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Operation Management

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M.

ZAFAR HAFEEZ
BSAF 5TH
213214
OPERATION MANAGEMENT
ASSIGMENT 01

The supply chain process of textile sector


The textile sector's supply chain process involves a series of interconnected steps from sourcing raw
materials to distributing the final products. The process begins with raw material sourcing, which can
be local or global. The manufacturing of fabrics and textiles involves various processes, such as
ginning, spinning, weaving, knitting, or non-woven. Garment production involves cutting, sewing,
and assembly into clothing items. Quality control and testing ensure the products meet safety
regulations. Packaging and labeling are crucial for ensuring the products meet quality standards.
Distribution and logistics involve warehousing, transportation, and inventory management. Retailers
play a crucial role in merchandising and marketing the products. Consumer use and end of life
involve disposal, recycling, or repurposing. Returns and reverse logistics involve assessing, repairing,
or recycling returned items. Sustainability is increasingly important, leading to the exploration of
recycling and upcycling processes. Efficient management of each stage is essential for product
quality, cost-effectiveness, and sustainability in this competitive industry.

Inbound logistic Production process/System Out bound logistic

warehouse

HR QD FINANCE MM

Textile
Cotton

Farms Genning factory Spinning factory Weaving


Mills

Retailing

Brands Garments / Stitching


Dying & Finishing
units
M. ZAFAR HAFEEZ
BSAF 5TH
213214
Fashion Textile Cotton web

1. Sourcing Raw Materials


The process begins with the procurement of raw materials, primarily cotton or synthetic fibers. The
choice of materials depends on the type of fabric being produced.

2. Preparation of Raw Materials


Raw cotton is typically cleaned and processed to remove impurities, seeds, and other foreign
matter. In the case of synthetic fibers, they may need to be melted and extruded into filaments
before further processing.

3. Spinning
The cleaned and prepared fibers are spun into yarns through a process called spinning. This can be
done using various methods, including ring spinning, open-end spinning, or air jet spinning.

4. Weaving or Knitting
The yarns are then used to create fabric through either weaving or knitting. In weaving, the yarns
are interlaced at right angles to form a fabrics. In knitting, the yarns are looped together to create a
fabric.

5. Dyeing and Printing


After weaving or knitting, the fabric is often dyed to achieve the desired color. Printing may also be
done to add patterns or designs. Dyeing and printing processes can vary depending on the type of
fabric and the desired finish.

6. Finishing
The finished fabric may go through additional finishing processes, which can include treatments to
enhance texture, appearance, or performance. This may involve processes like calendering, heat-
setting, or chemical treatments.

7. Cutting and Sewing


Once the fabric is ready, it is cut into pieces according to a pattern or design. These pieces are then
sewn together by skilled workers to create the final clothing items.Garment manufacturing may
involve multiple steps, including cutting, stitching, pressing, and quality control checks.

8. Quality Control
At various stages of production, quality control checks are conducted to ensure that the clothing
meets the required standards in terms of size, stitching, color, and overall quality.

9. Packaging and Distribution


After the clothing items pass quality control, they are packaged and prepared for distribution.
Finished garments are usually packed in accordance with customer requirements and shipped to
retailers or distributors.
M. ZAFAR HAFEEZ
BSAF 5TH
213214
10.Marketing and Sales
The clothing items are then sold through various channels, including retail stores, online
marketplaces, or directly too hole salers and buyers.

11.Customer Feedback and Improvement: Feedback from customers and retailers is


valuable for making improvements in the production process, design, and quality of the
clothing.

This is all detail about the procedure or description of textile mills making clothes all our the country
and as well the whole world.

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