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    EGR Codes

    Uploaded by

    mariusz.berk
    The document provides diagnostic procedures for troubleshooting various diagnostic trouble codes related to the EGR solenoid valve signals. It involves checking the power supply to the EGR solenoid valve, measuring resistance in the harness between the ECM and EGR solenoid valve connector, and checking for a ground short in the harness. The step-by-step procedures include measuring specific voltage and resistance values and comparing them to specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    EGR Codes

    Uploaded by

    mariusz.berk
    93 views3 pages
    The document provides diagnostic procedures for troubleshooting various diagnostic trouble codes related to the EGR solenoid valve signals. It involves checking the power supply to the EGR solenoid valve, measuring resistance in the harness between the ECM and EGR solenoid valve connector, and checking for a ground short in the harness. The step-by-step procedures include measuring specific voltage and resistance values and comparing them to specifications.

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    EGR codes

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    The document provides diagnostic procedures for troubleshooting various diagnostic trouble codes related to the EGR solenoid valve signals. It involves checking the power supply to the EGR solenoid valve, measuring resistance in the harness between the ECM and EGR solenoid valve connector, and checking for a ground short in the harness. The step-by-step procedures include measuring specific voltage and resistance values and comparing them to specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    93 views3 pages

    EGR Codes

    Uploaded by

    mariusz.berk
    The document provides diagnostic procedures for troubleshooting various diagnostic trouble codes related to the EGR solenoid valve signals. It involves checking the power supply to the EGR solenoid valve, measuring resistance in the harness between the ECM and EGR solenoid valve connector, and checking for a ground short in the harness. The step-by-step procedures include measuring specific voltage and resistance values and comparing them to specifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    DIAGNOSTIC PROCEDURE WITH DIAGNOSTIC TROUBLE CODE (DTC)

    ENGINE (DIAGNOSTICS)

    BV:DTC P1492 — EGR SOLENOID VALVE SIGNAL #1 CIRCUIT MALFUNCTION


    (LOW INPUT) —
    NOTE:
    For the diagnostic procedure, refer to DTC P1498. <Ref. to EN(SOHC)-239, DTC P1498 — EGR SOLENOID
    VALVE SIGNAL #4 CIRCUIT MALFUNCTION (LOW INPUT) —, Diagnostic Procedure with Diagnostic Trou-
    ble Code (DTC).>
    BW:DTC P1493 — EGR SOLENOID VALVE SIGNAL #1 CIRCUIT MALFUNCTION
    (HIGH INPUT) —
    NOTE:
    For the diagnostic procedure, refer to DTC P1499. <Ref. to EN(SOHC)-241, DTC P1499 — EGR SOLENOID
    VALVE SIGNAL #4 CIRCUIT MALFUNCTION (HIGH INPUT) —, Diagnostic Procedure with Diagnostic
    Trouble Code (DTC).>
    BX:DTC P1494 — EGR SOLENOID VALVE SIGNAL #2 CIRCUIT MALFUNCTION
    (LOW INPUT) —
    NOTE:
    For the diagnostic procedure, refer to DTC P1498. <Ref. to EN(SOHC)-239, DTC P1498 — EGR SOLENOID
    VALVE SIGNAL #4 CIRCUIT MALFUNCTION (LOW INPUT) —, Diagnostic Procedure with Diagnostic Trou-
    ble Code (DTC).>
    BY:DTC P1495 — EGR SOLENOID VALVE SIGNAL #2 CIRCUIT MALFUNCTION
    (HIGH INPUT) —
    NOTE:
    For the diagnostic procedure, refer to DTC P1499. <Ref. to EN(SOHC)-241, DTC P1499 — EGR SOLENOID
    VALVE SIGNAL #4 CIRCUIT MALFUNCTION (HIGH INPUT) —, Diagnostic Procedure with Diagnostic
    Trouble Code (DTC).>
    BZ:DTC P1496 — EGR SOLENOID VALVE SIGNAL #3 CIRCUIT MALFUNCTION
    (LOW INPUT) —
    NOTE:
    For the diagnostic procedure, refer to DTC P1498. <Ref. to EN(SOHC)-239, DTC P1498 — EGR SOLENOID
    VALVE SIGNAL #4 CIRCUIT MALFUNCTION (LOW INPUT) —, Diagnostic Procedure with Diagnostic Trou-
    ble Code (DTC).>
    CA:DTC P1497 — EGR SOLENOID VALVE SIGNAL #3 CIRCUIT MALFUNCTION
    (HIGH INPUT) —
    NOTE:
    For the diagnostic procedure, refer to DTC P1499. <Ref. to EN(SOHC)-241, DTC P1499 — EGR SOLENOID
    VALVE SIGNAL #4 CIRCUIT MALFUNCTION (HIGH INPUT) —, Diagnostic Procedure with Diagnostic
    Trouble Code (DTC).>

    EN(SOHC)-238
    DIAGNOSTIC PROCEDURE WITH DIAGNOSTIC TROUBLE CODE (DTC)
    ENGINE (DIAGNOSTICS)

    CB:DTC P1498 — EGR SOLENOID VALVE SIGNAL #4 CIRCUIT MALFUNCTION


    (LOW INPUT) —
    • DTC DETECTING CONDITION:
    • Immediately at fault recognition
    • TROUBLE SYMPTOM:
    • Erroneous idling
    • Poor driving performance.
    • Engine breathing
    CAUTION:
    After repair or replacement of faulty parts, conduct Clear Memory Mode <Ref. to EN(SOHC)-47, OP-
    ERATION, Clear Memory Mode.> and Inspection Mode <Ref. to EN(SOHC)-40, OPERATION, Inspec-
    tion Mode.>.
    • WIRING DIAGRAM:

    MEIN RELAY

    6 BATTERY
    4 E18 B20
    SBF-5
    5 7 1 2 3
    3 4 5 6
    B61 F44
    2 B21
    1 B47
    1

    E2
    B47 1 2
    3 4
    5 6

    F44
    5
    2

    1 2 3 4
    EGR
    SOLENOID
    5 6 7 8
    VALVE
    B21
    E18

    1 2 3 4
    6
    3
    4
    1

    5 6 7 8
    9 10 11 12
    13 14 15 16

    E1
    6
    4
    3
    5

    B135
    B20
    1 2 3 4 5 6 7
    8 9 10 11 12 13 14 15 16 17 18 19
    20 21 22 23 24 25 26 27 28
    A17
    A15
    A16
    A18

    A: B134 B137

    B: B135 ECM 1 2 3 4
    5 6 7 8 9 10 11 12 13
    D: B137 14 15 16 17 18 19 20
    D14
    B21
    A7

    B134

    1 2 3 4 5 6 7 8
    B21 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
    15
    16

    24 25 26 27 28 29 30 31 32 33 34 35
    E2

    E E
    EN-00284

    EN(SOHC)-239
    DIAGNOSTIC PROCEDURE WITH DIAGNOSTIC TROUBLE CODE (DTC)
    ENGINE (DIAGNOSTICS)

    Step Value Yes No


    1 CHECK POWER SUPPLY TO EGR SOLE- 10 V Go to step 2. Repair harness
    NOID VALVE. and connector.
    1)Turn the ignition switch to OFF. NOTE:
    2)Disconnect the connector from EGR sole- In this case, repair
    noid valve. the following:
    3)Turn the ignition switch to ON. • Open circuit in
    4)Measure the voltage between EGR solenoid harness between
    valve connector and engine ground. EGR solenoid
    Connector & terminal valve and main
    (E18) No. 2 (+) — Engine ground (−): relay connector
    (E18) No. 5 (+) — Engine ground (−): • Poor contact in
    Is the measured value more than specified coupling connector
    value?
    2 CHECK HARNESS BETWEEN ECM AND 1Ω Go to step 3. Repair harness
    EGR SOLENOID VALVE CONNECTOR. and connector.
    1)Turn the ignition switch to OFF. NOTE:
    2)Measure the resistance between ECM and In this case, repair
    EGR solenoid valve connector. the following:
    Connector & terminal • Open circuit in
    DTC P1492; (B134) No. 18 — (E18) No. 6: harness between
    DTC P1494; (B134) No. 17 — (E18) No. 1: ECM and EGR
    DTC P1496; (B134) No. 16 — (E18) No. 4: solenoid valve
    DTC P1498; (B134) No. 15 — (E18) No. 3: connector
    Is the measured value less than specified • Poor contact in
    value? coupling connector
    3 CHECK HARNESS BETWEEN ECM AND 1 MΩ Go to step 4. Repair ground
    EGR SOLENOID VALVE CONNECTOR. short circuit in har-
    1)Disconnect the connector from ECM. ness between
    2)Measure the resistance between ECM con- ECM and EGR
    nector and chassis ground. solenoid valve
    Connector & terminal connector.
    DTC P1492; (B134) No. 18 — Chassis
    ground:
    DTC P1494; (B134) No. 17 — Chassis
    ground:
    DTC P1496; (B134) No. 16 — Chassis
    ground:
    DTC P1498; (B134) No. 15 — Chassis
    ground:
    Is the measured value more than specified
    value?
    4 CHECK POOR CONTACT. Poor contact occurs. Repair poor con- Replace the EGR
    Check poor contact in ECM connector and tact in ECM con- solenoid valve.
    EGR solenoid valve connector. nector or EGR <Ref. to
    Is there poor contact in ECM connector or solenoid valve FU(SOHC)-35,
    EGR solenoid valve connector? connector. Idle Air Control
    Solenoid Valve.>

    EN(SOHC)-240

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