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Dokumen - Tips Maintenance Skoda Octavia 3

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7/26/2019 Maintenance Skoda Octavia 3

Service

Maintenance
Octavia III 2013 ➤
Octavia III 2014 ➤
Edition 10.2013

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Service Department. Technical Information


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Service
Maintenance

Heading
1. General points
2. Inspection
3. Engines
4. Gearbox
5. Chassis
6. Electrical System
7. Body

8. Exhaust-emission analysis
9. Miscellaneous

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
Š
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.�

Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.


No reproduction without prior agreement from publisher.
Copyright © 2013 ŠKODA AUTO a. s. D4B802A2B38
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Octavia III 2013 ➤ , Octavia III 2014 ➤


Maintenance - Edition 10.2013

Contents
1 General points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Vehicle identification data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Identification plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Storage of ŠKODA new vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Vehicle handover from stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Additional customer information regarding inspection and maintenance . . . . . . . . . . . . . . 4
1.7 Determine the age of the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Pre-Delivery Inspection -PDI- (Export) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Pre-sales Inspection - domestic (Czech Republic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3 Delivery Inspection (Export) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 Oil change service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.6
2.7 Countries with high sulphur
Dust-rich countries . . . . . . content
. . . . . . .in. .the
. . .diesel
. . . . .fuel
. . . . .. .. .. .. .. .. .. .. .. .. ... .... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 21
21
2.8 Service tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.9 Service tables with variations for the individual markets . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.1 Engine overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.2 Engine fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.3 Inspect engine and partsby copyright.
Protected in the engine
Copying forcompartment
private or commercial forpurposes,
leaksinand part ordamage
in w hole, is not.permitted
.. .. .. .. .. . 34
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
3.4 Changing toothed beltwith respect to the correctness of information in this document. Copyright by ŠKODA AUTO A.. S.
and tensioning pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . �. . . . . . . . 35
3.5 Inspect toothed belt for camshaft drive and coolant pump drive for wear and condition . . 35
3.6 Inspecting engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.7 Draining or suctioning off engine oil and filling up with engine oil . . . . . . . . . . . . . . . . . . . . 39
3.8 Replace engine oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.9 Cooling system: inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.10 Poly V-belt: Check condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.11 Routing of V-ribbed belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.12 Replace spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.13 Replace air filter element and clean air filter housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.14 Replacing the fuel filter (diesel engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.15 Check diesel particulate filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.16 Multiple-purpose additive for petrol engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.17 Drain fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4 Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.1 Check final drive and joint boots for leaks and damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.2 6-speed gearbox DSG: Change the gearbox oil, replace the oil filter . . . . . . . . . . . . . . . . 64
4.3 Changing oil in the Haldex coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.4 Check oil level in the Haldex coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.1 Inspecting thickness of front and rear brake pads/linings . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.2 Inspecting brake system for leaks and damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.3 Change brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.4 Inspecting the brake fluid level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.5 Track rod heads: Check play, fastening and sealing sleeves . . . . . . . . . . . . . . . . . . . . . . 82
5.6 Front and rear axle: inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.7 Tyres: inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.8
5.9 Tightening
Tyre inspection wheeldisplay:
bolts toCalibration
specific torque . . . ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 91
91
5.10 Transport security: Remove anti-lock components from the shock absorbers of the front axle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Contents i
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Octavia III 2013 ➤ , Octavia III 2014 ➤


Maintenance - Edition 10.2013

5.11 Breakdown set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93


6 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.1 Electric windows: Check positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.2 Electrical consumers: Check function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6.3 Exterior lighting front and rear: inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6.4 Interior Lights: inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
6.5 Checking the battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
6.6 Checking proper operation of infotainment radio/navigation . . . . . . . . . . . . . . . . . . . . . . . . 96
6.7 Setting clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6.8 Connect diagnostic unit and interrogate fault memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6.9 Resetting service interval display (SID) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6.10 Adapt language variants to driver's instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
6.11 Changing the code of the service intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
6.12 Inspecting headlight beam setting and adjusting if necessary . . . . . . . . . . . . . . . . . . . . . . 104
6.13 Check for proper operation of automatic light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
6.14 Check the operation of the dynamic cornering light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

6.15 Checking
. . . . . . . . the
. . . operation
. . . . . . . . of
. . the
. . . fog
. . . lights
. . . . . with
. . . .the
. . .“Corner”
. . . . . . . function
. . . . . . .(static
. . . . . cornering
. . . . . . . . light)
. . . . . . 108
6.16 Setting the headlight beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
6.17 Adjusting the fog light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.18 Replacing the own power supply of the alarm system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
6.19 Climatronic: Set temperature to 22 °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
6.20 Switch off battery transport mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
6.21 Time-delayed locking mechanism after closing the tailgate - activate/deactivate . . . . . . . . 111
7 Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
7.1 Inspecting underbody protection for damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
7.2 Checking body paintwork and underbody protection for damage (before sale) . . . . . . . . . . 112
7.3 Check for corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
7.4
7.5 Windscreen wash/wipe system:
Panorama tilting/sliding sunroof:Check Checkfunction
function, .clean . . . . and
. . . lubricate
. . . . . . . giude
. . . . . rails
. . . . . .. .. .. ... .... .. 113
115
7.6 Door locks, safety buttons, child locks: Check function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
7.7 Replacing the dust and odour filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
7.8 Affix vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
7.9 Stick the sticker Škoda Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
7.10 Check proper operation of key switch for front passenger airbag deactivation . . . . . . . . . . 119
7.11 Inspect original trailer coupling device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
8 Exhaust-emission analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
8.1 Exhaust-Emission Protected
Analysis on Models with Fuel Engines . . . . . . . . . . . . . . . . . . . . . . . . . . 122
by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
8.2 Test Values for Exhaust-Emission
unless authorised by ŠKODA Analysis
AUTO A. S. onŠKODA
Petrol AUTO Engines . guarantee
A. S. does not . . . . . .or. accept
. . . .any
. .liability
. . . . . . . . 123
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
8.3 Exhaust-Emission Analysis on Models with Diesel Engines . . . . . . . . . . . . . . . . . . . . . . . . 124
8.4 Test Values for Exhaust-Emission Analysis on Diesel Engines . . . . . . . . . . . . . . . . . . . . . . 126
9 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
9.1 Tow starting/Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
9.2 Road test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
9.3 Raise vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

ii Contents

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Octavia III 2013 ➤ , Octavia III 2014 ➤


Maintenance - Edition 10.2013

1 General points
(SIGG000094; Edition 10.2013)
Vehicle identification data ⇒ page 1
Type plate ⇒ page 3
Vehicle data sticker ⇒ page 3
Storage of ŠKODA new vehicles ⇒ page 4
Vehicle handover from stock ⇒ page 4
Additional customer information regarding inspection and main‐
tenance ⇒ page 4
Determine the age of the vehicle⇒ page 5
1.1 Vehicle identification data
The vehicle identification number is fixed to the right suspension
strut dome.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

1. General points 1
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Octavia III 2013 ➤ , Octavia III 2014 ➤


Maintenance - Edition 10.2013
The vehicle identification number can also be found at the bottom
left of the front window corner.
1 - Manufacturer's world code
XW8 - Manufacturing plant in Russia
TMB - other Škoda manufacturing plants
2 - Body type:
A - Sedan, left-hand drive, 4x2
B- Sedan, left-hand drive, 4x2
J - Combi, left-hand drive, 4x2
K - Combi, right-hand drive, 4x2
L - Combi, left-hand drive, 4x4
M - Combi, right-hand drive, 4x4
1 - vehicle category N1, left-hand drive, 4x2
2 - vehicle category N1, right-hand drive, 4x2
3 - vehicle category N1, left-hand drive, 4x4
4 - vehicle category N1, right-hand drive, 4x4
3 - Engine type:
A - 1.2 ltr./63 kW/petrol engine
B - 1.2 ltr./77 kW/petrol engine
C - 1.4 ltr./103 kW/petrol engine
D - 1.8 ltr./132 kW/petrol engine
E - 2.0 ltr./162 kW/petrol engine
F - 1.6 ltr. TDI/66 kW/diesel engine
G - 1.6l TDI/77, 81 kW/diesel engine
J - 2.0 ltr. TDI/105/110 kW/diesel engine
K - 2.0 ltr. TDI/135 kW/diesel engine
4 - Airbag System:
2 - 2 Front airbags
4 - 2 Front + 2 side airbags
5 - 2 front + 2 side + 1 knee airbag

6 - 2 front + 2 side + 2 head airbags


7 - 2 front + 2 side + 1 head + 1 knee airbag
8 - Protected
2 front by+ copyright.
4 side Copying
+ 2 head airbags
for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
9 - 2 with
front + 4toside
respect + 1 head
the correctness + 1 knee
of information in thisairbag
document. Copyright by ŠKODA AUTO A. S.�

B - total weight 1360 kg to 1814 kg


C - total weight 1814 kg to 2268 kg
5 - Vehicle type:
NE, 5E - OCTAVIA III, OCTAVIA COMBI III
6 - Internal code
7 - Model year
D - 2013

2 1. General points

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Maintenance - Edition 10.2013
E - 2014
F - 2015
G - 2016
H - 2017
J - 2018
K - 2019
8 - Manufacturing plant:
0 - Mladá Boleslav
A - Aurangabad
B - Solomonovo
D - Ust-Kamenogorsk
H - Nižnij Novgorod, Gaz

Indi)a
U - India (vehicles manufactured in the Czech Republic for
9 - Vehicle chassis number

Note

The identification of the body manufactured as spare part is per‐


formed with the sign -#- in front and behind the vehicle identifica‐
tion number instead of the existing sign -*-.

1.2Protected by copyright.
Identification plate
Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
The type
-arrow-. plate is located on the bottom left of the B pillar

1.3 Vehicle data sticker


The vehicle data sticker is located in the luggage compartment
floor on the left next to the spare wheel well⇒ page 119 .
The vehicle data sticker includes the following information:
1 - Vehicle identification number, vehicle type
2 - Engine and gearbox identification characters, interior trim, en‐
gine type, gearbox
3 - Paint number, additional equipment
4 - PR numbers

1. General points 3
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Maintenance - Edition 10.2013

1.4 Storage of ŠKODA new vehicles


Notes for the storage of new vehicles ⇒ portal B2B/technical in‐
formation/instructions, notes/care programme for new and used
vehicles - implementation rule / system .

Service for exhibited and stored vehicles ⇒ Maintenance tables .


1.5 Vehicle handover from stock
– Before starting a stock vehicle, carry out a “pre-sales Inspec‐
tion”.
– Check battery no-load voltage, if the no-load voltage is less
than 12.5 V fully charge the battery.
1.6 Additional customer information regard‐
ing inspection and maintenance
Information regarding the use of vehicles under “severe condi‐
tions”:
– The service advisor should always point out to the customer
that the inspection intervals are based on normal operating
conditions.
– Under “severe conditions” the inspection intervals must be
shortened.
“Severe conditions” exist, for instance, if the vehicle is operated
continuously under one or several of the conditions stated below:
♦ Towing a trailer or when fitted with a roof rack.
♦ Operated on dusty, poor, muddy roads or roads treated with
road salt.
♦ Driven for short distances and at ambient temperatures below
freezing point.
– If one or several of these “severe conditions” exists, please
advise your customer whether it is necessary to have work
carried out between the normal service intervals, such as:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
♦ Changing the engine oilauthorised
unless beforebythe normal
ŠKODA AUTO A. specified
S. ŠKODA AUTOinterval.
A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
♦ Cleaning or replacing the air filter element in the air filter hous‐
ing.
General information:
– Inform your customer about this so that he has each inspection
carried out at the right time and none are forgetten.

– Draw theofattention
the side the dashofpanel
your customer to the
(driver's side) sticker affixed
indicating to
when the
next service event is due.
– In addition, enter in the boxes provided in the pages of the
Service Schedule when the next service or other additional
operations should be carried out.
– An oil change service should be undertaken at the prescribed
interval ⇒ page 19 .
– Advise your customer that to maintain the vehicle in a safe and
roadworthy condition and also to ensure that the warranty
terms are complied with, it is essential to have the additional
following operations carried out in addition to the annual in‐
spections:
♦ Change the brake fluid (have this done if possible during the
inspection):
After 3 years, then every 2 years.

4 1. General points

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Service interval display
QI1 - Service display 5 000 km or 1 year (fixed)
QI2 - Service display 7 500 km or 1 year (fixed)
QI3 - Service display 10 000 km or 1 year (fixed)
QI4 - Service display 15 000 km or 1 year (fixed)
QI6 - Service display 30 000 km or 2 years (flexible)

WARNING

The service display in the dash panel insert will be controlled


worldwide with these numbers.
The QG1/QG0 numbers now only control the hardware for
maintenance interval extension (including the oil level and oil
tempera ture sender and wh ether this is/is not present at the oil
sump).

This coulddisplay
- service actually15mean thatora 1vehicle
000 km with a PR
year (fixed), num
may berhave
also QI4
the PR num ber QG1 - extended service interval.

Changing the code of the service intervals

Note

Conditions for recoding of service intervals ⇒ page 104 .

1.7 Determine the age of the vehicle


The age of the vehicle can be determined according to the sticker
affixed to the window.
-Arrow 1- Production date
-Arrow 2- Calendar week of manufacture

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
Š �
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.

1. General points 5
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Maintenance - Edition 10.2013

2 Inspection
Pre-Delivery Inspection -PDI- (Export) ⇒ page 6
Pre-sales Inspection - domestic (Czech Republic) ⇒ page 8
Delivery Inspection (Export) ⇒ page 12
Inspection ⇒ page 15
Oil change service ⇒ page 19
Countries with high sulphur content in the diesel fuel
⇒ page 21
Dust-rich countries ⇒ page 21
Service table ⇒ page 22
2.1 Pre-Delivery Inspection -PDI- (Export)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

6 2. Inspection

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• Immediately check the newly delivered vehicles for completeness and damage (liquidate the transport damage at the expense of the insurance). For this purpose,
compare as-delivered condition of vehicle with order form.
• Incorrect or missing parts must be handled according to the instruction in the ⇒ Warranty manual, chap.7.5.1 (portal B2B) .
• In the case the vehicles are not transported within two weeks or delivered to the customer, the “care programme for new and used vehicles” must be carried out ⇒
(portal B2B - technical information - instructions) .
Inspect for transport damage (bodywork, paintwork, upholstery, interior trim, carpeting, footmats, coverings, wheels and tyres) ⇒ page 112

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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2.2 Pre-sales Inspection - domestic (Czech Republic)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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• Immediately check the newly delivered vehicles for completeness and damage (liquidate the transport damage at the expense of the insurance). For this purpose,
compare as-delivered condition of vehicle with order form.
• Incorrect or missing parts must be handled according to the instruction in the ⇒ Warranty manual, chap.7.5.1 (portal B2B) .
• In the case the vehicles are not transported within two weeks or delivered to the customer, the “care programme for new and used vehicles” must be carried out ⇒
(portal B2B - technical information - instructions) .
Compare as-delivered condition of vehicle with order form Chapter
♦ Engine fitted
♦ Type plate in engine compartment
♦ Vehicle data sticker (compare with stamped identification number)
♦ Colour of paintwork, badges, inscriptions
♦ Seats (cover, colour) interior trim (colour)
♦ Radio, speakers, aerial
♦ Central locking system, anti-theft alarm system
♦ Wheels, tyres
♦ Sun roof
♦ Check vehicle log book for completion, correct language/date of issue - all in the vehicle log book pouch
♦ Other equipment (all equipment fitted in proper condition)
Inspections or work to be carried out and noted in the form
Vehicle (exterior)
– Check plastic and rubber parts for cleanliness and damage
– Inspect bodywork and paintwork for damage ⇒ page 112
– Check ignition key for cleanliness and completeness
– Check operation of door handles, child safety locks, door contact switches and all locks and keys (including spare keys), doors, boot
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
⇒ page 117
lid/tailgate, fuel filler cap, front flap lock with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S. �

– Check the function of the anti-theft warning system


– Check the wheel bolts for the specified torque (steel and light alloy wheels 120 Nm), fit wheel trim caps ⇒ page 91

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– Check the tyre pressure (including spare wheel or emergency wheel), if necessary correct the tyre pressure, fit valve caps ⇒ page 91
– On vehicles in stock for more than 12 months: Change brake fluid ⇒ page 74
Engine compartment (from above)
– Checking the battery ⇒ page 96
– Check tight connection of electric cables and plug connections (in particular battery cables)
– Inspect engine, gearbox, cooling system, brake system and fuel system for tightness ⇒ page 34 , ⇒ page 73
– Check the engine oil level (to be in-between the markings on the dipstick) ⇒ page 38
– Check the brake fluid level (at “MAX” marking) ⇒ page 81
– Inspecting coolant level ⇒ page 52
– Fill up liquid in washer reservoir and ensure that there is antifreeze protection if there is any risk of frost
– Check the function of all spray nozzles (windscreen, headlights) and adjust if necessary ⇒ page 113
Vehicle interior
– Adapt language variants to driver's instructions ⇒ page 103
– Check proper operation of key switch for airbag “ON/OFF” and position to “ON” ⇒ page 119
– Switch off battery transport mode ⇒ page 110
– Inspect all switches, all electrical components, all gauges/indicators and controls ⇒ page 95
– Inspect upholstery, interior trim, carpeting and footmats for cleanliness and damage
– Set the temperature to 22 °C (Climatronic) ⇒ page 110
– Checking proper operation of infotainment radio/navigation, set clock ⇒ page 96
– Reset service interval display ⇒ page 98
Protected by copyright. Copying for private or commercial purposes, in part or i n whole, is not permitted
– Electric windows: Check positioning unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability ⇒ page 94
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S. �
– Fit net in luggage compartment (if available)
– Install the footmats and aerial supplied in the vehicle
– Stick the sticker Škoda Assistance ⇒ page 119
Underside of vehicle (on lift platform)
– Inspect underbody (underbody protection for damage) ⇒ page 112
– Check for leak-tightness and damage: Engine, gearbox, final drive, steering, braking system axles, boots of steering joints. Check ⇒ page 34 , ⇒ page 73
proper routing of the brake hoses and brake lines, fuel lines including ventilation of the fuel system
– Inspect tyres and wheels for damage ⇒ page 83
– Take out anti-lock components for front shock absorber (vehicles with basic and sport chassis) ⇒ page 92
Concluding operations

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– Perform a test drive ⇒ page 130


– Interrogate fault memory of all systems, if necessary erase ⇒ page 97
– Remove protective seat covers and protective film
– FIll out the service schedule, stick a part of the vehicle data sticker without a legend in the service schedule and a part of the vehicle ⇒ page 119
data sticker with the legend on the luggage compartment floor in the vehicle next to the spare wheel. (Valid for vehicles for CW 44/2013)
– Fill out the operating manual, stick a part of the vehicle data sticker without a legend according to the manufacturer's instructions, and
stick a part of vehicle data sticker with the legend on the luggage compartment floor in the vehicle next to the spare wheel. (Valid for
vehicles as of CW 45/2013)
– Final inspection to ensure proper condition for handover to the customer

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013

2.3 Delivery Inspection (Export)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Inspections or work to be carried out and noted in the form Chapter


Vehicle (exterior)
– Check plastic and rubber parts for cleanliness and damage
– Inspect bodywork and paintwork for damage ⇒ page 112
– Check ignition key for cleanliness and completeness
– Check the function of all locks (side doors, door grip, unlocking, child safety locks, bonnet lock, glove compartment, tailgate, fuel tank ⇒ page 117
lid) and all other keys (including the spare key).
– Check the function of the anti-theft warning system
– Tighten the wheel bolts to the specified torque, fit wheel trim caps ⇒ page 91
– Check the tyre pressure (including spare wheel), if necessary correct the tyre pressure, fit valve caps ⇒ page 91
– On vehicles in stock for more than 12 months: Change brake fluid ⇒ page 74
Engine compartment (from above)
– Checking the battery ⇒ page 96
– Check tight connection of electric cables and plug connections (in particular battery cables)
– Check the engine oil level (to be in-between the markings on the dipstick) ⇒ page 38
– Check the brake fluid level (at “MAX” marking) ⇒ page 81
– Coolant level; special equipment antifreeze down to -35 °C ⇒ page 46
– Fill up liquid in washer reservoir and ensure that there is antifreeze protection if there is any risk of frost
– Check windscreen wiper and washer system, the spray nozzle adjustment and the resting position of the windscreen wipers ⇒ page 113
Vehicle interior
– Switch
Protected off battery
by copyright. transport
Copying for mode purposes, in part or in whole, is not permitted
private or commercial ⇒ page 110
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
– withInspect
respect to upholstery,
the correctness ofupholstery,
information in thiscarpeting, footmats
document. Copyright and
by ŠKODA AUTOcoverings
A. S. � for cleanliness and damage
– Inspect all switches, all electrical components, all gauges/indicators and controls ⇒ page 95
– Check proper operation of key switch for airbag “ON/OFF” and position to “ON” ⇒ page 119
– Set the temperature to 22 °C (Climatronic) ⇒ page 110
– Checking proper operation of infotainment radio/navigation, set clock ⇒ page 96
– Fit net in luggage compartment (if available)
– Reset service interval display ⇒ page 98
– Adapt language variants to driver's instructions ⇒ page 103
– Time-delayed locking after closing the tailgate - activation/deactivation (only applicable for some countries) ⇒ page 111
– Electric windows: Check positioning ⇒ page 94

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– Check vehicle log book for completion, correct language/date of issue - all in the vehicle log book pouch
Underside of vehicle (on lift platform)
– Inspect underbody (underbody protection for damage) ⇒ page 112
– Check for leak-tightness and damage: Engine, gearbox, final drive, steering, braking system axles, boots of steering joints. Check ⇒ page 34 , ⇒ page 73
proper routing of the brake hoses and brake lines, fuel lines including ventilation of the fuel system
– Inspect tyres and wheels for damage ⇒ page 83
– Take out anti-lock components for front shock absorber (vehicles with basic and sport chassis) ⇒ page 92
Concluding operations
– Perform a test drive ⇒ page 130
– Interrogating fault memory of all systems ⇒ page 97
– FIll out the service schedule, stick a part of the vehicle data sticker without a legend in the service schedule and a part of the vehicle ⇒ page 119
data sticker with the legend on the luggage compartment floor in the vehicle next to the spare wheel. (Valid for vehicles for CW 44/2013)
– Fill out the operating manual, stick a part of the vehicle data sticker without a legend according to the manufacturer's instructions, and
stick a part of vehicle data sticker with the legend on the luggage compartment floor in the vehicle next to the spare wheel. (Valid for
vehicles as of CW 45/2013)
– Install the footmats and aerial supplied in the vehicle
– Remove protective seat covers and protective film
– Final inspection to ensure proper condition for handover to customer

Protected by copyright. Copying for private or commercial purposes, in part or i n whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S. �

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Maintenance - Edition 10.2013

2.4 Inspection
With each inspection:
♦ Check the use by date of the first aid kit.

♦ Ask the customer if he wishes a wiper blade change.


♦ Ask the customer if he wishes a topping up of the washer fluid
(cleaning and antifreeze agent).
♦ Inform the customer about any defects which were found dur‐
ing the inspection.

Protected
unless by copyright.
authorised Copying
by ŠKODA for private
AUTO A. S. Šor commercial
KODA AUTO A. purposes, in part
S. does not or in w hole,
guarantee is notany
or accept permitted
liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
Additional operations
According to the time and kilometer schedule Chapter
According to the service interval display ⇒ page 5
– Engine oil and filter: replacing ⇒ page 39
– Reset service interval display for oil change ⇒ page 98
After 3 years, then every 2 years
– Change brake fluid ⇒ page 74
Every 2 years or 60 000 km
– Dust and pollen filter for passenger compartment: replacing ⇒ page 118
Every 3 years
– Changing oil in the Haldex coupling ⇒ page 69
Every 5 years
– Replacing the own power supply of the alarm system ⇒ page 110
Every 30 000 km
– Fuel filter: Replace (diesel engines with fuel operation that does not meet the DIN EN 590 standard) ⇒ page 59
Every 60 000 km
– change oil, replace filter: 6-speed gearbox DSG ⇒ page 64
Every 60 000 km or 4 years
– Replace spark plugs - 1.2 ltr. and 1.4 ltr. and 2.0 ltr. TSI petrol engines ⇒ page 54
Every 90 000 km
– Fuel filter: Replace (diesel engines with fuel operation according to DIN EN 590) ⇒ page 59
Every 90 000 km or 6 years
– Replace spark plugs - 1.8 l TSI petrol engines Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted ⇒ page 54
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
– Replace air filter element and clean air filter housing
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.� ⇒ page 54
Every 120 000 km
– Replacing toothed belt for camshaft drive and tensioning pulley - Common Rail diesel engines operated in dust-rich countries ⇒ page 21 ⇒ page 35
At 180 000 km, then every 30 000 km: ⇒ page 62
– Check diesel particle filter - common rail diesel engines with diesel particle filter installed as standard
Every 210 000 km
– Replace toothed belt for camshaft drive and tensioning pulley for Common Rail diesel engines - not valid for vehicles driven in dust-rich countries
⇒ page 21
At 240 000 km, then every 30 000 km

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According to the time and kilometer schedule Chapter


– Check the timing belt for the camshaft drive on 1.2 ltr. and 1.4 ltr. TSI petrol engines ⇒ page 35
– Check the timing belt for the coolant pump drive on 1.2 ltr. and 1.4 ltr. TSI petrol engines ⇒ page 35
1) Vehicles driven in dust-rich countries every 120 000 km ⇒ page 21

Inspection
After 2 years or 30 000 km and then every 1 year/30 000 km Chapter
– Windscreen: Check for damage
– Exterior lighting front and rear: inspection ⇒ page 95
– Breakdown kit: inspection ⇒ page 93
– Battery: inspection ⇒ page 96
– Engine oil level: inspection ⇒ page 39
– Brake fluid level: inspection ⇒ page 81
– Brake system: inspection ⇒ page 73
– Tyres: inspection ⇒ page 83
– Road test ⇒ page 130
– Reset service interval display for inspection ⇒ page 98
– Insert a comment into the service schedule/in the DSP (Digital Service Schedule).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
– Complete the next service date unless
sticker and affix
authorised theAUTO
by ŠKODA sticker toKODA
A. S. Š theAUTO
sideA.ofS. the dash
does not panel
guarantee (on the
or accept driver's side)
any liability Valid for vehicles in MY 2013
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S. �
– Complete “mirror tag” and attach to interior mirror (only for some countries)
– Hand customer the completed and signed form

Extended scope of inspection


After 3 years or 60 000 km and then every 2 years/60 000 km Chapter
– Interior Lights: inspection ⇒ page 96
– Check for corrosion ⇒ page 113
– Sun roof: inspection ⇒ page 115
– Windscreen wash/wipe system: inspection ⇒ page 113

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Maintenance - Edition 10.2013

After 3 years or 60 000 km and then every 2 years/60 000 km Chapter


– Front flap lock: Grease
– Headlights: Check setting ⇒ page 104
– Poly V-belt: Check condition ⇒ page 52
– Cooling system: inspection ⇒ page 46
– Engine compartment from above: inspection ⇒ page 34
– Original trailer coupling device: inspection ⇒ page 120
– Engine compartment from below: inspection ⇒ page 34
– Front and rear axle: inspection ⇒ page 82
– Exhaust system: inspection
– Underbody protection: inspection ⇒ page 112

Protected by copyright. Copying for private or commercial purposes, in part or i n whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S. �

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2.5 Oil change service

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
Š
with respect to the correctness of information in this document. Copyright by KODA AUTO A. S.�

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Service intervals
QI6 (flexible) As per the display (max. 30 000 km/2 years)
QI1 (fixed) As per the display (every 5 000 km or 1 year)
QI2 (fixed) As per the display (every 7 500 km or 1 year)
QI3 (fixed) As per the display (every 10 000 km or 1 year)
QI4 (fixed) As per the display (every 15 000 km or 1 year)
In countries with increased sulphur content in the diesel fuel the engine oil must be changed every 7 500 km ⇒ page 21 .

For each oil change service:


♦ Ask the customer if he wishes a wiper blade change.
♦ Ask the customer if he wishes a topping up of the washer fluid (cleaning and antifreeze agent).
♦ Inform the customer about any defects which were found during the inspection.
Work involved Chapter
– Engine oil and filter: replacing ⇒ page 39
– Brake pads and brake discs: inspection ⇒ page 72
– Reset service interval display for oil change ⇒ page 98
– Insert a comment into the service schedule/in the DSP (Digital Service Schedule).
– Complete the next service date sticker and affix the sticker to the side of the dash panel (on the driver's side) Valid for vehicles in MY 2013
– Complete and attach service mirror tag to the interior rear-view mirror (certain countries only)
– Hand customer the completed and signed form

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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2.6 Countries with high sulphur content in


the diesel fuel
Caution

Only valid for diesel engines:


♦ In certain countries, the sulphur content in the diesel fuel
is more than 2000 ppm.
♦ If the sulphur content is too high, this leads to cylinder
wear while the cleanliness of the piston deteriorates.
♦ For this reason the engine oil must be changed every 7
500 km in countries with increased sulphur content in the
diesel fuel.

Albania Cameroon Mongolia


Algeria Kazakhstan Nigeria
Armenia Qatar Paraguay
China Kuwait Peru
Egypt Lebanon Ivory Coast
Ecuador Libya Senegal
Ghana Mali Tajikistan
Guatemala Moldova

2.7 Dust-rich countries


In these countries, the toothed belt for camshaft drive as well as
the tensioning pulley on Common Rail diesel engines must be
changed every 120 000 km.
Egypt Guatemala Mongolia Syria
Algeria India Nepal (Indian subconti‐ Tajikistan
nent)
Armenia Iraq Nigeria Thailand
Azerbaijan Israel Oman Tunisia
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
Australia
unless authorised by ŠKODA AUTO A. S. ŠKODA Yemen Palestine
AUTO A. S. does not guarantee or accept any liability Turkey
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Bahrain Jordan Panama Turkmenistan
Barbados Cameroon Paraguay Ukraine
White Russia (Belarus) Kazakhstan Peru Uzbek
China Qatar Ivory Coast Venezuela
Chile Kenya Reunion
Costa Rica Kirgizia Russian Federation
Djibouti Colombia Greece
Dominican Republic Kuwait Saudi Arabia
Ecuador Lebanon Senegal
El Salvador Libya Singapore
Georgia Mali Sri Lanka
Ghana Morocco United Arab Emirates /
Abu Dhabi
Guadeloupe Martinique Sudan

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2.8 Service tables

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
VW-engine oil standards
Fuel engines VW-engine oil standards
QI6 QI1, QI2, QI3, QI4
1.2/63 kW CJZB VW 504 00 VW 502 00
1.2/77 kW CJZA VW 504 00 VW 502 00
1.4 ltr./103 kW CHPA VW 504 00 VW 502 00
1.8 ltr./132 kW CJSA VW 504 00 VW 502 00
1.8 ltr./132 kW CJSB VW 504 00 VW 502 00
2.0 ltr./162 kW CHHB VW 504 00 VW 502 00

Note
The given specifications must be indicated on the can individually or together with other specifications.

Diesel engines VW-engine oil standards


QI6 QI1, QI2, QI3, QI4
1.6 ltr./77 kW TDI CR CLHA VW 507 00 VW 507 00
1.6 ltr./66 kW TDI CR CLHB VW 507 00 VW 507 00
1.6 ltr./81 kW TDI CR CRKB VW 507 00 VW 507 00
2.0 ltr./105 kW TDI CR CRVC, CKFB VW 507 00 VW 507 002)
2.0 ltr./135 kW TDI CR CUPA VW 507 00 VW 507 00
2.0 ltr./110 kW TDI CR CKFC VW 507 00 VW 507 00
2) For vehicles operated in India, VW 505 01 applies.

Note
The given specifications must be indicated on the can individually or together with other specifications.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Filter change intervals
Engine oil filter (including engine oil):
QI6 After the service interval display
QI1 Every 5 000 km or 1 year
QI2 Every 7 500 km or 1 year
QI3 Every 10 000 km or 1 year
QI4 Every 15 000 km or 1 year

Air filter:
All vehicles Every 90 000 km or 6 years

Fuel filter:
Diesel engines Diesel according to EN 590 Diesel not according to EN 590
Every 90 000 km Every 30 000 km

Dust and pollen filter:


All vehicles Every 60 000 km or 2 years

Gearbox oil filter (including gear oil):


6-speed gearbox DSG Every 60 000 km
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S. �
Timing belt change intervals
Diesel engines
Engine fitted Engine identification characters Period of time Timing belt change interval Tensioning pulley change interval
CLHA Every 210 000 km3) Every 210 000 km3)
CKFC

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Diesel engines
Engine fitted Engine identification characters Period of time Timing belt change interval Tensioning pulley change interval
CRVC
CUPA
CLHB
CKFB
CRKB
3) Vehicles driven in dust-rich countries every 120 000 km ⇒ page 21

service intervals
Service intervals - events:
Of-to Service event Fixed service intervals Variable service intervals
QI1 - QI4 QI6
Since operation Inspection According to the display- after 2 years or 30 000 km and According to the display- after 2 years or 30 000 km and
then every 1 year/30 000 km then every 1 year/30 000 km
Extended scope of inspection First one after 3 years or 60 000 km, then every 2 years/ First one after 3 years or 60 000 km, then every 2 years/
60 000 km 60 000 km
Oil change service (fixed) - QI1 As per the display (every 5 000 km or 1 year)
Oil change service (fixed) - QI2 As per the display (every 7 500 km or 1 year)
Oil change service (fixed) - QI3 As per the display (every 10 000 km or 1 year)
Oil change service (fixed) - QI4 As per the display (every 15 000 km or 1 year)
Oil change service (flexible) - QI6 As per the display (max. 30 000 km/2 years)

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2.9 Service tables with variations for the in‐


dividual markets

2.9.1 Market area - India


Note

The tables include only deviating intervals.

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
VW-engine oil standards
Diesel engines VW-engine oil standards
Vehicles with QI4
2.0 ltr./105 kW TDI CR CRVC VW 505 01

Note
The given specifications must be indicated on the can individually or together with other specifications.

service intervals
Of-to Service event Vehicles with QI4
Since operation Inspection with engine oil change Every 15 000 km or 1 year
Extended scope of inspection Every 30 000 km or 2 years

Work involved Interval Description of work involved


Air filter: Replace Every 15 000 km ⇒ page 54
or 1 year4)
Dust and pollen filter: Replace Every 15 000 km ⇒ page 118
or 1 year4)
Fuel filter (diesel engine CRVC with water separator): Drain Every 15 000 km ⇒ page 63
Fuel filter (diesel engine CRVC with water separator): Replace EveryProtected
30 000by copyright.
km ⇒ page
Copying 59or commercial purposes, in part or in whole, is not permitted
for private
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S. �
Spark plugs: Replace Every 30 000 km ⇒ page 54
or 2 years4)
Add multiple-purpose additive for petrol engines For each service event ⇒ page 62
4) Depending on what occurs first.

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2.9.2 Market area - Russia

Note

The tables include only deviating intervals.

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
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service intervals
Of-to Service event Interval
Since operation Inspection with engine oil change Every 15 000 km or 1 year5)
Extended scope of inspection Every 30 000 km or 2 years5)
5) Depending on what occurs first.

Work involved Interval Description of work involved


Dust and pollen filter: Replace Every 156)000 km
or 1 year ⇒ page 118
Air filter: Replace Every 30 000 km ⇒ page 54
or 2 years6)
Spark plugs: Replace Every 60 000 km ⇒ page 54
or 4 years6)
Fuel filter (diesel engine): Replace Every 30 000 km ⇒ page 59
or 2 years6)
Fuel filter (diesel engine CRVC with water separator): Drain Every 15 000 km ⇒ page 63
Check toothed belts for camshaft drive, toothed belts for coolant pump drive, and tensioner pulley Every 60 000 km ⇒ page 35
or 4 years6)
Add multiple-purpose additive for petrol engines For each service event ⇒ page 62
6) Depending on what occurs first.

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3 Engines
Engine overview ⇒ page 30
Engine fitted ⇒ page 32
Inspect engine and parts in the engine compartment for leaks and
damage ⇒ page 34
Change toothed belt and tensioning pulley⇒ page 35
Inspect toothed belt for camshaft drive and coolant pump drive
for wear and condition ⇒ page 35
Inspecting engine oil level⇒ page 38
Drain or suction off engine oil and fill up with engine oil
⇒ page 39
Replace engine oil filter ⇒ page 43
Cooling system: Checking ⇒ page 46
Poly V-belt: Check condition ⇒ page 52
Routing of V-ribbed belt ⇒ page 53
Replace spark plugs ⇒ page 54
Replace air filter element and clean air filter housing
⇒ page 54
Replacing the fuel filter (diesel engine)⇒ page 59
Diesel particle filter ⇒ page 62
Multiple-purpose additive for petrol engines⇒ page 62
Drain fuel filter ⇒ page 63

3.1 Engine overview


Fuel engines
Engine identification char‐ CJZB CHPA CJSA CJZA
acters
Emission standard EU-5 EU-5 EU-5 EU-5
Manufacturing 11.12 ... 11.12 ... 11.12 ... 01.13 ...
(from...through)
Displacement in litres 1.2 1.4 1.8 1.2
Output (kW at rpm) 63/4300...5300 103/4500...6000 132/5100...6200 77/4500...5500
Max. torque (Nm at rpm) 160/1400 - 3500 250/1500 - 3500 250/1250 - 5000 175/1400 - 4000
Bore (∅ mm) 71 74.5 82.5 71
Stroke (mm) 75.6 80.0 84.2 75.6
Compression 10.5 10.5 9.6 10.5
Hydraulic valve clearance X X X X
compensation
Mixture formation Motronic MED17.5.21 Motronic ME 17 FSI Motronic MED17.5.21
ignition system/fuel injec‐ MPI
tion
Fuel RON (minimum) 95 95 95/917) 95
Firing order 1-3-4-2 1-3-4-2 1-3-4-2 1-3-4-2
Self-diagnosis X X X X
Catalytic converter X X X X
Turbocharging X X X X
Charge air cooler X X X X
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Engine identification char‐ CJZB CHPA CJSA CJZA


acters
Lambda probe X X X X
Number of cylinders / 4/4 4/4 4/4 4/4
valves per cylinder
7) Also unleaded petrol 95 RON may be used on engines with prescribed unleaded petrol 91 RON although engine power output will be
slightly reduced.

Fuel engines
Engine identification characters CJSB CHHB
Emission standard EU-5 EU-5
Manufacturing (from...through) 05.13 ... 05.13 ...
Displacement in litres 1.8 2.0
Output (kW at rpm) 132/5100...6200 162/4500...6200

Max. torque (Nm at rpm) 250/1250 - 5000 350/1500 - 4400


Bore (∅ mm) 82.5 82.5
Stroke (mm) 84.2 92.8
Compression 9.6 9.6
Hydraulic valve clearance compensation X X
Mixture formation FSI TFSI
ignition system/fuel injection unless MPI
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authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
of information in this document. Copyright by ŠKODA AUTO A. S.�
Fuel RON (minimum) 95/918)
with respect to the correctness
95
Firing order 1-3-4-2 1-3-4-2
Self-diagnosis X X
Catalytic converter X X
Turbocharging X X
Charge air cooler X X
Lambda probe X X
Number of cylinders / valves per cylinder 4/4 4/4
8) Also unleaded petrol 95 RON may be used on engines with prescribed unleaded petrol 91 RON although engine power output will be
slightly reduced.

Diesel engines
Engine identification characters CLHA CKFC CRVC CUPA

Emission standard EU-5 EU-5 EU-4


BS-4 EU-5
Manufacturing (from...through) 11.12 ... 11.12 ... 05.13 ... 05.13 ...
Displacement in litres 1.6 2.0 2.0 2.0
Output (kW at rpm) 77/3000...4000 110/3500...4000 105/3500...4000 135/3500...4000
Max. torque (Nm at rpm) 250/1500...2750 320/1750...3000 320/1750...3000 380/1750...3000
Bore (∅ mm) 79.5 81 81 81
Stroke (mm) 80.5 95.5 95.5 95.5
Compression 16.0 16.2 16.2 16.2
Hydraulic valve clearance compensa‐ X X X X
tion
Common Rail X X X X
Firing order 1-3-4-2 1-3-4-2 1-3-4-2 1-3-4-2
Exhaust gas recirculation X X X X

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Engine identification characters CLHA CKFC CRVC CUPA


Self-diagnosis X X X X
Catalytic converter X X X X
Turbocharging X X X X
Charge air cooler X X X X
Lambda probe X X - X
Diesel particle filter9) X X - X
Number of cylinders / valves per cylin‐ 4/4 4/4 4/4 4/4
der
9) Fitted in the series, PR number 7MJ

Diesel engines
Engine identification characters CLHB CKFB CRKB
Emission standard EU-5 EU-5 EU-5
Manufacturing (from...through) 05.13 ... 11.12 ... 11.13 ...
Displacement in litres 1.6 2.0 1.6
Output (kW at rpm) 66/2750...4800 105/3500...4000 81/3250...4000
Max. torque (Nm at rpm) 230/1400...2750 320/1750...3000 230/1500...3000
Bore (∅ mm) 79.5 81 79.5
Stroke (mm) 80.5 95.5 80.5
Compression 16.0 16.2 16.2
Hydraulic valve clearance compensation X X X
Common Rail X X X
Firing order 1-3-4-2 1-3-4-2 1-3-4-2
Exhaust gas recirculation X X X
Self-diagnosis X X X
Catalytic converter X guarantee or accept anyXliability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not X
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Turbocharging X X X
Charge air cooler X X X
Lambda probe X X X
Diesel particle filter 10) X X X
Number of cylinders / valves per cylinder 4/4 4/4 4/4
10) Fitted in the series, PR number 7MJ, 7MM

3.2 Engine fitted


The engine identification characters and serial number are loca‐
ted at the engine/gearbox joint.
In addition, a sticker with the engine identification characters and
serial number is affixed to the timing belt guard/cover for timing
chain.

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Engine with identification characters CHPA.

Engine with identification characters CJZB, CJZA.

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Engine with identification characters CJSA, CJSB.

Engine with identification characters CLHA, CLHB, CRVC,


CKFC, CKFB, CUPA., CRKB

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Engine with identification characters CHHB.

3.3 Inspect engine and parts in unless


the engine
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authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
compartment for leaks and damage
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Note

♦ Carry out the corresponding repair procedure on all the de‐


fects which are found (repair measure).
♦ In the event of a loss of fluid, which was not caused by the
current consumption, determine the cause and eliminate it
(repair measure).

Engine compartment and components in the engine compartment


from above:
– Inspect engine and parts in the engine compartment for leaks
and damage.
– Inspect all lines, hoses and connections of the following sys‐
tems and circuits for leaks, chafing points, porous and brittle
joints:
♦ for fuel system,
♦ for cooling and heating system
♦ for oil system
♦ for air conditioning system
♦ for suction and air system
♦ for exhaust system
♦ for brake system
– Inspect gearbox or final drive for leaks (e.g. inspection and
drain plug, shift linkage, drive shafts)⇒ page 64 .
Engine compartment and components in the engine compartment
from below:
– Remove the noise insulation.

– Inspect engine and parts in the engine compartment for leaks


and damage.

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– Inspect all lines, hoses and connections of the following sys‐
tems and circuits for leaks, chafing points, porous and brittle
joints:
♦ for fuel system,
♦ for cooling and heating system
♦ for oil system
♦ for air conditioning system
♦ for suction and air system
♦ for exhaust system
♦ for brake system
– Inspect gearbox or final drive for leaks (e.g. inspection and
drain plug, shift linkage, drive shafts)⇒ page 64 .
3.4 Changing toothed belt and tensioning
pulley
– Remove and install the timing belt and also the tensioning roll‐
er as required ⇒ relevant engine; Rep. gr. 13 .
3.5 Inspect toothed belt for camshaft drive
and coolant pump drive for wear and
condition

3.5.1 Inspecting timing belt for camshaft drive


for wear and running
Work procedure
– Expose vacuum hose on the holder -3-.
– Release screw -2-.
– Loosen clips -arrows-, remove toothed belt guard -1- upwards.

– Turn the crankshaft on the fixing screw of the belt pulley crank‐
shaft in direction of running of the engine and check the
complete toothed belt for the following conditions -arrows-:

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Check timing belt for:
♦ Tears or splits -A-, cross-sectional fractures
♦ Lateral catches -B-
♦ Fraying or chunking -C-
♦ Crack in the base tooth -D-
♦ Separation of layers (timing belt housing, cords)
♦ Traces of oil and grease

WARNING

If any of the above mentioned defects or shortcomings are


found, the timing belt must most definitely be replaced Major
engine damage can thus be avoided.
Replacing the timing belt is a repair measure.

The re-installation of the toothed belt guard occurs in reverse or‐


der.
Tightening torque Nm
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
Screw for toothed belt guard 8
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

3.5.2 Inspecting toothed belt for coolant pump


drive for wear and running
Work procedure
– Loosen hose clamps -1, 2-, remove air guide pipe.
– Expose air guide hoses at the air guide pipe.

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– Unplug connector -1-.
– Unlock catches -arrows-, remove air guide pipe.

– Press release buttons on the hose -1- to remove the activated


charcoal filter.
– Unscrew screws -arrows- and pull out, pull off hose for crank‐
case ventilation.

Note

♦ If one or more O-rings are damaged, replace the hose for the
crankcase ventilation.
♦ Wet new O-rings with engine oil prior to installation!
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– Unclip the electric wiring harness -arrows-.
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

– Unscrew screws -1, 3- and remove toothed belt guard -2- for
coolant pump toothed belt.

– Turn the crankshaft on the fixing screw of the belt pulley crank‐
shaft in direction of running of the engine and check the
complete toothed belt for the following conditions -arrows-:

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Maintenance - Edition 10.2013
Check timing belt for:
♦ Tears or splits -A-, cross-sectional fractures
♦ Lateral catches -B-
♦ Fraying or chunking -C-
♦ Crack in the base tooth -D-
♦ Separation of layers (timing belt housing, cords)
♦ Traces of oil and grease

WARNING

If any of the above mentioned defects or shortcomings are


found, the timing belt must most definitely be replaced Major
engine damage can thus be avoided.
Replacing the timing belt is a repair measure.

The re-installation of the toothed belt guard occurs in reverse or‐


der.
Tightening torque Nm
Screw for toothed belt guard 8
Screw for crankcase ventilation 9

3.6 Inspecting engine oil level

Note

♦ The oil level must not, under any circumstances, be above the
area -a- - danger of damage to the catalytic converter.
♦ The vehicle must be standing on level ground when measuring
the oil level. Wait a few minutes after switching off the engine
to allow the oil to flow back into the oil pan.
♦ When conducting the delivery inspection, the oil measurement
can also be carried out on a cold engine.

– Withdraw dipstick, wipe off with a clean cloth and re-insert


dipstick fully.
– Withdraw dipstick once again and read off oil level.
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The oil level in area -a- unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– The oil must not be toppedwithup.
The oil level in area -b-
– The oil can be topped up. It is possible that the oil level will rise
to the area -a-.
The oil level in area -c-
– The oil must be topped up. It is sufficient when the oil level
rises to the area -b-.

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3.7 Draining or suctioning off engine oil and


filling up with engine oil
Special tools and workshop equipment required
♦ Old oil collecting and suction equipment e.g. - VAS 6622-

Note

♦ The engine oil should always be changed, if possible, when


the engine is at normal operating temperature.
♦ It is absolutely necessary to observe the oil disposal instruc‐
tions!
♦ It is not permitted to clean and re-use the oil filter!

Drain off/suction off engine oil


– Take off cap.
Vehicles with petrol engines with replacement oil filters
– Loosen oil filter and unscrew⇒ page 43 . To this end, remove
sound dampening system for filters applied laterally to the mo‐
tor.
Vehicles with petrol engines with replacement oil filter element
– Remove engine cover.
– Loosen oil filter cover -arrow- with socket insert SW 32 and
partially unscrew it.
– Wait a few minutes so that the oil flows out of the oil filter
housing and back into the engine.
Vehicles with diesel engines with replacement oil filter element
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– Remove the noise insulation.
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– Disconnect the plug -1- from the trailing pump.
– Slacken the generator cable -2- at the clip -3- and turn it in
-direction of arrow-.
– Unscrew oil drain plug -1- at the oil filter cap -3- and drain the
engine oil out of the oil filter.
Continued for all vehicles with metal oil pan
• Noise insulation removed
– Screw out oil drain plug.
– Collect the flowing out oil in a suitable vessel.

Note

Always replace oil drain plug.

– Screw in drain plug using a new sealing ring and tighten to 30


Nm.
For vehicles with plastic oil pan
– Suction off engine oil with the old oil collecting and suction
equipment e.g. - VAS 6622- ⇒ Operating instructions of the
device .
or
– Screw out plastic drain plug.
– Collect the flowing out oil in a suitable vessel.

Note

Always replace plastic drain plug with O-ring.

– Screw in a new plastic drain plug as far as the stop.

WARNING

Do not tighten the plastic drain plug “too much”, in order to


avoid damaging or breaking the stop of the p lastic drain plug
as well as damage to the oil pan which can cause oil leakage
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Check the plastic drain plug
unless for tightness
authorised after
by ŠKODA a A.road
AUTO test.AUTO A. S. does not guarantee or accept any liability
S. ŠKODA
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Topping up with engine oil


– Install new oil filter/oil filter element ⇒ page 43 .
– Pour in oil as stated in the specifications⇒ page 41 .

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Engine oil capacities
VW-engine oil standards
Fuel engines Approximative oil capacity with oil filter change Max. oil capacity after engine repair11) VW-engine oil standards
QI6 QI1, QI2, QI3, QI4
1.2/63 kW CJZB 3.9 l 4.5 l VW 504 00 VW 502 00
1.2/77 kW CJZA 3.9 l 4.5 ltr. VW 504 00 VW 502 00
1.4 ltr./103 kW CHPA 3.9 l 4.5 ltr. VW 504 00 VW 502 00
1.8 ltr./132 kW CJSA, CJSB 5.2 ltr. 6.1 ltr. VW 504 00 VW 502 00
2.0 ltr./162 kW CHHB 5.7 l 6.5 l VW 504 00 VW 502 00
11) If the engine oil was drained in order to repair or replace part of the cylinder block or the crankshaft drive, the recommended oil capacity is greater than the amount required for a normal oil change. The
amount of engine oil needed when topping up corresponds to the scope of completed engine repair.

Note
The given specifications must be indicated on the can individually or together with other specifications.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
Diesel engines Approximative oil capacity
with respect to the correctness with oil
of information filter
in this change
document. Max.
Copyright oil capacity
by ŠKODA AUTO A. S.after
� engine repair12) VW-engine oil standards
QI6 QI1, QI2, QI3, QI4
1.6 ltr./77 kW TDI CR CLHA 4.6 ltr. 5.0 ltr. VW 507 00 VW 507 00
1.6 ltr./66 kW TDI CR CLHB 4.6 l 5.0 l VW 507 00 VW 507 00
1.6 ltr./81 kW TDI CR CRKB 4.6 l 5.0 l VW 507 00 VW 507 00
13)

2.0
2.0 ltr./105
ltr./135 kW
kW TDI
TDI CR
CR CRVC,
CUPACKFB 4.6
4.6 ll 5.0
5.0 ll VW
VW 507
507 00
00 VW
VW507
50700
00
2.0 ltr./110 kW TDI CR CKFC 4.6 ltr. 5.0 ltr. VW 507 00 VW 507 00
12) If the engine oil was drained in order to repair or replace part of the cylinder block or the crankshaft drive, the recommended oil capacity is greater than the amount required for a normal oil change. The
amount of engine oil needed when topping up corresponds to the scope of completed engine repair.
13) For vehicles operated in India, VW 505 01 applies.

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Note
The given specifications must be indicated on the can individually or together with other specifications.

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S. �

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Maintenance - Edition 10.2013
The engine is factory-filled with quality multigrade oil, which can
also be used as an all-season oil, except in extremely cold climatic
zones.
– Reinsert the screw cap.
– Start engine and check for leaks.

DANGER

Instructions for engines with exhaust gas turbocharger:


After the first engine start, change the engine oil and the oil
filter and comply with the following:
♦ The engine must only run in idle when the oil pressure
warning light is lit in the dash panel insert.
♦ Do not accelerate
♦ Once the oil pressure warning light goes out in the dash
panel insert, the full oil pressure is reached and acceler‐
ating is possible.
In case of sudden gas shocks, the turbocharger can be dam‐
aged or totally destroyed
The turbocharger runs at very high speeds and can therefore
be severly damaged or totally destroyed within a few seconds
due to insufficient bearing lubrication
Switch off the engine immediately in the event of an oil leakage,
vibrations or unusual noise from the turbocharger.

– Check the engine oil level again and top up with oil if necessary
⇒ page 38 .
– Wait at least 3 minutes after topping up the oil again before
inspecting the oil level again⇒ page 38 .
– Install the noise insulation.

Note

The oil level must not be above the -max- marking to avoid dam‐
age to the catalytic converter ⇒ page
Protected by copyright. 38 . for private or commercial purposes, in part or in whole, is not permitted
Copying
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

3.8 Replace engine oil filter


Special tools and workshop equipment required
♦ Old oil collecting and suction equipment e.g. - VAS 6622-
♦ Oil filter tool - 3417-
Replace oil filter with replacement oil filter for petrol engines
⇒ page 43
Replace oil filter with replacement oil filter insert for petrol engines
⇒ page 44
Replace oil filter insert for diesel engines⇒ page 45
3.8.1 Replace oil filter with replacement oil fil‐
ter for petrol engines
Remove replacement oil filter
– Remove the noise insulation.

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Maintenance - Edition 10.2013
The 4 cylinder petrol engine 1.2 TSI
– Loosen oil filter -arrow- with oil filter wrench - 3417- .
The 4 cylinder petrol engine 1.4 TSI

– Loosen oil filter -arrow- with oil filter wrench - 3417- .


Continued for all vehicles
– Unscrew oil filter.
Install new replacement oil filter
– Clean sealing surface at engine.
– Lightly moisten the rubber seal of the new filter with oil.
– Screw in the new filter and tighten it with the oil filter wrench -
3417- .
Tightening torque Nm
Oil filter 20
– After filling with oil, run engine until it is at operating tempera‐
ture and inspect for tightness.
– Install the noise insulation.

3.8.2 Replace oil filter with replacement oil fil‐


ter insert for petrol enginesunless
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authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Remove replacement oil filter element
– Remove engine cover.
– Loosen oil filter cover -arrow- with socket insert SW 32 and
partially unscrew it.
– Wait a few minutes so that the oil flows out of the oil filter
housing oil filter insert and back into the engine.

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Maintenance - Edition 10.2013
– Remove oil filter cover -1- completely.

Note

Make sure none of the engine oil drops onto the cylinder block
and/or poly V-belt. If necessary, use a cloth.

– Remove filter insert -3-.


Install new replacement oil filter element
– Moisten the new O-ring -2- with engine oil and insert in the nut
on the oil filter cover -1-.
– Replace filter insert -3-, oil drum -4- and O-ring -5- and -6-.

– Screw in the oil filter cover -arrow- with the socket insert SW
32 and tighten to tightening torque.
– After filling with oil, run engine until it is at operating tempera‐
ture and inspect for tightness.
– Install the engine cover.
Tightening torque Nm
Oil filter cover 25

3.8.3 Replace oil filter insert for diesel engines


Remove replacement oil filter element
– Remove the noise insulation.
– Disconnect the plug -1- from the trailing pump.
– Slacken the generator cable -2- at the clip -3- and turn it in
-direction of arrow-.

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
– Unscrew oil drain plug -1- at the cap -3- and drain the engine
oil out of the oil filter.
– Insert screw cap for oil filter -3- with socket insert SW 32 .
– Pull out filter insert -5-.
Install new replacement oil filter element
– Insert a new O-ring -2- into the slot of the oil drain plug -1-.
– Screw the oil drain plug -1- into the cap -3- and tighten.
– Moisten new O-ring -4- with engine oil.
– Insert new oil filter element -5-.
– Screw in the cap -3- with the socket insert SW 32 and tighten
to tightening torque.
Tightening torque Nm
Screw cap for oil filter: 25

Oil drain plug at cap 5


– After filling with oil, run engine until it is at operating tempera‐
ture and inspect for tightness.
– Install the noise insulation.

3.9 Cooling system: inspection


Inspecting antifreeze protection, replenishing coolant additive if
necessary ⇒ page 46
Inspecting coolant level (volume)⇒ page 52
3.9.1 Inspecting antifreeze protection, replen‐
Protected by copyright. Copying for private or commercial
AUTO A.purposes, in part or in whole, is notany
permitted
ishing coolant additive if necessary
unless authorised by ŠKODA AUTO A. S. ŠKODA S. does not guarantee or accept
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
liability

Special tools and workshop equipment required


♦ Refractometer - T10007 A-

WARNING

♦ Coolant additives are toxic


♦ Do not inhale coolant vapours, do not swallow coolant,
avoid contact with skin and eyes; hazardous if consumed
♦ Observe the disposal instructions for the drained coolant.

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Note

♦ When inspecting the antifreeze, read off the exact value on the
light/dark boundary shown on the corresponding scale of the
refractometer.
♦ Before starting the test, let a drop of water drip onto the meas‐
uring glass using a pipette for improved visibility of the light/
dark boundary. Now the light/dark limit is clearly visible at the
“WATERLINE”.

– Clean the measuring glass of the refractometer before in‐


specting the antifreeze, so that the test result will not be
incorrect.
– Let a drop of coolant drip onto the measuring glass ⇒ Oper‐
ating instructions of refractometer .
– Hold refractometer against a light source and read off the tem‐
perature down to which antifreeze protection exists on the
corresponding scale:

WARNING

The vehicles are filled in the factory with coolant additive G13
- which has a lilac colour and conforms with the standard TL
VW 774 J.

Protected by copyright. Copying for private or commercial purposes, in part or in w hole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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The scale -2- of the refractometer - T10007 A- is valid for the
coolant additives G13.
– Clean the measuring glass of the refractometer after inspect‐
ing the antifreeze.
Antifreeze protection of the coolant

WARNING

Antifreeze protection of the coolant must be ensured d own to


about -25 °C.
In countries with an arctic climate, the antifreeze protection of
the coolant must be guaranteed to -35 °C.
If a greater antifreeze concentration is required for climatic
reasons, the concentration m ay be increased up to 60% (i.e.
antifreeze protection down to approx -40°C). Any further in‐
crease in concentration increase would reduce the antifreeze
protection and impair cooling efficiency.

Coolant mixture ratio


Antifreeze protection down to Coolant additive Drinking water
-25 °F approx. 40 % approx. 60 %
-35 °F approx. 50 % approx. 50 %
-40 °F approx. 60 % approx. 40 %
Replenishing coolant additive

Note

The cooling system is filled all year round with a mixture of drink‐
ing water and coolant additive with anti-corrosion agent. Coolant
additives prevent damage from frost and corrosion and the accu‐
mulation of lime scale while also raising the boiling point of the
coolant. For these reasons the cooling system must always be
filled all year round with coolant additive with anti-corrosion agent
offering these properties.

All coolant additives, approved by ŠKODA AUTO a.s., prevent


frost and corrosion damage as well as the formation of scale and
also increase the boiling point.
For these reasons you must use coolant additives 12 months a
year.
The higher boiling temperature of the coolant contributes to the
engine's reliability when the engine is stressed, especially in
countries with a tropical climate.
Other coolant additives may specifically impair the provided cor‐
rosion protection.
The resulting corrosion damage may lead to a loss of coolant and
subsequently cause major engine damage.
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013

DANGER

Do not use coolant additives that have not been recommended


by ŠKODA AUTO a.s.

Current offer .on coolant additives ⇒ electronic catalogue of


original parts

WARNING

The vehicles are filled in the factory with coolant additive G13
- which has a lilac colour and conforms with the standard TL
VW 774 J.
It is also possible that a specific vehicle was filled with the
coolant additive G12++ - which has a lilac colour and conforms
with the standard TL VW 774 G ⇒ Electronic catalogue of
original parts .
When refilling, coolant additives G13 and G12++ - which have
a lilac colour can be mixed with each other.

When topping up with coolant additive, use coolant additive for all
vehicles depending on the current offer ⇒ Electronic catalogue
of original parts .

WARNING

In case of doubt or uncertainty, which coolant additive was fil‐


led in the vehicle, use the scale of the refractometer -2- for
coolant additive G13 after topping up with coolant additive and
subsequently inspecting the antifreeze.

Protected by copyright. Copying for private or commercial purposes, in part or in w hole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
The scale -2- of the refractometer - T10007 A- is valid for the
coolant additives G13.
If the vehicle is filled with the coolant and the antifreeze protection
is not adequate, drain part of the coolant from the cooling system
⇒ Engine; Rep. gr. 19 .

Note

♦ Collect drained coolant for proper disposal.


♦ Observe the disposal instructions for the drained coolant.

– After this, fill the cooling system with concentrated coolant ad‐
ditive depending on the current offer ⇒ Electronic catalogue
of original parts .

Note

The cooling system must be bled with the actuator diagnosis


(coolant shut-off valve of heating system -N279- on vehicles with
auxiliary heating and with coolant shut-off valve of heating system
-N279- ) ⇒ Vehicle diagnostic tester.

– Perform a test drive and again check the coolant antifreeze


protection.
Miscibility of coolant additives

WARNING
Coolant additives G13 which conform with the standard TL
VW standard
the 774 J andTLcoolant
VW 774additives G12++,
G , can be mixed which conform
with each other.with

Approximative quantities of coolant in the cooling system:

Protected by copyright. Copying for private or commercial purposes, in part or in w hole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Engine Engine identification characters Coolant capacity


1.2 ltr./63 kW CJZB approx. 8.9 l
1.2 ltr./77 kW CJZA approx. 8.9 ltr.
1.4 ltr./103 kW CHPA approx. 10.2 ltr.
1.8 ltr./132 kW CJSA, CJSB approx. 7.8 ltr.
2.0 ltr./162 kW CHHB approx. 8.6 ltr.
1.6 ltr./77 kW TDI CR CLHA approx. 8.4 ltr.
1.6 ltr./66 kW TDI CR CLHB approx. 8.4 ltr.
1.6 ltr./81 kW TDI CR CRKB approx. 8.4 ltr.
2.0 ltr./110 kW TDI CR CKFC approx. 11.6 ltr. - manual gearbox
2.0 ltr./105 kW TDI CR CRVC, KKFB 11.9 ltr. - double clutch gearbox
2.0 ltr./135kW TDI CR CUPA

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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– Perform a test drive and again check the coolant antifreeze
protection.
3.9.2 Inspecting coolant level (volume)
The coolant expansion reservoir is located on the right of the en‐
gine compartment.
– Check coolant level when the engine is cold.
♦ Pre-sales inspection and handover inspection: above the
-Min- marking.
♦ Inspection: above the -Min- marking.
– When the coolant level is low, top up the missing amount of
coolant according to the mixing ratio⇒ page 48 .

WARNING

♦ Coolant additives are toxic


♦ Do not inhale coolant vapours, do not swallow coolant,
avoid contact with skin and eyes; hazardous if consumed
♦ In the event of a loss of coolant, which was not caused by
the current consumption, determine the cause of the leak‐
age and eliminate it (repair measure) ⇒ Engine; Rep. gr.
19 .

– If required, top up with coolant.


Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

3.10 Poly V-belt: Check condition


Special tools and workshop equipment required
♦ Wrench socket
Perform the following procedure:
– Raise vehicle.
– Remove the noise insulation.
– Remove cap for screw of v-ribbed belt pulley - if present.
– Use a socket wrench to crank the engine at vibration damper/
belt pulley -2-.
– Inspect V-ribbed belt from below for:

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♦ Splits in the carcass (initial splits, splits in core, splits across
carcass).
♦ Separation of layers (top layer, cords).
♦ Sections of carcass broken out.
♦ Fraying of cords.
♦ Wear to sides (abrasion of material, frayed sides, hardening
of sides, glazed and hardened surfaces).
♦ Traces of oil and grease.
♦ Correct tension.

Note

It is essential to replace the V-ribbed belt if defects are found. This


will help avoid any failures or operational problems. Replacing the
ribbed V-belt is a repair measure.

3.11 Routing of V-ribbed belt


Engines: 1.2 ltr./63 kW (CJZB); 1.2ltr./77 kW (CJZA)l 1.4 ltr./103
kW (CHPA) without air conditioning system
1 - Crankshaft/vibration damper
2 - Tensioning pulley
3 - AC generator

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Engines: 1.2 ltr./63 kW (CJZB); 1.2ltr./77 kW (CJZA)l 1.4 ltr./103


kW (CHPA) with air conditioning system
1 - Crankshaft/vibration damper
2 - Tensioning pulley
3 - AC generator
4 - AC compressor

1.8 l/132 kW (CJSA, CJSB); 2.0/162 kW (CHHB) with air condi‐


tioning unit
1 - Crankshaft/vibration damper
2 - Tensioning pulley
3 - AC generator
4 - AC compressor

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Maintenance - Edition 10.2013
1.6 l/77 kW (CLHA); 1.6 l/66 kW (CLHB); 2.0 l/110 kW (CKFC);
2.0 l/105 kW (CRVC, CKFB); 2.0 l/135 kW (CUPA) 1.6 l/81 kW
(CRKB) with air conditioning unit
1 - Crankshaft/vibration damper
2- Tensioning pulley
3- AC generator
4- AC compressor

3.12 Replace spark plugs

Note

♦ To release the spark plugs use a special spark plug wrench


-3122 B- .
♦ Observe the disposal instructions for the spark plugs.

Engine type/ Spark plug Part num‐ Electrode Tool for removing Change interval
Engine iden‐ ber spacing the ignition units/ tightening torque
tification (mm) plugs
characters
1.2 ltr./63 kW NGK 04E 905 0.7 ... 0.8 ⇒ page 16
CJZB PZKER7A8EGS 601 22 Nm
1.2 l/77 kW NGK 04E 905 0.7 ... 0.8 ⇒ page 16
CJZA PZKER7A8EGS 601 22 Nm
1.4 kW
ltr./103 Y5KPP332GA
Bosch 04E 905
612 0.65 ... 0.75 ⇒ 22
page
Nm16
CHPA
1.8 l/132 kW Bosch 06K 905 0.7 ... 0.8 ⇒ page 16
CJSA F5NPP332SBP 611 C 28 Nm
CJSB NGK 06K 905 0.7 ... 0.8
PLFER7A8EG 601 B
2.0 l/162 kW Bosch 06K 905 0.7 ... 0.8 -T10530- ⇒ page 16
CHHB F5NPP332SBP 611 C 28 Nm
NGK 06K 905 0.7 ... 0.8
PLFER7A8EG 601 B

3.13 Replace air filter element and clean air


filter housing
Special tools and workshop equipment required
♦ Pliers for spring strap clamps

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Maintenance - Edition 10.2013

Note

♦ Always use an original air filter element: ⇒ Electronic Cata‐


logue of Original Parts .

♦ When installing the intake hose, use a lubricant (free of sili‐


cone).
♦ When installing the air filter element, make sure that it is seat‐
ed in the centre of the air filter bottom part.
♦ Hose connections and hoses for charge air system must be
free of oil and grease before being installed. Do not use any
lubricant which contains silicone when installing.
♦ Secure all hose connections with hose clamps which comply
with the series design ⇒ Electronic Catalogue of Original
Parts .

1.2 ltr. TSI and 1.4 TSI petrol engine⇒ page 55


1.8 ltr. TSI and 2.0 ltr. TSI petrol engine⇒ page 56
1.6 ltr. TDI CR and 2.0 ltr. TDI CR diesel ⇒ page 58
Clean air filter housing ⇒ page 59
3.13.1 1.2 ltr. TSI and 1.4 TSI petrol engine
Removing
– Remove engine cover.
– Detach air guide hose -2- from air filter top part -1-.
– Slacken hose clamps -3- and -4-.

– Pull off -1- air filter housing upwards from the ball pin.
– Detach air guide from air filter housing -1-.
– Remove air filter housing -1- and lay aside turned by 180°.

– Unscrew the screws -1- from the air filter bottom part.
– Carefully unlatch the catches -arrows- at the air filter top part
(risk of breakage).
– Remove air filter top part and take out air filter element.
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Install
– Check air filter top part, air mass meter and water drainage for
contamination and clean as required⇒ page 59 .

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– Carefully insert the air filter insert -3- into the upper part of the
air filter -4- so that it sits fully in the recess.
– Position air filter bottom part -2- on air filter top part -4- and
screw on with screws -1-.

– Position air guide on air filter housing -1-.


– Fit on hose clamps -3- and -4-.
– Fit air filter housing -1- onto the ball pins and press on firmly.
– Connect air guide hose -2- to air filter housing -1-.
– Install the engine cover.

3.13.2 1.8 ltr. TSI and 2.0 ltr. TSI petrol engine
Removing
– Detach vacuum hose -1- from air filter housing.
– Unscrew fixing screws -arrows- from the air filter top part and
lay the air filter top part together with the complete air guide to
one side.
– Remove air filter element -2- and snow strainer -3-.
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
Note with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

The snow strainer is not installed in all vehicles.

Install
– Check air filter top part, air mass meter and water drainage for
contamination and clean as required⇒ page 59 .

– Insert the snow strainer -13- in the air filter bottom part -14-.

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Maintenance - Edition 10.2013

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

– Insert the air filter element -12- in the centre of the air filter
bottom part -14-.
– Position the air filter top part -11- on the air filter bottom part
-14- carefully and without using increased force.
– Screw together air filter bottom part and air filter top part with
fixing screws -10- and tighten to tighening torque.

Note

Do not pay attention to the remaining positions!

Tightening torque Nm
Fixing screws 1.5

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Maintenance - Edition 10.2013

3.13.3 1.6 l TDI CR and 2.0 l TDI CR diesel en‐


gine
Removing
– Unscrew fixing screws -arrows- from the air filter top part and
lay the air filter top part together with the complete air guide to
one side.
– Remove air filter element -2- and snow strainer -2-.

Note
The snow strainer is not installed in all vehicles.

Install
– Check air filter top part, air mass meter and water drainage for
contamination and clean as required⇒ page 59 .
– Insert the snow strainer -17- in the air filter bottom part -18-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
– Insert the air filter element -16- in the centre of the air filter
bottom part -18-.
– Position the air filter top part -8- on the air filter bottom part
-18- carefully and without using increased force.
– Screw together air filter bottom part and air filter top part with
fixing screws -7- and tighten to tighening torque.

Note

Do not pay attention to the remaining positions!

Tightening torque Nm
Fixing screws 1.5

3.13.4 Cleaning air filter housing

Note

♦ The reading of the drawn in air mass shown on the air mass
meter, may be incorrect due to heavy soiling or moisture. This
results in a reduction of engine power output, because a lower
injection quantity is calculated.
♦ Observe the disposal instructions!

– Check air mass meter as well as air intake hose (on the side
of the fresh air) for salt residues, dirt and leaves.
– Check water drain hose in air filter bottom part for contamina‐
tion or blockageProtected
and clean if required.
by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Clean air filter housing (top part and bottom part) from salt
residues, dirt and leaves; to do so use an extraction device if
required.

Note

Please follow the following notes when blowing out the air filter
housing with compressed air: Cover critical air-conveying parts
with a clean rag to prevent impairments to their function.

3.14 Replacing the fuel filter (diesel engine)


Special tools and workshop equipment required
♦ Protective gloves
♦ Protective goggles

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Maintenance - Edition 10.2013

WARNING

Risk of buring through very hot fuel.


♦ The temperature of the fuel lines or of the fuel can be up
to 100°Cthe
opening in an extreme
lines, case.ise
as otherw Letthere
the fuel
is a cool
highdown
risk ofbefore
burn‐
ing.
♦ Wear protective gloves.
♦ Wear safety goggles.
Risk of injury caused by fuel which is under high pressure.
♦ Lay a clean cloth around the connection point and care‐
fully slacken the connection point in order to relieve the
pressure in the fuel system.

Note
Observe the disposal instructions!

Removing
For CRVC motor with water separator:
– Drain fuel filter ⇒ page 63 .
For all engines:
– Switch off ignition.

Note
Place a cleaning cloth around the filter housing before slackening
the hose connections!
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
– Unscrew screws -arrows-,
unless lift up filter
authorised coverAUTO
by ŠKODA -1-A.with fuel AUTO
S. ŠKODA hoses A. S. does not guarantee or accept any liability
respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
connected and lay to thewithside.

– Take the filter element -2- out of the fuel filter housing -1-.

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Maintenance - Edition 10.2013

Note

Do not pay attention to the remaining positions!

– Insert the filter element -2- in the filter housing -1- so that the
gasket of the filter element -2- engages fully into the recess of
the filter housing -1-.
– Position the filter cover -1- with the fuel hoses connected on
the filter housing so that the support in the filter cover engages
in the gasket for the hole in the filter element.
– Screw in the screws -4- for the filter cover and tighten to speci‐
fied torque.
Tightening torque Nm
Screws for cover 5

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
Venting air from the fuel system

DANGER

♦ If the fuel filter is replaced, bleed the fuel system before


the first engine start.
♦ Risk of damage to the high pressure pump through run‐
ning dry.

This work sequence is carried out on the vehicle while it is stand‐


ing on its wheels using the diagnostic unit -VAS- together with the
corresponding diagnostic cable ⇒ Vehicle diagnostic tester.
– Switch on ignition, connect diagnostic unit and fill as well as
bleed the high pressure pump/fuel system as follows:
– On the diagnostic device, select: “Targeted functions” → “Ško‐
da” → “Octavia 2013►” → “Drive” → “4 cylinder diesel engine
Bosch” and next → “Actuate fuel pump”.
– Follow the instructions on the diagnostic device display to
continue.
3.15 Check diesel particulate filter
– Check the connections and secure fitting of all lines and send‐
ers to the diesel particulate filter.
– Check diesel particulate filter for leaks, damage and secure
fitting.

Note

The filling level of the particle volume is queried during diesel


particle testing.

– Select »Targeted functions« and further »engine« and then


start »check volumetric efficiency of the particle filter volume«
⇒ Vehicle diagnostic tester.
– If the ash mass limit is reached or exceeded (negative test
result), the diesel particle filter
Protected must Copying
by copyright. be replaced ⇒commercial
for private or Relevant purposes, in part or in whole, is not permitted
Engine; Rep. gr. 26unless
. authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Replacing the diesel particle filter is a repair measure.

Note

After replacing the diesel particle filter the »engine control unit
must be adjusted to the diesel particle filter«, i.e. the ash mass
limit must be set to -0-.

3.16 Multiple-purpose additive for petrol en‐


gines

Note

♦ Only applies for some markets.


♦ Petrol engines only

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Maintenance - Edition 10.2013
– Add multi-purpose additive -G 001 770 A2 (90 ml)- or -G 001
780 M3 (200 ml)- for petrol engines into the fuel tank at each
service event.

Note
♦ Only effective if the fuel tank is completely full!
♦ If this multi-purpose additive for petrol engines is poured into
a fuel tank which is not completely full, the customer is advised
to fill up to a full tank as soon as possible.

3.17 Drain fuel filter


Special tools and workshop equipment required
♦ Fuel-resistant container
♦ Transparent hose

Note

♦ Safety precautions when working on the fuel supply system .


♦ Observe rules for cleanliness.
♦ Make sure no diesel fuel runs onto the coolant hoses. If nec‐
essary clean the hoses immediately!
♦ Observe the disposal instructions!

– Insert the transparent hose onto the drain plug -1- and next
insert them into the drain container.

– Start engine.
– Undo the drain plug -1- carefully by 14 turns.
– Drain off approx. 0.3 to 0.4 litres of fluid. Once clean diesel fuel
discharges, seal the drain plug -1-.
– Switch off engine and remove the transparent hose and drain
plug.

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013

4 Gearbox
Check final drive and joint boots for leaks and damage
⇒ page 64 .

6-speed
filter gearbox
⇒ page 64 DSG: Change the gearbox oil, replace the oil
Changing oil in the Haldex coupling⇒ page 69
Check oil level in the Haldex coupling ⇒ page 70
4.1 Check final drive and joint boots for
leaks and damage
– Check joint boots -arrows- of final drive for leaks and damage.

4.2 6-speed gearbox DSG: Change the


gearbox oil, replace the oil filter
Special tools and workshop equipment required
♦ Vehicle
VAS- Diagnosis, Measurement and Information System -
♦ Adapter for oil filling e.g. -V.A.G 6262- or -VAS 6262A-
♦ Protected
Catchbypan copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
♦ Protective goggles
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

♦ Protective gloves
♦ Pliers for spring strap clamps

64 4. Gearbox

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WARNING

♦ The engine must not be started if the repair was carried


out and no oil was poured in, or only a small amount of oil
is available in the gearbox, or after a major gearbox oil
loss.
♦ Only gear oil for the double clutch gearbox must be used,
which is indicated as spare part for automatic gearbox 0D9
- DSG. Other oils can lead to functional problems or to
failure of the gearbox, part numb er ⇒ Electronic catalogue
of original parts .
♦ Observe instructions for automatic gearbox 0D9 - DSG ⇒
Gearbox 0D9 - DSG; Rep. gr. 00 .
♦ General repair instructions ⇒ Gearbox 0D9 - DSG; Rep.
gr. 00 .
♦ Regulations concerning cleanliness when working on the
gearboxes ⇒ Gearbox 0D9 - DSG; Rep. gr. 00 .
♦ The gearbox oil temperature is determined with the vehi‐
cle diagnosis, measurement and information system -
VAS- .
Protected by copyright. Copying for private or commercial purposes, in part or in w hole, is not permitted
♦ The gear oil level changes with the gearbox oil tempera‐
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
ture.
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

♦ Checking gear oil level when oil temperature is too low


may result in over-filling.
♦ Checking gear oil level when oil temperature is too high
may result in under-filling.
♦ An over-filling or an under-filling impairs the proper work‐
ing of the gearbox.
♦ Always replace the gasket ring of the outlet and check
screw.

Requirements
• Engine switched off
• Vehicle in horizontal position, all supports of the lift platform
must be at the same level, so that it is secured in the horizontal
position.
• Selector lever in ,,P"
• -VAS- is connected.
• The gearbox oil temperature must not exceed 35°C at the start
of the test.
Change the gearbox oil, replace the oil filter

Note

The following instructions must be observed until termination of


the gear oil change.

removing and installing oil filter


– Remove engine cover ⇒ Relevant Engine; Rep. gr. 10 .

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Maintenance - Edition 10.2013
– Unplug connector -2- at air mass meter -G70-
– Detach bleeder hose -1- and air guide hose -5-.
– Release the spring strap clip -3- with pliers for spring strap
clips and remove the air guide hose from the pipe.
– Release screw -4- and remove air filter housing.
– Raise vehicle.
– Remove the sound dampening system ⇒ Body Work; Rep.
gr. 50 .
– Position the catch pan under the gearbox.
– Lower the vehicle.

– Unscrew oil filter housing -1- from gearbox.


– Before removing, the oil filter must be slightly inclined.
So that the oil can flow out of the oil filter back into the gearbox.

Note

Always replace O-ring -2-.

– Remove filter -3-.


– Moisten O-ring -2- with gear oil.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

– Moisten O-ring in intake collar -arrow- downwards and tighten


the filter housing to 20 Nm.
– Install filter housing and air mass meter -G70- , mount electri‐
cal plug connections, fasten ventilation hose with retaining clip
⇒ relevant engine; Rep. gr. 24 if necessary ⇒ relevant engine;
Rep. gr. 21 .
Change gear oil, check oil level
– Raise vehicle.

– Remove protection plate -A- at the bottom of the gearbox


-arrows-; if applicable.
• The catch pan is under the gearbox.

DANGER

♦ Wear safety goggles.


♦ Wear protective gloves.

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Maintenance - Edition 10.2013
Oil can only be drained and checked via the check screw -B-.
– Unscrew check screw -B- close to the pendulum support.

Note

A plastic overflow tube with an 8 mm hexagon socket and a tight‐


ening torque of 3 Nm is located behind this screw. The length of
the overflow tube determines the oil level in the gearbox, when
replacing assign via part number ⇒ Electronic Catalogue of Orig‐
inal Parts .

– Remove overflow tube.


Approx. 5.0 ltr of oil flows out. Furthermore, the catch pan remains
under the gearbox.
– Screw in overflow tube and tighten to 3 Nm.
– Shake the oil reservoir before opening.

Note

The filling hose and adapter -VAS 6262- or -VAS 6262A- must be
clean and gearbox oil must not be mixed with other oils!

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
– Screw in adapter -A- from -VAS 6262- or -VAS 6262A- by hand
into the hole of the check screw.
When changing the bottle the shut-off valve can be closed or the
adapter for oil filling -VAS 6262- or -VAS 6262A- can be held
higher than the gearbox.
– Pour in 5.5 litres of gear oil for the double clutch gearbox using
adapter -VAS 6262- or -VAS 6262A- .
– Read off gearbox oil temperature at -VAS- .
– Start engine.
– Press brake pedal and push the selector lever for approx. 3
seconds into all positions. Then push again the selector lever
into position ,,P".
Do not switch off the engine!

WARNING

♦ When working close to the radiator, always keep a dis‐


tance from the fan - risk of injury
♦ The fan can switch on automatically.

For a gearbox oil temperature of 35°C up to 45°C:


– When the engine is running, separate the quick coupling at the
adapter for oil filling -VAS 6262- or -VAS 6262A- .
– Drain off excess oil.

Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
To check the oil level a slight amount of oil flows out via the over‐
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
flow tube every 30 seconds, independent of correctness
with respect to the the oil level; the in this document. Copyright by ŠKODA AUTO A. S.�
of information
cause are pulses of the oil, which cool down the coupling. This oil
quantity is no criterion for determining the correct oil level and
must therefore not be taken into account when assessing.

WARNING

The oil drained from the gearbox m ust no longer be used for
topping up. Used oil must be disposed of according to the na‐
tional legislation ⇒ Gearbox 0D9 - DSG; Rep. gr. 00 .

– As soon as the oil has been drained off (begins to drip), un‐
screw adapter for oil filling -VAS 6262- or -VAS 6262A- and
screw in check screw -B- with new gasket ring.
Tightening torque: 45 Nm
– Switch off engine.
Thus, the gear oil and oil filter change is completed.
The oil is at the correct level.
– Install the noise insulation ⇒ Body Work; Rep. gr. 50 .

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Maintenance - Edition 10.2013

4.3 Changing oil in the Haldex coupling


Special tools and workshop equipment required
♦ Filling device for Haldex coupling - VAS 6291-

♦ Catch pan - VAS 6208-


♦ Oil for Haldex coupling ⇒ Electronic Catalogue of Original
Parts
Precondition
• Vehicle on level ground
Drain oil
– Place a catch pan under the Haldex coupling.
– Unscrew drain plug -arrow- and drain all oil from the Haldex
coupling.
– Screw in drain plug -arrow- and tighten to tightening torque
⇒ page 71 .
Replenish oil

– Unscrew oil filler plug -A-.

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

– Screw in the adapter -A- of the Filling device for Haldex cou‐
pling - VAS 6291- into the inspection hole up to the stop.
– Place angular piece -B- in position on adapter -A- and secure.
– Route hose of filling device above drive shaft and pull out of
the vehicle.
• The hose must not sag. It must come out above the left rear
wheel.
– Lower the vehicle.

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– Ensure that the the valve -arrow- is closed.
– Screw oil reservoir -A- onto filling device for Haldex coupling -
VAS 6291- .
– Open valve -arrow- and hold oil reservoir as shown in the fig‐
ure.
Then fill the Haldex coupling with oil.

Note
When the Haldex coupling is correctly filled, oil flows out at the
adapter -A-.

– Raise vehicle.
– Place oil reservoir under the Haldex coupling (e.g. trolley) so
that the excess oil flows back into the oil reservoir.
– If no more oil flows back, remove the filling device for Haldex
coupling - Protected
VAS 6291- . Copying for private or commercial purposes, in part or in whole, is not permitted
by copyright.
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
• The Haldexwithcoupling is now filled to lower edge of oil filler hole.
respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

– Check oil level in the Haldex coupling⇒ page 70 .


If the oil level is OK:

– Screw in oil filler plug -A- and tighten to tightening torque


⇒ page 71 .

4.4 Check oil level in the Haldex coupling


Special tools and workshop equipment required
♦ Catch pan - VAS 6208-
Test requirements
• The oil temperature must be between 20 and 40 °C. This oil
temperature can e.g. be reached by means of a test drive.
• Vehicle on level ground.

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Maintenance - Edition 10.2013

WARNING

Observe safety provisions and information during the test


drive.

– Read oil temperature⇒ Vehicle diagnostic tester Gui ded


Funct i ons .

• The oil temperature must be between 20 and 40 °C.


Checking the oil level
– Place catch pan - VAS 6208- under the final drive.
– Unscrew screw for oil inspection -A-.
Oil is at the correct level if the Haldex coupling is filled up to the
lower edge of the oil filler hole or max. 3 mm below the lower edge
of the oil filler hole.

– Top up with oil for Haldex coupling .


Tightening torques
Component Tightening torque
Oil filler plug for high efficiency oil 15 Nm
for Haldex coupling
• Renew bolt.
Oil drain plug for high efficiency oil 32 Nm
for Haldex coupling
• Renew bolt.

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013

5 Chassis
Inspecting thickness of front and rear brake pads/linings
⇒ page 72

Inspecting brake system for leaks and damage⇒ page 73


Change brake fluid ⇒ page 74
Inspecting the brake fluid level⇒ page 81
Track rod heads: Check play, fastening and sealing sleeves
⇒ page 82
Front and rear axle: Checking ⇒ page 82
Tyres: Checking ⇒ page 83
Tightening wheel bolts to specific torque⇒ page 91
Tyre inspection display: Calibration ⇒ page 91
Transport security: Remove anti-lock components from the shock
absorbers of the front axle ⇒ page 92
Breakdown kit ⇒ page 93
5.1 Inspecting thickness of front and rear
brake pads/linings
Special tools and workshop equipment required
♦ Inspection pin - T40139A-
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Front disc brake pads
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
The brake pad thickness (including backing plate) -a- can be
checked by visual inspection (if necessary with a torch and a mir‐
ror) or with the inspection pin - T40139A- from the outside of the
wheel.
Procedure when checking with the inspection pin - T40139A-

– Slide the grinder -3- of the inspection pin fully onto the pin
-1-.
– Push the inspection pin - T40139A- through the wheel rim, so
that the measuring tip -5- rests against the brake disc.
– Carefully move the inspection pin - T40139A- on the bead so
that the end face -4- of the inspection pin rests against the
backing plate of the brake pad.
– Remove the inspection pin - T40139A- and read off the brake
pad thickness (in mm) on the scale -2-.

72 5. Chassis

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Maintenance - Edition 10.2013

Note

♦ When removing the inspection pin, ensure that the grinder


does not move otherwise this can result in an incorrect meas‐
urement.
♦ On certain vehicles (e.g. with steel rims), where the inspection
pin - T40139A- does not reach/rests against the brake disc/
backing plate, check the brake pad thickness with the inspec‐
tion pin - T40139A- from the inside of the wheel.

Wear limit of front disc brake pads

The wear limit -a- is reached at a pad thickness of 10 mm, in‐


cluding backing plate.
If the thickness of the pad is less than 10 mm including backing
plate, always replace the brake pads on both sides (repair meas‐
ure)
– Inspect also the brake discs for damage (scores, tears) and
wear (minimum thickness) ⇒ Brake systems; Rep. gr. 00 .
The brake disc change is a repair measure.

Note

After replacing the brake pads depress brake pedal firmly several
times when the vehicle is stationary to ensure the brake pads are
properly seated in their normal operating position.

Wear limit of rear disc brake pads

The wear limit -a- is reached at a pad thickness of 9 mm, including


backing plate.
If the thickness of the pad is less than 9 mm including backing
plate, always replace the brake pads on both sides (repair meas‐
ure)
– Inspect also the brake discs for damage (scores, tears) and
wear (minimum thickness) ⇒ Brake systems; Rep. gr. 00 .
The brake disc change is a repair measure.

Note

After replacing the brake pads depress brake pedal firmly several
times when the vehicle is stationary to ensure the brake pads are
properly seated in their normal operating position.

5.2 Inspecting brake system for leaks and


damage
– Check main brake cylinder, brake servo (with ABS: hydraulic
Protected by copyright. Copying for private or commercial purposes, in part or in w hole, is not permitted
unit), brakingunless
forceauthorised
regulator andAUTO
by ŠKODA calipers for leak-tightness
A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
and damage. with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Inspect brake hoses for twisting.

– hicle
Ensure thatthe
when thesteering
brake hoses do not
is turned touch
to full leftany parts
or full of lock.
right the ve‐

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Maintenance - Edition 10.2013
– Inspect the brake hoses for porous and brittle points. Inspect
the brake hoses and brake lines for chafing points.
– Inspect the brake connections and attachment to ensure they
are correctly fitted, free of leaks and corrosion.
– Check that the electrical cables of the ABS speed sensors are
secured in the wheel arches.

WARNING

Any defects found must be rectified (repair measure).

5.3 Change brake fluid


Special tools and workshop equipment required
♦ Brake filling and bleeding device , e. g. -VAS 5234-
♦ Tool set for brake bleeding - VAS 6564-
Use only new genuine brake fluid N.052.766.Z0 which conforms
to the USA standard FMVSS 571.116, DOT 4 and VW standard
501 14 .

WARNING

♦ Brake fluid must never come into contact with fluids con‐
taining mineral oils (oil, petrol, cleaning agent). Mineral
oils damage the gaskets and boots of the brake system.
♦ Brake fluid is poisonous. Also due to its corrosive effect
brake fluid must not come into contact with paintwork.
♦ Brake fluid is hygroscopic, i.e. it absorbs moisture from the
surrounding air. Therefore it should always be stored in
airtight containers.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
♦ Wash anyunless
partsauthorised
stained with
by ŠKODAbrake
AUTO A. fluid withAUTO
S. ŠKODA largeA. volumes
S. does not guarantee or accept any liability
of water. with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
♦ Observe the disposal instructions
♦ Drained (used) brake fluid must never be used again.

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Maintenance - Edition 10.2013
Extract brake fluid from the brake fluid reservoir.
– Switch on the extraction function of the brake filling and bleed‐
ing device , e.g. -VAS 5234- .
1 - Catch pan
2 - Connecting hose
3 - Pneumatic support
4 - Extraction hose with end part
5 - Filling hose with quick coupling
6 - Unit connecting point
7 - Connecting hose
– Connect brake filling and bleeding device , e. g. -VAS 5234- ,
to the compressed air distribution.

– Position cock -1- on -B-.


– Set switch -2- upwards on -vacuum-.

– Unscrew cap -1- from the brake fluid reservoir

Note

Do not remove the strainer from the brake fluid reservoir.

– Switch on the compressed air distribution, herewith the brake


filling and bleeding device , e.g. -VAS 5234- , is operative.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
– Use an extraction hose with end part to extract as much brake
fluid as possible from the brake fluid reservoir.

– Set back switch -2- from -vacuum- down.


– Switch off the compressed air distribution, herewith the brake
filling and bleeding device , e.g. -VAS 5234- , is no longer op‐
erative.
Change brake fluid in slave cylinder - vehicles with manual gear‐
box
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
– Remove engine cover.unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Remove air filter ⇒ Relevant Engine; Rep. gr. 23 or ⇒ Rele‐
vant Engine; Rep. gr. 24 .

– Switch on the filling function of the brake filling and bleeding


device , e.g. -VAS 5234- , as follows:
– Detach connecting hoses -2- and -7- from catch pan -1-.
– Detach the filling hose with quick coupling -5- from the unit
connecting point -6-.

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Maintenance - Edition 10.2013
– Screw the thread plug -1- of the brake filling and bleeding de‐
vice , e.g. -VAS 5234- , onto the brake fluid reservoir.
1 - Thread plug
2 - Compressed air distribution
3 - Filling hose with quick coupling

– Position cock -1- on -A-.


– Switch on the compressed air distribution, herewith the brake
filling and bleeding device , e.g. -VAS 5234- , is operative.

– Check brake fluid pressure using the pressure manometer


-1-.
Brake fluid pressure = 0.2 Mpa.
– Set the pressure e.g. by turning the regulating valve -2-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
– Provide a catch pan for used brake fluid.

Note

♦ Slacken the vent valve using the set of tools for brake bleeding
- VAS 6564- and tighten. While doing so, pull the bleeder hose
through the socket insert with a corresponding hollow adapter
piece from this set.
♦ Fit a torque wrench on the socket insert with a corresponding
hollow adapter piece for tightening the vent valve.
♦ In view of the different versions and the fitting locations of the
slave cylinder with the vent valve, tightening the vent valve
using the set of tools for brake bleeding - VAS 6564- (with the
torque wrench inserted) cannot always be performed due to
lack of space.
♦ In this case, replace the battery and battery holder where re‐
quired. Pay attention to the work sequence when disconnect‐
ing and
gr. 27 . reconnecting the battery ⇒ Electrical System; Rep.

– If necessary remove cap from vent valve of slave cylinder.


Gearbox 0A4

– Fit the bleeder hose of the catch pan onto the vent valve of the
slave cylinder -arrow-.
Gearbox 0AJ

– Fit the bleeder hose of the catch pan -arrow- onto the vent
valve of the slave cylinder.
Gearbox 02Q
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
– Fit the bleeder hose of the catch pan -A- onto the vent valve
of the slave cylinder -arrow-.
Gearbox 02S

– Fit the bleeder hose of the catch pan onto the vent valve of the
slave cylinder -arrow-.
Gearbox 0AF

– Fit the bleeder hose of the catch pan -arrow- onto the vent
valve of the slave cylinder.
Gearbox 0AH

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
– Fit the bleeder hose of the catch pan -arrow- onto the vent
valve of the slave cylinder.
Continued for all vehicles
– Open vent valve and allow approx. 0.15 litres of brake fluid to
flow out.
– Tighten the vent valve with corresponding tightening torque ⇒
Relevant gearbox; Rep. gr. 30 .
– Detach bleeder hose of catch pan.
– If necessary fit the cap onto the vent valve of the slave cylinder.
– Install air filter ⇒ Relevant Engine; Rep. gr. 23 or ⇒ Relevant
Engine; Rep. gr. 24 .
– After completing the bleeding procedure press the clutch ped‐
al repeatedly.
Change the brake fluid in the brake system

WARNING
Carry out the brake fluid change in the brake system, without
removing the wheels from the vehicle.
In view of the different versions of the wheels and the brake
calipers, tightening the bleeder valves u sing the set of tools for
brake bleeding - VAS 6564- (with the torque wrench inserted)
cannot always be performed due to lack of space.
In this case, the corresponding wheels must be removed from
the vehicle. Do not exchange the wheels and m ark their posi‐
tion opposite the brake disc.
The wheels must also be removed on vehicles with multi-con‐
trol rear arm axles.
Tightening torque of the wheel screws = 120 Nm .

– Raise vehicle.
– Hook in the catch pan on the vehicle.
– Remove the rubber cap from the bleeder valve on the rear right
wheel.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
– Fit bleeder hose -1- of catch pan onto the bleeder valve of the
rear right wheel.

WARNING

Slacken
bleeding the bleeder
- VAS 6564-valves using the
and tighten. set doing
While of tools
so,forpull
brake
the
bleeder hose through the socket insert with a corresponding
hollow adapter piece from this set.
Fit a torque wrench on the socket insert with a corresponding
hollow adapter piece for tightening the vent valves.

– Loosen the bleeder valve and allow approx. 0.3 litres of brake
fluid to flow out.
– Tighten bleeder valve to corresponding tightening torque ⇒
Brake systems; Rep. gr. 47 .
– Detach hose of catch pan.
– Fit the rubber cap onto the bleeder valve and remove the catch
pan from the vehicle.
– Repeat this procedure for all brake calipers.
Sequence: Slave cylinder, brake caliper Quantity of brake fluid
which must flow out:
Slave cylinder 0.15 litre
Rear right 0.3 litre
Rear left 0.3 litre
Front right 0.2 litre
Front left 0.2 litre
Total amount of drained brake fluid: approx. 1.15 litres, incl.
amount drained out of the brake fluid reservoir.
– Switch off and disconnect the brake filling and bleeding de‐
vice .
– Check brake fluid level and screw the cap onto the brake fluid
reservoir.
– Activate the brake pedal repeatedly.
– Check that the pedal “does not fall through” when it is pressed
down repeatedly with force.
– Check the brake pedal-idle travel on the brake pedal. Idle trav‐
el: max. 1/3 of the pedal travel.
– Perform a test drive. Protected by copyright. Copying for private or commercial purposes, in part or in w hole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Note

During a test drive, at least one ABS adjustment must be carried


out on vehicles with ABS.

5.4 Inspecting the brake fluid level


Use only new genuine brake fluid N 052 766.Z0 which conforms
to the USA standard FMVSS 571.116 DOT4 and VW standard
501 14 .

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Maintenance - Edition 10.2013

WARNING

♦ Brake fluid is poisonous. Also due to its corrosive effect


brake fluid must not come into contact with paintwork.

♦ Brake fluid isair.


surrounding hygroscopic,
Therefore i.e. it absorbs
it should moisture
always from in
be stored the
airtight containers.

Note

The brake fluid must not be above the “MAX” marking to prevent
fluid flowing out of the reservoir.

Delivery Inspection
The brake fluid level during the delivery inspection should be at
the “MAX” marking -1-.
Inspection:
– The brake fluid level (volume) must always be assessed on
the basis of the brake pad wear. When driving a slight drop in
the brake fluid level occurs as a result of wear-and-tear and
the automatic slack adjustment of the brake pads.

– If the fluid brake level is on the “MIN” marking -2- or slightly


above, it is not necessary to top up the brake fluid if the brake
pads have practically reached their wear limit.
– If the brake pads are new or far off the brake wear limit, the
brake fluid level must be between the “MIN” and “MAX”mark‐
ings.
– If the brake fluid level has dropped below the “MIN” marking,
it is necessary to inspect the brake system before topping up
the brake fluid ⇒ page 73 , carry out repair measure if neces‐
sary.

5.5 Track rod heads:


and sealing Check play, fastening
sleeves
– Check play by moving track rods and wheels with the vehicle
raised (wheels hanging free). Play: There should be no play.
– Inspect attachment.
– Inspect sealing boots for damage and correct installation.
5.6 Front and rear axle: inspection
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
– Check the fixing parts, axle body and their moving parts for
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
damage, corrosion and play in the attachment.
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
– Check sealing boots -arrow- of steering joints for leaks, dam‐
age and correct position.

– Check the rubber-metal bearings -arrow- of the axles for the


following damage:

– Check the rubber-metal bearings -arrow- of the axles for the


following damage:
♦ There must not be any play present on the rubber metal bear‐
ings.

♦ There
the rubber
mustmetal
not bebearings.
any tears, porous points and distortions on
– Track rod heads: Check clearance, fastening and sealing
flanges
♦ Check play by moving track rods and wheels with the vehicle
raised (wheels hanging free). Play: There should be no play.
♦ Inspect attachment.
♦ Inspect sealing boots for damage and correct installation.

5.7 Tyres: inspection


Inspecting tyres (including spare wheel)⇒ page 83
Inspecting the tyre tread depth (including spare wheel) and en‐
tering ⇒ page 84
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
Inspecting theunless
tyreauthorised
pressure (including
by ŠKODA AUTO A. spare
S. ŠKODA wheel),
AUTO A. S.if does
necessary
not guarantee or accept any liability
correcting tyre pressure
with respect to⇒
thepage 85 of information in this document. Copyright by ŠKODA AUTO A. S.�
correctness

5.7.1 Inspecting tyres (including spare wheel)

Note

Only tyres of the same type may be fitted to the vehicle. Tyres of
the same brand and tread pattern must always be fitted to wheels
on the same axle!

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Maintenance - Edition 10.2013

WARNING

When using tyres, the legal requirements must be observed.

Delivery Inspection:
– Inspect the tyre tread and side wall for damage, if necessary
remove any foreign bodies from the tyres, such as nails or
glass splinters.
Inspection:
– Inspect the tyre tread and side wall for damage, if necessary
remove any foreign bodies from the tyres, such as nails or
glass splinters.
– Inspect tyres for scrubbing, tread worn down on one side, po‐
rous side walls, cuts and punctures. Any defects found must
be advised to the customer and the customer's attention must
be drawn to any necessary repair measures!
Inspecting tyre wear
– The wear pattern on the front tyres makes it possible to assess
whether it is necessary to inspect the wheel toe and camber:
♦ The formation of ridges on the tyre tread is an indication of
wheel toe errors.
♦ Tread worn on one
Protected side Copying
by copyright. is usually attributable
for private to camber
or commercial purposes, in parter‐
or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
rors. with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

– If such signs of wear are found, determine the cause by check‐


ing the chassis alignment (repair measure).
5.7.2 Inspecting the tyre tread depth (includ‐
ing spare wheel) and entering
Special tools and workshop equipment required
♦ Inspection pin - T40139A-
Minimum tyre tread depth
• Minimum tread depth: 1.6 mm
This value may differ in individual countries as a result of differing
statutory requirements.
The minimum tyre tread depth is reached as soon as no further
tread exists at several points around the circumference of the tyre
at which the wear indicators (1.6 mm high) are positioned
-arrow-.
If the tyre tread depth is close to the legal minimum, the customer
should be informed of the necessary tyre change.
Check tread depth
The tyre tread depth is check with the inspection pin - T40139A- .

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Maintenance - Edition 10.2013
– Position the inspection pin - T40139A- with the bead onto the
outer tread of the tyre -arrow-.
– Slide the grinder -3- of the inspection pin fully onto the pin
-1-.

– Move the pin -1- with the grinder of the inspection pin -3- in
such a way that the measurement pin of the inspection pin
-4- rests fully against the inner tread of the tyre.
– Remove the inspection pin and read off the tyre tread depth
(in mm) on the scale -2- (with tyre symbol) of the inspection
pin .

Note

♦ Check the tread depth at several points on the total tyre cir‐
cumference.
♦ The tread depth should be the same on the total tyre circum‐
ference.
♦ If the tread depth on the total tyre circumference significantly
varies, this is probably due to a wheel imbalance. The cus‐
tomer should be informed of the necessary repair measures.

5.7.3 Inspecting the tyre pressure (including


spare wheel), if necessary correcting
pressure
Special tools and workshop equipment required
♦ Tyre pressure tester e.g. VAS 5216
Tyre pressure values

WARNING

The tyre pressure values are indicated on a sticker, which is


affixed to the inside o f the fuel filler flap.
The tyre pressure value s indicated on the sticker apply only to
the tyres when cold. Do not reduce the higher pressure of warm
tyres.
If winter tyres are fitted, the relevant tyre pressure should be
increased by 0.2 bar/20 kPa.
The tyre pressure in the spare wheel should correspond to the
highest specified tyre pressure of the respective vehicle type.
After each tyre pressure correction the calibration of the “tyre
inspection display” must be performed ⇒ page 91 .

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
Tyre pressure values, Octavia III
Engine Tyres Tyre pressure (kPa/bar)
half load full load
Front axle Rear axle Front axle Rear axle
1.2 ltr./63 kW TSI 195/65 R15 220/2.2 230/2.3 250/2.5 330/3.3
1.2 ltr./77 kW TSI 220/2.2 230/2.3 250/2.5 330/3.3
1.6 ltr./66 kW TDI CR 230/2.3 240/2.4 250/2.5 330/3.3
1.6 ltr./77 kW TDI CR 230/2.3 240/2.4 250/2.5 320/3.2
1.2 ltr./63 kW TSI 205/55 R16 210/2.1 210/2.1 250/2.5 320/3.2
1.2 ltr./77 kW TSI 210/2.1 210/2.1 250/2.5 320/3.2
1.4 ltr./103 kW TSI 220/2.2 220/2.2 250/2.5 320/3.2
1.8 ltr./132 kW TSI 230/2.3 230/2.3 250/2.5 320/3.2
1.6 ltr./66 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.6 ltr./77 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
2.0 ltr./105/110 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.2 ltr./63 kW TSI 205/50 R17 210/2.1 210/2.1 250/2.5 320/3.2
1.2 ltr./77 kW TSI 210/2.1 210/2.1 250/2.5 320/3.2
1.4 ltr./103 kW TSI 220/2.2 220/2.2 250/2.5 320/3.2
1.8 ltr./132 kW TSI 230/2.3 230/2.3 250/2.5 320/3.2
1.6 ltr./66 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.6 ltr./77 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
2.0 ltr./105/110 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.2 ltr./63 kW TSI 225/45 R17 210/2.1 210/2.1 250/2.5 320/3.2
1.2 ltr./77 kW TSI 210/2.1 210/2.1 250/2.5 320/3.2
1.4 ltr./103 kW TSI 220/2.2 220/2.2 250/2.5 320/3.2
1.8 ltr./132 kW TSI 230/2.3 230/2.3 250/2.5 320/3.2
1.6 ltr./66 kW TDI CR 220/2.2 220/2.2Protected
250/2.5 320/3.2
by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
1.6 ltr./77 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S. �
2.0 ltr./105/110 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.2 ltr./63 kW TSI 225/40 R18 200/2.0 210/2.1 240/2.4 320/3.2

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Maintenance - Edition 10.2013

Engine Tyres Tyre pressure (kPa/bar)


half load full load
Front axle Rear axle Front axle Rear axle
1.2 ltr./77 kW TSI 200/2.0 210/2.1 240/2.4 320/3.2
1.4 ltr./103 kW TSI 220/2.2 230/2.3 240/2.4 320/3.2
1.8 ltr./132 kW TSI 220/2.2 230/2.3 240/2.4 320/3.2
1.6 ltr./66 kW TDI CR 220/2.2 230/2.3 240/2.4 320/3.2
1.6 ltr./77 kW TDI CR 220/2.2 230/2.3 240/2.4 320/3.2
2.0 ltr./105/110 kW TDI CR 220/2.2 230/2.3 240/2.4 320/3.2

Tyre pressure values, Octavia III RS


Engine Tyres
Tyre pressure (kPa/bar)
half load full load
Front axle Rear axle Front axle Rear axle
2.0 ltr./162 kW TSI 225/45 R17 240/2.4 250/2.5 260/2.6 330/3.3
2.0 ltr./135 kW TDI CR 240/2.4 250/2.5 260/2.6 330/3.3
2.0 ltr./162 kW TSI 225/40 R18 240/2.4 240/2.4 250/2.5 330/3.3
2.0 ltr./135 kW TDI CR 240/2.4 240/2.4 250/2.5 330/3.3
2.0 ltr./162 kW TSI 225/35 R19 270/2.7 270/2.7 290/2.9 320/3.2
2.0 ltr./135 kW TDI CR 270/2.7 270/2.7 290/2.9 320/3.2

Tyre pressure values Octavia III Green Line


Engine Tyres Tyre pressure (kPa/bar)
half load full load
Front axle Rear axle Front axle Rear axle
1.6 ltr./81 kW TDI CR 185/70 R15 260/2.6 270/2.7 260/2.6 320/3.2
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unless authorised195/65
by ŠKODAR15AUTO A.260/2.6
S. ŠKODA AUTO 270/2.7
A. S. does not260/2.6 320/3.2
guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
205/55 R16 250/2.5 250/2.5 250/2.5 320/3.2

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Maintenance - Edition 10.2013

Engine Tyres Tyre pressure (kPa/bar)


half load full load
Front axle Rear axle Front axle Rear axle
205/50 R17 250/2.5 250/2.5 250/2.5 320/3.2

Tyre pressure values, Octavia Combi III


Engine Tyres Tyre pressure (kPa/bar)
half load full load
Front axle Rear axle Front axle Rear axle
1.2 ltr./63 kW TSI 195/65 R15 220/2.2 230/2.3 250/2.5 330/3.3
1.2 ltr./77 kW TSI 220/2.2 230/2.3 250/2.5 330/3.3
1.6 ltr./66 kW TDI CR 230/2.3 240/2.4 250/2.5 330/3.3
1.6 ltr./77 kW TDI CR 230/2.3 240/2.4 250/2.5 320/3.2
1.2 ltr./63 kW TSI 205/55 R16 210/2.1 210/2.1 250/2.5 320/3.2
1.2 ltr./77 kW TSI 210/2.1 210/2.1 250/2.5 320/3.2
1.4 ltr./103 kW TSI 220/2.2 220/2.2 250/2.5 320/3.2
1.8 ltr./132 kW TSI 230/2.3 230/2.3 250/2.5 320/3.2
1.6 ltr./66 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.6 ltr./77 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
2.0 ltr./105/110 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.2 ltr./63 kW TSI 205/50 R17 210/2.1 210/2.1 250/2.5 320/3.2

1.2 ltr./77 kW TSI 210/2.1 210/2.1 250/2.5 320/3.2


1.4 ltr./103 kW TSI 220/2.2 220/2.2 250/2.5 320/3.2
1.8 ltr./132 kW TSI 230/2.3 230/2.3 250/2.5 320/3.2
1.6 ltr./66 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.6 ltr./77 kW TDI CR 220/2.2Protected
220/2.2
by copyright.250/2.5 320/3.2
Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
2.0 ltr./105/110 kW TDI CR 220/2.2 with 220/2.2 250/2.5of information
respect to the correctness 320/3.2 in this document. Copyright by ŠKODA AUTO A. S.�
1.2 ltr./63 kW TSI 225/45 R17 210/2.1 210/2.1 250/2.5 320/3.2
1.2 ltr./77 kW TSI 210/2.1 210/2.1 250/2.5 320/3.2

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Maintenance - Edition 10.2013

Engine Tyres Tyre pressure (kPa/bar)


half load full load
Front axle Rear axle Front axle Rear axle
1.4 ltr./103 kW TSI 220/2.2 220/2.2 250/2.5 320/3.2
1.8 ltr./132 kW TSI 230/2.3 230/2.3 250/2.5 320/3.2
1.6 ltr./66 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.6 ltr./77 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
2.0 ltr./105/110 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.2 ltr./63 kW TSI 225/40 R18 200/2.0 210/2.1 240/2.4 320/3.2
1.2 ltr./77 kW TSI 200/2.0 210/2.1 240/2.4 320/3.2
1.4 ltr./103 kW TSI 220/2.2 230/2.3 240/2.4 320/3.2
1.8 ltr./132 kW TSI 220/2.2 230/2.3 240/2.4 320/3.2
1.6 ltr./66 kW TDI CR 220/2.2 230/2.3 240/2.4 320/3.2
1.6 ltr./77 kW TDI CR 220/2.2 230/2.3 240/2.4 320/3.2
2.0 ltr./105/110 kW TDI CR 220/2.2 230/2.3 240/2.4 320/3.2

Tyre pressure values, Octavia Combi III RS


Engine Tyres Tyre pressure (kPa/bar)
half load full load
Front axle Rear axle Front axle Rear axle
2.0 ltr./162 kW TSI 225/45 R17 240/2.4 260/2.6 260/2.6 330/3.3

2.0 ltr./135 kW TDI CR 240/2.4 260/2.6 260/2.6 330/3.3


2.0 ltr./162 kW TSI 225/40 R18 240/2.4 240/2.4 250/2.5 320/3.2
2.0 ltr./135 kW TDI CR 240/2.4 240/2.4 250/2.5 320/3.2
2.0 ltr./162 kW TSI 225/35 R19 270/2.7 270/2.7 290/2.9 320/3.2
2.0 ltr./135 kW TDI CR 270/2.7 270/2.7
Protected by 290/2.9
copyright. Copying for private or320/3.2
commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013
Tyre pressure values, Octavia Combi III 4x4
Engine Tyres Tyre pressure (kPa/bar)
half load full load
Front axle Rear axle Front axle Rear axle
1.6 ltr./77 kW TDI CR 195/65 R15 230/2.3 240/2.4 250/2.5 320/3.2
1.8 ltr./132 kW TSI 205/55 R16 230/2.3 230/2.3 250/2.5 320/3.2
2.0 ltr./105/110 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.6 ltr./77 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.8 ltr./132 kW TSI 205/50 R17 230/2.3 230/2.3 250/2.5 320/3.2
2.0 ltr./105/110 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.6 ltr./77 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.8 ltr./132 kW TSI 225/45 R17 230/2.3 230/2.3 250/2.5 320/3.2
2.0 ltr./105/110 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.6 ltr./77 kW TDI CR 220/2.2 220/2.2 250/2.5 320/3.2
1.8 ltr./132 kW TSI 225/40 R18 220/2.2 230/2.3 240/2.4 320/3.2
2.0 ltr./105/110 kW TDI CR 220/2.2 230/2.3 240/2.4 320/3.2
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
1.6 ltr./77 kW TDI CR 220/2.2 230/2.3 240/2.4 320/3.2 unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S. �

Tyre pressure values Octavia III Green Line


Engine Tyres Tyre pressure (kPa/bar)
half load full load

Front axle Rear axle Front axle Rear axle


1.6 ltr./81 kW TDI CR 185/70 R15 260/2.6 270/2.7 260/2.6 320/3.2
195/65 R15 260/2.6 270/2.7 260/2.6 320/3.2
205/55 R16 250/2.5 250/2.5 250/2.5 320/3.2
205/50 R17 250/2.5 250/2.5 250/2.5 320/3.2

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Maintenance - Edition 10.2013
– Press button of tyre inspection display for more than 2 sec‐
onds.
The warning light for the tyre inflation display in the dash panel
insert lights up as long as the button is pressed.
Performing the calibration is confirmed by an informative tone and
when the warning light in the dash panel insert goes out.
Calibration for vehicles with infotainment radio/navigation
Perform the calibration of the tyre inspection display according to
the vehicle specification.
The vehicles are equipped with different infotainment radio/navi‐
gation. For operation refer to the ⇒ operating instructions info‐
tainment radio/navigation .
– Switch on ignition.
– Select the following in the infotainment radio/navigation: “Se‐
lect vehicle systems” (Button CAR ) and in addition the button
Tyr es .

– Further select the button SET ( wi t h t yr e s ymbol ) ) .


The calibration starts herewith.
– Then proceed by referring to the read-out on the display.

5.10 Transport security: Remove anti-lock


components from the shock absorbers
of the front axle
On vehicles with basic chassis and sport chassis, anti-lock com‐
ponents are attached to the shock absorbers of the front axle.
These vehicles are identified by a trailer label -arrow- on the in‐
terior mirror.

Note

These anti-lock components should protect the vehicle from back-


swing and through this also from damage when driving into the
transport vehicle or onto the train wagon.

WARNING
The anti-lock components must ab solutely be removed before
the vehicle handover The trailer label on the interior mirror
clearly informs you about this.

Proceed as follows:

Note

♦ Protected
It is not necessary to remove the wheel.
by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
♦ Ensure that the surface of the springs is not damaged.
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

– Relieve helical springs by raising the vehicle onto the lift plat‐
form.
– Push the protective cover of the suspension strut upwards.

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Maintenance - Edition 10.2013
– Detach the anti-lock components -1- and -2- from the shock
absorbers.

WARNING

Depending on 2theortype
be fitted with of the chassis,
3 anti-lock all shock
components absorbers
each can
with a 180°
offset. All are to be removed

– Push the protective cover of the suspension strut downwards.

5.11 Breakdown set


The breakdown set contains a tyre inflation bottle with sealant in
addition to the compressor.

Note
♦ The tyre sealant in the bottle is perishable.
♦ Therefore, the best before date is given on the bottle -arrow-.

In this
the example
bottle thereplaced.
must be use by date 05/2003 has expired, therefore
– Check the use by date and enter it in the maintenance tables.
– Replace the tyre sealant if the use by date has been reached.

WARNING

The tyre sealant must


Protected not be Copying
by copyright. older for
than 4 oryears.
private commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
If the bottle was
withopened, e.g.
respect to the whenofhaving
correctness informationainflat tyre, it Copyright
this document. must by ŠKODA AUTO A. S.�
also be replaced.

Note

♦ Residues of tyre sealant or bottles which are still filled must be


disposed of if the best before date has expired.
♦ Old tyre sealant or residues of this should not be mixed with
other fluids and must be disposed of.

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Maintenance - Edition 10.2013

6 Electrical System
Electric windows: Check positioning ⇒ page 94
Electrical consumers: Check function ⇒ page 95
Exterior lighting front and rear: Checking⇒ page 95
Interior Lights: Checking ⇒ page 96
Check the battery ⇒ page 96
Check proper operation of infotainment radio/navigation
⇒ page 96
Setting clock ⇒ page 97
Connect diagnostic unit and interrogate fault memory
⇒ page 97
Resetting service interval display (SID) ⇒ page 98
Adapt language variants to driver's instructions⇒ page 103
Changing the code of the service intervals⇒ page 104
Inspecting headlight beam setting and adjusting if necessary
⇒ page 104
Check for proper operation of automatic light⇒ page 107
Check the operation of the dynamic cornering light⇒ page 107
Setting the headlight beam⇒ page 108
Adjust the fog light beam ⇒ page 109
Replacing the own power supply of the alarm system
⇒ page 110
Climatronic: Set temperature to 22 °C ⇒ page 110
Switch off battery transport mode ⇒ page 110
Time-delayed locking mechanism after closing the tailgate - acti‐
vate/deactivate
6.1 Electric windows: Check positioning
Disconnect the battery when all the windows are closed:
This test must not be carried out as the setting of the windows is
retained.
Disconnect the battery when the windows are opened (or if one
window is opened):
In the event that the battery is disconnected, the power windows
forget their current position.

Caution

In the event of disconnecting and connecting the battery, the


force limit is not functioning. There is the risk of contusion in‐
juries due to the doo runless
window.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Test conditions:
• All car doors closed
– Switch on ignition.
– Close all the windows above the switches in the driver door.

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Maintenance - Edition 10.2013
– Release switch in the driver door.
– Hold the individual switches in the driver door pressed con‐
secutively in the position "close" for approx. another 3 sec‐
onds.
– Check the automatic lift/lower lift mechanism on all the win‐
dows and switch off the ignition.
The positioning of the power windows can also be checked using
the vehicle diagnosis, measurement and information system -
VAS- .
– Connect up the vehicle diagnosis, measurement and informa‐
tion system -VAS- using the appropriate diagnostic cables
⇒ Vehicle diagnostic tester.
Connect the diagnostic unit to the diagnostic connector -1-.
– Switch on ignition.
– On the diagnostic device, select: “Targeted functions” → “Ško‐
da” → “Octavia 2013►” → “Engine type” → “Door electronics on
driver's side”
stop, front” orand further
“Learn endselect
stops →
and“Learn end stops
soft stop, rear”.and soft
– Follow the instructions on the diagnostic unit.
– Switch off ignition.

6.2 Electrical consumers: Check function


– Inspect lighting, headlights, headlight beam control, fog lights,
turn signal lights, hazard warning light system, tail lights, rear
fog lights, reversing lights, brake lights, parking light and day‐
light driving lights (if present) for brightness, colour and proper
operation.
– Check operation of fog lights with “Corner” function (if present)
⇒ page 108 .
– Check for proper operation of automatic light⇒ page 107 .
– Inspect interior lights, illuminated storage compartment, illu‐
minated ashtray for proper operation.
– Indicator lights for airbag: Check function⇒ page 119 .
– Inspect warning buzzer, onboard computer, all switches in
console as well as in dash panel insert and horn for proper
operation.
– Inspect power windows, electrically adjustable exterior mirrors
(heated and electrically adjustable), central locking system
and convenience closing system for proper operation.
– Inspect heating of front seats.
– Inspect infotainment radio/navigation for proper reception and
absence of interference, also inspect speakers⇒ page 96 .
6.3 Exterior lighting front and rear: inspec‐
tion
– Lighting,
♦ Headlights, headlight beam control
♦ Fog lights
♦ Turn signals
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
6. Electrical System 95
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Maintenance - Edition 10.2013
♦ Hazard warning light system
♦ Tail light
♦ Rear fog lights
♦ Reversing lights
♦ Brake lights
♦ Check parking light and daylight driving lights (if present) for
brightness, colour and proper operation
– Check operation of fog lights with “Corner” function (if present)
⇒ page 108 .
6.4 Interior Lights: inspection
– Check the operation of the interior lights in the roof trim, the
luggage compartment light and the illuminated storage com‐
partment in the dash panel or the footwell lighting.
6.5 Checking the battery
– Work sequence during the battery test ⇒ Electrical System -
General notes; Rep. gr. 27 .
6.6 Checking proper operation of infotain‐
ment radio/navigation
Precise information on how to operate the radio should be ob‐
tained from the operating instructions before inspecting proper
operation of the infotainment radio/navigation.

WARNING

Deactivate ⇒the
navigation transport
page 110 . mode before switching on the radio/

– Switch system on and off.

WARNING

If only the following is activated after switching on the radio/


navigation:
♦ Traffic information TP
♦ T ele phone
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
Š Š
unless
withauthorised by correctness
KODA AUTO A. S. KODA in AUTO A. S. does not guarantee or accept anyA. liability
The “component
deactivated protection”
⇒ Vehicle is activated.
diagnostic tester. This function m ust be
respect to the of information this document. Copyright by ŠKODA AUTO S.�

Carry out the functional test according to the ⇒ Operating in‐


structions of the infotainment radio/navigation .
– Operate the volume control.
– Carry out station programming 14).
– Inspect station search 14).
– Check CD/DVD or SD (insert CD/DVD or SD and play) 14).
Use the latest version of the cartographic data (data) approved
14)
by Škoda Auto for the navigation system .

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Maintenance - Edition 10.2013
– Check activation of the anti-theft coding on the radio 14).
14) These functions are model specific and are not present on all types of sets.
For operation refer to the operating instructions infotainment radio/navigation.

6.7 Setting clock


Set the clock in the display of the dash panel insert
The clock is set using the operating buttons -1- and -3-.
– Switch ignition on and off.
– Press the button -3- SET .
The lettering -time- lights up in the display -2- of the dash panel
insert.
An hour display is shown in the display -2- at the same time as
the lettering -time-.
– Set the hours accordingly using the button 0. 0 -1-.
After setting the hour, wait until the minute display is shown.
– Set the minutes accordingly using the button 0. 0 -1-.
After performing the setting, wait a short period of time until the
display switches back to the normal display.
Set clock for vehicles with infotainment radio/navigation
Set the clock and the date according to the vehicle specification.
The vehicles are equipped with different infotainment radio/navi‐
gation. For operation refer to the ⇒ operating instructions info‐
tainment radio/navigation .
– Switch on ignition.

– Select the following in the infotainment radio/navigation:


“Device settings” (button MENU) and in addition button
SETUP

or
“VehicleProtected
settings”.
by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
– Further select thetobutton
with respect t i meof information
the correctness and datin e . document. Copyright by ŠKODA AUTO A. S.�
this

– Then proceed by referring to the read-out on the display.


Here you can also set the date, daylight saving time, time zone,
time and date format.

6.8 Connect diagnostic unit and interrogate


fault memory
Connect the diagnosis device and subsequent interrogating of the
fault memory or other necessary functions are carrued out with
the vehicle diagnosis-, measurement- and information system -
VAS- with appropriate diagnosis line ⇒ Vehicle diagnostic tester.

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Maintenance - Edition 10.2013
Connect the diagnostic unit to the diagnostic connector -1-.

6.9 Resetting service interval display (SID)


Display the remaining kilometres and days until the next inspec‐
tion service. ⇒ page 98
Reset service interval display in MY 2013 ⇒ page 98
Reset service interval display from MY 2014 ⇒ page 100
6.9.1 Display the remaining kilometres and
days until the next inspection service.
– Switch on ignition.
– Press button -3- until the “Service” logo is displayed in the dash
panel insert display.
– Release button -3-.
The “open-ended spanner” and the following message are dis‐
played in the dash panel insert display:

Service in ... km or ... Days


or
SERVICE IN ... km OR ... days

6.9.2 Reset service interval display in MY


2013 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
The service interval display is reset with the unless
vehicle diagnosis,
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
measurement and information system -VAS-⇒ page 99 .
The service interval display can also be reset with the buttons in
the dash panel insert (for oil change only)⇒ page 99 .

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Reset service interval display with vehicle diagnosis, measure‐
ment and information system -VAS- , observing the following
information when doing so:

WARNING

Vehicles from M Y 2013 are e quipped with a two-channel serv‐


ice interval display w ith uniform service message.
This two-channel service interval display must be reset in 2
steps.
Before reaching the service interval the “open-ended spanner”
symb ol is displayed in the display when the ignition is switched
on and the following message is displayed:
♦ “Service in ... km or ... Days.” or “SERVICE IN ... km OR ...
DAYS”
As soon as the service interval has been reached the “open-
ended spanner” symbol is displayed in the display when the
ignition is switched on and the following message is displayed:
♦ “Service now ” or “SERVICE NOW”
Use the following test to determine whether an oil change serv‐
ice or an inspection must be performed: ⇒ Vehicle diagnostic
tester.
On the diagnostic device, select: “Test plan” → “Bodyshell” →
“Electrical system” → “01-Self-diagnosable systems” → “Dash
panel insert - J285” → “Functions of the dash panel insert” →
“17- Service results” and next “Oil change service or an in‐
spection?”.
Continue to follow the instructions on the diagnostic unit.
• When changing the engine oil, the service interval display
must be reset for the engine oil change ⇒ Vehicle diag‐
nostic tester.
On the diagnostic device, select: “Test plan” → “Bodyshell” →
“Electrical system” → “01-Self-diagnosable systems” → “Dash
panel insert - J285” → “Functions of the dash panel insert” →
“17- Service units” and next “Oil change service (variable)” →
or “Oil change service”.
Continue to follow the instructions on the diagnostic unit.
• During the inspection, the service interval display must be
reset for the inspection ⇒ Vehicle diagnostic tester.Copying for private or commercial purposes, in part or in whole, is not permitted
Protected by copyright.
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
On the diagnostic device, select: “Test plan” → “Bodyshell” →
“Electrical system” → “01-Self-diagnosable systems” → “Dash
panel insert - J285” → “Functions of the dash panel insert” →
“17- Service results” and next “Inspection”.
Continue to follow the instructions on the diagnostic unit.
• During the oil change associated with the inspection, both
service interval displays must be reset.

Reset the service interval display with the buttons on the dash
panel insert (oil change only)
When resetting the service interval display using the buttons in
the dash panel insert, observe the following information:

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WARNING

Vehicles from MY 2013 are equipped with a two-channel serv‐


ice interval display with uniform service message.

Before
symb olreaching the service
is displayed interval
in the display the “open-ended
when the ignition is spanne r”
switched
on and the following message is displayed:
♦ “Service in ... km or ... Days.” or “SERVICE IN ... km OR ...
DAYS”
As soon as the service interval has been reached the “open-
ended spanner” symbol is displayed in the display when the
ignition is switched on and the following message is displayed:
♦ “Service now ” or “SERVICE NOW”
When resetting the service interval display using the buttons
in the dash panel insert the oil change service interval must
always be reset
This also applies if an inspection must be performed on the
vehicle
♦ Vehicles with service intervals -QI6- are automatically re‐
coded to -QI4- as a result of this procedure.
♦ A recoding to -QI6- is only possible with the diagnosis de‐
vice taking the conditions into account ⇒ page 104 .
The inspection interval cannot be reset using the buttons
It must therefore be checked or reset using the corresponding
dual channel service interval display (in 2 steps, i.e. for oil
change or for inspection) using the diagnostic unit -VAS-
⇒ page 99 .

– Switch off ignition.


– Hold the button -3- pressed and simultaneously switch on the
ignition.
– Release button -3- and press it again.

6.9.3 Reset service interval display from MY


2014
The service interval display is reset with the vehicle diagnosis,
measurement and information
Protected by copyright. Copying for privatesystem -VAS-⇒
or commercial page
purposes, 100
in part or in w .hole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
The service interval
with respect display
to the correctness can also
of information bedocument.
in this reset with thebybuttons
Copyright ŠKODA AUTO in A. S.�
the dash panel insert ⇒ page 101 .
Reset service interval display with the vehicle diagnosis, meas‐
urement and information system -VAS-
The service interval display is reset with vehicle diagnosis, meas‐
urement and information system -VAS- , while observing the
following information:

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WARNING

Vehicles from M Y 2014 are e quipped with a two-channel serv‐


ice interval display with a different service message.

This
steps.two-channel service interval display must be reset in 2
Before reaching the service interval the “open-ended spanner”
symb ol is displayed in the display when the ignition is switched
on and the following message is displayed:
♦ “Oil change service in ... days” and/or “OIL CHANGE
SERVICE IN ... DAYS”
or
♦ “Inspection in ... days” and/or “INSPECTION IN ... DAYS”
As soon as the service interval has been reached the “open-
ended spanner” symbol is displayed in the display when the
ignition is switched on and the following message is displayed:
♦ “Oil change service now ” or “OIL CHANGE SERVICE
NOW”
or
♦ “Inspection now ” or “INSPECTION NOW”
• When changing the engine oil, the service interval display
must be reset for the engine oil change ⇒ Vehicle diag‐
nostic tester.
On the diagnostic device, select: “Test plan” → “Bodyshell” →
“Electrical system” → “01-Self-diagnosable systems” → “Dash
panel insert - J285” → “Functions of the dash panel insert” →
“17- Service units” and next “Oil change service (variable)” →
or “Oil change service”.
Continue to follow the instructions on the diagnostic unit.
• During the inspection, the service interval display must be
reset for the inspection ⇒ Vehicle diagnostic tester.
On the diagnostic device, select: “Test plan” → “Bodyshell” →
“Electrical system” → “01-Self-diagnosable systems” → “Dash
panel insert - J285” → “Functions of the dash panel insert” →
“17- Service results” and next “Inspection”.
Continue to follow the instructions on the diagnostic unit.
• During the oil change associated with the inspection, both
service interval displays must be reset.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
Reset the service interval display with the buttons on the dash
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
panel insert
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

When resetting the service interval display using the buttons in


the dash panel insert, observe the following information:

6. Electrical System 101


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WARNING

Vehicles from MY 2014 are equipped with a two-channel serv‐


ice interval display with a different service message.

This
steps.two-channel service interval display must be reset in 2
Before reaching the service interval the “open-ended spanne r”
symb ol is displayed in the display when the ignition is switched
on and the following message is displayed:
♦ “Oil change service in ... days” and/or “OIL CHANGE
SERVICE IN ... DAYS”
or
♦ “Inspection in ... days” and/or “INSPECTION IN ... DAYS”
As soon as the service interval has been reached the “open-
ended spanner” symbol is displayed in the display when the
ignition is switched on and the following message is displayed:
♦ “Oil change service now ” or “OIL CHANGE SERVICE
NOW” Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
or with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

♦ “Inspection now ” or “INSPECTION NOW”


• When changing the engine oil, the service interval display
must be reset for the engine oil change ⇒ page 102 .
♦ Vehicles with service intervals -QI6- are automatically re‐
coded to -QI4- as a result of this procedure.
♦ A recoding to -QI6- is only possible with the diagnosis de‐
vice taking the conditions into account ⇒ page 104 .
• During the inspection, the service interval display must be
reset for the inspection ⇒ page 102 .
• During the oil change associated with the inspection, both
service interval displays must be reset.
For vehicles equipped with the KESSY system:
• Close all vehicle doors.
• Close tailgate and front flap.

Reset “oil change service” display


– Switch off ignition.
– Hold button -3- pressed and simultaneous switch on the igni‐
tion until the following message is displayed on the dash panel
insert display:
Reset oil change service?
or
DELETE OIL_CHANGE
– Release button -3- and press it again.
Reset “inspection” display
– Switch off ignition.

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– Hold button -3- pressed and simultaneous switch on the igni‐
tion until the following message is displayed on the dash panel
insert display:
Delete inspection?
or
DELETE INSPECTION
– Release button -3- and press it again.

6.10 Adapt language variants to driver's in‐


structions
Adjust the language variant for vehicles without infotainment ra‐
dio/navigation
The language variants of the driver instructions are selected with
the vehicle diagnosis, measurement and information system -
VAS- .
– Connect up the vehicle diagnosis, measurement and informa‐
tion system -VAS- using the appropriate diagnostic cables
⇒ Vehicle diagnostic tester.
Connect the diagnostic unit to the diagnostic connector -1-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
– On theunless
diagnostic
authoriseddevice,
by ŠKODAselect:
AUTO A. S. “Targeted
ŠKODA AUTOfunctions” → “Ško‐or accept any liability
A. S. does not guarantee
da” → “Octavia 2013►” → “Engine type” and further → “Dash
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

panel insert” and further → “Code language variants for driver's


information system”.
– Set the desired language taking account of the diagnostic unit
display.
Adjust the language variant for vehicles with infotainment radio/
navigation
The adjustment of the language variants for driver's instructions
takes place by changing the language in the infotainment radio/
navigation
Carry out the adjustment of the language variants of the driver's
instructions as per the vehicle specification.
The vehicles are equipped with different infotainment radio/navi‐
gation. For operation refer to the ⇒ operating instructions info‐
tainment radio/navigation .

– Switch on ignition.
– Select the following in the infotainment radio/navigation:
“Device settings” (button MENU) and in addition button
SETUP

or
“Vehicle settings”.
– Further select the button l anguage .
– Then proceed by referring to the read-out on the display.

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6.11 Changing the code of the service inter‐


vals
These tasks are carried out using the vehicle diagnosis, measur‐
ing and information system -VAS- together with the correspond‐
ing diagnostic cable ⇒ Vehicle diagnostic tester.
– On the diagnostic device, select: “Test plan” → “Bodyshell” →
“Electrical system” → “01-Self-diagnosable systems” → “Dash
panel insert - J285” → “Functions of the dash panel insert” →
“17- Service results” and next “Change fixed/variable inter‐
vals”.
– Continue to follow the instructions on the diagnostic unit.

WARNING

Note the following conditions when coding the service inter‐


vals:

Vehicles with QI6 by default can be recoded to QI1 - QI4 under


the following conditions:
• Carry out when changing the oil during “Öl change service” or
“Inspection”.
• Carry out the recoding using the diagnosis device.
A recoding to QI6 is possible subject to the conditions:
• Carry out when changing the oil during “Öl change service” or
“Inspection”.
• Carry out the recoding using Protected
the diagnosis device.
by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
• Use prescribed engine oil.
• Vehicle meets prescribed specifications (original battery...)

WARNING

Vehicles with QI1 - QI4 factory preset cannot be recoded to


QI6.

6.12 Inspecting headlight beam setting and


adjusting if necessary
Special tools and workshop equipment required
♦ Headlight beam setting device
In principle the following inspection and setting description ap‐
plies for all countries. However, comply with national guidelines
and legislation of the relevant country ⇒ Operating instructions
for the headlight beam setting device .
Test and setting conditions
• Tyre pressure o.k.
• Lenses must neither be damaged nor soiled.
• Reflectors and bulbs o.k.
• Vehicle load must be achieved.
Load: with one person or 75 kg on the driver's seat in an otherwise
unladen vehicle (unladen weight).

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The unladen weight is the weight of the vehicle with full fuel tank
(at least 90%) including the weight of all the operational equip‐
ment elements (e.g. spare wheel, tool kit, jack etc.).
If the fuel tank is not filled up to at least 90%, the load must be set
as follows:
– Determine the fuel volume in the fuel tank on the fuel gauge
display.
– Load vehicle with corresponding weight via the fuel tank ac‐
cording to the following table:
Fuel gauge Weight (kg)
Reserve 35
1/4 30
1/2 18
3/4 7
Fuel tank full 0

Note

♦ Use as weight e.g. plastic tanks filled with water or canisters.


1 liter of water = 1 kg.
♦ When fitting the weight onto the rear seat pay special attention
so that the seat upholsteries are not dirty or damaged.

The vehicle must have rolled a few metres or have been de‐
pressed a few times at the front and rear to allow the springs to
settle.
• The vehicle and the headlight beam setting device must be on
aProtected
level surface.
by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
• Align the vehicle
with respect and the
to the correctness headlight
of information beam
in this setting
document. device
Copyright by ŠKODAinAUTO
ac‐ A. S.�
cordance with the instructions of the device manufacturer.
• Check the control system of vehicles equipped with headlight
beam control by repeatedly turning the thumbwheel in the
dash panel. Then turn the thumbwheel to initial position.
• For vehicles equipped with adaptive headlights (cornering
light) perform first of all the basic setting⇒ page 105 .
• Set the inclination value.
Basic setting

wheels
This setting
usingisthe
carried
diagnostic
out on unit
the vehicle
-VAS- together
while it iswith
standing
the corre‐
on its
sponding diagnostic cable ⇒ Vehicle diagnostic tester.
– Switch on ignition and connect diagnostic unit ⇒ Vehicle diag‐
nostic tester.
– Switch on low beam light.
– On the diagnostic device, select: “Targeted functions” → “Ško‐
da” → “Octavia 2013►” → “Engine type” and further → “Body
Work” and further → “Electrical System” and further →“ 01 Self-
diagnosable systems”..
– Then choose “55 cornering light J-745” followed by “Basic set‐
ting”.
– Initiate test and proceed by referring to the read-out on the
display of the diagnostic unit.

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Inclination value:
The inclination value is marked in “%” at the headlight housing.
The headlights must be set to this value. The percentage value
applies up to 10 metres projection distance. This will be 10 cm for
an inclination value of e.g. 1.0 %.
Inspecting headlight beam setting and adjusting if necessary
Halogen headlights:
– Check whether the light beam -1- generates the light-dark limit
on the dividing line -2- of the control surface when the low
beam is switched on.
– Check whether the kink -4- between the left horizontal part and
the ascending right part of the light/dark limit intersects with
the central mark -3- on the vertical line. The light core of the
light beam must be located to the right of the vertical line.

Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
♦ To easily determine the kink -4- alternately cover
with respect to the andofuncover
correctness information in this document. Copyright by ŠKODA AUTO A. S.�
the left half of the headlight (in the driving direction) a few
times. After this, check the low beam once again.
♦ Once the low beam light has been correctly set, the centre of
the light beam of the main beam must be positioned on the
central mark -3-.

♦ The headlight setting on the control screen with adjusting line


15° -1- is analogous to the headlight setting on the control
screen without this adjusting line.
♦ To prevent an incorrect headlight adjustment, the adjusting
line 15° -1- must not be observed however.

Xenon headlights:

– Check whether the deepest part of the light beam -1- gener‐
ates the light-dark limit on the dividing line -2- of the control
surface when the low beam is switched on.
– Check whether the kink -4- between the left horizontal part and
the ascending right part of the light/dark limit intersects with
the central mark -3- on the vertical line.

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Note

♦ To easily determine the kink -4- alternately cover and uncover


the left half of the headlight (in the driving direction) a few
times. After this, check the low beam once again.
♦ The headlight setting on the control screen with adjusting line
15° -1- is analogous to the headlight setting on the control
screen without this adjusting line.
♦ To prevent an incorrect headlight adjustment, the adjusting
line 15° -1- must not be observed however.

Fog lights ⇒ page 109


Other additional headlights:
Additionally fitted headlights must be inspected or set in compli‐
ance with the relevant applicable directives.

6.13 Check for proper operation of automatic


light
• This test must be performed in daylight.
– Turn the turning handle of the light switch to position
-automatic light-.
The headlights must not light up during daylight.
– Cover sensor for rain and light detection (in the foot of the in‐
terior mirror) from outside by hand or with a suitable object.
The headlights must light up (the luminous intensity of the daylight
is reduced).
– Uncover sensor for rain and light detection (in the foot of the
interior mirror).
The headlights must go off.

Note

The headlights go off approx. 4 -5 seconds after uncovering the


sensor for rain and light detection.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
6.14 Check the operation of the dynamic cor‐
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

nering light
This test is carried out on the vehicle while it is standing on its
wheels using the diagnostic unit -VAS- together with the corre‐
sponding diagnostic cable ⇒ Vehicle diagnostic tester.
– Switch on ignition and connect diagnostic unit⇒ page 97 .
– Switch on low beam light.
– On the diagnostic device, select: “Targeted functions” → “Ško‐
da” → “Octavia 2013►” → “Engine type” and further → “Body
Work” and further → “Electrical system”.
– Choose the “Presentation mode” function.
– Initiate test and proceed by referring to the read-out on the
display of the diagnostic unit.
The cornering light is now activated on the vehicle while it is
standing on its wheels.

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Swivel the headlight horizontally
– Turn the steering wheel from the middle position to the right.
The light cone of the headlight must turn to the right (in accord‐
ance with the steering angle).
– Rotate the steering wheel again to the middle position.
The light cone must turn again to the initial position.
– Turn the steering wheel from the middle position to the left.
The light cone of the headlight must turn to the left (in accordance
with the steering angle).
– Rotate the steering wheel again to the middle position.
The light cone must turn again to the initial position.
Swivel the headlight vertically
– Slowly operate the accelerator pedal.

The light cone must swivel towards the bottom.


– Slowly release the accelerator pedal.
TheProtected
light cone must
by copyright. turnforupwards
Copying to the initial
private or commercial purposes,position.
in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
This with
completes
respect to thethe test. of information in this document. Copyright by ŠKODA AUTO A. S.�
correctness

– Terminate the “presentation mode” and separate the diagnos‐


tic unit ⇒ Vehicle diagnostic tester.
6.15 Checking the operation of the fog lights
with the “Corner” function (static corner‐
ing light)
– Switch on ignition and low beam light.
– Turn the steering wheel from the middle position one turn to
the right.
The right fog light must switch on.
– Turn the steering wheel from the middle position one turn to
the left.
The left fog light must switch on.
6.16 Setting the headlight beam
• Basic setting for the inclination value adjustment: 1 %

Note
Use a headlight beam setting device for setting the headlight
beam. Nominal values and conditions ⇒ page 104 .

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– Adjust the light with a screwdriver with socket extention or with
a socket wrench SW 6 by turning the screws -1- and -2-.
1 - Height adjustment
2 - Lateral adjustment

6.17 Adjusting the fog light


Inclination value:
The inclination is 2.2 %. The fog lights must be set to this value.

– Check whether
and runs the light/dark
horizontally over the limit
totaltouches
width of the control
adjusting line
screen.
Adjustment for RS vehicles
– Fit a screwdriver with socket extension or socket wrench SW
6 through the slot in the grid below the fog light.

Note

Pay attention to the correct sinking of the socket wrench in the


adjusting screw. It is guided into the adjusting screw with the cone
point of this screw.

– Align the fog light by turning the adjusting screw -arrows-.


Setting for all other vehicles
– Fit a screwdriver with socket extention or socket wrench SW
6 through the slot in the grid above the fog light.

Note

Pay attention to the correct sinking of the socket wrench in the


adjusting screw. It is guided into the adjusting screw with the cone
point of this screw.

– Align the fog light by turning the adjusting screw -arrows-.

Protected by copyright. Copying for private or commercial purposes, in part or in w hole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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6.18 Replacing the own power supply of the


alarm system
– Replace the alarm of the alarm system ⇒ Electrical System;
Rep. gr. 96 .
6.19 Climatronic: Set temperature to 22 °C

Note

♦ The fastest way to obtain a comfortable climate (temperature)


in the vehicle, is by adjusting the temperature to 22°C.
♦ Hence if personal health conditions demand, only a regulation
in the adjustment is necessary.

Adjust the temperature to 22°C on the operating unit of the Cli‐


matronic
– Switch on ignition.
– Check if the displays (displays) indicate 22 °C.
– Set temperature as follows:
– Turn the regulators -1- and -3- and set the temperature to 22
°C -4- for both halves of the vehicle.
– Press the button -2- for automatic operation. On the button
-2- the warning light comes on.
– Switch off ignition.
Set the temperature to 22°C for vehicles with infotainment radio/
navigation
Set the temperature to 22°C according to the vehicle specifica‐
tion.
The vehicles are equipped with different infotainment radio/navi‐
gation depending on the equipment. For operation refer to the ⇒
operating instructions infotainment radio/navigation .
– Press the button SETUP on the operating part of the Clima‐
tronic.
– By turning the regulators -1- and -3- adjust the temperature to
22 °C for both halves of the vehicle.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
The displayunless
of the device
authorised by Šwill
KODAshow
AUTO A.the set
S. ŠKODA temperature.
AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Select the button AUTO in the infotainment radio/navigation.
– Then proceed by referring to the read-out on the display.
Here you can also set the climate profile, the auxiliary heating,
the automatic re-circulating air mode, etc.

Note

If the device is operated in the menu Climatronic for no more than


10 seconds and if the device was not switched on before selecting
the menu Climatronic, it switches off.

6.20 Switchmode
The active transport off battery transport
is displayed mode “TrA” in
with the lettering
the lower display area of the dash panel insert.

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Additionally the battery charge state in % is displayed below the
lettering “TrA”.
– Connect up the vehicle diagnosis, measurement and informa‐
tion system -VAS- using the appropriate diagnostic cables
⇒ Vehicle diagnostic tester.
Connect the diagnostic unit to the diagnostic connector -1-.
– Switch on ignition.
– On the diagnostic device, select: “Targeted functions” → “Ško‐
da” → “Octavia 2013►” → “Engine type” → “Body” → “Electrical
System”.→ “Diagnostics Interface for Databus” and next →
“Transport mode”.
– Deactivate the transport mode by following the indication on
the diagnostic unit.
– Switch off ignition.
– Disconnect the vehicle diagnosis, measurement and informa‐
tion system -VAS- using the appropriate diagnostic cables.
Switching off the transport mode is indicated by erasing the let‐
tering “TrA” in the lower display area of the dash panel insert.

6.21 Time-delayed locking mechanism after


closing the tailgate - activate/deactivate
These tasks are carried out using the vehicle diagnostic, meas‐
uring and information device -VAS- together with the correspond‐
ing diagnostic cable.
– Connect vehicle diagnosis, measurement and information
system -VAS- ⇒ Vehicle diagnostic tester.
– On the diagnostic device, select: → “Body” → “Electrical sys‐
tem” → “01-Self-diagnosable systems” → “Electronic central
electronics” → “function” and next “J519 - Time-delayed lock‐
ing of tailgate”.
Connect the diagnostic unit to the diagnostic connector.
– “Activate/deactivate time-delayed locking after closing of tail‐
gate” according to the instructions on the diagnosis device.
– Switch off ignition.
– Disconnect the vehicle diagnosis, measurement and informa‐
tion system -VAS- using the appropriate diagnostic cables.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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7 Body
Inspect underbody protection for damage⇒ page 112
Check body paintwork and underbody protection for damage (be‐
fore sale) ⇒ page 112
Check for corrosion ⇒ page 113
Windscreen wash/wipe system: Check function⇒ page 113
Panorama tilting/sliding sunroof: Check function, clean and lubri‐
cate giude rails ⇒ page 115
Door locks, safety buttons, child locks: Check function
⇒ page 117
Replacing the dust filter element if necessary dust and odour filter
element ⇒ page 118
Affix vehicle data sticker ⇒ page 119

Stick the sticker Škoda Assistance ⇒ page 119


Check proper operation of key switch for front passenger airbag
deactivation ⇒ page 119
Inspect original trailer coupling device⇒ page 120
7.1 Inspecting underbody protection for
damage
Scope of testing applies to:
Inspection
The inspection of the underbody sealant and paintwork should
cover the following points:
– undamaged layer of PVC Plastisol
– undamaged paintwork

WARNING

All mechanical damage of unp roductive character found on the


corrosion protection of the chassis as well as on the vehicle
paintwork must be repaired immediately in agreement with the
owner at his own expense
This will prevent future dama ge caused by deep corrosion.
Always make a special note in the Service Schedule.

7.2 Checking body paintwork and under‐


body protection for damage (before
sale)
Scope of testing applies to:
Pre-Delivery Inspection -PDI- (Export)
Pre-sales Inspection - domestic (Czech Republic)
Delivery Inspection (Export)
The inspection of the underbody sealant and paintwork should
cover the following points:
– unless
undamaged layer
Protected by copyright. of PVC
Copying Plastisol
for private or commercial purposes, in part or in whole, is not permitted
authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

112 7. Body

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– undamaged paintwork

WARNING

Pay particular attention to the mechanical damage resulting


from the transportation of the vehicle.

7.3 Check for corrosion


Carry out a visual inspection for corrosion when the doors, front
flap and tailgate are opened.
Checkpoints:
♦ sunroof frame
♦ Inner and outer door frame
♦ Area around the decorative strips

♦ Roof edge, windscreen


♦ Outer and inner A-pillar
♦ Front flap
♦ Wheelhousings
♦ Outer and inner tailgate
7.4 Windscreen wash/wipe system: Check
function
Fluid in windscreen washer fluid reservoir
The windscreen washer fluid reservoir must be filled up to the
brim.

Note

♦ If fluid is filled into the washer reservoir, mix a windscreen


cleaner (in summer) or an antifreeze agent (in the winter).
♦ If the vehicle is fitted with a headlight washing system and the
headlights have plastic lenses (out of polycarbonate), one
must only use fluids which do not damage the polycarbonate
for filling the windshield washer reservoir.

Spray nozzles of the windscreen washer system


The spray nozzles of the windscreen washer system are set to
the required setting by the manufacturer.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

7. Body 113
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The water spray should strike the windscreen in a cone-shaped
pattern.
If the nozzle setting does not comply with the manufacturing set‐
ting, or if it was replaced:

– Move the adjuster upwards or downwards -arrows- and while


doing so adjust the spray nozzles of the windscreen washer
system in such a way that the correct injection jet is reached.

Note

If the spray flows out unevenly or insufficiently, replace the spray


nozzle (repair measure).

Windscreen wiper arms: Check rest position, adjust where nec‐


essary

– Check the position of the wiper blades so that these blades


are aligned with the markings on the windscreen.

Note

♦ Set the end position of the windscreen wiper arms ⇒ Electrical


System; Rep. gr. 92 .
♦ The tolerance between wiper blade and marking at the wind‐
screen is ± 2 mm.

– Ifarms
necessary
and insert
slacken
againfixing
so that
nuts,
the wiper
detachblades
windscreen
are aligned
wiperwith
the markings.
Windscreen wiper arm of rear window wiper system: Check rest
position, adjust where necessary

Protected by copyright. Copying for private or commercial purposes, in part or in w hole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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– Set the position of the windscreen wiper arm in such a way
that the window edge maintains the dimension -a-.
Dimension -a-:
• Octavia III = 52 ± 2 mm
• Octavia Combi III = 45 ± 2 mm
The specified tightening torque for the windscreen wiper nut is 12
Nm.
Inspect rear window spray nozzle, Octavia III

The spray should strike the rear window as shown in the illustra‐
tion when the vehicle is stationary.
a = 132 mm
b = 18 mm
c = 330 mm
– Inspect setting of nozzle, if necessary adjust or clean the noz‐
zle heads with a tool (e.g. with a needle).

Note

If the spray flows out unevenly or insufficiently, replace the spray


nozzle (repair measure).

Check spray nozzle of the Octavia Combi III rear window

Note
♦ Spray nozzle of the Octavia Combi III rear window is not ad‐
justable.
♦ If the spray flows out unevenly or insufficiently, replace the
spray nozzle (repair measure).

7.5 Panorama tilting/sliding sunroof: Check


function, clean and lubricate giude rails
Special tools and workshop equipment required

♦ Solid lubricant paste G 060 751 A2


Check the function of the panoramic tilting/sliding glass roof
If noises or problems should occur during the functional test, carry
out the repair measure.
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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– Open glass panel fully.

WARNING

The control link -green- must neither be cleane d nor lubricated


Risk of damage

First of all clean all the parts which must be lubricated with a non-
fluffy cloth or an applicator and an aspirator.

– Lubricate the runners from the inside and outside -green- on


both sides with solid lubricant paste.
– Lubricate the runner in the area of the -arrows-, from both
sides with solid lubricant paste, approx. the first 10 cm.

Make sure that no other components or the vehicle


dirty. interior
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by copyright.
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Note

If the locking block of the control link is unlocked during the clean‐
ing and lubrication work, do not operate the panoramic tilting/
sliding glass roof! Risk of damage!

Lock the control link as follows:


– Carefully press the lever of the control link -green- downwards.

– -green-
Carefullyfrom
slidethe
theside
locking
usingblock
a screwdriver.
-blue- across the level
Clean draft deflector

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– Check draft deflector -1- for dirt. Pay particular attention to the
dirt deposits in the lower area of the draft deflector -arrows-.
– Remove dirt deposits for example with an aspirator.

Note
♦ In order to dissolve sticking insects and particles from the net
and from the draft deflector frame, use a sponge and diluted
detergent.
♦ Mixing ratio of detergant: 3 drops of rinsing water to 1 litre of
water.

– Afterwards remove the dissolved insects and particles with a


vacuum cleaner and a suitable vacuum cleaner nozzle.

WARNING

Use a nozzle suitable for the draft deflector, so that the net is
not damaged
When carrying out this work, make sure that no dirt falls into
the vehicle interior.

7.6 Door locks, safety buttons, child locks:


Check function
Driver door lock
– Remove the cap for the lock cylinder -in direction of arrow- on
the driver's side.
– Unlock and lock the driver door with the key. All the doors must
remain locked.
The driver door must not be locked as long as the door is opened.

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– Fit on the cap for the lock cylinder
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

-against the direction of the arrow- on the driver's side.


Child safety locks (rear doors):
The rear doors are additionally equipped with a child safety lock.
– Insert the key in the slot of the child safety lock in the door.
Rear left door

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– Turn the slot of the child safety lock -in direction of arrow-, the
child safety lock is activated.
The inside door lock is now blocked. The door can only be opened
from the outside.
– Turn the slot of the child safety lock
-against the direction of the arrow-, the child safety lock is not
activated.
Rear right door

– Turn the slot of the child safety lock -in direction of arrow-, the
child safety lock is activated.
The inside door lock is now blocked. The door can only be opened
from the outside.
– Turn the slot of the child safety lock
-against the direction of the arrow-, the child safety lock is not
activated.

7.7 Replacing the dust and odour filter ele‐


ment
Removing:

– Remove
Work; Rep.glove
gr. compartment
70 . on front passenger side ⇒ Body
– Press back the catch pegs for the cover -1- of the dust filter
-arrows-.

– Remove dust filter cover -1- in -direction of arrow-.

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– Remove dust filter insert -1- -in direction of arrow-.
Installing:
Installation is carried out in the reverse order.

7.8 Affix vehicle data sticker


– Stick the vehicle data sticker to the floor of the luggage com‐
partment inside the vehicle on the left next to the spare wheel
-arrow-.

7.9 Stick the sticker Škoda Assistance


– Stick the sticker on the cleaned side window of the rear left
door from the inside -arrow-.
Note

The sticker can only be sticked on the specified point according


to the illustration!

7.10 Check proper operation of key switch for


front passenger airbag deactivation
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
– Switch off ignition.
– Open the glove compartment on the front seat passenger side.

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– Turn the key switch for the front passenger airbag -arrow- with
the ignition key into the position “OFF”.

After the ignition is switched on the warning light “PASSENGER


AIRBAG OFF” -arrow- must light up in the centre console of the
dash panel.
At the same time, the warning light in the dash panel insert comes
on for about 4 seconds after the ignition is switched on.
The information regarding the deactivated front passenger airbag
is displayed at the same time in the dash panel insert by the let‐
tering “airbag/belt tensioner deactivated”.
– Switch off ignition.
– Turn the key switch for the front passenger airbag with the
ignition key into the position “ON”.

After the ignition is switched on the warning light “PASSENGER


AIRBAG ON” -arrow- must not light up in the centre of the dash
panel.
At the same time, the warning light in thebydash
Protected panel
copyright. insert
Copying comes
for private or commercial purposes, in part or in whole, is not permitted
on for about 4 s after the ignitionunless
is switched
authorised byonŠKODA
and AUTO
thenA.mustS. ŠKODAgo AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
out.
WARNING
The key switch for the front passenger airbag must only be
operated when the ignition is switched off. Non compliance
may res ult in a fault at the airbag sys tem (risk from the following
airbag deployment).
If the warning light in the dash pan el insert lights up for approx.
4 s after the ignition is switched on and if the warning light then
flashes for a further 12 s, this indicates that the front passen ger
airbag has been electronica lly blocked with the diagnostic unit.

If the warning
flashes light in athe
while driving, dash panel
system fault isinsert does
present not go out
⇒ Vehicle or
diag‐
nostic tester.

7.11 Inspect original trailer coupling device


Inspecting condition of the support for the trailer coupling device
– Inspecting condition of the support shaft (contamination,
grease).
Clean the non treated and contaminated support shaft and treat
with -G 052 778 A2- .

– Check proper operation of the cap for the support shaft.


Replace the defective or damaged cap for the support shaft.

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Inspect the condition of the trailer arm
– Inspect the rotation of the operating lever in open condition.
If the operating lever is difficult to turn or does not turn at all, the
jamming eccentric in the trailer arm housing must be cleaned and
treated with -G 052 778 A2- . If there is no improvement, the trailer
arm must be sent for repair to the manufacturer or replaced with
a new one.
– Inspect the rotation of the operating lever in closed condition.
If the operating lever can be turned more than 5°, the trailer cou‐
pling device is defective and must not be operated. Send the
trailer arm for repair to the manufacturer or replace it with a new
one.
– Check the turning of the key in the lock.
If the catch bolt in the operating lever is difficult to move or does
not move at all, it can be caused by the following:
♦ Lock defective: Replace bolts with lock
♦ Operating lever bent: Have manufacturer repair or replace
trailer arm
♦ the bolt is jammed: clean, treat with -G 052 778 A2- and put
into motion. If this does not help, send it for repair to the man‐
ufacturer or replace it with a new one.

Note

When applying the loctite -G 052 778 A2- ensure that it penetrates
into the gaps between the lock bolt and the operating lever and
the eccentric and the trailer arm housing.

Check proper function of the trailer coupling device


– Insert the trailer arm into the support shaft.
– Close lock and withdraw key.
– Inspect proper closing by turning the operating lever “down‐
wards”.

Protected
unless by copyright.
authorised Copying
by ŠKODA for private
AUTO A. S. Šor commercial
KODA AUTO A. purposes, in part
S. does not or in w hole,
guarantee is notany
or accept permitted
liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Maintenance - Edition 10.2013

8 Exhaust-emission analysis

Note

The exhaust-emission analysis must be carried out according to


the valid national legislation of the particular country.

Exhaust-Emission Analysis on Models with Fuel Engines


⇒ page 122
Test Values for Exhaust-Emission Analysis on Petrol Engines
⇒ page 123
Exhaust-Emission Analysis on Models with Diesel Engines
⇒ page 124
Test Values for Exhaust-Emission Analysis on Diesel Engines
⇒ page 126

8.1 Exhaust-Emission Analysis on Models


with Fuel Engines

Note

Perform the following visual inspections as well as comply with


the setting conditions below before performing the exhaust-emis‐
sion analysis:

Visual inspection
♦ Lambda probes are connected
♦ All vacuum hoses are connected
♦ All wires of the activated charcoal filter system are connected
♦ All the electrical wires of the ignition and injection system are
connected
♦ Hose for crankcase ventilation is connected
♦ The exhaust system must be undamaged and tight
♦ Catalyst must be undamaged
Test and setting conditions
• Perfect operation of the engine
• Perfect operation of the ignition system
• Intake system tight
• All electrical components are switched off (radiator fan must
not run during the test)

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Note

♦ If any shortcomings are noticed they must first of all be re‐


paired.

♦ The idling speed, ignition point and CO content are only meas‐
ured as they cannot be adjusted.
♦ The CO content is set to nominal value by the lambda control.
Faults in the lambda control are detected by the self-diagnostic
system and stored in the fault memory.
♦ When interrogating the fault memory (engine electronics) all
detected faults must be repaired and the fault memory must
be erased.
♦ To prevent injury to persons and damage to the ignition and
injection system make sure the ignition is switched off when
disconnecting and connecting the wires of the ignition system.

Connect the test equipment to the vehicle


To prevent industrial accidents or avoid causing damage to the
ignition system, pay attention to the following:
♦ Disconnect and connect wires of the ignition system (including
high-voltage wires) when the ignition is switched off.
– Connect the tester in compliance with the operating instruc‐
tions.
Connect the diagnostic unit to the diagnostic connector -1-.
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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�
Note

The exhaust gas probe must be fully inserted into the exhaust
tailpipe (do not insert into the suction tube)!

– Start engine and run in idle.


– Measure idle speed and CO content.

8.2 Test Values for Exhaust-Emission Anal‐


ysis on Petrol Engines
The values are valid for the date of issuing of this workshop man‐
ual.
Engine identification charac‐ CJZB CJZA CHPA CJSA
ters
Oil temperature at least 80 ℃ at least 80 ℃ at least 80 ℃ at least 80 ℃
Catalyst warming-up time 2 min. at 2500 rpm 2 min. at 2500 rpm 2 min. at 2500 rpm 2 min. at 2500 rpm
Idling speed (rpm) 600 … 750 600 … 750 600 … 800 600 … 800
CO content at idle speed 0.0 … 0.5 % 0.0 … 0.5 % 0.0 … 0.5 % 0.0 … 0.5 %
(measured after catalyst)
Increased idling speed (rpm) 2400 - 2600 2400 - 2600 2400 - 2600 2400 - 2600
Lambda value when engine 0.97 - 1.03 0.97 - 1.03 0.97 - 1.03 0.97 - 1.03
is running at fast idling
CO content when engine is max. 0.3 % max. 0.3 % max. 0.3 % max. 0.3 %
running at fast idling
Lambda probe version Broadband probe Broadband probe Broadband probe Broadband probe

8. Exhaust-emission analysis 123


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Engine identification charac‐ CJZB CJZA CHPA CJSA


ters
Test speed Idling speed Idling speed Idling speed Idling speed

Engine identification characters CJSB CHHB


Oil temperature at least 80 ℃ at least 80 ℃
Catalyst warming-up time 2 min. at 2500 rpm 2 min. at 2500 rpm
Idling speed (rpm) 600 … 800 600 … 800
CO content at idle speed (measured after catalyst) 0.0 … 0.5 % 0.0 … 0.5 %
Increased idling speed (rpm) 2400 - 2600 2400 - 2600
Lambda value when engine is running at fast idling 0.97 - 1.03 0.97 - 1.03
CO content when engine is running at fast idling max. 0.3 % max. 0.3 %
Lambda probe version Broadband probe Broadband probe

Test speed Idling speed Idling speed

Note
All tubes and plug connections, which
Protected by had
copyright. been
Copying removed
for private or dis‐
or commercial purposes, in part or in w hole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
connected for the test, must berespect
with correctly re-inserted
to the correctness or connected.
of information in this document. Copyright by ŠKODA AUTO A. S.�

Technical data of spark plugs⇒ page 54 .


8.3 Exhaust-Emission Analysis on Models
with Diesel Engines

Note

♦ When possible the test should be carried out immediately after


the road test and also outdoors. If specific reasons prevent this
(weather conditions, excessive noise in residential areas) the
test may also be performed in the workshop.
♦ Secure the front flap in the first stop while measuring to reduce
the noise.

Visual inspection

♦ Hose for crankcase ventilation is connected


♦ Fuel system and injection pump must be tight
♦ The exhaust system must be undamaged and tight
♦ All vacuum hoses are connected
Test and setting conditions
• Oil temperature min. 80 ℃
• All electrical components disconnected
• No fault in fault memory ⇒ page 97

Note
Correct detected faults before measuring (repair measure).

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WARNING

All vehicles with CR diesel engines are equipped w ith clutch


guards.

If the vehicle
speed) is stationary,
is 2500 ± 200 rpm the maximum
even when theengine speed is
accelerator (cutoff
fully
depressed.
On vehicles with ESC/TCS, the clutch guard must be sw itched
off using the ESC/TCS button.
The TCS as well as the clutch guard are switched off using this
button.
On vehicles without the ESC/TCS bu tton on which the clutch
protection cannot be deactivated the “decreased” maximum
engine speed (governed speed) (without the clutch protection
deactivation option) must be used to measure soot em issions.

Switch off the clutch guard on vehicles without infotainment radio/


navigation using the traction control system

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Switch off the clutch guard on vehicles without infotainment radio/
navigation using the ESC
– Press ESC/TCS button on the shift housing -arrow-.
Switch off the clutch guard on vehicles with infotainment radio/
navigation
– Select the following in the infotainment radio/navigation: “Set
vehicle systems” (button CAR ), in addition the button ESC
system and further select the button TCS deact i vat ed .

– Proceed by following the indication on the display.


The TCS as well as the clutch guard are switched off herewith.
Connect the test equipment
– Connect the tester in compliance with the operating instruc‐
tions.
– Start engine, warm up to normal temperature and run in idle.

– Perform the exhaust-emission analysis.


Note

♦ Activate and inspect auxiliary equipment such as e.g. power


steering, automatic gearbox or air conditioning system. Check
whether the engine continues to run perfectly under this load.
♦ All tubes and plug connections, which had been removed or
disconnected for the test, must be correctly re-inserted or con‐
nected.

8.4 Test Values for Exhaust-Emission Anal‐


ysis on Diesel Engines
The values are valid for the date of issuing of this workshop man‐
ual.

Note

♦ Oil temperature: Starting from an engine oil temperature of at


least 60 °C, let the engine heat up by 10 free accelerations up
to its maximum speed to at least 80 °C.
♦ Soot emission max. opacity value: After the procedure - free
acceleration.

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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Engine identification characters CLHA CKFC CRVC CLHB


Oil temperature at least 80 ℃ at least 80 ℃ at least 80 ℃ at least 80 ℃
Idling speed (rpm) 730 … 930 730 … 930 670 … 870 730 … 930
Cutoff speed (rpm) 5200 … 5600 5200 … 5600 4000 … 4100 5200 … 5600
(with clutch guard deactivation)
Cutoff speed (rpm) 2400 … 2600 2400 … 2600 2300 … 2700 2400 … 2600
without clutch guard deactivation
Soot emission max. opacity value (1/m) ⇒ page 126 0.5 0.5 0.7- (FD6D9004) 0.5
- Homologation value 0.8- (FM62Q025)
Soot
- max.emission max. opacity
value according to EUvalue (1/m)2009/40
guideline ⇒ page 126 1.5 1.5 1.5 1.5
Probe no. 1 1 1 1
Measurement mode B B B B
Measurement time slice 0.5 s 0.5 s 0.5 s 0.5 s

Engine identification characters CUPA CRKB


Oil temperature at least 80 ℃ at least 80 ℃
Idling speed (rpm) 730 … 930 720 … 870
Cutoff speed (rpm) 5200 … 5600 5200 … 5600
(with clutch guard deactivation)
Cutoff speed (rpm) 2400 … 2600 2300 … 2700
without clutch guard deactivation
Soot emission max. opacity value (1/m) ⇒ page 126 0.5 0.5
- Homologation value
Soot emission max. opacity value (1/m) ⇒ page 126 1.5 1.5
- max. value according to EU guideline 2009/40
Probe no. 1 1
Measurement mode B B
Measurement time slice 0.5 s 0.5 s

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unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S. �

127

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9 Miscellaneous
Tow starting/Towing ⇒ page 128
Road test ⇒ page 130
Raise vehicle ⇒ page 131
9.1 Tow starting/Towing

Note
♦ A towing rope or towing bar must only be fitted to the appro‐
priate towing lugs.
♦ The towing rope must be elastic to protect the vehicle. There‐
fore only use synthetic ropes or ropes manufactured in an
equally elastic material. However, it is safer to use a towing
bar!
♦ Make sure no unauthorised traction forces or no jolting loads
are exerted. During towing manoeuvres away from hardened
road surfaces there is a risk of overloading and damaging of
the fastening parts.
♦ Before starting the engine by towing, first use the battery of
another vehicle as a start aid.

Front:
– Lever off the cap in the front bumper by pressing the left area
of the cap -arrow-.
– Pull the cap out of the front bumper.

– Screw in the towing lug by


Protected turning toCopying
by copyright. the left -arrow-
for private with the
or commercial purposes, in part or in whole, is not permitted
authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
hand up to the stop. unless
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

– Tighten the towing lug with the wheel bolt key (push the key
through the lug).
After unscrewing the towing lug, insert the cap in the tilt bearing
and then press the right area of the cap.
The cap must securely lock into place.
Rear:

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– Lever off the cap in the rear bumper by pressing the upper
area of the cap -arrow-.
– Pull the cap out of the rear bumper.

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– Inspect the lever position and smooth operation of the gear‐
shifts.
– Inspect the driving behaviour of the clutch as well as the pedal
force and smell.
– Check automatic gearbox: Selector lever setting, selector lev‐
er lock, switching response, display in the dash panel insert.
– Inspect steering clearance of the vehicle standing on its
wheels, with engine running by turning the steering wheel one
way and then the other (wheels straight ahead). There must
be no play on the steering.
– Inspecting the sun roof operation.
– Pay attention to pulling and to the straigt ahead position of the
steering wheel during driving.
– Inspect the imbalance of the wheels, drive shafts and prop‐
shafts.
– Check functions: Heating, air-conditioning system, ventilation,
instruments and indicator lights, mirror adjustment.
– Inspect engine, gearbox, axles, steering, brakes, clutch, body‐
work for abnormal noises.
9.3 Raise vehicle
Raise vehicle with a lift platform and a workshop jack
The vehicle must only be raised with a workshop jack in the indi‐
cated jacking points -arrow A- and -arrow B-.
The jacking points are located at the stiff joint of the bottom side
rail in the area of the markings -arrow A- and -arrow B-, on the
bottom surface of the bottom side rail.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

Rear fixation point -arrow A-

9. Miscellaneous 131
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7/26/2019 Maintenance Skoda Octavia 3

Octavia III 2013 ➤ , Octavia III 2014 ➤


Maintenance - Edition 10.2013
Front fixation point -arrow B-

WARNING

♦ Under no circumstances may the arms of the lift platform


or jack
front or be positioned
rear axles. under the engine, the gearbox, the
♦ Never start the engine or engage a gear when the vehicle
is raised, while even one driving wheel is still in contact
with the ground.
♦ Secure the vehicle on the lift platform before its centre of
gravity shifts considerably because of successive disas‐
sembly ope rations.

Protected by copyright. Copying for private or commercial purposes, in part or in w hole, is not permitted
unless authorised by ŠKODA AUTO A. S. ŠKODA AUTO A. S. does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by ŠKODA AUTO A. S.�

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