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BS 3262 - Part 1

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British Standard

A single copy of this British Standard is licensed to

Nga Pham
on May 07, 2002

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Standards Online at bsonline.techindex.co.uk
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BRITISH STANDARD BS 3262-1:
1989
Incorporating
Amendment No. 1

Hot-applied
thermoplastic road
marking materials —
Part 1: Specification for constituent
materials and mixtures

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: UDC 625.746.533.85:667.637.22
625.746.533.85:667.637.222:678.073
2:678.073
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BS 3262-1:1989

Committees responsible for this


British Standard

The preparation of this British Standard was entrusted by the Road


Engineering Standards Policy Committee (RDB/-) to Technical Committee
RDB/25, upon which the following bodies were represented
British Resin Manufacturers’ Association
Chemical Industries Association
County Surveyors’ Society
Department of Transport (Highways)
Department of Transport (Transport and Road Research Laboratory)
Glass Manufacturers’ Federation
Institution of Civil Engineers
Institution of Highways and Transportation
Oil and Colour Chemists’ Association
Road Markings Manufacturers’ and Contractors’ Association
Society of Chemical Industry

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n This British Standard, having
o been prepared under the
c
n direction of the Road
U Engineering Standards Policy
, Committee, was published
2
0 under the authority of the
0 Board of BSI and comes into
2 effect on
,
7 29 September 1989
0
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a © BSI 01-1999
M First published as BS 3262-1
, September 1960
m First revision as BS 3262 Amendments issued since publication
a
h January 1972
P Second revision as BS 3262-1 Amd. No. Date of issue Comments
a February 1987
g New edition September 1989
N 8783 November 1995 Indicated by a sideline in the margin
:
y The following BSI references
p relate to the work on this
o standard:
C Committee reference RDB/25
d Draft for comment 87/15708 DC
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e ISBN 0 580 17524 3
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BS 3262-1:1989

Contents

Page
Committees responsible Inside front cover
Foreword ii
1 Scope 1
2 Definitions 1
3 Aggregate 2
4 Pigment 2
5 Binder 2
6 Reflectorization 2
7 Composition of marking material 2
8 Properties of marking material 3
9 Containers 3
10 Marking 4
Appendix A Guidance on information to be given and requested
with invitation to tender 5
Appendix B Sampling and preparation of specimens 5
Appendix C Determination of binder content 7
Appendix D Determination of the grading of constituents and glass
bead content 10
Appendix E Determination of softening point 10
Appendix F Determination of luminance factor 11
Appendix G Determination of heat stability 11
Appendix H Determination of flow resistance 12
I Appendix J Determination of skid resistance 12
S Appendix K Recommended label warning about lead in thermoplastics 13
B
) Figure 1 — Solid glass beads 2
(c
, Figure 2 — Screed box 13
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p Figure 3 — Recommended label warning about lead in thermoplastics 13
o
C Table 1 — Proportions of constituents of marking material 3
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Publications referred to Inside back cover
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© BSI 01-1999 i
BS 3262-1:1989

Foreword

This British Standard has been prepared under the direction of the Road
Engineering Standards Policy Committee. It is published in three Parts:
— Part 1: Specification for constituent materials and mixtures;
— Part 2: Specification for road performance;
— Part 3: Specification for application of material to road surfaces.
This Part of BS 3262 replaces BS 3262-1:1987 which is withdrawn.
There have been many changes in materials and methods of laying since the first
issue of this standard in 1960 and the basis of the standard has been changed to
include performance requirements. Part 1 specifies the composition and quality
control requirements of mixtures. Part 2 specifies the performance requirements
for type approval of the materials when they have been applied to the road
surface. Part 3 specifies the requirements for the application of material to the
road surfaces.
This edition introduces technical changes to bring the standard up-to-date but it
does not reflect a full review of the standard, which will be undertaken in due
course.
In this new edition, requirements for black thermoplastic material are now
included and synthetic resin binders are no longer limited to the hydrocarbon
type.
It was previously thought that the measurement of the luminance coupled with
the heat stability test would give a sufficient guarantee of the whiteness of a
marking. This is not necessarily the case as the luminance factor is a measure of
brightness and therefore work is now in hand to develop an ultra-violet light
ageing test and a yellowness index test for use in determining the whiteness of
the marking.
I
S The 1976 edition of the standard indicated that the skid resistance of a material
B which has been laid on the road surface would tend to increase once the
)
(c weathering of any resin film on the surface of the marking had occurred.
, Experience at a road trial site has shown that this is not necessarily the case and
y
p a test is being developed which will give an accurate indication of the change in
o
C skid resistance of a material with the passage of time and traffic. A minimum skid
d resistance value based on laboratory tests has been included in the standard.
lle A British Standard specification for solid glass beads has been published as
o
tr BS 6088 and glass beads used in road marking materials are now required to
n comply with that standard.
o
c The committee is considering the matter of the repeatability and reproducibility
n
U of the test methods contained in this standard but at present there is insuf ficient
,
2 data on which to base limits.
0
0 It has been assumed in the drafting of this British Standard that the execution of
2
, its provisions is entrusted to appropriately qualified and experienced people.
7
0 Purchasers ordering to this standard are advised to specify in their purchasing
y contract that the supplier operate a quality system in compliance with the
a
M appropriate Parts of BS 5750 to assure themselves that the products claimed to
, comply with this Part of BS 3262 consistently achieve the required levels of
m quality.
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ii © BSI 01-1999
BS 3262-1:1989

This standard was confirmed in November 1995 on publication of


amendment No. 1. The changes incorporated did not reflect a full review of the
standard, but were those felt necessary to maintain its currency for the
foreseeable future pending its withdrawal and supersession by European
Standards currently in course of preparation.
A British Standard does not purport to include all the necessary provisions of a
contract. Users of British Standards are responsible for their correct application.
Compliance with a British Standard does not of itself confer immunity
from legal obligations.

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: Summary of pages
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p This document comprises a front cover, an inside front cover, pages i to iv,
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C pages 1 to 14, an inside back cover and a back cover.
d This standard has been updated (see copyright date) and may have had
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s amendments incorporated. This will be indicated in the amendment table on
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e the inside front cover.
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© BSI 01-1999 iii
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iv blank
BS 3262-1:1989

1 Scope 2.4 Binding materials


This Part of BS 3262 specifies the requirements for 2.4.1
white, yellow and black thermoplastic road marking binder
materials and their constituents that are melted the thermoplastic resinous material (together with
and applied hot to road surfaces, using screeded or any included oils or other thermoplastics) which
sprayed application, as thin superimposed layers for provides adhesion to the road surface and cohesion
centre lines, edge lines, pedestrian crossing stripes between the other components (i.e. filler, pigment,
and the like. It does not apply to thermoplastic aggregate and solid glass beads where specified)
materials intended to be inset into the road surface. 2.4.2
The marking material consists of an aggregate natural resin
which is light coloured except for black
thermoplastic material, pigment and extender, a member of the group of glassy, amorphous, organic
bound together with a thermoplastic resin, solids that are secreted by certain plants and insects
plasticized as necessary. Provision is made for and are insoluble in water but soluble in many
reflectorization using solid glass beads of a suitable organic solvents
grade complying with BS 6088 to improve the 2.4.3
visibility of road markings. synthetic resin
The information to be given and requested with the a synthetic product resembling in some ways
invitation to tender is listed in appendix A. natural resin
NOTE The titles of the publications referred to in this standard 2.4.4
are listed on the inside back cover. rosin
2 Definitions a specific kind of natural resin originating together
with other organic liquids in pine trees; there are
For the purposes of this Part of BS 3262 the two forms:
following definitions apply.
a) gum rosin. The natural resin which is
I 2.1 Aggregates obtained from the oleo-resin collected from living
S
B 2.1.1 trees.
) silica sand
(c
b) wood rosin. The natural resin which is
, a naturally occurring sand that consists of grains of obtained from the oleo-resin contained in dead
y
p substantially pure silica wood such as stumps.
o
C 2.1.2 2.5
d calcite reflectorization
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o a naturally occurring form of crystalline calcium the use of solid glass beads complying with BS 6088
tr carbonate in road marking materials
n
o 2.6
c 2.1.3
n quartz luminance factor
U
, a naturally occurring form of crystalline silica the ratio of the luminance of a non-luminous body,
2
0 under specified conditions of illumination and
0 2.1.4
2 calcined flint
observation, to the luminance of a perfect diffuser
, receiving the same illumination
7
0 a prepared material made by heating pure flints to
y 2.7
a
a sufficiently high temperature for change to the
maximum application temperature
M crystalline state to occur with an accompanying
, change in colour from black to white the maximum temperature at which the material
m can be maintained for at least 6 h in an open-topped
a 2.2
h
pigment
melting-machine or open-topped
P application-machine with constant agitation by an
a a fine powder added primarily to impart colour to
g efficient stirring device, without serious
N the mixture degradation or discoloration occurring
:
y 2.3 2.8
p
o extender maximum safe heating temperature
C
d powder added to assist the dispersion of the pigment the temperature above which the material is not to
e and impart body to the mixture be heated at any time
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© BSI 01-1999 1
BS 3262-1:1989

3 Aggregate 6.1 Solid glass beads to be incorporated in marking


materials prior to application to road surfaces shall
For white or yellow thermoplastic, the aggregate comply with the class A requirements of BS 6088.
shall consist of light-coloured silica sand, calcite,
quartz or calcined flint. For black thermoplastic, 6.2 Solid glass beads for additional surface
calcined bauxite or other dark coloured aggregate reflectorization shall comply with the class B
may be used as all or part of the aggregate. requirements of BS 6088.
NOTE Figure 1 illustrates the roundness requirement for
4 Pigment class A beads specified in BS 6088.

White pigment material shall either consist of 7 Composition of marking material


titanium dioxide type A (anatase) or type R (rutile) NOTE For products where the nominal size of glass beads has
complying with BS 1851. been increased for the improvement of wet night visibility, the
The lead chromate content of the road marking requirements for gradation do not apply.
material shall not exceed 5 % by mass. 7.1 When samples of the marking material taken in
For black material, carbon black or a similar accordance with appendix B are tested in
suitable pigment shall be used and the pigment may accordance with appendices C and D, the
be predispersed. proportions of the constituents of the mixture
obtained by the analysis shall be in accordance
NOTE There is no requirement for the composition of yellow
pigment material. A suitable yellow pigment should be with Table 1.
substituted for all or part of the titanium dioxide. 7.2 When tested in accordance with appendix D, the
grading of the aggregate, pigment, extender and,
5 Binder where specified, solid glass beads in the marking
The binder shall comprise plasticized synthetic material, sampled in accordance with appendix B,
resin, plasticized natural resins or rosins. shall be as follows:
a) 100 % by mass passes a 2.80 mm BS 410 test
6 Reflectorization sieve;
I NOTE Reflectorization of products with improved wet night b) 65 % to 95 % by mass passes a 600 µm BS 410
S visibility may necessitate the use of large diameter glass beads in test sieve.
B which case the gradation requirements of BS 6088 do not apply.
) For products where improved wet night visibility is required,
(c glass beads of size 1 mm to 5 mm but otherwise complying with
,
y the requirements of BS 6088 may be specified and substituted for
p part or all of the incorporated and surface applied glass beads.
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n Figure 1 — Solid glass beads
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2 © BSI 01-1999
BS 3262-1:1989

Table 1 — Proportions of constituents of 8.2.2 Yellow material


marking material (see note) 8.2.2.1 Yellow marking material sampled “as
Constituent(s) Percentage by mass delivered”. When tested in accordance with
of total mixture
appendix F the luminance factor of yellow marking
% material sampled “as delivered” in accordance with
Binder (resin and oil) 20 ± 2 appendix B, shall be not less than 50.
Solid glass beadsa 20 min.b 8.2.2.2 Yellow marking material re-melted for use.
When tested in accordance with appendix F the
Aggregate together with 80 ± 2 luminance factor of yellow marking material
pigment, extender and solid sampled after re-melting for use in accordance with
glass beadsa appendix B, shall be not less than 45.
NOTE Black material is to be non-reflectorized and the binder
is to be 19 ± 3 % by mass of the total mixture. 8.2.3 Black marking material re-melted for use.
a Where specified.
When tested in accordance with appendix F the
b At least 20 % by mass is to be maintained even in the case of
luminance factor of black marking material,
material to which solid glass beads are to be surface applied by sampled after re-melting for use in accordance with
pressure or by gravity (see note 2 to D.4.3) appendix B, shall be not greater than 10.
8.3 Heat stability
8 Properties of marking material 8.3.1 White marking material. When tested in
NOTE Whilst it is common for yellow materials used for accordance with appendix G the luminance factor of
pavement marking to be an approximate match to colour no. 353 white marking material sampled “as delivered” or
Lemon of BS 381C:1980, the Department of Transport permits
the use of other yellows (e.g. colour nos. 310 Primrose and 355 after re-melting for use in accordance with
Deep Cream) in certain environmentally sensitive areas. appendix B, shall be not less than 65.
8.1 Softening point 8.3.2 Yellow marking material. When tested in
The softening point of the thermoplastic material, accordance with appendix G the luminance factor of
when measured in accordance with appendix E on yellow marking material, sampled “as delivered” or
I samples taken and prepared in accordance with after re-melting for use in accordance with
S appendix B, shall be not less than 45.
B appendix B, shall be at a temperature of not less
) than 65 °C. 8.4 Flow resistance
(c
, 8.2 Luminance When tested in accordance with appendix H the flow
y
p resistance, measured as the mean slump, of white or
o NOTE The measurement of the luminance factor on site may be
C acceptable for normal purposes but is deprecated for use as a yellow marking material, sampled “as delivered” or
d reference method. The surface texture of the markings and after re-melting for use in accordance with
lle irregularity in the substrate can affect the results; the rougher appendix B, shall be not more than 25 %.
o the surface, the lower the results obtained.
tr It is, however, permissible to take measurements of the 8.5 Skid resistance
n luminance factor on the underside of samples, of the dimensions
o given in appendix F, which have been cast directly from material When tested in accordance with appendix J the skid
c
n from the outlet of the melter or the laying a pparatus. The method resistance of white or yellow marking material
U of casting and test procedure should be as described in sampled “as delivered” or after re-melting for use in
, appendix F.
2 accordance with appendix B shall be not less
0 8.2.1 White material
0 than 45 and for black material it shall be not less
2
, 8.2.1.1 White marking material sampled “as than 55.
7 delivered”. When tested in accordance with
0 NOTE The skid resistance of a marking material is not a fixed
y appendix F the luminance factor of white marking property for any given formulation. For a new marking it may
a material, sampled “as delivered” in accordance with vary considerably according to the temperature at which it is laid
M and it will also vary throughout its life according to conditions
, appendix B, shall be not less than 70. such as traffic and weather.
m 8.2.1.2 White marking material re-melted for use. If extremely high skid resistance is an essential requirement,
a special aggregates such as calcined bauxite or fused alumina may
h When tested in accordance with appendix F the
P be necessary in the formulation and this should be subject to
a
luminance factor of white marking material, special prior arrangements between the purchaser and the
g sampled after re-melting for use in accordance with supplier.
N appendix B shall be not less than 65.
:
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p
o 9 Containers1) contents from contamination. Each container shall
C contain not less than 20 kg and not more
d The thermoplastic road marking materials shall be than 110 kg of material.
e kept in containers made of material which does not
s
n contaminate the contents, and which protects the
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© BSI 01-1999 3
BS 3262-1:1989

10 Marking d) the number and date of this British Standard,


i.e. BS 3262-1:19892);
Each container shall be clearly and indelibly
marked with the following information. e) whether reflectorized;
a) the name, trade mark or other means of f) colour (white, yellow or black);
identification of the manufacturer; g) chemical description and type of resin;
b) batch number; h) maximum application temperature and
c) date of manufacture; maximum safe heating temperature;
i) the relative density;
j) if applicable, the class of its contents
(see BS 3262-2);
k) if applicable, a warning about the use of lead
pigment (see Figure 3, appendix K).

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o 1) See BS 1133.
C 2) Marking BS 3262-1:1989 on or in relation to a product represents a manufacturer’s declaration of conformity, i.e. a claim by or
d on behalf of the manufacturer that the product meets the requirements of the standard. The accuracy of the claim is therefore
e
s solely the responsibility of the person making the claim. Such a declaration is not to be confused with third party certification of
n conformity, which may also be desirable.
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4 © BSI 01-1999
BS 3262-1:1989

Appendix A Guidance on information B.2 Sampling


to be given and requested with B.2.1 Sampling before re-melting for use
invitation to tender B.2.1.1 Powdered material. Select three bags at
The following information should be given by the random of the material, each bag bearing the same
purchaser with the invitation to tender: batch number. Divide each bag separately using a
riffle box having a maximum aperture of 50 mm to
a) the colour of the marking material (i.e. white, obtain three samples each having a mass of
yellow or black); approximately 4 kg. Combine the three 4 kg
b) the chemical description and type of resin samples and clearly label the combined sample with
(see clause 5); the date and batch number from the bags together
c) whether the material is required to be with the grade name, source of sample and any
reflectorized (see clause 6); other relevant information. Keep half the sample in
d) whether additional surface reflectorization is case of dispute.
required (see 6.2); B.2.1.2 Thermoplastic compound. Select at random
e) whether a tack coat is to be used three containers of the thermoplastic compound.
(see clause 3 of BS 3262-3:1989); Break up the material from all three containers and
discard any pieces that by visual examination are
f) the method by which the material is to be not uniform in texture and colour. Take a portion of
applied to the road surface (i.e. screed or spray); not less than 4 kg from the material near the centre
g) whether the material is to be supplied only or of each of the three containers and combine these
supplied and laid in accordance with BS 3262-3; portions in a clean container clearly labelled with
h) details of any samples of the material required the relevant details, e.g. supplier, batch number,
for testing. type and date. Do not apply heat at any stage of the
The following information should be requested from sampling process.
the manufacturer by the purchaser: B.2.2 Sampling of re-melted mixture prepared
1) maximum application temperature and for use
I
S maximum safe heating temperature; Take three portions, each having a mass of not less
B
) 2) the temperature range for apparatus and than 4 kg, from the outlet of a preheater or laying
(c method of laying to be used. apparatus, discarding the first and last 5 % of the
,
y charge. Combine the three portions in a clean
p container clearly labelled with the contractor’s
o Appendix B Sampling and preparation
C
of specimens name, type of material, site and date. Do not apply
d heat at any stage of the sampling process once the
lle material has issued from the melting or laying
o B.1 General
tr apparatus. Record the temperature of the material
n This appendix describes the procedure for preparing at the time of sampling. Keep half the sample in
o
c specimens used in the methods of test described in case of dispute.
n
U appendices C to K inclusive. NOTE Because black material may be a two part system, it is
, For the purposes of carrying out the tests given in essential that samples be taken from the pre-heater.
2
0 this standard it is essential that adequate and B.2.3 Certificate of sampling
0
2 representative samples be taken in accordance with B.2.3.1 General. A record shall be prepared at the
,
7 this appendix. time of sampling. The information shall be recorded
0
y Marking material shall be sampled in accordance in the form shown in B.2.3.2 and a copy shall
a with B.2.1 if samples are to be taken at the accompany each laboratory sample.
M manufacturer’s plant or are to be taken of the “as
, B.2.3.2 Typical certificate of sampling. The
m delivered” materials, or with B.2.2 if samples are to following information should be given on the
a be taken of the re-melted mixture prepared for use.
h certificate:
P NOTE 1 Sampling from a preheater is the preferred source for
a samples as the greater number of bags in the preheater a) job or contract;
g compensates for lack of uniformity in the mix.
N b) name of contractors;
: NOTE 2 Where the manufacturer recommends that the bag in
y which the material is contained does not need to be removed no c) location where sample was taken
p allowance should be made for the presence or absence of the bag (where possible);
o
C in the determination of the constituents of the mix.
d) contractor’s vehicle number;
d
e
s
e) required specification;
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© BSI 01-1999 5
BS 3262-1:1989

f) method of sampling (i.e. B.2.1.1, B.2.1.2 B.3.2.2 If the softening point of the material is not
or B.2.2); known take a sample of approximately 1 kg from the
g) date when sample was taken; combined sample (see B.2.1.1) and determine the
h) data from container: softening point in accordance with appendix E.
When preparing specimens heat until homogeneous
1) identity of manufacturer; and do not exceed the manufacturer’s safe heating
2) batch number; temperature.
3) whether reflectorized; NOTE If subsequent determination of the softening point
(i.e. after preparing in accordance with B.4) reveals that the
4) colour; value is more than 10 °C from the value found in B.3.2.2, then
5) chemical description and type of resin; the procedure in B.3.2.3 should be repeated with a fresh 6 kg
sample, using the revised softening point value.
6) maximum application and maximum safe B.3.2.3 Preheat the oven to a temperature of
heating temperatures; (S + 70) ± 10 °C, where S is the softening point, and
i) where the material was riffled (B.2.1.1) or place the combined sample from B.2.1.1, in one or
broken up (B.2.1.2), where applicable (e.g. on site two containers, into the oven. After 20 min and
or in the laboratory); subsequently at 10 min to 15 min intervals remove
j) type of container used and approximate weight the sample from the oven, quickly stir thoroughly
of sample taken; with a palette knife, measure the temperature, and
k) where the remainder of the materials is being replace the sample in the oven. When the
kept; temperature of the sample reaches (S + 50) ± 5 °C,
pour the material on to a suitable release surface.
l) name of sampler (block capitals); The time from commencement of heating to pouring
m) signature of sampler; shall not exceed two hours.
n) signature of contractor’s representative. B.3.2.4 If a sample is not homogeneous at
(S + 50) ± 5 °C raise the oven temperature to
B.3 Consolidation of sample (S + 120) ± 10 °C. Continue to remove the sample
I B.3.1 Apparatus at 10 min to 15 min intervals and stir and measure
S temperature as in B.3.2.3. When the sample is
B B.3.1.1 Clean heat resistant glass or metal
) homogeneous pour it on to a suitable release
(c
containers. surface.
, NOTE Suitable metal containers are new 2½ litre lever lid
y paint tins. B.3.2.5 Report the temperature at pouring and the
p
o B.3.1.2 Oven, of a capacity to hold at least two of the
time from first commencing heating to pouring.
C
d above containers. The oven shall be capable of B.3.3 Procedure for block or re-melted material
lle heating to 200 °C within two hours the two The samples obtained in B.2.1.2 and B.2.2 need no
o containers plus at least 1 kg of material and shall consolidation and further preparation shall be in
tr
n also be capable of holding a preset temperature to accordance with B.4.
o an accuracy of ± 5 °C.
c
n NOTE A short temperature recovery time is beneficial. B.4 Preparation of specimens
U
, B.3.1.3 Electronic thermometer, with a fast response
2 B.4.1 Apparatus
0 immersion probe accurate to ± 1 °C. Alternatively a
0 The apparatus shall be as specified in B.3.1 except
2 mercury-in-glass thermometer of the same accuracy
, may be used. that the clean heat resistant containers shall be of
7 sufficient size to prepare the size of specimens
0
y B.3.2 Procedure for powdered material required.
a
M
B.3.2.1If the softening point of the material is B.4.2 Procedure
, known from past results proceed to B.3.2.3.
m B.4.2.1 Take the block or re-melted sample from B.2
a NOTE If subsequent determination of the softening point
h (i.e. after preparing in accordance with B.4) reveals that the or B.3 and, without the application of heat, prepare
P value is more than 10 °C from the value taken then the procedure a subsample by breaking a sufficient number of
a in B.3.2.3 should be repeated with a fresh 6 kg sample using the pieces of material, each weighing not more
g revised softening point.
N than 50 g, from various parts of the sample,
: allowing for a small excess for wastage.
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6 © BSI 01-1999
BS 3262-1:1989

B.4.2.2 Follow the procedure described in B.3.2.3, The tubes shall be closed with caps to prevent loss of
except that the time from commencement of heating solvent during centrifuging.
to pouring shall not exceed one hour. Stir NOTE 1 A typical centrifuge suitable for this method carries
thoroughly immediately before pouring the two or more buckets fitted with centrifuge tubes of
appropriate specimens for testing. between 50 mL and 100 mL capacity.
NOTE 2 It is strongly recommended that the speed of rotation
NOTE The softening point should always be determined should be verified regularly to ensure that the centrifuge
(see note to B.3.2.1 and B.3.2.2). An exception can be made when maintains its performance at all times. The centrifuge should be
samples from the same source are being tested very frequently or maintained in accordance with appendix B of BS 4402:1969.
when more than one sample has been ta ken from the same batch.
The filtration apparatus comprises a metal bottle as
Appendix C Determination of binder specified in C.2.1.1, a porous filter thimble, tubing
content
and a 50 mL burette. The porous filter is of
porcelain, alumina or similar material, 90 mm long
C.1 General
by 20 mm diameter and of up to 4 µm pore diameter.
The filter is closed by sealing in, to within 5 mm of
C.1.1 This appendix describes three methods for the bottom, a length of metal tubing,
determining the binder content of thermoplastic approximately 300 mm long by 5 mm bore, that
road marking materials sampled in accordance with passes through a supporting ring of cork or metal
appendix B. that is mounted just inside the open end of the filter.
a) an extraction bottle method using A cement paste composed of copper oxide powder,
dichloromethane (methylene chloride); prepared by the direct oxidation of copper wire, of
b) a hot extractor method using a suitable about 425 µm particle size, and phosphoric acid is
solvent; used to seal the joint. The joint is left to dry for a few
hours. Alternatively, a rubber stopper may be used.
c) an ignition method. Care has to be taken to ensure that the seal does not
C.1.2 Any of the methods listed in C.1.1 may be split the filter thimble.
used except that in the case of dispute C.2.1.5 Recovery apparatus, comprising a water
method C.1.1 c) shall be used for the binder content bath with an electric heater capable of maintaining
I determination and method C.1.1 a) for the
S boiling water in the bath throughout the recovery
B determination of glass bead content and grading. procedure, a flat-bottomed flask of 200 mL
)
(c
NOTE Some binders contain polymers and these may be or 250 mL capacity, a vacuum gauge, a vacuum
, difficult to dissolve. Complete solution can usually be ob tained by reservoir and a means of maintaining reduced
y prolonged exposure to the specified solvents ; in cases of difficulty
p the manufacturer of the product should be consulted. pressure, e.g. a filter pump.
o
C C.2.1.6 Balance, capable of weighing to within an
d C.2 Extraction bottle method accuracy of 0.005 g.
lle C.2.1 Apparatus
o C.2.2 Solvent
tr C.2.1.1 Metal bottle, having a capacity of
n Use dichloromethane (methylene chloride),
o
c
between 600 mL and 2 000 mL with a wide mouth complying with BS 1994.
n and suitable closures. WARNING. In appendix A of BS 1994:1953, the
U
, C.2.1.2 Rotating machine, which will rotate the requirements for the condenser includes asbestos
2 bottle about its longitudinal axis at a speed
0 board. The use of asbestos products is controlled by
0 of 20 ± 10 r/min. the Asbestos Regulations 1969, the Control of
2
, C.2.1.3 Volumetric flasks, of appropriate capacity, Asbestos at Work Regulations 1987 and the
7
0 e.g. 250 mL, 500 mL and 1 000 mL. approved Code of Practice relating to those
y Regulations.
a C.2.1.4 Centrifuge or filtration apparatus. The
M centrifuge shall comply with BS 4402 and be The Regulations require that any dust liberated
,
m
capable of developing an acceleration a during the handling and working of these products
a of 25 000 ± 100 m/s2 calculated in accordance with should be maintained at a low level. Adequate
h
P the following equation: methods exist to control levels of dust during such
a operations and these are detailed in the Control and
g a = 1.097 n2 r × 10–5
N
Safety Guides issued by the Asbestos Research
: where Council.
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p
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C
d r is the radius (in mm) to the inside base of
e the tubes when rotating.
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© BSI 01-1999 7
BS 3262-1:1989

C.2.3 Procedure C.2.3.8 At the stage that relatively rapid reduction


C.2.3.1 Take a subsample of 100 g to 150 g as in pressure occurs, usually accompanied by
described in appendix B, break it into small pieces, frothing, when the bulk of the solvent has been
and weigh to an accuracy of 0.05 % of the total mass removed, reduce the pressure to 200 mbar
taken. in 1.5 min and maintain the pressure at 200 mbar
for a further 3.5 min.
C.2.3.2 Insert the pieces into the bottle and add
dichloro-methane, measured by means of C.2.3.9 Remove the flasks from the bath and admit
volumetric flasks, to give a solution of the binder air to the apparatus to increase the pressure to
having a concentration of about 3 %. atmospheric. Wipe each flask dry and disconnect it,
taking care to prevent the entry into the flasks of
C.2.3.3 Close the bottle and rotate it on the rotary any water that may have collected where the rubber
mixer for a minimum of 15 min, until a complete stopper joins the flask. Remove the last traces of
solution of the binder is obtained. solvent that remain in the flasks by a gentle current
C.2.3.4 Separate a portion of the binder solution of clean, oil and water free air.
from insoluble matter either by centrifuging C.2.3.10 Cool the flasks in a desiccator and weigh
for 20 min to 30 min in completely closed tubes, or them to the nearest 0.01 g. If the quantity of soluble
by means of the filtration apparatus using a dry, binder recovered in either flask lies outside the
binder free filter. Take care to minimize loss of limits 0.75 g and 1.25 g, repeat the recovery with
solvent during this separation. another portion of the solution having the volume
NOTE 1 If filtration is prolonged, owing to fine mineral matter suitably adjusted.
being present in the binder solution, inaccurate results may be
obtained and in this case centrifuging is essential. C.2.3.11 If the difference between the duplicate
NOTE 2 When the amount of binder in the sample is unknown, recoveries is greater than 0.02 g reject these results
it is advisable to recover the binder from one aliquot portion of and repeat the recovery of the binder in duplicate on
solution before proceeding with the duplicate recovery described
in C.2.3.6 to C.2.3.10 to ensure compliance with the mass further aliquot portions.
restrictions given in C.2.3.11. C.2.3.12 Note the results of the duplicate
C.2.3.5 Weigh two flat-bottomed flasks (see C.2.1.5) determinations in which the mass of binder
I to the nearest 0.01 g. recovered lies within the required limits.
S
B C.2.3.6 Measure from the burette a sufficient C.2.3.13 When the aggregate is required for a
) amount of the centrifuged or filtered solution into
(c
grading test or for analysis, filter the whole of the
, each flask to give a residue of 0.75 g to 1.25 g of solution remaining after determination of the
y
p binder after evaporation of the solvent. binder content. Use the funnel method described in
o NOTE An estimate of the volume of solution [aliquot portion, A BS 598-2, but with a No. 40 Whatman filter paper or
C
d
(in mL)] required is given by the following equation: equivalent or using a sintered glass Buchner funnel
lle A = B × 100
----------------------- (porosity No. 4) or a pressure filter.
o C×D
tr C.2.4 Calculation of results
n where
o C.2.4.1 Calculate the mean of the results obtained
c B is the total volume of solvent (in mL);
n C is the mass of sample (in g);
in C.2.3.11.
U C.2.4.2 Calculate the binder content C (% by mass)
, D is the estimated percentage of soluble binder in the
2 specimen. of the sample from the following equation:
0
0 C.2.3.7 Remove the solvent from the binder solution
2 C = 100
z
, by connecting each flask to the recovery apparatus. --------------zV
 -----  1 + -------
7 vm dv 
0 Immerse the flasks to approximately half their
y depth in the boiling water, and distil off the solvent where
a
M at atmospheric pressure or at a reduced pressure of
, not less than 600 mbar3). While the distillation is m is the mass of sample (in g);
m proceeding shake the flasks with a rotary motion so z is the average mass of binder recovered from
a
h that the binder is deposited in a thin layer on the the two aliquot portions (in g);
P
a
walls of the flasks. Do not allow pressure above V is the total volume of solvent (in mL);
g atmospheric to develop in the flask during the v is the volume of each aliquot portion (in mL);
N evaporation of the solvent.
: d is the relative density of the binder.
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8 © BSI 01-1999
BS 3262-1:1989

NOTE The density of resin/oil binders containing between 20 % C.3.3.5 Stop the refluxing and allow the apparatus
and 30 % of oil lies between 1.03 and 1.08, hence a figure of 1.05 to cool and drain. Remove the washed aggregate
may be assumed when the exact nature of the binder is not
known. with its container and dry at a temperature of
C.2.5 Test report
between 100 °C and 120 °C. Weigh the container
at 30 min intervals during drying. Continue drying
Report the binder content of the sample. until the difference between successive weighings
does not exceed 0.05 %. Note the final mass, m2.
C.3 Hot extractor method
C.3.3.6 Collect any fine material present in the
C.3.1 Apparatus solution at the end of the test by filtering the whole
C.3.1.1 Specimen container, cylindrical in shape of the solution through a suitable filter paper 5) or by
and made from brass or copper gauze with an centrifuging it. Weigh the insoluble matter, m3.
aperture size of between 1 mm and 2 mm. The C.3.3.7 Determine the mass of water collected, W,
diameter of the container shall be 44.5 mm and its by weighing the water collected in the reflex
depth shall be 44.5 mm and it shall be capable of condenser (see C.3.1.3).
being suspended by wire hooks from the cork of the C.3.4 Calculation of results
conical flask (see C.3.1.2).
C.3.1.2 Conical flask, made of heat resistant glass
Calculate the binder content C (% by mass) of the
sample from the following equation:
and of 750 mL capacity.
C.3.1.3 Graduated receiver, of suitable size, m1 – ( m2 + W + m3 )
C = 100 × -----------------------------------------------------------
complying with BS 756, and fitted with a suitable m1 – W
reflux condenser.
where
C.3.1.4 Heating arrangement, comprising either a
laboratory gas burner and tripod or other suitable m1 is the mass of sample before drying (in g);
form of electrical heating arrangement.
m2 is the mass of recovered aggregate in
C.3.1.5 Drying oven, ventilated and capable of
cylindrical container (in g);
I maintaining temperatures of 120 ± 50 °C.
S W is the mass of water collected (in g);
C.3.1.6 Desiccator, containing self-indicating silica
B m3 is the mass of residue obtained on filtering
) gel.
(c or centrifuging the solution (in g).
, C.3.1.7 Balance, capable of weighing to an accuracy
y of 0.005 g. C.3.5 Test report
p
o
C C.3.2 Solvent Report the binder content of the sample.
d Use any solvent which dissolves the entire binder
lle component. C.4 Ignition method
o
tr C.3.3 Procedure C.4.1 Apparatus
n
o C.3.3.1 Take a subsample of about 30 g as described C.4.1.1 Two crucibles, made of porcelain or other
c
n in appendix B. suitable material, having a capacity of 30 mL
U to 50 mL.
2
, C.3.3.2 Fit a filter paper4) into the cylindrical
0 container to form a complete lining and dry the C.4.1.2 Electric muffle furnace, with a temperature
0 range of up to 800 °C and capable of being controlled
2 whole at a temperature of 110 ± 10 °C. Cool the
, container in a desiccator and weigh. to within ± 25 °C.
7
0 NOTE A muffle furnace with an internal volume of 2.4 L and a
y
C.3.3.3 Carefully place the sample in the lined maximum power rating of 1.5 kW is suitable.
a container and weigh the whole to the nearest 0.05 % C.4.1.3 Desiccator, containing silica gel or other
M of the mass taken, m1. Carry out the weighing
,
operations involving the dried filter paper as rapidly suitable drying agent.
m
a as possible to prevent undue absorption of moisture C.4.1.4 Balance, capable of weighing to an accuracy
h of 0.001 g.
P from the atmosphere.
a C.3.3.4 Assemble the apparatus with 200 mL of
g
N solvent in the flask and reflux the solvent until the
: liquid running from the basket is free from binder.
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e 4) A Whatman No. 1 filter paper or equiv alent.
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n 5) A Whatman No. 5 filter paper or equiv alent.
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© BSI 01-1999 9
BS 3262-1:1989

C.4.2 Procedure D.3.2 Carry out the grading test using 2.80 mm
C.4.2.1 Take a subsample of material prepared in and 600 µm test sieves in accordance with the
accordance with appendix B and cast a slab method specified in BS 812-103. If the glass bead
approximately 100 mm in diameter and 10 mm content is to be determined use a 425 µm test sieve
thick on a clean, flat silicone rubber mould. also.
C.4.2.2 Allow the material to cool to room D.3.3 Report the mass passing each sieve as a
temperature. percentage of the combined mass of the aggregate,
pigment and extender and (where present) glass
C.4.2.3 Break the material into small pieces and beads.
weigh to an accuracy of 0.01 g duplicate specimens,
each of approximately 10 g, into a pre-weighed dry D.4 Determination of glass bead content
crucible.
D.4.1 Apparatus
C.4.2.4 Place the weighed specimens contained in
the crucibles in the centre of the muffle furnace and D.4.1.1 Metal tray, of approximate
ignite for a minimum of 1 h at a temperature dimensions 150 mm × 355 mm inclined at an angle
of 500 °C to constant mass. Do not heat the of 5 ± 1° to the horizontal.
specimens to a temperature in excess of 550 °C to D.4.1.2 Brush, small and soft.
avoid decomposition of any inorganic carbonates. D.4.2 Method
C.4.2.5 Cool the specimens in a desiccator after
ignition and re-weigh to an accuracy of 0.01 g. Take all the material obtained in D.3.2, place
increments of 5 g to 10 g on the upper end of the tray
C.4.3 Calculation and expression of results and gently brush the material until all the glass
Calculate the binder content from the loss in mass beads have been moved to the bottom of the tray.
and express as a percentage of the original sample D.4.3 Calculation and expression of results
mass. Report the total mass of the round glass beads
C.4.4 Test report collected as a percentage of the mass of the original
I Report the binder content to one decimal place as sample of thermoplastic material × 100/70.
S the mean of the results of the duplicate samples. If NOTE 1 The accurate determination of the proportion of glass
B beads in the mixture can be complicated by the chemical
) however the difference between the results is composition and relative density of the materials in it. The
(c greater than 0.3 % absolute repeat the binder method given above is the simplest and although rather tedious
,
y content determination. does give quite accurate results.
p NOTE 2 The intention of this standard is that a minimum
o
C Appendix D Determination of the of 20 % glass beads complying with BS 6088 should be
d incorporated in the mix at the time of manufacture.
lle
grading of constituents and glass bead NOTE 3 An alternative method for determining glass bead
o content content is to use a roundometer as described in BS 6088.
tr
n Appendix E Determination of
o D.1 General
c
n softening point
U This appendix describes the methods for
, determining the grading of the constituents and the
2 E.1 Procedure
0 glass bead content of marking materials sampled in
0 accordance with appendix B for the whole of the Determine the softening point of two specimens of
2
, material obtained as described in C.2 the material, obtained in accordance with
7
0 (see C.2.3.1 and C.2.3.2). appendix B, by the ring and ball method described
y in BS 2000-58 except that the material shall not be
a
M D.2 Apparatus sieved through a 300 µm sieve and shall be heated
,
2.80 mm, 600 µm and 425 µm test sieves complying as described in appendix B.
m
h
a with BS 410 shall be used. E.2 Expression of results
P
a D.3 Determination of grading of constituents Report the mean value of the results obtained to the
g nearest 1 °C.
N D.3.1 Ignite the filter paper and thoroughly mix the
: ash with the main bulk of the aggregate.
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10 © BSI 01-1999
BS 3262-1:1989

Appendix F Determination of F.4 Test procedure


luminance factor F.4.1 Take material prepared in accordance with
appendix B and cast a slab approximately 100 mm
F.1 General in diameter at least 10 mm thick on a clean, flat
This appendix describes methods for determining silicone rubber mould.
the luminance factor of marking materials sampled NOTE For routine purposes, specimens may be cast on either
in accordance with appendix B. The luminance a flat, smooth metal sheet having a permanent re lease coating of
polytetra-fluoroethylene (PTFE) or a clean, flat, smooth metal
factor shall be that for a CIE standard observer 6) sheet having a light coating of glycerol. However, the silicone
under CIE illuminant “C” at 45° to the surface with rubber mould is to be used for referee purposes. If, after having
viewing at right-angles to the surface. been tested, the specimen is to be kept for further measurement,
it should be returned to its mould and stored at low temperat ure,
preferably in a refrigerator, in order to avoid distortion. Provided
F.2 Apparatus7) the cast face of the specimen is used for measurement, the
F.2.1 General. The apparatus for comparison of
presence of solid glass beads in the material is unlikely to affect
its luminance.
materials under test with calibrated reference F.4.2 Allow the specimen to cool to room
panels shall consist essentially of a light source
arranged at an angle of 45° to the specimen and a temperature and then remove it from the mould and
photo-detector positioned to view the specimen at immediately measure the reflectance value of the
right angles. cast face and record the value obtained.
F.4.3 Repeat the measurement on two different
F.2.2 Light source. The light source shall be CIE
standard source “C”6) with an international colour parts of the specimen and note the values obtained.
temperature of 6 774 ± 200 °K representing average F.5 Expression of results
daylight viewing.
Calculate the mean of the three values obtained to
the nearest unit and record the luminance factor of
F.2.3 Filtered photo-detector. The filter shall be CIE the specimen.
type “y”6).
I NOTE This is a separate filter to that used for conversion of “A” Appendix G Determination of heat
S to “C” source illumination.
B stability
)
(c
, F.3 Calibrated reference panels G.1 General
y
p This appendix describes a method for determining
o F.3.1 General
C the heat stability of road marking materials
d Calibrate the apparatus used for measuring sampled in accordance with appendix B.
lle luminance factors using calibrated panels with “Y”
o luminance factors traceable to national standards.
tr G.2 Apparatus
n F.3.2 White materials
o G.2.1 Oil bath, capable of maintaining
c
n For white materials, calibrate using a panel having temperatures of up to 200 °C to within ± 2 °C.
U
,
a CIE “Y” luminance factor6) in the range of 65 % G.2.2 Beaker, made of heat resistant glass with a
2 to 95 %. capacity of 250 mL and having nominal
0
0 F.3.3 Yellow materials dimensions 110 mm high and 65 mm diameter.
2
, For yellow materials calibrate using a panel yellow
7
0 in colour approximating to colour no. 353 of
y
a BS 381C:1988 and having a CIE “Y” luminance
M factor within the range 50 % to 70 %.
,
m
a
h
P
a
g
N
:
y
p
o 6) As defined in the proceedings of the 8th session of t he Commission Internationale de L’Éclairag e (CIE), Paris 1931.
C Publications available from the National Illumination Committee of Great Britain, c/o The Library, Thorn Lighting Ltd., Great
d Cambridge Road, Enfield, Middlesex EN1 1UL.
e 7) For information on the availability of suitable apparatus apply to Enquiries Section, BSI, Linford Wood,
s
n Milton Keynes MK14 6LE enclosing a stamped addressed envelope for reply.
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© BSI 01-1999 11
BS 3262-1:1989

G.2.3 Paddle stirrer, electrically driven and H.2.3 Measure and record the height of the cone
controlled to rotate at 150 ± 10 r/min. The shaft of nearest millimetre.
the stirrer is a 6.5 mm diameter rod of suitable H.2.4 Measure and record the height of the cone
length to fit the stirrer motor, fitted with a single following the 48 h conditioning period.
blade paddle of 40 ± 0.5 mm length, 30 ± 0.5 mm
depth and 1.5 ± 0.5 mm thickness. H.3 Expression of results

G.3 Procedure Calculate the decrease in height of the two


specimens as a percentage and report the average of
G.3.1 Accurately weigh a specimen of the material the two percentages to the nearest 1 % as the mean
prepared in accordance with appendix B of mass slump
approximately 250 g and place it in the beaker. Appendix I

G.3.2 Control the temperature of the oil bath to Appendix J Determination of skid
within ± 2 °C, at 200 °C or the maximum application resistance
temperature whichever is the lower.
G.3.3 Immerse the beaker in the heated oil bath so J.1 General
that the surface of the sample, when molten, will be
below that of the oil. This appendix describes a method for determining
the skid resistance of marking materials sampled as
G.3.4 When the sample is molten, lower the stirrer described in appendix B.
to within 15 mm of the base of the beaker and
commence stirring. J.2 Apparatus
G.3.5 Maintain the test conditions for 6 h after J.2.1 Steel sheet, approximately 1.6 mm thick, at
which remove the beaker from the oil bath and pour least 150 mm wide and 850 mm long.
the contents on to a clean flat silicone rubber mould
(but see note to F.4.1). J.2.2 Screed box, as shown in Figure 2. The gap at
the base is 3 ± 0.1 mm when used for thermoplastic
G.3.6 When the material has cooled to room materials intended for screed application
I temperature remove it from the mould, invert it and and 1.5 ± 0.1 mm for spray applied thermoplastic
S measure the luminance factor in accordance with materials.
B appendix F.
) J.2.3 Portable skid resistance tester8), manufactured
(c
, G.4 Expression of results under licence to the design of the Transport and
y
p Road Research Laboratory (TRRL). The calibration
o Express the luminance factor to the nearest unit. of the tester shall be checked at least once a year 9).
C
d Appendix H Determination of flow
lle J.3 Procedure
o resistance J.3.1 From a sample of approximately 1 kg prepare
tr
n two specimens in accordance with appendix B.
o H.1 General
c J.3.2 Pour the material into the screed box, with the
n This appendix describes a method for determining
U screed box and steel sheet at a temperature
, the flow resistance of road marking materials of 20 ± 10 °C, and immediately draw the box at a
2
0 sampled in accordance with appendix B. steady speed of 37 ± 12 mm/s over the steel sheet to
0
2 give a coating approximately 100 mm wide and at
, H.2 Procedure
7 least 800 mm long.
0 H.2.1 Cast two conical specimens of the material,
y NOTE It is of great importance that the material is used at the
a prepared in accordance with appendix B, so that temperature specified in appendix B and that there is no delay in
M each has an angle of nominally 60° at its apex and a the screeding operation.
, J.3.3 Allow the screeded material to cool to room
m
vertical height of 100 ± 5 mm.
a H.2.2 After cooling and settling for 24 h remove the temperature and determine the skid resistance at
h three different parts of the screeded material,
P specimen from the mould and place it point upwards
a on a flat level surface in a room or box maintained excluding 150 mm from either end, using the skid
g resistance tester in accordance with the instructions
N at a temperature of 23 ± 2 °C for 48 h.
: supplied with the instrument.
y
p
o
C
d 8) Forinformation on the availability of suitable apparatus apply to Enquiries Section, BSI, Linford Wood, Milton Keynes
e MK14 61E enclosing a stamped addressed envelope for reply.
s
n 9) The calibration of the tester is carried out at The Test Centre, BSI, Maylands Avenue, Hemel Hempstead, Herts HP2 4SQ.
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12 © BSI 01-1999
BS 3262-1:1989

J.4 Expression of results Appendix K Recommended label


Report as the skid resistance of the material the warning about lead in thermoplastics
mean results of the three readings for the two If the thermoplastics material includes lead
specimens to the nearest whole number. pigment the warning label shown in Figure 3 should
be used on the container.

Figure 2 — Screed box

I
S
B
)
(c
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2
,
7
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: Figure 3 — Recommended label warning about lead in thermoplastics
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© BSI 01-1999 13
I
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B
)
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7
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14 blank
BS 3262-1:1989

Publications referred to

BS 381C, Specification for colours for identification, coding and special purposes.
BS 410, Specification for test sieves.
BS 598, Sampling and examination of bituminous mixtures for roads and other paved areas.
BS 598-2, Methods for analytical testing.
BS 756, Specification for Dean and Stark apparatus.
BS 812, Testing aggregates.
BS 812-103, Methods for determination of particle size distribution.
BS 1133, Packaging code.
BS 1851, Titanium dioxide pigments.
BS 1994, Dichloromethane (methylene chloride).
BS 2000, Methods of test for petroleum and its products.
BS 2000-58, Softening point of bitumen (ring and ball).
BS 3262, Hot applied thermoplastic road marking materials.
BS 3262-2, Specification for road performance.
BS 3262-3, Specification for application of material to road surfaces.
BS 4402, Specification for safety requirements for laboratory centrifuges.
BS 5750, Quality systems.
BS 6088, Specification for solid glass beads for use with road marking compounds an d for other industrial
uses.

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© BSI 01-1999
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BSI Ð British Standards Institution
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| BSI is the independent national body responsible for preparing British Standards. It
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| presents the UK view on standards in Europe and at the international level. It is
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| incorporated by Royal Charter.
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| Revisions
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| British Standards are updated by amendment or revision. Users of British Standards
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| should make sure that they possess the latest amendments or editions.
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| It is the constant aim of BSI to improve the quality of our products and services. We
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| would be grateful if anyone finding an inaccuracy or ambiguity while using this
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| British Standard would inform the Secretary of the technical committee responsible,
| the identity of which can be found on the inside front cover. Tel: 020 8996 9000.
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| Fax: 020 8996 7400.
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| BSI offers members an individual updating service called PLUS which ensures that
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| Buying standards
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| Orders for all BSI, international and foreign standards publications should be
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| In response to orders for international standards, it is BSI policy to supply the BSI
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| Information on standards
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Subscribing members of BSI are kept up to date with standards developments and
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d | Copyright
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o | Copyright subsists in all BSI publications. BSI also holds the copyright, in the UK, of
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| the publications of the international standardization bodies. Except as permitted
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o | under the Copyright, Designs and Patents Act 1988 no extract may be reproduced,
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a | If permission is granted, the terms may include royalty payments or a licensing
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| Tel: 020 8996 7070.
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