Sime Disc Brakes
Sime Disc Brakes
Sime Disc Brakes
SIME Brakes
Industrial Braking Systems
Stromag
Founded in 1932, Stromag has grown to become a globally recognized leader
in the development and manufacture of innovative power transmission
components for industrial drivetrain applications. Stromag engineers
utilize the latest design technologies and materials to provide creative,
energy-efficient solutions that meet their customer’s most challenging
requirements.
Altra’s leading brands include Ameridrives, Bauer Gear Motor, Bibby Turboflex, Boston Gear, Delroyd Worm Gear, Formsprag Clutch,
Guardian Couplings, Huco, Industrial Clutch, Inertia Dynamics, Kilian, Lamiflex Couplings, Marland Clutch, Matrix, Nuttall Gear,
Stieber, Stromag, Svendborg Brakes, TB Wood’s, Twiflex, Warner Electric, Warner Linear and Wichita Clutch.
With more than 60 years of experience, Stromag provide high efficiency braking
systems to equip steel industries, nuclear plants, port cranes, offshore winches and
mass transports throughout the world.
Quality and innovation have always been the two essential features in the development of the
company. Therefore Stromag provide disc brakes certified by recognized authorities such as
DNV, ABS, TUV, Loyd’s Register and EDF.
In 2016, ISO 9001 certification of our Quality management system was renewed under the
version V2008 and our Safety management system was awarded OHSAS 18001 - V2007
certification.
Whatever the application, Stromag meet the global supply requirements with standard or fully
customised braking systems solutions.
In a mutually beneficial way, Stromag create a strong After sales service team can provide to its customers
relationship with their customers in order to understand training sessions : upgrade operations on-site or
their needs and provide them the best solution. trainings in the production center in La Guerche
With in-depth knowledge and experience in all key (France). Each training consists of two parts : theoretical
applications and markets, our teams keep constantly in a classroom / practical in the work-shop.
abreast of every changing needs and market Topics : products operation, periodic maintenance,
development. settings, fault diagnosis.
BENEFITS
DIAGNOSIS INTERVENTION
The After Sales team shares its “know-how” with Stromag has many sub-structures in France and
companies having an important fleet to help them to worldwide ; these allow our After Sales Service
realise a self-diagnosis on their brakes systems to Department to operate very fast in the customer sites.
achieve their maximal reliability in compliance with the Each member or our team has a qualified engineering
safety regulations. The diagnosis takes place in two background which means they are totally able to help
stages : a complete on-site examination of the different and advise customers technically and commercially.
devices and a detailed report with synthesis for a global
visibility.
cloud
Stromag developed a Monitoring system which allows
to connect your braking system to one or several
monitoring modules.
CAN Bus enables an easy connection, transmission and
>> online
SMS
processing of a great quantity of data.
@
The modules offer a high degree of adaptability and
allow utilisation of transmission means as : SD cards,
mobile telephone, internet.
C3BSH SH5 SIDEOS One MAINTENANCE
Hydraulic
emergency brakes
Hydraulic
Power Packs
Electrical Electromagnetic
Safety systems
power units emergency brakes
Electromagnetic
service brakes
CERTIFICATE OF
DESIGN.AsSESSMENT
assess design plans and data for the- belowJisted product. This assessment is a representation by the
Bureau as to the degree of compliânce the design exhibits with applicable sections of thé Rules. This
assessment does not waive unit certification or classification procedures required by ABS Rules for
products to be installed in ABS classed vessels or facilities. This certificate, by itself, does not reflect
that the product is Type Approved. The scope and limitations of this assessment are detailed on the
pages attached to this certificate. -
PRODUCT: Brake
This Product Design Assessment (PDA) Certificate I2-GE871068-PDA, dated 13/Aug/2012 remains valid until 12/Aug/2017 or until
the Rules or specifications used in the assessment are revised (whichever occurs first).
This PDA is intended for a product to be installèd on aü ABS classed vesse!, MODU 9r facility which is in existence or under ccintract
for construction on the date of the ABS· Rules or specifications used to evaluate the Product.
Use of the Product on an ABS classed vesse!, MODU or facility which is contracted after the validity date of the ABS Rules and
specifications used to evaluate the Product, will require re-evaluation of the PDA.,
Lucio Trevi:.:éin
Engineer
NOTE: This t..:enilic..1te cvidcm:cs compli.:mcc with one or more of the Rulc.s, Guides, standards or othcr i;ritcria of ABS or a statutof)', industrial or manufo,LUrcrS slamlanls. il is issucd solcly for the use
. of ABS, its commiuccs. ils dicntS or othcr authorizccf cmitics. Anr signilic:im changes to 1he aforcmcn1ioncd product without appro\'al fmm ABS will rcsult in this ccnificalc becomîng nul\ :md rnid.
This n::rtific.nc is gon-rncd by the 1crms and conditions as conl:lincd in ABS Rulc-s l-l-A)/5.9 Tcrm.s :md Conditions of the Rcqucst for Proc�uct Type Approval and Agrccmcnt.(2010).
AB258(0110)
CONTENT
SERVICE BRAKES 12
DRUM BRAKES 27
EMERGENCY BRAKES 48
SERVICE BRAKES
Couple
Braking
de Freinage
torque (kN.m)
(kN.m)
FREINS ÉLECTROMAGNÉTIQUES
ELECTROMAGNETIC BRAKES
0 2 4 6 8 10 12 14 16 18 20 22 24 26
645-650-660
5K / 45 K
disques
discs
Ø175 toà 625
625
1CA2-2CA2
3CA2-4CA2
disques
discs
Ø445 to
à 995
995
Couple
Braking
de Freinage
torque (kN.m)
(kN.m)
FREINSBRAKES
DRUM À MÂCHOIRES
0 2 4 6 8 10 12 14 16 18 20 22 24 26
FNS-VS
SDB
poulies
drums
Ø160 to
à 710
710
FED-A
poulies
drums
Ø150 to
à 750
750
Couple
Braking
de Freinage
torque (kN.m)
(kN.m)
FREINS HYDRAULIQUES
HYDRAULIC BRAKES
0 2 4 6 8 10 12 14 16 18 20 22 24 26
2TB-3TB-4TB
disques
discs
Ø445 to
à 995
995
1TSA-1TXA
disques
discs
Ø625 to
à 995
995
Couple
Braking
de Freinage
torque (kN.m)
(kN.m)
FREINS À VÉRIN
THRUSTOR BRAKES
0 2 4 6 8 10 12 14 16 18 20 22 24 26
TDXB I and
et II II
FAV 10 to
à 50
50
disques
discs
Ø220 to
à 995
995
APPLICATIONS
• STEEL CRANES
• PORT CRANES
• NUCLEAR CRANES
• MASS TRANSPORTS
CE
MIC T LE TENAN
NO AC LIA
B
AIN
EC
O MP RE YM
CO EAS
5K - 5D 4CA2 - 3CA2
645-650-660
45K - 45D 2CA2 - 1CA2
• Association with discs Ø175 to 625 • Association with discs Ø315 to 625 • Association with discs Ø445 to 995
• Manual wear compensation • Automatic wear compensation • Automatic wear compensation
• Option: • Option: • Left and right hand calipers
Mounting on a vertical axis disc Mounting on a vertical axis disc • Option: Manual wear compensation
0 0.5 1 2 3 4 5 6 70 8 9 10 11 12
650 - 660
645
5K - 5D
45K - 45D
4CA2
3CA2
2CA2
1CA2
D
Ø
290
G Opening proving switch :
30
250VAC maxi., 5A maxi., with
I 143 interrupting capacity: 50VA maxi.
220VDC maxi., 5A maxi., with
interrupting capacity: 50W maxi.
92 E F 119 Opening Compatible with PLC
proving switch (Programmable Logic Controllers).
An opening switch used with other
15 or 30
equipment than PLC must not be
73,5
Weight: 19 kg
Ød Dimensions in mm
4 x Ø13,5
Response time at nominal torque : see the leaflet of the associated electrical power supply.
D
Ø
350
G
30 Opening proving switch :
250VAC maxi., 5A maxi., with
I 177 interrupting capacity: 50VA maxi.
220VDC maxi., 5A maxi., with
interrupting capacity: 50W maxi.
92 E F 165 Opening Compatible with PLC
proving switch (Programmable Logic Controllers).
An opening switch used with other
15 or 30 equipment than PLC must not be
73,5
215
73,5
95
Weight: 35 kg
Ød Dimensions in mm
4 x Ø13,5
Response time at nominal torque : see the leaflet of the associated electrical power supply.
D mm 315 395 445 495 550 625 315 355 395 445 495 550 625
d mm 0-75 0-75 0-75 0-100 0-100 0-100 0-50 0-60 0-70 0-70 0-100 0-100 0-100
E mm 173 213 238 263 293 328 173 193 213 238 263 293 328
F mm 161 201 226 251 281 316 161 181 201 226 251 281 316
G mm 95 80 70 65 65 45 95 80 80 70 65 65 45
I (approx. dimension) mm 76 116 141 166 196 231 76 96 116 141 166 196 231
ØD
4 × Ø15
Ød Weight: 27 kg
Dimensions in mm
Response time at nominal torque : see the leaflet of the associated electrical power supply.
Caliper 5K :
Nominal torque for 1 caliper
N.m. 190 220 260 300 350 390 460
adjustable from - 50% to +20%
Maximum reaction 1 caliper N 1950
on shaft 2 calipers N 1150
Caliper 5KR :
Nominal torque for 1 caliper
N.m. 95 110 130 150 175 195 230
adjustable from 100% to -50%
Maximum reaction 1 caliper N 815
on shaft 2 calipers N 480
ØD
Opening proving switch :
300 250VAC maxi., 5A maxi., with
17° interrupting capacity: 50VA maxi.
G 220VDC maxi., 5A maxi., with
l interrupting capacity: 50W maxi.
Response time at nominal torque : see the leaflet of the associated electrical power supply.
D
Ø
300
17° 250VAC maxi., 5A maxi., with
G 23 interrupting capacity: 50VA maxi.
I
220VDC maxi., 5A maxi., with
interrupting capacity: 50W maxi.
230
120
4 x Ø15
Ød
Weight: 27 kg
Dimensions in mm
Response time at nominal torque : see the leaflet of the associated electrical power supply.
Discs 220 M30 260 M30 315 M30 315 355 395 445 495 550 625
Maximum speed of the disc
rpm 4300 3600 3000 3000 2700 2400 2100 1900 1800 1500
for nominal torque
D mm 220 260 315 315 355 395 445 495 550 625
d mm 20-55 30-55 35-60 0-50 0-60 0-70 0-70 0-100 0-100 0-100
E mm 65 80 100 100 120 140 160 190 220 255
F mm 50 65 85 85 105 125 145 175 205 240
G mm 150 153 160 160 164 170 180 185 195 205
l (approx. dimension) mm 51 68 88 88 108 128 151 176 213 248
Caliper 5D :
Nominal torque for 1 caliper
N.m. 130 150 190 190 220 260 300 350 390 460
adjustable from - 50% to +20%
Maximum reaction 1 caliper N 1950
on shaft 2 calipers N 1150
Caliper 5DR :
Nominal torque for 1 caliper
N.m. 65 75 95 95 110 130 150 175 195 230
adjustable from 100% to -50%
Maximum reaction 1 caliper N 815
on shaft 2 calipers N 480
ØD
Response time at nominal torque : see the leaflet of the associated electrical power supply.
Discs 220M30 260M30 315M30 315 355 395 445 495 550 625
D mm 220 260 315 315 355 395 445 495 550 625
d mm 20-55 30-55 35-60 0-50 0-60 0-70 0-70 0-100 0-100 0-100
E mm 65 80 100 100 120 140 160 190 220 255
F mm 50 65 85 85 105 125 145 175 205 240
G mm 150 153 160 160 164 170 180 185 195 205
l (approx. dimension) mm 51 68 88 88 108 128 151 176 213 248
inner Ø 40 Nota :
The 45K-RM and 45D-RM calipers
(manual wear compensation option)
have the same overall dimensions as
the 45K and 45D calipers with auto-
ØD matic wear compensation.
385 ATTENTION
For discs Ø315 to 395, the length of
17° 137 max. is higher than the length L
G of the standard hub. Provide space
23
at the rear of the hub by means of
l a spacer.
Response time at nominal torque : see the leaflet of the associated electrical power supply.
Caliper delivered in standard with WS1-5 lining.
For energy applications. use WS1-3 (torque loss of 20%).
17°30 350
G 20
l
355
Opening switch
Cable gland PG16
260 E F
50
135 117.5
Weight: 120kg
4 × Ø 22 Ød Dimensions in mm
Response time at nominal torque : see the leaflet of the associated electrical power supply.
ØD
19°3 425
G
l 25
135 117.5
Weight: 175kg
Dimensions in mm
4 × Ø 22 Ød
Response time at nominal torque : see the leaflet of the associated electrical power supply.
Discs 445 495 550 625 705 795 Opening proving switch :
Nominal torque for 1 caliper 250VAC maxi., 5A maxi., with
N.m 1600 1850 2100 2500 2900 3350 interrupting capacity: 50VA maxi.
adjustable from -30 to +20%
Maximum disc speed for 220VDC maxi., 5A maxi., with
r.p.m. 2100 1900 1800 1500 1300 1200 interrupting capacity: 50W maxi.
nominal torque
560
Opening switch
Cable gland PG16
440 E F 137
42
140 551
470
165 140
Weight: 310kg
Ød Dimensions in mm
4 × Ø 27
Response time at nominal torque : see the leaflet of the associated electrical power supply.
Discs 625 795 995 Discs 625 795 995
2CA2 1CA2
Nominal torque for 1 caliper Nominal torque for 1 caliper
N.m 3 800 5 150 6 700 N.m 6 610 8 800 11 370
adjustable from -30 to +20% adjustable from -50 to 100%
Maximum disc speed for Maximum disc speed for
r.p.m. 1 500 1 200 900 r.p.m. 310 250 200
nominal torque nominal torque
Maximum reaction 1 caliper N 18 600 Maximum reaction 1 caliper N 25 700
on shaft 2 calipers N 12 600 on shaft 2 calipers N 16 300
APPLICATIONS
• MINING • STEEL
• HYDRO POWER • POWER
• OIL & GAS • CEMENT
• HARBOUR & SHIPPING
CE
MIC FUL BLE TENAN
O NO ER LIA AIN
EC PO
W RE YM
EAS
DRUM BRAKES
MAIN CHARACTERISTICS OPTIONS
SDB
FNS-VS
FED-A
Standard DIN 15435 Self lubricated bushings at main hinge points Operating conditions
Standard voltage 230/400 VAC 50Hz Brake shoe auto-aligning device • Ambient temperature : -20°C to 50°C
Galvanized steel spindles and hinges • Relative humidity no higher than 90%
Non abestos organic linings
Scale for torque adjustment
E A C
D
Ø
H
h1
N
M
G1 G2 n
i
4 x Ød F
i
k k
Standard DIN 15435 AT High temperature LM Locking lever to hold the brake open
BT Low temperature PE Special paint : color / > C3M
Spring application ATEX Certificat ATEX / Thrustor PL Padlock for the locking lever
Thrustor release BI Stainless steel bolts PR Reduced torque
Protection level : C3M CSA Opening proving switch RA Automatic lining wear compensation
Voltage : 230 / 400V 50 Hz
DD Lining wear indicators VD Descent valve
Other voltages, consult us.
DM Hand release lever Brake not fitted with the thrustor
A1
C B A4
H1
H2
shoe removal
max.
D1
Space for
B1 H3
G
D3 (x4) I K K
J A3
A2
View with thrustor View without thrustor
DRUM SHOE
BRAKE THRUSTOR TORQUE N.m. WEIGHT WIDTH WIDTH DIMENSIONS
TYPE VS kg
min. max. B1 D1 D3 H3 I K A1 A2 A3 A4 B C F G H1 H2 J
160 I-256 118 235 28 60 65 160 11 130 55 120 614 420 140 177 116 160 110 20 424 364 90
I-256 125 250 29 664 405
200 75 70 200 14 160 55 145 510 185 178 116 160 125 19 355 90
I-356 188 375 34 674 497
I-256 128 255 35 710 425
250 95 90 250 18 190 65 180 580 220 210 116 160 130 13 413 100
I-356 235 470 40 760 499
I-356 275 550 59 769 160 595
315 II-506 438 875 62 118 110 315 18 230 80 220 820 690 260 223 159 195 180 18 620 588 120
II-806 700 1400 63 820 195 635
II-506 450 900 85 980 159 195 710
400 II-806 760 1520 87 150 140 400 22 280 100 270 990 800 310 307 159 195 210 18 710 704 150
III-1306 1350 2700 107 975 164 240 775
For higher torque, please consult us. Some types may present little differences in the form with the drawing
Standard DIN 15435 AT High temperature LM Locking lever to hold the brake open
BT Low temperature PE Special paint : color / > C3M
Spring application ATEX Certificat ATEX / Thrustor PL Padlock for the locking lever
Thrustor release BI Stainless steel bolts PR Reduced torque
Protection level : C3M RA Automatic lining wear compensation
CSA Opening proving switch
Voltage : 230 / 400V 50 Hz
DD Lining wear indicators VD Descent valve
Other voltages, consult us.
DM Hand release lever Brake not fitted with the thrustor
A1
C B A4
H1
H2
shoe removal
max.
D1
Space for
B1 H3
G
D3 (x4) I K K
J A3
A2
View with thrustor View without thrustor
DRUM SHOE
BRAKE THRUSTOR TORQUE N.m. WEIGHT WIDTH WIDTH DIMENSIONS
TYPE VS kg
min. max. B1 D1 D3 H3 I K A1 A2 A3 A4 B C F G H1 H2 J
II-806 800 1600 125 1039 312 195
500 III-1306 1325 2650 145 190 180 500 22 340 130 325 1060 940 365 325 190 240 250 23 820 803 180
III-2006 2125 4250 147 1060 325 240
III-1306 1450 2900 240 1240 435
III-2006 2325 4650 242 1240 435
630 236 225 630 27 420 170 400 1150 460 230 240 305 23 955 940 220
III-3006 3725 7450 244 1240 435
III-3012 3875 7750 258 1325 427
III-2006 2875 5750 323 1405
710 III-3006 4300 8600 324 265 255 710 27 470 190 450 1405 1280 510 470 250 240 340 29 1085 1067 250
III-3012 4950 9900 338 1570
For higher torque, please consult us. Some types may present little differences in the form with the drawing
Standard SIME AT High temperature LM Locking lever to hold the brake open
BT Low temperature PE Special paint : color / > C3M
Spring application ATEX Certificat ATEX / Thrustor PL Padlock for the locking lever
Thrustor release BI Stainless steel bolts PR Reduced torque
Protection level : C3M
CSA Opening proving switch RA Automatic lining wear compensation
Voltage : 230 / 400V 50 Hz
DD Lining wear indicators VD Descent valve
Other voltages, consult us.
DM Hand release lever Brake not fitted with the thrustor
A1 C
A4 B
H1
max H2 B1 For shoe
F removal
D1
H3
G
A3
A2 J
Ø D3
K K
X I
X I
Some types may present little differences in the form with the drawing.
WIDTH
THRUSTOR VS
BRAKE TYPE
150 I-256 65 130 24 80 65 150 11 125 577 400 120 201 73 160 70 10 411 351 57.5 160 90 67.5
Standard SIME AT High temperature LM Locking lever to hold the brake open
BT Low temperature PE Special paint : color / > C3M
Spring application ATEX Certificat ATEX / Thrustor PL Padlock for the locking lever
Thrustor release BI Stainless steel bolts PR Reduced torque
Protection level : C3M RA Automatic lining wear compensation
CSA Opening proving switch
Voltage : 230 / 400V 50 Hz
DD Lining wear indicators VD Descent valve
Other voltages, consult us.
DM Hand release lever Brake not fitted with the thrustor
C A1
B A4
B1
H1
For shoe F max
removal H2
D1
H3
G
A3
J A2
Ø D3 Y Y
V
Some types may present little differences in the form with the drawing.
WIDTH
THRUSTOR VS
BRAKE TYPE
min. max. B1 D1 D3 H3 A1 A2 A3 A4 B C F G H1 H2 I J V Y
I-256 135 270 30 675 197 404
200 80 70 200 16 160 510 185 116 160 125 9 355 65 160 61 175
I-356 175 350 35 687 202 497
I-256 165 330 36 690 201 423
250 90 90 250 18 180 580 220 107 160 130 9 413 80 160 95 235
I-356 250 500 41 745 205 505
Standard SIME AT High temperature LM Locking lever to hold the brake open
BT Low temperature PE Special paint : color / > C3M
Spring application ATEX Certificat ATEX / Thrustor PL Padlock for the locking lever
Thrustor release BI Stainless steel bolts PR Reduced torque
Protection level : C3M CSA Opening proving switch RA Automatic lining wear compensation
Voltage : 230 / 400V 50 Hz
DD Lining wear indicators VD Descent valve
Other voltages, consult us.
DM Hand release lever Brake not fitted with the thrustor
A1
C
B A4
B1
For shoe H1
removal F H2 max
1
D
H3
G
J A3
A2
ØD3 W Y ØD4
V
X I
X I
K K
Some types may present little differences in the form with the drawing.
WIDTH
THRUSTOR VS
BRAKE TYPE
min. max.
B1 D1 D3 D4 H3 A1 A2 A3 A4 B C F G H1 H2 I J K V W X Y
Standard SIME AT High temperature LM Locking lever to hold the brake open
BT Low temperature PE Special paint : color / > C3M
Spring application ATEX Certificat ATEX / Thrustor PL Padlock for the locking lever
Thrustor release BI Stainless steel bolts PR Reduced torque
Protection level : C3M RA Automatic lining wear compensation
CSA Opening proving switch
Voltage : 230 / 400V 50 Hz
DD Lining wear indicators VD Descent valve
Other voltages, consult us.
DM Hand release lever Brake not fitted with the thrustor
A1
C
B A4
B1
For shoe H1
F H2 max
removal
1
D
H3
G
J A3
A2
Ø D3
K K
Some types may present little differences in the form with the drawing.
WIDTH
THRUSTOR VS
BRAKE TYPE
min. max. B1 D1 D3 H3 A1 A2 A3 A4 B C F G H1 H2 J K X
APPLICATIONS
CE
AC
T
FUL BLE TENAN
MP ER LIA AIN
CO PO
W RE YM
EAS
• Association with discs Ø445 to 995 • Association with discs Ø625 to 995
• Options: • Torque setting
Torque setting
Controlled braking torque /stepped braking torque
Protective cover
4TB
3TB
2TB
1TSA
1TXA
Clearance
30 or 42
Cover K (option)
60 min.
cover K)
60 min.
Discs 445 495 550 625 705 795 995 Electric data:
• Power unit motor:
Nominal torque for 1 caliper: 2TB N.m 2800 3250 3700 4400 5100 5900 7800 3 phases:
3TB N.m 1550 1800 2050 2450 2850 3250 4300 230/400 V ±10%, 50 Hz,
4TB N.m 775 900 1030 1230 1430 1630 2150 0.37 kW, 4 poles
for mains:
Maximum disc speed for nominal torque Þ rpm 2100 1900 1800 1500 1300 1200 900
230/400 V 50 Hz
D mm 445 495 550 625 705 795 995 or 415 V 50 Hz
E mm 100 120 150 185 225 265 365 or 460 V 60 Hz
F mm 40 60 90 125 165 205 305 • Options motor:
G mm 285 295 305 315 330 345 380 400/690 V ±10% 50Hz
L mm 90 130 145 180 225 265 370 255/440 V ±10% 50Hz
d1 min. keyed for 1 caliper (steel St 70): 2TB mm 73 75 77 80 82 87 92 290/500 V ±10% 50Hz
3TB mm 60 62 63 66 67 71 76 280/480 V ±10% 60Hz
4TB mm 48 49 50 52 53 57 58 330/575 V ±10% 60Hz
d1 min. keyed for 2 calipers (steel St 70): 2TB mm 79 83 87 92 96 101 110 • Other voltages, consult us.
3TB mm 65 68 71 75 79 82 91 • Electrical casing IP55
4TB mm 53 55 57 60 63 66 69
• Opening switch:
Maximum reaction on shaft : 2TB N
18000 240 V, 3 A, 10 VA AC
3TB N
10000 250 V, 0.3 A, 10 W DC
4TB N 5000
Mounting with 2 calipers, multiply by 0.6 ÞFor higher speeds, consult us.
Increased dimensions, consult us.
APPLICATIONS
CE
BLE UL IFE
TENAN
LIA ER
F
N GL AIN
RE PO
W LO YM
EAS
• FAILSAFE BRAKES
• LINING FULL WEAR CONTROL SWITCH
• SPRING APPLIED
• HIGH TEMPERATURE STEEL WORKS (SIDHT)
• ELECTROHYDRAULIC THRUSTOR RELEASED
• HIGH TEMPERATURE THRUSTOR (HT)
• ADJUSTABLE BRAKING TORQUE
0 1 2 4 6 8 10 12 14 16 18 20 22 24 26
TDXB-I
Ø445-795
TDXB-II
Ø445-995
FAV10 - 15
Ø220-550
FAV21
Ø445-625
FAV41
Ø445-995
FAV50
Ø625-995
Manual release
ØD lever
H G
730 when brake is open
786
230
20
30 F
181 181 307
130 31
4 slotted holes Ø25
for bolts M20 class 8.8
Drawing : TDXB-I fitted with a VS thrustor.
145
130
362
Dimensions in mm
Weight without thrustor with lining pads : 85 kg
DISCS (ØD) 355 395 445 495 550 625 705 795
TDXB-I 1 N.m 945 1057 1121 1291 1477 1731 2002 2307
NOMINAL TORQUE.
TDXB-I 2 N.m 1562 1747 1854 2134 2442 2862 3310 3814
1 caliper
TDXB-I 3 N.m 2176 2434 2582 2972 3401 3986 4610 5312
MAXIMUM DISC SPEED
rpm 2700 2400 2100 1900 1800 1500 1350 1200
for nominal torque
Maximum linear speed m/s 50
mm 110 120 131 156 184 221 261 306
F
mm D/2-67.5 D/2-77.5 D/2-91.5
G mm 94 104 136
H mm 38 41.5 57
ØD
900 when brake is open
1000
57
145
280
20
30
283 F
380 6 slotted holes Ø28
for bolts M24 class 8.8
Dimensions in mm
420
max.
max.
530
530
160
160
Manual
release
ØD lever
30
F 170 105
FAV10 and FAV15 calipers are associated with linings type WS1-5.
240
240
200
200
Discs (ØD) 220 260 315 355 395 445 495 550
Nominal torque. FAV10 N.m. 221 275 349 403 457 525 592 661
1 caliper FAV15 N.m. 265 330 410 485 550 630 710 795
150 80
16
16
on shaft
20
FAV15 N 3200
Ø14
Braking torque is adjustable from 100% to 70% of nominal torque, friction factor µ =0.37
For higher speeds, consult Stromag France
Hauling
manual release
lever
Handling
2 threads M16
Weight without thrustor : 180 kg / Weight with thrustor : 222 kg
(for on-site positionning)
Torque and effort values are subject to a variation of ±10%
The disc run-out must not exceed 0.08 % of the maximum radius
and the disc axial displacement must be smaller than 0.5 mm.
Lining quality WS1-5 in standard.
Hauling
manual opening
lever
2 threads M16
(for on-site
Weight without thrustor: 180 kg positionning)
Weight with thrustor of FAV503 : 220 kg. FAV503-VS : 224 kg.
Torque and effort values are subject to a variation of ±10%
Lining quality WS1-5 in standard.
Nominal torque.
1 caliper FAV503 / FAV503-VS 12360 14270 16500 21270
(N.m)
EMERGENCY BRAKES
2SA
OSA - OOSA
SH-SHS-SHC
disc Maxi. BT = 458 000 Nm
(SH32 disc Ø 3000 mm)
Ø300 to 3000
SHD
disc
Ø300 to 2000
TH - THC
disc
Ø1000 to 2000
Monitoring
systems
Brake
type SHC5
Limit
switch
APPLICATIONS
• STEEL INDUSTRY
• NUCLEAR PLANTS
E
T TING LE ENANC
AC OUN IAB INT
MP L A
CO YM RE YM
EAS EAS
• Option : • Option :
Manual release lever Manual release lever
Air gap switch Hydraulic release Hydraulic release
Mounting on a vertical axis disc Flameproof protection
Flameproof / Marine protection... Marine protection
OOSA
2SA
70
25 OS = Opening switch,
5
15
C Weight: 200 kg
30 Dimensions in mm
450
Sole plate Support and disc installation
465
CALIPER
Nota: the left or right hand centre line
80 mini
positionning is to be precised
60
t
G 12 12
26°30 t 160
400
0
185
370
25 30 1
90
46
DISC:
90
115
0.4
steel S235JR
0.2
5 x M30 55 or S355JR
285 Standard
27.5 NF EN10025
F 340
Caliper OSA
Designation
Lining US2-1
Braking force BF Static N 27 900 Opening proving switch :
Dynamic N 31 000 250VAC maxi., 5A maxi., with interrupting capacity : 50VA maxi
Linear speed of the disc m/s ≤ 10 220VDC maxi., 5A maxi., with interrupting capacity : 50W maxi
1000 mm N.m 13 400 Compatible with PLC (Programmable Logic Controllers).
Dynamic braking torque An opening switch used with other equipment than PLC must
1200 mm N.m 16 500
BT (N.m) for 1 caliper not be reused with a PLC.
1500 mm N.m 21 100
and disc ØD (mm)
2000 mm N.m 28 900
BT for other ØD (mm) N.m BT = BF (D/2000 - 0.068)
Ü US2-1: disc temperature during one braking ≤ 150°C
F mm F = (0.4475 × ØD) - 150 US2-5: disc temperature during one braking ≤ 350°C.
G mm G = 196 + (0.2231 × ØD) optional. consult us.
465
25
C = Cable gland PG16
C
5
OS = Opening switch.
15
68
ØD
325
30
Weight: 300 kg
Dimensions in mm
653
Sole plate C Support and disc installation
OS
CALIPER
72 centre line
80 mini
G t
26°30 12 12 160
400
t
185
25
90
535
0
30 1
46
90
255
DISC:
0.4
5 x M30 steel S235JR
0.2
or S355JR
55 Standard
F
285 NF EN10025
27.5
340
Caliper OOSA
Designation
Lining US2-1
Static N 54 000 Opening proving switch :
Braking force BF 250VAC maxi., 5A maxi., with interrupting capacity : 50VA maxi
Dynamic N 60 000
Linear speed of the disc m/s ≤ 10 220VDC maxi., 5A maxi., with interrupting capacity : 50W maxi
1000 mm N.m 25 900 Compatible with PLC (Programmable Logic Controllers).
Dynamic braking torque An opening switch used with other equipment than PLC must
1200 mm N.m 31 900
BT (N.m) for 1 caliper not be reused with a PLC.
1500 mm N.m 40 900
and 1 disc ØD (mm)
2000 mm N.m 55 900
BT for other ØD (mm) N.m BT = BF (D/2000 - 0.068) Ü US2-1: disc temperature during one braking ≤ 150°C
F mm F = (0.4475 × ØD) - 150 US2-5: disc temperature during one braking ≤ 350°C.
optional. consult us.
G mm G = 196 + (0.2231 × ØD)
6 × Ø33
for screw Ø30
42
ØD
40
= 285 =
Sole plate
380
98
102
50 mini
40 225 265
610
570
CALIPER
265
Opening switch
D/2 - 70 Cable gland PG16 t
12 12
t 150
280
30
0
30 1
DISC
0.4 steel S235JR
276
0.2 or S355JR
Standard
NF EN10025
645 Weight : 400kg
Dimensions in mm
Torque and force values are subject to a variation of ±10% • Opening proving switch:
Response time at nominal torque : 250VAC maxi., 5A maxi., with interrupting capacity : 50VA maxi
see the leaflet of the associated electrical power supply. 220VDC maxi., 5A maxi., with interrupting capacity : 50W maxi
Compatible with PLC (Programmable Logic Controllers).
Caliper 2SA An opening switch used with other equipment than PLC must
Designation not be reused with a PLC.
Lining US2-1 US2-5 • Air gap switch:
240V. 3A AC
Braking force BF for 1mm Static N 90 000 84 600
250V. 0.27A DC
of air gap disc/lining Dynamic N 100 000 94 000
Linear speed of the disc m/s ≤ 10 ≤ 10
Dynamic braking torque BT US2-1: disc temperature during one braking ≤ 150°C
N.m BT = BF(D/2000 - 0.055)
for 1 caliper and disc ØD (mm) US2-5: tdisc temperature during one braking ≤ 350°C
APPLICATIONS
E
UL LE ENANC
RF ST IAB INT
WE BU L A
PO RO RE YM
EAS
SH SHS SHC
• Association with disc thicknesses : • Caliper mounted on a support • Caliper and Hydraulic Power Pack
depending on the type of caliper : • Tailor-made solutions for any mounted on the same support
12.7 - 15 - 20 - 30 or 42 mm. installation : banana supports • Option: Electrical unit
SH1
discs Ø 300 - 1000
SH5 discs Ø1000 - 2000
discs Ø1500 - 3000
SH9A
SH15
SH18B
SH25
SH32
ini
98 m
WS
157 + e
195 + e
T e
al
ov
65 mini
8
m
P C
r c 205
re
s
lip
fo
0
23
m 60
i
in
1
47
21 Holding tool
2
0 40
10
Dimensions in mm
Weight = 35 kg
18,5 ±0,2
6.3
6.3
100
0.2
0.3
0.3
0.2
t 5
12 12 ØD
t 75
3.2
3.2
e
1
DISC Steel S235JR
0.2 or S355JR
Standard NF EN10025
Standard disc thickness : +0.15
e = 12.7 (1/2"). 20 and30 mm− 3
Other thickness, consult us.
Torque and effort values are subject to a variation of ±10% - Closing time at nominal torque ≤ 0.3s
Caliper SH1- 5 4 3 2 1 5 4 3 2 1
Designation
Lining US2-1 ES3-7
Braking force BF for Dynamic N 11 000 8 000 6 000 4 000 3 000 11 000 8 000 6 000 4 000 2 000
air gap disc/lining of
2x1mm Static N 9 680 7 040 5 280 3 520 2 640 9 900 7 200 5 400 3 600 1 800
470
OS = Opening proving switch (option)
450
15°
WS = Wear proving switch (option)
P = Oil ports 1/4"G
Bleeder screws delivered separately
T = PT100 sensors (option)
235
G
OS
ØD : from 300 to 1000 mm
T
e = disc thickness WS
Dimensions in mm
17
140
P
30 90
4 x Ø14
SHC/S1: 475 // SHC/S1L: 555
SHC/S1: 395 // SHC/S1L: 475
L
110
200
100
260
e
160
220
286
8
69
P
Holding tool
Calipers fastening :
4 bolts M12 class 10-9 (not provided)
Tightening torque = 77 Nm ± 30%
DISC
1 Steel S235JR
or S355JR
0.2 Standard NF EN10025
+0.15
Standard disc thickness : e = 12.7 to 30 mm− 3
Other thickness, consult us.
Torque and effort values are subject to a variation of ±10% - Closing time at nominal torque ≤ 0.3s
Caliper SHS1-
5 4 3 2 1 5 4 3 2 1
SHC1-
Designation
Lining US2-1 ES3-7
Dynamic N 11 000 8 000 6 000 4 000 3 000 11 000 8 000 6 000 4 000 2 000
Braking force BF for air gap
disc/lining of 2x1mm
Static N 9 680 7 040 5 280 3 520 2 640 9 900 7 200 5 400 3 600 1 800
F F = (0.483 x D) - 14
G G = (0.129 x D) + 118
mini
20
Oil inlet
77
M14 x 1.5
152
85
ØD
Opening switch
225 + e
125 mini
610 + e
e 6 80 + e
Opening switch
85
75 27
10
mini
3
20
27
11 1
5
75
30
29
3
Dimensions in mm
19
Weight: 110kg
4 holes Ø25 for bolts M24 (class 10-9)
SUPPORT 6
30
5
e + 80 ±0,5
120
F
6
ØD
185
e
DISC
steel S235JR
or S355JR
Standard NF EN10025
Braking force BF for 1mm Static N 63 000 43 200 51 300 35 100 37 800 25 900 21 200 14 500 9 600 6 500
of air gap disc/lining Dynamic N 70 000 48 000 57 000 39 100 42 000 28 800 23 600 16 200 10 700 7 300
Linear speed of the disc m/s ≤ 10 ≤ 50 ≤ 10 ≤ 50 ≤ 10 ≤ 50 ≤ 10 ≤ 50 ≤ 10 ≤ 50
995 mm N.m 29430 20 180 23 960 16 440 17 660 12 110 9 920 6 810 4 490 3 070
Dynamic braking torque
1200 mm N.m 36610 25 100 29 810 20 440 21 960 15 060 12 340 8 470 5 590 3 810
BT (N.m) for 1 caliper
1500 mm N.m 47110 32 300 38 360 26 310 28 260 19 380 15 880 10 900 7 200 4 910
and disc ØD (mm)
2000 mm N.m 64610 44 300 52 610 36 080 38 760 26 580 21 780 14 950 9 870 6 730
Total volume of oil displaced cm3 35 for one stroke disc/lining (nominal wear and opening)
45° 30°
ØD
77
152
19°30
L
550
G
30
40 220
F 4 holes Ø22 for
360 bolts M20 (classe 8-8)
630 (provided by the customer)
Opening switch
340
320
200
160
337
30
Opening switch
Dimensions in mm
Weight: 185 kg
Braking force BF for 1mm Static N 63 000 43 200 51 300 35 100 37 800 25 900 21 200 14 500 9 600 6 500
of air gap disc/lining Dynamic N 70 000 48 000 57 000 39 100 42 000 28 800 23 600 16 200 10 700 7 300
Linear speed of the disc m/s ≤ 10 ≤ 50 ≤ 10 ≤ 50 ≤ 10 ≤ 50 ≤ 10 ≤ 50 ≤ 10 ≤ 50
995 mm N.m 29430 20 180 23 960 16 440 17 660 12 110 9 920 6 810 4 490 3 070
Dynamic braking torque
1200 mm N.m 36610 25 100 29 810 20 440 21 960 15 060 12 340 8 470 5 590 3 810
BT (N.m) for 1 caliper
1500 mm N.m 47110 32 300 38 360 26 310 28 260 19 380 15 880 10 900 7 200 4 910
and disc ØD (mm)
2000 mm N.m 64610 44 300 52 610 36 080 38 760 26 580 21 780 14 950 9 870 6 730
Emergency brake Operating conditions: • US2-1. US2-5 for low energy braking ≤ 1 MJ
Fail safe • Ambient temperature: -10°C to +60°C • EF3-1 for high energy braking ≤ 15 MJ
Spring application • Relative humidity: ≤ 70% Other use. consult us
Hydraulic release • Dust in atmosphere ≥ 65µ
Opening proving switches. Other conditions: consult us. Options:
• Lining wear control switch
Use: • Switch for P.L.C. (induction sensor)
• The brake should be applied only in case of • Marine protection
emergency stop, overspeed or shutdown of • Caliper on support with integral HPP
electric mains. Other use, consult us. • Option GF
Holding tool
Opening switch
Oil inlet
224+e
631+e
80+e
20
e
11 Opening switch
0
20 5
10
6
8
11
40
30 7
5 53
Dimensions in mm
Weight: 140 kg
e + 80 ±1,4
6.3
6.3
110
0.2
0.3
0.5
0.2
ØD
t 20
12 12
t 185
3.2
3.2
e+10
Steel S235JR
1 or S355JR
DISC standard NF EN10025
0.4
Standard disc thickness:
30 ≤ e ≤ 50 mm.
Other thickness, consult us.
Braking force BF Static N 94 500 90 000 70 500 80 100 76 200 60000 66 150 63 000 49 600
for 1mm air gap Dynamic N 105 000 100 000 78 200 89 000 84 700 66 500 73 500 70 000 55 000
Linear speed of the disc for BF m/s ≤10 ≤30 ≤ 50 ≤10 ≤30 ≤ 50 ≤10 ≤30 ≤ 50
995 mm N.m 44 150 42 050 32 880 37 420 35 620 27 960 30 910 29 440 23 130
Dynamic braking torque
BT (N.m) for 1 caliper 1500 mm N.m 70 670 67 300 52 630 59 900 57 000 44 750 49 470 47 110 37 020
and disc ØD (mm)
2000 mm N.m 96 920 92 300 72 180 82 150 78 180 61 380 67 840 64 610 50 770
BT for other ØD (mm) N.m BT = BF (D/2000 - 0.077)
Minimum 180 150 110
Regulation pressure bar
Maximum 200 180 140
Setting pressure of HPP limit valve bar 225 210 165
Total volume of oil displaced cm 3
55 for one disc/linings stroke (nominal wear and opening)
L
30° 45° 152
77
3°
19,
Ø40
710
550
435
in option
30
F
220 40
4 holes Ø22 for 360
bolts M20 (class 8-8)
590
(provided by the customer)
665
Holding tool
200
617
499
160
270
30
167,5
Dimensions in mm.
Lining US2-1 US2-5 EF3-1 US2-1 US2-5 EF3-1 US2-1 US2-5 EF3-1
Braking force BF Static N 94 500 90 000 70 500 80 100 76 200 60 000 66 150 63 000 49 600
for 1mm air gap Dynamic N 105 000 100 000 78 200 89 000 84 700 66 500 73 500 70 000 55 000
Linear speed of the disc for BF m/s ≤10 ≤30 ≤ 50 ≤10 ≤30 ≤ 50 ≤10 ≤30 ≤ 50
995 mm N.m 44 150 42 050 32 880 37 420 35 620 27 960 30 910 29 440 23 130
Dynamic braking torque
BT (N.m) for 1 caliper 1500 mm N.m 70 670 67 300 52 630 59 900 57 000 44 750 49 470 47 110 37 020
and disc ØD (mm)
2000 mm N.m 96 920 92 300 72 180 82 150 78 180 61 380 67 840 64 610 50 770
Opening switch
90
50 min.
219
Oil inlet
SI M
M14 x 1.5
E
ØD
IN
D
US
TR
IE
15
640+e
230+e
340+e
300 min.
e
15
135
D
IN
E
SI M
50 min.
12
9
90
Opening switch
15 20
70
5
4
0
40
90
10
0
Dimensions in mm
Weight: 250kg
Disc and support Dimension at the closest The support F face must be
point (perpendicular on rectilinear on the length.
the radius)
10
40
0
SUPPORT
e 30 0.5
6.3
6.3
210
0.2
0.3
0.2 F
t 10
12 12 ØD
t 225
e 1
0
DISC
1 steel S235JR or S355JR
0.4 Standard NF EN10025
Standard disc thickness:
E
RI
ST
U
D
IN
S I ME
30 ≤ e ≤ 50 mm.
Other thickness, consult us.
Dimensions in mm
90
30°
746
G
ØD
335
219
50 225 265
35
F
590
914
30
Dimensions in mm
Weight: 435kg
• Options motor :
690VAC ±10% 50Hz
0.2 500VAC ±10% 50Hz
230/400VAC ±10% 50Hz with PTC sensor
t Other voltage, consult us.
12 12
t 225
• Opening switch :
250VAC maxi., 5A maxi.,
with interrupting capacity: 50VA maxi.
1
30 0 220VDC maxi., 5A maxi.,
with interrupting capacity: 50W maxi.
DISC : Compatible with PLC
steel S235JR (Programmable Logic Controllers).
1 or S355JR An opening switch used with other equipment
0.4 Standard than PLC must not be reused with a PLC.
NF EN10025
Disc standard thickness: 30 mm.
Other thickness, consult us
Dimensions in mm
M14 x 1.5
E
ØD
IN
D
US
TR
IE
15
700+e
230+e
340+e
300 min.
e
15
135
Oil inlet
M14 x 1.5
IE
TR
US
D
IN
E
SI M
50 min.
12
9
90
Opening switch
15 20
70
5
4
0
40
90
10
0
Dimensions in mm
Weight: 270kg
Disc and support Dimension at the closest The support F face must be
point (perpendicular on rectilinear on the length.
the radius)
10
40
0
SUPPORT
e 30 0.5
6.3
6.3
210
0.2
0.3
0.2 F
t 10
12 12 ØD
t 225
e 1
0
DISC
1 steel S235JR or S355JR
0.4 Standard NF EN10025
Standard disc thickness:
E
RI
ST
U
D
IN
S I ME
30 ≤ e ≤ 50 mm.
Other thickness, consult us.
Dimensions in mm
Caliper SH18B
Designation
Lining US2-1 US2-4
Braking force BF Static N 160 000 117 400
for 1mm of air gap disc/
lining Dynamic N 180 000 130 500
90
30°
746
G
ØD
335
219
50 225 265
35
F
590
914
380
715
30
• Options motor :
690VAC ±10% 50Hz
0.2 500VAC ±10% 50Hz
230/400VAC ±10% 50Hz with PTC sensor
t Other voltage, consult us.
12 12
t 225
• Opening switch :
250VAC maxi., 5A maxi.,
with interrupting capacity: 50VA maxi.
1
30 0 220VDC maxi., 5A maxi.,
with interrupting capacity: 50W maxi.
DISC : Compatible with PLC
steel S235JR (Programmable Logic Controllers).
1 or S355JR An opening switch used with other equipment
0.4 Standard than PLC must not be reused with a PLC.
NF EN10025
Disc standard thickness: 30 mm.
Other thickness, consult us
Dimensions in mm
Caliper SHC18B
Designation
Lining US2-1 US2-4
129
Opening switch
285
45 min.
210
min. Standard disc
thickness :
590 + e
65
358+ e
475+ e 30 ≤ e ≤ 50 mm.
e
65 Other thickness.
consult us.
Oil drain 1/4"G
=
.4
5
76
19 20
5
5
45 min.
10
9
25
0
46
0.5
6.3
0
6.3
250
0.2
0.3
0.2 F
t 19
ØD
12 12
t 300
e 1
0
DISC
1 steel S235JR or S355JR
Standard NF EN10025
0.4
Standard disc thickness:
30 ≤ e ≤ 50 mm.
Other thickness, consult us.
Dimensions in mm.
129
30°
G
751
ØD
285
F
820
1055 335
735
30
45 mini
• Options motor :
690VAC ±10% 50Hz
500VAC ±10% 50Hz
0.2 230/400VAC ±10% 50Hz with PTC sensor.
Other voltage, consult us.
t
12 12
t 300 • Opening switch :
250VAC maxi., 5A maxi.,
with interrupting capacity: 50VA maxi.
1
30 0 220VDC maxi., 5A maxi.,
with interrupting capacity: 50W maxi.
DISC Compatible with PLC
1 steel S235JR or S355JR (Programmable Logic Controllers).
Standard NF EN10025 An opening switch used with other equipment
0.4 than PLC must not be reused with a PLC.
Disc standard thickness: 30 mm.
Other thickness, consult us
Dimensions in mm
6 holes Ø45
for tie-rods M42 (class 10-9)
9 (not provided by Stromag France)
12
0
29 Disc ØD 1000 1500 2000 2500 3000
500
D
Ø
α Standard disc
65
475 + e
thickness :
990 + e
358 + e
Oil drain
1/2"G e 30 ≤ e ≤ 50 mm.
Other thickness.
consult us.
65
157
190
100
520
Dimensions in mm
Weight : 600 kg
46
C e + 130 ±0,5
0
6.3
B
250
A 0,2 A
0,3 6.3
0,3
19
0,3 A F
0,3 B
12
ØD
t
t
12 300
C
1
e 0 0,5
DISC
steel S235JR or S355JR
Standard NF EN10025
Standard disc thickness: 30 ≤ e ≤ 50 mm.
Other thickness, consult us.
Dimensions in mm.
IMPORTANT
BRAKING FORCE and TORQUE values correspond to lining quality US2-1 and disc steel S235JR or
S355JR (standard NF EN10025), these values are subject to a variation of ±10%.
Response time at nominal torque ≤ 0.3s
APPLICATIONS
SHD: TH/THC9:
• TOWER CRANES - BOOM CRANES • AERONAUTIC APPLICATIONS
• OFFSHORE APPLICATIONS • PORT CRANES
• WINDTURBINES
E
T TING LE ENANC
AC OUN IAB INT
MP L A
CO YM RE YM
EAS EAS
SHD1
discs Ø 300 - 1000
discs Ø 750 - 2000
SHD2 discs Ø1000 - 2000
SHD5
SHD5A
SHD9
SHD18
TH9
70
ØD
37
225 mini
72
ini
m
98
OS
180 ±0,25
230
C G
Electrical data
SHD1: 277 + e // SHD1L: 317 + e
(options):
56 mini
8 3 wires PNP NO
12 to 24 VDC 200mA
with connector M12 / 5 positions
according to standard :
IEC61076-2-101 / code A
25 mini
Ra 3,2 Ra 3,2
C Rt 12
Rt
12 3.2 75
Ra B C
Ra
3.2 Ø 30
±0,15 neuf useful
e −3 usé
0,03 0,03 0,03
SUPPORT
DISC
Steel S235JR or S355JR
Standard NF EN10025
Standard disc thickness : +0.15
e = 12.7 (1/2"), 20 and 30 mm− 3
Other thickness, consult us.
Caliper SHD1- 5 4 3 2 1 5 4 3 2 1
Designation
Lining ES3-7 US2-1
Braking force BF Dynamic N 11 000 8 000 6 000 4 000 2 000 11 000 8 000 6 000 4 000 3 000
for air gap disc/lining
of 2x1mm Static N 9 900 7 200 5 400 3 600 1 800 9 680 7 040 5 280 3 520 2 640
249
328 250
∅D Electrical data :
• Proving switches:
240V. 5A. 50VA AC
220V. 5A. 50W CC
60
115
Dimensions in mm
131
Weight : 60 kg
M30
38 min.
115 ±1
30
275
+6
Oil inlet M16 x 1.5
Opening switch
30 min. or 75 min.
depending on the tool used :
Lining wear switch
- 30 possible if ring wrench
- 75 if reversible ratchet with
sockets)
0.05 B
∅0.1/C 250 0.2 ∅0.1/C
0.4
3.2
12 Strength
B of material :
Rt ≥ 400MPa
Rt
150 min. ∅75 C
12 3.2 useful
Ra Ra
3.2 0.03
30 0.5 0.03/C
0.4 on 2 x C
0.2 DISC
steel S235J or S355J
Standard NF EN10025
Braking force BF
Dynamic N 23 000 15 400 10 540
for air gap disc/lining of 2x1mm
Total volume of oil displaced cm3 8 per stroke (for a nominal disc/lining stroke of 1 mm per side)
Max. oil volume of the jack cm3 45
164 59
ØD
450
Opening and wear proving switches :
=
Dimensions in mm
Weight: 105 kg
Oil inlet
M14 x 1.5
30
30
307
clearance
515
Installation instructions :
0.05
0.5
SUPPORT
12 t
t 12 165
0.5
30 0
DISC :
0.4 steel S235JR or
0.2 S355JR
Standard
NF EN10025
550 (clearance)
439 114
D/2 – 20
30 90
57
ØD
28
123
100 37
178
217
227
380
440
Oil inlet
450
M14 x 1.5
Electrical data :
Opening proximity switch:
3 wires PNP NO
10 to 58 VDC 200 mA
delivered with connector M12
Installation instructions :
0.05
0.5
S 12 t
U t 12
P
114
P
O
R 0.5
30 0
T
DISC :
0.4 steel S235JR or
0.2 S355JR
Standard
NF EN10025
Caliper SHD5A-...-M2 1 2 3 4 5 6 7 8
Designation
Lining US2-1
Braking force BF for 1.25 mm
Dynamic N 15 500 17 700 20 000 28 000 33 000 41 000 48 000 56 000
of air gap disc/lining
Linear speed of the disc for BF m/s < 10
Ø 2000 max
Electrical data :
150
93
min
10 to 58 VDC 200 mA
with connector M12
3 wires PNP NO
10 to 58 VDC 200 mA
with connector M12
Temperature -40°C to +60°C / Option GF
3 wires PNP NO
10 to 36 VDC 200 mA
with connector M12
55
Mounting with
148 2 x M36-280 class 10-9
364 (Screws not provided)
140
228
e = disc thickness = 30 mm
if intervention on the switch
484 + e
Setting screw
0,3 C 0,5 C
350 ±0,25
S 140 ±1
U Ø0,1 C Ø0,1 C
P SUPPORT
P C Rt 12
Strength of Ra 3,2 Ra 3,2
O Rt
12 180 material
R 3.2 ≥ 350 MPa
Ra
T Ra
3.2
C C
+0,5
30 -0,15 ∅145
0,1
DISC
steel S235JR
or S355JR
Standard NF
EN10025
Dynamic N 100 000 87 000 90 000 78 300 80 000 69 600 70 000 61 000 60 000 52 300 50 000 43 500
Braking force BF for air gap
disc/lining of 2x1mm
Static N 88 000 78 300 79 200 70 500 70 400 62 600 61 600 54 900 52 800 47 000 44 000 39 100
Setting pressure limit valve of hydraulic pack bar 220 210 190 160 160 130
182
545
Oil drain M14 x 1.5
350
650
765
90
219
(D/2) + 5 250
Mounting with
330 6 x M36 class 8-8
514 (Screws not provided)
ØD ≥ 1000 mm
185
45
Electrical data :
30
3 wires PNP NO
Oil inlet M14 x 1.5 10 to 58 VDC 200 mA
with connector M12
Opening proximity switch
with connector
Dimensions in mm
Setting screw Weight: 395 kg
Holding tool
Installation instructions :
0,3 A 0,5 A
185 ±1
A Rt 12
Rt
12 3.2 225
Ra
Ra
3.2
+0,5
30 -0,15
SUPPORT
DISC
steel S235JR
or S355JR
Standard NF
EN10025
Braking force BF for air gap disc/lining Dynamic N 180 000 150 000 120 000
of 2x1mm
Static N 162 000 135 000 108 000
Setting pressure limit valve of hydraulic unit bar 225 190 160
68 Installation instructions
Oil inlet M14 x 150
6
13
ØD
CALIPER AXIS
290
230
=
=
235
295
t
19°30' 12 12
t 145
mini
80
G DISC :
410
Standard
235
270
60
NF EN 10025
30
19°30
650
t
12 12
G t 145
0
30 1
60 360
440 DISC :
30
F 720
910 steel S235JR or
0.4
0.2 S355JR
Standard
60 mini
NF EN 10025
4 holes Ø22
230
117.5
235
Electrical data:
Caliper TH9-3 TH9-2 TH9-1
Designation HPP motor: 3 phases: 230/400V ±10%
Lining US2-1 WS1-3 US2-1 WS1-3 US2-1 WS1-3 50Hz 0.37kW, 4 poles
Braking force BF for 1mm of Static N 81 000 54 000 52 650 38 970 28 350 22 140 for mains: 230/400 V 50 Hz
air gap disc/lining or 415 V 50 Hz or 460 V 60 Hz
Dynamic N 90 000 60 000 58 500 43 300 31 500 24 600
Motor option: 400/690V ±10% 50Hz
Linear speed of the disc m/s ≤10 ≤50 ≤10 ≤50 ≤10 ≤50 255/440V ±10% 50Hz
1000 mm Nm 38 880 25 920 25 270 18 700 13 600 10 620 290/500V ±10% 50Hz
Dynamic braking torque
1200 mm Nm 47 880 31 920 31 120 23 030 16 750 13 080 280/480V ±10% 60Hz
BT (N.m) for 1 caliper 330/575V ±10% 60Hz
1500 mm Nm 61 380 40 920 39 890 29 530 21 480 16 770
and a disc ØD (mm) Other voltage, please contact us.
2000 mm Nm 83 880 55 920 54 520 40 350 29 350 22 920
Electrical casing IP55
BT for other ØD (mm) Nm BT = BF (D/2000 - 0.068)
Opening and wear proving switches:
Positioning when D<3000mm F mm (0.4713 x D) - 172
U mini 24V AC or DC
Above it. consult us G mm (0.1669 x D) + 212 U maxi 250V AC ou 220 V DC
Setting pressure limit valve of hydr. pack bar 190 140 105 I mini 0.1A AC or DC
I maxi 5A AC or DC
á US2-1: disc temperature during one braking ≤ 150°C interrupting capacity :
WS1-3: disc temperature during one braking ≤ 600°C mini :2.4VA AC or 2.4W DC
US2-5: disc temperature during one braking ≤ 350°C, optional, consult us. maxi : 50VA (AC) ou 50W (DC)
MAIN CHARACTERISTICS
• DESIGNED TO GIVE OPTIMUM PERFORMANCE
FROM THE ELECTROMAGNETIC CALIPERS • HIGH "CALL" VOLTAGE TO REDUCE OPENING RESPONSE TIME
• AC LINE SUPPLY: • AUTOMATIC REDUCTION TO AN ECONOMICAL "HOLD" VOLTAGE
AB8, AC64, AC32, AS100, 4200 AND 4205 • A "CUT-OUT" CIRCUIT GIVING A VERY SHORT BRAKE ACTION
• DC LINE SUPPLY: DC64, DC32 AND DS100
CALIPERS
POWER UNITS
660 650 650E 645 - 45K 5D - 5DR 5DE 4CA2 3CA2 2CA2 - 1CA2 OSA OOSA 2SA
AC64 - DC64
AC32 - DC32
AS100 - DS100
4200
4205
AB8
Elastic elements
15
50 100 50 M5 40 120 40
200
Opening of the brake
50%
% PT1 = % I Maxi Current
of caliper Limitation and control of current Max
100%
20%
80%
Information label
0% %
100
PT1
PT1
0%
t
setting of PT1
Economy current
Current maxi. Current cut-off
setting
200
Time
.
5K-5D-5KR/DR
Caliper 660-650-650E 645 45K 4WD 4CA2
5KE-5DE
Maximum number of calipers 2 2 2 2 2 1
Resistance at 20°C per caliper Ω 6.68 6.68 4.52 4.52 4.52 3.08
Maximum number of actuations per hour θ ≤40°C 150 1000 150 1000 60 1000
and ambient temperature θ 40°C<θ ≤60°C 150 600 150 600 60 600
Max A 4 4 6 6 6 9
Mains current absorbed per caliper
Economy A 0.6 0.6 0.75 0.75 0.75 1
Maximum return resistance of the cable connecting
Ω 2 2 1 1 1 1Ý
the caliper to the power supply
12 5 5
Transparent Cover
90
Elastic elements
1215
9 194
80%
PT1
PT1
0%
t
setting of PT1 of caliper Limitation and control of current Max
PT1 50
0
100
50
Economy current
20
80
PT1
00000
230-500VAC + - + -
1 2 3 4 5 6 7 8 9 10 11 12 13 .
Ý If the ambient temperature of the caliper 4CA2 is higher than 60°C, the
maximum return resistance and the maximum length of the connecting
cable given in the above table must be divided by 2.
4 Cable glands
Ø12-17 Ø12-17 Ø12-17 Ø8.5-13
Elastic elements
Support (not provided)
70 120 70 M5 200
15
50 50
12
Time
.
300
Typ. AC 32-50
12.1 3 5 5
Transparent Cover
131
4 Cable glands
PT1
Economy current
0
100
Stromag France
SIME Brakes safety in motion
Caliper 4CA2 3WD 3CA2 2CA2 - 1CA2
Typ.
Tr 66 (ms) 200 200 265 190
AC32-50
31
4 cable glands
Elastic elements
15
70 120 70 M5 50 200 50
260
Controlled economy
current
Current Max Current
adjustable by S2 cut-off
300
time
0,45 second
12.1 3 5 5
Transparent cover
131
4 cable glands
Elastic elements
12 15
9 241
Opening of the brake
Current of
0
Information label
2
S2 setting
Controlled economy
0
1
3
1 2 3 4 5 6 8 9 10 11 12 13
12 5 5
Transparent Cover
90
Elastic elements
15
80%
PT1
PT1
PT1 50
0
100
50
Economy current
20
80
Time
241
00000
220-250VDC + - + -
1 2 3 4 5 6 7 8 9 10 11 12 13 .
5K-5D-5KR-5DR
Caliper 660-650-650E 645 45K 4WD 4CA2
5KE-5DE
Maximum number of calipers 2 2 2 2 2 1
Resistance at 20°C per caliper (Ω) 6.68 6.68 4.52 4.52 4.52 3.08
Maximum number of actuations per hour θ ≤40°C 150 1000 150 1000 60 1000
and ambient temperature θ 40°C<θ ≤60°C 150 600 150 600 60 600
Max (A) 3.5 3.5 5 5 5 9
Mains current absorbed per caliper
Economy (A) 0.4 0.4 0.5 0.5 0.5 0.75
Maximum return resistance of the cable connecting
(Ω) 2 2 1 1 1 1Ý
the caliper to the power supply
Max. length of the connecting cable (Power 2.5 mm2 (m) 100 100 50 50 50 50 Ý
supply - caliper) for 1 caliper per cable, 4 mm2 (m) 160 160 80 80 80 80 Ý
depending on cable section 6 mm2 (m) 240 240 120 120 120 120 Ý
Number of caliper 1 2 1 2 1 2 1 2 1 2 1
Protection to be provided in head of
Fuse aM (A) 1 2 1 2 2 4 2 4 2 4 4
control contactor on mains input
Circuit-breaker curve C (A) 1 2 1 2 2 4 2 4 2 4 4
Ý If the ambient temperature of the caliper 4CA2 is higher than 60°C. The maximum return resistance and the maximum length of the connecting cable given in the above
table must be divided by 2.
12.1 3 5 5
Transparent Cover
131
4 Cable glands
PT1
Economy current
0
100
Stromag France
SIME Brakes safety in motion
Caliper 4CA2 3WD 3CA2 2CA2 - 1CA2
Typ.
Tr 66 (ms) 200 200 265 190
AC32-50
31
12 5 5
Transparent cover
90
Elastic elements
15
9 194
50%
80%
Information label
0% %
Current
100
PT1
PT1
0%
S1
t
setting of PT1 and S1 of caliper Limitation and control of current Max
PT1 50
S1 0 0
ON OFF 10
80
0
100%
230-500VAC + - + -
1 2 3 4 5 6 7 8 9 10 11 12 13 .
Fuse 2A aM (10x38) 0.9 second maximum
CPT1
FU1 1000000 Counter of brake cycle
Time of calipers closing (time between mains cut-off
POWER
ON
Line Voltage + - + -
FUSE
FAULT and application of 66% of nominal torque).
Weight = 1,2Kg
Stromag France Caliper 200 250 350 450
SIME Brakes safety in motion
12.1 3 5 5
Transparent Cover
131
4 Cable glands
.
Terminal box label 1,2 second max.
291
Maximum connecting cable return resistance between caliper and supply unit (Ω) 3 3 2
2.5 mm 2
(m) 150 150 100
Maximum connecting cable length (caliper-input)
4 mm2 (m) 240 240 160
according to the cable section
6 mm2 355 355 240
12.1 3 5 5
Transparent cover
131
4 cable glands
Elastic elements
12 15
9 241
Opening of the brake
Current of
0
Information label
2
S2 setting
Controlled economy
0
1
3
1 2 3 4 5 6 8 9 10 11 12 13
Type C4200 casing protected version Type P4200 plate mounted version
(casing IP 66 standard EN60529) (for cabinet assembly)
15 430 15
175
35,5
340 200 10
380
440
395
Handle
257 30
4 holes Ø 10
246
9,5
17
3 cable glands 280
PG21 Weight: 17kg Weight: 8kg
15 45
Dimensions in mm Dimensions in mm
9
Current
20 20
13
13
Caliper Economy
10 Supply current
type 4200 Max.
10
current
Mains Time
≤ 1 sec.
Type C4205 casing protected version (casing IP 66 EN60529) Type P4205 plate mounted version
Weight: 17kg
(for cabinet assembly)
Weight: 8kg
15 430 15
175
35,5
340 200 10
380
440
395
Handle
25730
4 holes Ø 10
246
9,5
17
280
5 cable glands PG11
15 45
9 3 cable glands PG21
20 20
13
13
10
10
Caliper
Supply
type 4205
Caliper current
Economy
Line voltage
Max. current
Joystick current Lowering
10kΩ. 0.5W
Switching Time
Speed data (for a controlled lowering):
normal / lowering mode
Tachymetric dynamo 0 to 100V
≤ 1 second
or
Pulse generator 24V from 0 to 320Hz
Notes:
- Lowering a load is performed manually, with or without vertical speed control, by progressively
releasing the calipers (between 100% and 50% of the nominal torque)
- 2 calipers driven by the same power supply (or the 2 coils of the caliper OOSA) must be connected
in series (refer to the installation and maintenance leaflet)
- For lowering with calipers 4CA2, contact us.
Note : by insulated kinematics (e.g.: a drum), the lowering command is performed only for one
of the 4205 electrical supply units. This unit is called the "master".
One "master" unit can drive up to 5 "slave" units.
Maximum W 1695 3215 1355 2480 2850 5380 5380 8205 15 815
Power consumption of the power supply
Economy W 105 140 130 175 305 480 480 205 300
Max. connecting cable return resistance caliper to supply unit (for 1 coil) Ω 1 1 1 1 1
10
59.5
110
400
345
325
355
1234567810
9
Weight: 1.9kg
Supply unit
AB 8
Progressive
braking
Caliper
Electro-
Foot pedal magnetic
release
Standard 4xØ9
supply unit
Caliper 650 E - 5 KE - 5 DE
Number of calipers 1 2
Power consumption in Watts 115 230
for an output voltage of 20V DC
Voltage 3 to 24V DC
Maximum connecting cable return resistance Ω 0.5 0.5
(caliper to supply unit)
230 V 1A 2A
Primary fuse DIN "NH" type. "aM" class
to be provided 400/415 V 1A 2A
440/460/500 V 1A 2A
MAX. ASSOCIATED
HYDRAULIC POWER PACKS TANK MAIN CHARACTERISTICS
PRESSURE CALIPERS
• Vertical installation
• Options :
PAM : Hand pump with manometer
CE1L 2.5 L 190 bars SH1 - SHD1 OP1 : Enhanced security return circuit
Y1-3 : Stepped braking torque application
Y2 : Progressive braking torque application
Electrical indicators (oil temperature and level)
• Vertical installation
• Options :
SHD2 - SHD5 MS : Special voltages motor
C3BSH 4L 180 bars SH5-SH9 OP1 / Y1-3
TH9 Z1-Z2 : Delayed braking
R : Braking torque adjustment
AF : Lowering device
• Vertical installation
• Customer-fitted solutions :
Application of full braking force
CSH 6L 200 bars SHD5 - SHD9 Adjustable and progressive application fo the braking
force with non-application of the full braking force at
beginning of the braking
• Electrical indicators (clogging, oil temperature and level)
SHD2 - SHD5
• Horizontal or vertical installation.
SH5-SH9
• Options :
CE8L 8L 225 bars SH15 - SH18B
MS / OP1
SH25 OP2 : Manual lowering with dead man safety device
TH9 OP3 : Manual lowering with overspeed detection
OP4 : Indicator of the valves position
CS2EV : Monitoring device of the 2 solenoid valves (OP1)
Y5 : Regulated braking or lowering of the load
OP6 : Tightness for Iron and steel industry
SH15 - SH18B Drip tray for HPP mounted horizontally
CE12L 12 L 225 bars
SH25 - SH32 Electrical power unit integrated to the HPP
Electrical indicators : clogging, oil level and temperature...
• Vertical installation.
• Options :
MS / OP1 / OP2 / OP3 / OP4 / OP6
SH15 - SH18B
ST210 63 L 225 bars OP9 : Output pressure switch
SH25 - SH32
Electrical power unit integrated to the HPP
Electrical indicators : clogging, oil level and temperature...
140 Ø120
124
136
183
4 x Ø11
480
430
140
124
180
260
440
Overall dimension of CE1L with OP1 and Y2 options
130 Dimensions in mm
286 Weight : 29 kg with all options
20 kg without options
CE1L HPP
with Electrical data:
PAM option
Motor M Solenoid valve EV1
230/400VAC 50Hz 0.37 kW Coil under 24VDC
4 poles 1500rpm
Pressure switch CP1
For mains 3 phases - Electrical design : DC PNP
- Operating voltage : 9.6...32 VDC
Frequency 50 Hz - Current consumption : < 25 mA
220-230-240VAC ±10% 50Hz - Insulation resistance : > 100 MΩ
- Current rating : 500 mA
380-400-415VAC ±10% 50Hz - 2 switching outputs normally
Frequency 60 Hz open / closed complementary
Connector of
- Connector M12 / 5 positions in
pressure switch 480VAC ±10% 60Hz accordance with IEC61076-2-101
not provided
standard / code A (not delivered)
Flow diagram
EV1
CP1
PAM
OP7-8
650
419
160 160
167,5 160 20
363 40 230
285
200
14
140 97,5 Weight : 27 kg without oil
Dimensions in mm
180
335
Electrical data
Solenoid valve EV100
Motor M100
Coil under 48 VRAC
230/400VAC 50Hz 0.37 kW
4 poles 1500rpm Pressure switch CP100
For mains 3 phases - Protection: IP 65
- 240 V AC. 1.5 A
Frequency 50 Hz - 250 V DC - 0.1 A
220-230-240VAC ±10% 50Hz
380-400-415VAC ±10% 50Hz
Frequency 60 Hz
480VAC ±10% 60Hz
P T
Switch connection
Mains through the 1/4"G
electrical unit 1G
Direct connection 1Q
of the switch
CP100
P2
ATH2
electrical unit
PP
OR
EV100
M P
3 x1 Opening switch
of the caliper
M100
M100 CP100
LP100
EV100
237
2 holes Ø11
for fastening
Tank 6L G1/2"
pressure output
100
205
61
Dimensions in mm
155
M
ACC2 1G
ACC1
CP1 EV2
PP EV3 PP
EV4
LP
LD1
P2
1Q
FC BR1
EV1
F
PAM NV
LP1 OP7-8
BV
Electrical data:
Motor M Pressure switch CP1 Electrical indicators of oil temperature and level
230/400VAC 50Hz 0.75 kW - Electrical design : DC PNP OP7-8
4 poles 1500rpm - Operating voltage : 9.6...32 VDC Integrated to the visual oil level. the electrical
- Current consumption : < 25 mA indicators provide a temperature signal by
For mains 3 phases - Insulation resistance : > 100 MΩ means of a thermostat (NC) preset at 70°C
- Current rating : 500 mA (OP7) and a minimum oil level electric signal
Frequency 50 Hz - 2 switching outputs normally (INV) (OP8).
open / closed complementary
220-230-240VAC ±10% 50Hz
- Connector M12 / 5 positions in accordance Electric part is completely separate from oil
380-400-415VAC ±10% 50Hz with IEC61076-2-101 standard / code A (not and insulated.
Frequency 60 Hz delivered) -- Power commutable in DC : 40 W
-- Power commutable in AC : 40 V.A.
265-277-290VAC ±10% 60Hz -- Current strength in DC - AC : 2 A
440-460-480VAC ±10% 60HZ Clogging indicator FC (NC) -- Commutable voltage : 230 VDC/VAC
-- Calibration : 5 bars -- Connector provided
Solenoid valves EV1-EV2-EV3-EV4 -- Supply voltage : 30 VDC
-- Resistive load : 5A / Inductive load : 5A
Coil under 24VDC with rectifier
Flow diagram
1 SHD9-4-03 caliper
ACC2
1G
PP
1Q
P2
G1/2" G1/4" G1/4" G1/4"
CA1 LD1
G1/4"
CP1 P∩ LD4
LP1 LP2 LD2 LP3
G1/4"
PP
ACC1
CA
F FC
LP
M BR1
R NV
P
OP8 OP7
CR
BV
Output for
1/2" connection
830
478
40
Electrical data:
Flow diagram
Output 1/2"G
1G 1Q
CP1
LD1 EV1
PP
CA
LP1
P2
LP
F
BR1
q
M P1
NV
CR
R TP
BV
60 400
920
510
Electrical data:
OP5E
Motor M Solenoid valve EV1
230/400VAC 50Hz 4 kW Coil under 230VRAC 50 or 60 Hz
4 poles 3000rpm single phase, 20W
Protection IP55
For mains 3 phases
Frequency 50 Hz Pressure switch CP1
Flow diagram
Output for Ø28 piping
(connection M36x2)
1G 1Q
R1
CP1
LP1
EV1 P2
PP
CA
LP CA1
F BR1
NV
P1 CR
R BV
1064
45°
724 (814)
679 (769)
P
76 (120)
443 (533)
214 28°
296,5 (391)
374 (464)
80
4 × Ø13 85
575 (OPTION OP6
12.5 12.5 in brackets) 415 609
106
628 17,5 17,5
450
95
P
160
270
Electrical data:
Encoder
DRUM
Overspeed
Emergency
Speed switches
Speed 0-20mA
brake
GEARBOX
Encoder
MOTOR
System fault
System fault
Stand-by Service
brake brake
CUSTOMER
AUTOMATISM
The SIDEOS One can be installed in a control enclosure on an DIN rail of 35mm,
or fixed with M5 screws, see the drawing below.
186
105
ORDER
SPEED 1
SIDEOS One TEST FREQUENCY
FREQ 1
SPEED 2
FREQ 2
SPEED 3
SPEED
136,5
SPEED PULSE
RESTART
160
SIME Brakes
When required by the application, Stromag France provides steel casing which allows SIDEOS One and
other functions integration according to your requirements.
———————————————————————————— ————————————————————————————
It monitors : It allows to obtain, when installation is correct, a speed monitoring
- the speed, system secure up to the category 4 with the performance level of
- the stop, PL= e according to the standard ISO/IEC 13849-1.
- the rotation direction, ————————————————————————————
- the kinematic linkage, It simplifies the intégration of a secure overspeed detection sys-
- the signals of the incremental encoder, tem in the machine control.
- the external speed signal 0-20mA, ————————————————————————————
- the control contacts indicating the speed to monitor, It provides :
- the control contacts indicating the rotation direction to monitor, - a speed signal (0 - 20mA)
- the system fault and overspeed outputs, - an alphanumeric display to visualize :
- the internal signals (Autotest – Dynamic Test – Cross monitoring). • the speed,
———————————————————————————— • the active overspeed threshold,
It secures the overall operation of the speed monitoring system by • a diagnosis support,
means of : • a history of the last faults.
- a detection of all the external failures (DC≥ 99%),. ————————————————————————————
- a redundant internal design and a cross-monitoring of the
internal system operation,
- a dynamic test of the overspeed function. every 360 tops of the
encoder (DYNAMIC TEST),
- a secure cut-off and wiring of the supply of the output
contactors,
- an autotest (TEST) allowing the detection of all the internal
faults which can occure on the monitoring system (diagnostic
coverage > 99%),
- a secure restart control (RESTART).
————————————————————————————
KV1= Speed 1
Encoder KV2= Speed 2
DRUM KV3= Speed 3
REDUCER
Signal
The SIDEOS One monitors up to 3 thresholds of installation overspeed and triggers the overpeed output if the speed detected on the
encoder input is higher than the active overspeed threshold (speed contact KV closed).
KV1 = Speed 1
Encoder KV2 = Speed PV
REDUCER
The SIDEOS One monitors the rotation direction of the installation and triggers the overspeed output if the rotation direction detected on
the encoder input is different from the rotation direction indicated to the SIDEOS One.
KV1 = Speed 1
Signal KV2 = Speed 2
DRUM KV3 = Speed 3
REDUCER
Encoder
U/I
F
MOTOR Overspeed output
The SIDEOS One monitors the kinematic linkage of the installation and triggers the overspeed output in case of detection of the linkage
breaking motor GV / drum PV, if the speed indicated on the speed signal input GV (15mA at nominal speed) is different from the speed
signal from the encoder PV (15mA at nominal speed).
1 - PRESENTATION
Fig. 1
The CRD® module, combined with 5KE. 650E. TY5. TH and SH type brakes
allows a constant deceleration regulated braking (fig. 1) whatever the
Load speed
speed, the load and the kind of load, driving or resisting.
Applications: cableways, chairlifts, funiculars, lifts, belt conveyors,
transporters ... . 100 % Vn
Scale
2 - PRINCIPLE
Actual speed
CRD® system (fig. 2) consists of:
• 1 or more brakes (progressive brakes type 5KE. 650E. TY5. TH and SH).
• 1 hydraulic pack (STE210Y5. CE8L-RY5) or 1 electric power supply (AB8. X % Vn
ATP2. ATP24).
• 1 (or more) speed sensors (tachometric dynamo..).
• 1 CRD® module, it may be integrated into an AFR5 enclosure supplied
by Stromag France.
Two CRD® versions exist:
Beginning of braking
Time
• CRD-R: a deceleration regulation board (fig.8) monitors power units type
AB8, ATP2, ATP24 or an electronic amplifier for a proportional pressure
limiter of an hydraulic power unit, customer suply the reference speed
signal.
• CRD-RC: to the regulation board is connected a deceleration control
board, fully independant from the regulation board (power suply. speed
signal. scale and command).
Fig. 2
Speed
tachometer n°1
Regulation Control
(CRD-R) (CRD-RC)
(Speed
tachometer n°2)
3 - OPERATION Fig. 3
Jerk at end
X % Vn
of braking
constant speed
lowering
Lowering variable speed
overspeed lowering
X % Vn
Time
5 - EQUIPMENT
Necessary equipment for braking will include:
5-1 Brakes
1.2. 4.... electrohydraulic calipers (type TY5. TH or SH) or electromagnetic
(type 650E. 5KE).
Power supply associated to the brake will be capable of braking regulation Fig. 7a
(type AC64-50 associated with AB8 module).
Switches list
Potentiometers list
2 - PRINCIPLE
CRV system (fig. 1) consists of:
• 1 or more brakes (progressive brakes type 5KE. 650E. TY5. TH and SH);
• 1 hydraulic pack (STE210Y5. CE8L-RY5) or 1 electric power supply (AB8.
ATP2. ATP24).
• 1 (or more) speed sensors (tachometric dynamo..).
• 1 CRV module, it may be integrated into an AFR5 enclosure supplied by
Stromag France.
Two CRV® versions exist:
• CRV-R: a speed regulation board (fig. 8) monitors power units type AB8,
ATP2, ATP24 or an electronic amplifier for a proportional pressure limiter
of an hydraulic power unit ; customer suply the reference speed signal.
• CRV-RC: to the regulation board is connected a speed control board,
fully independant from the regulation board (power suply, speed signal,
scale and command).
Fig. 2
Speed
tachometer n°1
Regulation Control
(CRV-R) (CRV-RC)
(Speed
tachometer n°2)
Fig. 2 Fig. 3
Load speed Load speed
nominal speed
100 % Vn 100 % Vn
Constant speed lowering
Time Time
Speed regulation
5 - EQUIPMENT
Necessary equipment for braking will include:
5-1 Brakes
1.2. 4.... electrohydraulic calipers (type TY5. TH or SH) or electromagnetic
(type 650E. 5KE).
Switches list
Potentiometers list
P RO F IB US
BRAKING SAFETY BRAKING SYSTEM
CUSTOMER PLd Category 3
- pilots braking via secured PILOTS
PLC P RO F IB US outputs (redundant contactors)
T boxes HPP Brakes
- controls braking system operation,
closing times, configuration,
SECURED ORDERS overspeed
MONITORS
Load lowering
Encoderr control
CRV-R1 MODULE 1
Brake 1 HPP1
Remote Control
Panel
Brake 2 HPP2
AFR5-HKM
DRUM 1
PLC
PROFIBUS
HYDRAULIC TIMER
Brake 3 HPP3
Power ON System OK
PROFIBUS
DRUM 2
Brake 5 HPP5
Crane driver
cabin
Brakes opening
Brake 6 HPP6 control
CRV-R2 MODULE 2
Encoder
Brakes closing
control
MAIN CHARACTERISTICS
• DISCS ARE AVAILABLE ALONE OR WITH HUBS
• DRUMS ARE AVAILABLE ALONE OR WITH HUB
• ALL DISCS CAN BE ASSOCIATED WITH THE
• DRUMS ARE ASSOCIATED WITH THE SIME BRAKES
DIFFERENT TYPES OF FLEXIBLE COUPLINGS
TYPES FNS AND SDB STANDARD DIN 15435
• DESIGNED TO RUN AT PERMANENT TEMPERATURE
OF 200°C
• comply with NF S 472 B standard. • flanged hub fitted with rubber bushes.
• for high frequency and heavy duty • uniform distribution of loads. even in
• for low energy applications. braking cycles. case of misalignement.
• high capacity of energy dissipation. • reduction of resonance effects at
critical velocity.
DISCS Diameter Ø 175 Ø 220 Ø 260 Ø 315 Ø 355 Ø 395 Ø 445 Ø 495 Ø 550 Ø 625 Ø 705 Ø 795 Ø 995
SOLID Th. 15 mm
MONOBLOC Th. 30 mm
Th. 30 mm
VENTILATED
Th. 42 mm
DISCS OF BRAKES CHARACTERISTICS 3 - Surface quality of the contact zone with lining
(table 1)
1 - Dimensions
Friction surface : Ra 1.6 to 3.2 in all directions
Refer to leaflets "Technical data and dimensions" relevant to the Centring zone : Idem
type of disc used.
For a new disc. the tolerance of the thickness dimension is : 4 - Balancing
Only bare discs (except monoblocs).
±0.15
Discs are balanced in "static" quality G6.3 :
--at the speed of 1800 rpm for discs Ø ≤ 550 mm.
--at the maximum sped indicated in the "technical data" leaflets
2 - Materials for discs Ø > 550 mm
The correction area is placed between the hub and the little
Ventilated discs : Cast iron type EN-GJS-400-18-LT ou diameter of the friction surface (see table 1).
EN-GJS-350-22 For balancing with hub. with half-coupling or at high speed.
Solid discs : Steel S355 K2 consult us.
INNER DIAMETER
DANGER !
In case of an excessive wear of the disc the brake
can operate out of its nominal range of setting and
consequently lead to a loss of braking force.
Table 2
Thickness
Minimum thickness Minimum web
unused
Type of disc before replacement before replacement
(± 0.15)
mm mm mm
Monobloc discs 30 27 6.5
30 27 6
Ventilated discs with core of 16 : 11
42 39
with core of 23 : 8
15 13
Solid discs 30 27
42 39
30
30
Ø 120
102
102
117
102
123
117
Thickness: 15 mm
Ø 175. 220 and 260 Ø 315. 395 and 445 Ø 495. 550 and 625
8 holes Ø 14.5
Designation 175 P 15 220 P 15 260 P 15 315 P 15 395 P 15 445 P 15 495 P 15 550 P 15 625 P 15
J kg/m² 0.01 0.03 0.06 0.13 0.30 0.48 0.77 1.16 1.93
Weight kg 4 7.6 13 18 24 28 43 49 59
Maximum speed tr/mn 5000 4300 3600 3000 2400 2100 1900 1800 1500
Diameter from 315 to 995 mm for solid discs P30 Material of discs and hubs
Diameter from 315 to 795 mm for ventilated discs V30 Protection of discs see leaflet T08020-01
Thickness : 30mm Balancing
Note : hubs are not balanced.
Rough cast
3 extraction holes
Ød3
Ventilated disc
Þ: 30 mm for discs 315 and 445.
Maximum braking torque allowed by the ATTENTION ! Tolerance on d and keying on Customer
bolts of disc and hub assembling. The torque transmissible by shaft and demand.
keying must be checked.
Diameter from 315 to 995 mm for solid discs P30 Material of discs and hubs
Diameter from 315 to 795 mm for ventilated discs V30 Protection of discs see leaflet T08020-01
Thickness : 30mm Balancing
Note : hubs are not balanced.
Rough cast
3 extraction holes
Ød3
Ventilated disc
Þ: 30 mm for discs 315 and 445.
Maximum braking torque allowed by the ATTENTION ! Tolerance on d and keying on Customer
bolts of disc and hub assembling. The torque transmissible by shaft and demand.
keying must be checked.
Disc with hub Number of bolts N Bare disc (not drilled. not bored)
42 Screw CHc Ød1 42
class 8-8. nut H
Tightening torque β
L3
Zinced screws
L4 Screws not tightened
to the torque at the
delivery
L1 H7-f8
D D2 D d D d2 D
5 1
D4 D3
ØD6
3 extraction holes
Ød3
L
L2
Rough cast
3 extraction holes
Ød3
Ventilated disc
ß: 30 mm for discs 445.
Bare discs
Discs with hubs Number of bolts N (not drilled. not bored)
Solid disc Screw CHc Ød1
class 8-8. nut H Note :
Tightening torque β Drilled discs can be
Zinced screws delivered without
hub on demand for
Screws not tightened customer adaptation.
to the torque at the
delivery
Rough cast
3 extraction holes
Ød3
Ventilated disc
2 x W3 2 x W3 2 x W2
R R
A N3 A N3 N2 Q
L7 min
D3 D2
M2
E
U U L2
L3 L3
B
Keyway Keyway
DIN 6885 A B DIN 6885
2 x 45° 2 x 45°
Ød2 H7
Ød1 H7
ØD4
ØD3
ØD2
ØD1
Ød4
Ød3
A-A A B B-B
Nuts 1 L5 L4 Nuts 2
L8
DISC COUPLINGS
• IN ASSOCIATION WITH OUR MONOBLOC, SOLID AND • LONG HUB ON MOTOR SIDE : SDKL .. SVKL .. SMLDF
VENTILATED DISCS • LONG HUB ON GEAR BOX SIDE : SDF-ML
• 3 TYPES OF DISC COUPLINGS FOR A COMPLETE • LONG HUBS ON MOTOR AND GEAR BOX SIDES :
BRAKING SYSTEM SOLUTION SDKL/SVKL-ML .. SMLDF-ML
• Compensate extremely large offsets in • Disc mounting and dismounting without • Easy assembly
every direction moving the machines back • Easy dismantling of the complete
• Allow radial mounting and dismantling • Closely controlled quality of the gearing coupling and cam Ring
without moving the machines profile for minimum end float and best • Damping of torsional vibrations
• Make torque transmission free from alignment • Noise reduction and shock load
backlash accomodation
• Absorb torque peaks and damp • No lubrification requirements
occuring vibrations
Screw 1
Screw 2
PNF: short hub without lugs
Motor side
PNQ: long hub without lugs PND: long hub with lugs
Nominal torque Cn N.m 300 600 300 600 1200 600 1200 2500 1200 1200 2500 2500 1200 1200 2500 2500 4000 4000
Coupling Maximum torque Cmax N.m 900 1800 900 1800 3600 1800 3600 7500 3600 3600 7500 7500 3600 3600 7500 7500 12000 12000
For use with calipers type 650- 645- 5K 645-5K 645- 4CA2 645- 4CA2 645- 4CA2 645- 4CA2 645- 4CA2
5K 5K 650 650 645 5K 5K 5K 5K 5K
Maximum speed tr/mn 3000 2500 2700 2500 2500 2400 2400 2000 2100 2100 2000 2000 1900 1900 1900 1900 1900 1900
Assembly
J:
PNF kgm² 0.180 0.240 0.283 0.333 0.456 0.370 0.589 1.08 0.776 0.656 1.475 1.545 1.266 1.272 1.655 1.68 1.60 1.62
PNQ kgm² 0.182 0.252 0.286 0.344 0.483 0.382 0.616 1.116 0.803 0.683 1.516 1.586 1.293 1.299 1.696 1.721 1.64 1.65
PND kgm² 0.187 0.267 0.291 0.360 0.512 0.397 0.645 1.140 0.832 0.71 1.541 1.61 1.322 1.328 1.721 1.746 1.66 1.67
Weight:
PNF kg 29.3 35.5 34.8 43 57 45.5 63 93 74 71 94 96 95 98.5 118 128 128.5 131
PNQ kg 31.3 38.5 36.8 46 67 48.5 73 103 84 81 104 106 105 108.5 128 138.5 140 142.5
PND kg 32.4 40.7 37.9 48.2 68.7 50.7 74.7 107.5 85.7 82.7 108.5 110.5 106.7 110 132.5 142.5 141.5 144
PNF mm 315 350 315 340 380 340 380 402 413 515 435 568 400 443 435 525 562 582
PNQ. PND mm 366 393 366 383 445 383 445 467 478 580 500 633 465 508 500 590 622 642
d3 mm 210 263 210 263 310 263 310 370 310 310 370 370 310 310 370 370 402 402
d4 mm 80 95 80 95 125 95 125 150 125 125 150 150 125 125 150 150 160 160
k PNF mm 59 67 59 67 75 67 75 85 75 75 85 85 75 75 85 85 95 95
Coupling
k PNQ. PND mm 110 110 110 110 140 110 140 150 140 140 150 150 140 140 150 150 155 155
O mm 38 44 38 44 42 44 42 48 42 42 46 46 42 42 46 46 50 50
p mm 138 161 138 151 178 151 178 192.5 178 280 192.5 325.5 165 208 192.5 282.5 305 325
d1 max. keyed PNF mm 55 65 55 65 90 65 90 100 90 90 100 100 90 90 100 100 110 110
d1 max. keyed PNQ mm 55 65 55 65 90 65 90 100 90 90 100 100 90 90 100 100 110 110
d1 max. keyed PND mm 55 65 55 65 85 65 85 100 85 85 100 100 85 85 100 100 110 110
d1 max. for shrink fit mm 50 60 50 60 80 60 80 90 80 80 90 90 80 80 90 90 100 100
Maximum permissible torque Ct >300 start/h : Ct=Cn/2.5 NOTA : For shrink fit, k and are modified (consult us)
and working conditions ≤300 start/h à 120 start/h : Ct=Cn/2 At the delivery, screws 1 and 2 are not tightened to the torque
(ambient temperature ≤ 40°C) ≤120 start/h : Ct=Cn/1.5 In each case : engine start coupling Cd<Cmax
Screw 1
Screw 2
PNF: short hub without lugs
Motor side
PNQ: long hub without lugs PND: long hub with lugs
Coupling Nominal torque Cn N.m 1200 2500 2500 4000 4000 4000 2500 4000 6000 6000 10000 6000 10000 15000
Coupling Maximum torque Cmax N.m 3600 7500 7500 12000 12000 12000 7500 12000 18000 18000 30000 18000 30000 45000
For use with calipers type 645 645 4CA2 645 4CA2 3CA2 4CA2 3CA2 3CA2 3CA2
5K 5K 5K
Maximum speed tr/mn 1800 1800 1800 1800 1800 1800 1500 1500 1500 1300 1250 1200 1200 900
Assembly
J:
PNF kgm² 1.68 2.03 2.04 1.95 1.97 1.99 2.49 3.34 4.15 5.43 7.39 7.85 9.82 17.92
PNQ kgm² 1.70 2.07 2.08 1.98 2.00 2.03 2.53 3.38 4.25 5.52 7.54 7.95 9.96 18.17
PND kgm² 1.73 2.10 2.11 2.00 2.03 2.06 2.56 3.40 4.33 5.61 7.81 8.05 10.24 18.42
Weight:
PNF kg 101 124 126 123 131.5 134.5 137 151 182 191 258 207 283 587
PNQ kg 111 134.5 136.5 134 142.5 145.5 147.5 162.5 202 211 281 227 305.5 623.5
PND kg 112.7 138.5 140.5 136 144.5 148.5 151.5 164 206 215 297.5 231 322.5 641.5
PNF mm 400 435 450 470 535 580 450 470 575 495 635 495 635 810
PNQ. PND mm 465 500 515 530 595 640 515 530 655 575 715 575 715 905
d3 mm 310 370 370 402 402 402 370 402 450 450 550 450 550 700
d4 mm 125 150 150 160 160 160 150 160 180 180 210 180 210 270
k PNF mm 75 85 85 95 95 95 85 95 110 110 130 110 130 160
Coupling
k PNQ. PND mm 140 150 150 155 155 155 150 155 190 190 210 190 210 255
O mm 42 46 46 50 50 50 46 50 70 70 120 70 120 150
p mm 165 192.5 207.5 213 278 323 207.5 213 300 220 320 220 320 400
d1 max. keyed PNF mm 90 100 100 110 110 110 100 110 110 110 130 110 130 18
d1 max. keyed PNQ mm 90 100 100 110 110 110 100 110 120 120 120 120 140 180
d1 max. keyed PND mm 90 100 100 110 110 110 100 110 120 120 120 120 140 180
d1 max. for shrink fit mm 80 90 90 100 100 100 80 100 105 105 120 105 120 170
Tightening torque for screw 1 N.m 45 55 55 60 60 60 55 60 110 110 200 110 200 240
Tightening torque for screw 2 N.m 290 290 290 290 290 290 410 410 410 550 550 710 710 710
Maximum permissible torque Ct >300 start/h : Ct=Cn/2.5 NOTA : For shrink fit, k and are modified (consult us)
and working conditions ≤300 start/h à 120 start/h : Ct=Cn/2 At the delivery, screws 1 and 2 are not tightened to the torque
(ambient temperature ≤ 40°C) ≤120 start/h : Ct=Cn/1.5 In each case : engine start coupling Cd<Cmax
Screw 1
Screw 2
Designation Disc 175P15 220P15 260P15 315P15 395P15 445P15 495P15 550P15 625P15
Flexible coupling PNK 2 6 16 2 6 16 6 16 16 40 40 63 40 63 63 125 125 160
Coupling
Nominal torque Cn Nm 50 100 200 50 100 200 100 200 200 400 400 800 400 800 800 1600 1600 2000
Max. torque 150 300 600 150 300 600 300 600 600 1200 1 200 2400 1200 2400 2400 4800 4800 6000
Cmax Nm
combined caliper 660 650 660 650 660 650 650 645 650 645 650 645 645 645 645
Assembly
Maximum speed tr/mn 5000 5000 4000 4300 4300 4000 3600 3600 3000 3000 2400 2400 2100 2100 1900 1800 1500 1500
J kgm² Fl. coupling and disc 0.011 0.013 0.023 0.030 0.042 0.045 0.066 0.076 0.146 0.168 0.338 0.408 0.520 0.595 0.89 1.42 2.19 2.58
Weight kg 6 7.4 11 9.4 11.6 15.3 18 21.4 26 31.5 38.5 46 42 51 69 89 100 120
mm 185 215 250 195 225 250 245 265 295 340 340 370 340 370 410 460 460 435
Tightening Screw 1 mm 4 6 15 4 6 15 6 15 15 20 20 25 20 25 25 45 45 55
torque in Nm Screw 2 mm 25 25 25 25 25 25 25 25 49 69 86 120 86 120 210 210 210 295
Max. transmissible torque (Ct) and > 300 starts/ hour: Ct = Cn / 2.5 Þ For shrink fit, dimensions k and are altered (consult us)
working conditions ≤ 300 starts/ hour to 120 starts/ hour: Ct = Cn / 2 In each case, motor starting torque Cd<Cmax
(ambient temperature ≤ 40°C) ≤ 120 starts/ hour: Ct = Cn / 1.5
Screw 1
Screw 2
Motor side
Nominal coupling torque Cn Nm 50 100 200 100 200 400 200 400 800
Maximum coupling torque Cmax Nm 150 300 600 300 600 1200 600 1200 2400
Maximum speed tr/mn 4300 4300 4000 3600 3600 3600 3000 3000 3000
J kgm² 0.056 0.06 0.07 0.072 0.085 0.107 0.155 0.178 0.248
O mm 16 18 35 18 35 38 35 38 44
p mm 107.5 120 142.5 118.5 128.5 150 128 158 161
d1 max. keyed mm 28 38 48 38 48 65 48 65 75
Tightening torque of screws 1 Nm 4 6 15 6 15 20 20 20 20
Tightening torque of screws 2 Nm 25 25 25 25 25 69 49 69 69
Maximum permissible torque Ct >300 start/h : Ct=Cn/2.5 In each case, motor starting torque
and working conditions ≤300 start/h at 120 start/h : Ct=Cn/2 Cd < Cmax
(ambient temperature ≤ 40°C) ≤120 start/h : Ct=Cn/1.5 Other versions, consult us.
Gear coupling type SDF Material and balancing of the discs : see Hub and coupling : oiling protection.
Solid discs (P) and ventilated discs (V) the discs "technical data" leaflet. In standard. only the disc is balanced.
thickness 30mm The assembly is balanced on demand.
Disc mounting and dismounting without (parts angularly matched).
moving the machines back.
p L
Screws 1
MOTOR SIDE GEAR BOX SIDE
Screws 2
STANDARD HUB STANDARD HUB
k e L1
Ød3 Ød1 Ødp Ød ØD5 ØD2 ØD
Gear coupling type SDF Material and balancing of the discs : see Hub and coupling : oiling protection.
Solid discs (P) and ventilated discs (V) the discs "technical data" leaflet.
In standard. only the disc is balanced.
thickness 30mm
The assembly is balanced on demand.
Disc mounting and dismounting without
(parts angularly matched).
moving the machines back.
p L
Screws 1
MOTOR SIDE GEAR BOX SIDE
Screws 2
STANDARD HUB STANDARD HUB
k e L1
Ød3 Ød1 Ødp Ød ØD5 ØD2 ØD
D mm 445 495
D2 mm 175 218
D5 mm 112 155
L mm 135 135
Disc
L1 mm 140 140
dp mm -- 30
d maximum keyed mm 80 110
d max. shrink fit mm 70 100
Tightening torque screw 2 N.m 210 290
p L
Screws 1
MOTOR SIDE GEAR BOX SIDE
Screws 2
STANDARD HUB STANDARD HUB
k e L1
Ød3 Ød1 Ødp Ød ØD5 ØD2 ØD
Degrease faces in contact between disc, hub and coupling
D mm 550 625
D2 mm 218 238
D5 mm 155 168
L mm 135 135
Disc
L1 mm 140 140
dp mm 30 30
d maximum keyed mm 110 120
d max. shrink fit mm 100 105
Tightening torque screw 2 N.m 290 410
p L
Screws 1
MOTOR SIDE GEAR BOX SIDE
Screws 2
STANDARD HUB STANDARD HUB
k e L1
Ød3 Ød1 Ødp Ød ØD5 ØD2 ØD
Degrease faces in contact between disc, hub and coupling
D mm 705 795
D2 mm 268 300
D5 mm 190 216
L mm 135 135
Disc
L1 mm 140 140
dp mm 30 30
d maximum keyed mm 135 150
d max. shrink fit mm 120 135
Tightening torque screw 2 N.m 550 710
d1 max. shrink fit mm 106 125 140 160 125 140 160
Tightening torque screws 1 N.m 95 171 235 235 171 235 235
Maximum peak torque (Tp) N.m 9400 13800 25300 29200 13800 25300 36700
Transmissible torque (Tt) N.m 4700 6900 12650 14600 6900 12650 18350
p L
Screws 1 and 2 not
tightened to the
torque at the delivery.
k e L1
Ød3 Ød1 Ødp Ød ØD5 ØD2 ØD
Degrease faces in contact between disc, hub and coupling.
ℓ
Assembly
Maximum braking torque N.m Tb ≤ Tp (Tb = maximum braking torque. Tp = maximum peak torque)
Check that D – D2 > width of the caliper braking surface (ex.: 4CA2 and 3CA2 not associated to discs D < 445)
For use with calipers
Check that the caliper nominal braking torque is ≤ Tp
D mm 315 355 395
D2 mm 124 145 165
D5 mm 82 100 112
L mm 102 102 102
Disc
p L
Screws 1 and 2 not
tightened to the
torque at the delivery.
k e L1
Ød3 Ød1 Ødp Ød ØD5 ØD2 ØD
Degrease faces in contact between disc, hub and coupling.
Weight P30 V30 kg 61.5 46.5 69.2 54.2 82.5 67.5 91.2 73.2 105.5 87.5 124.3 106.3
ℓ
Assembly
Maximum braking torque N.m Tb ≤ Tp (Tb = maximum braking torque. Tp = maximum peak torque)
Check that D – D2 > width of the caliper braking surface (ex.: 4CA2 and 3CA2 not associated to discs D < 445)
For use with calipers
Check that the caliper nominal braking torque is ≤ Tp
D mm 445 495
D2 mm 175 218
D5 mm 112 155
L mm 135 135
Disc
L1 mm 140 140
dp mm -- 30
d maximum keyed mm 80 110
d max. shrink fit mm 70 100
Tightening torque screw 2 N.m 210 290
d3 mm 140 169 200 169 200 228
e mm 3 3 5 3 5 5
k mm 115 130 150 130 150 170
p mm 120.5 133.5 147.5 148.5 166.5 182.5
d1 maximum keyed mm 68 80 100 80 100 115
Coupling
Transmissible torque (Tt) N.m 1100 1900 3000 1900 3000 4700
k e L1
Ød3 Ød1 Ødp Ød ØD5 ØD2 ØD
Degrease faces in contact between disc, hub and coupling.
Maximum braking torque N.m Tb ≤ Tp (Tb = maximum braking torque. Tp = maximum peak torque)
Check that D – D2 > width of the caliper braking surface (ex.: 4CA2 and 3CA2 not associated to discs D < 445)
For use with calipers
Check that the caliper nominal braking torque is ≤ Tp
D mm 550 625
D2 mm 218 238
D5 mm 155 168
L mm 135 135
Disc
L1 mm 140 140
dp mm 30 30
d maximum keyed mm 110 120
d max. shrink fit mm 100 105
Tightening torque screw 2 N.m 290 410
d3 mm 169 200 228 200 228 266 298
e mm 3 5 5 5 5 6 6
k mm 130 150 170 150 170 185 215
p mm 148.5 166.5 182.5 166.5 182.5 198 225
d1 maximum keyed mm 80 100 115 100 115 135 150
Coupling
Transmissible torque (Tt) N.m 1900 3000 4700 3000 4700 6900 10350
k e L1
Ød3 Ød1 Ødp Ød ØD5 ØD2 ØD
Degrease faces in contact between disc, hub and coupling.
Maximum braking torque N.m Tb ≤ Tp (Tb = maximum braking torque. Tp = maximum peak torque)
Check that D – D2 > width of the caliper braking surface (ex.: 4CA2 and 3CA2 not associated to discs D < 445)
For use with calipers
Check that the caliper nominal braking torque is ≤ Tp
D mm 705 795
D2 mm 268 300
D5 mm 190 216
L mm 135 135
Disc
L1 mm 140 140
dp mm 30 30
d maximum keyed mm 135 150
d max. shrink fit mm 120 135
Tightening torque screw 2 N.m 550 710
d3 mm 228 266 298 330 266 298 330
e mm 5 6 6 8 6 6 8
k mm 170 185 215 245 185 215 245
p mm 182.5 198 225 239 198 225 239
d1 maximum keyed mm 115 135 150 170 135 150 170
Coupling
d1 max. shrink fit mm 106 125 140 160 125 140 160
Tightening torque screws 1 N.m 95 171 235 235 171 235 235
Maximum peak torque (Tp) N.m 9400 13800 25300 29200 13800 25300 36700
Transmissible torque (Tt) N.m 4700 6900 12650 14600 6900 12650 18350
Gear coupling type SDF-MLP for solid discs Disc mounting and dismounting without Material and balancing of the discs : see
(P) diameter : 315 to 995 mm moving the machines back. the discs leaflet T08020-01.
Gear coupling type SDF-MLV for ventilated Hub and coupling : oiling protection.
discs (V) diameter : 315 to 795 mm.
Long hub on disc side / Discs thickness In standard. only the disc is balanced.
30 mm. The assembly is balanced on demand.
(parts angularly matched).
p L
Screws 1 and 2 not
tightened to the torque
at the delivery
Screw 1
MOTOR SIDE GEAR BOX SIDE ØD
STANDARD HUB Screw 2 LONG HUB
Ø D2
Ø d3
Ø D5
Ød
k e L1
Ø d1 A Ø dp
Designation Disc 315 P30/V30 355 P30/V30 395 P30/V30 445 P30/V30
SDF 68 68 68 80 68 80 100
J P30 V30 kg.m2 0.245 0.159 0.396 0.26 0.606 0.37 0.624 0.388 0.95 0.591 0.969 0.61 1.019 0.66
Weight P30 V30 kg 34.2 27.2 43 34 52.5 41.5 59.1 48.1 62.1 47.1 69.2 54.2 79.8 64.8
A mm 307 327 327 339 367 392 421
Assembly
Maximum peak torque (Tp) N.m 1500 2200 2200 2200 3800 6000
Transmissible torque (Tt) N.m 750 1100 1100 1100 1900 3000
In every case : Ts < Tp (Ts : motor starting torque))
Þ: greased under head and on thread
Gear coupling type SDF-MLP for solid discs Disc mounting and dismounting without Material and balancing of the discs : see
(P) diameter : 315 to 995 mm moving the machines back. the discs leaflet T08020-01.
Gear coupling type SDF-MLV for ventilated Hub and coupling : oiling protection.
discs (V) diameter : 315 to 795 mm.
Long hub on disc side / Discs thickness In standard. only the disc is balanced.
30 mm. The assembly is balanced on demand.
(parts angularly matched).
p L
Screws 1 and 2 not
tightened to the torque
at the delivery
Screw 1
MOTOR SIDE GEAR BOX SIDE ØD
STANDARD HUB Screw 2 LONG HUB
Ø D2
Ø d3
Ø D5
Ød
k e L1
Ø d1 A Ø dp
D mm 495 550
D2 mm 218 218
D5 mm 155 155
L mm 195 195
Disc
L1 mm 200 200
dp mm 30 30
d maximum keyed mm 110 110
d max. shrink fit mm 100 100
Tightening torque screw 2 Þ N.m 290 290
Maximum peak torque (Tp) N.m 3800 6000 9400 3800 6000 9400
Transmissible torque (Tt) N.m 1900 3000 4700 1900 3000 4700
In every case : Ts < Tp (Ts : motor starting torque))
Þ: greased under head and on thread
Gear coupling type SDF-MLP for solid discs Disc mounting and dismounting without Material and balancing of the discs : see
(P) diameter : 315 to 995 mm moving the machines back. the discs leaflet T08020-01.
Gear coupling type SDF-MLV for ventilated Hub and coupling : oiling protection.
discs (V) diameter : 315 to 795 mm.
Long hub on disc side / Discs thickness In standard. only the disc is balanced.
30 mm. The assembly is balanced on demand.
(parts angularly matched).
p L
Screws 1 and 2 not
tightened to the torque
at the delivery
Screw 1
MOTOR SIDE GEAR BOX SIDE ØD
STANDARD HUB Screw 2 LONG HUB
Ø D2
Ø d3
Ø D5
Ød
k e L1
Ø d1 A Ø dp
Degrease faces in contact between disc, hub and coupling
D mm 625 625
D2 mm 238 300
D5 mm 168 216
L mm 195 195
Disc
L1 mm 200 200
dp mm 30 30
d maximum keyed mm 120 150
d max. shrink fit mm 105 135
Tightening torque screw 2 Þ N.m 410 710
Maximum peak torque (Tp) N.m 6000 9400 13800 20700 25300 36700 52500
Transmissible torque (Tt) N.m 3000 4700 6900 10350 12650 18350 26250
In every case : Ts < Tp (Ts : motor starting torque)
Þ: greased under head and on thread
Gear coupling type SDF-MLP for solid discs Disc mounting and dismounting without Material and balancing of the discs : see
(P) diameter : 315 to 995 mm moving the machines back. the discs leaflet T08020-01.
Gear coupling type SDF-MLV for ventilated Hub and coupling : oiling protection.
discs (V) diameter : 315 to 795 mm.
Long hub on disc side / Discs thickness In standard. only the disc is balanced.
30 mm. The assembly is balanced on demand.
(parts angularly matched).
p L
Screws 1 and 2 not
tightened to the torque
at the delivery
Screw 1
MOTOR SIDE GEAR BOX SIDE ØD
STANDARD HUB Screw 2 LONG HUB
Ø D2
Ø d3
Ø D5
Ød
k e L1
Ø d1 A Ø dp
Degrease faces in contact between disc, hub and coupling
L1 mm 200 200
dp mm 30 30
d maximum keyed mm 135 150
d max. shrink fit mm 120 135
Tightening torque screw 2 Þ N.m 550 710
d1 max. shrink fit mm 106 125 140 160 140 160 175
Tightening torque screws 1 Þ N.m 95 171 235 235 235 235 370
Maximum peak torque (Tp) N.m 9400 13800 25300 29200 25300 36700 52500
Transmissible torque (Tt) N.m 4700 6900 12650 14600 12650 18350 26250
In every case : Ts < Tp (Ts : motor starting torque))
Þ: greased under head and on thread
p L
Screws 1 and 2 not
tightened to the torque
at the delivery
Screw 1
MOTOR SIDE GEAR BOX SIDE ØD
STANDARD HUB Screw 2 LONG HUB
Ø D2
Ø d3
Ø D5
Ød
k e L1
Ø d1 A Ø dp
D mm 795 995
D2 mm 300 388
D5 mm 216 276
L mm 195 235
Disc
L1 mm 200 240
dp mm 30 58
d maximum keyed mm 150 190
d max. shrink fit mm 135 180
Tightening torque screw 2 Þ N.m 710 1450
d1 max. shrink fit mm 125 140 160 175 140 160 175
Tightening torque screws 1 Þ N.m 171 235 235 370 235 235 370
Maximum peak torque (Tp) N.m 13800 25300 36700 52500 29200 38000 52500
Transmissible torque (Tt) N.m 6900 12650 18350 26250 14600 19000 26250
In every case : Ts < Tp (Ts : motor starting torque)
Þ: greased under head and on thread
p L
Screws 1 and 2 not
tightened to the torque
at the delivery
Ød3 ØD2
ØD5
Ød
k e L1
Ød1 A Ødp
Designation Disc 315 P30/V30 355 P30/V30 395 P30/V30 445 P30/V30
SDF 68 68 68 80 68 80 100
J P30 V30 kg.m2 0.249 0.163 0.4 0.264 0.61 0.374 0.632 0.396 0.954 0.595 0.977 0.618 1.039 0.68
Weight P30 V30 kg 37.7 30.7 46.5 37.5 56 45 64.3 53.3 65.6 50.6 74.4 59.4 88.3 73.3
A mm 372 392 392 407 432 460 495
Assembly
Maximum peak torque (Tp) N.m 1500 2200 2200 2200 3800 6000
Transmissible torque (Tt) N.m 750 1100 1100 1100 1900 3000
In every case : Ts < Tp (Ts : motor starting torque)
Þ: greased under head and on thread
Gear coupling type SMLDF-MLP for solid Disc mounting and dismounting without Material and balancing of the discs : see
discs (P) Ø 315 to 995 mm moving the machines back. the discs leaflet T08020-01.
Gear coupling type SMLDF-MLV for ventila- Hub and coupling : oiling protection.
ted discs (V) Ø 315 to 795 mm. In standard. only the disc is balanced.
Long hubs on gear box side and motor The assembly is balanced on demand.
side (parts angularly matched).
Discs thickness 30 mm
p L
Screws 1 and 2 not
tightened to the torque
at the delivery
Ød3 ØD2
ØD5
Ød
k e L1
Ød1 A Ødp
D mm 495 550
D2 mm 218 218
D5 mm 155 155
L mm 195 195
Disc
L1 mm 200 200
dp mm 30 30
d maximum keyed mm 110 110
d max. shrink fit mm 100 100
Tightening torque screw 2 Þ N.m 290 290
Gear coupling type SMLDF-MLP for solid Disc mounting and dismounting without Material and balancing of the discs : see
discs (P) Ø 315 to 995 mm moving the machines back. the discs leaflet T08020-01.
Gear coupling type SMLDF-MLV for Hub and coupling : oiling protection.
ventilated discs (V) Ø 315 to 795 mm. In standard. only the disc is balanced.
Long hubs on gear box side and motor The assembly is balanced on demand.
side (parts angularly matched).
Discs thickness 30 mm
p L
Screws 1 and 2 not
tightened to the torque
at the delivery
Ød3 ØD2
ØD5
Ød
k e L1
Ød1 A Ødp
D mm 625 625
D2 mm 238 300
D5 mm 168 216
L mm 195 195
Disc
L1 mm 200 200
dp mm 30 30
d maximum keyed mm 120 150
d max. shrink fit mm 105 135
Tightening torque screw 2 Þ N.m 410 710
Maximum peak torque (Tp) N.m 6000 9400 13800 20700 25300 36700 52500
Transmissible torque (Tt) N.m 3000 4700 6900 10350 12650 18350 26250
In every case : Ts < Tp (Ts : motor starting torque)
Þ: greased under head and on thread
p L
Screws 1 and 2 not
tightened to the torque
at the delivery
Ød3 ØD2
ØD5
Ød
k e L1
Ød1 A Ødp
L1 mm 200 200
dp mm 30 30
d maximum keyed mm 135 150
d max. shrink fit mm 120 135
Tightening torque screw 2 Þ N.m 550 710
d1 max. shrink fit mm 106 125 140 160 140 160 175
Tightening torque screws 1 Þ N.m 95 171 235 235 235 235 370
Maximum peak torque (Tp) N.m 9400 13800 25300 29200 25300 36700 52500
Transmissible torque (Tt) N.m 4700 6900 12650 14600 12650 18350 26250
In every case : Ts < Tp (Ts : motor starting torque))
Þ: greased under head and on thread
p L
Screws 1 and 2 not
tightened to the torque
at the delivery
Ød3 ØD2
ØD5
Ød
k e L1
Ød1 A Ødp
D mm 795 995
D2 mm 300 388
D5 mm 216 276
L mm 195 235
Disc
L1 mm 200 240
dp mm 30 58
d maximum keyed mm 150 190
d max. shrink fit mm 135 180
Tightening torque screw 2 Þ N.m 710 1450
d1 max. shrink fit mm 125 140 160 175 140 160 175
Tightening torque screws 1 Þ N.m 171 235 235 370 235 235 370
Maximum peak torque (Tp) N.m 13800 25300 36700 52500 29200 38000 52500
Transmissible torque (Tt) N.m 6900 12650 18350 26250 14600 19000 26250
In every case : Ts < Tp (Ts : motor starting torque)
Þ: greased under head and on thread
Screw 1
Screw 1
Screw 2
Motor side
Motor side
Degrease faces in contact between disc and coupling.
For use with caliper Type 660-650 660-650 660-650 660-650 660-650
Maximum speed t/mn 5000 4 300 3 600 3 000 2 400
mm 183 244 211 244 190 201 214.5 225.5 230 225.5 230 245
D mm 175 175 220 220 260 260 315 315 315 395 395 395
D1 mm 75 75 95 95 120 120 120 120 120 120 120 120
L mm 55 55 65 65 85 85 102 102 102 102 102 102
L1 mm 58.5 58.5 68.5 68.5 88.5 88.5 113 113 112 112 112 112
Disc
d max. keyed mm 44 55 55 60 65 60 65
d max. for shrink fit mm 40 55 55 60 65 60 65
d3 mm 97 112 112 128 112 128 112 128 148 128 148 168
d4 mm 69 79 79 90 79 90 79 90 107 90 107 124
k mm 50 60 60 70 60 70 60 70 80 70 80 90
p mm 76.5 127.25 84.25 107.25 43.25 44.25 50.75 51.75 46.25 51.75 46.25 51.25
d1 max. keyed mm 42 48 48 55 48 55 48 55 65 55 65 75
Peak max. torque (Cp) Nm 200 310 310 500 310 500 310 500 800 500 800 1300
Coupling
Max. permissible torque (Ct) 150 starts/ hour 8 h/24 h - Ct ≤ Cp/2.5 In every case: Cd < Cp
and working conditions 300 starts/ hour 8 h/24 h - Ct ≤ Cp/3.2 (Cd motor starting torque)
(Ambient temperature ≤ 40 °C) 600 starts/ hour 8 h/24 h - Ct ≤ Cp/4 (Ct: motor nominal torque)
Tightening torque on
screws (1) and (2) Þ Nm 10 25 25 25 25 25 25 25 49 25 49 86
Motor side
Coupling 128 148 168 194 148 168 194 148 168 194 214 168 194 214
J kgm 2 0.49 0.495 0.515 0.55 0.785 0.815 0.84 1.175 1.205 1.23 1.30 1.975 2 2.07
Assembly
Weight kg 33 37 43 51 52 58 66 58 64 72 80 74 82 90
For use with caliper Type 660-650-645 660-650-645 660-650-645 660-650-645
mm 225.5 230 245 260 263 278 293 263 278 293 308 278 293 308
D mm 445 445 445 445 495 495 495 550 550 550 550 625 625 625
D1 mm 120 120 120 120 150 150 150 150 150 150 150 150 150 150
L mm 102 102 102 102 135 135 135 135 135 135 135 135 135 135
L1 mm 112 112 112 112 145 145 145 145 145 145 145 145 145 145
Disc
60 65 65 70 70 65 70 70 90 70 70 90
d max. keyed mm 65
d max. for shrink fit mm 60 65 65 70 70 65 70 70 90 70 70 90
65
d3 mm 128 148 168 194 148 168 194 148 168 194 214 168 194 214
d4 mm 90 107 124 140 107 124 140 107 124 140 157 124 140 157
k mm 70 80 90 100 80 90 100 80 90 100 110 90 100 110
p mm 51.75 46.25 51.25 56.25 46.25 51.25 56.25 46.25 51.25 56.25 61 51.25 56.25 61
d1 max. keyed mm 55 65 75 85 65 75 85 65 75 85 95 75 85 95
Coupling
Peak max. torque (Cp) Nm 500 800 1300 2000 800 800 2000 2000 1300 2000 3100 1300 2000 3100
Max. permissible torque (Ct) 150 starts / hour 8 h/24 h - Ct ≤ Cp/2.5 In every case: Cd < Cp
and working conditions 300 starts / hour 8 h/24 h - Ct ≤ Cp/3.2 (Cd motor starting torque)
(Ambient temperature 600 starts / hour 8 h/24 h - Ct ≤ Cp/4 (Ct: motor nominal torque)
≤ 40 °C)
Tightening torque on
screw (1) Þ Nm 25 49 86 86 49 86 86 49 86 86 135 86 86 135
Screw 1 p L Screw 1
30 ØD
30 Screw 2
ØD
Ø d3 Ø d3
Ø D1 Ø D1
Ø d1 Ø d1 Ød
Ød
k L1 k L1
Peak maxi. torque (Cp) N.m 310 500 310 500 310 500 800
Transmissible torque (Ct) 150 starts/hour 8 h/24 h - Ct ≤ Cp/2.5
and working conditions 300 starts/hour 8 h/24 h - Ct ≤ Cp/3.2
(ambient temperature ≤ 40°C) 600 starts/hour 8 h/24 h - Ct ≤ Cp/4
(Ct: motor nominal torque) (in every case: Cd < Cp) (Cd: motor starting torque)
Tightening torque of screws
(1) and (2) Þ Nm 20 20 20 20 20 20 44
p L
s Screw 2 ØD
Screw 1
MOTOR SIDE
ØD5 ØD2
Øa Øb Øc Ød1 s Ød
m n L1
L2
Disc Ø V30 315 315 355 395 445 445 495 550 550 625 705 705 795 705 795
Flexible coupling SVK/SDK 125 145 170 200 230 260 300 400
J kg.m² 0.159 0.174 0.26 0.404 0.633 0.704 1.183 1.495 1.713 2.663 4.193 4.53 6.91 6.524 8.904
Weight kg 20 24 28 36 45 53 77 83 109 117 128 147 210 222 286
Assembly
650-5 650-5 650-5 650-5 650-5 650-5 650-5 650-5 4-3 2TB 2TB
For use with calipers 650-5 650-5 4-3 4-3
645 645 645 645 645-4 645-4-3 645-4-3 645-4-3 2TB 1TSA 1TSA
Maximum speed r.p.m. 3000 3000 2700 2400 2100 2100 1800 1800 1800 1500 1300 1300 1200 1300 1200
L2 244 264.5 264.5 278 311 336 350 350 386.5 386.5 386.5 417.5 417.5 464 464
ØD mm 315 315 355 395 445 445 495 550 550 625 705 705 795 705 795
ØD2 mm 125 125 145 165 175 175 220 220 220 235 265 265 300 265 300
ØD5 mm 80 80 95 105 110 110 150 150 150 150 180 180 210 180 210
Disc
Ød max keyed or
mm 50 50 60 70 70 70 100 100 100 100 120 120 130 120 130
shrink fit
L mm 102 102 102 102 135 135 135 135 135 135 135 135 135 135 135
L1 mm 107 107 107 107 140 140 140 140 140 140 140 140 140 140 140
Øa mm 129 153 153 170 170 210 230 230 260 260 260 300 300 400 400
Øb mm 100 121 121 137 137 161 184 184 212 212 212 248 248 328 328
Øc mm 80 100 100 112 112 126 140 140 168 168 168 190 190 240 240
Ød1 max keyed mm 55 70 70 80 80 90 100 100 120 120 120 125 125 150 150
Coupling
m mm 66 75 75 85 85 100 105 105 125 125 125 145 145 175 175
n mm 63 74.5 74.5 78 78 88 97 97 113.5 113.5 113.5 124.5 124.5 141 141
p mm 76 87.5 87.5 91 91 101 110 110 126.5 126.5 126.5 137.5 137.5 154 154
s mm 6 6.5 6.5 7.5 7.5 8.5 9.5 9.5 9.5 9.5 9.5 10 10 10.5 10.5
Max. torque Rubber V 630 1050 1660 2880 4500 7200 10400 23400
Cmax in Nm element D 1110 1800 2850 4950 7740 11940 17550 40050
Transmissible torque (Ct) Ct ≤ Cmax/k k min.temperature: k=3 < 40°c k=4 < 80°c k=6 ≤ 80°C
(Ct: motor nominal torque) Cd < Cmax rate: ≤ 120starts/h ≤ 240starts/h ≤ 600starts/h
Tightening Screw 1 Nm 45 45 45 75 75 185 185 185 370 370 370 370 370 640 640
torque Screw 2 Nm 49 49 86 135 210 210 290 290 290 410 550 550 710 550 710
Screws greased under head and on thread. Cd: motor starting torque. In all cases. Cd < Cmax
p L
s Screw 2 ØD
Screw 1
MOTOR SIDE
ØD5 ØD2
Øa Øb Øc Ød1 s Ød
m n L1
L2
Disc Ø V30 315 315 355 395 445 445 495 550 550 625 705 705 795 705 795
Flexible coupling SVKL/SDKL 125 145 170 200 230 260 300 400
J kg.m² 0.161 0.177 0.26 0.41 0.64 0.709 1.2 1.512 1.76 2.71 4.24 4.59 6.97 6.788 9.168
Weight kg 21.5 26 30 40 49 55.5 84 90 122 130 141 160 223 259 323
Assembly
650-5 650-5 650-5 650-5 650-5 650-5 650-5 650-5 4-3 2TB 2TB
For use with calipers 650-5 650-5 4-3 4-3
645 645 645 645 645-4 645-4-3 645-4-3 645-4-3 2TB 1TSA 1TSA
Maximum speed r.p.m. 3000 3000 2700 2400 2100 2100 1800 1800 1800 1500 1300 1300 1200 1300 1200
L2 286.5 298 298 331.5 364.5 364.5 412.5 412.5 469 469 469 480 480 576.5 576.5
ØD mm 315 315 355 395 445 445 495 550 550 625 705 705 795 705 795
ØD2 mm 125 125 145 165 175 175 220 220 220 235 265 265 300 265 300
ØD5 mm 80 80 95 105 110 110 150 150 150 150 180 180 210 180 210
Disc
Ød max keyed or
mm 50 50 60 70 70 70 100 100 100 100 120 120 130 120 130
shrink fit
L mm 102 102 102 102 135 135 135 135 135 135 135 135 135 135 135
L1 mm 107 107 107 107 140 140 140 140 140 140 140 140 140 140 140
Øa mm 129 153 153 170 170 210 230 230 260 260 260 300 300 400 400
Øb mm 100 121 121 137 137 161 184 184 212 212 212 248 248 328 328
Øc mm 80 100 100 112 112 126 140 140 168 168 168 190 190 240 240
Ød1 max keyed mm 55 70 70 80 80 90 100 100 120 120 120 125 125 150 150
Coupling
m mm 108.5 108.5 108.5 138.5 138.5 128.5 167.5 167.5 207.5 207.5 207.5 207.5 207.5 287.5 287.5
n mm 63 74.5 74.5 78 78 88 97 97 113.5 113.5 113.5 124.5 124.5 141 141
p mm 76 87.5 87.5 91 91 101 110 110 126.5 126.5 126.5 137.5 137.5 154 154
s mm 6 6.5 6.5 7.5 7.5 8.5 9.5 9.5 9.5 9.5 9.5 10 10 10.5 10.5
Max. torque Rubber V 630 1050 1660 2880 4500 7200 10400 23400
Cmax in Nm element D 1110 1800 2850 4950 7740 11940 17550 40050
Transmissible torque (Ct) Ct ≤ Cmax/k k min.temperature: k=3 < 40°c k=4 < 80°c k=6 ≤ 80°C
(Ct: motor nominal torque) Cd < Cmax rate: ≤ 120starts/h ≤ 240starts/h ≤ 600starts/h
Tightening Screw 1 Nm 45 45 45 75 75 185 185 185 370 370 370 370 370 640 640
torque Screw 2 Nm 49 49 86 135 210 210 290 290 290 410 550 550 710 550 710
Screws greased under head and on thread. Cd: motor starting torque. In all cases, Cd < Cmax
p L
Screw 1
s ØD
Screw 2
MOTOR SIDE
ØD5 ØD2
Øa Øb Øc Ød1
Ød
s
m n L1
L2
Degrease faces in contact between disc, hub and coupling.
Disc Ø ... P30/V30 355 395 445 495 550 550 625...-1 625...-2
SDKL/SVKL-ML 145 170 170 230 230 260 260 300
J P30 | V30 kg.m² 0.396 0.26 0.646 0.41 0.999 0.64 1.724 1.2 2.447 1.507 2.7 1.76 4.116 2.67 4.41 2.964
Assembly
Weight P30 | V30 kg 42 33 57 46 68.5 53.5 110 92 121 98 157 134 173 146 187 160
Maximum speed r.p.m. 2 700 2 400 2 100 1 800 1 800 1 800 1 500 1 500
L2 351 384.5 424.5 472.5 472.5 529 529 540
ØD mm 355 395 445 495 550 550 625 625
ØD2 mm 145 165 175 220 220 220 235 300
ØD5 mm 95 105 110 150 150 150 150 210
Disc
Ød max keyed or
mm 60 70 75 110 110 110 110 140
shrink fit
L mm 155 155 195 195 195 195 195 195
L1 mm 160 160 200 200 200 200 200 200
Øa mm 153 170 170 230 230 260 260 300
Øb mm 121 137 137 184 184 212 212 248
Øc mm 100 112 112 140 140 168 168 190
Ød1 max keyed mm 70 80 80 100 100 120 120 125
Coupling
Screws greased under head and on thread. Cd: motor starting torque. In all cases, Cd < Cmax
p L
Screw 1
s ØD
Screw 2
MOTOR SIDE
ØD5 ØD2
Øa Øb Øc Ød1
Ød
s
m n L1
L2
Degrease faces in contact between disc, hub and coupling.
Disc Ø ... P30/V30 705...-1 705...-2 705...-2 795 795 995 P30 995 P30
SDKL / SVKL 260 300 360 300 360 360 400
J P30 | V30 kg.m² 6.3 4.07 6.58 4.35 8.354 6.124 10.19 6.61 11.964 8.384 26.14 26.58
Assembly
Weight P30 | V30 kg 191 158 206.5 173.5 281.2 248.2 234 194 308.7 268.7 412 442
Maximum speed r.p.m. 1 300 1 300 1 300 1 200 1 200 900 900
L2 529 540 588.5 540 588.5 628.5 636.5
ØD mm 705 705 705 795 795 995 995
ØD2 mm 265 300 300 300 300 380 380
ØD5 mm 180 210 210 210 210 260 260
Disc
Ød max keyed or
mm 125 140 140 140 140 140 140
shrink fit
L mm 195 195 195 195 195 235 235
L1 mm 200 200 200 200 200 240 240
Øa mm 260 300 360 300 360 360 400
Øb mm 212 248 295 248 295 295 328
Øc mm 168 190 240 190 240 240 240
Ød1 max keyed mm 120 125 160 125 160 160 150
Coupling
Screws greased under head and on thread. Cd: motor starting torque. In all cases, Cd < Cmax
BARREL-ROLLER COUPLINGS
APPLICATIONS
MAIN CHARACTERISTICS
BCS COUPLINGS
• All-steel design
• Connection between hub and sleeve
performed by barrel rollers
• Possibility to disassemble the hub from
the sleeve
• Roller seats, inside the sleeve, are
precisely machined and hardened
Benefits include
T
ØD
ØD
H
ØE ØE
ØE
Holes for
extraction
Lubricating
charge
K K
D N M d G F
ØD ØE
Nota : K
For bore finishing, reference The dimensions L are the standard
centering diameter is concentric to length of the couplings type BCS. For
barrel rollers pitch circle. different lengths, conult us.
COUPLING type BCS... 140 160 180 200 220 240 260 280 310 340 400 420 450 530 560 600 670 730
Dimensions T 42 42 42 45 45 45 45 45 45 60 60 60 60 65 65 81 81 81
(mm) L 90 95 100 110 125 130 145 170 175 185 220 240 260 315 350 380 410 450
H 12 12 12 15 15 15 15 15 15 20 20 20 20 25 25 25 25 25
N 200 220 250 280 300 320 340 360 380 400 460 500 530 600 630 660 730 800
G 110 130 142 157 175 195 215 231 261 286 346 361 386 461 491 526 591 651
Ø E H8 14 14 14 18 18 18 18 18 18 24 24 24 24 24 24 28 28 28
N° holes 6 6 6 6 6 6 6 6 6 6 6 6 8 8 24 24 24 24
K h9 200 220 250 280 300 320 340 360 380 400 460 500 530 580 600 640 700 760
Weight (kg) 13 16 24 29 35 42 54 67 90 108 150 190 230 395 460 520 740 890
Nominal torque max. (daNm) 50 400 780 1350 1600 1850 2200 3200 4000 5100 7700 11250 13000 19000 31000 42000 54000 75000
Radial force (daN) 1200 1400 1800 2500 3100 3700 4200 5200 6300 7950 11250 12300 14500 20200 25000 30000 34000 39000
Stromag Facilities
Couplings Electric Clutches & Brakes Heavy Duty Clutches & Brakes Gearing
Ameridrives Inertia Dynamics Industrial Clutch Bauer Gear Motor
www.ameridrives.com www.idicb.com www.indclutch.com www.bauergears.com
Bibby Turboflex Matrix Twiflex Boston Gear
www.bibbyturboflex.com www.matrix-international.com www.twiflex.com www.bostongear.com
Guardian Couplings Stromag Stromag Delroyd Worm Gear
www.guardiancouplings.com www.stromag.com www.stromag.com www.delroyd.com
Huco Warner Electric Svendborg Brakes Nuttall Gear
www.huco.com www.warnerelectric.com www.svendborg-brakes.com www.nuttallgear.com
Lamiflex Couplings Wichita Clutch
www.lamiflexcouplings.com Linear Products www.wichitaclutch.com Overrunning Clutches
Stromag Warner Linear Formsprag Clutch
www.stromag.com www.warnerlinear.com Belted Drives www.formsprag.com
TB Wood’s TB Wood’s Marland Clutch
www.tbwoods.com Engineered Bearing Assemblies www.tbwoods.com www.marland.com
Kilian Stieber
Geared Cam Limit Switches www.kilianbearings.com www.stieberclutch.com
Stromag
www.stromag.com
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and performance characteristics of these products may vary depending on the application, installation, operating conditions and environmental factors. The company’s terms and
conditions of sale can be viewed at http://www.altramotion.com/terms-and-conditions/sales-terms-and-conditions. These terms and conditions apply to any person who may buy,
acquire or use a product referred to herein, including any person who buys from a licensed distributor of these branded products.
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