Art.

63502
Digital Automotive Battery Tester

Specifications

Dimensions: 29 cm x 17 cm x 9 cm
Load current:125 Ampere
Battery voltage: 12 Volt
Battery CCA: 200 - 1000 CCA
Test cable length: 480 mm
Weight: approx. 1.2 Kg

Save This Manual

You will need the manual for the safety warnings and precautions, assembly instructions, operating
and maintenance procedures, parts list and diagram. Keep your invoice with this manual. Write the
invoice number on the inside of the front cover. Keep the manual and invoice in a safe and dry place
for future reference.
Safety Warnings and Precautions
WARNING: When using product, basic safety precautions should always be followed to reduce the
risk of personal injury and damage to equipment. Read all instructions before using this product !

1. Keep work area clean. Cluttered areas invite injuries.

2. Observe work area conditions. Do not use the Battery Tester in damp or wet locations. Don’t
expose to rain. Keep work area well lighted. Do not use electrically powered tools in the presence
of flammable gases or liquids.
3. Keep children away. Children must never be allowed in the work area. Do not let them handle the
Battery Tester.
4. Store idle equipment. When not in use, products must be stored in a dry location to inhibit rust.
Always lock up products and keep out of reach of children.
5. Use the right product for the job. Do not attempt to force a small Battery Tester to do the work of
a larger industrial Battery Tester. There are certain applications for which this Battery Tester was
designed. It will do the job better and more safely at the rate for which it was intended. Do not
modify this Battery Tester and do not use this Battery Tester for a purpose for which it was not
intended.
6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in the Battery Tester.
Protective, electrically non-conductive clothes and non-skid footwear are recommended when
working. Wear restrictive hair covering to contain long hair.
7. Use eye and ear protection. Always wear ANSI approved impact safety goggles.
8. Wear a full face shield when working with battery acid. Wear an ANSI approved dust mask or
respirator when working around metal, wood, and chemical dusts and mists.
9. Do not overreach. Keep proper footing and balance at all times. Do not reach over or across
running machines.
10. Maintain tools with care. Keep the Battery Tester clean for better and safer performance. Follow
instructions for changing accessories. Inspect product cords periodically, and if damaged, have
them repaired by an authorized technician. The handles must be kept clean, dry, and free from oil
and grease at all times.

BGS technic KG Tel.: 02196 720480

Bandwirkerstr. 3 Fax.: 02196 7204820 www.bgstechnic.com
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 11. Disconnect power. Disconnect from battery when not in use.
12. Avoid unintentional starting. Be sure the switch is in the “Off” position when not in use.
13. Stay alert. Watch, what you are doing, use common sense. Do not operate any product when you
are tired.
14. Check for damaged parts. Before using any product, any part that appears damaged should be
carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment and binding of moving parts; any broken parts or mounting fixtures; and any
other condition that may affect proper operation. Any part that is damaged should be properly
repaired or replaced by a qualified technician. Do not use the product if any switch does not turn
“On” and “Off” properly.
15. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes,
radiators, ranges, and refrigerator enclosures.
16. Replacement parts and accessories. When servicing, use only identical replacement parts. Use
of any other parts will void the warranty. Only use accessories intended for use with this tool. Do
not operate product if under the influence of alcohol or drugs. Read warning labels if taking
prescription medicine to determine if your judgment or reflexes are impaired while taking drugs. If
there is any doubt, do not operate the product.
17. Maintenance. For your safety, service and maintenance should be performed regularly by a
qualified technician.
18. Beware of hot surfaces. The cables, clamps, and batteries may become hot during use. Avoid
touching without exercising care to avoid harm and injury.
19. Avoid extreme heat. Do not create smoke, flames, or sparks near batteries. Battery acid is
extremely explosive.
20. Pacemaker safety warning. People with pacemakers should consult with their physician(s) before
using this product; operation of equipment in close proximity to a heart pacemaker could cause
interference or failure of the pacemaker.
21. Load Switch Warnings. Release the Load Switch before connecting, disconnecting, or rocking
clamps. Do not depress the Load Switch for longer than ten seconds..

WARNING
Always read and adhere to all warnings and instructions provided by the manufacturer of
the battery being tested. This product contains or, when used, produces a chemical known to cause
cancer and birth defects or other reproductive harm.
The warnings, cautions, and instructions discussed in this instruction manual cannot cover all
possible conditions and situations that may occur. Persons who are not familiar with the operating
instructions, children or persons under the influence of alcohol, drugs or medication should not
operate this instrument.

CAUTION
If battery fluids contact your skin, face, or eyes, immediately flush with plenty of fresh water, and then
contact a doctor.

Unpacking
When unpacking, please check and make sure the parts are included. If any parts are missing or
broken, please call your dealer as soon as possible.

BGS technic KG Tel.: 02196 720480

Bandwirkerstr. 3 Fax.: 02196 7204820 www.bgstechnic.com
D-42929 Wermelskirchen mail@bgs-technic.de © BGS technic KG, Copying and further use not allowed
 OPERATING ELEMENTS

Button A: Test Start (Load Switch)

Button B: Selecting the cold start current

Possible 9 steps for selecting the cold start current:
200 - 300 - 400 - 500 - 600 - 700 - 800 - 900 - 999 Ampere

OPERATION
Note: Before any testing, make sure to clean the battery contacts.
1. Connect the Red Clamp (+) to the positive (+) terminal post on the battery. Connect the Black
Clamp (-) to the negative (-) terminal post on the battery.
2. Check the Battery Tester LED Window (See FIGURE 1) to determine effectiveness of charge. If
the Battery Tester does not register and no display is seen, double check that the Clamps are
connected to the proper terminal posts. Make certain a clean connection has been made
between the Clamps and terminal posts.
3. Press button (B) to select the cold start current of the battery.
The selected cold start current is indicated on the display for a short time.
The lowest value for the cold start current is 200A and increases by 100 Amps each time the
button (B) is pressed. Caution: Please do not confuse cold start current with battery capacity
(e.g., 60Ah), the value for the cold start current is indicated on the battery.
4. Press the test button (A), the test procedure is shown on the display. The devise shows the test
result after about ten seconds.
Attention: Do not test more than three times in a five minute period. Allow one minute for cool
down between tests.
Note: If a battery does not have the charge expected, have a qualified technician check the
specific gravity. There may be an electrical drain or charging system trouble. If charging does not
raise the specific gravity, you may have a defective battery. Analyzing test results by color
display: The Battery Tester will measure battery output/ charge in two ways. The Condition
Indicator (See FIGURE) will indicate a color telling you the general condition of the battery.

BGS technic KG Tel.: 02196 720480

Bandwirkerstr. 3 Fax.: 02196 7204820 www.bgstechnic.com
D-42929 Wermelskirchen mail@bgs-technic.de © BGS technic KG, Copying and further use not allowed
 LED Battery condition Action Battery voltage
Battery is uncharged Charging &
Red Bad smaller than 9.5 volts
and possibly damaged. Test again
Yellow Weak Battery is undercharged. Charging 9.5 to 11.2 volts
Green Good Battery is fully charged. No greater than11.2 volts

5. If the battery is without significant charge, charge the battery according to the manufacturer and
make a new test. If the new test is without significant charge again, then the battery is defective.

CHARGING SYSTEM TEST

Warning: When testing a system in a car/truck, the vehicle must be on a flat, dry surface. The
transmission must be in park and the emergency brake engaged.

Connect the Red Clamp (+) to the positive (+) terminal post on the battery.
Connect the Black Clamp (-) to the negative (-) terminal post on the battery.
Check the Battery Tester LED Window (See FIGURE) to determine effectiveness of charge.
If the Battery Tester does not register and no display is seen, double check that the clamps are
connected to the proper terminal posts.
Make certain a clean connection has been made between the clamps and terminal posts.
Start the engine and let it run. Without using the Load Switch, observe the voltage readout when
the engine speed reaches between 1200 to 1500 RPM.
Determine the condition of the loading system on the basis of the table:

Charging system
< 13,5 V 13,5 – 14,4 V >14,4 V
voltage
Charging system Charging voltage Charging voltage Charging voltage
condition too low OK too high
Alternator
Regulator Alternator
Defect
Charging indicator light Regulator
Cabling

BGS technic KG Tel.: 02196 720480

Bandwirkerstr. 3 Fax.: 02196 7204820 www.bgstechnic.com
D-42929 Wermelskirchen mail@bgs-technic.de © BGS technic KG, Copying and further use not allowed
 STARTER CHECK-UP
1. For this check-up, the engine has to be in working temperature and the battery has to be in
perfect condition.
2. Connect the red clamp to the positive terminal and the black clamp with the negative terminal.
3. Run a stress test.
4. Monitor the measured voltage during the test.
5. If the voltage keeps decreasing after approx. 10 sec., this check-up is not available.
6. Take notes of the measured voltage, if it levels at a particular reading after approx. 10 sec.
Caution: Do not operate the load switch during the next step (step 7).
7. Start your vehicle (a second person is necessary) and compare the measured voltage during the
start with the measurement from step 6.

Example
• If you read a stress test measurement of approx. 10.4V (step 6) and a measurement of 8.2V
while starting your vehicle, there is no problem with your ignition system.
• In case of a lower reading than 8.2V, your ignition system is malfunctioning. Consult the data
from the table below for your comparisons:.

BGS technic KG Tel.: 02196 720480

Bandwirkerstr. 3 Fax.: 02196 7204820 www.bgstechnic.com
D-42929 Wermelskirchen mail@bgs-technic.de © BGS technic KG, Copying and further use not allowed
 EU-KONFORMITÄTSERKLÄRUNG
EC DECLARATION OF CONFORMITY
DÉCLARATION „CE“ DE CONFORMITE
DECLARATION DE CONFORMIDAD UE

Wir erklären in alleiniger Verantwortung, dass die Bauart des Produktes:

We declare that the following designated product:
Nous déclarons sous propre responsabilité que ce produit:
Declaramos bajo nuestra sola responsabilidad que este producto:

Digitaler Batterie-Tester (BGS Art. 63502)

Digital Battery Load Tester
Testeur digital de batterie de voiture
Comprobador digital de carga de batería
folgenden einschlägigen Bestimmungen entspricht:
complies with the requirements of the:
est en conformité avec les réglementations ci-dessous:
esta conforme a las normas:

CE-Erklärung
EC Council Directive 2004/108/EC

Angewandte Normen:
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Norme appliquée:
Normas aplicadas:
EN 61326-1:2006
EN 61326-2-2:2006
Verification No. SHEM120300033401TXC/2026
Test Report No. SHEM120300033401

Wermelskirchen, den 17.03.2015

ppa.
Frank Schottke, Prokurist
BGS technic KG, Bandwirkerstrasse 3, D-42929 Wermelskirchen

SW-Stahl und Werkzeugvertriebs GmbH Tel. +49 (0) 2191 / 46438-0

BGS technic KG Tel.: 02196 720480
Leverkuser Strasse 65
Bandwirkerstr.
D-42897 Re3
mscheid
Fax +49 (0) 2191 / 46438-40
Fax.: 02196 E7204820
-Mail: info@swstahl.de www.bgstechnic.com
42929 Wermelskirchen mail@bgs-technic.de