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Mech GS 2019R2 EN WS12

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Module 12 Workshop:

Enhanced Mesh
Techniques

ANSYS Mechanical Getting Started


2019 R2

1 1 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques

Use this guide to work on the Journal Bearing model.

2 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques
• Open Archive: “Shaft_Bearings_WS12_Start.wbpz”
• Open Mechanical

3 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques
Review the existing Mesh settings:
• Defaults
− Physics Preference = Mechanical
− Element Size = 5.0 mm
• Sizing Objects
− Body Sizing 1 (Housings): Element Size = 3 mm
− Body Sizing 2 Bearings: Element Size = 1.5 mm
− Body Sizing 3 Grounds: Element Size = 6 mm
− Body Sizing 4 Rings: Element Size = 1 mm
− Body Sizing 5 Pulley: Element Size = 2 mm

4 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques
Generate the mesh on the model using the existing mesh settings, and note the
mesh connectivity between the Pulleys and the Shaft resulting from the Shared
Topology Shaft part:

5 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques
Confirm sharing of topology on the Shaft part by using the Explode tool; note the
Shaft body and Pulley bodies explode as 1 connected part:

• Select the Geometry Branch


• Explode the assembly using the
Explode slider in the Display tab

• You can also use the Edge Coloring tool to review geometry connections

6 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques
View bad quality elements:
• In details of Mesh: Quality—Mesh
Metric = Element Quality
• Click Controls in Mesh Metrics
window
• Set Y-Axis Max to 100
• Close the Y-Axis Option dialog to
display the Mesh Quality
histogram

7 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques
View the locations of the bad quality elements:
• Select individual bars on the graph to display only elements of that Element Quality
• Set Mesh Metric = None when finished

8 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques
We will refine or modify the mesh on the following bodies:

- Bearings
- Housings Based on the review of bad quality elements

- Pulley Based on the presence of wedges in the body


This part is our primary interest, so we’ll refine the mesh to
- Shaft
produce at least a few elements along a diameter and (thus) more
accurate results. This is particularly important because the shaft is
subjected to bending, and we’ll need several elements along a
diameter to portray bending accurately and to resolve the
variation of bending stress on a cross-section.

9 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques
Define the following settings:
- 2 Body Sizings on the Housings. Use Spheres of Influence. Select each housing body
shown below, right, and set Definition Type to Sphere of Influence. Use Radius and
Element Size shown below.
- The definition of coordinate systems at each refinement location is required for sphere
of influence controls; these are already defined as Coordinate Systems 3 and 4.

10 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques
Define the following settings:
- A Tetrahedrons, Patch Conforming method on the Pulleys

11 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques
Define the following settings:
- A Body Sizing of 4 mm on the Shaft

- Generate Mesh

12 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques

- Review the generated mesh


- Review the Mesh Quality Statistics and compare it to the previous generated mesh.

13 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques
Interrogate the mesh for purposes of determining node count and approximating
degrees of freedom and resulting memory requirements for the solution
• Mesh → Statistics → Nodes
• Node count ≅ 430,000
• 3 DOF per node ≅ 1,320,000 DOF
• 10-20 GB RAM / 1 M DOF
• This model will require a
minimum of 20 GB RAM to solve
in-core

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Workshop 12: Enhanced Mesh Techniques

• The newly-generated mesh may alter contact detection, as contact detection


is based on the mesh, not on the solid geometry
• Therefore, it is a good practice to regenerate the Initial Contact Results after
mesh generation and before solution
• Are these results acceptable? Why or why
not?
• The contact region highlighted in yellow is
detected as open. This is not problematic
for the re-solution since it is a nonlinear
contact—its status can change during the
re-solution.

15 © 2019 ANSYS, Inc.


Workshop 12: Enhanced Mesh Techniques

Save Project for use later if desired.

16 © 2019 ANSYS, Inc.


Module 12 Workshop:
Enhanced Mesh
Techniques

END

1717 © 2019 ANSYS, Inc.

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