FANUC Robotics SYSTEM R–J2

Controller Parts Manual

MARP2CONT01504E REV C
B–80526EN/05

This publication contains proprietary information of FANUC Robotics

North America, Inc. furnished for customer use only. No other uses are
authorized without the express written permission of FANUC Robotics
North America, Inc.
FANUC Robotics North America, Inc.
3900 W. Hamlin Road
Rochester Hills, Michigan 48309-3253
The descriptions and specifications contained in this manual were in effect
at the time this manual was approved for printing. FANUC Robotics
North America, Inc, hereinafter referred to as FANUC Robotics, reserves
the right to discontinue models at any time or to change specifications or
design without notice and without incurring obligations.
FANUC Robotics manuals present descriptions, specifications, drawings,
schematics, bills of material, parts, connections and/or procedures for
installing, disassembling, connecting, operating and programming FANUC
Robotics’ products and/or systems. Such systems consist of robots,
extended axes, robot controllers, application software, the KAREL

programming language, INSIGHT
vision equipment, and special tools.
FANUC Robotics recommends that only persons who have been trained in
one or more approved FANUC Robotics Training Course(s) be permitted
to install, operate, use, perform procedures on, repair, and/or maintain
FANUC Robotics’ products and/or systems and their respective
components. Approved training necessitates that the courses selected be
relevant to the type of system installed and application performed at the
customer site.

WARNING
This equipment generates, uses, and can radiate radio
frequency energy and if not installed and used in
accordance with the instruction manual, may cause
interference to radio communications. As temporarily
permitted by regulation, it has not been tested for
compliance with the limits for Class A computing devices
pursuant to subpart J of Part 15 of FCC Rules, which are
designed to provide reasonable protection against such
interference. Operation of the equipment in a residential
area is likely to cause interference, in which case the user,
at his own expense, will be required to take whatever
measure may be required to correct the interference.

FANUC Robotics conducts courses on its systems and products on a

regularly scheduled basis at its headquarters in Rochester Hills, Michigan.
For additional information contact
FANUC Robotics North America, Inc.
Training Department
3900 W. Hamlin Road
Rochester Hills, Michigan 48309-3253
web site: www.fanucrobotics.com
Send your comments and suggestions about this manual to:
product.documentation@fanucrobotics.com
 Copyright 2001 by FANUC Robotics North America, Inc.
All Rights Reserved

The information illustrated or contained herein is not to be reproduced,

copied, translated into another language, or transmitted in whole or in part
in any way without the prior written consent of FANUC Robotics North
America, Inc.

AccuStat
, ArcTool
, DispenseTool
, FANUC LASER DRILL
,

KAREL
, INSIGHT
, INSIGHT II
, PaintTool
, PaintWorks
,
PalletTool
, SOCKETS
, SOFT PARTS
SpotTool
,
TorchMate
, and YagTool
are Registered Trademarks of FANUC
Robotics.

FANUC Robotics reserves all proprietary rights, including but not limited
to trademark and trade name rights, in the following names:
AccuFlow
ARC Mate
ARC Mate Sr.
IntelliTrak
LaserTool
MotionParts
PaintWorks II
PalletMate
SureWeld
TurboMove

Conventions Used in This manual includes information essential to the safety of personnel,
this Manual equipment, software, and data. This information is indicated by headings
and boxes in the text.

WARNING
Information appearing under WARNING concerns the
protection of personnel. It is boxed and in bold type to set
it apart from other text.

CAUTION
Information appearing under CAUTION concerns the protection
of equipment, software, and data. It is boxed to set it apart
from other text.

NOTE Information appearing next to NOTE concerns related information

or useful hints.
 CUSTOMER RESOURCE CENTER
1-800-47-ROBOT
www.fanucrobotics.com
(Canada & United States: 1-800-477-6268) or (International: 011-1-248-377-7159)

TECHNICAL SUPPORT, FIELD PARTS & PART REPAIR PRODUCT & SYSTEMS MARKETING, SALES, &
SERVICES & ROBOT REPAIR Press 2 ("After Hours" Press 1) TRAINING LITERATURE REQUESTS
Press 1 (24 Hours/365 Days) Facsimile = (248) 377-7832 Press 3 (8am-5pm EST; M-F) Press 4 (8am-5pm EST; M-F)
Facsimile = 248-377-7463 Facsimile = 248-377-7367 Facsimile = 248-377-7366

• Technical Support • Parts for down robots • Training class • Marketing information
“Hot-Line” • Replenishment & repair registration • Application review
• Service personnel orders • Consultation for non-
dispatch • New robot product sales
• Warranty part standard training classes
• After-hours parts or on-site requests • Systems solution sales
support (8:00 p.m. to replacement
7:00 a.m.) • Robot software and
PACs
___________________ ___________________ ___________________ ___________________
For best call results For best call results For best call results For best call results
have: have: have: have:
• Customer number (if • Customer number (if • Customer number (if • Company name
known) known) known) • Company address
• Company name • Company name • Company name • Your name
• Your name • Your name • Your name • Your phone & fax
• Your phone & fax • Your phone & fax • Your phone & fax numbers
numbers numbers numbers • Description of your need
• Robot & controller type • Part name & number (if • Your billing address
• “F#” or serial number of known) • Types of courses
robot • “F#” or serial number of needed
• Hour meter reading (if robot, if available (req’d
• Special requirements
available for warranty)
• Robot and controller
• Software type and • P.O., credit card, or
type
edition receiving # for warranty,
down units, or software • Proposed schedules
• Any error messages • Number of people
and LED displays (if • Shipping & billing
attending
applicable) addresses
• Student names (if
• Your P.O., credit card, • Reason for repair (any
available)
or receiving # for symptoms, error codes,
warranty, down robot, or • Method of payment
preventive maintenance or diagnostic LEDs that (P.O., credit card, etc.)
service orders were identified)
*NOTE: A RETURN AUTHORIZATION (“RA”) FROM “PARTS” IS REQUIRED BEFORE SHIPPING ANY
MATERIAL BACK TO FANUC ROBOTICS FOR PROPER RECEIVING & TRACKING. F# IS LOCATED
ON THE ROBOT BASE OR OPERATION PANEL. Revised:11/20/01
 FANUC Robotics North America, Inc.
3900 West Hamlin Road
Rochester Hills, Michigan 48309-3253
www.fanucrobotics.com

FANUC Robotics North America Customer Resource Center (cRc)

Aftermarket Support Solutions

q Parts - customized spare part packages, individual spare part pricing and availability, warranty parts,
refurbished parts inventory, core part credit, and 24-hour emergency service on down robots.

q Certified Parts Solutions- certified repair capabilities for over 500 different components
and multiple controller product platforms completed in the Rochester Hills facility,
authorized repair for North America, repaired with authentic FANUC parts,
certified repair serial identification, warranty identification tracked, and core part
credits on certified repairs.
*All certified repairs are backed by the same one-year warranty as a new FANUC Robotics part.

q Enhanced Service Group - can provide multiple levels of service for your entire robot, as well as just
the wrist assembly. We can also design and build applications and main assemblies for your robot.

We offer three off-site service programs:

q Level 1: Tune up–preventive maintenance service for robots with less than 10,000 servo hours.
q Level 2: Preservation- thorough diagnostic and maintenance service for robots with 10,000 to
30,000 servo hours
q Level 3: Restore– complete enhancement service, to original manufacturer's specifications, for
robots with greater than 30,000 servo hours.
*All enhanced robots are backed by a limited one-year manufacturer’s warranty.

q Training Solutions- computer based training, and over 50 courses available

providing standard & customized training solutions that improve your ability to
optimize and troubleshoot robot and system performance.

q NO Charge Web Solutions (Requires Registration)

q cRc Parts Solutions- parts search engine, create/view parts quotes, submit order online, order
tracking, multiple tracking options, order status (including backorder information), detailed shipment
breakdowns, and a direct link to carrier’s website.
q Return Solutions- new or refurbished parts, certified component repairs, warranty orders by F
numbers, core credit, printable return labels, online return tracking, online authorization tracking
numbers, and online credit value viewing.

q Customized Web Solutions

q Electronic Documentation Solutions- engineering bulletins, products, operations, maintenance
manuals, and Diagnostic Resource Center (DRC).
q Application Back-Up Solutions- scheduled on-site manual back-up, preventive maintenance
schedules, customer direct uploads, cataloging by F numbers, and automated network solutions.

q Technical Solutions- local / regional field service scheduling and dispatch to minimize response time,
reliability and maintainability studies, robotic maintenance programs (preventive, predictive and
corrective maintenance), evaluations, system optimization, enhancement services / upgrades, and in-
plant resident service engineer.

Customer Service Hotline

1-800-47-ROBOT
(248) 377-7463

For more information, visit our website at: http://www.fanucrobotics.com/crc

Revised 4/23/2002
This manual describes the following products:

Product Name Abbreviation Control Unit

FANUC Robot ARC Mate 100 ARC Mate 100 FANUC Robot is controlled by
FANUC Robot ARC Mate 120 ARC Mate 120 FANUC SYSTEM R–J2.
FANUC Robot ARC Mate 100i ARC Mate 100i
FANUC Robot ARC Mate 120i ARC Mate 120i
FANUC Robot S–6 S–6
FANUC Robot S–12 S–12
FANUC Robot M–6i M–6i
FANUC Robot M–16i M–16i i–CABINET
FANUC Robot S–420iF S–420iF or
FANUC Robot S–420iW S–420iW B–CABINET
FANUC Robot S–420iL S–420iL
FANUC Robot S–420iR S–420iR
FANUC Robot S–500 S–500
FANUC Robot S–700 S–700
FANUC Robot M–400i M–400i
FANUC Robot M–710i M–710i
FANUC Robot A–520i A–520i

FANUC Robot S–450 S–450

FANUC Robot S–800 S–800
FANUC Robot S–900 S–900
B–CABINET
FANUC Robot P–100 P–100
FANUC Robot M–500 M–500
FANUC Robot F–100 F–100

FANUC Robot M–410i M–410i M–410i

FANUC Robot M–410iW M–410iW CABINET or
FANUC Robot M–410iWX M–410iWX B–CABINET

FANUC Robot P–155 P–155

FANUC Robot P–200 P–200
C–CABINET
FANUC Robot P–300S P–300S
FANUC Robot P–300T P–300T
 CONTENTS

1. HOW TO READ THE PARTS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 READING PARTS LISTS AND ASSEMBLY DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3. MECHANICAL UNIT PARTS LIST AND DRAWING . . . . . . . . . . . . . . . . . . . . . . . . 29

3.1 CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1.1 i–CABINET A230–0540–T001 to T002 . . . . . . . . . . . . . . . 33
3.1.2 B–CABINET REFER TO EACH SPECIFICATION . . . . . . 35
3.1.3 M–410i–CABINET A210–0392–T001 to T002 . . . . . . . . . . . . . . . 37
3.1.4 C–CABINET (FOR P–155) A210–0309–T010 . . . . . . . . . . . . . . . . . . . . . . 39
3.2 BACKPLANE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.2.1 2–SLOT BACKPLANE A05B–2316–C107 . . . . . . . . . . . . . . . . . . . . . 41
3.2.2 3–SLOT BACKPLANE A05B–2316–C105 . . . . . . . . . . . . . . . . . . . . . 43
3.2.3 5–SLOT BACKPLANE A05B–2316–C111 . . . . . . . . . . . . . . . . . . . . . . 45
3.3 POWER SUPPLY UNIT A16B–1212–0871 . . . . . . . . . . . . . . . . . . . . . . 47
3.4 MAIN CPU BOARD A16B–3200–0040 . . . . . . . . . . . . . . . . . . . . . . 49
3.5 EMERGENCY STOP CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.5.1 EMERGENCY STOP CONTROL BOARD
(FOR i–CABINET AND S–900) A20B–1006–0300 . . . . . . . . . . . . . . . . . . . . . . 51
3.5.2 EMERGENCY STOP CONTROL BOARD (FOR ARC Mate 100, ARC Mate 100i,
ARC Mate 120, ARC Mate 120i, S–6, S–12, M–6i, M–16i, S–420i, S–500, S–700,
M–400i, M–710i, A–520i) A16B–1212–0930 . . . . . . . . . . . . . . . . . . . . . . 53
3.5.3 EMERGENCY STOP CONTROL BOARD (FOR S–450, S–800, M–410i, M–500,
P–100, P–155, P–200, P–300, F–100) A16B–1212–0931 . . . . . . . . . . . . . . . . . . . . . . 55
3.6 CONVERSION BOARD A16B–1212–0910 . . . . . . . . . . . . . . . . . . . . . . 57
3.7 PROCESS I/O BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.7.1 PROCESS I/O BOARD CA A16B–2201–0470 . . . . . . . . . . . . . . . . . . . . . . 59
3.7.2 PROCESS I/O BOARD CB A16B–2201–0472 . . . . . . . . . . . . . . . . . . . . . . 61
3.7.3 PROCESS I/O BOARD DA A16B–2201–0480 . . . . . . . . . . . . . . . . . . . . . . 63
3.7.4 PROCESS I/O BOARD FOR ARC Mate 100i/ARC Mate 120i
A16B–3200–0230 . . . . . . . . . . . . . . . . . . . . . . 65
3.8 SERVO AMPLIFIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.8.1 6–AXES SERVO AMPLIFIER A06B–6076–H001 to H006
A06B–6076–H101 to H106 . . . . . . . . . . . . . . 68
3.8.2 POWER SUPPLY MODULE A06B–6087–H115 . . . . . . . . . . . . . . . . . . . . . 72
3.8.3 POWER SUPPLY MODULE A06B–6087–H130 . . . . . . . . . . . . . . . . . . . . . 74
3.8.4 POWER SUPPLY MODULE A06B–6077–H111 . . . . . . . . . . . . . . . . . . . . . 76
3.8.5 SERVO AMPLIFIER MODULE A06B–6079–H103 . . . . . . . . . . . . . . . . . . . . . 78
3.8.6 SERVO AMPLIFIER MODULE A06B–6079–H106 . . . . . . . . . . . . . . . . . . . . . 80
3.8.7 SERVO AMPLIFIER MODULE A06B–6079–H208 . . . . . . . . . . . . . . . . . . . . . 82
3.8.8 SERVO AMPLIFIER UNIT (C–SERIES) A06B–6066–H008 . . . . . . . . . . . . . . . . . . . . . 84
3.8.9 SERVO AMPLIFIER UNIT (C–SERIES) A06B–6066–H006 . . . . . . . . . . . . . . . . . . . . . 86
3.8.10 SERVO AMPLIFIER UNIT (SVU) A06B–6089–H101 . . . . . . . . . . . . . . . . . . . . . 88
3.8.11 SERVO AMPLIFIER UNIT (SVU) A06B–6089–H104 . . . . . . . . . . . . . . . . . . . . . 90
 3.8.12 SERVO AMPLIFIER UNIT (SVU) A06B–6089–H105 . . . . . . . . . . . . . . . . . . . . . 92
3.8.13 SERVO AMPLIFIER UNIT (SVU) A06B–6089–H106 . . . . . . . . . . . . . . . . . . . . . 94
3.8.14 SERVO AMPLIFIER UNIT (SVU) A06B–6089–H201 . . . . . . . . . . . . . . . . . . . . . 96
3.8.15 SERVO AMPLIFIER UNIT (SVU) A06B–6089–H204 . . . . . . . . . . . . . . . . . . . . . 98
3.8.16 SERVO AMPLIFIER UNIT (SVU) A06B–6089–H208 . . . . . . . . . . . . . . . . . . . . . 100
3.8.17 SERVO SUPPLY MODULE A06B–6081–H103 . . . . . . . . . . . . . . . . . . . . . 102
3.8.18 SERVO MODULE A06B–6080–H301 . . . . . . . . . . . . . . . . . . . . . 104
3.8.19 SERVO AMPLIFIER UNIT (SVU) A06B–6089–H206 . . . . . . . . . . . . . . . . . . . . . 106
3.8.20 SERVO AMPLIFIER UNIT (SVU) A06B–6089–H209 . . . . . . . . . . . . . . . . . . . . . 108
3.9 OPERATION BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
3.9.1 OPERATION BOX AE/AJ A05B–2350–C022 (AE1)
A05B–2350–C030 (AE2)
A05B–2350–C023 (AJ) . . . . . . . . . . . . . . . . . 110
3.9.2 OPERATION BOX BE/BJ A05B–2350–C029 (BE), C038
A05B–2350–C026 (BJ), C039 . . . . . . . . . . . . 112
3.10 OPERATION BOX CABLE REFER TO EACH SPECIFICATION . . . . . . 114
3.11 OPERATOR’S PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
3.11.1 OPERATOR’S PANEL A05B–2351–C020 (JAPANESE)
A05B–2351–C021 (ENGLISH) . . . . . . . . . . . 116
3.11.2 OPERATOR’S PANEL (FOR P–155, P–300)
A05B–2363–C001 to C003 . . . . . . . . . . . . . . 118
3.11.3 OPERATOR’S PANEL (FOR P–100) A05B–2367–C001 to C003 . . . . . . . . . . . . . . 120
3.12 FAN UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
3.12.1 FAN UNITS FOR i–CABINET REFER TO EACH SPECIFICATION . . . . . . 124
3.12.2 FAN UNITS FOR B–CABINET REFER TO EACH SPECIFICATION . . . . . . 127
3.12.3 FAN UNITS FOR M–140i CABINET REFER TO EACH SPECIFICATION . . . . . . 130
3.12.4 FAN UNITS FOR C–CABINET (P–155) REFER TO EACH SPECIFICATION . . . . . . 133
3.13 BREAKER REFER TO EACH SPECIFICATION . . . . . . 136
3.14 I/O UNIT MODEL A REFER TO EACH SPECIFICATION . . . . . . 137
3.15 I/O UNIT MODEL B REFER TO EACH SPECIFICATION . . . . . . 146
3.16 TEACH PENDANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
3.16.1 TEACH PENDANT A05B–2301–C300 to C305 . . . . . . . . . . . . . . 151
3.16.2 INTRINSICALLY SAFE TEACH PENDANT
A05B–2308–C300 . . . . . . . . . . . . . . . . . . . . . 154
3.17 TEACH PENDANT CABLE REFER TO EACH SPECIFICATION . . . . . . 156
3.18 TRANSFORMER/REACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
3.18.1 TRANSFORMER FOR i–CABINET REFER TO EACH SPECIFICATION . . . . . . 157
3.18.2 TRANSFORMER FOR B–CABINET REFER TO EACH SPECIFICATION . . . . . . 159
3.18.3 TRANSFORMER FOR M–410i CABINET REFER TO EACH SPECIFICATION . . . . . . 164
3.19 HOUR METER A15L–0001–0044#TN1224 . . . . . . . . . . . . . . 166
3.20 ROBOT CONNECTION CABLE REFER TO EACH SPECIFICATION . . . . . . 167
3.21 DOOR INTERLOCK A55L–0001–0014#A . . . . . . . . . . . . . . . . . . . 170
3.22 PERIPHERAL DEVICE CONNECTION CABLE REFER TO EACH SPECIFICATION . . . . . . 171
3.23 MCC UNIT REFER TO EACH SPECIFICATION . . . . . . 172
3.24 DISCHARGE REGISTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
3.24.1 DISCHARGE REGISTOR A40L–0001–0407#T . . . . . . . . . . . . . . . . . . . . 175
3.24.2 DISCHARGE UNIT FOR S–900 A05B–2313–C100 . . . . . . . . . . . . . . . . . . . . . 177
3.24.3 DISCHARGE UNIT FOR M–500 A05B–2313–C100 . . . . . . . . . . . . . . . . . . . . . 179
 3.24.4 DISCHARGE UNIT FOR F–100 A06B–6066–H500 . . . . . . . . . . . . . . . . . . . . . 181
3.25 FANUC PRINTER A86L–0001–0103 . . . . . . . . . . . . . . . . . . . . . . 183
3.26 HANDY FILE A13B–0159–B001 . . . . . . . . . . . . . . . . . . . . . 184
3.27 AC ADAPTER A14L–0104–0001 (AC200V)
A14L–0105–0001 (AC100V) . . . . . . . . . . . . . 185
3.28 PURGE CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
3.28.1 PURGE CONTROL UNIT (FOR P–155, P–300)
A05B–2363–C020 . . . . . . . . . . . . . . . . . . . . . 186
3.28.2 PURGE CONTROL UNIT (FOR P–100) A05B–2367–C020 to C021 . . . . . . . . . . . . . . 188
3.29 BATTERY UNIT (FOR P–155, P–300, P–100) A05B–2363–C040 . . . . . . . . . . . . . . . . . . . . . 190
3.30 ISB (INRINSICALLY SAFE BARRIER) UNIT FOR ISTP
A05B–2308–C370 . . . . . . . . . . . . . . . . . . . . . 192
3.31 AUX. AXIS BOARD A16B–2202–0820 to 0821 . . . . . . . . . . . . . . . 194
3.32 A–B/EHERNET BOARD A20B–8001–0120 to 0124 . . . . . . . . . . . . . . . 196
3.33 GENIUS BOARD A16B–2201–0890 to 0892 . . . . . . . . . . . . . . . 197
3.34 ME–NET BOARD A16B–2202–0020 . . . . . . . . . . . . . . . . . . . . . . 199
3.35 MEMORY CARD I/F BOARD A20B–2000–0600 . . . . . . . . . . . . . . . . . . . . . . 200
1. HOW TO READ THE PARTS MANUAL

1
1. HOW TO READ THE PARTS MANUAL

1.1 This manual contains parts lists and assembly drawings for the major
assemblies and subassemblies for the robot. It also contains lists and
INTRODUCTION drawings of small parts such as screws and bolts which are common to
the various assemblies and subassemblies.
Instructions for reading the parts lists and assembly drawings appear in
para. 1.2. Instructions for reading the small parts lists and drawings are
given in para. 1.3.

1.2 The parts list identifies the subassemblies and parts for a specific unit or
major assembly. The assembly drawing indicates the location at which the
READING PARTS parts are installed.
LISTS AND For example, the parts list shown at the next page identifies the major
ASSEMBLY assemblies and parts for the total assembly. This list identifies the major
assembly and its specification number. It then shows the item number,
DRAWINGS
quantity, part name, specification number, and includes any special
remarks that will be helpful to the user.

3
 A
B

Notice that the list in the example shown above has three sections labeled
A, B and C. The information given in these three sections is as follows:
1) Section A
UNIT . . . . . . . . . . . . . . . . Unit identification symbol
ASSEMBLY NAME . . . . Name of assembly
SPECIFICATION . . . . . . The specification number
2) Section B
( / ) . . . . . . . . . . . . . . . . . The total number of pages in the series
in which parts for an assembly are listed
and the number of the specific page
being read. The example given hear
(1/2) is page 1 of 2.
3) Section C
UNIT . . . . . . . . . . . . . . . . Unit identification symbol
NO. . . . . . . . . . . . . . . . . . Serial number for part
Q’TY . . . . . . . . . . . . . . . . The number of parts used in assembly or
subassembly.
PARTS NAME . . . . . . . . The name of the parts
SPECIFICATION . . . . . . The specification number (part number).
Use this number to order the parts.
PAGE . . . . . . . . . . . . . . . . The page number of the drawing on
which the part is identified.
REMARKS . . . . . . . . . . . Additional information useful to the
reader

4
 The relationship between the data in the parts list and that in the parts list
is illustrated below.

*1

*2 *3

*2

*1

*3

Fig. MAIN CPU BOARD

5
2. CONFIGURATION
9
10
11
12
13
14
15
16
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18
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(PAINT ROBOT ONLY)

k
z aa

25
, P-200

26
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3. MECHANICAL UNIT PARTS LIST AND DRAWING

31
 Table 3. Relation and reference item for each assembly unit (1/2)

ITEM REFERENCE ITEM ASSEMBLY NAME

a 3.1 CABINET

b 3.2 BACKPLANE

c 3.3 POWER SUPPLY UNIT

d 3.4 MAIN CPU BOARD

e 3.5 EMERGENCY STOP CONTROL BOARD

f 3.6 CONVERSION BOARD

g 3.7 PROCESS I/O BOARD

h 3.8 SERVO AMPLIFIER

i 3.9 OPERATOR BOX

j 3.10 OPERATOR BOX CABLE

k 3.11 OPERATOR’S PANEL

l 3.12 FAN UNIT

m 3.13 BREAKER

n 3.14 I/O UNIT MODEL A

o 3.15 I/O UNIT MODEL B

p 3.16 TEACH PENDANT

q 3.17 TEACH PENDANT CABLE

r 3.18 TRANSFORMER / REACTOR

s 3.19 HOUR METER

t 3.20 ROBOT CONNECTION CABLE

u 3.21 DOOR INTERLOCK

v 3.22 PERIPHERAL DEVICE CONNECTION CABLE

w 3.23 MCC UNIT

x 3.24 DISCHARGE RESISTOR UNIT

y 3.25 FANUC PRINTER

z 3.26 HANDY FILE

31
 Table 3. Relation and reference item for each assembly unit (2/2)

ITEM REFERENCE ITEM ASSEMBLY NAME

aa 3.27 AC ADAPTER

ab 3.28 PURGE CONTROL UNIT

ac 3.29 BATTERY UNIT

ad 3.30 ISB

ae 3.31 AUX AXIS BOARD

af 3.32 A–B /ETHERNET BOARD

ag 3.33 GENIUS BOARD

ah 3.34 ME–NET BOARD

ai 3.35 MEMORY CARD I/F BOARD

32
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34
35
36
37
38
39
, P-200

40
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3.8 SERVO AMPLIFIER

J1 J2 J3 J4 J5 J6 J7 J8 J9
ARC Mate 100 A06B–6076–H005 or A06B–6076–H105 (6–axes AMP)
S–6
ARC Mate 120 A06B–6076–H004 or A06B–6076–H104 (6–axes AMP)
S–12
S–420i A06B–6076–H001 or A06B–6076–H101 (6–axes AMP)
S–500, A–520i A06B–6076–H002 or A06B–6076–H102 (6–axes AMP)
M–400i
S–700 A06B–6076–H003 or A06B–6076–H103 (6–axes AMP)
ARC Mate 100i A06B–6076–H105 (6–axes AMP)
M–6i
ARC Mate 120i A06B–6076–H104 (6–axes AMP)
M–16i
M–710i A06B–6076–H101 (6–axes AMP)
S–800 AMP1 AMP2 AMP3 AMP4/M AMP4/L AMP5
A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089–
H105 H105 H105 H208 H208 H105
S–900 AMP1 AMP3 AMP5 AMP2 AMP4 AMP6
A06B–6066– A06B–6066– A06B–6066– A06B–6066– A06B–6066– A06B–6066–
H108 H108A H108 H105 H105 H105
AMP1 MP3 AMP5 AMP2 AMP4 AMP6
A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089–
H108 H108 H108 H105 H105 H105
M–410i A06B–6087–H115 (PSM)
AMP1 AMP2 AMP3 AMP4
A06B–6079– A06B–6079– A06B–6079– A06B–6079–
H106 H106 H106 H103
M–500 AMP1 AMP3/M AMP2 AMP3/L AMP4
A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089–
H106 H206 H105 H206 H104
S–450 A06B–6077–H111 (PSM)
AMP1/L AMP1/M AMP2/M AMP2/L AMP3/L AMP3/M AMP4
A06B–6079– A06B–6079– A06B–6079– A06B–6079– A06B–6079– A06B–6079– S–450S:
H206 H206 H207 H207 H206 H206 A06B–6079–
H104
S–450L:
A06B–6079–
H101
P–100 AMP1/M AMP2/M AMP3/M AMP1/L AMP2/L AMP3/L
A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089–
H204 H204 H204 H204 H204 H204
P–155 AMP1/M AMP2/M AMP3/M AMP1/L AMP2/L AMP3/L
6 AXES CONTROL
A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089–
H209 H209 H209 H209 H209 H209
P–155 AMP1/M AMP2/M AMP3/M AMP1/L AMP2/L AMP3/L AMP4
7 AXES CONTROL
A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089–
H209 H209 H209 H209 H209 H209 H105
P–155 AMP1/M AMP2/M AMP3/M AMP1/L AMP2/L AMP3/L AMP4/L AMP4/M
6+2 AXES
A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089–
CONTROL
H209 H209 H209 H209 H209 H209 H201 H201
P–155 AMP1/M AMP2/M AMP3/M AMP1/L AMP2/L AMP3/L AMP4/L AMP4/M
6+2 AXES
A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089–
CONTROL
H209 H209 H209 H209 H209 H209 H208 H208
P–155 AMP1/M AMP2/M AMP3/M AMP1/L AMP2/L AMP3/L AMP4 AMP5/L AMP5/M
7+2 AXES
A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089–
CONTROL
H209 H209 H209 H209 H209 H209 H105 H201 H201
P–155 ANP1/M AMP2/M AMP3/M AMP1/L AMP2/L AMP3/L AMP4 AMP5/L AMP5/M
7+2 AXES
A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089– A06B–6089–
CONTROL
H209 H209 H209 H209 H209 H209 H105 H208 H208
P–300S AMP1 AMP2 AMP3
A06B–6089– A06B–6089– A06B–6089–
H106 H104 H101
P–300T AMP1 AMP2 AMP3/L AMP3/M AMP4
A06B–6089– A06B–6089– A06B–6089– A06B–6089–H A06B–6089–
H106 H106 H201 201 H101
F–100 A06B–6081–H103 (PSMR)
12 AXES
AMP1–4
CONTROL
A06B–6080–H301

67
68
69
 A06B–6076–H001 ~ H005, H101 ~ H106 ( 3/4 )
70

012 2 FUSE 1 & FUSE 2 A60L–0001–0245/GP20 3 FUSE 2.0A

 ( 4/4 )

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 6a 9

8
101a

008
9

8
6b

101b
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 3)

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 010 1 FUSE ON (A1F01A) A60L-0001-0290/LM50 XGMF-10386 F2
138
010

F2

138
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3.30

CRS2 ISG

CRS1 FG

Top View

3.30

ad–1

191
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200
 Revision Record

FANUC Robot series (R–J2 CONTROLLER) PARTS MANUAL (B–80526EN)

 FANUC Robot P–200 is added.

 Drawing NO. of LCD MODULE (TEACH PENDANT) is
05 Jan., ’98
changed.
 EMERGENCY STOP CONTROL BOARD is modified.

The following products are added.

 FANUC Robot ARC Mate 120i
04 Jan., ’97  FANUC Robot M–16i
 FANUC Robot M–500
 FANUC Roobt F–100

The following items are added.

 PROCESS I/O BOARD FOR ARC Mate 100i (3.7.4)
03 Jun., ’96  POWER SUPPLY MODULE (3.8.4)
 AUX. AXIS BOARD (3.31)
Correction of errors

The following products are added

 FANUC Robot P–100
02 Nov., ’95  FANUC Robot P–155
 FANUC Robot P–300S
 FANUC Robot P–300T

01 Dec., ’94

Edition Date Contents Edition Date Contents