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VAP 1 2 Vacuum Pump 10-2021 en

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Operating Manual

Translation of the original operating manual

Vacuum pump VAP 1 / VAP 2


For vacuum drying oven VD

Model Voltage Equipment Art. no.


Vacuum pump VAP 1 230 V 2 heads 5013-0217
Vacuum pump VAP 1 120 V 2 heads 5013-0223
Vacuum pump VAP 2 230 V 4 heads 5013-0218
Vacuum pump VAP 2 120 V 4 heads 5013-0219

BINDER GmbH
 Address: Post office box 102, 78502 Tuttlingen, Germany  Phone: +49 7462 2005 0
 Fax: +49 7462 2005 100  Internet: http://www.binder-world.com
 E-mail: info@binder-world.com  Service Hotline: +49 7462 2005 555
 Service Fax: +49 7462 2005 93 555  Service E-Mail: customerservice@binder-world.com
 Service Hotline USA: +1 866 885 9794 or +1 631 224 4340 x3
 Service Hotline Asia Pacific: +852 390 705 04 or +852 390 705 03
 Service Hotline Russia and CIS: +7 495 988 15 16

Issue 10/2021 Art. No. 7001-0397


Contents

1. SAFETY .................................................................................................................. 4
1.1 Personnel Qualification ....................................................................................................................... 4
1.2 Operating manual ................................................................................................................................ 4
1.3 Legal considerations ........................................................................................................................... 4
1.4 Structure of the safety instructions ...................................................................................................... 5
1.4.1 Signal word panel ..................................................................................................................... 5
1.4.2 Safety alert symbol ................................................................................................................... 5
1.4.3 Pictograms ................................................................................................................................ 6
1.4.4 Word message panel structure ................................................................................................. 6
1.5 Localization / position of safety labels on the device .......................................................................... 7
1.6 Type plate............................................................................................................................................ 8
1.7 General safety instructions on installing and operating ...................................................................... 9
1.8 Intended use ..................................................................................................................................... 11
1.9 Foreseeable Misuse .......................................................................................................................... 12
1.10 Residual Risks .................................................................................................................................. 13
1.11 Operating instructions ....................................................................................................................... 14
1.12 Measures to prevent accidents ......................................................................................................... 15
2. DEVICE DESCRIPTION ....................................................................................... 16
2.1 Device overview ................................................................................................................................ 17
3. COMPLETENESS OF DELIVERY, TRANSPORTATION, STORAGE, AND
INSTALLATION.................................................................................................... 18
3.1 Scope of delivery ............................................................................................................................... 18
3.2 Unpacking, and checking the equipment .......................................................................................... 18
3.3 Assembly ........................................................................................................................................... 19
3.4 Guidelines for safe transportation ..................................................................................................... 20
3.5 Storage .............................................................................................................................................. 20
3.6 Location of installation and ambient conditions ................................................................................ 20
4. INSTALLATION AND CONNECTIONS ............................................................... 21
4.1 Vacuum connection ........................................................................................................................... 21
4.2 Electrical connection ......................................................................................................................... 23
5. START UP ............................................................................................................ 24
5.1 Turning on the device ........................................................................................................................ 24
5.2 Adjusting the gas ballast ................................................................................................................... 25
6. OPERATION......................................................................................................... 25
6.1 Daily inspection ................................................................................................................................. 25
6.2 Removing and emptying the condensate catchpot ........................................................................... 26
7. CLEANING AND DECONTAMINATION .............................................................. 26
7.1 Cleaning ............................................................................................................................................ 27
7.2 Decontamination / chemical disinfection of the device ..................................................................... 28
8. MAINTENANCE AND SERVICE, TROUBLESHOOTING, REPAIR, TESTING ... 29
8.1 General information, personnel qualification..................................................................................... 29
8.2 Maintenance intervals, service .......................................................................................................... 30
8.3 Simple troubleshooting...................................................................................................................... 30
8.4 Maintenance by the operator ............................................................................................................ 31
8.4.1 Replacing the form diaphragm, valves, and O-rings .............................................................. 32
8.4.2 Function test ........................................................................................................................... 34
8.5 Sending the device back to BINDER GmbH ..................................................................................... 34

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9. DISPOSAL............................................................................................................ 35
9.1 Disposal of the transport packing ...................................................................................................... 35
9.2 Decommissioning .............................................................................................................................. 35
9.3 Disposal of the device in the Federal Republic of Germany ............................................................. 35
9.4 Disposal of the device in the member states of the EU except for the Federal Republic of Germany
.......................................................................................................................................................... 36
9.5 Disposal of the device in non-member states of the EU ................................................................... 37
10. TECHNICAL DESCRIPTION ................................................................................ 38
10.1 Technical data ................................................................................................................................... 38
10.2 Circuit of the pump heads ................................................................................................................. 39
10.3 Connections ...................................................................................................................................... 39
10.4 Materials of pump parts in contact with the medium ......................................................................... 39
10.5 Accessories and spare parts (extract) .............................................................................................. 40
10.6 Diagrams of suction pressure / pumping speed................................................................................ 41
10.7 Dimensions........................................................................................................................................ 42
11. CERTIFICATES AND DECLARATIONS OF CONFORMITY ............................... 43
11.1 EU Declaration of conformity ............................................................................................................ 43
12. CONTAMINATION CLEARANCE CERTIFICATE ............................................... 46
12.1 For devices located outside the USA and Canada ........................................................................... 46
12.2 For devices in the USA and Canada ................................................................................................. 49

VAP 1 / VAP 2 10/2021 Page 3/51


Dear customer,
For the correct operation of the vacuum pump, it is important that you read this operating manual completely
and carefully and observe all instructions as indicated. Failure to read, understand and follow the
instructions may result in personal injury. It can also lead to damage to the device and/or poor equipment
performance.

1. Safety

1.1 Personnel Qualification

The device must only be installed, tested, and started up by personnel qualified for assembly, startup, and
operation of the device. Qualified personnel are persons whose professional education, knowledge,
experience and knowledge of relevant standards allow them to assess, carry out, and identify any potential
hazards in the work assigned to them. They must have been trained and instructed, and be authorized, to
work on the device.
The device should only be operated by laboratory personnel especially trained for this purpose and familiar
with all precautionary measures required for working in a laboratory. Observe the national regulations on
minimum age of laboratory personnel.

1.2 Operating manual

This operating manual is part of the components of delivery. Always keep it handy for reference in the
vicinity of the device. If selling the unit, hand over the operating manual to the purchaser.
To avoid injuries and damage observe the safety instructions of the operating manual. Failure to follow
instructions and safety precautions can lead to significant risks.

DANGER
Dangers due to failure to observe the instructions and safety precautions.
Serious injuries and device damage. Risk of death.
 Observe the safety instructions in this Operating Manual.
 Follow the operating procedures in this Operating Manual.
 Carefully read the complete operating instructions of the device prior to installing and
using the device.
 Keep the operating manual for future reference

Make sure that all persons who use the device and its associated work equipment have
read and understood the Operating Manual.

This Operating Manual is supplemented and updated as needed. Always use the most recent version of
the Operating Manual. When in doubt, call the BINDER Service Hotline for information on the up-to-
dateness and validity of this Operating Manual.

1.3 Legal considerations

This operating manual is for informational purposes only. It contains information for correct and safe
installing, start-up, operation, decommissioning, cleaning and maintenance of the product. Note: the
contents and the product described are subject to change without notice.

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Understanding and observing the instructions in this operating manual are prerequisites for hazard-free use
and safety during operation and maintenance. Images are to provide basic understanding. They may
deviate from the actual version of the device. The actual scope of delivery can, due to optional or special
design, or due to recent technical changes, deviate from the information and illustrations in these
instructions this operating manual. In no event shall BINDER be held liable for any damages, direct or
incidental arising out of or related to the use of this manual.
This operating manual cannot cover all conceivable applications. If you would like additional information,
or if special problems arise that are not sufficiently addressed in this manual, please ask your dealer or
contact us directly, e.g. by phone at the number located on page one of this manual
Furthermore, we emphasize that the contents of this operating manual are not part of an earlier or existing
agreement, description, or legal relationship, nor do they modify such a relationship. All obligations on the
part of BINDER derive from the respective purchase contract, which also contains the entire and exclusively
valid statement of warranty administration and the general terms and conditions, as well as the legal
regulations valid at the time the contract is concluded. The statements in this manual neither augment nor
restrict the contractual warranty provisions.

1.4 Structure of the safety instructions

In this operating manual, the following safety definitions and symbols indicate dangerous situations
following the harmonization of ISO 3864-2 and ANSI Z535.6.

1.4.1 Signal word panel

Depending on the probability of serious consequences, potential dangers are identified with a signal word,
the corresponding safety color, and if appropriate, the safety alert symbol.

DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious
(irreversible) injury.

WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious
(irreversible) injury.

CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor
(reversible) injury.

NOTICE
Indicates a potentially hazardous situation which, if not avoided, may result in damage to the product
and/or its functions or of a property in its proximity.

1.4.2 Safety alert symbol

Use of the safety alert symbol indicates a risk of injury.


Observe all measures that are marked with the safety alert symbol in order to avoid death or
injury.

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1.4.3 Pictograms

Warning signs

Electrical hazard Hot surface Explosive atmosphere Stability hazard

Lifting hazard Risk of corrosion and / Risk of cuts Harmful substances


or chemical burns

Biohazard Pollution Hazard


Mandatory action signs

Mandatory regulation Read operating Disconnect the power Environment protection


instructions plug

Wear protective gloves Wear safety goggles


Prohibition signs

Do NOT touch Do NOT spray with Do NOT climb


water

Information to be observed in order to ensure optimum function of the product.

1.4.4 Word message panel structure

Type / cause of hazard.


Possible consequences.
 Instruction how to avoid the hazard: prohibition
 Instruction how to avoid the hazard: mandatory action

Observe all other notes and information not necessarily emphasized in the same way, in order to avoid
disruptions that could result in direct or indirect injury or property damage.

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1.5 Localization / position of safety labels on the device

The following labels are located on the pump motor housing:


Pictograms (warning signs)

Hot surface

Service label

Figure 1: Position of the “Hot surface” safety label on the unit

Keep safety labels complete and legible.

Replace safety labels that are no longer legible. Contact BINDER service for these replacements.

VAP 1 / VAP 2 10/2021 Page 7/51


1.6 Type plate

Figure 2: Type plate (example: VAP 1 230 V 5013-0217) and position of on the pump

Indications on the type plate (example)


Indication Information
BINDER Manufacturer: BINDER GmbH
VAP 1 Model designation
Vacuum pump Device name
P < 5 mbar Final pressure
S 2,0 / 2,2 m3/h Suction capacity
(2.0 m3/h at 50 Hz; 2.2 m3/h at 60 Hz)
Rated current
1,6 A / 1,5 A
(1.6 A at 50 Hz; 1.5 A at 60 Hz)
230 V 50/60 Hz Nominal voltage +/-10% at the indicated power frequency
1N~ Current type
IP protection IP40 IP type of protection acc. to standard EN 60529
Art. No. 5013-0217 Art. No. of the device
Built 06/2020 Year of construction
Serial No. 202299 Serial no. of the device (example)

Symbol on the type plate


Symbol Information
CE conformity marking

Electrical and electronic equipment manufactured / placed


on the market in the EC after 13 August 2005 and to be
disposed of in separate collection according to Directive
2012/19/EU on waste electrical and electronic equipment
(WEEE).

VAP 1 / VAP 2 10/2021 Page 8/51


1.7 General safety instructions on installing and operating

With regard to operating the devices and to the installation location, please observe the local and national
regulations relevant for your country (for Germany: DGUV guidelines 213-850 on safe working in
laboratories, issued by the employers’ liability insurance association).
BINDER GmbH is only responsible for the safety features of the device provided skilled electricians or
qualified personnel authorized by BINDER perform all maintenance and repair, and if components relating
to device safety are replaced in the event of failure with original spare parts.
To operate the device, use only original BINDER accessories or accessories from third-party suppliers
authorized by BINDER. The user is responsible for any risk caused by using unauthorized accessories.

NOTICE
Danger of overheating due to lack of ventilation.
Damage to the device.
∅ Do NOT install the device in unventilated recesses.
 Ensure sufficient ventilation for dispersal of the heat.
 Observe the prescribed minimum distances when installing the pump (chap. 3.6)

Do not operate the device in hazardous locations.

DANGER
Danger of explosion due to combustible dusts or explosive mixtures in the vicinity
of the device.
Serious injury or death from burns and / or explosion pressure.
∅ Do NOT operate the device in potentially explosive areas.
 KEEP combustible dust or air-solvent mixtures AWAY from the device.

The device does not dispose of any measures of explosion protection.

DANGER
Danger of explosion due to aspirating flammable or explosive substances in the
device.
Serious injury or death from burns and / or explosion pressure.
∅ Make sure that NO gases and vapors which are combustible or explosive at working
temperature are aspirated.
∅ Make sure that NO combustible dust or air-solvent mixture will be in the inner chamber
of the vacuum drying oven.

Any solvent contained in gases and vapors must not be explosive or inflammable. I.e., irrespective of the
solvent concentration in the steam room, NO explosive mixture with air must form.
Familiarize yourself with any potential health risks caused by aspirated gases and vapors, the contained
moisture constituent. Take adequate measures to exclude such risks prior to putting the device into
operation.

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DANGER
Electrical hazard by water entering the device.
Deadly electric shock.
∅ The device must NOT become wet during operation, cleaning, or maintenance.
∅ Do NOT install the device in damp areas or in puddles.
 Set up the device in a splash-proof manner.

The devices were produced in accordance with VDE regulations and were routinely tested in accordance
to VDE 0411-1 (IEC 61010-1).
During and after operation the motor housing becomes hot. Avoid touching the hot motor housing when
operating the pump, especially when using the on/off switch.

CAUTION
Danger of burning by touching hot areas during or after operation.
Burns.
∅ Do NOT touch the motor housing during and adjacent areas operation, especially when
using the on/off switch.

Figure 3: Hot areas on the vacuum pump

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1.8 Intended use

Following the instructions in this operating manual and conducting regular maintenance work
(chap. 8.2) are part of the intended use.

Any use of the devices that does not comply with the requirements specified in this Operating
Manual shall be considered improper use.
All applications must be within the specification (see Technical data, chap. 10.1 and indications on the type
plate, chap. 1.6).
Other applications than those described in this chapter are not approved.
Use
The diaphragm pumps VAP 1 and VAP 2 are suitable for extracting, conveying and compressing harmless
gases and vapors.
The diaphragm pumps are intended for:
• Creating vacuum
• Use in physical and chemical laboratories in trade or industry
• Use for vacuum filtration, vacuum distillation and vacuum drying as well as other applications in vacuum
technology
The devices are suitable for exact conditioning of harmless materials.

Requirements for the aspirated atmosphere


Aspirated gases and vapors must not be toxic, chemically aggressive or explosive. Any solvent must not
be explosive and flammable. Components of the gases and vapors must NOT form an explosive mixture
with air and NOT be able to release toxic gases.
Aspirated gases and vapors shall not contain any corrosive ingredients that may damage the machine
components. Such ingredients include in particular acids and halides. Any corrosive damage caused by
such ingredients is excluded from liability by BINDER GmbH.
The temperature of the aspirated gases and vapors must not exceed the permissible gas inlet temperature
of max. 40 °C / 104°F when entering the pump.
The pump is not suitable for aspirating liquids.
The device does not dispose of any measures of explosion protection.

DANGER
Explosion or implosion hazard and danger of poisoning through the aspiration of
unsuitable gases and vapors.
Poisoning. Serious injury or death from burns and / or explosion pressure.
∅ Make sure that NO substance combustible or explosive at working temperature can be
aspirated.
∅ Make sure that NO explosive dust or air-solvent mixture can be aspirated.
∅ Make sure that NO substance can be aspirated, which could lead to release of toxic
gases.

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Contamination of the device by toxic, infectious or radioactive substances must be prevented

WARNING
Danger of intoxication and infection through contamination of the device with toxic,
infectious or radioactive substances.
Damages to health.
 Make sure that NO toxic, infectious or radioactive substances can be aspirated.
 Take suitable protective measures when introducing and removing accidentally
aspirated toxic, infectious or radioactive material.

Solid particles in the aspirated medium impair the pumping action and can damage the pump.

NOTICE
Danger of mechanical damage and malfunctions due to the suction of solid
particles.
Damage to the device.
 Prevent solid particles from entering the pump.

In case of foreseeable use of the device there is no risk for the user through the integration of the device
into systems or by special environmental or operating conditions in the sense of EN 61010-1:2010. For this,
the intended use of the device and all its connections must be observed.
Medical devices
The devices are not classified as medical devices as defined by the Medical Device Directive 93/42/EEC
and Regulation (EU) No 2017/745.

Due to the special demands of the Medical Device Directive (MDD), these devices are not
qualified to perform sterilization of medical devices as defined by the directive 93/42/EEC.

Personnel Requirements
Only trained personnel with knowledge of the Operating Manual can set up and install the device, start it
up, operate, clean, and take it out of operation. Service and repairs call for further technical requirements
(e.g. electrical know-how), as well as knowledge of the service manual.
Installation site requirements
The devices are designed for setting up inside a building (indoor use).
The requirements described in the Operating Manual for installation site and ambient conditions (Chap.
3.6) must be met.

1.9 Foreseeable Misuse

Other applications than those described in chap. 1.8 are not approved.
This expressly includes the following misuses (the list is not exhaustive), which pose risks despite the
inherently safe construction and existing technical safety equipment:
• Non-observance of Operating Manual
• Non-observance of safety labels on the device
• Installation, startup, operation, maintenance and repair by untrained, insufficiently qualified, or
unauthorized personnel

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• Missed or delayed maintenance and testing
• Non-observance of traces of wear and tear
• Aspiration of materials excluded or not permitted by this Operating Manual.
• Installation, testing, service or repair in the presence of solvents
• Installation of replacement parts and use of accessories and operating resources not specified and
authorized by the manufacturer
• Installation, startup, operation, maintenance or repair of the device in absence of operating instructions
provided by the operator
• Bypassing or changing protective systems, operation of the device without the designated protective
systems
• Non-observance of messages regarding cleaning and disinfection of the device.
• Spilling water or cleaning agent on the device, water penetrating into the device during operation,
cleaning or maintenance.
• Cleaning activity while device is switched on.
• Operation of the device with a damaged housing or damaged power cord
• Continued operation of the device during an obvious malfunction
• Insertion of objects, particularly metallic objects, in louvers or other openings or slots on the device
• Human error (e.g. insufficient experience, qualification, stress, exhaustion, laziness)
To prevent these and other risks from incorrect operation, the operator shall issue operating instructions.
Standard operating procedures (SOPs) are recommended.

1.10 Residual Risks

The unavoidable design features of a device, as well as its proper field of application, can also pose risks,
even during correct operation. These residual risks include hazards which, despite the inherently safe
design, existing technical protective equipment, safety precautions and supplementary protective
measures, cannot be ruled out.
Messages on the device and in the Operating Manual warn of residual risks. The consequences of these
residual risks and the measures required to prevent them are listed in the Operating Manual. Moreover, the
operator must take measures to minimize hazards from unavoidable residual risks. This includes, in
particular, issuing operating instructions.
The following list summarizes the hazards against which this Operating Manual and the Service Manual
warn, and specifies protective measures at the appropriate spots:
Unpacking, Transport, Installation
• Sliding or tilting the device
• Setup of the device in unauthorized areas
• Installation of a damaged device
• Installation of a device with damaged power cord
• Inappropriate site of installation
• Missing protective conductor connection
Normal operation
• Assembly errors
• Contact with hot surfaces on the housing

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• Emission of non-ionizing radiation from electrical operating resources
• Contact with live parts in normal state
Cleaning and Decontamination
• Penetration of water into the device
• Inappropriate cleaning and decontamination agents
Malfunction and Damage
• Continued operation of the device during an obvious malfunction or outage of the pump motor
• Contact with live parts during error status
• Operation of a unit with damaged power cord
Maintenance
• Maintenance work on live parts.
• Execution of maintenance work by untrained/insufficiently qualified personnel
• Electrical safety analysis during annual maintenance not performed
Trouble-shooting and Repairs
• Non-observance of warning messages in the Service Manual
• Trouble-shooting of live parts without specified safety measures
• Absence of a plausibility check to rule out erroneous inscription of electrical components
• Performance of repair work by untrained/insufficiently qualified personnel
• Inappropriate repairs which do not meet the quality standard specified by BINDER
• Use of replacement parts other than BINDER original replacement parts
• Electrical safety analysis not performed after repairs

1.11 Operating instructions

Depending on the application and location of the device, the operator of the device must provide the
relevant information for safe operation of the device in a set of operating instructions.

Keep these operating instructions with the device at all times in a place where they are
clearly visible. They must be comprehensible and written in the language of the employees.

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1.12 Measures to prevent accidents

The operator of the device must observe the local and national regulations and take precautions to prevent
accidents.
The manufacturer took the following measures to prevent dangers:
• Indications on the type plate
See operating manual chap. 1.6.
• Operating manual
An operating manual is available for each device.
• Overtemperature monitoring
The device is equipped with a self-retaining thermal switch on the motor.
• Electrostatic charge
The interior parts are grounded.
The device is equipped with an IEC connector plug with a grounded plug. An electrical connection with
a protective conductor (operating mode S1: suitability for continuous operation) must be provided (chap.
4.2).
• Non-ionizing radiation
Non-ionizing radiation is not intentionally produced, but released only for technical reasons by electrical
equipment (e.g. electric motors, power cables, solenoids). If persons with active implants (e.g.
pacemakers, defibrillators) keep a safe distance (distance of field source to implant) of 30 cm, an
influence of these implants can be excluded with high probability.
• Protection against touchable surfaces
Tested according to EN ISO 13732-1:2008.
• Floors
See operating manual chap. 3.6 for correct installation
• Cleaning
See operating manual chap. 6.2.

VAP 1 / VAP 2 10/2021 Page 15/51


2. Device description
The vacuum pump VAP 1 / VAP 2 serves to are used to extract harmless solvents from the VD vacuum
drying ovens from BINDER. The vacuum pumps are delivered with operating mode S1 (continuous
operation with constant load). During operation with the VD vacuum drying oven the pump runs in
continuous operation. The pressure control of the VD vacuum drying oven controls a valve to the connected
vacuum pump and so the set vacuum is reached.
All operating elements of the pump are easy and comfortable to use thanks to their clear arrangement.
Major features are easy cleaning of all device parts and easy connection.
Construction
The vacuum pump consists of the pump unit and drive motor. The pump unit includes the drive unit and
the pump heads. Each pump head contains form diaphragms and the working valves. The pump heads
face each other in a boxer arrangement. The pump heads are driven by an eccentric shaft with a connecting
rod.
Material
The housing made of steel FR235SRJR / KF12.03 and RAL 7035 powder-coated. All corners and edges
are also completely coated.
For the materials of pump parts in contact with the medium see chap. 10.4.
Temperature safety device
The device is equipped with am thermal switch located at the pump motor. This self-retaining bimetal switch
disconnects the entire pump when overheating. Reset is possible after cooling. To reset the thermal switch,
turn the device off and on by the main power switch (on / off switch).

VAP 1 / VAP 2 10/2021 Page 16/51


2.1 Device overview

Figure 4: Vacuum pump VAP 1 / VAP 2

(a) Tube to the VD vacuum drying oven


(b) Water connection for cooling IN or OUT
(c) Pressure connection
(d) Water connection for cooling IN or OUT
(e) Aspiration connection
(f) Fork clamp
(g) Condensate catchpot
(h) On/Off switch (main power switch) with power connection
(i) Pump unit
( j) Handle

VAP 1 / VAP 2 10/2021 Page 17/51


3. Completeness of delivery, transportation, storage, and installation

3.1 Scope of delivery

• Pump with small flange connection DN 16 KF


• 2 condensate catchpots (glass flasks), packed separately
2 fork clamps (conical ground clamps) for condensate catchpots
Pneumatic connection (PTFE tube with 2 angle adjustment screws)
• Emission condenser with insulation, packed separately
2 fastening straps for emission condenser
• Hose nozzle DN 8
• Power cable with IEC connector plug
• Operating manual

3.2 Unpacking, and checking the equipment

Carefully unpack the vacuum pump VAP 1 / VAP 2.


After unpacking, please check the device and its optional accessories, if any, based on the delivery receipt
for completeness and for transportation damage. Inform the carrier immediately if transportation damage
has occurred.
The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces. This has
no impact on the function and performance of the device.
Please remove any transportation protection devices and adhesives on the device and remove the
operating manuals and accessory equipment.
Remove the protective caps on the suction and pressure connections:

Dust protective cap for small flange connection Protective sleeve for hose nozzle
DN 16 KF (suction side) (pressure side)

Figure 5: Protective caps on the suction and pressure connections

If you need to return the device, please use the original packing and observe the guidelines for safe lifting
and transportation (chap. 3.4).
For disposal of the transport packing, see chap. 9.1.

VAP 1 / VAP 2 10/2021 Page 18/51


Note on second-hand devices (Ex-Demo-Units):
Second-hand devices are devices that were used for a short time for tests or exhibitions. They are
thoroughly tested before resale. BINDER ensures that the device is technically sound and will work
flawlessly.
Second-hand devices are marked with a sticker. Please remove the sticker before commissioning the
device.

3.3 Assembly

Emission condenser
Fix the emission condenser with 2 fastening straps on the front bracket on the pump: Push the ends of the
straps together up to the maximum locking point so that the emission condenser is securely attached
Insert the pneumatic connection (PTFE tube with 2 angle adjustment screws) into the screw connection of
the pump as far as possible.

VAP 1 VAP 2
Figure 6: Assembling the pneumatic connection

Condensate catchpots
Put one of the condensate catchpots at the end of the emission condenser and fix it with a fork clamp
(conical ground clamp). Use the knurled screw to tighten the fork clamp until the end stop.
Put the other condensate catchpot to the connection adapter of the suction connection and fix it with a fork
clamp (conical ground clamp). Use the knurled screw to tighten the fork clamp until the end stop.

Hose nozzle (if desired)


Screw the hose nozzle DN 8 on the G 1/4‘‘thread of the suction connection DN 16 KF.

VAP 1 / VAP 2 10/2021 Page 19/51


3.4 Guidelines for safe transportation

After operation, please observe the guidelines for temporary decommissioning (chap. 9.2).
You can order transport packing for moving or shipping purposes from BINDER service.
Ambient conditions
• Permissible ambient temperature range during transport: 10 °C / 14 °F to +60 °C / 140 °F.
• Permissible ambient humidity during transport: below 90 % r.h., non-condensing

3.5 Storage

Intermediate storage of the device is possible in a closed dry and low-dust room. Observe the guidelines
for temporary decommissioning (chap. 9.2).
Place the protective caps (chap. 3.1) on the suction and pressure connections. If they are no longer
available, another suitable protection can be used.
Ambient conditions
• Permissible ambient temperature range during storage: +5 °C / 41 °F to +40 °C / 104 °F.
• Permissible ambient humidity: below 90 % r.h., non-condensing.
When after storage in a cold location you transfer the device to its warmer installation site, condensation
may form. Before start-up, wait at least one hour until the device has attained ambient temperature and is
completely dry.

3.6 Location of installation and ambient conditions

Set up the device on a flat, even surface, and in a well-ventilated, dry location and align it using a spirit
level. The site of installation must be capable of supporting the device’s weight (see technical data, chap.
10.1). The devices are designed for setting up inside a building (indoor use).

NOTICE
Danger of overheating due to lack of ventilation.
Damage to the device.
∅ Do NOT install the device in unventilated recesses.
 Ensure sufficient ventilation for dispersal of the heat.
 Observe the prescribed minimum distances when installing the device.

Do not install or operate the device in potentially explosive areas.

DANGER
Danger of explosion due to combustible dusts or explosive mixtures in the vicinity
of the device.
Serious injury or death from burns and / or explosion pressure.
∅ Do NOT operate the device in potentially explosive areas.
 KEEP explosive dust or air-solvent mixtures AWAY from the vicinity of the device.

VAP 1 / VAP 2 10/2021 Page 20/51


Ambient conditions
• Permissible ambient temperature range for operation: +18 °C / 64.4 °F to +30 °C / 86 °F
• Permissible ambient humidity: 70 % r.h. max., non-condensing.
• Installation height: max. 2000 m / 6561.7 ft. above sea level.
Distances
• Wall distances: rear 100 mm / 3.94 in, sides 50 mm / 1.97 in.
• For cooling the pump, keep a free distance of at least 20 mm / 0.8 in m neighboring parts or the walls
of the pump module.
Other requirements
• To completely separate the device from the power supply, you must disconnect the power plug. Install
the device in a way that the power plug is easily accessible and can be easily pulled in case of danger
• Avoid any conductive dust in the ambiance according to the device layout complying with pollution
degree 2 (IEC 61010-1).

4. Installation and connections


Remove the protective caps on the suction and pressure connections. Keep them for later use (e.g. storage,
return).

4.1 Vacuum connection

To establish the connection to the VD vacuum drying oven, BINDER recommends the VD connection kit
for VAP1-VAP2 (option, Art. no. 8012-1995).

Figure 7: Connection kit

 Connecting small flange with angle DN 16 KF  2 x hose clamp


G 1/4‘‘ inner thread
 2 x clamping ring DN 10/16
 Hose nozzle DN 10
 External centering ring DN 10/16
 2 x O ring
A Connection to VD
 Vacuum hose 20/10
B Connection to pump

VAP 1 / VAP 2 10/2021 Page 21/51


Connect the vacuum hose to the suction A
connection of the pump:
• Fix the hose  with a hose clamp 
on the suction connection (B) of the
pump.
• Put the second hose clamp  over the
free hose end.
• Push the O ring  on the hose nozzle
 and connect the small flange  with
the hose nozzle 
• Push the small flange  with the hose B
nozzle  into the hose opening.
• Push the external centering ring 
over the small flange .
• Use the clamping ring  to connect
the hose  to the VD vacuum drying
oven.

Figure 8: Connecting the vacuum hose

Please observe the following instructions:


• Only operate the pump with the specified hose dimensions!
• Make sure that the maximum permissible pressure of 1 bar at the suction connection is NOT exceeded.
• External mechanical tensions and vibrations must not be transferred to the pump.
• Use a flexible hose suitable for vacuum applications to connect the pump.
• Make sure that the overpressure generated at the pressure port does NOT exceed 1 bar.

NOTICE
Danger of damage due to exceeding the maximum permitted pressure.
Damage to the device.
 Make sure that the maximum permissible pressure of 1 bar at the suction connection is
NOT exceeded.
 Make sure that the overpressure generated at the pressure port does NOT exceed 1 bar.

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4.2 Electrical connection

The devices are supplied ready for connection. They come with an IEC connector plug.

Voltage +/-10% at the


Model Art. No. Power plug indicated power Current type
frequency
Vacuum pump 200-230 V at 50 Hz
5013-0217 Grounded plug 1N~
VAP 1 200-230 V at 60 Hz
Vacuum pump 200-240 V at 50Hz
5013-0223 NEMA 5-15P 2~
VAP 1 200-240 V at 60Hz
Vacuum pump 200-230 V at 50 Hz
5013-0218 Grounded plug 1N~
VAP 2 200-230 V at 60 Hz
Vacuum pump 200-240 V at 50Hz
5013-0219 NEMA 5-15P 2~
VAP 2 200-240 V at 60Hz
Please note when connecting to the power supply:
• The electrical network must provide a protective conductor in accordance with IEC 60364-4-41.
• The protective conductor must not have any interruptions.
• The domestic socket must also provide a protective conductor. Make sure that the connection of the
protective conductor of the domestic installations to the device’s protective conductor meets the latest
technology. The protective conductors of the socket and plug must be compatible!

DANGER
Electrical hazard due to missing protective conductor connection.
Deadly electric shock
 Make sure that the device’s power plug and the power socket match and securely
connect the electrical protective conductors of the device and the house installation.

• Prior to connection and start-up, check the power supply voltage. Compare the values to the specified
data located on the device’s type plate (left device side, bottom right-hand, see chap. 1.6).

NOTICE
Danger of incorrect power supply voltage due to improper connection.
Damage to the device.
 Check the power supply voltage before connection and start-up.
 Compare the power supply voltage with the data indicated on the type plate.

• When connecting, please observe the regulations specified by the local electricity supply company as
well as the local or national electrical regulations (VDE directives for Germany). We recommend the use
of a residual current circuit breaker.
• Only use original connection cables from BINDER according to the above specification.
• Make sure that the connection cable is NOT damaged.
• Pollution degree (acc. to IEC 61010-1): 2
• Over-voltage category (acc. to IEC 61010-1): II
See also electrical data (chap. 10.1).

VAP 1 / VAP 2 10/2021 Page 23/51


To completely separate the device from the power supply, you must disconnect the power
plug. Install the device in a way that the power plug is easily accessible and can be easily
pulled in case of danger.

Observe the national and local regulations applicable in your country.

Remark when operating the device with a power frequency of 60 Hz:


When connected to a power supply 1N~ with a frequency of 60 Hz, a leakage current of more than 3.5
mAmp is possible. If grounding through the power cable is insufficient or missing, the leakage current may
flow through the user’s body. Correct installation of the professional grade power socket provided by the
user safely avoids this. Before connecting the device to the socket, please check its grounding contact type
plug for appropriate construction and if it is undamaged.

DANGER
Electrical hazard by high leakage current.
Deadly electric shock.
 Earth connection is essential before connecting supply. Check socket before inserting
plug.

The diaphragm pump is supplied with operating mode S1 (continuous operation with constant load). Please
note the obligation for repeat tests according to EN 0105, EN 0702, and DGUV regulation 3 (for Germany)
on movable devices.

5. Start up

5.1 Turning on the device

After establishing the hose connections and supply lines (chap. 4), turn on the device by its main power
switch (h).

Figure 9: Position of the main power switch (h) (example: VAP 1)

VAP 1 / VAP 2 10/2021 Page 24/51


5.2 Adjusting the gas ballast

When condensable vapors are aspirated, they can be compressed and condensed
via the saturation pressure. The gas ballast valve can be opened by turning the
adjustment cap (A), whereby ambient air is sucked in. Air flows into the suction
chamber in the suction line, prevents condensation and flushes out the pump. The
operation leads to an increase in the final pressure and the operating temperature.
(A)
(A) (A)

VAP 1 VAP 2

Figure 10: Rear view of VAP 1 / VAP 2 vacuum pump with position of the gas ballast valve

(A) Gas ballast valve with black adjustment cap

6. Operation
When operating with the VD vacuum drying oven the vacuum pump runs in continuous operation. The
pumps are delivered with operating mode S1 (continuous operation with constant load).
The VD vacuum drying oven controls the connected pump and thus reaches the vacuum set at the VD.

6.1 Daily inspection

• Check the vacuum pump daily for unusual running noise and heat development on the pump surface.
• Check the electrical and vacuum connections every day.
• Check the filling level of the condensate catchpot every day and empty it as soon as necessary.

VAP 1 / VAP 2 10/2021 Page 25/51


6.2 Removing and emptying the condensate catchpot

Check the level regularly. Empty the condensate catchpot at the latest when it is 75 % full. Safe emptying
must be guaranteed.
Proceeding:
Hold on to the glass flask. Unscrew the knurled screw and loosen the clamps.
When removing it, be careful not to spill the contents of the condensate catchpot. Wear protective clothing
and gloves if handling the condensed materials requires it.
After emptying, plug the condensate catchpot back in and fix it with a fork clamp (conical ground clamp).
Use the knurled screw to tighten the fork clamp until the end stop.

NOTICE
Danger of spilling the condensate catchpot if it is too full.
Damage of the device.
 Always empty the condensate catchpot in time.
 Wear protective clothing and gloves if required for handling the condensed substances.

7. Cleaning and decontamination


Clean the device after each use in order to prevent potential corrosion damage by ingredients of the
charging material.
Prior to renewed startup, allow the device to completely dry after all cleaning and decontamination
measures.

DANGER
Electrical hazard by water entering the device.
Deadly electric shock.
∅ Do NOT spill water or cleaning agents over the inner and outer device surfaces.
∅ Do NOT put ANY cleaning aids (cloth or brush) into slots or openings on the device.
 Before cleaning, turn off the device at the main power switch and disconnect the power
plug. Let the device cool down to ambient temperature.
 Completely dry the device before turning it on again.

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7.1 Cleaning

Disconnect the device from the power supply before cleaning. Disconnect the power plug.

The device must be kept clean. Thoroughly remove any residues of the charging material.

Wipe the surfaces with a moistened towel. In addition, you can use the following cleaning agents:

Exterior surfaces, Standard commercial cleaning detergents free from acid or halides.
motor housing Alcohol-based solutions.
Hoses, Standard commercial cleaning detergents free from acid or halides.
condensate catchpots We recommend using the neutral cleaning agent Art. No. 1002-0016.
Valves, pump head,
Acetone with a soft rag
Form diaphragm

Do not use cleaning agents that may cause a hazard due to reaction with components of the device or the
charging material. If there is doubt regarding the suitability of cleaning products, please contact BINDER
service.

We recommend using the neutral cleaning agent Art. No. 1002-0016 for thorough cleaning.
Any corrosive damage that may arise following use of other cleaning agents is excluded from
liability by BINDER GmbH.
Any corrosive damage caused by a lack of cleaning, is excluded from liability by BINDER
GmbH.

NOTICE
Danger of corrosion by using unsuitable cleaners.
Damage to the device.
∅ Do NOT use acidic or chlorine cleaning detergents.
∅ Do NOT use a neutral cleaning agent on zinc coated surfaces.

For surface protection, perform cleaning as quickly as possible.


After cleaning completely remove any cleaning agents from the surfaces by using a
moistened towel. Let the device dry.

Soapsuds may contain chlorides and must therefore NOT be used for cleaning.

With every decontamination method, always use adequate personal safety controls. NEVER
use compressed air to clean pump parts, which come in contact with the medium.

The neutral cleaning agent may cause health problems in contact with skin and if ingested.
Follow the operating instructions and safety hints labeled on the bottle of the neutral
cleaning agent.

Recommended precautions: To protect the eyes use sealed protective goggles. Wear gloves. Suitable
protective gloves with full contact with media: butyl or nitrile rubber, penetration time >480 minutes.

VAP 1 / VAP 2 10/2021 Page 27/51


CAUTION
Danger of chemical burns through contact with skin or ingestion of the
neutral cleaning agent.
Skin and eye damage. Environmental damage.
∅ Do not ingest the neutral cleaning agent. Keep it away from food and
beverages.
∅ Do NOT empty the neutral cleaning agent into drains.
 Wear protective gloves and goggles.
 Avoid skin contact with the neutral cleaning agent.

7.2 Decontamination / chemical disinfection of the device

The operator must ensure that proper decontamination is performed in case a contamination of the device
by hazardous substances has occurred.
Disconnect the device from the power supply prior to chemical decontamination. Disconnect the power
plug.
Do not use decontamination agents that may cause a hazard due to reaction with components of the device
or the charging material. If there is doubt regarding the suitability of cleaning products, please contact
BINDER service.
You can use the following disinfectants:

Standard commercial surface disinfectants free from acid or halides.


Inner device Alcohol based solutions.
We recommend using the disinfectant spray Art. No. 1002-0022.

For chemical disinfection, we recommend using the disinfectant spray Art. No. 1002-0022.
Any corrosive damage that may arise following use of other disinfectants is excluded from
liability by BINDER GmbH.

With every decontamination method, always use adequate personal safety controls.

In case of contamination of the interior by biologically or chemically hazardous material, spray the device
with an appropriate disinfectant. Before start-up, the device must be absolutely dry and ventilated, as
explosive gases may form during the decontamination process. You can sterilize the condensate catchpot
in a sterilizer or autoclave

In case of eye contact, the disinfectant spray may cause eye damage due to chemical
burns. Follow the operating instructions and safety hints labeled on the bottle of the
disinfectant spray.

Recommended precautions: To protect the eyes use sealed protective goggles.

CAUTION
Danger of chemical burns through eye contact with the disinfectant
spray.
Eye damage. Environmental damage.
∅ Do NOT empty the disinfectant spray into drains.
 Wear protective goggles.

VAP 1 / VAP 2 10/2021 Page 28/51


After using the disinfectant spray, allow the device to dry thoroughly, and aerate it sufficiently.

8. Maintenance and service, troubleshooting, repair, testing

8.1 General information, personnel qualification

The pump and connections must be checked daily during operation (chap. 6.1).

• Maintenance
See chap. 8.4.
• Simple troubleshooting
Chap. 8.3 describes troubleshooting by operating personnel. It does not require technical intervention
into the device, nor disassembly of device parts.
For personnel requirements please refer to chap. 1.1.
• Detailed troubleshooting
If errors cannot be identified with simple troubleshooting, further troubleshooting must be performed by
BINDER Service or by BINDER qualified service partners or technicians.
• Repair
Repair of the device can be performed by BINDER Service or by BINDER qualified service partners or
technicians.
After maintenance, the device must be tested prior to resuming operation.
• Electrical testing
To prevent the risk of electrical shock from the electrical equipment of the device, an annual repeat
inspection as well as a test prior to initial startup and prior to resuming operation after maintenance or
repair, are required. This test must meet the requirements of the competent public authorities. We
recommend testing under DIN VDE 0701-0702:2008.

Contamination of the device by toxic, infectious or radioactive substances must be prevented.


Components in contact with the medium can be contaminated by accidentally aspirated hazardous
substances (toxic, infectious, or radioactive material). They must be decontaminated before further
operation, maintenance and service, troubleshooting, repair, or tests. If appropriate, further protective
measures must be taken.

WARNING
Danger of intoxication and infection through contamination of the device with toxic,
infectious or radioactive substances.
Damages to health.
 Make sure that NO toxic, infectious or radioactive material has been aspirated.
 Take suitable protective measures when removing accidentally aspirated toxic, infectious
or radioactive material as well as for any necessary decontamination of pump
components in contact with the medium.

VAP 1 / VAP 2 10/2021 Page 29/51


8.2 Maintenance intervals, service

DANGER
Electrical hazard during live maintenance work.
Deadly electric shock.
∅ The device must NOT become wet during operation or maintenance works.
∅ Do NOT remove the fixing sheet panel of the motor housing.
 Before conducting maintenance work, turn off the device at the main power switch and
disconnect the power plug.
 Make sure that any maintenance work will be conducted by licensed electricians or
experts authorized by BINDER.

Ensure regular maintenance work is performed at least once a year and that the legal requirements are
met regarding the qualifications of service personnel, scope of testing and documentation.

The warranty becomes void if maintenance work is conducted by non-authorized personnel.

We recommend taking out a maintenance agreement. Please consult BINDER Service.


BINDER telephone hotline: +49 (0) 7462 2005 555
BINDER fax hotline: +49 (0) 7462 2005 93555
BINDER e-mail hotline: customerservice@binder-world.com
BINDER service hotline USA: +1 866 885 9794 or +1 631 224 4340 x3 (toll-free in the USA)
BINDER service hotline Asia Pacific: +852 390 705 04 or +852 390 705 03
BINDER service hotline Russia and CIS +7 495 988 15 16
BINDER Internet website http://www.binder-world.com
BINDER address BINDER GmbH, post office box 102,
78502 Tuttlingen, Germany
International customers, please contact your local BINDER distributor.

8.3 Simple troubleshooting

Defects and shortcomings can compromise the operational safety of the device and can lead to risks and
damage to equipment and persons. If there are is a technical fault or shortcoming, take the device out of
operation and inform BINDER Service. If you are not sure whether there is a technical fault, proceed
according to the following list. If you cannot clearly identify an error or there is a technical fault, please
contact BINDER Service.

Only qualified service personnel authorized by BINDER must perform repair.


Repaired devices must comply with the BINDER quality standards.

VAP 1 / VAP 2 10/2021 Page 30/51


Fault description Possible cause Required measures
General
Turn on the device on the main power
Device turned off
switch
No power supply. Check connection to power supply
Check whether the correct voltage is
Wrong operating voltage.
present at the socket (chap. 4.2).
Turn off the device at the main power
Vacuum pump does not switch. Let the device cool down and
start. Thermal switch has responded. turn it on again. If the thermal switch
responds again, contact BINDER-
Service.
Motor defective.
Pump unit defective Contact BINDER service.
Pump head leaky
Contact BINDER service, replace the
Power cable broken or brittle
cable.
Vacuum
Determine and seal the leak, if
Connected equipment and / or
necessary replace seals and / or
connection elements are leaking
hoses
Check the hose connections between
the pump heads and replace the
Vacuum pump leaky
hoses and / or screw connections if
necessary
Vacuum pump generates
Contact BINDER Service for repair or
no or insufficient vacuum Pump head leaky
replacement
Form diaphragm defective Replace diaphragm (see chap. 8.4.1)
Valves defective Replace valves (see chap. 8.4.1)
Vacuum pump soiled General maintenance and cleaning
Clean valves from condensates and
Valves soiled
impurities
Running noise Vacuum pump soiled General maintenance and cleaning

8.4 Maintenance by the operator

Only carry out the work described here permitted for the operator. All other maintenance or
service work may only be carried out by the manufacturer or by authorized specialists.

Permitted scope of work for the operator:


• Loosening and removing hose connections.
• Opening and removing the heat dissipater / pump heads.
• Inspection of the pump chambers, form diaphragm, and valves.
• Cleaning the interior of the pump in the event of deposits.
• Replacing of the form diaphragms, valves and seals.

VAP 1 / VAP 2 10/2021 Page 31/51


Contamination of the device by toxic, infectious or radioactive substances must be prevented.

WARNING
Danger of intoxication and infection through contamination of the device with toxic,
infectious or radioactive substances.
Damages to health.
 During the use, the device may be contaminated with toxic or harmful substances
 Prior to any service tasks a person in charge shall clean the device.
 Do NOT service a device with sticking toxic or harmful substances

8.4.1 Replacing the form diaphragm, valves, and O-rings

Based on a 5-day week and a daily operating time of 8 hours, we recommend an annual membrane change.
Depending on the application process, this change can also be determined earlier by the operator.

• Service Kit for VAP1 Art.-no. 8500-0158


Spare parts:
• Service Kit for VAP2 Art.-no. 8500-0159

• Allen wrench, size 4 mm


Necessary • Open end wrench, wrench size 17
tools:
• Acetone
• Soft cleaning rag

CAUTION
Risk of injuries by sharp edges on the rear panel.
Cuts.
 Wear protective gloves when removing or installing the cover on the device rear

DANGER
Electrical hazard during live maintenance work.
Deadly electric shock.
 Before conducting maintenance work, turn off the device at the main power switch and
disconnect the power plug.
 Take all precautionary measures that a unit which is disconnected from the power supply
will not be inadvertently connected to the power supply.
 The device must be live to perform some of the service tasks. In this case, a second
person must be present who is able to switch off the unit in case of emergency

VAP 1 / VAP 2 10/2021 Page 32/51


Proceed as described:
• Disconnect the power supply and secure it against being switched on again.
• Open the compression fittings (1) of the hoses (2) on the pump unit with an open end wrench size 17.
• On each heat dissipater (4) and pump head (5), remove the 4 cylinder screws (3) with an Allen wrench
size 4 mm.
• Lift the heat dissipater (4) and pump head (5) off. The valve inserts (6), valves (7) and O-rings (8) are
below the heat dissipater.
• Loosen the form diaphragm (9) by turning it counter-clockwise.
• Clean the pump head (5) and the form diaphragm (9) with a soft cleaning rag and acetone
NEVER use compressed air to clean these parts as they may be chemically
contaminated.

• Check the functionality of the drive.

Figure 11: Disassembly and assembly of the pump unit

(1) Compression fittings (7) Valves


(2) Hoses top: flap valve
(3) Cylinder screws bottom: standard valve
(4) Heat dissipater (8) O-rings
(5) Pump head (9) Form diaphragm
(6) Valve inserts

VAP 1 / VAP 2 10/2021 Page 33/51


• Place the pump in a way that the form diaphragm (9) is horizontal.
• Screw the form diaphragm (9) tight.
• Bring the connecting rod and the form diaphragm (9) into the middle position
• Put on the pump head (5).
• Insert the valves (7), the valve inserts (6), and the O-rings (8). Pay attention to full-surface contact! Do
not insert the ridge side towards the sealing surface.

NOTICE
Danger of leaks due to improper assembly.
Final pressure is not reached.
 Make sure that the components are correctly inserted.

• Put on the heat dissipater (4) and tighten the four cylinder screws (3) symmetrically with a torque of 3 -
4 Nm
• Reconnect the hose connections (2) with the compression fitting (1).

8.4.2 Function test

• Connect a vacuum measuring device to the suction connection of the pump and measure the final
pressure. If it functions properly, this must correspond to the technical data after a maximum of one
minute.
• The pump must not generate any abnormal noises.
• Moving parts must not touch each other.

8.5 Sending the device back to BINDER GmbH

If you return a BINDER product to us for repair or any other reason, we will only accept the product upon
presentation of an authorization number (RMA number) that has previously been issued to you. An
authorization number will be issued after receiving your complaint either in writing or by telephone prior to
your sending the BINDER product back to us. The authorization number will be issued following receipt of
the information below:
• BINDER product type and serial number
• Date of purchase
• Name and address of the dealer from which you bought the BINDER product
• Exact description of the defect or fault
• Complete address, contact person and availability of that person
• Exact location of the BINDER product in your facility
• A contamination clearance certificate (chap. 12) must be faxed in advance
The authorization number must be applied to the packaging in such a way that it can be easily recognized
or be recorded clearly in the delivery documents.

For security reasons we cannot accept a device delivery if it does not carry an authorization
number.

Return address: BINDER GmbH Gänsäcker 16


Abteilung Service 78502 Tuttlingen, Germany

VAP 1 / VAP 2 10/2021 Page 34/51


9. Disposal

9.1 Disposal of the transport packing

The wrapping (single material packaging) consists of the following materials:


Packing element Material Disposal
Wrapping film PE Plastic recycling
Cardboard sheets Cardboard Paper recycling
Staples Steel Metal recycling
Package tape PVC Plastic recycling
Foamed plastic stuffing PE foam Plastic recycling
Straps to fix packing PP Plastic recycling
Bag for operating manual PE foil Plastic recycling
Insulating air cushion foil (packing
PE foil Plastic recycling
of optional accessories)
If recycling is not possible, all packing parts can also be disposed of with normal waste.

9.2 Decommissioning

• Turn off the device at the main power switch (h) and disconnect it from the power supply (pull the power
plug).
• Empty the condensate catchpots.
• Remove the hose connections.
• Temporal decommissioning: See indications for appropriate storage, chap. 3.5.
• Final decommissioning: Dispose of the device as described in chap. 9.3 to 9.5.
• When restarting the device, please pay attention to the corresponding safety information.

9.3 Disposal of the device in the Federal Republic of Germany

According to Annex I of Directive 2012/19/EU of the European Parliament and of the Council on waste
electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control
instruments” (category 9) only intended for professional use“. They must not be disposed of at public
collecting points.
The devices bear the symbol for the marking of electrical and electronic equipment
manufactured / placed on the market in the EU after 13 August 2005 and be disposed of in
separate collection according to Directive 2012/19/EU on waste electrical and electronic
equipment (WEEE) and German national law for electrical and electronic equipment (Elektro-
und Elektronikgerätegesetz, ElektroG). WEEE marking: crossed-out wheeled bin with solid
bar under. A significant part of the materials must be recycled in order to protect the
environment.
At the end of the device’s service life, have the device disposed of according to the German national law
for electrical and electronic equipment (Elektro- und Elektronikgerätegesetz, ElektroG from 20 October
2015, BGBl. I p. 1739) or contact BINDER service who will organize taking back and disposal of the device
according to the German national law for electrical and electronic equipment (Elektro- und
Elektronikgerätegesetz, ElektroG from 20 October 2015, BGBl. I p. 1739).

VAP 1 / VAP 2 10/2021 Page 35/51


NOTICE
Danger of violation against existing law if not disposed of properly.
∅ Do NOT dispose of BINDER devices at public collecting points.
 Have the device disposed of professionally at a recycling company which is certified
according to the German national law for electrical and electronic equipment (Elektro-
und Elektronikgerätegesetz, ElektroG from 20 October 2015, BGBl. I p. 1739).
or
 Instruct BINDER Service to dispose of the device. The general terms of payment and
delivery of BINDER GmbH apply, which were valid at the time of purchasing the device.

Certified companies disassemble waste (used) BINDER equipment in primary substances for recycling
according to Directive 2012/19/EU. The devices must be free from toxic, infectious or radioactive
substances in order to eliminate any health hazards to the employees of the recycling companies.

• Prior to handing the device over to a recycling company, it is the user’s responsibility that it
is free from toxic, infectious or radioactive substances.
• Prior to disposal, clean all introduced or residual toxic substances from the device.
• Prior to disposal, disinfect the device from all sources of infection. Be aware that sources of
infection may also be located outside the inner device.
• If you cannot safely remove all toxic substances and sources of infection from the device,
dispose of it as special waste according to national law.
• Fill out the contamination clearance certificate (chap. 12) and enclose it with the device.

WARNING
Danger of intoxication and infection through contamination of the device with toxic,
infectious or radioactive substances.
Damages to health.
∅ NEVER take a device contaminated with toxic substances or sources of infection for
recycling according to Directive 2012/19/EU.
 Prior to disposal, remove all toxic substances and sources of infection from the device.
 A device from which all toxic substances or sources of infection cannot be safely
removed must be considered as “special” waste according to national law. Dispose of it
accordingly.

9.4 Disposal of the device in the member states of the EU except for the Federal
Republic of Germany

According to Annex I of Directive 2012/19/EU of the European Parliament and of the Council on waste
electrical and electronic equipment (WEEE), BINDER devices are classified as “monitoring and control
instruments” (category 9) only intended for professional use“. They must not be disposed of at public
collecting points.
The devices bear the symbol for the marking of electrical and electronic equipment
manufactured / placed on the market in the EC after 13 August 2005 and be disposed of in
separate collection according to the Directive 2012/19/EU on waste electrical and electronic
equipment (WEEE). WEEE marking: crossed-out wheeled bin with solid bar under.
At the end of the device’s service life, notify the distributor who sold you the device, who will
take back and dispose of the device according to the Directive 2012/19/EU on waste
electrical and electronic equipment (WEEE).

VAP 1 / VAP 2 10/2021 Page 36/51


NOTICE
Danger of violation against existing law if not disposed of properly.
∅ Do NOT dispose of BINDER devices at public collecting points.
 Have the device disposed of professionally at a recycling company that is certified
according to conversion of the Directive 2012/19/EU into national law.
or
 Instruct the distributor who sold you the device to dispose of it. The agreements apply
that were agreed with the distributor when purchasing the device (e.g. his general terms
of payment and delivery).
 If your distributor is not able to take back and dispose of the device, please contact
BINDER service.

Certified companies disassemble waste (used) BINDER equipment in primary substances for recycling
according to Directive 2012/19/EU. The devices must be free from toxic, infectious or radioactive
substances in order to eliminate any health hazards to the employees of the recycling companies.

• Prior to handing the device over to a recycling company, it is the user’s responsibility that it
is free from toxic, infectious or radioactive substances.
• Prior to disposal, clean all introduced or residual toxic substances from the device.
• Prior to disposal, disinfect the device from all sources of infection. Be aware that sources of
infection may also be located outside the inner device.
• If you cannot safely remove all sources of infection and toxic substances from the device,
dispose of it as special waste according to national law.
• Fill out the contamination clearance certificate (chap. 12) and enclose it with the device.

WARNING
Danger of intoxication and infection through contamination of the device with toxic,
infectious or radioactive substances.
Damages to health.
∅ NEVER take a device contaminated with toxic substances or sources of infection for
recycling according to Directive 2012/19/EU.
 Prior to disposal, remove all toxic substances and sources of infection from the device.
 A device from which all toxic substances or sources of infection cannot be safely
removed must be considered as “special” waste according to national law. Dispose of it
accordingly.

9.5 Disposal of the device in non-member states of the EU

NOTICE
Danger of violation against existing law if not disposed of properly.
Alteration of the environment.
 For final decommissioning and disposal of the device, please contact BINDER service.
 Follow the statutory regulations for appropriate, environmentally friendly disposal.

VAP 1 / VAP 2 10/2021 Page 37/51


10. Technical description

10.1 Technical data

The technical data given here are based on test results of measured values and are average
values that are intended to facilitate the selection of the products. It is the responsibility of
the user to determine the suitability of the product for a specific purpose and they assume
the risk and any liability for it.

Device type VAP 1 VAP 2


Dimensions
Height mm / inch 491 / 19.3 491 / 19.3
Width mm / inch 322 / 12.7 322 / 12.7
Depth mm / inch 320 / 12.6 320 / 12.6
Weight kg / lbs. 18.9 / 41.7 25.6 / 56.4
Performance data
Pumping speed acc. to ISO 21360-1 m3 / h 2.0 4.0
Ultimate pressure (base pressure) acc. to ISO 21360-1 mbar 7 1,8
Max. inlet/outlet pressure mbar 1050 1050
IP protection degree acc. to EN 60529 IP 40 40
Motor insulation class °C F - 160 F - 160
Motor protective winding contact self-retaining
Noise level dB (A) < 50 < 50
Operating temperature range °C + 15 to + 40 + 15 to + 40
Max. medium temperature °C + 40 + 40
Ambient temperature range for storage °C + 10 to + 40 + 10 to + 40
Max. ambient humidity for storage % r.F. 90 90
Electrical data of 230 V device
Rated voltage at 50 Hz V AC 230 230
Rated voltage at 60 Hz V AC 230 230
Nominal power kW 0.37 0.72
Nominal current at 50 Hz A 1.60 3.10
Nominal current at 60 Hz A 1.50 3.12
Electrical data of 120 V device
Rated voltage at 50 Hz V AC 115 115
Rated voltage at 60 Hz V AC 115 115
Nominal power kW 0.37 0.72
Nominal current at 50 Hz A 3.35 5.60
Nominal current at 60 Hz A 3.20 6.20
All technical data is specified for devices with standard equipment at an ambient temperature of 22 +/- 3 °C
/ 71.6 +/- 5.4 °F and a power supply voltage fluctuation of +/-10%. Technical data is determined in
accordance to the relevant standards.
All indications are average values, typical for devices produced in series. We reserve the right to
change technical specifications at any time.

VAP 1 / VAP 2 10/2021 Page 38/51


10.2 Circuit of the pump heads

Vacuum pump VAP 1:


• Two-stage circuit (Z)
• Both pump heads are connected in series.
Vacuum pump VAP 2:
• Three-stage circuit (T)
• Two pump heads are connected in parallel, the other two are connected in series.

10.3 Connections

Connection type Realization


Pneumatic Vacuum equipment DN 16 small flange incl. hose nozzle DN 8
Pneumatic Exhaust air Hose nozzle GL 18
Operating Equipment Refrigerant access Hose nozzle GL 14
Electric Power connection IEC 60320 C14

10.4 Materials of pump parts in contact with the medium

Component Material
Vacuum pump
- Pump heads - PTFE
- Form diaphragm - PTFE coating on elastomer
- Valves - PFA
- Gaskets - EPDM
Pneumatic connections
- Vacuum hoses - PTFE
- Screwing - PVDF
- Connection piece - PP
- Gaskets, O-ring - EPDM
Separator / Emission condenser
- Condensate catchpot - Glass (vacuum insulated)
- Hose nozzle - PFTE
- Connector block incl. hose nozzle - PP

VAP 1 / VAP 2 10/2021 Page 39/51


10.5 Accessories and spare parts (extract)

BINDER GmbH is responsible for the safety features of the device only, provided skilled
electricians or qualified personnel authorized by BINDER perform all maintenance and repair,
and if components relating to device safety are replaced in the event of failure with original
spare parts. The user is responsible for any risks arising from using unauthorized
accessories/components.

Description Art. no.


VD Connection kit for VAP 1 / VAP 2 8012-1995
Power connection cable IEC with plug for Switzerland, for VAP 1 / VAP 2 in 230 V 5023-0241
Power connection cable IEC with plug for UK, for VAP 1 / VAP 2 in 230 V 5023-0242
Power connection cable IEC with NEMA 5-15 P plug for VAP 1 / VAP 2 in 120 V 5023-0244
VAP 1 Service Kit for maintenance, consisting of:
2 x form diaphragm
4 x valves PFA
8500-0158
2 x O-ring ø 12 x 2
4 x O-ring ø 22 x 2
4 x O-ring ø 28 x 2
VAP 2 Service Kit for maintenance, consisting of:
4 x form diaphragm
4 x valve (standard valve)
4 x valve (flap valve) 8500-0159
6 x O-ring ø 12 x 2
8 x O-ring ø 22 x 2
8 x O-ring ø 28 x 2
For information on components not listed here, please contact BINDER Service.

VAP 1 / VAP 2 10/2021 Page 40/51


10.6 Diagrams of suction pressure / pumping speed

Figure 12: Suction pressure / pumping speed of VAP 1

Figure 13: Suction pressure / pumping speed of VAP 2

VAP 1 / VAP 2 10/2021 Page 41/51


10.7 Dimensions

Figure 14: VAP 1 Dimensions

Figure 15: VAP 2 Dimensions


(Dimensions in mm)

VAP 1 / VAP 2 10/2021 Page 42/51


11. Certificates and declarations of conformity

11.1 EU Declaration of conformity

VAP 1 / VAP 2 10/2021 Page 43/51


VAP 1 / VAP 2 10/2021 Page 44/51
VAP 1 / VAP 2 10/2021 Page 45/51
12. Contamination clearance certificate

12.1 For devices located outside the USA and Canada

Declaration regarding safety and health


Erklärung zur Sicherheit and gesundheitlichen Unbedenklichkeit
The German Ordinance on Hazardous Substances (GefStofV), and the regulations regarding safety at the
workplace, require that this form be filled out for all products that are returned to us, so that the safety and
the health of our employees can be guaranteed.
Die Sicherheit und Gesundheit unserer Mitarbeiter, die Gefahrstoffverordnung GefStofV und die Vorschriften zur
Sicherheit am Arbeitsplatz machen es erforderlich, dass dieses Formblatt für alle Produkte, die an uns zurückgeschickt
wird.

Note: A repair is not possible without a completely filled out form.


Ohne Vorliegen des vollständig ausgefüllten Formblattes ist eine Reparatur nicht möglich.

• A completely filled out form must be transmitted via Fax (+49 (0) 7462 2005 93555) or by letter in
advance, so that this information is available before the equipment/component part arrives. A second
copy of this form must accompany the equipment/component part. In addition, the carrier should be
informed.
Eine vollständig ausgefüllte Kopie dieses Formblattes soll per Telefax (Nr. +49 (0) 7462 2005 93555) oder Brief
vorab an uns gesandt werden, so dass die Information vorliegt, bevor das Gerät/Bauteil eintrifft. Eine weitere Kopie
soll dem Gerät/Bauteil beigefügt sein. Ggf. ist auch die Spedition zu informieren.
• Incomplete information or non-conformity with this procedure will inevitably lead to substantial delays in
processing. Please understand the reason for this measure, which lies outside our area of influence and
will help us to speed up this procedure.
Unvollständige Angaben oder Nichteinhalten dieses Ablaufs führen zwangsläufig zu beträchtlichen Verzögerungen
in der Abwicklung. Bitte haben Sie Verständnis für Maßnahmen, die außerhalb unserer Einflussmöglichkeiten liegen
und helfen Sie mit, den Ablauf beschleunigen.

• Please print and fill out this form completely.


Bitte unbedingt vollständig ausfüllen!

1. Device/ component part / type: / Gerät / Bauteil / Typ:

2. Serial No./ Serien-Nr.:

3. Details about utilized substances / biological substances / Einzelheiten über die eingesetzten
Substanzen/biologische Materialien:

3.1 Designations / Bezeichnungen:


a) ____________________________________________________________________________

b) ____________________________________________________________________________

c) ____________________________________________________________________________

3.2 Safety measures required for handling these substances / Vorsichtsmaßnahmen beim Umgang
mit diesen Stoffen:
a) ____________________________________________________________________________

b) ____________________________________________________________________________

c) ____________________________________________________________________________

VAP 1 / VAP 2 10/2021 Page 46/51


3.3 Measures to be taken in case of skin contact or release into the atmosphere / Maßnahmen
bei Personenkontakt oder Freisetzung:
a) ____________________________________________________________________________

b) ____________________________________________________________________________

c) ____________________________________________________________________________

d) ____________________________________________________________________________

3.4 Other important information that must be taken into account / Weitere zu beachtende und
wichtige Informationen:
a) ____________________________________________________________________________

b) ____________________________________________________________________________

c) ____________________________________________________________________________

4. Declaration on the risk of these substances (please checkmark the applicable items) /
Erklärung zur Gefährlichkeit der Stoffe (bitte Zutreffendes ankreuzen) :

 4.1 For non-toxic, non-radioactive, biologically harmless materials / für nicht giftige, nicht
radioaktive, biologisch ungefährliche Stoffe:
We hereby guarantee that the above-mentioned device / component part… / Wir versichern, dass o.g.
Gerät/Bauteil...
 Has not been exposed to or contains any toxic or otherwise hazardous substances / weder giftige noch
sonstige gefährliche Stoffe enthält oder solche anhaften.
 That eventually generated reaction products are non-toxic and also do not represent a hazard / auch
evtl. entstandene Reaktionsprodukte weder giftig sind noch sonst eine Gefährdung darstellen.
 Eventual residues of hazardous substances have been removed / evtl. Rückstände von Gefahrstoffen
entfernt wurden.

 4.2 For toxic, radioactive, biologically harmful or hazardous substances, or any other
hazardous materials / für giftige, radioaktive, biologisch bedenkliche bzw. gefährliche Stoffe oder
anderweitig gefährliche Stoffe.
We hereby guarantee that … / Wir versichern, dass …
 The hazardous substances, which have come into contact with the above-mentioned
equipment/component part, have been completely listed under item 3.1 and that all information in this
regard is complete / die gefährlichen Stoffe, die mit dem o.g. Gerät/Bauteil in Kontakt kamen, in 3.1 aufgelistet
sind und alle Angaben vollständig sind.
 That the device /component part has not been in contact with radioactivity / das Gerät/Bauteil nicht mit
Radioaktivität in Berührung kam

5. Kind of transport / transporter / Transportweg/Spediteur:

Transport by (means and name of transport company, etc.) Versendung durch (Name Spediteur o.ä.)

___________________________________________________________________________________

Date of dispatch to BINDER GmbH / Tag der Absendung an BINDER GmbH:

___________________________________________________________________________________

VAP 1 / VAP 2 10/2021 Page 47/51


We hereby declare that the following measures have been taken / Wir erklären, dass folgende
Maßnahmen getroffen wurden:
 Hazardous substances were removed from the device including component parts, so that no hazard
exists for any person in the handling or repair of these items / das Gerät/Bauteil wurde von Gefahrstoffen
befreit, so dass bei Handhabung/Reparaturen für die betreffenden Person keinerlei Gefährdung besteht
 The device was securely packaged and properly identified / das Gerät wurde sicher verpackt und vollständig
gekennzeichnet.
 Information about the hazardousness of the shipment (if required) has been provided to the transporter
/ der Spediteur wurde (falls vorgeschrieben) über die Gefährlichkeit der Sendung informiert.
We hereby commit ourselves and guarantee that we will indemnify BINDER GmbH for all damages that
are a consequence of incomplete or incorrect information provided by us, and that we will exempt BINDER
GmbH from eventual damage claims by third parties./ Wir versichern, dass wir gegenüber BINDER für jeden
Schaden, der durch unvollständige und unrichtige Angaben entsteht, haften und BINDER gegen eventuell
entstehende Schadenansprüche Dritter freistellen.

We are aware that, in accordance with Article 823 of the German Civil Code (BGB), we are directly liable
with regard to third parties, in this instance especially the employees of BINDER GmbH, who have been
entrusted with the handling / repair of the device / component. / Es ist uns bekannt, dass wir gegenüber Dritten
– hier insbesondere mit der Handhabung/Reparatur des Geräts/des Bauteils betraute Mitarbeiter der Firma BINDER
- gemäß §823 BGB direkt haften

Name: _______________________________________________________________________

Position/Title: _______________________________________________________________________

Date / Datum: _______________________________________________________________________

Signature / Unterschrift: _______________________________________________________________

Company stamp / Firmenstempel:

Equipment that is returned to the factory for repair must be accompanied by a completely
filled out contamination clearance certificate. For service and maintenance on site, such a
contamination clearance certificate must be submitted to the service technician before the
start of any work. No repair or maintenance of the equipment is possible, without a properly
filled out contamination clearance certificate.

VAP 1 / VAP 2 10/2021 Page 48/51


12.2 For devices in the USA and Canada

Product Return Authorization Request


Please complete this form and the Customer Decontamination Declaration (next 2 pages) and attach the
required pictures. E-mail to: IDL_SalesOrderProcessing_USA@binder-world.com
After we have received and reviewed the complete information we will decide on the issue of a RMA
number. Please be aware that size specifications, voltage specifications as well as performance
specifications are available on the internet at www.binder-world.us at any time.
Take notice of shipping laws and regulations.

Please fill:
Reason for return request  Duplicate order
 Duplicate shipment
 Demo Page one completed by sales
 Power Plug / Voltage 115V / 230 V / 208 V / 240V
 Size does not fit space
 Transport Damage Shock watch tripped? (pictures)
 Other (specify below)
_____________________
Is there a replacement PO?  Yes  No
If yes -> PO #
If yes -> Date PO placed

Purchase order number


BINDER model number
BINDER serial number
Date device was received
Was the device unboxed?  Yes  No
Was the device plugged in?  Yes  No
Was the device in operation?  Yes  No

Pictures of device attached?  Yes  No Pictures have to be attached!


Pictures of Packaging  Yes  No
attached?

Customer Contact Information Distributor Contact Information


Name
Company
Address
Phone
E-mail

VAP 1 / VAP 2 10/2021 Page 49/51


Customer (End User) Decontamination Declaration
Health and Hazard Safety declaration

To protect the health of our employees and the safety at the workplace, we require that this form is
completed by the user for all products and parts that are returned to us. (Distributors or Service
Organizations cannot sign this form)

NO RMA number will be issued without a completed form. Products or parts returned to our
NY warehouse without a RMA number will be refused at the dock.

A second copy of the completed form must be attached to the outside of the shipping box.
1. Device/ component part / type:

2. Serial No.

3. List any exposure to hazardous liquids, gasses or substances and radioactive material
3.1 List with MSDS sheets attached where available or needed
(if there is not enough space available below, please attach a page):

a) ____________________________________________________________________________

b) ____________________________________________________________________________

c) ____________________________________________________________________________

3.2 Safety measures required for handling the list under 3.1

a) ____________________________________________________________________________

b) ____________________________________________________________________________

c) ____________________________________________________________________________
3.3 Measures to be taken in case of skin contact or release into the atmosphere:

a) ____________________________________________________________________________

b) ____________________________________________________________________________

c) ____________________________________________________________________________

d) ____________________________________________________________________________

3.4 Other important information that must be considered:

a) ____________________________________________________________________________

b) ____________________________________________________________________________

c) ____________________________________________________________________________

VAP 1 / VAP 2 10/2021 Page 50/51


4. Declaration of Decontamination
For toxic, radioactive, biologically and chemically harmful or hazardous substances, or any other
hazardous materials.
We hereby guarantee that
4.1 Any hazardous substances, which have come into contact with the above-mentioned equipment /
component part, have been completely listed under item 3.1 and that all information in this regard is
complete.
4.2 That the device /component part has not been in contact with radioactivity
4.3 Any Hazardous substances were removed from the device / component part, so that no hazard exists
for a persons in the shipping, handling or repair of these returned device
4.4 The device was securely packaged in the original undamaged packaging and properly identified on
the outside of the packaging material with the device designation, the RMA number and a copy of
this declaration.
4.5 Shipping laws and regulations have not been violated.
I hereby commit and guarantee that we will indemnify BINDER Inc. for all damages that are a
consequence of incomplete or incorrect information provided by us, and that we will indemnify
and hold harmless BINDER Inc. from eventual damage claims by third parties.

Name: _______________________________________________________________________

Position: _______________________________________________________________________

Company: _______________________________________________________________________

Address: _______________________________________________________________________

Phone #: _______________________________________________________________________

Email: _______________________________________________________________________

Date: _______________________________________________________________________

Signature: ________________________________________________________________________

Equipment returned to the NY warehouse for repair must be accompanied by a completed


customer decontamination declaration. For service and maintenance works on site, such a
customer decontamination declaration must be submitted to the service technician before the
start of work. No repair or maintenance of the equipment is possible without a completed form.

VAP 1 / VAP 2 10/2021 Page 51/51

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