SHUBHANJALI SRIVASTAVA

Mobile: +91-9699787384/9158426640 E-Mail: ss.toshi88@gmail.com

ASST. MANAGER –COMPONENT DEVLOPMENT (PLASTIC & RUBBER)

COMPONENT DEVELOPMENT & SUPPLY CHAIN

Experience of nearly 10+years in end-to-end New Product Development & Supply Chain Management.
of Plastic part & Rubber part for Automotive sealing /Modular Switch / Automotive
Seat Assy. & Lighting System with optimum quality Facilitated development of designs that can be produced
economically to enhance company’s competitive position.

PROFILE SUMMARY
● Skilled in New Product Development (NPD) & Commercial settlement
AREAS OF EXPERTISE including requirement analysis, finalizing of technical specifications (RFQ),
designing, prototype development & testing with key focus on quality, cost &
• Product Development (NPD) delivery.
• Tool & Die Development o Rich Experience to Injection /Compression /Extrusion Moulding Process. &
(T/R) Tool and Die development for Plastic & Rubber parts.
• Injection/compression o Interact with customer for understanding of customer requirement.
Transfer /Extrusion moulding o Independent handle New product development as well New project.
• Plastic/Rubber Part’s o Lead proto development as per customer time plan.
• APQP/PPAP/FMEA/ GD&T, o Responsible for supplier selection & business nomination.

• SPC, MSA, Control Plan, PFD,

o Coordinate with CFT team for on time project implemtion.
o Identify local product market &Localization plan for all import parts.
• Costing & Negotiation.
o Conduct competitive analysis and institute benchmarking of products for
• Supplier Upgradation/PSA
local business.
• Supplier Audit & Selection
o Support for change management process related to change in existing
• Product Design 3D/2D products.
• Design Verification & o Parts of Project management team to implement on time New project.
validation o Expert in APQP /PPAP/ G&T, FMEA, SPC, MSA, PFD, Control plan. Process
• Prototype Development Improvement line Balancing/Manpower deduction/cost saving.
• ECRN/ ECN change. o Commercial settlement & Cost Negotiation.
o Resourcing from Non-LTS to LTS supplier
• Team Leadership / People
o Supplier Rationalization
Development o VA/VE project handling
• Process Improvement o Cost Reduction /Alternate sourcing
o Drive & ensure Customer group exception in different regions
New Line step. Jig/Fixture
o Track & ensure all BOM component have blanket PO’s & fully PPAP end.
Skill Highlight: o Conduct Shopfloor related to competitor due-diligence, Supplier market
analysis to approach with the organization.
● Project Management skill o Global collaboration with CFT’s (Commodity team, supply chain, plant
● Innovative MP&L,PM,BD)to drive action and coordinate overall activities to ensure
program readiness, from material, activities,, capacity, timing.
● Self-Driven
o Drive New Program, Outsource, Supplier selection.
● Excellent Communication o Part of Potential supplier selection
● Multidisciplinary Influence o Supplier Upgradation
o Capacity mapping & Life Extension before assigning new project.
o Implement Supply chain strategy & Policies.
Achievements; - o Float RFQ to LTS supplier for New Project or resourcing.
o Responsible for RMC submission.
● On time 5 project o ZBC costing as per CSC report after PPAP.
Implementation one month. o Monitor Non-perming supplier & plan for rationalization
o Quarterly amendment as per RM B2B & based RM circular.
● Cost Reduction by using
negotiation skill.
 ● Excels in understanding client’s needs/enhancements & customizing
● New projects implemented APQP Plan & monitoring. Eliminating all defects to produce good quality & under
without giving any tool cost. cost estimate component and deliver within client’s timeline.
● Extensive expertise in managing project operations from conceptual design
● Cost reduction by reducing to till completion time successfully for automotive & non-automotive products
cycle time (ZBC) like: -
o Lighting part’s / sealing / Air Filter / Tail Lamp. Automotive LED Head Lamp,
● Implementation of
Projector Head & Tail Lamp, Switch’s Part’s, Handle bar Assy., DRL and
localization project.
Automotive Interior parts like switch, Rubber Sealing & Plastic Insert
Moulding part’s & Electrical Modular series such as switch/ sockets /
● Set Costing Norms with all Dimmer / Sensor Switch / Throttle Assy.
suppliers ● Capability to collaborate with multidisciplinary teams to finalize Technical
Specification, product verification & Validation, perform engineering analysis,
Education: - build and test prototypes, generate and record documents.
● Managed all phases of APQP process for multitude of products,
Diploma in Plastic (First components, parts, including RFQ, Design finalization, Tool development,
Division with 84% in 2011, Product & Process verification & validation, Tool modification, ECN & ECRN
CIPET BHOPAL) implementation.
● Achievement-oriented professional with excellent people management
B.Tech In Mechanical (65% skills and capable of managing change with ease in the department
in 2015 from Karnataka
Open University)

WORK EXPERIENCE
Since Jan’23-till : Valeo India Pune as Asst.Manager (Product Dev. & commercial analysis)

Dec’20- Jan’23: Varroc Engineering Limited, Pune Corporate Office as Asst. Manager
(Component Dev.& SCM plastic & Rubber)

May’16 – Dec’20: G.B Rubber Product’s., Pune Bhosari as Sr. Engineer (NPD)

Mar’13 – Apr’ 16: Dream Plast India Pvt.Ltd.(Moulding Quality)

Jan’ 12 – Feb’ 13: Lumax Lighting Pvt.Ltd. as Training Engineer

KEY RESULT AREAS

● Steered end-to-end operations of the Product development & Achieve customer timeline as Asst. Manager and
provided technical guidance to different engineering disciplines and meet technical challenges while maintaining
schedule & budget
● Analysing requirements, finalizing specifications, prototype development and testing; providing technical inputs
& engineering support right from conception to completion stage
● Formulating scope of work and developing the process philosophy
● Managing project lifecycle including execution, management and delivery of a project (scope, budget & schedule)
for ensuring timely completion
● Developing prototypes for design verification & validation
● Leading cross-functional team for process improvement / quality circle/ VA-VE as per target
● Performed troubleshooting with Why-Why Analysis, Poka-Yoke, 5S, KANBAN, 7 Q.C tools Fishbone diagram.
● Product Verification & Validation as per customer plan and specification & submit PPAP.
● Maintaining SOP (Standard Operating Procedure) documents for audit as per IATF 16949 – 2016 standards
● Providing sufficient information and support to enable technicians produce detailed design drawings suitable for
construction
● Involved in the Engineering Change Management process and working closely with engineering team, operations,
and procurement to properly manage the New Product introduction scheduling and transition of material and
BOM revisions
● Managed complete APQP phases as per customer time and develop and deliver product along with high quality
and under cost estimate
 HIGHLIGHTS

● Attending Project review and progress meetings and act as the point of contact for the Client.
● Capable of implementing various techniques for cycle time reduction, analysis of data, cost benefit
analysis & implementation of lesson learnt in future projects & ensuring a flawlessness design & process.
● On time project completion for Existing part as well as New Project also.

INDUSTRIAL TRAINING
Title : Leadership Skills, Negotiation Skill, APQP leadership quality, Commercial, VA-VE
project
Organization : Varroc Engineering Ltd.
Overview : Learnt about various methods of self-auditing & the skills to develop.

Title : Design FMEA, Process FMEA, PPAP,7QC Tool

Organization : G.B Rubber Product’s
Overview : Learnt the basic procedure of developing a DFMEA with real time practical example

Title : Internal Auditor certified from TUV SUD

Organization : G.B Rubber Product’s.
Overview : Learnt the basics of how to identify the problem and resolve with experiment.

CAD Skills:
Auto CAD:
Packages: MS-Office (MS Word, MS Excel, and MS PowerPoint)
Quality Skills: DFMEA, PPAP, APQP, PFD,7QC Tool, SPC, Control Plan, MSA, Problem Analysis.

PERSONAL DETAILS
Date of Birth: 1sJune 1991

Languages Known: English, Hindi.

Address: Behind Kashi Vidhya Peth Block, Mandhuadhi, Shivdham Nagar Colony – 221002

PROJECT ANNEXURE ATTACHED

KEY PROJECTS EXECUTED

Title: - Different types of Product Development & On time sample submission(Hero, Honda,
BAL,Zero,YMI)

Role: Asst. Manager (Varroc Engineering)

Overview: RFQ submission, Product costing /product feasibility,Spec.Finalize,Material selection,
Product Design Review / approval from customer and managing complete all APQP phases till, SIR close
/ Fixture development /production, Tool Development & Modification.
Title: Successfully Completed on time TML Project
Role: Sr. Engineer (G.B Rubber Product’s)

Overview: Managed completely new product development work

Spec. Finalization /Drawing Review / Design approval from customer / Tooling development /
Monitoring APQP, Conducted /DFM Review, Tool Material Selection, Tool Cost finalization, data approval, data
modification, ECN implementation, New upcoming Project, Supplier visit.

Place: PUNE Shubhanjali Srivastava

Date: Signature: