Juice Booster 2 Manual
Juice Booster 2 Manual
Juice Booster 2 Manual
User Manual
JUICE BOOSTER 2
IMPORTANT:
Read this manual before you start using the device!
Failure to comply with these instructions may result in injury or death, damage
to the device and harm to the environment.
Keep the manual in a safe place for future reference.
1. General
This User Manual is for your JUICE BOOSTER 2. The User Manual is based on the standards and
It contains important information about initial use rules applicable within the European Union.
and operation. Make sure you also comply with the respective
country-specific directives and laws.
Read this user manual carefully before you start
using the JUICE BOOSTER 2. It contains Keep this User Manual in a safe place for future
important instructions for the connection, safety reference and owners. If you pass the JUICE
and use of the device. BOOSTER 2 on to a third party, you must also
pass on this User Manual.
2. Symbol Legend
The following symbols and keywords are used in this manual, on the JUICE BOOSTER 2 or on the
packaging.
The following symbols are printed on the JUICE BOOSTER and mean:
Declaration of Conformity. Products marked with this symbol meet all applicable
community stipulations by the European Economic Area.
Products marked with this symbol meet the requirements of the EU directive restricting the
use of certain hazardous substances in electrical and electronic equipment.
This symbol indicates the lowest possible temperature in °C at which the device may be
operated.
This symbol indicates the protection rating in respect of environmental factors and also the
protection of people against potential hazards while using the device. IP67 means
protected against dust in harmful quantities and immersion in water for short periods.
Protection class I. Products marked with this symbol comply with the DIN EN 61140
standard. In the event of a fault, all metal parts that may be live during operation and
maintenance are connected to an earth conductor.
This symbol indicates that the earth conductor is fixed and permanently connected.
Indicates the disposal method. Waste electrical equipment may not be disposed of with
domestic rubbish. All consumers are obliged to dispose of waste electrical equipment
separately from domestic rubbish, i.e. by handing it in to a community collection point.
Correct disposal prevents any negative impact on the environment.
This is the international symbol for recycling and indicates goods that can be recycled.
Separate packaging by material type before disposal. Card and cardboard with waste
paper/waste cardboard and film in the container for synthetic materials.
3. Table of Contents
4. Identification
4.1. Product brand and type
Product brand: JUICE BOOSTER 2
Item description: Mobile charger for electric vehicles
Item Nos.: EL-JB2*, EA-JB2*
Product Nos. (P/N): JTJB2-EU2R4…
Type IC-CPD (In-Cable Control and Protection Device for EV charging)
The JUICE BOOSTER 2 bears the mark. The EU declaration of conformity can be requested at
the following address:
5. Intended Use
This charging device is intended for use only with Only use JUICE CONNECTOR safety adapters and
electric vehicles fitted with a Type 2 connector. JUICE CONNECTOR safety extension cables from
Juice Technology AG with automatic current
detection. The use of other adapters and/or cables
DANGER
is prohibited and will be deemed improper use.
Mortal Danger!
Misuse of this nature can result in serious injury
and/or major damage to property.
Only use the JUICE BOOSTER 2 as described in
the User Manual. Any other use will be deemed
The manufacturer or dealer will not accept any
improper and may result in severe injury or
liability for damage caused by improper use.
damage to property. The JUICE BOOSTER 2 is not
Improper use will make the guarantee void.
a toy.
7. Product description
Standard equipment:
IC-CPD with the following plugs/connectors:
Vehicle-end type 2 connector (or type 1 connector)
Mains-end JUICE CONNECTOR safety connector
One or more JUICE CONNECTOR safety adapters
Parts:
A. JUICE BOOSTER 2
B. JUICE CONNECTOR safety connector
C. Type 2 connector (for connection to the vehicle)
D. Mains adapter (various adapters available)
E. Mains plug (in this case CEE32 / 400 V, 32 A, 3-phase)
F. 400 V, 32 A, 3-phase heavy-duty cable with control signals
B
D
A
E
C
Device front:
G. Mains-end connection with JUICE CONNECTOR safety adapter
H. Housing
I. Non-slip protective rubber parts
J. Charge intensity/mode button
K. Green LED: AMPS (automatically set or individually reduced amp value)
L. Yellow LED: MODE (indicates the selected mode)
M. Red LED: FAULT (may indicate the cause of a fault)
N. Vehicle-end connection cable with type 2 connector (or type 1 alternatively)
G I J H
K
N
L M
Device back:
O. Quick start guide
P. Warnings
Q. Product details and serial number
O P Q
JUICE CONNECTOR:
R. JUICE CONNECTOR safety connector (m), connects to the JUICE BOOSTER 2
S. JUICE CONNECTOR safety coupling (f) is part of the mains plug adapter
T. Mechanical guides only allow connection in the correct position (orange dots for correct alignment).
Push together until a click is heard. Remove by pulling back the retaining ring (S).
U. Protective caps, supplied with all JUICE CONNECTORs.
S T R U
We recommend various JUICE CONNECTOR safety adapters or adapter sets depending on the country
- adapter sets. These are available separately from JUICE BOOSTER 2 outlets. You will find a selection
listed on the Products page at www.juice-technology.com .
We recommend this type of adapter set for safe and universal connection to all standard power sockets.
Examples of available adapters:
Optional extras such as a wall bracket for the private and semi-public sector, load management control
unit etc. are available to purchase separately. This means that JUICE BOOSTER 2 can also be used as a
perfect, highly secure and cost-effective wallbox. Good to know: It already has integral DC residual current
detection (RCD Class B), which would otherwise be an expensive extra.
Extras (examples)
Wall mount Juice Charger 2 Safety lock Extension cord Extension cord
5m 10m
Open wall mount, Including Prevents Note: not specified in the Standard, not
lock optional. charging effectively CE-compliant therefore. However, as the
management adapters and connections are waterproof (IP67) and
system module, extensions from automatic adapter detection is
certified meter. being plugged transferred, the product is not dangerous
Payment and out. and can be used safely.
admission
systems optional.
8. Specifications
8.1. Construction
Dimensions of the case Length 265 mm, diameter 70 mm
Weight 1.0 kg excluding cables, 3.2 kg with cables and plugs
Material aluminium anodized with rubber end-caps
Thickness of material 3 mm
Color Metallic anthracite, black rubber caps and cables
Protection class IP67 (protects against damaging quantities of dust and immersion
in water for short periods)
Impact and drop-proof Able to withstand a wheel load of 2,000 kg should you drive over it
by mistake (the rubber casing may burst, and the housing and plug
may be scratched or bent, but live components will not be exposed).
Drop resistant for heights of up to 100 cm
Temperature range Storage: -30 °C to +60 °C (-22 °F to 140 °F)
Operation: -25 °C to +45 °C (-13 °F to 113 °F)
Mains-end plug JUICE CONNECTOR safety connector, 400 V, 32 A 3-phase,
highly conductive silver contacts, cable length 1.4 m
Mains-end adapter Various versions of the JUICE CONNECTOR safety adapter
that can be connected to the JUICE BOOSTER 2 with the
JUICE CONNECTOR safety connector.
The safety adapter automatically tells the device the
maximum obtainable amp value
Vehicle-end connector Type 2 (EN62196), 400 V, 32 A 3-phase, or
Type 1 (EN62196), 400 V, 32 A single phase,
highly conductive silver contacts, cable length 3.1 m
8.3. CE conformity
Standards IEC 62752, 62196,
61851 Mode 2, 61851 Mode 3 (with type 2/type 3c adapter plug),
EMC, RoHS
* Single-phase connection at the same amperage rating is possible but will only provide 1/3 of the
charging power in kW.
** Connection is possible with lower amp values. For this, the JUICE BOOSTER 2 must first be
connected at the mains end and the amperage must then be set. The charger can then be
connected to the electric car and the charging process can begin.
Note on calculating costs: If a power output of 22 kW is used for one hour, then the energy consumption
is 22 kWh. If a kWh (kilowatt hour) costs e.g. EUR 0.30, then 22 kWh cost approximately EUR 6.60.
Standby power usage: At home you can leave JUICE BOOSTER 2 plugged in all year round; it won’t
damage the device at all. The amount of power used on standby is extremely low, working out at around 1
CHF / EUR / USD a year.
Protection class I
10. Functions
10.1. Basic function 10.2. Using type 2/type3c charging
stations with locking mechanism
The JUICE BOOSTER 2 is used for recharging
electric vehicles. Using the corresponding The connector is locked onto the vehicle and
adapters, it is a fully-fledged portable charging the charging station before the charging
station and also a charging cable to connect to process begins.
public charging stations and wallboxes. Unlocking is only possible when the charging
process is cancelled by means of a
The JUICE BOOSTER 2 detects the mains corresponding command in the electric car or
adapter connected and thus the maximum possibly via app control of the vehicle. The
permitted charging intensity. As soon as the connector can then be removed from the socket
cable is connected to an appropriate, functional and the type 2 connector can be removed from
outlet and then to the vehicle, and if the vehicle the vehicle.
is ready to be charged, the charging process
begins automatically.
10.3. Use of domestic and industrial
For safety reasons, the JUICE BOOSTER 2 power sockets (without locking)
prevents any higher charging intensity from
being set. The charge intensity can be reduced The charging process begins automatically as
using the push button however. The JUICE described in 13.2. The connection to the car is
BOOSTER 2 ignores any button presses during locked. The connection can be unlocked with a
the charging process. This prevents corresponding command in the car, by
unauthorised parties interrupting the charging cancelling the charging process.
process or changing the current.
If unauthorised parties disconnect the cable
Since, when locked, the vehicle does not from the outlet during the charging process,
release the connector even if charging is when it is plugged in again, charging will
interrupted, unauthorised parties are unable to resume automatically at the last detected, or
unplug the vehicle or steal the JUICE BOOSTER manually lowered, current.
2.
* based on an integrated rectifier in the vehicle with an output equivalent to the input power,
and a battery with 22 kWh. With different battery sizes the charging time will change
accordingly.
** depending on the vehicle to be charged and driving style
11.2. Unpacking
Remove all wrapping film and cardboard.
These five safety rules should be applied in the Only use correctly installed, properly
above order before working on electrical grounded power sockets fitted with neutral
installations. Once the work is completed, they conductors. If necessary, check the technical
are lifted in the reverse order. specifications with the house owner or
building services. Only connect the device if
you are absolutely sure that the power socket
12.2. Installation and sockets is in good condition.
The sockets in use have to be installed In many countries, industrial sockets must be
correctly, especially regarding the quality and equipped with a Class A residual current
the sequence of phase(s), neutral and PE, circuit breaker. JUICE generally recommends
regarding the diameter of the power supply. the the use of Class A RCDs for all types of
fuse, the RCDs etc. sockets. Please note the regulations in the
The socket has to be free of defects and fully country of use, as these always take
precedence.
dry.
IMPORTANT: As JUICE BOOSTER 2 already
has integral residual current detection, you
don’t have to allow for the considerable
expense of installing Class B or A (EV) RCD
systems.
F B E D
13.2. Starting the charging process for up to 30 seconds after the vehicle is
plugged in. After that it will be disabled. It is
Connect the type 2 or the type 1 connector to then no longer possible to change the
the vehicle. charge intensity or charging mode while the
JUICE BOOSTER 2 is connected to the
The charging process will begin vehicle. Therefore, if someone disconnects
automatically at the detected, or manually the mains while the vehicle is locked and
reduced, charging intensity (unless JUICE then plugs it back in again, the charge
BOOSTER 2 detects an error). intensity does not change, cannot be
changed manually and the JUICE BOOSTER
The push-button (F) for selecting the charge 2 independently resumes the charging
intensity and charging mode can be pressed process.
* Standard mode is unsuitable for UK, France and Norway. For these countries
select a different mode (see Point 13.4)
Yellow LED This mode, and only this mode, must be selected for
at charging in Norway (configures the device for use in
NORWAY earthing-free IT networks).
13.5. Reducing the charge intensity 13.6. Increasing the charge intensity
Press the SELECT button before plugging The charging intensity emitted by the JUICE
the connector into the car or in the 30 BOOSTER 2 can not be increased for safety
seconds afterwards. reasons.
If one of the outlined procedures does not clear 15.1. Power failures/interruptions
the problem, please contact Customer Services,
Point 19. After a power failure, the JUICE BOOSTER 2
automatically restarts the charging process
at the charge intensity set at the beginning of
the process.
A C E G
LED glows Charging process interrupted, will If no error message is displayed, the charging has
green restart again later by itself. been ended or paused by the vehicle by means of
constantly for a normal command. This situation has been
amp value set observed in the Renault Zoe in particular which
stops the charging process when the battery gets
hot among other reasons.
All LEDs off Fuse blown or FI (RCD) triggered It has been observed that the Renault Zoe ignores
in the building’s distribution the default current value and sets its own value.
network. The vehicle has
previously charged at a higher
amperage than that displayed on
the JUICE BOOSTER 2.
Charging Charging performance too low The Renault Zoe has difficulty charging lower than
does not start 13 A with a 3-phase line and lower than 8 A with a
or does abort single phase line (as also mentioned in the official
car user’s manual). The fault is in the design of
the car’s charging unit.
Charging Power network impacts The Renault Zoe sometimes reacts very nervous
does not start on conditions in the public power network (e.g.
or does abort impacts of other unclean users behind the same
transformer station, current fluctuation,
unbalanced current, ripple control signal etc.).
AC RCD The vehicle is sending residual Sometimes, for various reasons, the Renault Zoe
and/or DC currents into the mains network produces serious errors. The power supply quality
RCD or is producing a short circuit. can, but does not necessarily, act as a trigger
repeatedly (e.g. sudden unbalanced mains load or loss of a
triggered phase).
The error is always generated by the vehicle
however, always goes away spontaneously and is
in no way related to the JUICE BOOSTER 2 which
complies strictly with the standard and therefore
has to interrupt the charging process for your
safety.
DANGER WARNING
Electric Shock Hazard! Mortal Danger!
Check the components for damage. Do not
If you wish to reset the error message and touch any damaged parts and disconnect
restart the charging process, make sure there is the socket from the power before
no risk from the car, the wiring system and line disconnecting the device.
or from the JUICE BOOSTER 2. Disconnect the
device at the vehicle and at the outlet to reset
the fault detection.
15.6. Obvious damage to the JUICE
Restart the charging process as usual.
BOOSTER 2 or attached cables
Stop using the JUICE BOOSTER 2. If
necessary, disconnect the device from the
power supply by activating the external FI
switch or triggering the fuse.
WARNING
Mortal Danger!
Mortal danger can result from live housing
parts and bare cables!
1. Keep yourself insulated at all times and stay aware of the overall situation. Do not touch anything!
What happened?
Where did it happen?
How many people are injured/affected?
The basic rule is: Anyone who has been in contact with electric current should always be checked over by
a doctor – even if they are apparently uninjured. It is generally necessary to monitor their heart rate for a
day to rule out the risk of sudden heart rhythm problems, which could be fatal.
4. Extinguish the fire with a fire-extinguisher that is approved for electrical fires (see label on fire-
extinguisher). Maintain a minimum distance of 1 m.
the mains plug has been disconnected while The warranty/guarantee does not cover:
under load
there is corrosion to the connector contacts any type of conventional wear and tear or
due to persistent dampness and/or wetness wear to the housing, rubber parts, cables,
Ingress of water/liquids via unprotected or cable sleeves and connectors.
unplugged plugs and connectors and loss of the protection pins against contact on
through water pipes. the JUICE CONNECTOR plug. This does not
the operating instructions have not been affect safety or function, is not required by
followed any standard and is therefore excluded from
major environmental factors (moisture, heat, the warranty.
overvoltage, dust etc.)
damage caused by short circuits or
overvoltages generated by the vehicle
the device is returned in inadequately Protection pins
protective packaging against contact on
accident or unforeseen events (e.g. lightning, JUICE
water, fire, force majeure) CONNECTOR plug
the safety precautions applicable to the (m)
device have not been taken
safety instructions and hazard warnings have
not been heeded
force has been used (e.g. the device has
suffered a blow, impact, fall, overrun, crush, 18.5. Repairs
demolition)
the device has been tampered with by We will be happy to repair any defects or
someone other than our authorised Service damage to the device not (or no longer)
Centre covered by the warranty in return for a
you have attempted to repair the device charge. Please contact our Customer
yourself Services for an individual quote. You are
modifications have been made by someone responsible for shipping costs.
other than the manufacturer A processing fee will be charged for shipped
the housing, connectors, cables etc. have devices that do not have any defects
been opened or manipulated covered by warranty and that the client
wishes not to have repaired.
www.juice-technology.com/service
Looking for the fast lane? In case of technical issues or for warranty claims, please fill in our online service
form, address see above.
We will get back to you as soon as possible and assist you with our support.
Always contact our Service Centre by online-form, telephone or e-mail before sending the article to us.
They will discuss with you how to proceed and, if necessary, will give you an ticket number and the
correct delivery address:
JUICE TECHNOLOGY AG
Customer Service
20. Notes
21. Supplier
JUICE TECHNOLOGY AG
CH-6330 Cham, Switzerland
www.juice-technology.com
E-Mail: info@juice-technology.com
Telefon: +41 41 510 02 19
Attention: Do not send devices or goods to this address. Warehouses and Service Centres are located
elsewhere and are different for each country.
Goods sent to this address will be returned at the sender’s expense. We regret that we must pass on any
rerouting or customs costs.
Waste separation
Waste electrical equipment may not be disposed of with domestic rubbish.
Return to any electrical retailer for disposal.
After they have been dismantled (only by qualified professionals), obsolete devices must be rendered
unusable to prevent subsequent accidents.
This device is labelled in accordance with Directive 2012/19/EU on Waste Electrical and Electronic
Equipment–WEEE). The Directive provides for the return and recycling of waste equipment throughout the
EU.
It is not permitted to dispose of this equipment with ordinary domestic waste. Dispose of this device at a
recycling centre that collects electrical and electronic equipment separately.
The JUICE BOOSTER 2 is made of recyclable materials. Electrical and electronic products, including
cables, connectors and accessories must be disposed of, separately if possible, in accordance with the
local regulations.
Recycling
Recyclable goods
Separate packaging and the electrical device by material type for disposal. Card and cardboard with waste
paper or waste cardboard, film in the container for synthetic materials and dispose of electronic parts with
an electrical retailer or a community recycling centre.