Matecconf Rimes2017 02008
Matecconf Rimes2017 02008
Matecconf Rimes2017 02008
1051/matecconf/201814402008
RiMES 2017
1 Introduction
Medium-carbon steels have carbon content ranging from 0.25 to 0.65% by weight. These
categories of steels respond intensely to heat treatment processes, with wide variation in the
mechanical and thermal properties. Depending on their response to heat treatment, they are
*
Corresponding author: harisha.sr@manipal.edu
© The Authors, published by EDP Sciences. This is an open access article distributed under the terms of the Creative Commons
Attribution License 4.0 (http://creativecommons.org/licenses/by/4.0/).
MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
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divided into 2 categories. The first group containing carbon from 0.25 to 0.35% by weight,
whereas the second group from 0.35 to 0.65% by weight. The second group response
towards heat treatment is better, while of the first group is poor. That is why steels of the
first group are suitable for moderately stressed components like, railway couplings, driving
rings, hand tools, sockets and levers, tubes for bicycles, automobiles and aircrafts. Due to
higher carbon content, 2nd group steels have more strength. Hence, they are used in high
load applications, like spindles of machine tools, gears, bolts, cylinder liners, crank shafts,
ball mill balls, etc. Typical medium carbon steels generally exhibit poor cold workability. It
is widely known that their ductility can be improved significantly by spheroidization
process. In 1970, a decisive major dynamic change was observed with the development of
micro-alloyed medium carbon steels. Then, micro-alloyed steels containing Cr, Ni, V, W
etc. as refractory metals proved to be highly cost effective by attaining superior properties
with least heat treatment processing cost [1]. The excellent toughness with high tensile
strength is possible due to the addition of Mn and Si followed by reduction in carbon
content [2].
2 Spheroidization
The more rapid rate of spheroidization during the subcritical process was attributable
to the fact that a much finer pearlite was being spheroidized. With rapid spheroidization
rate, high formability was the result of sub-critical route.
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Tests showed that deformation with cold rolling accelerates the development of
spheroidal cementite particles in the steel. If the deformation is high, the spheroidization
occurs faster. Strength of the steel was decreased with respect to soaking time initially, but
it had little effect on the hardness and the strength after 8 hours of spheroidization.
Medium carbon steels SWRCH 45F, with composition 0.45 C, 0.35 Mn, 0.03 Cr and 0.2,
0.5, 0.8, 1.5 Si% by weight were subjected to heat treatment and deformed at elevated
temperatures using Thermecmaster-Z. Rod specimens 8 mm in diameter and 12 mm in
height were kept in the austenite region at a temperature of 950˚C for 10 min and deformed
under compression at 750, 700, 650, and 600˚C, respectively, at a strain rate of 10 µm/s,
followed by controlled cooling at a rate of 10˚C/s. The specimens were subjected to
spheroidization at 730˚C for 30 min and 3 h, respectively, and subsequently underwent
slow cooling with a cooling rate of 25˚C/h down to 680˚C, followed by air cooling. At the
central region of the specimen microstructural characterization was performed as it is the
region where the most severe plastic deformation is expected to take place. The average
grain size and fraction of the ferrite were measured using a method specified in JIS standard
G-0552 and an image analyzer, respectively. Electron microscopy was used to characterize
the microstructures of the spheroidized specimens. The dilatometric change of the specimen
was measured during heating (0.08˚C/s) and cooling (5˚C/s) using a Thermecmaster-Z to
investigate the change in the transformation temperatures (Ac 3, Ac1 for heating and Ar3, Ar1
for cooling) with varying Si content.
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3 Annealing
3.1 A New Approach for Rapid Annealing of Medium Carbon Steels [8, 34]
The 42CrMo medium carbon steel was the primary material used in the test. 20 10 2
mm3 dimensioned cuboidal specimens were obtained from the hot rolled rod, with the hot
rolling direction being in parallel with the longitudinal direction. 15 T cryo-cooled
superconducting magnet, 52 mm in bore size was used with a furnace set in it to perform
magnetic annealing, where the central (zero magnetic force) region was used for
positioning and placement of specimens with magnetic field direction made parallel to the
direction of hot rolling. Specimens were heated to 880˚C and soaked for 33 min with a
subsequent 46˚C/min cooling rate along with a 14T magnitude magnetic field.
Conventional full annealing consisted of heating at 860˚C with soaking time of 30 min in a
chamber furnace of ordinary type followed by furnace cooling with a cooling rate of
1˚C/min. Post and pre heat treated specimens were subjected to etching. An optical
microscope equipped with image analyzer was used for microstructural examination.
Vicker's micro-hardness test was performed with a 5 kgf load. In 42CrMo steel banded
structure formation initiated due to preferential nucleation of pro-eutectoid ferrite within
fine grained zones of hot rolled microstructure along the austenite grain boundaries.
Uniform and fine microstructure of pearlitic colonies along with ferrite grains was
produced using the dual strategy of 46˚C/min high cooling rate and high magnetic field of
magnitude 14T.
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MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
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experiments. Through a heating rate of 3°C /min, 212 mm2 sized samples were heated till
1200°C in dilatometer DT1000. Sample relative elongation L/Lo was recorded as a
function of temperature T while heating. Predetermined inter-critical temperatures range of
730-870°C was used for a time duration of 30 min within which the samples of size
121010 mm3 were heated. Martensite was obtained through transformation from
austenite because of water quenching. Metallographic micro-sections were subjected to X-
ray quantitative phase analysis which was used to assess the retained austenite volume
fraction. X-ray diffractometer TuR-M61 was used for these tests through the application of
filtered cobalt radiation immediately after X-ray tests for the purpose of revealing structural
components. 2% Nital was used to etch the samples for revealing the microstructure.
Revealed microstructure characterization was conducted through scanning microscope FEI
Nova Nano SEM 450 and Light microscope Axiovert 200MAT. Point-count and lattice
variant quantitative metallography methods of manual nature were used on the visible
microstructural components to obtain the volume fractions. Heat treated samples were
subjected to Vickers hardness test at 30 kg load. At a load of 10 g the Knoop indenter was
used for the 750°C annealed sample for verification of identified microstructural
components. Largest volume fraction of retained austenite was obtained within the
microstructure of samples annealed at low temperatures in the inter-critical range. It was
observed that contrary to common notion of differential transformation of ferrite to low
carbon austenite, the transformation actually runs simultaneously. For applications of final
retained austenite volume fraction and increased carbon content in austenite in the TRIP
steel microstructure, the strategy to be followed is to go for the modification which would
allow to lower the annealing temperature range to Ac 1+ max. 30°C.
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examination of the cross sections for the treated samples. A critical stage for laser
treatments of steels is the control of the atmosphere composition. Irrespective of the use of
a helium stream and graphite coating, all the treated samples underwent surface oxidation
phenomena. Formation of low carbon phases is promoted under strongly oxidizing
conditions and surface melting is hindered or prevented. Composition of the steel under
laser processing conditions varying in the neighborhood of incipient melting has major
influence on the extent to which melting takes place.
Db = A exp(Bfd). (1)
Where B and A are constants which are obtained using method of least square. To account
for the shift in the austenitic transformation temperature the temperature dependent specific
heat was modified, the specific heat in the solidification range was modified as follows
taking latent heat into account
. (2)
where C1 and Cs represent specific heats at the liquidus and solidus temperature
respectively, the temperature difference between the solidus and liquidus
temperature whereas H is the latent heat of fusion. Resistivity measurements or Dilatometer
showed that heating rate strongly influences transformation behavior in steels.
For analysis of laser transformation hardening the finite difference method is pretty
accurate. While determining isothermal lines for hardening the effect of forced convection
was negligible. The calculated size and shapes of hardened zone correlated well with those
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MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
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MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
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and the other in tension. Loading in compression was limited to 1.5% total true strain, to
not cause buckling. The chemical composition of the steel used is of 0.26 Si, 0.55 Mn,
0.021 P, 0.032 S and 0.66 C by wt.%.
Heating medium carbon steel above 0.25T m (where Tm is the melting point) reduces the
Bauschinger effect. This is because of a recovery annealing assisted by short-range
recoverable internal stresses. To determine the Bauschinger effect, the altered value of
mechanical properties in the pre-straining direction should also be taken into consideration.
It was observed that strain does not influence the Bauschinger effect.
5.3 Behavior of Medium Carbon Steel under Combined Fatigue and Wear [15,
26]
The choice of material for this experiment was AISI 1045. A cylindrical shape of 16 mm
(5/8 in) in diameter was given to the material. To provide accurate shape to the testing
region, a lathe tool of 12.7 mm radius was used. Emery paper was used to polish the necked
area to a minimum diameter of 6.4 mm, followed by 6 µm particle size lapping compound
embedded with diamond lap for finishing. A thin film of cadmium (0.1 µm) or nickel (0.05
µm) was used for plating on few specimens. A layer of gold (0.5 µm) was then applied on
them. Then, lathe was used for combined fatigue wear tests and fatigue. The configuration
of the load applied at the end of a cantilever rotating beam was adopted. Dead weights of
0.3 kg were applied as the normal load as well as fatigue load on the slider. A strain gage
assembly with a slider attached to it was used to measure the force of friction. Argon
atmosphere and air were used as the medium of tests. To have a controlled atmosphere to
perform the tests, the slider and specimen were enclosed in a chamber, which was
completely vacuumed out and then filled with argon gas. The tests were performed
continuously until the specimen failed at an rpm of 1000. As the load on the slider was
gradually increased, the rate of crack nucleation at the surface also enhanced and a doubling
was observed in the actual number of fatigue loading cycles. The coating on the specimens
reduced the wear rate, but it does not enhance the fatigue.
5.4 The Effect of Quenching on the Wear Rate of Medium Carbon Steel [16]
This experiment was conducted on a “ՓK” type fretting tester. The load was applied using
a weighted lever and the contact pressure was calculated from the calculated contact area of
the specimens. The conditions of operation for this machine were amplitude range of 20 to
1000 µm, frequency between 1.86 - 25 Hz and contact pressures of 5.3 - 110 MN m-2.
Commercial cylindrical 45mm diameter carbon steel, with annular contact surfaces, was
used for this experiment. A few of the specimen pieces were made to undergo quench
hardening up to 587 HV. They were marked H45. Before starting the wear test, surfaces
undergoing the test of every specimen was finished by grinding to get a rough state of grade
0.32 - 0.63 µm Ra,
Before the testing, the specimens were weighed to know their initial weight. After the
test, they were weighed again, to know the weight loss. To obtain the cumulative reduction
in mass, the waste material filaments were collected and weighed from time to time. Inert
gas fusion oxygen determining machine was used to gather data about the percentage
oxygen present in the shavings obtained after the test.
After that on the annular surfaces, a couple of cuts were made and along with that the
NiCr-NiAl thermocouples of Փ0.5 mm were embedded in the specimen. A twin pen
recorder was kept to note down the temperature rise from time to time. The entire
experimental setup was put up at room temperature conditions. Quench hardening of carbon
steel had a lot advantages. It enhances fatigue strength, tool life and hardness.
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MATEC Web of Conferences 144, 02008 (2018) https://doi.org/10.1051/matecconf/201814402008
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6 Summary
The extensive literature survey presented above portrays the effects of spheroidization,
annealing and related heat treatment processes on various grades of medium carbon alloy
steels under differing conditions of heat treatment process parameters. While it was
observed that spheroidization was accompanied by good cold workability and formability
characteristics and annealing showed a marked increase in the percentage of fine grained
pearlitic structure; further in depth analysis has to be done to obtain better quantitative
results. Along with the conventional heat treatment processes like annealing and
spheroidization, this paper also delves into the realm of certain unconventional processes
like post weld and laser heat treatments which have not been adopted at an industrial scale
and thus holds great research and commercial potential in the near future. Material science
researchers at all levels will find this review on medium carbon steels helpful in their own
scientific pursuits.
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