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Assignment 6.

The document discusses inspection, testing and maintenance of blowout preventers and well casings. It outlines various types of tests performed, including visual inspections, pressure testing, hydraulic testing and specific blowout preventer tests. Casing inspections and tests are tailored to evaluate structural integrity. Regular maintenance through routine checks, lubrication and component replacement is also important to prolong equipment life and ensure safety compliance.

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Justin Butler
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Download as DOCX, PDF, TXT or read online on Scribd
8 views

Assignment 6.

The document discusses inspection, testing and maintenance of blowout preventers and well casings. It outlines various types of tests performed, including visual inspections, pressure testing, hydraulic testing and specific blowout preventer tests. Casing inspections and tests are tailored to evaluate structural integrity. Regular maintenance through routine checks, lubrication and component replacement is also important to prolong equipment life and ensure safety compliance.

Uploaded by

Justin Butler
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Assignment 5 – INSPECTION, TESTING AND MAINTENANCE

SELECTION OF PRESSURE RATING

1) Problem
An operator proposes to reperforate the producing zone in a well for which the BOP
requirement has been determined. The operator provides the following information
concerning the well:
8-5/8", 32#, J-55 casing cemented at 4,000'.
5-1/2", 17#, J-55 liner cemented from 3,960' to 4,500'.
Water shut-off (WSO) on 5-1/2" x 8-5/8" lap.
Liner perforated from 4,400' to 4,500'.
Total depth: 4,500'.
Producing clean, 38o API gravity oil (sp. gr. 0.835).
Static fluid level at 1,500' below surface.
Shut-in casing pressure: 50 psig.
Proposed workover fluid weight: 73.5
pcf. Formation pressure gradient : 0.465
psi/ft.
Solution:
BHP = [(0.835 x 0.433)(4,500 - 1,500)] + 50 = 1,135 psi
The MPCP/BHP for a TD of 4,500'= 0.91
MPCP = 0.91 x 1,135 = 1,033 psi.
proposed workover fluid weight = 73.5 pcf = 73.5 x 0.0069 = 0.510 psi/ft.
Formation Fracture Pressure = 1450 psia
Overbalance gradient = 0.510 - 0.465 = 0.045 psi/ft.
Overpressure = 3,960 x 0.045 = 178 psi.
The minimum internal yield pressure = 3,930 psi.
Casing Yield Pressure= 3,930 - 178 = 3,752 psi
The MACP for existing hole conditions is the lesser of the other amounts of this solution. In this
case, the MACP is the formation fracture pressure of 1,450 psi.
Answer: The minimum final working pressure rating for the BOPE is 1,033 psi (the MPCP from
Step 1 of this solution). The lowest rated working pressure rating commonly available in BOP
equipment is 2,000 psi; therefore, the BOPE classification would be Class II 2M. In this case,
there is no requirement for hole-fluid monitoring equipment. The MACP that should be brought
to the attention of the rig crew is 1,450 psi. It is unlikely that the surface pressure would reach
that value, since the MPCP is only 1,033 psi.
2) Theoretical part – Purpose of Inspection
Type of testing
a) Visually inspection
Visual inspection involves a thorough examination of equipment components to detect
any visible defects, irregularities, or damages.
b) Pressure testing
Pressure testing assesses the integrity of equipment under high pressure to ensure it
can withstand operational conditions without leaking or failing.
c) Hydraulic testing
Hydraulic testing specifically evaluates the hydraulic systems within equipment to
verify proper functioning and identify any leaks or malfunctions.
d) Test plugs
Test plugs are used to seal openings in pipes or equipment to facilitate pressure testing
and inspection without dismantling the entire system.
e) Test joints
Test joints are sections of pipes or casings that are specially prepared for testing
purposes to evaluate the integrity of the connections.
f) Periodic field testing
Regular on-site testing and inspections conducted at predetermined intervals to
monitor the equipment's performance and identify issues promptly.

• Blowout Preventer Hydraulic Tests


• Blowout Preventer Operating Test
• Accumulator Tests
• Auxiliary Equipment Testing
• Closing Unit Pump Capability Test

Casing Inspections/Testing
Maintenance procedures

• Blowout Preventer Operating Test:


Tests the overall operation of the BOP, including the activation and closure of shear rams and
other critical components.
• Accumulator Tests:
Evaluates the accumulator systems that provide hydraulic power to the BOP for proper pressure
and functionality.
• Auxiliary Equipment Testing:
Inspects and tests additional equipment attached to the BOP, such as control systems and
sensors.
• Closing Unit Pump Capability Test:
Assesses the pump's capacity to generate hydraulic pressure required for BOP operation,
ensuring it meets the necessary specifications.
1. Casing Inspections/Testing:
Casing inspections involve similar testing methods as mentioned above, tailored to the specific
components and structural integrity of well casings. This ensures the casings can withstand
downhole pressure and environmental factors.
2. Maintenance Procedures:
Regular maintenance is crucial to prolonging equipment life and ensuring safety. Maintenance
procedures include routine checks, lubrication, component replacement, and adherence to
manufacturer guidelines. Proper record-keeping of maintenance activities is also essential for
regulatory compliance and future reference.
Remember, specific procedures and protocols may vary based on industry standards, regulations,
and the type of equipment being used. Always refer to relevant guidelines and consult with
experts in the field for accurate and detailed information.

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