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DX140LC Labor Time Guide Eng

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ENGINE

DX140LC

Remove & Gasket Seal Minor Major Gas Repair


No
Replace Replace Replace Rebuild Overhaul Charging Shortage

01 Engine 10.0 8.0


02 Cylinder Head 6.0 0.2
03 Head Cover Gasket 0.5
04 Exhaust Manifold 2.0 0.2
05 Intake Manifold 1.5
06 Timing Gear Case(with E/G Disassembly) 12.0 0.2
07 Water Pump 3.0
08 Main CRS Seal (front) 3.0
09 Main CRS Seal (rear) 9.0
10 Intake/Exhaust Valves 10.0
11 Cam Shaft (with E/G Disassembly) 12.0
12 Flywheel (with Pump Disassembly) 8.0
13 Thermostat 0.5
14 Oil Pan (with E/G Disassembly) 11.0 0.5
15 Engine Oil Pump 12.0
16 Radiator 4.0
17 Radiator Hose Upper 0.5
18 Radiator Hose Lower 0.5
19 Oil cooler 4.0 0.2
20 Starter 1.0
21 Turbo Charger 2.0
22 Engine Mounting Bracket (each) 1.5
23 Muffler 1.0
24 Muffler Bracket 1.5
25 V-Belt (each) 1.0
26 CCV 10
1.0
27 Air Cleaner Assembly 1.0
28 Air Cleaner Element 0.2
29 Oil Filter 0.2
30 Intermidiate Cover 4.0

DX140LC
Labor Time Guide
1
FUEL SYSTEM
DX140LC

Remove & Gasket Seal Minor Major Gas Repair


No
Replace Replace Replace Rebuild Overhaul Charging Shortage

01 Fuel Tank 4.0


02 High Pressure Pump 2.0
03 Injectors (All with HPCs) 3.0
04 Common Rail 1.0
05 Engine Control Unit (ECU) 0.5
06 Pressure Limit Valve 0.5
07 Rail Presssure Sensor 0.5
08 Fuel Pipe 0.5
09 Fuel Hose 0.5
10 Fuel Filter Pump 0.5
11 Fuel Filter Assembly 0.5
12 Metering Units 1.0

DX140LC
Labor Time Guide
2
MAIN HYDRAULICS
DX140LC

Remove & Gasket Seal Minor Major Gas Repair


No
Replace Replace Replace Rebuild Overhaul Charging Shortage

01 Hydraulic Tank 5.0


02 Main Pump 5.0 2.0
03 Pilot Gear Pump 1.0
04 Coupling (with Main Pump Disassembly) 6.0
05 Control Valve 10.0
06 Control Valve Cap 0.5
07 Control Valve Spool (Includes Cap) 0.7
08 Relief Valve (each) 0.5
09 Swing Motor 3.0
10 Swing Reduction Gear 5.0
11 Pinion Gear (with Swing Device Disassemb 6.0
12 Travel Device(each, with Track Disassemb 5.5
13 Center Joint 5.0 4.0
14 Boom Cylinder (each) 3.0 3.0
15 Arm Cylinder 3.0 3.0
16 Bucket Cylinder 3.0 3.0
17 Dozer Cylinder (each) N/A
18 Suction Pipe 0.5
19 Suction Hose 1.5
20 High Pressure Pipe (each) 1.5
21 High Pressure Hose (each) 1.5
22 Low Pressure Hose (each) 0.5
23 Hydraulic System Flushing 6.0
24 Return Filter 0.5
25 Suction Filter (suction) 0.2
`

DX140LC
Labor Time Guide
3
ELECTRIC
DX140LC

Remove & Gasket Seal Minor Major Gas Repair


No
Replace Replace Replace Rebuild Overhaul Charging Shortage

01 EPOS Controller 1.0


02 Stand Harness-Left Hand 2.0 0.5
03 Stand Harness- Right Hand 2.0 0.5
04 LCD Monitor 1.0
05 Relay (each) 0.2
06 Control Knob (each) 0.5
07 Batteries 0.5
08 Wiper Motor 2.0
09 Hyd. Oil level switch 0.5
10 Radio 0.5
11 Alternator 2.0
12 Main Wiring Harness 16.0 1.5
13 Hour Meter 0.5
14 Switch (each) 0.5
15 Preheat Controller 0.5
16 Wiper timer 0.5
17 DC Converter 0.5
18 Pilot Buzzer 0.5
19 Fusible link 0.1
20 Lamp (each) 0.3
21 Bulb (each) 0.1
22 Horn (each) 0.5
23 Control Unit 1.0
24 Key Switch 1.0
25 Fuel Sensor 0.5
26 CRS sensor 05
0.5
27 Cam sensor 1.5
28 Oil Pressure/Temp, Coolant Temp Sensor 0.5
29 Water temp sensor 0.2
30 Fuel temp sensor 0.2
31 Boost Pressure Sensor 0.2
32 Harness (ECU to sensors) 2.0
33 Harness (ECU to head, head to injectors) 1.0

DX140LC
Labor Time Guide
4
AIR CONDITIONER
DX140LC

Remove & Gasket Seal Minor Major Gas Repair


No
Replace Replace Replace Rebuild Overhaul Charging Shortage

01 Aircon Compressor 2.0


02 Condenser 2.0
03 Aircon unit 5.0
04 Aircon Controller 0.5
05 Drier Receiver 0.5
06 Air Duct (each) 2.0
07 Hose 3.0
08 Heater Hose (each) 1.5
09 Aircon gas Charging 1.0
10 Idle pully 1.0

DX140LC
Labor Time Guide
5
CABIN
DX140LC

Remove & Gasket Seal Minor Major Gas Repair


No
Replace Replace Replace Rebuild Overhaul Charging Shortage

01 Cabin Assembly 8.0


02 Cabin mounting rubber (each) 1.5
03 Door 1.0
04 Door Latch 0.5
05 Door handle 1.0
06 Windows (each) 2.0
07 Seat Assembly 2.0
08 Control Stand(Each) 3.0
09 Instrument Panel 1.0
10 Travel Lever (each) 0.2
11 Mirror 0.2
12 Gas Spring 0.2
13 Slide Door 2.0
14 Pedal (Traveling) (Each) 0.5
15 Door Handle Lock 0.5

DX140LC
Labor Time Guide
6
PILOT PIPING
DX140LC

Remove & Gasket Seal Minor Major Gas Repair


No
Replace Replace Replace Rebuild Overhaul Charging Shortage

01 Remote Control Valve (each) 1.5


02 Shuttle Valve 1.0
03 Accumulator 0.5
04 Pilot Hose (each) 1.0
05 Pilot Filter 0.5
06 Solenoid Valve Block 2.0
07 Pedal Valve 2.0
08 Solenoid Valve (each) 0.5

DX140LC
Labor Time Guide
7
MAIN FRAME
DX140LC

Remove & Gasket Seal Minor Major Gas Repair


No
Replace Replace Replace Rebuild Overhaul Charging Shortage

01 Counter Weight 3.0


02 Counter Weight Bolt (each) 0.5
03 Swing Bearing 16.0
04 Track Link Ass'y 2.0
05 Track shoe (each) 0.5
06 Idler (each) 2.2
07 Track Spring 2.5
08 Upper Roller (each) 0.5
09 Lower Roller (each) 0.5
10 Sprocket 2.5
11 Pin & Bushing (per link) 1.0
12 Track Adjusting Cylinder 3.0 1.0
13 Track Frame 48.0
14 Main Frame 64.0
15 Steps (toolbox) (each) 0.5

DX140LC
Labor Time Guide
8
FRONT ATTACHMENTS
DX140LC

Remove & Gasket Seal Minor Major Gas Repair


No
Replace Replace Replace Rebuild Overhaul Charging Shortage

01 Boom 10.0
02 Arm 6.0
03 Bucket 1.0
04 Link 1.0
05 H Link 1.0
06 Boom Foot Pin 2.0
07 Bucket Pin (Each) 0.5
08 Bushing (Each) 2.0
09 Bushing (Each) on Boom Foot 2.0
10 Dust Seal on Bucket 1.2
11 Dust Seal on Arm 1.0
12 Boom Cylinder Foot Pin 1.0
13 Boom Cylinder Eye Pin 1.0
14 Arm Cylinder Pin 1.0
15 Blade Assembly N/A
16 Blade Link N/A

DX140LC
Labor Time Guide
9

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