC327 for Q1.
Q1
D2 R4 Additionally, the inductor should have
R2 BAS70 33k
2.2k BC858ASMD
VOUT a maximum rms (root-mean-square)
�10V current value of at least twice the peak
VCC 1
(ADC0)PB5 output current and preferably be a low-
5V 2 L1 C1
(ADC3)PB4
330 �H 22 �F
ESR (equivalent-series-resistance) type
IC1 3
ATTINY15
(ADC2)PB3
7
to maximize circuit efficiency.EDN
(ADC1)PB2
C3 8 6
100 nF VCC (OCP)PB1
5
R e fe r e nce
4 (AREF)PB0
GND 1 Hart, Daniel W, Introduction to
Power Electronics, First Edition, pg
202, Prentice Hall, Oct 25, 1996,
Figure 1 An Attiny15 microcontroller provides regulation with 200-mV-p-p ISBN-10: 0023511826, ISBN-13:
ripple at a 30-mA load current when supplying 210V. 978-0023511820.

edn091112di45771 DIANE
(PLACED IN THE 11-26 FOLDER)

november 26, 2009 | EDN 49


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Precision tilt/fall detector


D Is Inside
consumes less than 1.5 mW 40 Reset an SOC
Marián Štofka, Slovak University of Technology, Bratislava, Slovakia only when power is ready


When you need to detect an- the tilt exceeds a preset limit. A digital 44 Circuit provides simpler
gular position related to Earth’s output, in this example, drives an LED, power-supply-sequence testing
gravity, you can use an Analog Devices but you can connect the signal to a
46 Inexpensive power switch includes
(www.analog.com) three-axis MEMS microcontroller or another device.
submicrosecond circuit breaker
(micro­electromechanical-system) ac- When you orient the accelerometer
celerometer. The ADXL335 has three IC horizontally relative to Earth, the 48 Create a DAC
analog outputs that correspond to the LED is on. Whenever the Z axis of the from a microcontroller’s ADC
X, Y, and Z axes of an orthogonal coor- device declines by a specific value, aT,
dinate system (Reference 1). Because of the angle, a, from the vertical di- ETo see all of EDN’s Design Ideas,
the Z axis is perpendicular to the foot- rection, the LED turns off. The voltage visit www.edn.com/designideas.
print, or base, of the MEMS IC’s pack- difference at the Z-axis output, ZOUT,
age surface, you can use the accelerom- of the accelerometer, referenced to
eter to detect tilt if you mount it on a the power supply’s midvoltage, VS/2, is al full-scale voltage. When the pow-
PCB (printed-circuit board) that’s par- VGZ5VGcosa, where VS is the power- er-supply voltage is 3V, the terrestrial
allel to your product’s base. The circuit supply voltage, VGZ is the voltage at full-scale voltage is either 300 or 2300
in Figure 1 lets you detect whether the ZOUT pin, and VG is the terrestri- mV, depending on whether you ori-
3V

V�
RS AD8603,
16 15 14 13 100k ½AD8607, OR
NC VS VS NC 0.2% ¼AD8609
470 nF 1 VREF
NC �32k XOUT 12 �
RR IC2A
2 11 10k
NC ST NC
IC1 10 nF 0.2% �
3 ADXL335
COM �32k YOUT OUT
10 VS
4 6.2k
2
NC NC 9 10 nF AD8603,
Y ½AD8607, OR
Z IC3
¼AD8609
RR SN74AHC132
10k �
X �32k
0.2% IC2B
�VREF �
COM COM COM ZOUT RS
100k LED
5 6 7 8 0.2% HLMP-EG3A
VGZ V�

10 nF

0V
Figure 1 The tilt on MEMS accelerometer IC1 produces a voltage, VGZ. When compared with VREF and 2VREF, VGZ
produces a digital output at the NAND gate.

December 3, 2009 | EDN 39


designideas
ent the detector from the top down or goes low, and the LED turns off.
from the bottom up. Op amp IC2 com- the detector’s The sensitivity of IC1 is essentially ra-
pares the voltage at the ZOUT pin to the operation is tiometric. The resistive voltage divider
reference voltage, VREF . If the positive RS/RR derives the positive and the neg-
voltage at the ZOUT pin is equal to or virtually insensitive ative reference voltages, which are in-
lower than the reference voltage, the to power-supply herently ratiometric. Thus, the detec-
output of IC2A goes high, and the out- tor’s operation is virtually insensitive to
put of IC2B remains high (Reference variations. power-supply variations. Note that the
2). Thus, the output of NAND gate NAND gate has an internal Schmitt
IC3 becomes low, and the LED turns fall on the loss of this gravity-induced trigger at its inputs, and its logic out-
off. You can calculate the threshold tilt voltage difference within “free fall”— put therefore fulfills industrial-grade re-
angle, aT, at which this action occurs moving bodies with no acceleration quirements, including duration of the
from the equation cosaT5(VREF/VG). other than that provided by gravity. If logic-state transitions of no more than
Resistors RS and RR set the voltage the circuit is fixed to such a body while 10 nsec regardless of the slope of the de-
reference to 136.36 mV. Thus, the the Z axis of IC1 is pointing roughly ver- tected signal when crossing the thresh-
threshold tilt angle is 62.968. Similarly, tically, the free fall manifests itself as al- old. If you need a complementary on/
when the negative voltage at the ZOUT most fully disappearing within the 300- off indication, you can reconfigure the
pin becomes lower in magnitude than or 2300-mV voltage excursion at ZOUT. circuit by another position of the LED
the negative reference voltage, it indi- When the voltage remains close to the (dashed lines in Figure 1).EDN
cates a tilt of 62.968 or more, the output power supply’s midvoltage, the voltage
of IC2B goes high, and the LED (Ref- at ZOUT is 1.5V. The threshold of detect- R e fe r e nce s
erence 3) also turns off. Theoretically, ing the free fall in this case is an appar- 1 “ADXL335: Small, Low Power, 3-
you can choose any other threshold an- ent decrease in gravity to 0.4545g. Axis 63 g Accelerometer,” Analog
gle within the interval of 0 to 908. The The probability that the noise’s peak Devices, 2009, www.analog.com/
practical limits with the 10-nF filter- value will achieve this threshold value en/sensors/inertial-sensors/adxl335/
ing capacitor, however, are 21.23 and is practically zero for “heavy” bodies. products/product.html.
86.108. The probability of a short-term The probability that the noise’s peak 2 “Precision Micropower, Low Noise

false detection is 831025. From the value will achieve 0.0679g is fairly low, CMOS, Rail-to-Rail Input/Output
properties of the cosine function, the and it decreases vastly when you ele- Operational Amplifiers, AD8603/
sensitivity of the tilt detector rises with vate the decision level. An apparent AD8607/AD8609,” Analog Devices,
rising tilt angle. To select another value decrease in gravity within the free fall 2003 to 2008, www.farnell.com/
of tilt within this interval, you calcu- causes a low-to-high transition at the datasheets/81525.pdf.
late the appropriate reference voltage output of either IC2A or IC2B, depend- 3 “HLMP-EGxx, HLMP-EHxx, HLMP-

from the equation cosaT5(VREF/VG) ing on whether the Z axis is close to ELxx New T-1¾ (5mm) Extra High
and then change the value of the RR parallel or antiparallel to vertical. The Brightness AlInGaP LED Lamps,”
resistors as necessary. outputs of both IC2A and IC2B remain Avago Technologies, www.avagotech
Gravity causes a voltage difference at at a high state. Thus, in both orienta- lighting.com/signageandsigns/signs/
the ZOUT pin of IC1. The circuit detects tions, the output of the NAND gate si_new_products.

Reset an SOC ers up first, the reset signal resets the

only when power is ready SOC chip only after the core voltage
powers up.
Comparator IC1 monitors both volt-
Goh Ban Hok, Lantiq Asia Pacific Pte Ltd, Singapore
ages. It operates on the 3.3V I/O-sup-


An SOC (system on chip) nor- stead of direct control of the power ply voltage. Resistor R2 and variable re-
mally requires two power sup- supplies, you can control the system sistor R1 form a voltage divider that lets
plies—one for the core supply and the reset to achieve a similar goal. Figure you set the required voltage based on
other for the I/O. To properly power 1 shows the reset-conditioning circuit the core voltage. In this case, the refer-
up the chip, you need to get one of that can accomplish this task. In this ence voltage is 1.65V at Pin 3. Push-
the power supplies ready before the circuit, the core voltage is 1.8V, and button switch S1 provides a hard reset
other, according to the SOC’s power- the I/O voltage is 3.3V. The reset-SOC of the SOC.
sequence requirement. Normally, the signal produces a logic high when the In Figure 2, the core voltage
core voltage must power up first, and core voltage gets ready before the I/O (Trace A) powers up first, and the
the I/O voltage powers up second. In- voltage. When the I/O voltage pow- I/O voltage (Trace B) follows. Com-

40 EDN | December 3, 2009


designideas
parator IC 1 remains inactive until that of the threshold voltage at Pin 3.
the I/O voltage activates. When the The reset-out signal Thus, the comparator output’s Pin 7
I/O voltage turns on, comparator IC1
and AND gate IC2A operate. As the
remains at zero goes high. As reset remains high, the
reset SOC of AND gate IC2 goes high
voltage at IC1’s Pin 2 is higher than state because the after a propagation delay. This action
that of Pin 3, the comparator pro- core voltage is resets the SOC.
duces a high at Pin 7, which pulls up In Figure 4, the I/O voltage (Trace
through R5. not yet present. B) powers on first, and the core volt-
The reset signal at IC2A’s Pin 1 age (Trace A) follows. This case is sim-
(Trace C) initially remains at zero and age powers up after the R6/C1 time ilar to that in Figure 3 except that the
starts to charge capacitor C1 to the I/O constant. When the core voltage is core voltage powers up faster than the
voltage through R6. Depending on 0V, the comparator voltage at Pin 3 R6/C1 time constant. The comparator’s
your application, you can adjust the is higher than it is at Pin 2. Thus, the IC1 output, Pin 7, goes high when the
RC time constant to suit your needs. comparator produces a logic low at core voltage turns on, and the voltage
The reset-in signal goes high after C1 Pin 7. Pin 1 of AND gate IC2A remains at Pin 2 crosses the threshold of 1.65V
charges to the logic-high level, which high after the I/O voltage charges ca- that resistor divider R1/R2 sets. How-
produces a logic-high signal at Pin 3 pacitor C1. The reset-out signal re- ever, the output reset’s SOC signal goes
(Trace D), resetting the SOC. mains at zero state because the core high only when capacitor C1 charges
In Figure 3, the I/O voltage (Trace voltage is not yet present. When the to the logic-high level. AND gate IC2A
B) powers up first, and the core volt- core voltage comes up, the voltage at then produces a high signal to reset the
age (Trace A) follows. The core volt- comparator IC1’s Pin 2 is higher than SOC.EDN

3.3V I/O
VOLTAGE
1.8V
CORE
VOLTAGE

R5 R6 R4
R2 10k 10k 5k
5k 8
5 2
2 IC2A
� IC 6 RESET IN 3 RESET
E 1 7 1 74LS08N SOC
LM311N
3 �
R1 1.65V
1
10k S REFERENCE 4 C1 �
A VOLTAGE 10 �F S1
2

Figure 2 When the core voltage (Trace A) powers up before


Figure 1 This circuit for reset conditioning uses a comparator the I/O voltage (Trace B), the reset signal (Trace D) waits for
and an AND gate. the capacitor to charge.

edn091022di45521 DIANE
(PLACED IN THE 10-22 FOLDER)

Figure 3 When the core voltage (Trace A) is late, the reset- Figure 4 The reset signal (Trace D) goes high after both
SOC signal (Trace D) remains low. voltages come up and the capacitor charges.

December 3, 2009 | EDN 43


designideas
Circuit provides simpler ming interface). You can download
the easy-to-use, free PonyProg soft-

power-supply-sequence testing ware from Lancos (www.lancos.com/


prog.html) and also obtain the sche-
Dan Karmann, DLK Engineering, Thornton, CO matics for the programming circuits.
The circuit in Figure 1, like the


A previous Design Idea (Ref- are available that let you develop and circuit in Reference 1, includes two
erence 1) describes a three-IC program the microcontroller. This De- TPS75501 regulators, IC2 and IC3. This
control circuit for testing the power se- sign Idea includes the source code for new circuit needs only IC1, an eight-pin
quencing of an SOC (system on chip). the operation of the sequencer in both microcontroller; S1, an SPST (single-
Although that circuit lets you control Basic and C. You can download List- pole/single throw) pushbutton switch
the power-on sequence of two linear ing 1, the code, from the online ver- to start the sequence; S2, an SPST tog-
power supplies, it uses one eight-pin sion of this Design Idea at www.edn. gle switch, or a two-pin header with a
IC, two 14-pin ICs, several discrete com/091203dia. jumper, to control the sequence order;
components, and a DPDT (double- The demo version of the Bascom- and potentiometer R3 to control the
pole/double-throw) switch for the con- AVR Basic compiler is fully func- sequence delay. According to the firm-
trol. Replacing most of those compo- tional and code-limited to 4 kbytes— ware in Listing 1, pressing S1 when S2
nents with an inexpensive, eight-pin four times the code space in the AT­ is open causes the micro­controller to
microcontroller simplifies power-sup- tiny13—and is freely downloadable first turn on the 1.5V power supply and
ply-sequencing control because the ap- for noncommercial development from then turn on the 3.3V power supply
proach requires less wiring for compo- MCS Electronics (www.mcselec.com). following a delay that potentiometer
nent interconnections. The approach The WinAVR (winavr.sourceforge. R3 controls. Pressing S1 when switch
is also more versatile because it in- net) tools used in this Design Idea use S2 is closed causes the microcontroller
volves only simple changes to the con- the GNU GCC C/C11, a fully func- to first turn on the 3.3V power sup-
trolling firmware. The simplicity and tional, free open-source GNU GCC ply and then turn on the 1.5V power
versatility come at approximately the compiler. You can easily integrate the supply following a delay that potenti-
same component cost. WinAVR compiler into the free IDE ometer R3 controls. As with the origi-
A disadvantage of this circuit com- (integrated development) AVR Stu- nal Design Idea, a second press of S1
pared with the original is that it re- dio from Atmel. To program the Atmel causes the power supplies’ turn-off to
quires the appropriate firmware for the microcontrollers, you can use free soft- take place in the same sequence and
microcontroller, an Atmel (www.atmel. ware tools through the microcon- with the same delay as their turn-on.
com) ATtiny13. However, free tools troller’s six-pin SPI (serial-program- This scenario provides an opportunity

VIN
5V

IC2
TPS75501
2 4 VOUT1
IN OUT 1.5V
1 5
EN FB R4
IC1 3 D1
GND 10k
ATTINY13 R3 RED
1 8
PB5/RST VCC 10k C5 � R5
DELAY 47 �F R8
2 PB3 7 30k
PB2 1k
3 6 PS1 EN
PB4 PB1
5 PS2 EN
4 GND PB0 IC3
TPS75501
2 4 VOUT2
C1 IN OUT 3.3V
SEQUENCE 1 5
0.1 �F EN FB R6 D2
S2 3
TRIGGER S1 GND 50k GREEN
OPEN=PS1, PS2
CLOSED=PS2, PS1
C6 � R7 R9
47 �F 30k

Figure 1 This circuit needs only an eight-pin microcontroller, an SPST pushbutton switch, an SPST toggle switch, and a
potentiometer to control the sequence delay.

44 EDN | December 3, 2009


designideas
for an easy enhancement or change in MHz RC oscillator to generate the tim- to sequence_none, both power
operation. ing with a simple firmware delay loop. supplies will turn off at once. This fea-
The voltage level on Pin 7 of IC1 The code in Listing 1 follows the ture exemplifies the versatility of this
determines the delay, under firmware original Design Idea in that a sec- follow-on Design Idea with a simple
control, between turning on or off the ond press of trigger switch S1 causes firmware change. Because the circuit
first and the second power supply. The the power supplies to turn off in the uses only about half the code space
microcontroller reads this delay voltage same sequence and with the same in the ATtiny13, you could easily add
with its 10-bit ADC and uses the value delay with which they turn on. The other desired changes. Although this
to determine the delay according to the listing includes a constant off_se- circuit uses an Atmel micro­controller,
following equation: Delay5(VDELAY/ quence that you can change to you can use almost any low-pin-count
VCC)3102431 msec, where VDELAY is change the turn-off sequence with microcontroller with a built-in ADC.
the delay voltage. This equation yields the second press of S1 (Figure 2). This However, other brands may not have
a delay range from a few microseconds constant OFF_sequence is cur- the readily available free development
to a bit more than 1 second. As an ex- rently sequence_same to operate tools that exist for Atmel devices.EDN
ample, if the delay-voltage value from as the original Design Idea did, but if
R3 is the midwiper value of 2.5V, the you set the OFF_sequence to se- R e fe r e nce
sequencing delay is approximately 512 quence_reverse, the turn-off se- 1 Ban Hok, Goh, “Circuit eases
msec: (2.5/5V)3102431 msec. The quence will be in the opposite order of power-sequence testing,” EDN, July
delay value is approximate because the the turn-on sequence. Alternatively, if 9, 2009, pg 50, www.edn.com/
micro­controller uses its internal 9.6- you set the constant off_sequence article/CA6668618.

TRIGGER
SEQUENCE
PS1_EN
PS2_EN -- DELAY --
(a)

TRIGGER
SEQUENCE
PS1_EN
-- DELAY --
PS2_EN
(b)

Figure 2 The timing sequence shows the power sequence for S1 (a) and S2 (b).

EDN091203DI4573FIG2 MIKE

Inexpensive power switch includes VS, and the load resistance mainly de-
termine the load current.
submicrosecond circuit breaker Under normal load conditions, the
sense voltage developed across R3 is
Anthony H Smith, Scitech, Bedfordshire, England too small to bias Q1 on; thus, Q1 and
Q2 are both off. If, however, the load


The circuit in Figure 1 lets positive supply through R6, thus hold- current increases, the voltage across R3
you switch high-voltage power ing Q4 off. During this off condition, may become large enough to turn on
to a grounded load with a low-volt- the circuit’s quiescent-current drain Q1. At that point, base current flows
age control signal. The circuit also is 0A. through R4 to Q1, and Q1’s collector
functions as a submicrosecond circuit A 3 to 5V signal at the control termi- current in turn provides base current
breaker that protects the power source nal turns on Q3, which pulls R7 to 0V, for Q2. As Q2 turns on, it provides extra
against load faults. Power switches to providing gate drive for Q4. The MOS- base drive for Q1, and the two transis-
the load when you apply a logic-level FET now turns on and sources the load tors rapidly latch in the on-state.
signal to the output control terminal. current, IL, through sense resistor R3 to With Q1 saturated, its collector
When the signal is lower than 0.7V, the load. If R3’s and Q4’s on-resistanc- pulls D2’s anode to the positive sup-
transistor Q3 is off and the gate of P- es are smaller than the load resistance, ply, which clamps Q4’s gate voltage to
channel MOSFET Q4 pulls up to the the magnitude of the supply voltage, a diode drop below VS. Without gate

46 EDN | December 3, 2009


designideas
drive, the MOSFET turns off, �VE SUPPLY R3
Q4 test circuit using the values
OUTPUT
and IL falls to 0A. With Q1 in Figure 1 trips at a load
and Q2 both latched on, Q4 re- R4 current of 70 mA. The actual
mains off, which protects the 1k
R6 trip point varies slightly with
power source from excessive Q1 100k temperature and depends on
IL
load currents. You can reset D2 the device you use for Q1,
the circuit breaker simply by so be prepared to adjust the
taking the control signal low R1 R5 value of R3 to achieve the de-
� 10k
or by cycling the power. The SUPPLY 10k sired trip current.
VOLTAGE
resistance values in Figure 1 VS

R7 In addition to providing a
Q2
are suitable for operation at 100k latching function, the posi-
supply voltages of 20 to 30V. D1
LOAD tive feedback loop around
Assuming that the transistors R2 Q1 and Q2 ensures that the
are suitably rated, the circuit 100k OUTPUT
R8 CONTROL ON circuit breaker responds
can operate at much higher Q3
10k quickly to an overload cur-
voltages, but you must scale rent. The actual trip time
OFF
the resistor values accordingly. depends somewhat on the
Operation at a voltage as low 0V magnitude of the fault cur-
as approximately 5V is also rent. With a supply voltage
possible, but you may need to Figure 1 This inexpensive power switch incorporates a of 24V and with R3 having a
reduce the values of R1 and submicrosecond circuit breaker. value of 6.8V, the test circuit
R5 to ensure proper drive for takes 6 msec to trip at a fault
Q1 and Q2. Resistors R6 and R7 form a cause avalanche breakdown. current of 80 mA. However, increasing
potential divider, which sets Q4’s gate- When selecting components, choose the fault current to 200 mA results in a
to-source voltage, VGS, to a value large high-gain devices for the bipolar tran- trip time of just 500 nsec.
enough to enhance the MOSFET fully sistors and ensure that D2 has low re- Capacitive loads, filament bulbs, and
when Q3 is turned on. verse-leakage current; avoid using a motors exhibit a large inrush current
At low supply voltages, you may Schottky diode. In the off-state, each and could cause the circuit breaker to
need to change the ratio of R6 to R7 transistor has the full DIANE
edn091022di45641 supply voltage trip when the control signal goes high
(PLACED IN THE 10-22 FOLDER)
to ensure that the gate-to-source volt- across its collector-to-emitter or drain- even though the normal, steady-state
age is large enough to provide adequate to-source terminals, so ensure the max- load current is below the trip thresh-
gate drive for Q4. When the circuit is imum voltage ratings across these ter- old. If this scenario is likely to be a
operating at high voltages, you may minals are greater than the maximum problem, consider connecting R7 to a
need small-signal diode D1 to prevent supply voltage. separate transistor so that you can in-
reverse avalanche breakdown of Q2’s The circuit breaker trips at a load- dependently control the circuit breaker
base-to-emitter junction when Q3 is current threshold: IL(TRIP)Q0.5V/R3. For and the power switch. This approach
off. However, you can omit D1 at low example, with a supply voltage of 24V lets inrush current subside before en-
supply voltages, which are too small to and with R3 having a value of 6.8V, a abling the circuit breaker.EDN

Create a DAC compare the output voltage with the


desired value and calculate the error.
from a microcontroller’s ADC If the error value is zero, then the I/O
control block tristates the GPIO pin. If
Vardan Antonyan, Glendale, CA
the error signal is positive or negative,


Few microcontrollers include a You can also discharge the capacitor then the I/O control block turns the I/
DAC. Although you can easily by driving it low, or you can hold its O pin to a high state to charge the ca-
find an inexpensive DAC to control voltage by tristating it (Figure 1). At pacitor or to a low state to discharge it.
from your microcontroller, you can use first glance, this approach seems like a Your microcontroller code should load
unused peripherals instead of adding crude way to make a DAC. The tech- the error value into a timer to gener-
parts. Fortunately, you can convert a nique becomes more plausible, how- ate a timed pulse. The error-value sign
microcontroller’s ADC channel along ever, when you use a PID (proportion- determines the charge/discharge cycle,
with a GPIO (general-purpose input/ al-integral-derivative) algorithm and and its magnitude determines the du-
output) pin into a DAC. You can monitor the voltage with the micro- ration of the pulse. Once the cycle is
make a DAC by charging a capacitor controller’s ADC. complete, you can set the I/O pin to a
to an analog level by driving it high. You can use the PID algorithm to tristate mode, which holds the value.

48 EDN | December 3, 2009


designideas
MICROCONTROLLER
The algorithm can run as a software
DESIRED OUTPUT VALUE
loop. You can call it based on another PID
timer interrupt. To minimize the re- ALGORITHM
sponse time, make sure that this algo- ADC MEASUREMENT
ERROR
rithm runs at the desired output value
slightly longer than 2.2RC. You need I/O
the extra time to completely charge R1 HIGH CONTROL
LOW
or discharge the capacitor through DAC OUTPUT Z
resistor R1. C1 TIMER
The DAC’s resolution depends on DELAY

several factors, the foremost of which


is ADC resolution. The DAC’s resolu- I/O
TRISTATE
tion never exceeds that of the ADC.
Variable selection and timer resolution
also affect DAC resolution. To imple- Figure 1 You can develop a PID algorithm to control pulse width and time, thus
ment a 10-bit DAC, you need a 16-bit creating a DAC from a general-purpose I/O pin. Use the ADC as part of the
timer and 16-bit variables for the PID feedback loop.
algorithm. You can use a lower-reso-
lution timer, but you must more fre- voltage reference limits temperature rate by running the algorithm faster
quently call the algorithm. That ac- stability. Neither the temperature sta- than the 2.2RC period and using an
tion results in longer settling times and bility of R1 and C1 nor the leakage of 8-bit timer. To buffer the DAC out-
higher CPU usage. C1 has an adverse effect on the DAC’s put, use an op amp as a voltage follow-
EDN091203DI4593FIG1 MIKE
By adjusting the algorithm’s PID stability. The selection of R1 and C1 er or use a common emitter follower.
variables, you can achieve surprising- depends on the application, and you You can use a noninverting amplifier
ly good output settling times with lit- should select them based on set- to amplify the output and feed just a
tle change to the DAC’s output after tling time. For relatively slow-acting portion of it to the ADC through a
settling. The stability of the ADC’s DACs, you can increase the update voltage divider.EDN

50 EDN | December 3, 2009


designideas
Edited By Martin Rowe
and Fran Granville

readerS SOLVE DESIGN PROBLEMS

Compact, four-quadrant D Is Inside


lock-in amplifier generates 47 Eight-function remote uses

two analog outputs one button, no microcode


48 Doorbell transformer acts as
Stefano Salvatori and Marco Girolami, simple water-leak detector
Universitã Degli Studi Roma Tre, Rome, Italy
49 Inverted regulator increases


The circuit in this Design Idea use in sophisticated signal-processing choice and reduces complexity
realizes a simple, low-cost lock- applications, including synchronous
in amplifier employing an Analog De- detection. The amplifier can detect a 50 Debug a microcontroller-to-FPGA
vices (www.analog.com) AD630 bal- weak ac signal even in the presence of interface from the FPGA side
anced modulator-demodulator IC noise sources of much greater ampli- ETo see all of EDN’s Design Ideas,
(Reference 1). The device uses laser- tude when you know the signal’s fre- visit www.edn.com/designideas.
trimmed thin-film resistors, yielding quency and phase.
accuracy and stability and, thus, a flex- As an analog multiplier, the AD630
ible commutation architecture. It finds reveals the component of the input- voltage signal in a narrow band around
the frequency of the reference signal.
IC1 The lowpass filter at the AD630’s out-
16 5k
AD630
10k put allows you to gain information on
the weak signal amplitude, which the
1 2.5k 15 uncorrelated noise originally masked.
� �
20 � A

A1
19
13

When the input voltage and the refer-
17
2.5k �B
� 5V

OA2
ence voltage are in phase, the lowpass
VIN
14 10k filter’sEquations
output, Vfor , assumes the max-
OUT0922DI4553 Placed in the 10 − 22
VOUT 0� imum amplitude. Conversely, if the
0� REFERENCE 10
7
VA input voltage and the reference volt-
REF �
age are in quadrature, the output volt-
9 Equation 1

8
�5V
age would ideally be 0V. In this way, if
both in-phase and quadrature reference
signals are available,
Equations for 0922two balanced
DI4553 de-in the 10 − 22 fo
Placed
IC2 modulators
VOUT reveal
= Vthe 2 in-phase
+ V
2 output
AD630 OUT 08 OUT 908 ;
16 5k 10k
voltage to be 08 and the in-quadrature
output voltage to be 908. You can cal-
1 2.5k 15 Equation 1

A2

20 � A culate the module and phase shift as
13

2.5k
19 �
OA3
follows:
17
�B
� 5V

Equation 2
2 2
14 10k
VOUT 90�
VOUT = V OUT 08 + V OUT 908 ;
7
10
VMON
V 
VR2 � ∠ VOUT = tan1  OUT 908  .
VA
90� REFERENCE 9
�  VOUT 08 
� 8
�5V
OA1 Equation 2
VR1 � The two AD630s have a gain of 62
and receive the amplified signal, VIN,
Figure 1 OA1 integrates the bipolar VA signal and creates a triangular wave. through two identical amplifiers, A1
VR1 and VR2 obtain a 908-shifted reference voltage with respect to VA. and A2. At Pin 7   V, a bipolar
of IC  65V
∠ VOUT = tan 1  1 OUT 908  .
squared signal appears in phase
 VOUT 08 
with

December 15, 2009 | EDN 45

edn091022di45531 DIANE
designideas
the reference signal. OA1 integrates of the reference signal. In this way,
the amplifier voltage, which generates an increase in the the accuracy is equal to 3/N1.
a triangular wave that IC2’s compara- To maintain accuracy at least com-
tor compares with the VR2 voltage. You number of bits parable with that of the AD630, the
must regulate VR1 and VR2 to obtain a decreases the N1 output of Counter 1 would be the
perfect 908-shifted command for IC2. highest. However, an increase in the
You can monitor the voltage at IC2’s
maximum refer- number of bits decreases the maximum
Pin 7. Measurement accuracy and re- ence frequency. reference frequency for a given digital-
peatability depend strongly on the RC clock frequency if you want N1 to reach
time constant of the integrator and the high values. For example, if N is 15
values of VR1 and VR2. command at the N251 value when its bits, the N1 output assumes the 32,767
You can use a different approach value reaches the comparator-mea- maximum value with an accuracy of
to generate in-phase and in-quadra- sured N/4 quantity. approximately 0.01%. If the reference-
ture reference signals. Figure 2 shows To overcome the lack of the last time period decreases, you can assume
an all-digital circuit, which you can EQ signal when the reference time is a minimum value of 3277—that is,
implement in a small CPLD (com- greater than approximately four times one-tenth of the maximum value—for
plex programmable-logic device) to the N/4 integer value, the OR combi- N1, with a correspondingly lower accu-
generate the 0 and 908 reference sig- nation of the two RST and EQ pulses racy of 0.1%, which is comparable to
nals in Figure 1. Counter 1 measures yields four almost-equidistant posi- the gain accuracy of the AD630. To in-
the reference-signal time in terms of tive-edge commands in each refer- crease the reference frequency, divide
the N number of digital clock pulses, ence-time period. The N/4 integer di- the digital clock’s frequency to select
where the reference time can be dif- vision, a logical right shift by 2 bits of low values when the reference time be-
ferent from 50%. It receives a preset N1, gives a maximum error of three on comes too long.EDN
command at the N151 value at each the last pulse position. These pulses
positive front edge of the reference sig- generate the in-phase and in-quadra- R e fe r e nce
nal. D-type flip-flop IC1 generates such ture signals, 0 and 908, respectively, 1 “AD630 Balanced Modulator/
pulses. At each positive edge of the resulting from simple commutations Demodulator,” Revision E, Analog
reference signal, IC2 acquires the N/4 on the positive or negative edges of Devices, 2004, www.analog.com/
value. Meanwhile, Counter 2 counts the signal. T-type flip-flop IC3 gener- static/imported-files/data_sheets/
the clock periods and receives a restart ates a signal with twice the frequency AD630.pdf.

REF

REFERENCE D Q VCC
IC1
Q VCC
COUNTER 1 T Q 0� REFERENCE
2�FREF
N-BIT N�2 N�2 N T Q
1 VCC
COUNTER D Q A IC3
Q1 IC2 A=B
RST Q0 T Q 90� REFERENCE
B

REGISTER COMPARATOR 4�FREF


COUNTER 2
N�2
N2

RST

FREF RANGE: 0.6�6 kHz 60�600 Hz 6�60 Hz 0.6�6 Hz


(N=15)

VCC 20 MHz 2 MHz 200 kHz 20 kHz

RCI RCO RCI RCO RCI RCO


MOD 10 MOD 10 MOD 10
CLK

Figure 2 You can implement this all-digital circuit in a small CPLD.

46 EDN | december 15, 2009


Eight-function remote uses Normally, the output of the NAND
gate is low because both inputs must
one button, no microcode be logic one to produce a logic-one
output to close one of the CMOS
Jay Davis, Boeing Integrated Defense Systems, Wichita, KS switches, IC5 and IC6.


Many people with significant Power for the circuit in Figure 1 If the user presses the control switch
physical disabilities can’t operate comes from four 1.5V AA batteries while the desired LED is lit, both in-
everyday mechanisms, such as TV re- in series. Diodes D1 through D4 re- puts to one of IC3’s AND gates are at
mote controls. To make matters worse, duce the battery power from 6V to logic one, causing the output to be logic
adaptive technologies are often unaf- approximately 3.4V, and they pro- one and closing a 4066 switch, which
fordable unless insurance covers them. tect against accidental reverse polar- is effectively the same as pressing one
This Design Idea describes an interface ity of the batteries. IC1, a 555 timer, of the buttons on the remote control.
circuit that lets a disabled person con- and associated discrete components As long as the control switch remains
trol eight remote-control functions. form a repetitive-pulse generator. closed, the 555 pulses remain disabled
The design uses older, small-scale-inte- Potentiometer R1 adjusts the pulse and LED1 through LED4 remain in
gration ICs because of their simplicity, speed. This pulse feeds directly into their current state. This characteristic
low power requirements, affordability, decade counter, IC2, which causes in- is important because a person can con-
and availability at stores such as Radio dicator LEDs LED1 through LED4 to tinue to hold the control switch closed
Shack (www.radioshack.com). Because sequence on and off. Each output of to continuously increment the chang-
the circuit uses no micro­controller, you the decade counter feeds one input of ing of a channel or increase or decrease
need not do any programming. CMOS gate IC3 and AND gate IC4. the volume.EDN
VCC

REMOTE
VCC VCC CONTROL
R4
1k
8 4 16
4081 IC5
5 4066
4
3 6 IC3A 3
CH�
LED1 4
R2
1.8V 4081
15k 1 4066
2 mA
2 IC3B 3 1
2 CH�
7 IC1 3 14 IC2 LED2 2
TLC555 4017 1.8V 4081
9 4066
D5 D6 D7 2 mA 10 8
1N4001 1N4001 1N4001
4 8 IC3C VOL�
6 LED3 9
R3 R1 1.8V 4081
1k 5 4066
1M 2 mA 4
2 7 6 IC3D 3
VOL�
CLK ENB LED4 4
C1 1.8V
4.7 �F 8 13 6 5 1 10
2 mA
4081 IC6
9 4066
10
8 IC4A 8
VCR
LED5 9
1.8V 4081
D1 D2 D3 D4 13 4066
2 mA 11
1N4001 1N4001 1N4001 1N4001 12 IC4B 10
CABLE
3.4V
LED6 11
VCC 4081
1.8V 1
2 mA 3 4066
FOUR 2 IC4C 1
AA TV
LED7 2
BATTERIES 4081
1.8V 13
2 mA 11 4066
12 IC4D 10
POWER
LED8 11
1.8V
2 mA

R5
1k

Figure 1 This interface circuit allows a disabled person to control eight remote-control functions.

December 15, 2009 | EDN 47

edn090903di45351 DIANE
designideas
Doorbell transformer acts ever, if you only infrequently visit the
attic, you may not discover that your
as simple water-leak detector hot-water heater is leaking until it is
too late. By that time, it may cost you
Jeff Tregre, www.BuildingUltimateModels.com, Dallas, TX hundreds of dollars to repair the water
damage to ceilings and walls.


Shortly after installation, the whether it will leak; it is simply a mat- The circuit in Figure 1 detects hot-
simple water-leak-detector cir- ter of when it will leak. The builders water-heater leakage, and you can also
cuit in this Design Idea saved the day of new homes in the Midsouth region use it for detecting leaks in dishwashers,
and hundreds of dollars. The average of the United States have been install- garbage disposals, ice makers, swimming
life expectancy of a hot-water heater ing hot-water heaters in attics. This pools, hot tubs, and waterbeds. Figure
is about 10 years. It’s not a question of approach saves valuable space; how- 2 shows the completed circuit.
Most doorbell transformers produce

DOORBELL TRANSFORMER D1 D2

� �
TO 120V AC 16V AC

D4 D3
26V DC


C1
R1
220 �F
5.1k
PUSH TO TEST 35V

S1 NO 6V DC
WATER PROBES
R5 R2 2N3906
R4 10k 2N2222A 10k
10k Q1
Q2
R3 �
10k

6V PIEZOELECTRIC
SPEAKER

Figure 1 A transformer and a bridge provide power for the


speaker. Figure 2 The circuit includes a push-to-test button.

edn090917di45581 DIANE
(PLACED IN THE 10-8 FOLDER)

Figure 4 The completed probe


with bare wire inside senses water
Figure 3 Use a sponge and copper wire to form a water probe. through a change in resistance.

48 EDN | december 15, 2009


16 to 20V ac. To drive the buzzer, you the speaker so that you’ll hear it when You can now place this sponge in
must convert the ac voltage to dc: Mul- it sounds. the metal overflow tray underneath
tiply the ac voltage by 1.414 to yield Transistors Q1 and Q2 can be any the hot-water heater. When the hot
the dc-rms voltage. Connect the wires general-purpose NPN and PNP types, water leaks, the sponge absorbs it.
to the secondary side of the transform- respectively. The water probes use cop- The resistance between the two bare
er to a bridge rectifier and then into per wires about 1 in. apart from each copper wires then drops to about 1
a filtering electrolytic capacitor. Your other. You then pierce two holes, about MV or less, which forward-biases the
power supply should now be providing 1 in. apart, into a sponge from a sol- two transistors and enables the piezo-
about 26V dc. The 5.1-kV resistor, R1, dering station. Insert bare copper wire electric speaker. The cost for this cir-
limits the current to the buzzer. When into these holes (Figure 3). Take some cuit shouldn’t exceed $25. If you have
the system detects water or when you of the remaining wire but leave the in- more than one hot-water heater in the
press the push-to-test switch, you have sulation on it and wrap it around the same area, you can make another water
about 6V dc to operate the circuit and sponge so that the bare copper wire probe and tie the two probes together
sound the piezoelectric speaker. Mount does not come out (Figure 4). in parallel.EDN

Inverted regulator increases choice can detect a voltage increase indi-


cating overcurrent through a resistor
and reduces complexity that connects between the load and
ground. To do the same thing on the
David McCracken, Aptos, CA
high side, you typically select a dif-


Most circuits are referenced to control the low side of a load but not ferential amplifier that tolerates high
ground, where relatively low- the high side. For example, nearly any common-mode voltage. This approach
voltage components can monitor and low-voltage rail-to-rail-input op amp limits the component choices for the

AUTO-RESET 24V 23.5V 24V 24V


R8
TIMER
23.5V REFERENCE 100k
GENERATOR 24V �
12V
24V C1 R3 R10 R12
0.1 �F 178k 0.33 0.33
R13 D3 D4 9 16V 1% 1W 1W
1N4148 1N4148 � R2
435 IC1C
8 100k 6
1% TLV2374 10 �
23.5V 1% 7 IC2B
� TLV2374 5
R14
10k D1 �
1% 1N4148
R7 R1
R9 47k 10k 6
12V �
100k 1% 1% 7 IC1B
12V 12V TLV2374 5
12.4V REFERENCE
GENERATOR D2 �
24V R5 1N4148
12 R4 47k 24V
12.4V � 47k
R15 IC1D 14 Q2
10k TLV2374 FDC5614P
13 MOTOR
1% � 24V VDD
R6 12V 3 4 DRIVER
12.4V �
22k 2N2907 IC2A PH1 VS
R16 C3 1
345 R11 6.8 �F TLV2374
Q1 2
1% LED1 1k 16V �
11
OPTIONAL TANTALUM
GND
12V VISUAL
INDICATOR
24V 12V
24V
1 C2 Q3
GND 6.8 �F FDC5614P
IC3 VDD MOTOR
16V
3 4 DRIVER
2 LM320T-12 3 � PH2 VS
GND VI VO 12V C4 IC1A 1
6.8 �F TLV2374
2
16V � 11
TANTALUM
GND
NOTES:
THE VI PIN CONNECTS TO CIRCUIT GROUND, AND THE GROUND PIN CONNECTS TO THE 24V.
THE �24V REGULATOR GENERATES 12V REFERENCED TO 24V. 12V

Figure 1 Current-sense resistors turn off MOSFETs when current through them exceeds a limit.

December 15, 2009 | EDN 49


designideas
input amplifier and brings up the ques- minal linear regulator can easily supply. referenced to its local ground, which
tion of how to respond to an overcur- However, this approach requires an un- the regulator’s output provides. Like all
rent. The differential amp produces a usual configuration employing a nega- negative linear regulators, the circuit
low ground-referenced signal from a tive regulator whose ground pin con- requires a 6.8-mF tantalum capacitor.
high-side event, but you can prevent a nects to the high-side rail and whose R10 and R12, both 0.33V, 1W resis-
high-side overcurrent resulting from a input connects to system ground. tors, provide current sensing for the
short to ground only by turning off the There are no other connections to sys- two phases. High-side power flows
high-side power. In effect, the differen- tem ground. All “ground” points of the through a sense resistor and a P-chan-
tial amp translates the high-side signal overcurrent-protection circuit connect nel MOSFET to the high-side input of
into the low-side domain in which you to the regulator’s out pin. an H bridge (not shown), which drives
must then translate the response back Figure 1 shows a two-phase-stepper- one motor winding. Current in either
into the high-side domain. motor, fast-acting, self-resetting high- phase can cause the sense voltage to
A simpler approach for any high-side side circuit breaker with a 24V power increase to 0.5V, triggering the break-
overcurrent-protection circuit refer- supply to the motor and a 12V power er. The circuit responds by turning off
ences the entire circuit to the high-side supply to the circuit breaker that is ref- both MOSFETs. It then waits 20 msec
rail. Such circuits typically consume erenced to 24V. The circuit breaker and turns them back on, automatically
little power, which a small, three-ter- sees the 24V motor’s power rail as 12V clearing momentary shorts.EDN

Debug a microcontroller-to-FPGA data-capture circuit, the JTAG commu-


nication circuit, and the GUI (graphi-
interface from the FPGA side cal user interface). The data-capture
circuit uses standard HDL (hardware-
Bibo Yang, Sunrise Telecom, Beijing, China description language) and instantiates
a FIFO (first-in/first-out) buffer in the
 Microcontrollers and FPGAs write transactions on the microcon- FPGA. Whenever you read or write to
often work together in embed- troller/FPGA interface. This method a register, the debugging tool records
ded systems. As more functions move is nonintrusive because the circuit that the corresponding value of the address
into the FPGA, however, debugging captures transactions sits between the and data on the bus and stores it in the
the interface between the two devices microcontroller and the FPGA’s func- FIFO buffer. You can retrieve the data
becomes more difficult. The tradition- tioning logic and monitors the data through the JTAG’s download cable to
al debugging approach comes from the without interfering with it. It stores the PC (Listing 1, which is available
microcontroller side, which relies on the captured transaction in the FPGA’s in the online version of this Design
a serial-port printout. This approach RAM resources in real time. You can Idea at www.edn.com/091215dia).
adds overhead and may cause timing transfer the data to a PC through the Because the FPGA has limited on-
problems. Furthermore, this approach JTAG port’s download cable. chip RAM resources, you must keep
cannot guarantee uninterrupted and The debugging tool comprises the the FIFO buffer shallow. To efficient-
exclusive access to cer- ly use the FIFO buffer,
tain addresses because the design includes filter
of operating-system and trigger circuits. With
multitasking. Thus, TRANSACTION inclusive address filter-
FILTER
a serial-port printout FROM JTAG ing, the circuit monitors
doesn’t accurately de- TRANSACTION- TRANSACTION- only several discontinu-
CAPTURING
scribe the actions on LOGIC WITH
CAPTURING ous spans of addresses
FIFO BUFFER
the microcontroller/ FILTER AND TO JTAG instead of the whole ad-
TRIGGER
FPGA interface. TRANSACTION
dress space. Exclusive-ad-
Instead, you can ap- TRIGGER dress filters can filter out
proach the problem FROM JTAG several smaller address
from the FPGA side spans from the inclusive-
using a JTAG (Joint address spans, enabling
up_addr up_data up_cs up_wr up_rd
Test Action Group) finer control of the filter
FROM MICROCONTROLLER
interface as a commu- settings (Listing 2, which
nication port. This ap- is also available in the on-
proach uses the inter- Figure 1 The JTAG’s vendor-supplied, customizable communi- line version of this Design
nal logic of the FPGA cation circuit has two interfaces. Idea at www.edn.com/
to capture the read/ 091215dia).

50 EDN | December 15, 2009 edn091112di45601 DIANE


(PLACED IN THE 11-26 FOLDER)
designideas

With transaction triggering, the cir- JTAG interface to a general commu- ing 4). The JTAG-based debugging
cuit starts when you read from or write nication port attached to the FPGA. method provides dynamic visibility
to a certain address. You can add cer- FPGA manufacturers, including Actel and controllability into the micro-
tain data values to the triggering con- (www.actel.com), Altera (www.altera. controller-to-FPGA interface and the
dition (Listing 3, which is available in com), Lattice Semiconductor (www. FPGA’s internal logic without the
the online version of this Design Idea latticesemi.com), and Xilinx (www. need to recompile and download
at www.edn.com/091215dia). You can xilinx.com), respectively, call this FPGA code.EDN
dynamically reconfigure the settings of circuit UJTAG (user JTAG), Virtual
address filters and transaction triggers JTAG, ORCAstra, and BScan (refer- R e fe r e nce s
through the JTAG’s vendor-supplied, ences 1 through 4). 1 “How to Use UJTAG,” Applica-
customizable communication circuit The GUI for this circuit uses Tcl/Tk tion Note AC227, Actel Corp, 2005,
without recompilation of the FPGA (tool-command-language tool kit). www.actel.com/documents/Flash_
design (Figure 1). The circuit has FPGA manufacturers provide ven- UJTAG_AN.pdf.
two interfaces, one of which is written dor-specific APIs (application-pro- 2 “Virtual JTAG (sld_virtual_jtag)

in HDL to form a customized JTAG gramming interfaces) in Tcl for the Megafunction User Guide,” Altera,
chain. It communicates with the user PC side of the JTAG-communication December 2008, www.altera.com/
logic (listings 1, 2, and 3). The cir- circuit. The APIs include basic func- literature/ug/ug_virtualjtag.pdf.
cuit is accessible through specific pro- tions, such as JTAG-chain initializa- 3 “ORCAstra FPGA Control Center,”

gramming interfaces on the PC and tion, selection, and data reading and Lattice Semiconductor, www.lattices-
communicates with the user program writing. With the data-read function, emi.com/products/designsoftware/
or GUI (Listing 4, which is available you can check the capturing status orcastra.cfm.
in the online version of this Design and get the transaction data from 4 Wallace, Derek, “Using the JTAG

Idea at www.edn.com/091215dia). the FIFO buffer. With the data-writ- Interface as a General-Purpose Com-
The FPGA-based circuit facilitates ing function, you can send the filter munication Port,” Xilinx, 2009, www.
writing and reading functions from PC and trigger configuration data to the xilinx.com/publications/xcellonline/
to FPGA logic, and it promotes the capturing circuit in the FPGA (List- xcell_53/xc_jtag53.htm.

52 EDN | December 15, 2009

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