Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Matecconf Rimes2017 02008

Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.

1051/matecconf/201814402008
RiMES 2017

Study on Spheroidization and Related Heat


Treatments of Medium Carbon Alloy Steels
Harisha S. R.1*, Sathyashankara Sharma1, U. Achutha Kini1 and Gowri Shankar M. C.1
1Departmentof Mechanical and Manufacturing Engineering, Manipal Institute of Technology,
Manipal Academy of Higher Education, Manipal, Karnataka 576104, India

Abstract. The importance of medium carbon steels as engineering


materials is reflected by the fact that out of the vast majority of engineering
grade ferrous alloys available and used in the market today, a large
proportion of them are from the family of medium carbon steels. Typically
medium carbon steels have a carbon range of 0.25 to 0.65% by weight, and
a manganese content ranging from 0.060 to 1.65% by weight. Medium
carbon steels are more resistive to cutting, welding and forming as
compared to low carbon steels. From the last two decades a number of
research scholars reported the use of verity of heat treatments to tailor the
properties of medium carbon steels. Spheroidizing is the novel industrial
heat treatment employed to improve formability and machinability of
medium/high carbon low alloy steels. This exclusive study covers
procedure, the effects and possible outcomes of various heat treatments on
medium carbon steels. In the present work, other related heat treatments
like annealing and special treatments for property alterations which serve
as pretreatments for spheroidizing are also reviewed. Medium carbon
steels with property alterations by various heat treatment processes are
finding increased responsiveness in transportation, aerospace, space,
underwater along with other variegated fields. Improved tribological and
mechanical properties consisting of impact resistance, stiffness, abrasion
and strength are the main reasons for the increased attention of these steels
in various industries. In the present scenario for the consolidation of
important aspects of various heat treatments and effects on mechanical
properties of medium carbons steel, a review of different research papers
has been attempted. This review may be used as a guide to provide
practical data for heat treatment industry, especially as a tool to enhance
workability and tool life.

Keywords: Medium Carbon Steel, Heat Treatment, Spheroidizing,


Microstructure, Annealing

1 Introduction
Medium-carbon steels have carbon content ranging from 0.25 to 0.65% by weight. These
categories of steels respond intensely to heat treatment processes, with wide variation in the
mechanical and thermal properties. Depending on their response to heat treatment, they are

*
Corresponding author: harisha.sr@manipal.edu

© The Authors, published by EDP Sciences. This is an open access article distributed under the terms of the Creative Commons
Attribution License 4.0 (http://creativecommons.org/licenses/by/4.0/).
MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
RiMES 2017

divided into 2 categories. The first group containing carbon from 0.25 to 0.35% by weight,
whereas the second group from 0.35 to 0.65% by weight. The second group response
towards heat treatment is better, while of the first group is poor. That is why steels of the
first group are suitable for moderately stressed components like, railway couplings, driving
rings, hand tools, sockets and levers, tubes for bicycles, automobiles and aircrafts. Due to
higher carbon content, 2nd group steels have more strength. Hence, they are used in high
load applications, like spindles of machine tools, gears, bolts, cylinder liners, crank shafts,
ball mill balls, etc. Typical medium carbon steels generally exhibit poor cold workability. It
is widely known that their ductility can be improved significantly by spheroidization
process. In 1970, a decisive major dynamic change was observed with the development of
micro-alloyed medium carbon steels. Then, micro-alloyed steels containing Cr, Ni, V, W
etc. as refractory metals proved to be highly cost effective by attaining superior properties
with least heat treatment processing cost [1]. The excellent toughness with high tensile
strength is possible due to the addition of Mn and Si followed by reduction in carbon
content [2].

2 Spheroidization

2.1 Spheroidization of Medium Carbon Steels [3, 22, 28]


Spheroidization experiments on AISI 4037 steel were performed, using inter-critical and
sub-critical annealing. The results show that in sub-critical heating cycle, the
spheroidization process has occurred faster than inter-critical annealing. So shorter times
are enough to produce high formability. The other result was that in the inter-critical cycle
the hardness dropped faster. In the testing of AISI 4037 steel (0.37C, 0.80Mn, 0.22Si,
0.25Mo by wt.%) rods of 3/8 inches, the rate of spheroidization with inter-critical and sub-
critical cycles were compared. In inter-critical cycle, specimen was heated to 748˚C for 2
hours, slowly cooled to 704˚C followed by isothermal holding for 10 hours and later cooled
at 5˚C/min approximately to room temperature. In the sub-critical cycle, the specimen was
heated to 704˚C for up to 10 hours and then cooled at approximately 5˚C per minute.

To examine the microstructures developed, scanning electron microscopy (SEM) was


used at each stage. After 4 and 12 hours of processing the surface was examined. They
show that after 4 hours, in the sub-critical cycle, spheroidization was nearly complete
whereas in the inter-critical cycle still un-spheroidized coarse pearlite was observed. It
showed that the inter-critical cycle produces a much coarser spheroidised structure.

The more rapid rate of spheroidization during the subcritical process was attributable
to the fact that a much finer pearlite was being spheroidized. With rapid spheroidization
rate, high formability was the result of sub-critical route.

2.2 Spheroidization Cycles for Medium Carbon Steels [4, 29]


Two process cycles were considered in the spheroidization of medium carbon steels which
are used in the temporary fastener industry. In the inter-critical cycle, the material was
heated above the AC1 for 2 hours. The specimens were then allowed to cool below AC1 and
were held there for various time intervals. This allowed the transformation of austenite and
spheroidization of carbides. The second process was a sub-critical cycle. In this cycle the
specimens were heated to temperature below the AC1 for different time periods. Two steels
were studied in the process. Wires of AISI 1541 (high in manganese content and mild

2
MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
RiMES 2017

supporter of spheroidization) and AISI 4037 (prone to spheroidization, used extensively in


fastener applications) were taken into consideration.
Similar drops in hardness were observed in both the cycles. But, 1 hour of the sub-
critical cycle produced higher ductility than 32 hours of the inter-critical process. The
formability test also showed that spheroidization was faster in the sub-critical cycle. It was
concluded that degree of formability is directly proportional to degree of spheroidization
but not with changes in hardness due to alloying elements. Less time was required for
spheroidization with sub-critical process than the inter-critical process.

2.3 Sub-critical Spheroidization of Medium Carbon 50CrV4 Steel [5]


Tests on sub-critical spheroidization annealing of cold rolled specimens were carried out on
50CrV4 steel at 720˚C. The chemical composition of 50CrV4 steel was 0.543 C, 0.827 Mn,
0.23 Si, 0.137 V, 1.012 Cr, 0.019 Al, 0.001 S and 0.011 P by wt.%. The A C1 of the steel is
740˚C and the AC3 is 790˚C. Steel sheets were cut into specimens with 300x200mm2
rectangular dimensions. They were then annealed sub-critically at temperature of 720˚C
and furnace cooled at the rate of 10˚C per minute to room temperature.

Tests showed that deformation with cold rolling accelerates the development of
spheroidal cementite particles in the steel. If the deformation is high, the spheroidization
occurs faster. Strength of the steel was decreased with respect to soaking time initially, but
it had little effect on the hardness and the strength after 8 hours of spheroidization.

2.4 Effect of Si on the Low Temperature Thermo-Mechanical Deformation and


Spheroidization of Medium Carbon Steels [6, 31]

Medium carbon steels SWRCH 45F, with composition 0.45 C, 0.35 Mn, 0.03 Cr and 0.2,
0.5, 0.8, 1.5 Si% by weight were subjected to heat treatment and deformed at elevated
temperatures using Thermecmaster-Z. Rod specimens 8 mm in diameter and 12 mm in
height were kept in the austenite region at a temperature of 950˚C for 10 min and deformed
under compression at 750, 700, 650, and 600˚C, respectively, at a strain rate of 10 µm/s,
followed by controlled cooling at a rate of 10˚C/s. The specimens were subjected to
spheroidization at 730˚C for 30 min and 3 h, respectively, and subsequently underwent
slow cooling with a cooling rate of 25˚C/h down to 680˚C, followed by air cooling. At the
central region of the specimen microstructural characterization was performed as it is the
region where the most severe plastic deformation is expected to take place. The average
grain size and fraction of the ferrite were measured using a method specified in JIS standard
G-0552 and an image analyzer, respectively. Electron microscopy was used to characterize
the microstructures of the spheroidized specimens. The dilatometric change of the specimen
was measured during heating (0.08˚C/s) and cooling (5˚C/s) using a Thermecmaster-Z to
investigate the change in the transformation temperatures (Ac 3, Ac1 for heating and Ar3, Ar1
for cooling) with varying Si content.

With increasing Si content the transformation temperatures increased. Average fraction


of the ferrite and grain size after thermo-mechanical deformation was also observed to
increase with high Si composition. Addition of Si in low temperature thermo-mechanically
processed medium carbon steels led to the required extent of spheroidization. A modified
thermomechanical deformation and spheroidization heat treatment process was proposed
and found to be highly applicable to Si added medium carbon steels.

3
MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
RiMES 2017

2.5 Influence of Spheroidizing Heat Treatment on Mechanical Properties of


EN 47 steel [7,20-21]
The specific grade of medium carbon steel used to carry out the experiment was EN47
which is used widely in the formation of axles, gears etc. Heat treatment plan consisted of
primary heating to a temperature of 815ºC for a soaking time of 2 hours which is
immediately followed by transfer of specimens to another furnace maintained at 750ºC
where the specimens are isothermally heated for different durations of time. The specimens
are divided into three categories with 3 hours being the spheroidizing time for first set, 6
hours for second set and 9 hours for the third set of specimens. Mechanical tests carried out
on the heat treated specimens were hardness, tensile, impact, wear and microstructure
analysis. The microstructural analysis revealed the morphological change within the carbide
phase with reference to the duration of processing. Spheroidal wearing was observed with
heat treatment process increased beyond critical value. It was observed that with increase in
treatment duration from 3 to 9 hours, the hardness of the material decreased continuously.
With respect to the impact and tensile strength tests, it was observed that the strength
showed an initial increase with increase in time of spheroidization, reached a peak and then
decreased with further increase in processing time. Coefficient of friction values showed a
decrease in their magnitude as the spheroidization processing time increased along with
increase in wear resistance.

3 Annealing

3.1 A New Approach for Rapid Annealing of Medium Carbon Steels [8, 34]

The 42CrMo medium carbon steel was the primary material used in the test. 20  10  2
mm3 dimensioned cuboidal specimens were obtained from the hot rolled rod, with the hot
rolling direction being in parallel with the longitudinal direction. 15 T cryo-cooled
superconducting magnet, 52 mm in bore size was used with a furnace set in it to perform
magnetic annealing, where the central (zero magnetic force) region was used for
positioning and placement of specimens with magnetic field direction made parallel to the
direction of hot rolling. Specimens were heated to 880˚C and soaked for 33 min with a
subsequent 46˚C/min cooling rate along with a 14T magnitude magnetic field.
Conventional full annealing consisted of heating at 860˚C with soaking time of 30 min in a
chamber furnace of ordinary type followed by furnace cooling with a cooling rate of
1˚C/min. Post and pre heat treated specimens were subjected to etching. An optical
microscope equipped with image analyzer was used for microstructural examination.
Vicker's micro-hardness test was performed with a 5 kgf load. In 42CrMo steel banded
structure formation initiated due to preferential nucleation of pro-eutectoid ferrite within
fine grained zones of hot rolled microstructure along the austenite grain boundaries.
Uniform and fine microstructure of pearlitic colonies along with ferrite grains was
produced using the dual strategy of 46˚C/min high cooling rate and high magnetic field of
magnitude 14T.

3.2 Formation of medium carbon TRIP steel microstructure during annealing


in the inter-critical temperature range [9, 17-18]
Mechanically unstable retained austenite along with multiphase microstructure are the
primary characteristics of Transformation Induced Plasticity (TRIP) steels. TRIP steel
(41MnSi6-5) was subjected to dilatometric tests which comprised the initial stage of

4
MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
RiMES 2017

experiments. Through a heating rate of 3°C /min, 212 mm2 sized samples were heated till
1200°C in dilatometer DT1000. Sample relative elongation L/Lo was recorded as a
function of temperature T while heating. Predetermined inter-critical temperatures range of
730-870°C was used for a time duration of 30 min within which the samples of size
121010 mm3 were heated. Martensite was obtained through transformation from
austenite because of water quenching. Metallographic micro-sections were subjected to X-
ray quantitative phase analysis which was used to assess the retained austenite volume
fraction. X-ray diffractometer TuR-M61 was used for these tests through the application of
filtered cobalt radiation immediately after X-ray tests for the purpose of revealing structural
components. 2% Nital was used to etch the samples for revealing the microstructure.
Revealed microstructure characterization was conducted through scanning microscope FEI
Nova Nano SEM 450 and Light microscope Axiovert 200MAT. Point-count and lattice
variant quantitative metallography methods of manual nature were used on the visible
microstructural components to obtain the volume fractions. Heat treated samples were
subjected to Vickers hardness test at 30 kg load. At a load of 10 g the Knoop indenter was
used for the 750°C annealed sample for verification of identified microstructural
components. Largest volume fraction of retained austenite was obtained within the
microstructure of samples annealed at low temperatures in the inter-critical range. It was
observed that contrary to common notion of differential transformation of ferrite to low
carbon austenite, the transformation actually runs simultaneously. For applications of final
retained austenite volume fraction and increased carbon content in austenite in the TRIP
steel microstructure, the strategy to be followed is to go for the modification which would
allow to lower the annealing temperature range to Ac 1+ max. 30°C.

4 Unconventional Heat Treatments

4.1 Effect of Post Weld Heat Treatment on the Mechanical Characterization of


Medium Carbon Steel Weld [10, 23-24, 30, 32]
Mechanical properties of weld in 0.36% C medium carbon steel was analyzed. Post weld
heat treatment (stress relief) was done on welded samples at four different sub-critical
temperatures 550, 600, 650 and 700°C followed by air cooling. The welding process used is
SMAW with low hydrogen electrode (E7018) at a current of 130 A. Hardness and tensile
tests were done on the samples later. The percentage loss in strength due to post weld heat
treatment (PWHT) at the above temperatures followed by air cooling was 10.8, 12.2, 15.1
and 13.1% respectively. The best PWHT temperature for the property improvement of
medium carbon steel is 650˚C and the corresponding loss in strength was about 15.1%.

4.2 Some Laser Treatments Effects on Medium Carbon Steels [11]


Austenization and oil quenching were applied on plates 10 mm thick of 0.38 wt.% C-Ni-Cr-
Mo low alloy (0.4 wt.% C) alloy steel. The plates were graphite coated to increase
absorptivity and subjected to single pass laser irradiation. The beam translation speeds were
8.3 and 5.0 mm/s along with a beam size of 10  10 mm2. Corresponding interaction times
of laser material were 1.2 and 2.0 s and the incident power densities were 2.1 and 2.6
kW/cm2 and along with energy densities of 25 and 52 MJ/m2. The Mossbauer
measurements were performed at room temperature using a 40 m Ci57co(Rh) source, and
by detecting the re-emitted 6.4 keV X-rays and the 7.3 keV K-shell conversion electrons.
Computer-controlled goniometer and CoKo radiation were used for X-ray diffraction
analyses. Scanning electron microscopy and optical microscopy were utilized for the

5
MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
RiMES 2017

examination of the cross sections for the treated samples. A critical stage for laser
treatments of steels is the control of the atmosphere composition. Irrespective of the use of
a helium stream and graphite coating, all the treated samples underwent surface oxidation
phenomena. Formation of low carbon phases is promoted under strongly oxidizing
conditions and surface melting is hindered or prevented. Composition of the steel under
laser processing conditions varying in the neighborhood of incipient melting has major
influence on the extent to which melting takes place.

4.3 Influence of Heating Rate to Austenitic State on the Laser Surface


hardening of a Medium Carbon Steel [12, 27, 33]
Specimens of 5 mm thickness medium carbon steel (SM 45C) was laser surface hardened at
varying traverse speeds and beam spot diameters. Composition consisted of 0.26 Si, 0.73
Mn, 0.013 P, 0.005 S and 0.45 C by wt.%. For uniformity in conditions of absorption,
before each hardening process surface of the specimen was cleaned and ground thoroughly.
A 1 kW CO2 laser system was used to perform surface hardening with varying traverse
speeds of 0.5 -3 m/min along with beam spot diameters ranging from 1.6- 3.5 mm. Normal
to the translation direction cutting was done of the processed specimens for metallographic
examination. Through micro hardness testing and use of normal etching methods, a 100 gf
load was used with a diamond pyramid indenter in the hardened zones. The theoretical
result by Bramson’s or Arata’s equation and adopted for the FDM simulation to global
absorptivity levels 15% less than that measured using a calorimeter. According to the
distance of the work piece surface from the focal point for comparison of calculated and
experimental results the critical beam spot diameter must be determined. The average
diameter at which the beam average intensity falls to 5% of the maximum beam intensity
was defined as the beam spot diameter. Through comparison of the burned zone widths
produced on the acrylic plate under various defocused distances and traverse speeds, the
relationship between the defocused distance and the beam spot diameter was determined.
The criteria for choosing beam spot diameter were such that at the boundary of the burned
zone the total incidence energy per unit area remained constant irrespective of irradiation
conditions. Between the beam spot diameter Db and the defocused distance fd, the
mathematical relationship could be expressed as

Db = A exp(Bfd). (1)

Where B and A are constants which are obtained using method of least square. To account
for the shift in the austenitic transformation temperature the temperature dependent specific
heat was modified, the specific heat in the solidification range was modified as follows
taking latent heat into account

. (2)

where C1 and Cs represent specific heats at the liquidus and solidus temperature
respectively, the temperature difference between the solidus and liquidus
temperature whereas H is the latent heat of fusion. Resistivity measurements or Dilatometer
showed that heating rate strongly influences transformation behavior in steels.
For analysis of laser transformation hardening the finite difference method is pretty
accurate. While determining isothermal lines for hardening the effect of forced convection
was negligible. The calculated size and shapes of hardened zone correlated well with those

6
MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
RiMES 2017

obtained by experiment with the modified transformation temperatures. For accuracy in


predicting the laser surface hardening zone, the relationship between the machine and beam
spot diameter setting has to be analyzed. At the surface width of the hardened zone
increases with increasing beam spot diameter at relatively small beam spot diameters. For a
given laser power input and traverse speed there can be a range of beam spot diameters
which without any surface melting produce a large width of the hardened zone.

5 Property Alterations in Heat Treatment Processes

5.1 The Microstructural Influence on the Mechanical Behavior of Medium


Carbon Steel after Heat Treatment [13, 19]
Unalloyed carbon EN8 steel in the form of rolling bar was the test specimen used in this
investigation. Tensile specimens were machined to standard dimensions and prepared using
heat treatment experiments. Dimensions of ASTM standard were used to prepare tensile
strength test specimens to be subjected to heat treatment cycles. Four sets of “A”, “B”, “C”
and “D” groupings were made for tensile test. Microstructure characterization and phase
identification of samples was obtained using Optical Electronic Microscope (OEM) and
Scanning Electron Microscopy (SEM). Type, shape and size of granular structure were the
principal properties to be examined of the test specimens. Hardness and tensile strength
tests were primarily used for mechanical characterization of specimens. Four heat treatment
plans were used for four specimens. The first one consisted of 950°C austenitizing soaked
for 180 min with furnace cooling, second one consisted of 914°C austenitizing soaked for
10 min, with furnace cooling to 680°C, third heat treatment plan comprised of austenising
at 914°C, held for 10 min, cooled in furnace and fourth heat treatment plan comprised of
austenitizing at 914°C soaked for 3 min with furnace cooling to 715°C and subsequent oil
quenching. Five different microstructures were obtained through the heat treatment cycles.
Heavy impact on the characteristics of yielding was attributed to distribution and size of
grain. For variable grain size distribution in a multiphase structure, high Von Mises stress
was experienced in stronger phase while weaker phase was characterized by high plastic
deformation. Distribution and grain size were profoundly impacted by holding time and
annealing temperature. Increased formation of second phases (bainite and martensite) upon
cooling and grain coarsening were promoted with increase in soaking time and annealing
temperature. Material flow dependent manufacturing processes would be benefited through
the “B” sample heat treatment because of coarse grains as yield strength increased linearly
with decreasing grain size in conventional materials. “C” and “D” heat treatments would be
appropriate for high hardness and high strength applications.

5.2 Effect of Thermal Treatment on the Bauschinger Effect for a Medium


Carbon Steel [14, 25]
The steel used for this heat treatment process was DIN Ck60. The material was first hot-
rolled, then normalized at 800°C for an hour and was cooled in the furnace. Then machined
in the shape of button-head push-pull with a diameter of 14 mm. A 250 kN MTS testing
machine was used to perform loading for all specimens. At room temperature, they were
strained at 510-4 S-1 strain rate. The load versus displacement curves were obtained after
measuring the strains using a longitudinal extensometer 25 mm in gauge length. In the
initial condition, a pre-strain of 2.5% of total true strain in the mode of tension was applied
on the specimens. The next process occurred over an hour where the specimen pairs were
heated at temperatures from 373 -873 K. Then each pair was reloaded one in compression

7
MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
RiMES 2017

and the other in tension. Loading in compression was limited to 1.5% total true strain, to
not cause buckling. The chemical composition of the steel used is of 0.26 Si, 0.55 Mn,
0.021 P, 0.032 S and 0.66 C by wt.%.
Heating medium carbon steel above 0.25T m (where Tm is the melting point) reduces the
Bauschinger effect. This is because of a recovery annealing assisted by short-range
recoverable internal stresses. To determine the Bauschinger effect, the altered value of
mechanical properties in the pre-straining direction should also be taken into consideration.
It was observed that strain does not influence the Bauschinger effect.

5.3 Behavior of Medium Carbon Steel under Combined Fatigue and Wear [15,
26]
The choice of material for this experiment was AISI 1045. A cylindrical shape of 16 mm
(5/8 in) in diameter was given to the material. To provide accurate shape to the testing
region, a lathe tool of 12.7 mm radius was used. Emery paper was used to polish the necked
area to a minimum diameter of 6.4 mm, followed by 6 µm particle size lapping compound
embedded with diamond lap for finishing. A thin film of cadmium (0.1 µm) or nickel (0.05
µm) was used for plating on few specimens. A layer of gold (0.5 µm) was then applied on
them. Then, lathe was used for combined fatigue wear tests and fatigue. The configuration
of the load applied at the end of a cantilever rotating beam was adopted. Dead weights of
0.3 kg were applied as the normal load as well as fatigue load on the slider. A strain gage
assembly with a slider attached to it was used to measure the force of friction. Argon
atmosphere and air were used as the medium of tests. To have a controlled atmosphere to
perform the tests, the slider and specimen were enclosed in a chamber, which was
completely vacuumed out and then filled with argon gas. The tests were performed
continuously until the specimen failed at an rpm of 1000. As the load on the slider was
gradually increased, the rate of crack nucleation at the surface also enhanced and a doubling
was observed in the actual number of fatigue loading cycles. The coating on the specimens
reduced the wear rate, but it does not enhance the fatigue.

5.4 The Effect of Quenching on the Wear Rate of Medium Carbon Steel [16]
This experiment was conducted on a “ՓK” type fretting tester. The load was applied using
a weighted lever and the contact pressure was calculated from the calculated contact area of
the specimens. The conditions of operation for this machine were amplitude range of 20 to
1000 µm, frequency between 1.86 - 25 Hz and contact pressures of 5.3 - 110 MN m-2.
Commercial cylindrical 45mm diameter carbon steel, with annular contact surfaces, was
used for this experiment. A few of the specimen pieces were made to undergo quench
hardening up to 587 HV. They were marked H45. Before starting the wear test, surfaces
undergoing the test of every specimen was finished by grinding to get a rough state of grade
0.32 - 0.63 µm Ra,
Before the testing, the specimens were weighed to know their initial weight. After the
test, they were weighed again, to know the weight loss. To obtain the cumulative reduction
in mass, the waste material filaments were collected and weighed from time to time. Inert
gas fusion oxygen determining machine was used to gather data about the percentage
oxygen present in the shavings obtained after the test.
After that on the annular surfaces, a couple of cuts were made and along with that the
NiCr-NiAl thermocouples of Փ0.5 mm were embedded in the specimen. A twin pen
recorder was kept to note down the temperature rise from time to time. The entire
experimental setup was put up at room temperature conditions. Quench hardening of carbon
steel had a lot advantages. It enhances fatigue strength, tool life and hardness.

8
MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
RiMES 2017

6 Summary
The extensive literature survey presented above portrays the effects of spheroidization,
annealing and related heat treatment processes on various grades of medium carbon alloy
steels under differing conditions of heat treatment process parameters. While it was
observed that spheroidization was accompanied by good cold workability and formability
characteristics and annealing showed a marked increase in the percentage of fine grained
pearlitic structure; further in depth analysis has to be done to obtain better quantitative
results. Along with the conventional heat treatment processes like annealing and
spheroidization, this paper also delves into the realm of certain unconventional processes
like post weld and laser heat treatments which have not been adopted at an industrial scale
and thus holds great research and commercial potential in the near future. Material science
researchers at all levels will find this review on medium carbon steels helpful in their own
scientific pursuits.

References
1. T. Gladman, D. Dulieu, I. D. McIvor, Microalloying 75 symposium (Washington DC,
1977)
2. S. Sankaran, V. S. Sarma, K. A. Padmanabhan, Mater Sci. Engg., A345, 328 (2003)
3. J. M. O’Brien, W.F. Hosford, J. of Mat. Eng. Per. 6, (1997)
4. J. M. O’Brien, W.F. Hosford, Met. Mat. Tran A 33A, (2002)
5. W. Y. Guo, J. Li, X. F. Jiang, J. of Mat. Eng. Per. 21, (2012)
6. Y. S. Choi, I.M. Park, J.H. Kim, K.M. Cho, D.L. Lee, Met. Mat. Int. 11, 327 (2005)
7. S.R Harisha, S.S. Sharma, U. A. Kini, Mat. Sci. For. 880, 136 (2016)
8. Y. Zhang, C. He, X. Zhao, C. Esling, L. Zuo, Adv. Eng. Mat. 6, 5 (2004)
9. A. Kokosza, J. Pacyna, Arch. Met. and Mat. 59, 3 (2014).
10. S. M. Manladan, B. O. Onyekpe, App. Mech. Mat. 315, 6 (2013)
11. M. Carbucicchio, G. Sambogna, G. Palombarini, Hy. Int. 28, 1021 (1986)
12. S. J. NA, Y. S. Yang, Sur. Coat. Tech. 34, 319 (1988)
13. K.O. Sansui, C.M. Moleejane, O.L. Ayodele, G.J. Oliver, Tran. Eng. Tech. 525 (2015)
14. Aran, M. Demirkol, Mat. Sci. Eng. 47, 89 (1981)
15. T. Nagao , J.J. Pamies-Teixeira, Wear 44, 101 (1977)
16. D. X. lin, Wear 123, 77 (1988)
17. A. Bhateja, A. Verma, A. Kashyap, B. Singh, I. J. of Eng. Sci. 1, 253 (2012)
18. A. Saha, D. K. Mondal, J. Maity, Mat. Sci. Eng. A, 537, 4001 (2010)
19. Sarwar M, Priestner R., J. of Mat. Sci. 31, 2091–2095. (1996),
20. A. Saha, D. K. Mondal, J. Maity, Mat. Sci. Eng. A, 537, 4001 (2010)
21. J. Y. Li, S. Suguyama, J. Yanagimoto, Y. L. Chen, G. W. Fan, J. Mat. Pro. Tech. 208,
165 (2007)
22. S. Y. Oh, I.H. Son, K.H. Jung, D.K. Kim, D.L. Lee, Y.T. Im, Mat. Sci. Eng. 528, 5833
(2011)
23. Y. W. Lee, Y. Son, S. J. Lee, Mat. Sci. Eng. A, 585, 94 (2013)
24. A. J. Abdalla, L. R. O. Hein, M. S. Pereira, T. M. Hashimoto, Mat. Sci. Tech. 15, 1167
(1999)

9
MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
RiMES 2017

25. S. Sun, M. Pugh, Mat. Sci. Eng, 335, 298 (2002)


26. M. Erdogan, R. Priestner, J. Mat. Sci. Tech. 18, 369 (2002)
27. H. Goto, Y. Amamoto, Wear 254, 125 6(2003)
28. D. H. L. Ng, K. S. Cho, M. L. Wong, S. L. I. Chan, Mat. Sci. Eng 358, 186 (2003)
29. P. K. Mitra, S. Paul, S. Chatterje, J. Mat. Mat, 85, 78 (2004)
30. Y. Zia, W. Liu, Q. Xue, Wear, 38, 508 (2005).
31. S. M. Anijdan, H. Vahdan, Mat. Let. 59, 1828 (2005)
32. P. Larour, P. Verleysen, W. Bleck, J. Phy. 134, 1085 (2006)
33. P. L. Menezes, Kishore, S. V. Kailas, Wear 261,578 (2006)
34. A. P. Modi, Tri. Int. 40, 490 (2007)
35. M. Sarwar, E. Ahmad, K. A. Qureshi, Manzoor, Mat. Des, 28, 335 (2007)

10

You might also like