LewaPlus

63/S.15/VII/22 / 2022-07-21 / Mixbed

2022-08-22 11:35:31 1/9

General specification

Project description
Project No.: 63/S.15/VII/22 Date: 2022-07-21
Project title: Mixbed
Project subtitle:
Remarks:
Customer
Name: Phone:
Location: Fax:
Contact: Mail:
Designer
Name: Lanxess Phone:
Location: Fax:
Contact: Suluh Luhur Pamungkas Mail: Pamungkas.Suluh@Lanxess.com
 LewaPlus
63/S.15/VII/22 / 2022-07-21 / Mixbed
2022-08-22 11:35:31 Demi Mixbed 2/9

Module specification

Gross throughput: 10.00 [m3/h] Number of lines: 1

Running time: 72.00 [h]
Gross water volume: 720.0 [m3]

Notes and warning messages

- Water analysis: Low Carbonic hardness content.

- Water analysis: Attention, input for at least one out of Ca, Mg, Na, Cl or HCO3 is missing!
- Dimensioning: The OEM is responsible for the construction parameters of the plant.
 LewaPlus
63/S.15/VII/22 / 2022-07-21 / Mixbed
2022-08-22 11:35:31 Demi Mixbed 3/9

Water analysis of feed Date of sampling: 2022-07-21

Water source:
Water type: Surface water media filtration Country: Indonesia
Source flow rate: 10.00 [m3/h]

Cations Original Unit [mg/l] [meq/l] Anions Original Unit [mg/l] [meq/l]
Na 4.30000 [mg/l] 4.30000 0.18704 Cl 6.77250 [mg/l] 6.77250 0.19104
Ca 0.20000 [ppm CaCO3] 0.08016 0.00400 SO4 0.00000 [mg/l] 0.00000 0.00000
Mg 0.00000 [ppm CaCO3] 0.00000 0.00000 CO3 0.00000 [meq/l] 0.00000 0.00000
K 0.00000 [mg/l] 0.00000 0.00000 HCO3 0.00000 [ppm CaCO3] 0.00000 0.00000
Sr 0.00000 [mg/l] 0.00000 0.00000 NO3 0.00000 [mg/l] 0.00000 0.00000
Ba 0.00000 [mg/l] 0.00000 0.00000 F 0.00000 [mg/l] 0.00000 0.00000
NH4 0.00000 [mg/l] 0.00000 0.00000 SiO2 0.20000 [mg/l] 0.20000 0.00333
Fe(II) 0.00000 [mg/l] 0.00000 0.00000 B 0.00000 [mg/l] 0.00000 0.00000
Mn 0.00000 [mg/l] 0.00000 0.00000 PO4 0.00000 [mg/l] 0.00000 0.00000
Al 0.00000 [mg/l] 0.00000 0.00000 Br 0.00000 [mg/l] 0.00000 0.00000
As(III) 0.00000 [mg/l] 0.00000 0.00000
As(V) 0.00000 [mg/l] 0.00000 0.00000
0.00000 [meq/l] 0.00000 0.00000 [meq/l] 0.00000
0.00000 [meq/l] 0.00000 0.00000 [meq/l] 0.00000
H+ 0.00000 0.00000 OH- 0.00000 0.00000
Sum C 0.19104 Sum A 0.19104
+ Na 0.00000 0.00000 + Cl 0.00000 0.00000

Others Summary
Temperature 28.00 [°C] Turbidity 0.00 [NTU] Fe (total) 0.00 [ppm] TDS 11.35 [ppm]
pH 7.00 SDI 0.00 Free chlorine 0.00 [ppm] Conductivity 25.18 [µS/cm]
CO2 0.00 [mg/l] TSS 0.00 [ppm] H2S 0.00 [ppm] Osmotic pressure 0.01 [bar]
TOC 0.00 [ppm] Ionic strength 0.000
 LewaPlus
63/S.15/VII/22 / 2022-07-21 / Mixbed
2022-08-22 11:35:31 Demi Mixbed 4/9

Comments
 LewaPlus
63/S.15/VII/22 / 2022-07-21 / Mixbed
2022-08-22 11:35:31 Demi Mixbed 5/9

Resin selection End point

Step Mixbed step Conductivity [µS/cm] 0.50

Component SAC SBA Resistance [MOhm cm] 2.00
Resin type MonoPlus S108 H MonoPlus M500 MB Silica [ppb] 50.00
Safety factor 1.90 1.05

Regeneration parameter

Regeneration type Parallel

Regenerant HCl NaOH
Concentration as supplied [%] 32.00 48.00
Progressive regeneration No No
Concentration as applied [%] 4.00 4.00
Portion [%] 100.00 100.00
Amount [kg 100%] 25.00 32.50
Volume as supplied [l] 67.44 44.92
Volume as applied [l] 613.20 777.04
Temperature (Regenerant) [°C] 28.00
Cycle rinse No
Slow rinse [BV] 2.00 4.00
Fast rinse [BV] 2.00
Backwash separation [min] 20.00
with DEMI water
Backwash water temperature [°C] 28.00
 LewaPlus
63/S.15/VII/22 / 2022-07-21 / Mixbed
2022-08-22 11:35:31 Demi Mixbed 6/9

Filter dimensioning

Step Mixbed step

Component SAC SBA
Resin type MonoPlus S108 H MonoPlus M500 MB
Ionic load [meq/l] 0.19 0.19
Ionic load per cycle [eq] 137.55 139.95
Installed capacity [eq] 137.55 139.95
Operating capacity [eq/l] 0.55 0.43
Operating capacity A3-SiO2 [eq/l] 0.56
Operating capacity SiO2 [eq/l] 0.03
Specific flow rate [BV/h] 17.39
Specific silica load [g/l SBA] 0.44
Specific TOC load [g/l SBA] 0.00
Resin volume (as supplied) [l] 250.00 325.00
Min. resin volume [l] 225.00 325.00
Max. resin volume [l] 250.00 403.00
Linear velocity [m/h] 23.63
Filter diameter [mm] 750.00
Wall thickness [mm] 5.00
Thickness of rubber lining [mm] 3.00
Filter area [m2] 0.42
Min. bed depth [mm] 531.74 768.07
Min. total bed depth [mm] 1299.81
Max. bed depth [mm] 590.82 952.41
Max. total bed depth [mm] 1543.23
Freeboard [mm] 850.19
Pressure loss [bar] 0.14 0.20
Required min. cyl. height [mm] 2150.00
 LewaPlus
63/S.15/VII/22 / 2022-07-21 / Mixbed
2022-08-22 11:35:31 Demi Mixbed 7/9

Regeneration sequence

Parallel Velocity Rate Time Volume Volume

Flow *) [m/h] [m3/h] [min] [m3] [BV]
Backwash separation (u) 8.12 3.43 20.00 1.14 1.75 MB
Settling (u) 15.00
Acid: Injection (u) 4.00 1.69 21.74 0.61 2.45 SAC
Acid: Displacing (u) 3.57 1.51 19.87 0.50 2.00 SAC
Acid: Blocking water (d) 0.00 0.00 0.00 0.00 0.00 SAC
Caustic: Injection (d) 4.00 1.69 27.55 0.78 1.93 SBA
Caustic: Displacing (d) 3.83 1.62 59.62 1.61 4.00 SBA
Caustic: Blocking water (u) 3.57 1.51 45.55 1.15 4.58 SBA
Draining (d) 3.39 1.43 20.00 0.48 0.73 MB
Mixing (air) (u) 80.00 33.85 20.00 11.28
Filling (d) 2.36 1.00 28.68 0.48 0.73 MB
Fast rinse (d) 23.63 10.00 7.84 1.31 2.00 MB
Cycle rinse (d) 0.00 0.00 0.00 0.00 0.00 MB
Total service water: 198.68 7.48 11.45 MB
Total waste water: 7.58 11.60 MB

*) (u) - upflow, (d) - downflow

 LewaPlus
63/S.15/VII/22 / 2022-07-21 / Mixbed
2022-08-22 11:35:31 Demi Mixbed 8/9

Net production and waste water

Net production Cation / Anion

Net capacity [m3] 712.52
Net flow rate [m3/h] 9.90

Waste water composition

Cations [eq] [meq/l] Anions [eq] [meq/l]

TH: 2.88 0.38 Cl: 823.23 108.65
Na, K, NH4: 947.17 125.00 SO4: 0.00 0.00
Other cations: 0.00 0.00 HCO3: 0.00 0.00
SiO2: 2.40 0.32
Other anions: 0.00 0.00

Neutralization: No

Regenerants Total Neutralization Spec. consumption

[eq] [kg 100%] [kg 100%] [kg/m3]
HCl 685.68 25.00 0.00 0.035
NaOH 812.50 32.50 0.00 0.045
 LewaPlus
63/S.15/VII/22 / 2022-07-21 / Mixbed
2022-08-22 11:35:31 Demi Mixbed 9/9

Disclaimer

This LewaPlus software program is used for the dimensioning and calculation of Ion Exchange resin, Reverse Osmosis (hereafter RO) and Ultrafiltration
(hereafter UF) membrane systems applied in water treatment applications.

Within this program, Lanxess makes available to the system designer certain know-how concerning the design and operation of specific Lanxess
engineered ion exchange products (in unique system configurations such as fluidized bed, lift bed, multistep- and rinse bed technologies) as well as other
existing ion exchange technologies. In addition, Lanxess makes available to the system designer certain information about the design and operation of RO
and UF membrane systems, including scaling calculations, chemical and energy costs projections, and capital and operating cost projections based on the
pretreatment of the feed water, and design decisions made by the designer.

This know-how is given in good faith but without warranty, Our advice does not release you from the obligation to verify the information currently provided
- especially that contained in our safety data and technical information sheets - and to test our products as to their suitability for the intended processes
and uses. The application, use and processing of our products and the products manufactured by you on the basis of our technical advice are beyond our
control and, therefore, entirely your own responsibility.

Our products are sold in accordance with the current version of our General Conditions of Sale and Delivery.