VAP 1 2 Vacuum Pump 10-2021 en
VAP 1 2 Vacuum Pump 10-2021 en
VAP 1 2 Vacuum Pump 10-2021 en
BINDER GmbH
Address: Post office box 102, 78502 Tuttlingen, Germany Phone: +49 7462 2005 0
Fax: +49 7462 2005 100 Internet: http://www.binder-world.com
E-mail: info@binder-world.com Service Hotline: +49 7462 2005 555
Service Fax: +49 7462 2005 93 555 Service E-Mail: customerservice@binder-world.com
Service Hotline USA: +1 866 885 9794 or +1 631 224 4340 x3
Service Hotline Asia Pacific: +852 390 705 04 or +852 390 705 03
Service Hotline Russia and CIS: +7 495 988 15 16
1. SAFETY .................................................................................................................. 4
1.1 Personnel Qualification ....................................................................................................................... 4
1.2 Operating manual ................................................................................................................................ 4
1.3 Legal considerations ........................................................................................................................... 4
1.4 Structure of the safety instructions ...................................................................................................... 5
1.4.1 Signal word panel ..................................................................................................................... 5
1.4.2 Safety alert symbol ................................................................................................................... 5
1.4.3 Pictograms ................................................................................................................................ 6
1.4.4 Word message panel structure ................................................................................................. 6
1.5 Localization / position of safety labels on the device .......................................................................... 7
1.6 Type plate............................................................................................................................................ 8
1.7 General safety instructions on installing and operating ...................................................................... 9
1.8 Intended use ..................................................................................................................................... 11
1.9 Foreseeable Misuse .......................................................................................................................... 12
1.10 Residual Risks .................................................................................................................................. 13
1.11 Operating instructions ....................................................................................................................... 14
1.12 Measures to prevent accidents ......................................................................................................... 15
2. DEVICE DESCRIPTION ....................................................................................... 16
2.1 Device overview ................................................................................................................................ 17
3. COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND
INSTALLATION.................................................................................................... 18
3.1 Scope of delivery ............................................................................................................................... 18
3.2 Unpacking, and checking the equipment .......................................................................................... 18
3.3 Assembly ........................................................................................................................................... 19
3.4 Guidelines for safe transportation ..................................................................................................... 20
3.5 Storage .............................................................................................................................................. 20
3.6 Location of installation and ambient conditions ................................................................................ 20
4. INSTALLATION AND CONNECTIONS ............................................................... 21
4.1 Vacuum connection ........................................................................................................................... 21
4.2 Electrical connection ......................................................................................................................... 23
5. START UP ............................................................................................................ 24
5.1 Turning on the device ........................................................................................................................ 24
5.2 Adjusting the gas ballast ................................................................................................................... 25
6. OPERATION......................................................................................................... 25
6.1 Daily inspection ................................................................................................................................. 25
6.2 Removing and emptying the condensate catchpot ........................................................................... 26
7. CLEANING AND DECONTAMINATION .............................................................. 26
7.1 Cleaning ............................................................................................................................................ 27
7.2 Decontamination / chemical disinfection of the device ..................................................................... 28
8. MAINTENANCE AND SERVICE, TROUBLESHOOTING, REPAIR, TESTING ... 29
8.1 General information, personnel qualification..................................................................................... 29
8.2 Maintenance intervals, service .......................................................................................................... 30
8.3 Simple troubleshooting...................................................................................................................... 30
8.4 Maintenance by the operator ............................................................................................................ 31
8.4.1 Replacing the form diaphragm, valves, and O-rings .............................................................. 32
8.4.2 Function test ........................................................................................................................... 34
8.5 Sending the device back to BINDER GmbH ..................................................................................... 34
1. Safety
The device must only be installed, tested, and started up by personnel qualified for assembly, startup, and
operation of the device. Qualified personnel are persons whose professional education, knowledge,
experience and knowledge of relevant standards allow them to assess, carry out, and identify any potential
hazards in the work assigned to them. They must have been trained and instructed, and be authorized, to
work on the device.
The device should only be operated by laboratory personnel especially trained for this purpose and familiar
with all precautionary measures required for working in a laboratory. Observe the national regulations on
minimum age of laboratory personnel.
This operating manual is part of the components of delivery. Always keep it handy for reference in the
vicinity of the device. If selling the unit, hand over the operating manual to the purchaser.
To avoid injuries and damage observe the safety instructions of the operating manual. Failure to follow
instructions and safety precautions can lead to significant risks.
DANGER
Dangers due to failure to observe the instructions and safety precautions.
Serious injuries and device damage. Risk of death.
Observe the safety instructions in this Operating Manual.
Follow the operating procedures in this Operating Manual.
Carefully read the complete operating instructions of the device prior to installing and
using the device.
Keep the operating manual for future reference
Make sure that all persons who use the device and its associated work equipment have
read and understood the Operating Manual.
This Operating Manual is supplemented and updated as needed. Always use the most recent version of
the Operating Manual. When in doubt, call the BINDER Service Hotline for information on the up-to-
dateness and validity of this Operating Manual.
This operating manual is for informational purposes only. It contains information for correct and safe
installing, start-up, operation, decommissioning, cleaning and maintenance of the product. Note: the
contents and the product described are subject to change without notice.
In this operating manual, the following safety definitions and symbols indicate dangerous situations
following the harmonization of ISO 3864-2 and ANSI Z535.6.
Depending on the probability of serious consequences, potential dangers are identified with a signal word,
the corresponding safety color, and if appropriate, the safety alert symbol.
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious
(irreversible) injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
(irreversible) injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor
(reversible) injury.
NOTICE
Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product
and/or its functions or of a property in its proximity.
Warning signs
Observe all other notes and information not necessarily emphasized in the same way, in order to avoid
disruptions that could result in direct or indirect injury or property damage.
Hot surface
Service label
Replace safety labels that are no longer legible. Contact BINDER service for these replacements.
Figure 2: Type plate (example: VAP 1 230 V 5013-0217) and position of on the pump
With regard to operating the devices and to the installation location, please observe the local and national
regulations relevant for your country (for Germany: DGUV guidelines 213-850 on safe working in
laboratories, issued by the employers’ liability insurance association).
BINDER GmbH is only responsible for the safety features of the device provided skilled electricians or
qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating
to device safety are replaced in the event of failure with original spare parts.
To operate the device, use only original BINDER accessories or accessories from third-party suppliers
authorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.
NOTICE
Danger of overheating due to lack of ventilation.
Damage to the device.
∅ Do NOT install the device in unventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
Observe the prescribed minimum distances when installing the pump (chap. 3.6)
DANGER
Danger of explosion due to combustible dusts or explosive mixtures in the vicinity
of the device.
Serious injury or death from burns and / or explosion pressure.
∅ Do NOT operate the device in potentially explosive areas.
KEEP combustible dust or air-solvent mixtures AWAY from the device.
DANGER
Danger of explosion due to aspirating flammable or explosive substances in the
device.
Serious injury or death from burns and / or explosion pressure.
∅ Make sure that NO gases and vapors which are combustible or explosive at working
temperature are aspirated.
∅ Make sure that NO combustible dust or air-solvent mixture will be in the inner chamber
of the vacuum drying oven.
Any solvent contained in gases and vapors must not be explosive or inflammable. I.e., irrespective of the
solvent concentration in the steam room, NO explosive mixture with air must form.
Familiarize yourself with any potential health risks caused by aspirated gases and vapors, the contained
moisture constituent. Take adequate measures to exclude such risks prior to putting the device into
operation.
The devices were produced in accordance with VDE regulations and were routinely tested in accordance
to VDE 0411-1 (IEC 61010-1).
During and after operation the motor housing becomes hot. Avoid touching the hot motor housing when
operating the pump, especially when using the on/off switch.
CAUTION
Danger of burning by touching hot areas during or after operation.
Burns.
∅ Do NOT touch the motor housing during and adjacent areas operation, especially when
using the on/off switch.
Following the instructions in this operating manual and conducting regular maintenance work
(chap. 8.2) are part of the intended use.
Any use of the devices that does not comply with the requirements specified in this Operating
Manual shall be considered improper use.
All applications must be within the specification (see Technical data, chap. 10.1 and indications on the type
plate, chap. 1.6).
Other applications than those described in this chapter are not approved.
Use
The diaphragm pumps VAP 1 and VAP 2 are suitable for extracting, conveying and compressing harmless
gases and vapors.
The diaphragm pumps are intended for:
• Creating vacuum
• Use in physical and chemical laboratories in trade or industry
• Use for vacuum filtration, vacuum distillation and vacuum drying as well as other applications in vacuum
technology
The devices are suitable for exact conditioning of harmless materials.
DANGER
Explosion or implosion hazard and danger of poisoning through the aspiration of
unsuitable gases and vapors.
Poisoning. Serious injury or death from burns and / or explosion pressure.
∅ Make sure that NO substance combustible or explosive at working temperature can be
aspirated.
∅ Make sure that NO explosive dust or air-solvent mixture can be aspirated.
∅ Make sure that NO substance can be aspirated, which could lead to release of toxic
gases.
WARNING
Danger of intoxication and infection through contamination of the device with toxic,
infectious or radioactive substances.
Damages to health.
Make sure that NO toxic, infectious or radioactive substances can be aspirated.
Take suitable protective measures when introducing and removing accidentally
aspirated toxic, infectious or radioactive material.
Solid particles in the aspirated medium impair the pumping action and can damage the pump.
NOTICE
Danger of mechanical damage and malfunctions due to the suction of solid
particles.
Damage to the device.
Prevent solid particles from entering the pump.
In case of foreseeable use of the device there is no risk for the user through the integration of the device
into systems or by special environmental or operating conditions in the sense of EN 61010-1:2010. For this,
the intended use of the device and all its connections must be observed.
Medical devices
The devices are not classified as medical devices as defined by the Medical Device Directive 93/42/EEC
and Regulation (EU) No 2017/745.
Due to the special demands of the Medical Device Directive (MDD), these devices are not
qualified to perform sterilization of medical devices as defined by the directive 93/42/EEC.
Personnel Requirements
Only trained personnel with knowledge of the Operating Manual can set up and install the device, start it
up, operate, clean, and take it out of operation. Service and repairs call for further technical requirements
(e.g. electrical know-how), as well as knowledge of the service manual.
Installation site requirements
The devices are designed for setting up inside a building (indoor use).
The requirements described in the Operating Manual for installation site and ambient conditions (Chap.
3.6) must be met.
Other applications than those described in chap. 1.8 are not approved.
This expressly includes the following misuses (the list is not exhaustive), which pose risks despite the
inherently safe construction and existing technical safety equipment:
• Non-observance of Operating Manual
• Non-observance of safety labels on the device
• Installation, startup, operation, maintenance and repair by untrained, insufficiently qualified, or
unauthorized personnel
The unavoidable design features of a device, as well as its proper field of application, can also pose risks,
even during correct operation. These residual risks include hazards which, despite the inherently safe
design, existing technical protective equipment, safety precautions and supplementary protective
measures, cannot be ruled out.
Messages on the device and in the Operating Manual warn of residual risks. The consequences of these
residual risks and the measures required to prevent them are listed in the Operating Manual. Moreover, the
operator must take measures to minimize hazards from unavoidable residual risks. This includes, in
particular, issuing operating instructions.
The following list summarizes the hazards against which this Operating Manual and the Service Manual
warn, and specifies protective measures at the appropriate spots:
Unpacking, Transport, Installation
• Sliding or tilting the device
• Setup of the device in unauthorized areas
• Installation of a damaged device
• Installation of a device with damaged power cord
• Inappropriate site of installation
• Missing protective conductor connection
Normal operation
• Assembly errors
• Contact with hot surfaces on the housing
Depending on the application and location of the device, the operator of the device must provide the
relevant information for safe operation of the device in a set of operating instructions.
Keep these operating instructions with the device at all times in a place where they are
clearly visible. They must be comprehensible and written in the language of the employees.
The operator of the device must observe the local and national regulations and take precautions to prevent
accidents.
The manufacturer took the following measures to prevent dangers:
• Indications on the type plate
See operating manual chap. 1.6.
• Operating manual
An operating manual is available for each device.
• Overtemperature monitoring
The device is equipped with a self-retaining thermal switch on the motor.
• Electrostatic charge
The interior parts are grounded.
The device is equipped with an IEC connector plug with a grounded plug. An electrical connection with
a protective conductor (operating mode S1: suitability for continuous operation) must be provided (chap.
4.2).
• Non-ionizing radiation
Non-ionizing radiation is not intentionally produced, but released only for technical reasons by electrical
equipment (e.g. electric motors, power cables, solenoids). If persons with active implants (e.g.
pacemakers, defibrillators) keep a safe distance (distance of field source to implant) of 30 cm, an
influence of these implants can be excluded with high probability.
• Protection against touchable surfaces
Tested according to EN ISO 13732-1:2008.
• Floors
See operating manual chap. 3.6 for correct installation
• Cleaning
See operating manual chap. 6.2.
Dust protective cap for small flange connection Protective sleeve for hose nozzle
DN 16 KF (suction side) (pressure side)
If you need to return the device, please use the original packing and observe the guidelines for safe lifting
and transportation (chap. 3.4).
For disposal of the transport packing, see chap. 9.1.
3.3 Assembly
Emission condenser
Fix the emission condenser with 2 fastening straps on the front bracket on the pump: Push the ends of the
straps together up to the maximum locking point so that the emission condenser is securely attached
Insert the pneumatic connection (PTFE tube with 2 angle adjustment screws) into the screw connection of
the pump as far as possible.
VAP 1 VAP 2
Figure 6: Assembling the pneumatic connection
Condensate catchpots
Put one of the condensate catchpots at the end of the emission condenser and fix it with a fork clamp
(conical ground clamp). Use the knurled screw to tighten the fork clamp until the end stop.
Put the other condensate catchpot to the connection adapter of the suction connection and fix it with a fork
clamp (conical ground clamp). Use the knurled screw to tighten the fork clamp until the end stop.
After operation, please observe the guidelines for temporary decommissioning (chap. 9.2).
You can order transport packing for moving or shipping purposes from BINDER service.
Ambient conditions
• Permissible ambient temperature range during transport: 10 °C / 14 °F to +60 °C / 140 °F.
• Permissible ambient humidity during transport: below 90 % r.h., non-condensing
3.5 Storage
Intermediate storage of the device is possible in a closed dry and low-dust room. Observe the guidelines
for temporary decommissioning (chap. 9.2).
Place the protective caps (chap. 3.1) on the suction and pressure connections. If they are no longer
available, another suitable protection can be used.
Ambient conditions
• Permissible ambient temperature range during storage: +5 °C / 41 °F to +40 °C / 104 °F.
• Permissible ambient humidity: below 90 % r.h., non-condensing.
When after storage in a cold location you transfer the device to its warmer installation site, condensation
may form. Before start-up, wait at least one hour until the device has attained ambient temperature and is
completely dry.
Set up the device on a flat, even surface, and in a well-ventilated, dry location and align it using a spirit
level. The site of installation must be capable of supporting the device’s weight (see technical data, chap.
10.1). The devices are designed for setting up inside a building (indoor use).
NOTICE
Danger of overheating due to lack of ventilation.
Damage to the device.
∅ Do NOT install the device in unventilated recesses.
Ensure sufficient ventilation for dispersal of the heat.
Observe the prescribed minimum distances when installing the device.
DANGER
Danger of explosion due to combustible dusts or explosive mixtures in the vicinity
of the device.
Serious injury or death from burns and / or explosion pressure.
∅ Do NOT operate the device in potentially explosive areas.
KEEP explosive dust or air-solvent mixtures AWAY from the vicinity of the device.
To establish the connection to the VD vacuum drying oven, BINDER recommends the VD connection kit
for VAP1-VAP2 (option, Art. no. 8012-1995).
NOTICE
Danger of damage due to exceeding the maximum permitted pressure.
Damage to the device.
Make sure that the maximum permissible pressure of 1 bar at the suction connection is
NOT exceeded.
Make sure that the overpressure generated at the pressure port does NOT exceed 1 bar.
The devices are supplied ready for connection. They come with an IEC connector plug.
DANGER
Electrical hazard due to missing protective conductor connection.
Deadly electric shock
Make sure that the device’s power plug and the power socket match and securely
connect the electrical protective conductors of the device and the house installation.
• Prior to connection and start-up, check the power supply voltage. Compare the values to the specified
data located on the device’s type plate (left device side, bottom right-hand, see chap. 1.6).
NOTICE
Danger of incorrect power supply voltage due to improper connection.
Damage to the device.
Check the power supply voltage before connection and start-up.
Compare the power supply voltage with the data indicated on the type plate.
• When connecting, please observe the regulations specified by the local electricity supply company as
well as the local or national electrical regulations (VDE directives for Germany). We recommend the use
of a residual current circuit breaker.
• Only use original connection cables from BINDER according to the above specification.
• Make sure that the connection cable is NOT damaged.
• Pollution degree (acc. to IEC 61010-1): 2
• Over-voltage category (acc. to IEC 61010-1): II
See also electrical data (chap. 10.1).
DANGER
Electrical hazard by high leakage current.
Deadly electric shock.
Earth connection is essential before connecting supply. Check socket before inserting
plug.
The diaphragm pump is supplied with operating mode S1 (continuous operation with constant load). Please
note the obligation for repeat tests according to EN 0105, EN 0702, and DGUV regulation 3 (for Germany)
on movable devices.
5. Start up
After establishing the hose connections and supply lines (chap. 4), turn on the device by its main power
switch (h).
When condensable vapors are aspirated, they can be compressed and condensed
via the saturation pressure. The gas ballast valve can be opened by turning the
adjustment cap (A), whereby ambient air is sucked in. Air flows into the suction
chamber in the suction line, prevents condensation and flushes out the pump. The
operation leads to an increase in the final pressure and the operating temperature.
(A)
(A) (A)
VAP 1 VAP 2
Figure 10: Rear view of VAP 1 / VAP 2 vacuum pump with position of the gas ballast valve
6. Operation
When operating with the VD vacuum drying oven the vacuum pump runs in continuous operation. The
pumps are delivered with operating mode S1 (continuous operation with constant load).
The VD vacuum drying oven controls the connected pump and thus reaches the vacuum set at the VD.
• Check the vacuum pump daily for unusual running noise and heat development on the pump surface.
• Check the electrical and vacuum connections every day.
• Check the filling level of the condensate catchpot every day and empty it as soon as necessary.
Check the level regularly. Empty the condensate catchpot at the latest when it is 75 % full. Safe emptying
must be guaranteed.
Proceeding:
Hold on to the glass flask. Unscrew the knurled screw and loosen the clamps.
When removing it, be careful not to spill the contents of the condensate catchpot. Wear protective clothing
and gloves if handling the condensed materials requires it.
After emptying, plug the condensate catchpot back in and fix it with a fork clamp (conical ground clamp).
Use the knurled screw to tighten the fork clamp until the end stop.
NOTICE
Danger of spilling the condensate catchpot if it is too full.
Damage of the device.
Always empty the condensate catchpot in time.
Wear protective clothing and gloves if required for handling the condensed substances.
DANGER
Electrical hazard by water entering the device.
Deadly electric shock.
∅ Do NOT spill water or cleaning agents over the inner and outer device surfaces.
∅ Do NOT put ANY cleaning aids (cloth or brush) into slots or openings on the device.
Before cleaning, turn off the device at the main power switch and disconnect the power
plug. Let the device cool down to ambient temperature.
Completely dry the device before turning it on again.
Disconnect the device from the power supply before cleaning. Disconnect the power plug.
The device must be kept clean. Thoroughly remove any residues of the charging material.
Wipe the surfaces with a moistened towel. In addition, you can use the following cleaning agents:
Exterior surfaces, Standard commercial cleaning detergents free from acid or halides.
motor housing Alcohol-based solutions.
Hoses, Standard commercial cleaning detergents free from acid or halides.
condensate catchpots We recommend using the neutral cleaning agent Art. No. 1002-0016.
Valves, pump head,
Acetone with a soft rag
Form diaphragm
Do not use cleaning agents that may cause a hazard due to reaction with components of the device or the
charging material. If there is doubt regarding the suitability of cleaning products, please contact BINDER
service.
We recommend using the neutral cleaning agent Art. No. 1002-0016 for thorough cleaning.
Any corrosive damage that may arise following use of other cleaning agents is excluded from
liability by BINDER GmbH.
Any corrosive damage caused by a lack of cleaning, is excluded from liability by BINDER
GmbH.
NOTICE
Danger of corrosion by using unsuitable cleaners.
Damage to the device.
∅ Do NOT use acidic or chlorine cleaning detergents.
∅ Do NOT use a neutral cleaning agent on zinc coated surfaces.
Soapsuds may contain chlorides and must therefore NOT be used for cleaning.
With every decontamination method, always use adequate personal safety controls. NEVER
use compressed air to clean pump parts, which come in contact with the medium.
The neutral cleaning agent may cause health problems in contact with skin and if ingested.
Follow the operating instructions and safety hints labeled on the bottle of the neutral
cleaning agent.
Recommended precautions: To protect the eyes use sealed protective goggles. Wear gloves. Suitable
protective gloves with full contact with media: butyl or nitrile rubber, penetration time >480 minutes.
The operator must ensure that proper decontamination is performed in case a contamination of the device
by hazardous substances has occurred.
Disconnect the device from the power supply prior to chemical decontamination. Disconnect the power
plug.
Do not use decontamination agents that may cause a hazard due to reaction with components of the device
or the charging material. If there is doubt regarding the suitability of cleaning products, please contact
BINDER service.
You can use the following disinfectants:
For chemical disinfection, we recommend using the disinfectant spray Art. No. 1002-0022.
Any corrosive damage that may arise following use of other disinfectants is excluded from
liability by BINDER GmbH.
With every decontamination method, always use adequate personal safety controls.
In case of contamination of the interior by biologically or chemically hazardous material, spray the device
with an appropriate disinfectant. Before start-up, the device must be absolutely dry and ventilated, as
explosive gases may form during the decontamination process. You can sterilize the condensate catchpot
in a sterilizer or autoclave
In case of eye contact, the disinfectant spray may cause eye damage due to chemical
burns. Follow the operating instructions and safety hints labeled on the bottle of the
disinfectant spray.
CAUTION
Danger of chemical burns through eye contact with the disinfectant
spray.
Eye damage. Environmental damage.
∅ Do NOT empty the disinfectant spray into drains.
Wear protective goggles.
The pump and connections must be checked daily during operation (chap. 6.1).
• Maintenance
See chap. 8.4.
• Simple troubleshooting
Chap. 8.3 describes troubleshooting by operating personnel. It does not require technical intervention
into the device, nor disassembly of device parts.
For personnel requirements please refer to chap. 1.1.
• Detailed troubleshooting
If errors cannot be identified with simple troubleshooting, further troubleshooting must be performed by
BINDER Service or by BINDER qualified service partners or technicians.
• Repair
Repair of the device can be performed by BINDER Service or by BINDER qualified service partners or
technicians.
After maintenance, the device must be tested prior to resuming operation.
• Electrical testing
To prevent the risk of electrical shock from the electrical equipment of the device, an annual repeat
inspection as well as a test prior to initial startup and prior to resuming operation after maintenance or
repair, are required. This test must meet the requirements of the competent public authorities. We
recommend testing under DIN VDE 0701-0702:2008.
WARNING
Danger of intoxication and infection through contamination of the device with toxic,
infectious or radioactive substances.
Damages to health.
Make sure that NO toxic, infectious or radioactive material has been aspirated.
Take suitable protective measures when removing accidentally aspirated toxic, infectious
or radioactive material as well as for any necessary decontamination of pump
components in contact with the medium.
DANGER
Electrical hazard during live maintenance work.
Deadly electric shock.
∅ The device must NOT become wet during operation or maintenance works.
∅ Do NOT remove the fixing sheet panel of the motor housing.
Before conducting maintenance work, turn off the device at the main power switch and
disconnect the power plug.
Make sure that any maintenance work will be conducted by licensed electricians or
experts authorized by BINDER.
Ensure regular maintenance work is performed at least once a year and that the legal requirements are
met regarding the qualifications of service personnel, scope of testing and documentation.
Defects and shortcomings can compromise the operational safety of the device and can lead to risks and
damage to equipment and persons. If there are is a technical fault or shortcoming, take the device out of
operation and inform BINDER Service. If you are not sure whether there is a technical fault, proceed
according to the following list. If you cannot clearly identify an error or there is a technical fault, please
contact BINDER Service.
Only carry out the work described here permitted for the operator. All other maintenance or
service work may only be carried out by the manufacturer or by authorized specialists.
WARNING
Danger of intoxication and infection through contamination of the device with toxic,
infectious or radioactive substances.
Damages to health.
During the use, the device may be contaminated with toxic or harmful substances
Prior to any service tasks a person in charge shall clean the device.
Do NOT service a device with sticking toxic or harmful substances
Based on a 5-day week and a daily operating time of 8 hours, we recommend an annual membrane change.
Depending on the application process, this change can also be determined earlier by the operator.
CAUTION
Risk of injuries by sharp edges on the rear panel.
Cuts.
Wear protective gloves when removing or installing the cover on the device rear
DANGER
Electrical hazard during live maintenance work.
Deadly electric shock.
Before conducting maintenance work, turn off the device at the main power switch and
disconnect the power plug.
Take all precautionary measures that a unit which is disconnected from the power supply
will not be inadvertently connected to the power supply.
The device must be live to perform some of the service tasks. In this case, a second
person must be present who is able to switch off the unit in case of emergency
NOTICE
Danger of leaks due to improper assembly.
Final pressure is not reached.
Make sure that the components are correctly inserted.
• Put on the heat dissipater (4) and tighten the four cylinder screws (3) symmetrically with a torque of 3 -
4 Nm
• Reconnect the hose connections (2) with the compression fitting (1).
• Connect a vacuum measuring device to the suction connection of the pump and measure the final
pressure. If it functions properly, this must correspond to the technical data after a maximum of one
minute.
• The pump must not generate any abnormal noises.
• Moving parts must not touch each other.
If you return a BINDER product to us for repair or any other reason, we will only accept the product upon
presentation of an authorization number (RMA number) that has previously been issued to you. An
authorization number will be issued after receiving your complaint either in writing or by telephone prior to
your sending the BINDER product back to us. The authorization number will be issued following receipt of
the information below:
• BINDER product type and serial number
• Date of purchase
• Name and address of the dealer from which you bought the BINDER product
• Exact description of the defect or fault
• Complete address, contact person and availability of that person
• Exact location of the BINDER product in your facility
• A contamination clearance certificate (chap. 12) must be faxed in advance
The authorization number must be applied to the packaging in such a way that it can be easily recognized
or be recorded clearly in the delivery documents.
For security reasons we cannot accept a device delivery if it does not carry an authorization
number.
9.2 Decommissioning
• Turn off the device at the main power switch (h) and disconnect it from the power supply (pull the power
plug).
• Empty the condensate catchpots.
• Remove the hose connections.
• Temporal decommissioning: See indications for appropriate storage, chap. 3.5.
• Final decommissioning: Dispose of the device as described in chap. 9.3 to 9.5.
• When restarting the device, please pay attention to the corresponding safety information.
According to Annex I of Directive 2012/19/EU of the European Parliament and of the Council on waste
electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control
instruments” (category 9) only intended for professional use“. They must not be disposed of at public
collecting points.
The devices bear the symbol for the marking of electrical and electronic equipment
manufactured / placed on the market in the EU after 13 August 2005 and be disposed of in
separate collection according to Directive 2012/19/EU on waste electrical and electronic
equipment (WEEE) and German national law for electrical and electronic equipment (Elektro-
und Elektronikgerätegesetz, ElektroG). WEEE marking: crossed-out wheeled bin with solid
bar under. A significant part of the materials must be recycled in order to protect the
environment.
At the end of the device’s service life, have the device disposed of according to the German national law
for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG from 20 October
2015, BGBl. I p. 1739) or contact BINDER service who will organize taking back and disposal of the device
according to the German national law for electrical and electronic equipment (Elektro- und
Elektronikgerätegesetz, ElektroG from 20 October 2015, BGBl. I p. 1739).
Certified companies disassemble waste (used) BINDER equipment in primary substances for recycling
according to Directive 2012/19/EU. The devices must be free from toxic, infectious or radioactive
substances in order to eliminate any health hazards to the employees of the recycling companies.
• Prior to handing the device over to a recycling company, it is the user’s responsibility that it
is free from toxic, infectious or radioactive substances.
• Prior to disposal, clean all introduced or residual toxic substances from the device.
• Prior to disposal, disinfect the device from all sources of infection. Be aware that sources of
infection may also be located outside the inner device.
• If you cannot safely remove all toxic substances and sources of infection from the device,
dispose of it as special waste according to national law.
• Fill out the contamination clearance certificate (chap. 12) and enclose it with the device.
WARNING
Danger of intoxication and infection through contamination of the device with toxic,
infectious or radioactive substances.
Damages to health.
∅ NEVER take a device contaminated with toxic substances or sources of infection for
recycling according to Directive 2012/19/EU.
Prior to disposal, remove all toxic substances and sources of infection from the device.
A device from which all toxic substances or sources of infection cannot be safely
removed must be considered as “special” waste according to national law. Dispose of it
accordingly.
9.4 Disposal of the device in the member states of the EU except for the Federal
Republic of Germany
According to Annex I of Directive 2012/19/EU of the European Parliament and of the Council on waste
electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control
instruments” (category 9) only intended for professional use“. They must not be disposed of at public
collecting points.
The devices bear the symbol for the marking of electrical and electronic equipment
manufactured / placed on the market in the EC after 13 August 2005 and be disposed of in
separate collection according to the Directive 2012/19/EU on waste electrical and electronic
equipment (WEEE). WEEE marking: crossed-out wheeled bin with solid bar under.
At the end of the device’s service life, notify the distributor who sold you the device, who will
take back and dispose of the device according to the Directive 2012/19/EU on waste
electrical and electronic equipment (WEEE).
Certified companies disassemble waste (used) BINDER equipment in primary substances for recycling
according to Directive 2012/19/EU. The devices must be free from toxic, infectious or radioactive
substances in order to eliminate any health hazards to the employees of the recycling companies.
• Prior to handing the device over to a recycling company, it is the user’s responsibility that it
is free from toxic, infectious or radioactive substances.
• Prior to disposal, clean all introduced or residual toxic substances from the device.
• Prior to disposal, disinfect the device from all sources of infection. Be aware that sources of
infection may also be located outside the inner device.
• If you cannot safely remove all sources of infection and toxic substances from the device,
dispose of it as special waste according to national law.
• Fill out the contamination clearance certificate (chap. 12) and enclose it with the device.
WARNING
Danger of intoxication and infection through contamination of the device with toxic,
infectious or radioactive substances.
Damages to health.
∅ NEVER take a device contaminated with toxic substances or sources of infection for
recycling according to Directive 2012/19/EU.
Prior to disposal, remove all toxic substances and sources of infection from the device.
A device from which all toxic substances or sources of infection cannot be safely
removed must be considered as “special” waste according to national law. Dispose of it
accordingly.
NOTICE
Danger of violation against existing law if not disposed of properly.
Alteration of the environment.
For final decommissioning and disposal of the device, please contact BINDER service.
Follow the statutory regulations for appropriate, environmentally friendly disposal.
The technical data given here are based on test results of measured values and are average
values that are intended to facilitate the selection of the products. It is the responsibility of
the user to determine the suitability of the product for a specific purpose and they assume
the risk and any liability for it.
10.3 Connections
Component Material
Vacuum pump
- Pump heads - PTFE
- Form diaphragm - PTFE coating on elastomer
- Valves - PFA
- Gaskets - EPDM
Pneumatic connections
- Vacuum hoses - PTFE
- Screwing - PVDF
- Connection piece - PP
- Gaskets, O-ring - EPDM
Separator / Emission condenser
- Condensate catchpot - Glass (vacuum insulated)
- Hose nozzle - PFTE
- Connector block incl. hose nozzle - PP
BINDER GmbH is responsible for the safety features of the device only, provided skilled
electricians or qualified personnel authorized by BINDER perform all maintenance and repair,
and if components relating to device safety are replaced in the event of failure with original
spare parts. The user is responsible for any risks arising from using unauthorized
accessories/components.
• A completely filled out form must be transmitted via Fax (+49 (0) 7462 2005 93555) or by letter in
advance, so that this information is available before the equipment/component part arrives. A second
copy of this form must accompany the equipment/component part. In addition, the carrier should be
informed.
Eine vollständig ausgefüllte Kopie dieses Formblattes soll per Telefax (Nr. +49 (0) 7462 2005 93555) oder Brief
vorab an uns gesandt werden, so dass die Information vorliegt, bevor das Gerät/Bauteil eintrifft. Eine weitere Kopie
soll dem Gerät/Bauteil beigefügt sein. Ggf. ist auch die Spedition zu informieren.
• Incomplete information or non-conformity with this procedure will inevitably lead to substantial delays in
processing. Please understand the reason for this measure, which lies outside our area of influence and
will help us to speed up this procedure.
Unvollständige Angaben oder Nichteinhalten dieses Ablaufs führen zwangsläufig zu beträchtlichen Verzögerungen
in der Abwicklung. Bitte haben Sie Verständnis für Maßnahmen, die außerhalb unserer Einflussmöglichkeiten liegen
und helfen Sie mit, den Ablauf beschleunigen.
3. Details about utilized substances / biological substances / Einzelheiten über die eingesetzten
Substanzen/biologische Materialien:
b) ____________________________________________________________________________
c) ____________________________________________________________________________
3.2 Safety measures required for handling these substances / Vorsichtsmaßnahmen beim Umgang
mit diesen Stoffen:
a) ____________________________________________________________________________
b) ____________________________________________________________________________
c) ____________________________________________________________________________
b) ____________________________________________________________________________
c) ____________________________________________________________________________
d) ____________________________________________________________________________
3.4 Other important information that must be taken into account / Weitere zu beachtende und
wichtige Informationen:
a) ____________________________________________________________________________
b) ____________________________________________________________________________
c) ____________________________________________________________________________
4. Declaration on the risk of these substances (please checkmark the applicable items) /
Erklärung zur Gefährlichkeit der Stoffe (bitte Zutreffendes ankreuzen) :
4.1 For non-toxic, non-radioactive, biologically harmless materials / für nicht giftige, nicht
radioaktive, biologisch ungefährliche Stoffe:
We hereby guarantee that the above-mentioned device / component part… / Wir versichern, dass o.g.
Gerät/Bauteil...
Has not been exposed to or contains any toxic or otherwise hazardous substances / weder giftige noch
sonstige gefährliche Stoffe enthält oder solche anhaften.
That eventually generated reaction products are non-toxic and also do not represent a hazard / auch
evtl. entstandene Reaktionsprodukte weder giftig sind noch sonst eine Gefährdung darstellen.
Eventual residues of hazardous substances have been removed / evtl. Rückstände von Gefahrstoffen
entfernt wurden.
4.2 For toxic, radioactive, biologically harmful or hazardous substances, or any other
hazardous materials / für giftige, radioaktive, biologisch bedenkliche bzw. gefährliche Stoffe oder
anderweitig gefährliche Stoffe.
We hereby guarantee that … / Wir versichern, dass …
The hazardous substances, which have come into contact with the above-mentioned
equipment/component part, have been completely listed under item 3.1 and that all information in this
regard is complete / die gefährlichen Stoffe, die mit dem o.g. Gerät/Bauteil in Kontakt kamen, in 3.1 aufgelistet
sind und alle Angaben vollständig sind.
That the device /component part has not been in contact with radioactivity / das Gerät/Bauteil nicht mit
Radioaktivität in Berührung kam
Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.)
___________________________________________________________________________________
___________________________________________________________________________________
We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable
with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been
entrusted with the handling / repair of the device / component. / Es ist uns bekannt, dass wir gegenüber Dritten
– hier insbesondere mit der Handhabung/Reparatur des Geräts/des Bauteils betraute Mitarbeiter der Firma BINDER
- gemäß §823 BGB direkt haften
Name: _______________________________________________________________________
Position/Title: _______________________________________________________________________
Equipment that is returned to the factory for repair must be accompanied by a completely
filled out contamination clearance certificate. For service and maintenance on site, such a
contamination clearance certificate must be submitted to the service technician before the
start of any work. No repair or maintenance of the equipment is possible, without a properly
filled out contamination clearance certificate.
Please fill:
Reason for return request Duplicate order
Duplicate shipment
Demo Page one completed by sales
Power Plug / Voltage 115V / 230 V / 208 V / 240V
Size does not fit space
Transport Damage Shock watch tripped? (pictures)
Other (specify below)
_____________________
Is there a replacement PO? Yes No
If yes -> PO #
If yes -> Date PO placed
To protect the health of our employees and the safety at the workplace, we require that this form is
completed by the user for all products and parts that are returned to us. (Distributors or Service
Organizations cannot sign this form)
NO RMA number will be issued without a completed form. Products or parts returned to our
NY warehouse without a RMA number will be refused at the dock.
A second copy of the completed form must be attached to the outside of the shipping box.
1. Device/ component part / type:
2. Serial No.
3. List any exposure to hazardous liquids, gasses or substances and radioactive material
3.1 List with MSDS sheets attached where available or needed
(if there is not enough space available below, please attach a page):
a) ____________________________________________________________________________
b) ____________________________________________________________________________
c) ____________________________________________________________________________
3.2 Safety measures required for handling the list under 3.1
a) ____________________________________________________________________________
b) ____________________________________________________________________________
c) ____________________________________________________________________________
3.3 Measures to be taken in case of skin contact or release into the atmosphere:
a) ____________________________________________________________________________
b) ____________________________________________________________________________
c) ____________________________________________________________________________
d) ____________________________________________________________________________
a) ____________________________________________________________________________
b) ____________________________________________________________________________
c) ____________________________________________________________________________
Name: _______________________________________________________________________
Position: _______________________________________________________________________
Company: _______________________________________________________________________
Address: _______________________________________________________________________
Phone #: _______________________________________________________________________
Email: _______________________________________________________________________
Date: _______________________________________________________________________
Signature: ________________________________________________________________________